Help
ABB industrial drives, Electronic Boards
ACS800
eLearning
3/29/2010 ABB.
erved.
© Copyright 3
All rights rese
Help
Objectives
After completing this module, you will be able to
Recognize the electronic boards
Describe the functions of electronic boards
3/29/2010 ABB.
erved. - 2 -
© Copyright 3
All rights rese
Help
General
Control circuit consists of
– circuit boards
– option modules
– connections between components
Control circuit tasks
– calculations
– communication
– data collection
– motor
t control
t l
3/29/2010 ABB.
erved. - 3 -
© Copyright 3
All rights rese
© Copyright 3 3/29/2010 ABB.
All rights rese
erved. - 4 -
Board Connections
The ACS800-01
Help
© Copyright 3 3/29/2010 ABB.
All rights rese
erved. - 5 -
Board Connections
The ACS800-02
Help
© Copyright 3 3/29/2010 ABB.
All rights rese
erved. - 6 -
Board Connections
The ACS800-07 (90 to 500kW)
Help
© Copyright 3 3/29/2010 ABB.
All rights rese
erved. - 7 -
Board Connections
ACS800-07 (with DSU)
Help
Help
Electronic boards (1/2)
Printed circuit boards typically in the drive:
– Main circuit board, RINT
– Motor control and I/O board, RMIO
– Input bridge control board, AINP
– Input bridge protection board
board, AIBP
– Power supply board, APOW
– Gate driver control board,, AGDR
– Diagnostics and panel interface board, ADPI
– Varistor boards, RVAR (in ACS800-01)
EMC filter boards, RRFC (option +E202 in ACS800-01)
3/29/2010 ABB.
–
erved. - 8 -
– Brake chopper control board, ABRC (option +D150)
© Copyright 3
All rights rese
Help
Electronic boards (2/2)
DSU boards:
– Diode supply system board, DSSB
– Diode supply accessory board, DSAB
– Diode supply connector board, DSCB
– Diode supply main board
board, DSMB
3/29/2010 ABB.
erved. - 9 -
© Copyright 3
All rights rese
Electronic Boards Help
Motor control and I/O board, RMIO
Digital inputs (6 programmable + 1 Analogue inputs and outputs
dedicated stop. Two isolated groups)
(2 current inputs + 1 bipolar
3 relay outputs +24VDC g input)
voltage p )
Panel
connector
DDCS adapter
3/29/2010 ABB.
connector
erved. - 10 -
PPCC-link = serial 2 parallel ports for +24VDC power
communication to RINT option modules supply
© Copyright 3
All rights rese
Electronic Boards Help
Main circuit board, RINT
Contains all high voltage and internal
measurement components
DC-capacitors Power Supply
Clamping capacitor
Diode bridge snubber RASI-board
capacitor - A/D
- PPCC-ASIC
- earth fault detection
Capacitors to
minimize radiated
emissions
Current measurement
scaling by converter type
( ld d slots)
(soldered l t )
3/29/2010 ABB.
erved. - 11 -
Optical isolators for
gate drivers
DC-link
Output phases
© Copyright 3
All rights rese
Gate driver
(Braking resistor output) transformers
Current transducers
Electronic Boards Help
ASIC board for the main circuit, RASI
Contains main circuit low voltage control components
Transmits information between the main circuit and
control boards
The A/D converter is located on the board
3/29/2010 ABB.
erved. - 12 -
© Copyright 3
All rights rese
Electronic Boards Help
RFI filter board, RRFC
Used to meet EMC requirements
Overvoltage protection ground Input terminals
Overvoltage protection
Filter ground
Common mode
chokes
Filter capacitors
3/29/2010 ABB.
erved. - 13 -
© Copyright 3
All rights rese
Model/version RRFC-5211
Electronic Boards Help
Varistor board, RVAR
Varistors
Input protection board
Can be used instead of
an RRFC board
Version number
according to voltage
class and frame size
Ground
3/29/2010 ABB.
erved. - 14 -
© Copyright 3
All rights rese
Electronic Boards Help
DDCS channel board, RDCO
Optic fiber link connection board required e.g. for
D i Wi d
DriveWindow
DDCS adapter with 4 channels
3/29/2010 ABB.
erved. - 15 -
DDCS adapter connector in RMIO board
© Copyright 3
All rights rese
Electronic Boards Help
Main circuit board, AINT
Contains all high voltage and internal
measurement components
3/29/2010 ABB.
erved. - 16 -
© Copyright 3
All rights rese
Electronic Boards Help
Gate driver board, AGDR
Gate control, saturation feedback and temperature
measurement functions
Connected directly to the IGBT
Types used with different IGBT elements:
– AGDR-42 for Lopak4
p element
– AGDR-52 for Lopak5 element
– AGDR-62 for Econopak+ element
3/29/2010 ABB.
erved. - 17 -
© Copyright 3
All rights rese
Electronic Boards Help
Power supply board, APOW
Feeds power to RMIO and AINT
Supply for AINP connected via AINT
3/29/2010 ABB.
erved. - 18 -
© Copyright 3
All rights rese
Electronic Boards Help
Input bridge control board, AINP
Controls the charging operation when power is switched on
Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
3/29/2010 ABB.
erved. - 19 -
© Copyright 3
All rights rese
Electronic Boards Help
Input bridge protection board, AIBP
Protects the input bridge against voltage peaks
Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
3/29/2010 ABB.
erved. - 20 -
© Copyright 3
All rights rese
Electronic Boards Help
Diagnostic and panel interface board, ADPI
Panel connectors
Red and green indication LEDs
3/29/2010 ABB.
erved. - 21 -
© Copyright 3
All rights rese
Electronic Boards Help
Power board, DSMB-01
DSU power, temperature and current measurements
(ACS800 07)
(ACS800-07)
3/29/2010 ABB.
erved. - 22 -
© Copyright 3
All rights rese
Electronic Boards Help
Bridge control board, DSMB-02
DSU input bridge protection and thyristor charging
(ACS800 07)
(ACS800-07)
3/29/2010 ABB.
erved. - 23 -
© Copyright 3
All rights rese
Electronic Boards Help
Diode supply accessory board, DSAB
Used to control the DSU main contactor and
charging
h i the h thyristor
h i
3/29/2010 ABB.
erved. - 24 -
© Copyright 3
All rights rese
Electronic Boards Help
Diode supply system board, DSSB
Indicates faults
configures earth fault settings
controls parallel DSU units
displays status values of input power, voltages and currents
3/29/2010 ABB.
erved. - 25 -
© Copyright 3
All rights rese
Electronic Boards Help
Input current measurement board, GCUR
Input current measurement (ACS800-11)
3/29/2010 ABB.
erved. - 26 -
© Copyright 3
All rights rese
