COMPLETE REVISION ‘Apt! $999 P Process Industry Practices Insulation PIP INGG1000 Insulation Document Use GuidelinePURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations conceming fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade, Other brands having the same specifications aféequally correct and may be. substituted for those named. All practices or guidelines”are, intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these practices or guidelines should conflict with QSHA or other applicable laws or regulations, such laws ot regulations must be followed, Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. © Process Industry Practices (PIP), Construction Industry Institute, The ‘University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, ‘Texas 78705, PIP member companies may copy this practice for their internal use. 12/97 Issued 4/99 Complete Revision Not printed wit State fundsCOMPLETE REVISION April 1999 Process Industry Practices Insulation PIP INGG1000 Insulation Document Use Guideline Table of Contents 3. Numbering System 4. How to Use This Practice... Appendix: Index of insulation Practices Process Industry Practices Page 1 of 4PIP INGG1000 COMPLETE REVISION Insulation Document Use Guideline ‘Aptil 1999 4 Page 2 of 4 Introduction 4.4 Purpose ‘The purpose of this Practice is to explain the use of Process Industry Practices (PIP) insulation documents, 42 © Scope ‘This Practice provides definition of terms, an explanation of the PIP insulation document numbering system, a description of how to use PIP dooument types, and ‘an example of how PIP insulation practices are used throughout the execution of a project. Definitions INE (Engineering Design Practice): Defines technical requirements for selection and design of insulation systems. ¥ ING (General Practicé);, Provides 2 tutorial style explanation of the PIP document process INL (Installation Details): Depicts physical installation of insulation systems INS (Specification Practice): Provides basic technical requirements for insulation materials ‘and insulation systems IVE (Inspection Checklist): Provides guidance to ensure quality and completeness of installation Purchaser: Owner or the Owner's designated agent Numbering System 3.1 The numbering system of PIP insulation practices consists of eight alphanumeric characters. Examples: PIP INEG1000, PIP INGG1000, PIP INIH1000, PIP INSH1000 3.2. The first two characters designate the discipline team, IN- Insulation 3.3. The third character designates the document type. G- General E- Engineering Design 1 Installation S - Specification T- Quality Assurance Process Industry PracticesCOMPLETE REVISION PIP INGG1000 April $999 Insulation Document Use Guideline 3.4 The fourth character designates the service category. A.- Acoustical Insulation C-Cold Insulation D-- Duct and Breeching G- General H.- Hot Insulation R- Removable/Reusable Insulation Covers T.- Storage Tank Insulation U- Underground Insulation 3.5 The fifth through cighth cheracters designate sequential document numbers. 4, ___How to Use This Practice PIP insulation practices represent proven insulation practices forthe process industry, ‘Systems having special requirements such as heat sensitive chemicals, chemicals subject to autoignition and extreme temperature cycling, fire protection, and fireproofing may not be covered by these practices. a 4.1- The Purchaser determines the purpose of the insulation end uses PIP INEG1000 to assign insulation type codes. A ranicing matrix in PIP INEG1000 provides assistance in selecting materials. 4.2 The Purchaser may use a suggested extent of insulation provided in PIP INSH2001 or PIP INSC2001 as is or may make modifications to define the required extent of °} insulation, Note: Extent of insulation is defined as those items or systems that are to be insulated under requiremenits of a given type code, 43 The Purchaser uses P/P INSH100/ and PIP INSC1001 to describe the surfaces to be insulated and the materials to be used, Surface description can be generic or detailed, and the Purchaser shall determine the appropriate level of detail for the project. Note: Generic descriptions can include service categories (e.g., “Steam”) or operating temperature ranges. Detailed descriptions can include specific surfaces of piping and equipment such as “Top Head,” “Shell,” or specific pipe runs, 44 ‘The Purchaser uses several PIP practices that provide information regarding requirements, specifications, and installation of insulation materials, a. PIP INSH1000 and PIP INSC1000 provide requirements for insulation materials. b. PIP INSH7002 through PIP INSH10]3 and PIP INSC1002 through PIP INSC1003 ate insulation system data sheets used to specify required materials, Process Industry Practices Page 3 of 4PIP INGG1000 COMPLETE REVISION Insulation Document Use Guideline ‘Apr 1999 c. PIP INIH1000 and PLP INIC1000 provide installation detail drawings for the application, securement, and jacketing of materials on insulation systems. 4S The Purchaser uses PIP INSH2002 and PIP INSC2002 to identify and collect the documents necessary to define the insulation material system and extent as, referenced in PIP INSH1001, PIP INSH2001 and PIP INSC2001. 46 The Purchaser assembles documents required for the contract per PIP INSH2002 and PIP INSC2002. 4.7 The Purchaser uses PIP NTG1000 as a guide to individuals responsible for ensuring ‘the quality and completeness of an insulation project. Page 4of4 Process Industry PracticesCOMPLETE REVISION PIP INGG1000 Apni 1998 ‘Insutation Document Use Guidefine Appendix index of Insulation Practices PIP INEG1000 ~ Insulation Design and Type Codes Hot insulation Thickness Tables: INEGI001Thekness of Calc Scale insulation for HC INEG1002 Thickness of Calum Sicae ieuatin for PP INEG1003 Thickness of Caldum Sieate Insulation ~ Combined Table INEG1004 Thickness of Celular Glass Inston for HC INEG1005 Tienes of Cellar Glas Insulation for PP INEG1000 Thickness of Colular Gas Insulaton~ Combined Table INEGIOO7 Thickness of ibrgas Inston or HC INEG1008 ‘Thickness of Fiberglass Insulation for PP INEG1009 Thickness of Fiberglass Insulation ~ Combined Table INEG1010 Thickness of Mineral Woo! Fer Inulin for HC INEGIOT! —_THokness of Minera Wool Fiber insulation for PP INEG1012 _THcknoss of Minorl Woo For Ieulaton — Combined Table INEG1013 ‘Thickness of Expanded Perlite insulation for HC INEG1014 Thickness of Expanded Petite Insulation for: INEGIOIS THehness of Expanded Pete insulation - Combined Tabla INEGIO16 _Thlekness of Po\sooyanurate Insulation for HC INEG1017 Thickness of Polyisocyanurate Insulation for PR. Cold Inaulation Thickness Tables: °e INEG1051 Thickness of Clular Glas instistion for CC INEG1052 _THcknoss of Celular Gat neon for CP INEG1059_THoknees of Coluar Gigs neulaton — Combined Table WNEGIO64 Thickness of PoVisooyanurate naan for INEGH065 Thickness of Polysoyanurateneuation for CP INEG1086 Thickness of Plysooynurate Ineuation~ Combined Tab PIP INGG1000 — insulation Document Use Guideline PIP INIC1000 ~ Cold Insulation Installation Details. INICO001 Piping General Arrangement — Piping Insulation §Nico002 Piping ~ Layered Insulation INiCO003-——_—Pping — Vertical insulation Support Single Layer INiCo004 “Piping — Vertical insulation Support Multiple Layers INICO0DS Piping - Single Layer Horizontal Contraction Joint INICo008-——_—~Piping ~ Multiple Layer Horizontal Contraction Joint |INico007 Piping ~ Vapor Barer and Weatherproof Jacketing Process Industry Practices Page A-fPIP INGG1000 Insulation Document Use Guideline wwic0008 1NIc0009 INico010 ANicoo11 Inicoo12 niconso Inicoost snico0s2 nicoos4 wic0085 INIco0s6, IwIc0059 inicoost wwicooe2 inico0es INicoo6e COMPLETE REVISION ‘Apel 1989 Piping — Flange insulation Piping ~ Insulation Connections Valves with Extenced Bonnets Valves without Extended Bonnets Spacer Blocks for Typical Tracer Arrangements Verticat Vessels with Outside Diameters over 36" (215) Vertical Vessels with Qutside Diameters 36" (915) and Less Vessol Head Vertical Vessel Bottom Head Insulation Nozzle ‘Vessel Stifener insulation Detail ‘Typical Cip Detalls Lap Seam Details Horizontal Vessels with Outside Diameters over 96° (2440) ‘Application of Metal Gores on Horizontal Vessel Heads Head Insulation Securemesit PIP INIH1000 — Hot insulation Installation Detalis niHooot INtH0002 NiHO003 INtHODOs iNIH0006 INiHo007 iN1H0008 INIHO0OS 1NIHO010 INIHO0s4 sniHoo12 INtHoO13 |INIHO050 Inetoo5t NtH0052 NtH0053 INHOOs4 INIHODSS INIHOOS6 INIHO087 INIHO0s8 INIHOO59 nt0060 into06t Page A-2 Piping General rangement Piping — Layered insulation Piping — Vertical Insulation Support Single Layer Piping ~ Vertical Insulation Support Muti Layer Piping ~ Flange Insulation Piping — Insulation Connections Piping — Expansion Joint Removable and Reusable Insulation ~ Flexible Valve Cover Pipe Supports Hanger Rod Rain Shield ‘Spacer Blocks for Typical Tracer Arrangements Vertical Vessels with Outside Diameters over 36” (915) Vertical Vessels with Outside Diemetere 36° (915) and Less Vessel Composite Type 1 . ‘Vessel Composite Type 2 Vertical Vessel Bottom Head Insulation ‘Topittorizontal Head Nozzles Vessel Stitfener insulation Detail Insulated Manhole Cover Rigid, Removable and Reusable Insulated Manhole Cover Typical Clip Detalis Nozale Flashing Lop Seam Details Process Industry PracticesCOMPLETE REVISION PIP iNGG1000 April 1959 Insulation Document Use Guideline INIHO062 Horizontal Vessels, INIH0063 Application of Metal Gores on Horizontal Vessel Heads INIHO06S Horizontal Heat Exchangers PIP INSC1000 - Requirements for Cold Service Insulation Materials Selected Insulation System Data She INSC1001 Cold Service Ineulation Systom for Project Specific Requirements INSC1002 Cellular Gless Block and Fabricated Sections insuletion System INSC1003 —_Polyisocyanurate Insulation Systern PIP INSC2000 ~ Installation of Cold Service Insulation Systems INSC2001 —_Extentof insulafon INSC2002 Documentation Requirements PIP INSH1000 - Requirements for Hot Service Insulation Materials Selected Insulation System Data Sheets: INSH1001 Hot Service insulation System for Project Speciic Requirements INSH1002 Calcium SIlcate insulation System for Pipe and Equipment INSH1003 Expanded Perite Insulation System for Pips and Equipmont INSH1004 Mineral Woo! Preformed Pipe Sections insulation System a INSH1005 __Minerat Woo! Board Insulation System for Equipment INSH1008 Mineral Woo! Blanket Insulation System for Pipe and Equipment INSH1007 Glass Fiber Preformed Pipe Sections Insulation System INSH1008 Glass Fiber Block and Board Insutation Systom INSH1009 Glass Fiber Blanket inculation System INSH1010 Collar Glass Block and Fabricated Sections insulation System INSH1011 —_Polyisocyanurate Insulation Sytem INSHI0%2 Ceram Fiber Blanket Insulation System INSH1013 Glass Fiber Neodied Blanket insulation System PIP INSH2000 ~ installation of Hot Service Insulation Systems INSH2001 Extent of Insulation INSH2002 Documentation Requirements PIP INSR1000 ~ Installation of Fiexible, Removable/Reusable Insulation Covers for Hot Insulation Service PIP INTG1000 ~ Insulation Inspection Checklist, Process Industry Practices Page Ao