Lock Indusrty (CLG Report)
Lock Indusrty (CLG Report)
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Writing of Minor Project Report
Student Declaration
Certificate from the Guide
Acknowledgements
Executive Summary
List of
Table Of Contents
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Student Declaration
This is to certify that I have completed the Minor project titled “ The study of the
profile of lock industry) under the guidance of “ Mohd. Asif khan” in partial
fulfillment of the requirement for the award of Degree of Bachelor of Business
Administration at Gagan College Of Management and Technology of Management
studies, Aligarh. This is an original piece of work and I have not submitted it
earlier elsewhere.
Date- Signature-
Name- Radhey Gupta
Enrollment no-1701955071047
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Acknowledgement
I am thankful to Mrs. Shashi Bala Sharma (President) and Dr. Anshu Saxena
(Principal) Gagan College of Management & Technology, Aligarh. This project
would never have seen the right way without the help guidance that I have
received.
Radhey Gupta
BBA IV semester
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Certificate of Guide
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Introduction
A lock is a mechanical or electronic fastening device that is released by a physical
object (such as a key, keycard, fingerprint, RFID card, security token, coin etc.), by
supplying secret information (such as a number or letter permutation or password),
or by a combination thereof.
The earliest known lock and key device was discovered in the ruins of Nineveh,
the capital of ancient Assyria. Locks such as this were later developed into
the Egyptian wooden pin lock, which consisted of a bolt, door fixture, and key.
When the key was inserted, pins within the fixture were lifted out of drilled holes
within the bolt, allowing it to move. When the key was removed, the pins fell part-
way into the bolt, preventing movement.
The warded lock was also present from antiquity and remains the most
recognizable lock and key design in the Western world. The first all-metal locks
appeared between the years 870 and 900, and are attributed to the English
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craftsmen. It is also said that the key was invented by Theodorus of Samos in the
6th century BC.
Affluent Romans often kept their valuables in secure locked boxes within their
households, and wore the keys as rings on their fingers. The practice had two
benefits: It kept the key handy at all times, while signaling that the wearer was
wealthy and important enough to have money and jewelry worth securing.
With the onset of the Industrial Revolution in the late 18th century and the
concomitant development of precision engineering and component standardization,
locks and keys were manufactured with increasing complexity and sophistication.
The lever tumbler lock, which uses a set of levers to prevent the bolt from moving
in the lock, was perfected by Robert Barron in 1778. His double acting lever lock
required the lever to be lifted to a certain height by having a slot cut in the lever, so
lifting the lever too far was as bad as not lifting the lever far enough. This type of
lock is still currently used today.
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General background of Lock Industry of Aligarh
The present district of Aligarh, year 2001 (in the state of Uttar Pradesh) is situated
in the middle portion of Doab, or the land between the Ganga and Yamuna rivers.
The principle town in the Aligarh district for the last many centuries has been its
headquarters, Aligarh, 126 KM south east of Delhi. It is known till the 18th century
by the earlier name of Kol. After the British occupation of Aligarh in September
1803, the present Aligarh district was formed in 1804.
There are different interpretations regarding the origin of the lock industry in
Aligarh. Jain provided one interpretation regarding its origin, whereas, Nevill
provided a different interpretation as follows.
The History of lock manufacturing in Aligarh is interesting. Almost 125 years ago,
in 1870, a gentleman from England established a firm Johnson and Company to
import locks from England for sale in Aligarh. In 1890, Johnson and Company
started the normal production of locks on a small scale by cutting the sheets and
manufacturing it with the process of molding. Besides England, the locks made of
sheet metal began to be imported from Germany for its sale in Aligarh. In 1930,
Johnson and Company and some small scale units started manufacturing locks
from sheet metal by duplicating German locks. These locks, which were
manufactured in Aligarh, are known as Aligarh locks. In 1950, Surendra Kumar an
advocate by profession and the son of a barrister started manufacturing locks in a
very systematic way by importing machines and techniques and even foreign
engineers. However, this globally famous lock manufacturing unit has closed down
due to family dispute. In 1975 when the company collapsed, the engineer,
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contractors, mechanics, laborers employed in this large concern setup their own
small scale lock units. And now Aligarh turns to the biggest lock-manufacturing
hub of India.
It is true that from 1950 - 1975, many Muslims made significant contributions in
manufacturing of locks from share metals with the help of machines. Prominent
among these were Jemco and Rose lock brands, which became very popular in
those days. Around 1970, Aligarh manufacturers stepped into the fields of
manufacturing locks for scooters and motors.
There are numerous lock works in the city, as many as 27 being in existence in
1907, and others are to be founded at Iglas, Hathras and elsewhere in the district.
Two firms at Aligarh employ over two hundred hands, and one is a joint stock
company, Known as the pioneer lock works and general Metal Foundry, started
several yearsago by Messers Johnson and Company; while the other is known as
the sparking lock works. The locks are of a high quality, and are imported in very
large numbers to all parts of India. Other well known firms are those of Nabi
Bakhsh and karam Ilahi and of Hafiz Inayatullah and Abdullah. The output at
Aligarh is estimated at about 500,000 locks per annum valued at Rs. 2,76,000.
Iglas works produced locks to the value of Rs. 30,000 (Nevill 1926: 61-62).
However, a real impetus to the development of the lock industry in Aligarh city
came in 1926 when the Government of the country established a metal workshop
to train artisans in lock making. Soon many artisans began manufacturing locks
and its components at their homes with the help of their family members including
children. Many families living in the adjoining villages of Aligarh city also took up
this work out of their economic compulsions of insufficient income from
agriculture. With this the lock industry spread to surrounding villages too. A
majority of lock makers at that time were Muslims. With the partition of the
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country in 1947, most of Muslim master craftsmen are artisans migrated to
Pakistan leaving a void and creating a slump in the lock industry. However, this
situation did not continue for long. The Punjabi Hindus migrated from Pakistan to
Aligarh soon realized the potential of this industry and started producing locks
with the help of locally available skilled labour. The social composition of lock
makers changed but production of locks on mass scale was resumed. The
Government also helped the industry by offering various incentives. The industry
emerged as the most important industry of the town offering employment to a large
number of people and producing lock worth crores of rupees. Today locks of
different types are made in Aligarh, sent to different areas in the country and
exported to many countries of the world.
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Work Process
The lock industry in Aligarh city mainly comes under small scale and cottage
sectors. A large part of it comprises household units and workshops. They are
largely unorganised and unregistered. There are some relatively big and semi
unorganised units too but their number is very small. The location pattern of this
industry is such that while the big units are located in the industrial Estate and on
the outskirts of the city the smaller units are scattered all over the city. There is
lower, a large concentration of smaller units in selected mohallas. In these units,
the various processes of lock making are carried out mostly by manual method.
They also employ bulk of the child labour force.
Locks are made in Aligarh both by traditional method and modern methods. The
traditional method is mostly used in making heavy locks of brass and iron. Under
this method the lock maker designs a lock and obtains an order from the trader.
The trader while placing order also advances some amount or a loan to the lock
maker to buy essential raw materials and components. The lock-maker then gives
the raw material to moulder along with a model. Moulder castes all the pieces as
per specification and returns them to the lock maker who then files them. The lock-
maker then assembles locks with the help of other essential components like the U-
shaped bar, springs, keys etc. bought from the market and delivers them to the
trades. The traders get the locks finally polished and engraved with his brand name
before marketing them.
The smaller locks are made in factories with modern method of production. Power
presses are used for cutting, bending, making grooves, smoothing and piercing
holes in locks and keys. The rusted components of locks are polished on buffing
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machines or given dhol or drum polishing. Generally the parts of locks that are
visible and require electroplating are first polished on buffing machine and the
parts which are visible given dhol or drum polishing. In case visible parts are not
electroplated, they are spray painted.
The different processes of lock-making are carried out in different units. Generally,
cutting bending and grooves making works are done in relatively big units with the
help of power presses and the processes like buffing, electroplating, spray painting,
assembling etc. are carried out in small workshop and household units. Different
units specialize in different works. Factories often get the parts manufactured
outside on contract basis. The contractors get the works done with the help of sub-
contractors.
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Types Of locks
5 Lever lock
Bicycle lock
Cam lock
Child safety lock
Combination lock
Cruciform (or Zeiss) lock
Cylinder lock
Deadbolt
Disc tumbler lock
Electronic lock
Electric strike
Magnetic lock
Keycard lock
Lever tumbler lock
Chubb detector lock
Protector lock
Magnetic keyed lock
Pad lock
Pin tumbler lock
Rim lock
Tubular pin tumbler lock
Time lock
Turner lock
Wafer tumbler lock
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Warded lock
The firms which have contributed in the lock industry or are still contributing are
1. Godrej Locks
2. Dorset
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3. CP Plus
4. Harrison
5. Jainson
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Godrej (Locking Solutions and system )
The Godrej group can be broadly divided into two major holding companies,
working independently:
Godrej and Boyce, a Godrej Group Company, has a presence across 14 diverse
businesses. Its journey began in 1897 with the manufacture of high quality locks,
then extending to other durables (refrigerators, washing machines, air conditioners,
home security systems and safes, furniture), products for institutions (office
furniture, audio-visual solutions, access control systems, perimeter security
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solutions, bank security solutions, beverage vending machines, interior solutions,
hospital and laboratory furniture) and industrial products (process equipment,
materials handling equipment, industrial storage solutions, tooling, precision
equipment).[citation needed]
The Godrej story began in 1897 with the manufacture of Locks. Since then, Godrej
Locking Solutions & Systems has set several benchmarks in the locks industry –
from the first spring-less lock in 1907 to the iconic 'NavTal' in 1954 to the Ultra
range in 1995 to the revolutionary 3KS in 2007. From a state-of-the-art
manufacturing facility in a suburb of Mumbai, Godrej Locking Solutions &
Systems provides locking solutions that reach homes, offices, industries and the
hearts of millions of people in India and around the world for whom ‘locks’ means
Godrej.
A symbol of trust and security for 118 years, we are proud that the lock on almost
every Indian home’s front door is ours. It goes to show how our customers have
placed their trust and confidence in us. Since the first lock was manufactured in
1897, it has been our endeavor to constantly evolve and design products and
services that exceed the expectations of individual and institutional customers.
Over the years, our locks have changed in form, function and scope of
application, but one thing remains constant – the solid stamp of trust and
reliability. We adhere to global quality norms and hold ISO 9001, ISO 14001 and
OHSAS 18001 certifications.
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The locks are now reaching several countries around the world, the brand has
come a long way in delivering world class locking solutions. Their continuous
thrust on innovation, research and on-time delivery ensures that there customers
keep coming back for more.
The company has carved out a special name for itself because of its security
systems and safes. In the year 1897, it introduced the first lock in India that was
built with the lever technology and later in 1920, became the introducer of the first
safe in India.
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Pad Locks Nav-Tal 5 Lever lock Sherlock 40 mm
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Duralock
Imara
Ultra Sherlock
Keyless lock
3KS Herculoc Plus
Keyed Lock
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Place in the Marketing mix of Godrej
Godrej has set up an effective distribution channel to maximize the sales of its
products. The focus is also on the easy availability of the products to the
consumers. The distribution network is very widely spread to reach both the urban
and rural markets quite easily. Its sales team comprises of at least two hundred and
fifty staff members spread all over the country in different places. The Godrej
group has established a direct link with all its main Indian distributors through an
innovative scheme called Sampark. It has an efficient system that collaborates all
the information and deals with planning, forecasting and implementation of ideas.
The company also follows the policy of distributing goods through an effective and
consistent channel consisting of wholesalers, retailers, outlets and consumers. It
has nearly 1,247 distributers with one hundred and forty two agents acting as super
stockists. In order to provide ample support to the sales team the company also
employs 3,175 sub stockists. Nearly all this distributors and stockists are involved
in the enabling of efficient and prompt marketing of the products to help
650,000retailers in India. The goods are available in retail shops, high profile
showrooms, malls and even internet. Godrej also has an official website where
goods are easily purchased. It also has tie-ups with other shopping sites that result
in quick sales.
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It has maintained a strategy of good pricing that helps in market penetration,
creating and maintaining the demands in the market and creating monopolies for
some of its items. It also paves the way for retaining its existing customers and
maintaining a good grip on the market economy. Godrej believes in value added
pricing system and therefore uses the pricing strategies to maintain its hold on the
consumers. It has adopted its pricing policies according to its products as well as
the target audience.
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Human Resource Of Godrej
The work culture in Godrej supports learning at every stage of one’swork life.
Opportunities in learning are available in the technical, functional, behavioural,
general management and leadership areasthrough options like EDPs (Executive
Development Programmes), MDPs(Management Development Programmes), E-
learning and On The Jobexposure to International Practices
Management:
A -Base level of management (In this level, new-entrants are trained for basic
aspects of the know- how of the department)
O -Operation
P -Promotion of product
T -Technical
S -Sales
Each of this level consists of three sub-sections, through which each employee has
to pass to reach a higher level. An employee, before moving into the next level, he
has to be in each sub section for at least two years.
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Planning
PLANNING IN GODREJ
The costs of Human Resource planning are kept minimal as eachplant/ profit
centre has its own Personal Department whichprovides all the respective plant’s
requirements. Each personal department comprises of four members.
The short term planning is conducted by each plant’s personal department with
The
In this way, it is lesser time consuming, energy, economic and alsoeffective. The
decisions are agreed upon by most of the teammembers so they are more focused,
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clear, satisfied that eventhey have a say in the working and meeting the targets
seteach team’s respective heads.
Recruitment:
In Godrej, The requirement of work force arises when a post gets vacant
thathappens due to promotion and/or when an employee leaves theorganization.
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• Employees in the other branches can also apply for change ofplace or kind of
work. E.g. an employee working in Ahmadabadbranch as an accounts executive
can apply in Mumbai branch forany post in only the next level, including he has
capabilities
Through the empowered internship programme as also therobust induction which i
nvolves stimulating assignments and myriadprojects across functions and
businesses they provide challenging and fulfilling career options to their young
leaders.
After recruitment, selection is concerned with picking the right candidates froma
pool of applicants. In most cases employees currently working with Godrej
aregiven more preference if they are qualified and fulfill therequirements needed
for the post. Incase of specialized services,outside sources are sought for. Then all
of them are interviewed and the appropriate one is chosen. The other resumes are
preserved for future reference and support. The management prefers selecting an
internal employee for any vacancy. E.g. mostly, subordinates working with the
deputy are preferred in case of vacancy of a deputy manager.
GALLOP :
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The Godrej Accelerated Learning, Leadership andOrientation programme is a one
year programme that will makepeople’s transition from B-school to the work place
an excitingand fulfilling experience. At Godrej they believe that the firstfew years
are crucial to future success. On-the-job-training isvery important for any
newcomer but they need more than justthe basics to succeed.
For example: This is a typical career progression path of a Fresh Engineer, just
out of college. Traditionally, it takes almost five years for an engineer to
become a manager. Whereas through ACE, an engineer is empowered to
become a manager in just three to four years.
This is how a fresh engineer can achieve the managerial status through ACE.
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Financial Status Of Godrej
Godrej locks and solutions is an private business unit in the Godrej and Boyce mfg.
co. pvt. Ltd.; which contributes a lot in the lock industry.
Godrej Locking Solutions and Systems, part of Godrej & Boyce, is eyeing Rs
1000 crore revenue by FY22, betting on premiumisation and its entry into new
categories, especially kitchen fittings.
This year, the company aims to clock a revenue of Rs 720-750 crore from over Rs
600 crore in FY 18. The company, which contributes 7 per cent to Godrej and
Boyce's revenue, currently exports to 27 countries and expects its share from
overseas market to increase and is also planning to enter in the architectural fittings
and solutions segment in these markets.
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Dorset
“Dorset” is at the vanguard of Architectural Hardware solutions in India and
since 1996 has been instrumental in keeping living and works spaces safe,
secure and aesthetically appealing. We are a pan Indian company with a strong
global foot print and we constantly leverage the synergies that come from
collaborating with world leading brands. Founded by Rajesh Bansal in 1995,
Dorset grew consistently year after year to become what it is today, a brand—
and a market leader. With its first ever lock in 1996, the company, ushered in
global standard products into the Indian market and set the benchmark; we
touched our 300 Channel Partner network in just one year after that, in 1997,
and has been consistently adding products for the market needs on regular basis.
The core notion of offering sterling creative solutions designed, tried and tested
by the best in technology continues to underline Dorset’s key proposition. An
unflinching commitment to quality and global sensibilities, has made us a case
study for many. We are among the top 2 in the market, employ over 1500
people, and are the preferred choice for many a discerning customer; as we
continue our upward trajectory, led by a young, forward looking second
generation management, we collectively see a shared vision.
Vision:
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To be Enterprising innovative & profitable Major Supplier of total Access
products for building & Employer to create value for its Stake holders
Mission:
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