O M Manual For NuAire NU-543 BioSafety Cabinet 1426093508
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Musicplay MusicplayO M Manual For NuAire NU-543 BioSafety Cabinet 1426093508
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Musicplay MusicplayLabGard® ES Energy Saver
Class II, Type A2 Laminar Flow
Biological Safety Cabinet
Models
NU‐543‐300/400/500/600
Bench/Console
Operation and Maintenance Manual
November, 2014
Revision 4
Series 1
Manufactured By:
NuAire, Inc.
2100 Fernbrook Lane
Plymouth, MN 55447
Toll‐Free: 1‐800‐328‐3352
In Minnesota: (763)‐553‐1270
Fax: (763)‐553‐0459
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Congratulations!
You have just purchased one of the finest Laminar Flow Biological Safety Cabinets available. With
proper care, maintenance (certification), and laboratory procedure, this cabinet will give you years of product
and personnel protection from particulate contaminants as prescribed in NSF/ANSI 49. Please read this
manual carefully to familiarize yourself with proper installation, maintenance and operation of the cabinet.
Other reference and guideline materials are available through the following web sites;
www.hc‐sc.gc.ca
www.cdc.gov/od/ohs/
www.absa.org
www.cabs‐acsb.ca
www.ebsaweb.eu
www.inspection.gc.ca
www.who.int
www.biosafety.be
www.hse.gov.uk
www.nsf.org
www.cetainternational.org
www.nuaire.com
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About this Operation and Maintenance Manual
The information contained in this manual is intended to reflect our current production model along
with the more frequently purchased options. Any unique additions, modifications, or shop drawings are
appended in the back flap of this manual, along with any modifications and/or additions to procedures as
outlined in this manual. A copy of the original factory test report is also appended to this manual. In case this
manual and/or test report is lost or misplaced, NuAire retains a copy in our files. A replacement copy can be
obtained by calling or writing NuAire, Inc. stating the model number and serial number and a brief description
of the information desired.
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LabGard® ES Energy Saver Class II, Type A2 Laminar Flow Biological Safety Cabinet
Models NU‐543‐300/400/500/600 Operation and Maintenance Manual
Table of Contents
Section No. 1 ..................................................... General Information
Section No. 2 ..................................................... Models and Features
Section No. 3 ..................................................... Warranty
Section No. 4 ..................................................... Shipments
Section No. 5 ..................................................... Installation Instructions
5.1 ..................................................................... Location
5.2 ..................................................................... Set‐up Instructions
5.3 ..................................................................... Testing Methods and Equipment
Section No. 6 ..................................................... Operating the NU‐543
6.1 ..................................................................... FlowGard™ Control System
6.2 ..................................................................... Operating Guidelines
6.3 ..................................................................... Operating Sequence
6.4 ..................................................................... Ergonomics
6.5 ..................................................................... Cleaning Procedures
Section No. 7 ..................................................... General Maintenance
7.1 ..................................................................... Decontamination
7.2 ..................................................................... Fluorescent Lamp Bulb Replacement
7.3 ..................................................................... HEPA Filter/Motor Replacement
7.4 ..................................................................... Sliding Window Replacement and Manual Adjustment
7.5 ..................................................................... Airflow Control System Setup and Calibration
7.6 ..................................................................... HEPA Filter Leak test
7.7 ..................................................................... Airflow Smoke Pattern Test
7.8 ..................................................................... Site Installation Assessments
7.9 ..................................................................... Cleanliness Classification Test for Pharmacy Application
7.10 ................................................................... Main Control Board Description and Replacement
7.11 ................................................................... Digital Airflow Sensor Description and Replacement
Section No. 8 .................................................... Error Messages, Troubleshooting and Option‐Diagnostics
Section No. 9 ..................................................... Remote Contacts
Section No. 10 ................................................... Optional Equipment
10.1 ................................................................... Ultraviolet Light
Section No. 11 ................................................... Electrical/Environmental Requirements
Section No. 12 ................................................... Disposal and Recycle
Insert ................................................................. Replacement Parts
Manual Drawings
ACD‐16371 ...................................... NU‐543 Airflow Schematic
BCD‐16372 ...................................... NU‐543‐300 Specification Drawing
BCD‐16373 ...................................... NU‐543‐400 Specification Drawing
BCD‐16374 ...................................... NU‐543‐500 Specification Drawing
BCD‐16375 ...................................... NU‐543‐600 Specification Drawing
BCD‐16300 ...................................... Drain Valve Installation
BCD‐16377 ...................................... Front Label
BCD‐16509 ...................................... NU‐500 Series Auto Decontamination Set‐Up
Assembly Drawings
BCD‐16633 ...................................... Base Stand Assembly
BCD‐16301 ...................................... Control Center and Front Decorative Panel Assembly
BCD‐16376 ...................................... Sliding Window Assembly and Adjustment
BCD‐16299 ...................................... Base Cabinet Assembly
Electrical Schematics
BCD‐16378 (sheet 1 and 2) ............. NU‐543‐300/400/500/600 Electrical Schematic
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LabGard® ES Energy Saver
Class II, Type A2 Laminar Flow
Biological Safety Cabinet
Models
NU‐543‐300/400/500/600
Manufactured by:
NuAire, Inc. ‐ Plymouth, Minnesota, U.S.A.
1.0 General Information
1.1 Description
The LabGard® ES Model NU‐543 Laminar Flow Biological Safety Cabinet (LFBSC) is a bench/table top model, optionally
available with a base support stand, for operation as a console model. The LabGard® ES model NU‐543 utilizes an Energy
Saver DC ECM motor optimally determined forward curved fan for each model size/width to maximize both energy
efficiency and filter loading capacity. The Energy Saver ECM motor is controlled to airflow setpoints by the FlowGard™
control system via an integrated solid‐state DC motor controller based on feedback algorithm to provide automatic
compensation (constant volume control) for both filter loading and line voltage variances. Airflow velocity is monitored
with the Intelliflow digital dual thermistor airflow sensor.
The Laminar Flow Biological Safety Cabinet, (LFBSC) is a product resulting from the development of the "laminar flow"
principle (see Airflow Schematic) and the application of environmental controls as required in the field of biological
research or chemical containment. The LFBSC, when used with proper technique, is an effective primary engineering
control in obtaining the optimum product quality while reducing the potential for exposure of both product and personnel
to airborne biological or particulate chemical agents in low to moderate risk‐hazard research and drug preparation or
product operations, as prescribed by the Center for Disease Control (CDC) Atlanta, Georgia.
The NU‐543 bench LFBSC meets the requirements of a Class II, since the cabinet conforms to the following requirements:
1. Maintains a minimum inflow velocity of 100 LFPM (.51mps) through the work access opening.
2. Has HEPA filtered downflow air that is mixed with the inflow air from a common exhaust plenum.
3. Discharges a percentage of air to the outside atmosphere after HEPA filtration.
4. Has all biologically contaminated ducts and plenums under negative pressure or surrounded by negative pressure.
Cabinets used for work with minute quantities of non‐flammable or explosive volatile toxic chemicals and tracer amounts
of radionuclides required as an adjunct to microbiological studies must be exhausted through properly functioning exhaust
canopies.
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1.2 Safety Instructions
These safety instructions describe the safety features of the LabGard® ES Model NU‐543 LFBSC.
The safety cabinet has been manufactured using the latest technological developments and has been thoroughly tested
before delivery. However, the cabinet may present potential hazards if it is not installed and used as instructed for its
intended purpose or is used outside of operating parameters. Therefore, the following procedures must always be
observed:
The safety cabinet must be operated only by trained and authorized personnel.
For any operation of this cabinet, the operator must prepare clear and concise written instructions for operating
and cleaning, utilizing applicable safety data sheets, plant hygiene guidelines, and technical regulations, in
particular.
o Which decontamination measures are to be applied for the cabinet and accessories
o Which protective measures apply while specific agents are used
o Which measures are to be taken in the case of an accident
Repairs to the device must be carried out only by trained and authorized expert personnel.
Keep these operating instructions close to the cabinet so that safety instructions and important information are
always accessible.
Should you encounter problems that are not detailed adequately in the operating instructions, please contact your
NuAire Representative of NuAire technical Services.
1.3 Explanation of Symbols
Safety alert symbol indicates a potentially hazardous
situation which, if not avoided, could result in death of
! WARNING
serious injury.
Safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or
! CAUTION
moderate injury.
CAUTION CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property
damage.
Potential electrical hazard, only qualified person to access.
Note: Used for important information.
Biohazard
Flammable Hazard
Ground, Earth
Hazardous Gases! Personal
Lead Free
Protection Equipment Required.
Chemical Hazard
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2.0 Models and Features
The model NU‐543, LabGard® ES, Class II, Type A2 Laminar Flow Biological Safety Cabinet is
manufactured in four sizes: 3 ft. (.9m), 4 ft. (1.2m) , 5 ft. (1.5m) , and 6 ft. (1.8m).
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3.0 Warranty
NuAire, Inc. warrants Class II, Type A2 w/ECM Motor (LabGard® ES) that it will repair F.O.B. its factory or furnish without
charge F.O.B. its factory a similar part to replace any material including HEPA filters in its equipment within 60 months after
the date of sale if proven to the satisfaction of the company to have been defective at the time it was sold; provided that all
parts claimed defective shall be returned, properly identified to the company at its factory, charges prepaid. Factory
installed equipment or accessories are warranted only to the extent guaranteed by the original manufacturer, and this
warranty shall not apply to any portion of the equipment modified by the user. Claims under this warranty should be
directed to NuAire, Inc. setting forth in detail the nature of the defect, the date of the initial installation and the serial and
model number of the equipment.
This warranty shall not apply to any NuAire product or part thereof which has been subject to misuse, abuse, accident,
shipping damage, improper installation or service, or damage by fire, flood or acts of God. If the serial number of this
product is altered, removed or defaced as to be illegible, the Warranty shall be null and void in its entirety.
The warranty is for the sole benefit of the original purchaser and is not assignable or transferable. Prior to returning any
item, for any reason, contact NuAire for a Return Authorization Number. This number must accompany all returns. Any
product shipped to NuAire without this number will be returned to you as refused shipment or collect freight.
4.0 Shipments
NuAire takes every reasonable precaution to assure that your LabGard® ES cabinet arrives without damage. Motor carriers
are carefully selected and shipping cartons have been specially designed to insure your purchase. However, damage can
occur in any shipment and the following outlines the steps you should take on receipt of a NuAire LabGard® ES cabinet to
be sure that if damage has occurred, the proper claims and actions are taken immediately.
4.1 Damaged Shipments
4.1.1 Terms are factory, unless stated otherwise. Therefore, it is important to check each shipment before acceptance.
4.1.2 If there is visible damage, the material can be accepted after the driver makes a notation on the consignee's copy
of the freight bill. Then an inspection must be made to verify the claim against the carrier. This inspection is the
basis of your filing the claim against the carrier.
4.1.3 If concealed damage is found, it is absolutely necessary to NOTIFY THE FREIGHT AGENT AT ONCE, and request an
inspection. Without this inspection, the transportation company may not accept a claim for loss or damage. If the
carrier will not perform the inspection, an affidavit must be prepared stating that he was contacted on a certain
date and that he failed to comply with the request. This along with other papers in the customer's possession will
support the claim.
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5.0 Installation Instructions
5.1 Location
Within the laboratory, pharmacy, etc., the ideal location of the biological safety cabinet is away from personnel traffic
lanes, air vents (in or out), doors and/or any other source of disruptive air currents.
Suggested Cabinet Location in Laboratory
THE EXHAUST FILTER AREA IS ESPECIALLY SUSCEPTIBLE TO DISRUPTIVE AIR CURRENTS FROM AIR VENTS. The exhaust
sensor for the Electronic Airflow Control System is located just above the exhaust HEPA filter and if disruptive air currents
are present, the exhaust sensor could be influenced by them, and indicate disruptive readings on the front panel display.
If drafts or other disruptive air currents exceed the inflow velocity of the cabinet through the access opening, the potential
exists for contaminated air to exit or enter the work zone area of the cabinet. It depends on the severity of the air current.
REMEMBER: A BIOLOGICAL SAFETY CABINET IS NO SUBSTITUTE FOR GOOD LABORATORY TECHNIQUE.
Where space permits, a clear 6" (152mm) area should be permitted on each side of the cabinet for maintenance purposes.
The electrical outlet into which the cabinet is connected should be readily accessible for maintenance purposes. Do not
position the cabinet to prevent access to the power cord. The power cord plug serves as the disconnect and should
remain readily accessible. If the outlet is inaccessible, such as a conduit (hardwired) connection, then an appropriate
warning label should be applied near the cabinets on/off switch to indicate the circuit breaker on the power distribution
panel should be used. A MINIMUM CLEARANCE OF 6" (152MM) IS REQUIRED FROM THE TOP OF THE CABINET TO THE
CEILING FOR PROPER VENTILATION OF THE EXHAUST EFFLUX.
If this cabinet is used in a pharmacy application, it is strongly recommended (Per OSHA, NIOSH and ASHP) that the cabinet
be exhausted to the outside. In addition, if this cabinet is used in microbiological application with minute quantities of
volatile toxic chemicals and trace amounts of radionuclides, per CDC/NIH and NSF, it is strongly recommended that the
cabinet be exhausted to the outside. NuAire offers a canopy type of exhaust transition, which will capture the exhaust
efflux from the cabinet.
Canopy, Thimble or Air Gap Exhaust Transitions (with and without integral fan)
Note: The Exhaust System should be fitted with a backdraft damper to prevent reversing of airflow in the system.
NuAire only recommends a canopy or thimble transitions for exhausting applications. See separate instruction sheets for a
discussion of exhaust transitions and installation requirements.
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5.2 Set‐Up Instructions
Remove outer shipping protection (carton or crating). The cabinet is fastened to the base skid and it is usually the best
procedure to leave the skid in place until the cabinet is located in its approximate position to facilitate ease in handling. It
can then be removed from the skid by removing the banding, bolts and screws holding the cabinet to the skid. It may be
necessary to remove the control center in order to gain passage through a doorway. It can easily be removed by following
the instructions on drawing BCD‐16301.
It is recommended that no less than two people are present using a
!
CAUTION
lifting system for placement of the cabinet onto the base stand.
It is not recommended to manually lift the cabinet onto the base stand.
5.2.1 Base Stand Assembly
The base stand is typically shipped knocked down in a separate carton and is assembled per drawing BCD‐16385
Once assembled; place the stand in approximate position (ready for cabinet placement onto the base stand). Now
lift the cabinet on top of the base stand and bolt the base stand to the cabinet using two 3/8" ‐ 16 x 3/4" bolts and
washers provided for the front base stand tabs and two 1/4" acorn nuts for the rear weld studs. Place the cabinet
in the desired location.
5.2.2 Leveling
Using a level placed on the work tray, first adjust the leg levelers end to end and then front to back. The NSF
approved leg levelers provide a 3/4" (20mm) adjustment.
5.2.3 Bench Installation (BCD‐16300)
Place the cabinet on the bench with approximately a 2" (51mm) overhang clearance for installation of the drain
valve. Place the cabinet in desired location and using RTV caulk, seal all around the base of the cabinet and the
bench. This provides a tight seal to prevent bench spills from migrating under the cabinet.
If the drain valve is desired, (NOTE, CHECK WITH YOUR SAFETY PERSONNEL FOR REGULATORY REQUIREMENTS OF
DRAIN VALVE INSTALLATION) remove the handle from the valve stem to gain clearance for valve body rotation.
Add Loctite 242 (furnished) to the threads and rotate valve body until secure, with the valve stem (for handle) on
the left side. Re‐install handle to valve stem. Adjust the cabinet on bench to provide a 2" (51mm) overhang and
seal the interface of the bench and cabinet, using RTV caulk as above.
5.2.4 Gas Service
NuAire doesn't recommend the use of natural gas within the LFBSC, but if gas service is determined to be
necessary for the application, appropriate safety measures must take place. All NuAire LFBSC's have precautionary
warning labels that say the following:
Use of explosive or flammable substances in this cabinet
CAUTION
! should be evaluated by your appropriate safety personnel.
Once the determination has been made by the appropriate safety personnel, the application of natural gas must
be performed in accordance to national, state and local codes. IT IS ALSO STRONGLY RECOMMENDED THAT AN
EMERGENCY GAS SHUTOFF VALVE BE PLACED JUST OUTSIDE THE LFBSC ON THE GAS SUPPLY LINE.
All NuAire’s LFBSC’s meet the safety requirements of UL and CSA for Laboratory Equipment. To comply with these
safety requirements, NuAire uses only certified gas valves. If external piping is required, only black pipe is used for
this application.
As previously stated NuAire doesn't recommend the use of natural gas within the LFBSC and ASSUMES NO
RESPONSIBILITY FOR ITS USE. USE AT YOUR OWN RISK. The Bunsen burner flame within the LFBSC not only
contributes to heat build‐up; it also disrupts the laminar air stream, which must be maintained for maximum
efficiency. IF THE PROCEDURE DEMANDS USE OF A FLAME, A BUNSEN BURNER WITH ON DEMAND IGNITION IS
STRONGLY RECOMMENDED. DO NOT USE CONSTANT FLAME GAS BURNERS. During use, the Bunsen burner
should be placed to the rear of the workspace where resulting air turbulence will have a minimal effect.
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5.2.5 Plumbing Services
Service ball valves with the type of service specified by the removable button on the handle are located in the
work zone. The service ball valves are not recommended for pressure over 75 p.s.i. (5.2 BAR). Reducing valves
should be installed external to the cabinet if necessary. Service ball valves should never be used for flammable
gasses or oxygen service. A special needle valve for oxygen service or certified valve is required and available upon
request.
External connection is to 3/8 inch NPT coupling in the inner sidewalls. Connection to plant utilities should be made
with proper materials for the individual service and according to national and/or local codes. Observe all labels
pertaining to the type of service and operating pressure.
5.2.6 Electrical Services
The NU‐543 series Biological Safety Cabinets may be "hardwired" (optional) or plugged into an outlet with
protective earthing connection with the standard power cord. The cabinet requires 115 VAC, 60 Hz, single phase
(current rating varies per cabinet size, reference Electrical/Environmental Requirements). It is recommended that
power to the cabinet, whether hardwired or plug connected, be on its own branch circuit, protected with a circuit
breaker at the distribution panel near the cabinet.
5.2.7 Final Assembly
Remove the protective cardboard cover over the exhaust HEPA filter located under the protective screen if in
place. Attach the exhaust sensor shroud over the exhaust sensor. The shroud should be placed as close as
possible to the exhaust HEPA filter without coming in contact. The sensor gasket should be tightly against the
sensor shroud to prevent sneak airflow paths. The exterior surface and viewing glass are easily cleaned with any
mild household detergent cleaner using a soft cloth. Harsh chemicals, solvent‐type cleaners and abrasive cleaners
should not be used.
Do not attempt to clean the HEPA filter media. Cabinet interior walls or work surface are easily cleaned with any
mild household detergent cleaner using a soft cloth. Turn the cabinet on and let it operate for 60 minutes before
using it as a LFBSC.
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5.3 Testing Methods and Equipment
After installation and prior to use, NuAire recommends that the cabinet be tested or commissioned to factory standards.
As part of testing, the certifier should go through the following initial checklist to assure all aspects of the LFBSC installation
are complete and ready for testing.
Review product installation
‐ Exhaust connection, if present
‐ Damper valve installed correctly with label toward front, if present
‐ LFBSC base stand level
Verify airflow sensor shroud is in place
‐ Exhaust flow
Verify configuration motor type and size selection for specific model
Perform LFBSC certification
‐ At a minimum, the following tests should be performed:
HEPA filter leak test
Downflow velocity test
Inflow velocity test
Airflow smoke patterns
Site installation assessment tests
The testing methods and equipment required are specified on the factory inspection report included with this manual (see
insert in back cover).
NOTE: IT IS RECOMMENDED THAT THESE TESTS BE PERFORMED BY A QUALIFIED TECHNICIAN WHO IS FAMILIAR
WITH THE METHODS AND PROCEDURES FOR TESTING BIOLOGICAL SAFETY CABINETS (SEE INSERT).
NOTE: AFTER THE INITIAL CERTIFICATION, NUAIRE RECOMMENDS THAT THE CABINET BE RECERTIFIED AT A
MINIMUM OF AN ANNUAL BASIS AND AFTER EVERY FILTER CHANGE, MAINTENANCE ACTION, OR ANY
TIME THE OPERATOR FEELS IT IS NECESSARY.
Note that the LabGard® ES cabinets, filters and seals provide premium performance; Quality Control in both design and
manufacturing assure superior reliability. However, protection to both product and operator is so vital that installation
testing to the performance requirements should be accomplished as stated to ensure biological safety established by the
factory standards.
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LabGard® ES Energy Saver Class II Type, A2 Laminar Flow Biological Safety Cabinet
Models NU‐543‐300/400/500/600
Catalog Number
Catalog Number NU‐543‐300 NU‐543‐400 NU‐543‐500 NU‐543‐600
Nominal 3 foot (0.9m) Nominal 4 foot (1.2m) Nominal 5 foot (1.5m) Nominal 6 foot (1.8m)
Performance Specifications
NSF/ANSI 49 NSF/ANSI 49 NSF/ANSI 49 NSF/ANSI 49
1. Personal Protection
2. Product Protection
NSF/ANSI 49 Class II, Type A2 Class II, Type A2 Class II, Type A2 Class II, Type A2
Bench top/console Bench top/console Bench top/console Bench top/console
Style of Cabinet w/base stand/storage w/base stand/storage w/base stand/storage w/base stand/storage
cabinet cabinet cabinet cabinet
All welded stainless steel All welded stainless steel All welded stainless steel All welded stainless steel
Cabinet Construction 16/18GA, Type 304 16/18GA, Type 304 16/18GA, Type 304 16/18GA, Type 304
pressure tight design pressure tight design pressure tight design pressure tight design
Diffuser for Air Supply (Metal) Non‐flammable Non‐flammable Non‐flammable Non‐flammable
HEPA Filter Seal Type:
Supply Filter‐99.99% Eff. on 0.3 microns HEPEX Seal HEPEX Seal HEPEX Seal HEPEX Seal
Exhaust Filter‐99.99% Eff. on 0.3 microns Neoprene, Spring‐loaded Neoprene, Spring‐loaded Neoprene, Spring‐loaded Neoprene, Spring‐loaded
Fumigation : per NIH/NSF Procedures Yes Yes Yes Yes
Standard Services:
Service Coupling (3/8 inch NPT) One Right Sidewall One Right Sidewall One Right Sidewall One Right Sidewall
Service Coupling (3/8 inch NPT) Two Left Sidewall Two Left Sidewall Two Left Sidewall Two Left Sidewall
Gas Valve/Service Coupling (3/8inch NPT) One Right Sidewall One Right Sidewall One Right Sidewall One Right Sidewall
Duplex Outlet Two Backwall Two Backwall Two Backwall Two Backwall
Optional Services:
Gas Cocks 3/8" NPT Up to 3 ea. Sidewall Up to 3 ea. Sidewall Up to 3 ea. Sidewall Up to 3 ea. Sidewall
Ultraviolet Light One, Backwall One, Backwall One, Backwall One, Backwall
Standard/Cup Sinks Left or Right Work Left or Right Work Left or Right Work Left or Right Work
Surface Surface Surface Surface
Cabinet Size Inches (mm):
Height (Fully Assembled) 61 7/8 (1572) 61 7/8 (1572) 61 7/8 (1572) 61 7/8 (1572)
Height (Minimum for Transport) 59 (1499) 59 (1499) 59 (1499) 59 (1499)
Width 41 5/8 (1057) 53 5/8 (1362) 65 5/8 (1669) 77 5/8 (1972)
Depth with Armrest Removed 31 7/16 (799) 31 7/16 (799) 31 7/16 (799) 31 7/16 (799)
Work Access Opening Inches (mm):
Standard Opening Height/Optional 10 (254)/8(203) 10 (254)/8(203)/12(305) 10 (254)/8(203)/12(305) 10 (254)/8(203)/12(305)
Standard Inflow Velocity 105 FPM (.53 m/s) 105 FPM (.53 m/s) 105 FPM (.53 m/s) 105 FPM (.53 m/s)
Work Zone Inches (mm):
Height 28 1/2 (724) 28 1/2 (724) 28 1/2 (724) 28 1/2 (724)
Width 34 3/8 (873) 46 3/8 (1178) 58 3/8 (1483) 70 3/8 (1788)
Depth measured at 10 inches (254mm) 25 3/4 (654) 25 3/4 (654) 25 3/4 (654) 25 3/4 (654)
window height
Viewing Window Inches (mm): Fully closed to Fully closed to Fully closed to Fully closed to
Standard is safety plate sliding glass 21(533) open 21(533) open 21(533) open 21(533) open
Required Exhaust CFM/CMH (opening) 10(254) /8(203) 10(254) /8(203) /12(305) 10(254) /8(203) /12(305) 10(254) /8(203) /12(305)
Standard/Optional: CFM (CMH) CFM (CMH) CFM (CMH) CFM (CMH)
Canopy Variable Flow Thimble (NU‐911) 276‐501 (649‐851) 363‐588 (617‐1000) 451‐676 (766‐1149) 538‐763 (915‐1297)
255‐450 (383‐765) 295‐520 (502‐884) 365‐590 (621‐1003) 436‐661 (741‐1124)
430‐655 (731‐1113) 531‐760 (909‐1291) 634‐865 (1088‐1470)
Canopy Fixed Flow Thimble (NU‐907) 320 (544) 426 (724) 531 (902) 634 (1077)
269 (457) 359 (610) 445 (756) 532 (904)
483 (821) 610 (1036) 763 (1251)
Plant Duct Static Pressure Eng./Metric 0.05‐0.1"/1.27‐2.54mm 0.05‐0.1"/1.27‐2.54mm 0.05‐0.1"/1.27‐2.54mm 0.05‐0.1"/1.27‐2.54mm
H2O H2O H2O H2O
Heat Rejected, BTU, Per Hour (opening) 10(254) /8(208) 10(254) /8(208) /12(305) 10(254) /8(208) /12(305) 10(254) /8(208) /12(305)
(non‐vented) 903 / 826 1140 / 1020 / 1256 1768 / 1611 / 1884 1884 / 1768 / 2041
(vented) 120 157 198 198
Electrical: U.L./U.L.‐C Listed U.L./U.L.‐C Listed U.L./U.L.‐C Listed U.L./U.L.‐C Listed
Volts, AC 60 Hz 115 115 115 115
+Amps: Blower/Lights (10/8/12 openings) 2.3/2.1 2.9/2.6/3.2 4.5/4.1/4.8 4.8/4.5/5.2
Amps: Duplex 3 3 3 3
Rated Amps: 10 14 16 16
12 ft. Power Cord (one) 14 GA ‐ 3 Wire, 15A 12 GA ‐ 3 Wire, 20A 12 GA ‐ 3 Wire, 20A 12 GA ‐ 3 Wire, 20A
Crated Shipping Weight:*** 460 lbs. /209 kg. 530 lbs. /240 kg. 620 lbs. /281 kg. 690 lbs. /313 kg.
Net Weight 410 lbs. /186 kg. 480 lbs. /218 kg. 570 lbs. /258 kg. 640 lbs. /290 kg.
***Crated shipping weight does not include weight for accessories or options
+ Based on cabinet with new filters running at 115VAC.
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6.0 Operating the NU‐543
6.1 FlowGard™ Control System
6.1.1 Overview
The FlowGard™ electronic control system is designed to service the control requirements of the LabGard® ES NU‐
543 Biological Safety Cabinet. The control system consists of an electronic module that will perform the following
functions:
Easy user interface via OLED (Organic Light Emitting Diode) display/function keys
Control blower via solid state switch.
Control lights via solid state switch.
Control outlets via solid state switch.
Disable audible alarm switch with ring back function.
Control blower DC ECM motor with solid‐state DC Motor Controller that provides automatic
compensation (constant volume control) for both filter loading and line voltage variances.
Monitor and display airflow velocity performance via Intelliflow Monitor.
Display time of day and temperature.
The LabGard® ES NU‐543 offers the latest digital microprocessor design technology for improved cabinet
performance and safety. The FlowGard™ control system integrates a dual thermistor airflow sensor (Intelliflow) to
monitor the cabinet’s airflow performance. The FlowGard™ control system also integrates a DC motor controller
that provides automatic compensation for both filter loading and line voltage variances. There is additional on/off
control of blower, fluorescent light, ultraviolet light (optional) and outlets. Lastly the control system monitors the
sliding window position with micro switches. All the above functions are shown in a system block diagram (see
figure 1).
Figure 1
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6.1.2 Front Panel
The control system front panel contains the following functions described in detail (see Drawing BCD‐16377).
6.1.2.1 Blower Key
The blower key controls the ON/OFF power to the blower.
LED above key indicates: Full green for blower on
Blinking green for blower pending
Blinking full red for blower alarm
6.1.2.2 Hidden Key
The hidden key is located just above the blower LED indicator centered in the airflow symbol. The hidden key
is used for various functions including the blower password 3 key sequence if the option is activated.
6.1.2.3 Fluorescent Light Key
The fluorescent light key controls the on/off power to the fluorescent light.
LED above the key indicates full blue for fluorescent light on, blinking blue during auto timer duration.
6.1.2.4 Ultraviolet (UV) Light Key
The UV light key controls the on/off power to the UV light (if optionally installed).
LED above indicates full yellow for UV light on, blinking yellow during auto timer duration.
6.1.2.5 Outlet Keys
The outlet key controls the ON/OFF power to the outlets.
LED above indicates full blue for outlets on, blinking blue during auto timer duration.
6.1.2.6 Red Alarm LED
The red alarm LED will indicate any alarm condition and remain indicating until the alarm condition is cleared.
A blinking red alarm LED indicates a power interruption has occurred.
6.1.2.7 Audible Alarm Silence Key
The audible alarm silence key allows user interaction to silence an audible alarm for a period of 15 minutes.
After 15 minutes if the alarm condition still exists, the audible alarm will again sound.
The audible alarm silence key also is used to exit all FlowGard™ user interaction menus.
6.1.2.8 Arrow Adjustment Keys
The arrow adjustment keys allow user interaction for various functions.
6.1.2.9 ENT Key
The ENT key is used to select item on display or accept and enter current item, function or value.
6.1.3 Control System Power
After the LabGard® ES NU‐543 is plugged into the appropriate facility line power the control system will power up
and display a power on reset message, the last revision of software (for several seconds) and time. The control
panel will also indicate the power up status by blinking the red alarm LED. Pressing any key will acknowledge the
power up status and turn off the blinking red alarm LED.
If a power interruption occurs, all control system functions, calibrations and parameters will be maintained and
continue upon restoration of power. Just as the initial power up, the red alarm LED will blink to indicate power up
status along with the display message of power on reset.
Airflow idle XX:XX
NuAire GAF3 Version XX:XX
Power on Reset
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6.1.4 Standby Mode
When the BSC is not in use, the display will indicate the NuAire logo with the current time provided in the upper
right corner. Any of the function keys, except the blower that initiates run mode may be turned on and off in
standby mode. The cabinet status and main menu may also be accessed for use as needed.
12:00
6.1.5 Run Mode
Any time the blower run key is pressed with the sliding window at its correct operational height, the RUN MODE
screen will appear. The Run Mode will start with a warm‐up countdown from 3 minutes. During the warm up
period the aseptic cleaning process may begin. If the sliding window is raised an audible and visual alarm will
occur, but may be silenced by pressing the alarm silence key. Airflow readings will not be displayed during the
warm‐up period.
Warming Up 12:00
3:00
Once the warm‐up period is complete, airflow readings and all system functions will operate and be displayed.
Downflow Inflow 12:00
24.0⁰
60 105 fpm
Message Area
The top line will show the items being displayed along with the time of day. The center of the display will show
the values of the items, the unit of measure and the temperature. The bottom of the display or message area will
show active alarms and other status information. The right hand side of the display will show a gauge depicting
the velocity limits and setpoint with an arrow indicating the current velocity reading.
Status menus of filter life and auto timers may also be accessed in run mode. Press either ↑ or ↓ keys to move
from one menu to the next. Auto timer menu will only indicate active timers as they count down.
Filter Life Auto Timers (hh.mm) 12:00
Ultraviolet Light 0:03:12
Fluorescent Light 5:48:32
0 25 50 75 100 Outlet Power 5:48:34
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6.1.6 Nite Care Mode
The NU‐543 may be configured to allow the DC ECM motor to continue to run at a lower rate with the sliding
window closed allowing the workzone interior to be continually HEPA filtered. If the Nite Care mode is configured,
the blower must be on (green LED above blower key will blink) and the window closed for it to be activated. In
addition, the fluorescent light will be disabled. The UV light may be turned on if installed.
Airflow Idle XX:XX
Nite Care On
6.1.7 Standby/Run Mode Alarms
If present, standby/run mode alarms will be both visual and audible, the red alarm LED oval will turn on, and the
message area on the display will indicate the alarm description. Audible alarms will produce an alarm tone for 30
seconds, then ring back for 2 seconds of every 5 seconds. Pressing the alarm silence key will silence the audible
alarm for 15 minutes initially then will start the ring back function again.
The bottom of the display or message area will indicate alarms, errors or other notable conditions. Since the
message area is limited to one line of text, only the highest priority message will be indicated. The list below
represents the highest to lowest priority.
1) New Firmware Loaded
2) Internal Board Failure
3) Power on Reset
4) Velocity Sensor Error
5) Velocity Comm Failure
6) Velocity Alarm
7) Blower Inhibited
8) Blower RPM Failure
9) Nite Care On
10) Window Closed
11) Window High
12) Window Low
13) Replace UV Light
Note: The above messages are described in greater detail in section 8.
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6.1.8 Operator Main Menu
The operator main menu allows the user to access and update basic system set up.
6.1.8.1 Access and Navigation
To access press and hold ENT key for 3 seconds until the menu appears.
Main Menu
Time Menu
UV Lamp Hours
3356
Temperature 75.0
Navigation through the system can be accomplished by the following:
Press ↑ or ↓ keys to select a menu item which will be highlighted inversely. Menu selection moves
in a round robin pattern.
Press ENT key on a selected menu item will either:
1) Drill further down the menu tree
2) Allow editing of the item value which will now be highlighted.
o Press ↑ or ↓ key to change the selected value
o Press ENT key to accept the change
o Press key to cancel the change
Press key to back up one level or repeated times to return to normal run or standby mode.
6.1.8.2 Time Menu
The time menu contains both time of day and auto timer duration. Upon selecting the time menu from the
main menu the display will indicate the following:
Time Menu
Time of Day
Auto Timer Duration
Time of Day
o Press ENT key to select time of day. The display will indicate the following:
Time Display format: 24 Hr
10:43:00
o Press ENT key to advance through the following items; starting with the display format which is
defaulted to 24 Hr:
Display format; 24 Hr or 12 Hr, will indicate am (pm if in 12 hr)
Hour
Minute
Second
o Press ↑ or ↓ key to change value of highlighted item
o Press ENT key to accept value and advance through the items. On the last item the display will
return to the time menu.
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Auto Timer Duration
Auto timer duration timers are countdown timers for the functions displayed once time is entered
into a function. The timer will begin to countdown upon the start of that function (i.e. press UV light
key to start timing the UV light). The LED indicator above the function key will start to blink indicating
the timer function. If the LED indicator was full on, no timer function is present. As the timer
expires the function will turn off.
Each timer will indicate the run time in hours and minutes. The minute hold will increase or decrease
in 15 minute intervals. The maximum timer duration is 8 hours.
Auto Timer Duration (hh.mm)
Ultraviolet Light 0:45
Fluorescent Light 7:00
Outlet Power 8:00
o Press ↑ or ↓ key to select menu item
o Press ENT key to highlight time display
o Press ↑ or ↓ key to desired me.
o Press ENT key to accept time value
6.1.8.3 UV lamp hours (if UV light option is installed)
UV lamp hours will indicate the number of hours the UV light has been on. When the lamp hours reach 5000,
a message will be provided to replace UV light. Once the replacement is complete, the UV lamp hours may be
reset by the following:
Press ↑ or ↓ key to select menu item
Press ENT key to highlight the hours
Press ↑ and ↓ keys simultaneously un l hours clear
Press ENT key to accept “0” reset value.
6.1.8.4 Temperature
The temperature displayed is provided by the airflow sensor in the cabinet’s exhaust airstream. The
temperature displayed may indicate a slightly higher value than the laboratory room temperature due to
some heat generation of the cabinet itself. However, the temperature may be adjusted by an offset or (deviation
from the indicated temperature, plus or minus in tenths of a degree) calibration procedure by the following:
Press ↑ or ↓ key to select menu item
Press ENT key to highlight the temperature value
Press ↑ or ↑ key to enter the amount of offset (increase or decrease from displayed value)
Press ENT key to accept offset and display new temperature value.
6.1.8.5 Blower On/Off password (default off )
Blower On/Off password allows the cabinet user to place a 3 key sequence requirement to turn on the
blower. The 3 key sequence will be a combination of the blower and hidden key (hidden key is located just
above blower LED under the center of the Airflow symbol). During the 3 key sequence, the first 2 key strokes
will not have any audible feedback. The last key stroke will have the normal audible feedback indicating a
successful password. The 3 sequence combinations are the following:
None
B‐B‐H
B‐H‐B
B‐H‐H
H‐B‐B
H‐B‐H
H‐H‐B
To select a password sequence, perform the following:
Press ↑ or ↓ key to select menu item
Press ENT key to highlight the password
Press ↑ or ↓ key to desired password
Press ENT key to accept password
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6.2 Operating Guidelines
The intent herein is to present general operational guidelines that will aid in the use of the Laminar Flow Biological Safety
Cabinet (LFBSC) to control airborne contaminants of low to moderate risk as stated in Technical Report Number
FPS 56500000001, prepared by Dow Chemical U.S.A. for the National Cancer Institute, May 1, 1972.
Procedure protocols defined in terms of the barrier or control concepts unique to LFBSC must be developed in order to
obtain a maximum potential for safety and protection. The pre‐planning necessary to develop these protocols is based on
several fundamental considerations, each of which will contribute to optimum benefits from the equipment:
a. Know your “Safe Work Area”
b. Minimize penetration of “air curtain”
c. Minimize room activity
d. Utilize unidirectional airflow
e. Employ aseptic techniques
6.2.1 Know your "Safe Working Area"
The LFBSC safe working area is basically the worktray or depressed area. All work should be performed on or
above the worktray. The area on or above the front grill is a non‐safe working area.
NOTE: It is important to maintain an air gap on both sides of the worktray before fastening in place.
The work tray as being part of the cabinet system has been designed to load up to 100 lbs. (45.4kg) of work
materials. Any additional loading should be evaluated by appropriate safety personnel.
6.2.2 Minimize Penetration of "Air Curtain"
The minimum number of items necessary should be placed into the cabinet to prevent overloading, but the work
should also be planned to minimize the number of times an operator's hands and arms must enter and leave the
air curtain at the open face. The ideal situation is to have everything needed for the complete procedure placed in
the hood before starting, so that nothing need pass in or out through the air barrier at the face until the procedure
is completed. This is especially important in working with moderate risk agents.
Avoid lifting arms/hands inside the cabinet above the level of the work opening. This presents an inclined plane
from hands to elbows along which the downflow of air may run to, and possibly out, the open face.
NOTE: When working with agents of lower risk, it is not as important for all materials to be placed in the cabinet before
starting or for the procedure to be completely finished before materials are removed.
Also, the time period for the cabinet may be continued over a longer extended period, during which entries and
withdrawals from the cabinet may be made.
6.2.3 Minimize Room Activity
Activity in the room itself should be held to a minimum. Unnecessary activity may create disruptive air currents as
well as interfere with the work of the operator. A person walking past the front of a cabinet can cause draft
velocities up to 175 fpm (.89 m/s), which are sufficient to disrupt the air balance of the LFBSC.
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6.2.4 Utilize Unidirectional Air Flow
The operator must keep two important facts in mind: (1) The air, as supplied to the work area through filters from
the top, is contaminant free and (2) Airborne contamination generated in the work area is controlled by the
unidirectional flow of parallel air streams in a top‐to‐bottom direction.
A solid object placed in a laminar air stream will disrupt the parallel flow and consequently, the capability of
controlling lateral movement of airborne particulates. A cone of turbulence extends below the object and
laminarity of the air stream is not regained until a point is reached downstream, approximately equal to three to
six times the diameter of the object. Within the parameters of this cone, particles may be carried laterally by
multidirectional eddy currents.
Transfer of viable materials and manipulations, which may generate aerosols, should not be performed above
sterile or uninoculated materials. Items should be localized on the work surface in "clean" and "dirty" groups.
6.2.5 Employ Aseptic Technique
The operator must not assume an attitude of "let the cabinet do it" when performing procedures within a LFBSC.
Properly balanced and properly used cabinets will do an excellent job of controlling airborne contamination and
containing viable agents, but the cabinet will not eliminate contact transmission of contamination. Normal
laboratory contamination control procedures and basic aseptic techniques are necessary to obtain maximum
benefit from the cabinet. For example, open bottle, tube or flask mounts should be kept as parallel as possible to
the downflow to minimize capture of chance particulates. This precaution is merely an extension of good aseptic
technique as practiced on open bench tops. The standard laboratory practices designed to minimize creation
and/or release of aerosols to the environment should not be discontinued.
Items of equipment in direct contact with the etiologic agent must remain in the cabinet until enclosed or until
surface‐decontaminated. Trays of discard pipettes must be covered before removal from the cabinet (aluminum
foil may substitute for fabricated covers).
If an accident occurs which spills or splatters suspensions of etiologic agent around the work area, all surfaces and
items in the cabinet must be surface‐decontaminated before being removed.
Applying a burner flame to flask and tube necks when mating surfaces of sterile assemblies is a conventional
method of minimizing chance contamination. However, the efficiency of this operation is usually related to the
removal of airborne contamination occurring while the item is uncovered. If the manipulation is carried out in an
environment free of airborne particulates, then the need for the flaming operation is essentially removed. This is
one of the additional advantages of the LFBSC ‐ use of the gas burner is seldom necessary. The gas burner flame in
one of these cabinets not only contributes significantly to the heat build‐up, it also disrupts the laminar air streams
which must be maintained for maximum efficiency. If the procedure demands use of a flame, A BUNSEN BURNER
WITH ON DEMAND IGNITION IS RECOMMENDED. DO NOT USE CONSTANT FLAME GAS BURNERS. It should also
be only used from the center of the work surface to the right rear where resulting air turbulence will have a
minimal effect. DO NOT USE GAS BURNER ON THE LEFT SIDE OF THE WORK SURFACE DUE TO ITS INFLUENCE ON
THE ELECTRONIC AIRFLOW CONTROL SYSTEM. If cabinet air is inadvertently turned off, the flame could damage
the HEPA filters.
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6.3 Operating Sequence
6.3.1 Start Up
Turn on cabinet blower and lights and check air intake and exhaust portals of the cabinet to make sure they are
unobstructed. The electronic airflow control system will automatically control airflows to specified setpoints.
However, upon filter loading, the cabinet may be required to be re‐balanced or filters replaced. Only a qualified
maintenance technician should perform cabinet balancing and filter replacement.
NOTE: Some cabinets are equipped with ultraviolet (UV) lights. Good procedure includes the decontamination or wipe
down of cabinet surfaces with chemical disinfectant before work commences. This practice eliminates the need
for UV lights, whose primary utility in this application is inactivation of surface contamination since the filters
effectively remove all airborne contaminants. UV lights, therefore, are not recommended in the LFBSC.
Allow blowers to operate for a minimum of 15 minutes before aseptic manipulations are begun in the cabinet. If
the filtered air exhausted from the cabinet is discharged into the room, as in some installations, an additional
advantage is obtained from purification (filtration) of the room air circulated through the equipment. Because of
this characteristic contributing to the quality of the laboratory environment, some owners of LFBSC’s leave them in
operation beyond the time of actual use.
6.3.2 Wipe Down
The interior surfaces of the workspace should next be disinfected (see Cleaning Procedures) by wiping them
thoroughly with 70% alcohol or similar non‐corrosive anti‐microbial agents. USE OF CHLORINATED OR HALOGEN
MATERIALS IN THE CABINET MAY DAMAGE STAINLESS STEEL.
6.3.3 Materials and Equipment
The apparatus and materials should next be placed into the cabinet. Care must be exercised that no items be
placed over the front intake grills. Materials should be arranged so that clean, dirty (used), and virus materials are
well separated. Passage of contaminated materials over uninoculated cultures or clean glassware should be
avoided and transfer of viable materials should be performed as deeply into the cabinet (away from open face) as
possible.
6.3.4 Air Purge
Additional purging of the workspace without user activity should be allowed for 2‐3 minutes after materials and
apparatus have been placed in it. This will rid the area of all "loose" contamination that may have been
introduced with the items.
6.3.5 Perform Work
The work can now be performed. The technician performing the work is encouraged to wear a long‐sleeved gown
with knit cuffs and rubber gloves. This will minimize the shedding of skin flora into the work area and concurrently
protect the hands and arms from viable agent contamination. At a minimum, the hands and arms should be
washed well with germicidal soap before and after work in the cabinet. For the preparation of antineoplastic
drugs, the following procedures summarize those contained in OSHA Technical Manual TED 1‐0.15A, Section VI,
Chapter 2 “Controlling Occupational Exposure to Hazardous Drugs”. The above document should be thoroughly
studied and reviewed prior to drug preparation in the cabinet.
It may be found at this website. http://www.osha.gov/dts/osta/.
a. A sterile plastic‐backed absorbent drape should be placed on the work surface during mixing procedures.
The drape should be exchanged whenever significant spillage occurs, or at the end of each production
sequence.
b. Vials should be vented with a filter needle to eliminate internal pressure or vacuum.
c. Before opening ampoules, care should be taken to insure that no liquid remains in the tip of the ampoule.
A sterile gauze sponge should be wrapped around the neck of the ampoule while opening.
d. Final drug measurement should be performed prior to removing the needle from the stopper of the vial.
e. A non‐splash collection vessel should be available in the LFBSC to discard excess drug solutions.
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6.3.6 Terminal Purging and Wipe Down
Following completion of work, allow the cabinet to run for 2‐3 minute period without personnel activity to purge
the cabinet. A surface disinfection of the interior surfaces (see Cleaning Procedures section) should be repeated
after removal of all materials, cultures, apparatus, etc. A careful check of grills and diffuser grids should be made
for spilled or splashed nutrients which may support fungus growth and resulting spore liberation that
contaminates the protected work environment.
6.3.7 Paper Catch/Prefilter
A permanent paper catch is installed behind the rear divider panel of the work zone. This area forms the return air
path to the motor/blower; and if the airflow is blocked, it could seriously affect the performance of the cabinet.
Therefore, THE PAPER CATCH SHOULD BE CHECKED AND CLEANED ON A MINIMUM OF A WEEKLY BASIS. A daily
basis if procedures dictate the use of paper products. Any paper removed must be properly disposed of as
Contaminated Hazardous Waste. The above procedures also apply to all cabinets configured with a prefilter.
6.3.8 Shut Down
Turn off blowers and lights. Do not use cabinet as a depository for excess lab equipment during periods of non‐
operation. If antineoplastic agents are being prepared in the cabinet, it is recommended to let the cabinet run 24
hours per day. This lessens the possibility that contaminants may escape.
6.4 Ergonomics
Ergonomics, the study or accommodation of work practices is extremely important for proper cabinet usage and user
health and safety. An evaluation of normal work practices should be performed with each user when working in a cabinet.
Evaluation criteria should be at a minimum:
a. Proper user posture
b. Effective work zone layout for work practice
c. Vision or sightlines
For each of the above evaluation criterion, several work aids may be supplied to accommodate the user.
Ergonomic chair ‐ A six‐way articulating seat and back control for personalized adjustment to assure proper user
posture. Be sure feet are resting on the floor, chair foot support or foot rest. Also be sure back is fully supported
with proper chair adjustments.
Forearm/elbow support ‐ The cabinet is provided with a non‐metallic forearm support on the work access
opening. Periodic mini‐breaks during work practice should be taken resting forearm to avoid stress and fatigue.
Elbow rests that can provide support for particular work practices, such as pipetting are optional. Also available as
an option, closed cell foam disposable forearm pads to reduce pressure points and add comfort.
Effective workzone layout ‐ Always prepare your work procedure to minimize reach to avoid neck and shoulder
stress and fatigue. Rotating tables used to maximum workzone and minimize reach are optional.
Vision and sightline ‐ Always prepare your work procedure to eliminate glare and bright reflections on the window.
Keep your window clean and sightlines clear to your effective workzone.
6.5 Cleaning Procedures
Cleaning the cabinet is an important function in terms of both containment and sterility.
Using the following procedure to effectively clean or surface disinfect the cabinet workzone surfaces.
a. Raise the sliding window to a full‐open position, if desired.
b. Press the cleaning key on the front control panel to silence the audible alarm during the cleaning process.
c. Apply appropriate disinfecting solution (i.e. coverage plus ™ [Calgon Corp.]) or similar disinfectant to cabinet
surfaces. Most surface disinfectants require a specific contact time depending upon the microbiological agents
used within the cabinet. CONSULT APPROPRIATE DISINFECTANT DOCUMENTATION FOR PROPER APPLICATION
AND SAFETY PRECAUTIONS.
DISINFECTANTS THAT USE CHLORIDES AND HALOGENS WILL CAUSE
! CAUTION
DAMAGE TO THE STAINLESS STEEL SURFACES IF LEFT ON FOR LONG
PERIODS OF TIME.
d. After the specified contact time, wipe up excess disinfectant. IF THE DISINFECTANT USED CONTAINS CHLORIDES
OR HALOGENS, RE‐WIPE ALL SURFACES WITH 70% ALCOHOL OR SIMILAR NON‐CORROSIVE ANTI‐MICROBIAL
AGENT TO PREVENT DAMAGE TO STAINLESS STEEL SURFACES.
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6.6 Hazardous Drug Decontamination Procedures
This procedure is intended to provide guidance following a spillage and/or periodic maintenance, testing or relocation of
the cabinet. Additional guidance can be provided by the CETA document CAG‐005‐2007 found at the CETA website:
www.CETAinternational.org.
6.6.1 Preparation
Prior to beginning decontamination activity, personnel should wear proper personnel protection equipment (PPE)
1
i.e. Tyvek isolation gown, 2 pair of Nitrile gloves and a full‐faced HEPA filtered respirator. All protective garments
should be contained in 4 mil plastic bags and labeled for disposal as chemotherapy waste after completion of the
procedure. For the purpose of this procedure, detailed procedures for cleaning a Class II LFBSC can be found in
the 2006 ASHP Technical Assistance Bulletin ASHP Guidelines on Handling Hazardous Drugs2.
6.6.2 Procedure
a. Make sure that the cabinet remains in operational mode with internal blower on.
b. Open the hinged or sliding view screen and secure in the full open position.
With the view screen in the full open position, personnel protection is
! CAUTION compromised and a full faced HEPA filtered respirator must be worn.
c. Clean all readily accessible surfaces of the cabinet.
d. Remove perforated metal diffuser screen from the underside of the supply HEPA filter and place on the
cabinet work tray.
Note: Depending on the model, the diffuser screen is secured to the cabinet by
#8‐32 screws or 1/4" ‐ 20 acorn nuts, 3 places. It is purposely a tight fit
and is secured to the back wall with projecting threadless studs.
e. Clean both sides of the perforated metal diffuser screen and remove it from the cabinet.
f. Lift the cabinetwork tray, clean both sides and remove it from the cabinet.
g. Remove the front perforated grill, place on the cabinet floor and clean both sides.
Remove from cabinet.
h. Clean work tray supports.
i. Working from top to bottom, clean all inside surfaces of the cabinet.
Take care not to wet the HEPA filter.
If liquid has collected in the plenum drain, aspirate it using IV tubing into an evacuated container.
Label the evacuated container for disposal as chemotherapy waste.
j. Clean the plenums drain area and wipe dry.
k. If the cabinet requires maintenance and/or replacement of the HEPA filters, the operation should be
halted at this point to allow trained personnel to complete replacement of the HEPA and/or maintenance
action required.
6.6.3 Assembly
a. Replace front grill (if removed).
b. Replace the work tray and carefully tighten the thumbscrews.
c. Replace perforated metal diffuser screen over the underside of the supply HEPA filter.
d. Wipe down all exposed surfaces of the work area with 70% isopropyl alcohol.
e. Prepare for aseptic operation.
¹ Available from Lab Safety Supply, Janesville, WI 53547‐1368, or other laboratory, industrial, or hospital supply distributors.
²American Society of Hospital Pharmacists. 2006. ASHP Guidelines on Handling Hazardous Drugs Am. J. Hosp. Pharm. 63:1172‐1193.
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7.0 General Maintenance
All maintenance actions on this equipment must be performed by a qualified
technician who is familiar with the proper maintenance procedures required
! CAUTION including both certification and repair.
7.1 Decontamination
No maintenance should be performed on the interior of the LabGard® ES cabinet (area behind access panels) unless the
cabinet has been microbiologically decontaminated, is known to be biologically clean, or known to be chemically inert.
Surface disinfection is performed as specified in the Cleaning Procedures section.
Hazardous Gases! Personal Protection Equipment Required.
! CAUTION
Decontamination using hazardous gas, vapor or mist must be performed in accordance with
the specifications of NSF/ANSI 49, Annex G, EN12469, Annex J or applicable national, state, province
or local regulations
This procedure presents considerable risks and must be performed only by specially trained and authorized service
personnel in accordance with applicable national safety regulations.
The decontaminate is generated either external or internal of the sealed cabinet. The quantity of decontaminate should
follow standard or manufacturer’s recommendations based on cabinet volume. The decontaminate process should follow
standards or manufacturer’s recommendations based on the decontaminate used.
All decontaminate materials are hazardous (chemical‐liquid, gas and vapor)
(Flammable – process) and are required to be handled properly. Follow all
! CAUTION
product and process documentation and labelling.
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7.1.1 Manual Decon
1. Disconnect power to the cabinet. Remove screws at each upper side of the control center and allow the
control center to rotate down, resting on the safety straps. Disconnect electrical connectors on left side.
Disconnect electrical from right side. (Be sure to note the location of the supply and exhaust sensor wires
before disconnecting them from the main board). Remove control center by disconnecting safety straps
lifting the control cable up and away from cabinet. Fold and pinch tubing to seal.
2. Remove the front decorative panel via top/front fasteners.
3. Remove window assembly (both frame and window, either being manual, sliding, or automatic) via the
upper and lower fasteners (Refer to BCD‐16376). At this point, the sliding window assembly can be
removed.
4. Remove exhaust sensor shrouds.
5. Remove the diffuser screen and gasket around perimeter of workzone (if present).
6. Prepare decontamination equipment. Reference decontamination procedure and use the following chart
to calculate chemical requirements.
Cabinet Size 300 400 500 600
Cabinet 58‐7/8 x 28 x 34‐3/8 in. 58‐7/8 x 28 x 46‐3/8 58‐7/8 x 28 x 58‐3/8 58‐7/8 x 28 x 70‐3/8
Dimensions (1.50 x .711 x .873 m) (1.50 x .711 x 1.18 m) (1.50 x .711 x 1.48m) (1.50 x .739 x 1.88 m)
Cabinet 32.79 cu. ft. 44.24 cu. ft. 55.69 cu. ft. 67.14 cu. ft.
Volume (.929 cu. m) (1.25 cu. m) (1.58 cu. m) (1.90 cu. m)
Note: The outlets in the work area are energized as long as the cabinet is plugged in and
switched on the front panel. Unplug the cabinet before decontamination equipment is
plugged into these outlets. The control centers electrical connectors may be re‐attached
to utilize the cabinet's interior outlets and fan during the decontamination.
8. Set control center on its side resting on the left side of cabinet. Then plug in the 16‐pin connector cable
from the cabinet to the control center. Reconnect power to the cabinet. The outlets and blower can
then be activated.
9. Seal front and top openings using plastic and tape.
BE SURE CABINET IS TOTALLY SEALED TO PREVENT ANY
!
CAUTION
LABORATORY EXPOSURE TO DECONTAMINATION GAS,
VAPOR OR MIST.
10. Perform decontamination procedure.
7.1.2 Auto Decon
The Auto Decon process is intended to be used with any automated cabinet decontamination process (i.e
hydrogen peroxide, chlorine dioxide, etc.) The automated decon process parameters are typically set up
independently of the cabinet. Inlet and outlet ports from the automated decon machine are connected to the
cabinet. The cabinet control system may be set up to run simultaneously aiding the decontaminate circulation
throughout the cabinet during the entire decon cycle.
To validate one decon process and associated cabinet set up procedure; NuAire utilized a Bioquell Clarus II H₂O₂
system and performed the following process.
1. Remove armrest via fasteners.
2. Remove exhaust shroud and sensor.
3. Seal top and front openings using either heavy plastic and duct tape or seal plates.
Seal all joints with tape as indicated on drawing BCD‐16509.
Note: Top and front seal plates may be obtained by contacting NuAire representative or distributor.
4. Attach inlet and outlet connections to decontamination system along with pressure and/or concentration
sensor if provided.
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5. Determine decontamination system cycle parameters. Note that system parameters will change for
process type, as well as cabinet model and size.
For validation purposes, a LabGard® ES Model NU‐543‐600E was set using the following parameters on
the Bioquell Clarus II:
Pressure Setpoint: ‐10 Pa
Airflow Setpoint: 22 m₃/hr
Delivery Temperature: 65⁰C
Conditioning Time: 10 min
Gassing Time: 40 min
Gassing Injection Rate: 6.0 g/min
Dwell Time: 90 min
Injection in Dwell: ON
Dwell Injection Rate: 3.5 g/min
Aeration Delay: 60 min
Aeration Time: 600 min
Cabinet Auto Decontamination
Use the following procedure to allow the cabinet blower to automatically run at programmed intervals
during the decontamination process.
To enter the service parameter menu, perform the following:
Press and hold key, then press ENT ↑ and ↓ keys sequen ally releasing the key
after the 3 key sequence.
The following service parameter display should appear.
Service Parameters
Configuration
Setpoints
Calibration
Options
Press ↑ or ↓ keys to select option menu item.
Option Parameters
Sync Outputs with Blower
Function Options
Blower Options
Auto Decontamination
Press ↑ or ↓ keys to select Auto Decontamina on menu item.
Enter decon cycle parameter information below and proceed to initiate the decon cycle for both the
decontamination system and cabinet.
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Auto Decontamination
Total duration: (hh.mm) 3:00
Blower run time: (mm.ss)
1:00
Blower start schedule
Total duration is the total automated decontamination cycle time, so both the cabinet Auto
Decontamination time duration and the automated decontamination system cycle time are sequenced
and run together.
Blower run time is the length of time the blower will run during and of the (4) possible blower start times.
Blower start schedule is the start time of (4) possible blower start times during the decon cycle.
Blower Start Time
Start blower at: 1:00
Start blower at: 1:30
Start blower at: 2:00
Start blower at: 2:30
Initiate decon cycle provides a short safety check list the must be answered yes before the decon cycle
can be initiated.
Initiate Auto Decon
Cabinet sealed: No
Gas in/out connected: No
Blower stopped: No
Perform Auto Decon
Once the Auto Decon cycle is initiated, the following display indicates cycle progress until the times reach
the end of their duration.
Auto Decon in Progress
0:00 Next blower 1:00
Finished in 3:00
Press Alarm silence to abort
7.2 Fluorescent/LED Lamp Replacement
The two (T8) fluorescent or optional LED lamps are cool white and placed external to the cabinet to aid maintenance and
minimize heat build‐up within the cabinet. The life rating of the bulb is 9000 hours for fluorescent and 50,000 hours for
LED based on three‐hour burning cycles.
To replace a lamp, it is necessary to remove the lamp assembly.
1. Switch cabinet light switch off.
2. Remove the screws at each upper side of the control center and allow the control center to rotate down, resting
on the safety straps.
3. The lamp is now directly exposed for replacement.
4. The lamp is removed by displacing the bulb to one side against the compressible bulb holder and lifting out the
lamp.
5. Reverse the procedure to reinstall the lamp assembly being careful not to pinch the safety straps, cable or tubing
during closure of the control center.
¹ Available from Lab Safety Supply, Janesville, WI 53547‐1368, or other laboratory, industrial, or hospital supply distributor
OM0218 Page 36 of 67
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7.3 HEPA Filter/Motor Replacement
The HEPA Filters do not need replacement under normal usage and barring an accident (a puncture), until the efflux
velocity cannot be maintained or the access inflow velocity cannot be maintained at 100 LFPM (.51 m/s) (min.).
This may permit the average downflow velocity to be as low as 55 LFPM (.28 m/s) as long as no point falls below 20% of the
average downflow velocity.
The HEPA Filters should not be replaced until the entire cabinet has been decontaminated or known to be biologically
"clean".
7.3.1 Procedure
Disconnect electrical power from the cabinet before attempting any
! CAUTION
maintenance action.
Step 1: Remove screws at each upper side of the control center and allow the control center to rotate down,
resting on the safety straps. Second, remove the front decorative panel which is held into position by
(3) knurled nuts on the top edge and snap fit bullet catches on the bottom.
Step 2: Place sliding window into lowest position * and remove front filter panel, which is held into position
by Phillip pan head screws. Once the screws are removed, the panel is held into position by smooth
weld studs located on the top corner of the front filter panel. Use the window stop brackets as
handles to remove the panel.
Note: Screws are used in lieu of acorn nuts, and lock washers.
The screws have O‐rings and should be replaced if damaged or badly deformed.
The interior of the cabinet is now fully exposed for replacement of the filters and motor/blower.
* The lowest window position will require the armrest to be removed.
Step 3: Filter Removal
It is not always necessary to replace both the supply and exhaust filters at the same time. If during
the course of certifications, the downflow always falls off while the exhaust increases the supply filter
is "loading" faster than the exhaust filter and only the supply filter may need replacement. The
opposite might also happen depending upon many factors.
a. To remove the supply HEPA filter:
1. Remove the plenum screws in front of the supply HEPA filter.
2. Lift the permanent plenum and hold up with wire strap.
3. Carefully remove the supply filter. Direct exposure should be avoided.
Dispose of spent HEPA filters properly. Avoid direct contact to "dirty
side" of the filters. Place in sealed bag and label all waste
! CAUTION containers/cartons based on type of hazard. Follow all Local, State
and Federal guidelines for disposal of HEPA filter solid waste.
b. To remove the exhaust HEPA filter:
1. Relax the exhaust filter seal loading mechanism by turning the four threaded bolts
counterclockwise until one can see a definite release of the loading springs.
2. Pull the exhaust choke tray free and remove the filter. It is not necessary to
remove the tray, although it is free to move forward several inches, if necessary, to
free the HEPA filter.
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Step 4: Filter Installation
When installing new filters, USE ONLY NUAIRE SPECFIED FILTERS FOR REPLACEMENT.
Description: Supply HEPA Filter Exhaust HEPA Filter
Efficiency: 99.99% @ 0.3 Micron 99.99% @ 0.3 Micron
Airflow Rating: 100 fpm @ .55 .05" w.g. per sq. ft. 250 fpm @ .45 .05" w.g. per sq. ft.
Frame Type: Metal Metal
NU‐543‐300
NuAire Part Number: A‐980979‐04 A‐980957‐21
Filter Size: 21" (533mm) x 32" (813mm) x 3" (76mm) 20" (508mm) x 14" (366mm) x 11 1/2" (292mm)
Filter Manufacturer: Camfil Farr Camfil Farr
NU‐543‐400
NuAire Part Number: A‐980979‐01 A‐980957‐12
Filter Size: 21" (533mm) x 44" (1118mm) x 3" (76mm) 20" (508mm) x 22” (559mm) x 11 1/2" (292mm)
Filter Manufacturer: Camfil Farr Camfil Farr
NU‐543‐500
NuAire Part Number:
A‐980979‐02 A‐980957‐13
Filter Size:
21" (533mm) x 56" (1422mm) x 3" (76mm) 20" (508mm) x 30" (762mm) x 11 1/2" (292mm)
Filter Manufacturer: Camfil Farr Camfil Farr
NU‐543‐600
NuAire Part Number: A‐980979‐03 A‐980957‐14
Filter Size: 21" (533mm) x 68" (1727mm) x 3" (76mm) 20" (508mm) x 36" (914mm) x 11 1/2" (292mm)
Filter Manufacturer:
Camfil Farr Camfil Farr
a. To install the supply filter, simply reverse the procedure outlines in Step 3a, above.
Note: Be sure to open the choke plate fully before inserting the filter into the tray.
This will assist in adjusting the airflow.
b. To install the exhaust filter, apply a thin layer of silicone grease to the top and bottom
gaskets of the filter and carefully insert into the exhaust choke tray.
Position the filter frame within the outside walls of the exhaust opening on the top of the hood.
Tighten the spring loaded bolts, 4 places, depressing the gasket material by 1/8 inch (3mm)
Step 5: Motor/Blower Assembly Removal
a. It is recommended that the motor/blower to be removed as a single unit. To remove,
disconnect electrical connections to the motor, remove the HEPEX pressure plenum and
unbolt the motor/blower assembly from the roof of the cabinet (4 places). Always inspect
the rubber isolation motor mounts and replace those that are cracked or visibly show stress.
b. Replace the motor exactly as originally installed in the blower housing, paying particular
attention to the correct electrical connections (see Electrical Schematic).
c. Re‐install the new motor/blower assembly.
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7.4 Sliding Window Replacement and Manual Adjustment
The sliding window replacement is accomplished by removing the front decorative panel, control center, and window glide
assemblies. The sliding window adjustment may be required due to everyday use over the life of the cabinet. Both window
glides are adjustable by a set screw and tension screw method. When adjusting the sliding window, be sure to verify
proper micro switch operation. If the sliding window is too loose, it will not properly activate the micro switches, thus
causing potential operational malfunctions to occur. If the window counter balance experiences a fault, window function
must be verified (the sliding window retention or ability to slow the rate of fall). See Sliding Window Retention Verification
in the Inspection Report).
7.5 Airflow Control System Setup and Calibration
7.5.1 General
The operation of the NU‐543 cabinet requires that the setup and calibration procedures be performed in order to
certify or commission the cabinet for usage. The setup and calibration procedures performed ONLY BY THE
CABINET CERTIFIER ensure that cabinet's setpoints are verified and that the airflow monitor sensors are calibrated
to read the correct values. Press MENU to access Calibration/Service parameter.
To enter the service parameter menu, perform the following:
Press and hold key, then press ENT ↑ and ↓ keys sequentially releasing the key after the
3 key sequence.
The following service parameter display should appear
Service Parameters
Configuration
Setpoints
Calibration
Options
Navigation through the service parameter menu is the same as the operator menu.
Press ↑ on ↓ keys to select a menu item which will be highlighted inversely. Menu selec on moved in a
round robin pattern.
Press ENT key on a selected menu item will either:
3) Drill further down the menu tree
4) Allow editing of the item value which will now be highlighted.
o Press ↑ or ↓ key to change the selected value
o Press ENT key to accept the change
o Press key to cancel the change
Press key to back up one level or repeated times to return to normal run or standby mode.
7.5.2 Configuration Parameters
Configuration parameters identify cabinet motor type and size for proper performance characteristics. Unit of
measure parameters of airflow and temperature are also selected as desired for the application.
Configuration Parameters
Flow Units: fpm
Temp Units: ⁰F
Motor Type: ECM Auto
Cabinet Size: 4 ft.
Parameter value choices:
Flow Units: m/s, fpm
Temp Units: ⁰C, ⁰F
Motor Type: ECM AUTO, EC FIXED, ECM FIXED
Cabinet Size: 3 ft., 4 ft., 5 ft., 6 ft. Lam 3‐4 ft., Lam 5‐6 ft.
Bold items represent default parameters
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7.5.3 Setpoint Parameters
Setpoint parameters establish both the nominal airflow velocity, as well as the alarm limit velocities. Typically
theses are default values factory set for the required airflow range as tested and listed by 3rd party agencies.
However, they may be altered in special cases for modified non‐listed special cabinets. In addition to setpoints,
filter life parameters are established using motor rpm. To determine filter life, the starting motor rpm is entered
after the first airflow calibration is performed with clean filters. The maximum rpm is a known fixed value based
on the DC ECM motor used. The difference between the maximum and current rpm determines the filter life
percentage. The filter life percentage starts at 100% and as the current rpm increases due to filter loading, the
filter life decreases.
Setpoints
Inflow
Filter Life
DnFlow Set Pt 60
Inflow Velocity
Inflow Velocity (fpm)
Low Limit: 90
Setpoint: 105
High Limit: 120
Default values
Low Limit 90fpm
Setpoint 105fpm
High Limit 120fpm
Filter Life
Filter Life
Initial rpm: 1000
Latest rpm: 1100
Maximum rpm: 1375
Filter Life Calibration
Maximum rpm – initial rpm = Total available rpm
Total available rpm – latest rpm = Filter rpm available
Filter rpm available ÷total available rpm = (Filter rpm used ‐1) x 100=HEPA filter life
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7.5.4 Airflow Calibrations
Failure to calibrate airflow to the specified requirements may
! CAUTION result in unsafe conditions of performance (i.e. product and/or
personnel protection, noise and vibration)
The NU‐543 airflow calibration consists of adjustments to balance the airflow within the cabinet. THIS WORK
SHOULD BE DONE ONLY BY A QUALIFIED TECHNICIAN WHO CAN MEASURE THE AIRFLOW FROM THE FILTERS
WITH A SUITABLE VELOMETER. NuAire provides two adjustments to balance the airflow within the cabinet.
These are:
a. PWM signal adjust via calibration parameter menu
b. exhaust filter choke
The PWM signal or blower speed adjustment establishes the motor speed controls curve starting point of the
programmed internal reference performance curve while the choke adjusts or balances the exhaust airflow as well
as makes up for filter resistance tolerances. Since it has been NuAire's experience that the filters may not "load"
evenly, choke adjustments may be necessary for proper cabinet airflow balance and performance.
DC ECM motor PWM signal DC voltage should also be monitored and recorded upon final calibration. The DC
voltage may be measured using a digital voltmeter. The two test points to measure DC ECM motor voltage are
located on the DC motor connector on the main control board.
The cabinet is considered to be certifiable if the following airflow measurements are present:
a. Downflow average: 60 LFPM 5 LFPM (.30 m/s .025 m/s).
b. Inflow average: 105 LFPM 5 LFPM (.53 m/s .025 m/s) using the direct inflow measurement
method or constricted 3 inch (76mm) high access opening measurement method.
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7.5.4.1 Downflow Calibration
Step 1: Place a velometer in the cabinet workzone on the horizontal plane 4 inches (102mm) above the
bottom edge of the viewing window. Spot check several points on the recommended downflow
velocity test grid in table 7.0
Step 2: If necessary, enter blower speed parameter.
Calibration Parameters
Blower Speed
Sensor value adjust
Alarm validation Sec 5
Step 3: Adjust blower speed with ↑ (increase) and ↓ (decrease) as needed.
Normal Blower Calibration
105 1020rpm, 50.1%
fpm, 26.0⁰
Settling time
Note: As the blower speed is adjusted, a settling countdown timer will appear.
After blower speed adjustment is made, the settling timer is used to allow enough time for the controller to
receive the proper amount of rpm feedback to establish a valid base line point.
There are no limits on the number of adjustments that can be made.
Step 4: Proceed to inflow calibration with blower speed menu on display.
7.5.4.2 Inflow Calibration
Step 1: Measure the inflow velocity using the recommended procedure found in Table 7.0. If necessary,
adjust the exhaust filter choke, located under the front decorative panel, to achieve the correct
average inflow velocity within the stated range of 105 ± 5 LFPM (.53 ± .025 m/s).
Less than 100 LFPM (.51 m/s);
First open the choke plate or make sure it is open.
If this is insufficient, then increase blower speed.
Greater than 110LFPM (.56 m/s)
First decrease blower speed to achieve ½ the exhaust excess, then close the choke plate to
achieve the balance. In this fashion, the downflow should remain nearly constant (i.e. what
the reduced speed took away, the choke plate restores).
Note: The choke plate adjustment requires a standard blade screwdriver.
To adjust, loosen the liquid‐tight fitting around the choke adjustment shaft.
While monitoring the exhaust flow to check position, turning the choke adjustment shaft clockwise
will open the choke while turning counter clockwise closed the choke.
Step 2: Once exhaust adjustment is complete, return to the downflow calibration process and measure
average downflow velocity. If the downflow average remains within the correct range, the
calibration is complete.
Press ENT key to accept and enter the blower speed calibration point
(If the blower speed calibration point was not successfully entered; a half second
audible alarm will occur. The calibration process must then be repeated for successful
entry of blower speed calibration point.)
If not, readjust as necessary to obtain the correct calibration range. Once entire cabinet has
been balanced, tighten liquid‐tight fastener around choke adjustment shaft.
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November/2014
7.5.4.3 Sensor Value Adjust
From calibration parameter menu, select and press ENT key for sensor value adjust.
Calibration Parameters
Blower Speed
Sensor value adjust
Alarm validation time 5 sec
Select and press ENT key for inflow velocity
Sensor Value Adjust
Inflow Velocity 120
Temperature 260
Offset = ‐15
The actual inflow value and offset will be highlighted.
Pressing the ↑ or ↓ keys will increase or decrease the amount of airflow velocity offset shown on the
bottom of the display.
Using the measured average airflow velocity obtained (i.e. 105fpm) enter the amount of offset necessary from
the actual sensor velocity value (i.e. 120fpm) to achieve the measured or intended display value
(i.e. 120fpm ‐15 = 105fpm). Offset value may be positive or negative as needed. Once desired offset value is
achieved, press ENT key to accept.
Press to exit.
7.5.4.4 Nite Care Calibration
The Nite Care mode is defaulted to operate the blower at approximately 600 rpm or a 14% duty cycle.
However, if desired the Nite Care blower speed can be adjusted higher or lower by performing the following:
Press and hold key, then press ENT ↑ and ↓ keys sequen ally releasing the key a er
the 3 key sequence.
The following service parameter display should appear
Service Parameters
Configuration
Setpoints
Calibration
Options
Press ↑ and ↓ to select calibra on
Select and press ENT key for blower speed calibration
Select and press ENT key for Nite Care
Adjust blower speed with ↑ (increase) and ↓ (decrease) as needed.
Nite Care Blower Configuration
80 600 rpm, 14.0%
fpm, 26.0⁰
Settling time
Press ENT key to accept Nite Care blower speed calibration
OM0218 Page 43 of 67
November/2014
Table 7.0
Recommended Measurement Methods for Cabinet Downflow and Inflow
A. Downflow Measurement
a. Recommended Instruments: TSI 8355 Thermo anemometer
b. Procedure: Supply filter efflux is measured on a grid, in a horizontal plane 4 inches (102mm) above the bottom edge
of the window. No reading should be taken closer than 6 inches (152mm) from the inside perimeter.
c. Test Data ‐ Inches (mm):
Model Size
Window Access Height
300 6.25 13.533 20.816 28.100
10/8 (159) (344) (529) (714)
400
7.0 12.396 17.792 23.188 28.584 33.980 39.375
10/8/1
(178) (315) (452) (589) (726) (863) (1000)
2
500
7.25 13.518 19.786 26.054 32.322 38.590 44.858 51.125
10/8/1
(184) (343) (503) (662) (821) (980) (1139) (1229)
2
600
7.5 15.410 23.320 31.230 39.140 47.050 54.960 62.857
10/8/1
(191) (391) (592) (793) (994) (1195) (1396) (1597)
2
6.25 7.0 7.250 7.5
(159) (178) (184) (191)
12.5 12.5 12.5 12.5
(318) (318) (318) (318)
18.75
18.0 17.750 17.5
0
(457) (451) (445)
(476)
Number of Readings: Average Velocity ft./min.(m/s)
d. Acceptance Criteria:
1. Average downflow velocity = 55 to 65 fpm (.28 to .33 m/s)
2. Individual readings must be within + 20% or + 16fpm (+ 0.08m/s) whichever is greater (factory test) or
+ 25% or + 16fpm (+ 0.08m/s) whichever is greater (field test) from the average downflow velocity.
B. Inflow Measurement
a. Recommended Instrument: Shortridge Flowhood ADM‐870 or TSI 8355 Thermo anemometer.
b. Primary Procedure:
The primary procedure to determine inflow velocity uses a Direct Inflow Measurement (DIM) Instrument (i.e.
Shortridge flowhood). The DIM Instrument can be used directly on the cabinet with NO CORRECTION FACTORS
REQUIRED if operated in the local density default mode. NSF has tested the cabinet and established listed air
velocities. Use duct tape to secure the DIM Instrument to the cabinet preventing any sneak air paths from occurring.
The DIM Instrument will read inflow volume (i.e. CFM). Use the window access opening area to calculate inflow
velocity.
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November/2014
Alternate Procedure:
The alternative procedure to determine inflow velocity uses a thermo anemometer in a constricted window access
opening of 3 inches (76mm) with the armrest removed. Inflow air velocity is measured in the center of the constricted
opening 1‐1/2 inches (38mm) above the work access opening on the following specified grid. Use the correction factor
table to calculate the inflow velocity.
c. Test Data ‐ Inches (mm):
1. DIM Measurement
Access Opening
Inflow Volume ft.3/min.(m3/s) Inflow Velocity ft./min(m/s)
ft.2(m2)
2. Constricted 3 inch (76mm) high access opening measurement ‐ Inches (mm):
4 8.3966 12.792 17.188 21.584 25.980 30.375
300
(102) (213) (325) (437) (548) (660) (771)
4 8.264 12.528 16.792 21.056 25.320 29.584 33.848 38.112 42.375
400
(102) (210) (318) (426) (535) (643) (751) (860) (968) (1076)
4 8.198 12.396 16.594 20.792 24.990 29.188 33.386 37.584 41.782 45.980 50.178 54.375
500
(102) (208) (315) (421) (528) (635) (741) (848) (955) (1061) (1168) (1274) (1381)
4 8.158 12.316 16.474 20.632 24.790 28.948 33.106 37.264 41.422 45.580 49.738 53.896 58.054 62.212 66.375
600
(102) (207) (313) (481) (524) (630) (735) (841) (946) (1052) (1158) (1263) (1369) (1475) (1580) (1686)
Number of Readings: Average Velocity of Constricted Area ft./min.(ms)
1. Average Velocity of Constricted Area fpm (m/s)
2. X Constricted Access Area ft2 (m2)
3. = Constricted Area Volume CFM(m3/s)
4. Constricted Area Volume CFM(m3/s)
5. 10”(254) or 8” (203) or 12" (305mm) Access Window Area ft2(m2)
6. = Average Velocity of 10”(254) or 8” (203) or 12" (305mm) Access Window Area fpm (m/s)
7. Average Velocity of 10”(254) or 8” (203) or 12" (305mm) Access Window Area fpm (m/s)
8. X Correction Factor for Window Height
9. = Average Inflow Velocity fpm (m/s)
d. Acceptance Criteria: Access Opening Inflow Velocity = 100 to 110 fpm (.51 to .56 m/s)
Areas/Correction Factors for Calculations
Window Access Opening Correction Factor For
Cabinet
3" (76mm) 10" (305mm) 8" (305mm) 12" (305mm) 10"(305mm) 8"(305mm) 12"(305mm)
Size
Constricted Window Window Window
.72 2.39 1.91
300 ‐‐‐ .98 .98 ‐‐‐
(.067) (.222) (.177)
.97 3.22 2.58 3.86
400 1.0 1.0 1.03
(.090) (.299) (.240) (.358)
1.22 4.05 3.24 4.86
500 1.02 1.02 1.03
(.113) (.376) (.301) (.451)
1.47 4.89 3.91 5.86
600 1.02 1.02 1.0
(.137) (.454) (.363) (.544)
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7.6 HEPA Filter Leak Test
In order to check filter and filter seal integrity, the HEPA filter media and seals must be directly accessible by the measuring
instrument. The challenge material (i.e. PAO) should be supplied in the rear center of the workzone over the intake slots.
The upstream challenge tubing/port being common for both filters is located under the work surface with a red cap.
7.6.1 Supply Filter
The diffuser plate, placed below the HEPA to protect the filter during normal usage, may be removed as follows:
The diffuser is secured to the cabinet shell by #1/4‐20 acorn nuts located immediately behind the front viewing
window. After removing the fasteners, drop the front of the diffuser plate several inches and pull forward gently.
Note that the diffuser is purposely a tight fit ‐ it is held to the back wall of the cabinet interior by a light push ‐ fit with
projecting studs. To avoid the window high alarm during the filter integrity check, it is desirable to enter the Service
menu and turn on the blower.
Air currents in the room can sometimes contribute to exhaust entrainment on top of the cabinet. This can lead to false
leak readings. In order to reduce the probability of false leak readings, it is recommended to cover half of the exhaust
HEPA filter while scanning the uncovered section of the exhaust HEPA filter.
7.6.2 Exhaust Filter
The exhaust filter is typically more difficult to check since protective grills, charcoal filters, or exhaust transitions could
cover the filter. Access panels are usually provided and should be removed. If an air gap exhaust transition is
provided, the air gap must be sealed with duct tape or other suitable means to prevent contaminated air from
migrating into the exhaust efflux. All exhaust blowers/fans should be turned off during the check. The exhaust sensor
shroud can also be removed for the exhaust filter integrity check. Replace the exhaust sensor shroud immediately after
the filter check to assure proper operation.
NOTE: To avoid the window high alarm during the filter integrity check, it is desirable to enter into the
Service menu and turn the blower on. To accomplish this, perform the following:
Press and hold key, then press ENT ↑ and ↓ keys sequen ally releasing the key after the
3 key sequence.
The following service parameter display should appear
Service Parameters
Configuration
Setpoints
Calibration
Options
Navigation through the service parameter menu is the same as the operator menu.
Press key to back up one level or repeated times to return to normal run or standby mode.
Note: If the upstream challenge port is deemed contaminated and not accessible, use both downflow
and exhaust volume for determining challenge concentrations. Use following area information below
with average downflow velocity and spot‐check exhaust velocities as measured to determine
volume (CFM) (CMH).
2 2 2 2 2 2 2 2
Model Size *Supply Area (ft )(m ) Exhaust Area (ft )(m ) Model Size *Supply Area (ft )(m ) Exhaust Area (ft )(m )
300 6.33 (.588) 1.61 (.150) 500 10.74 (.998) 3.15 (.293)
400 8.53 (.792) 2.38 (.221) 600 12.95 (1.203) 3.92 (.364)
* Measured 4 inches above the bottom edge of the window.
Laskin Nozzle Concentration Formula
# Nozzles x 135 CFM x 100 ug/L Challenge
=
Downflow (CFM) + Exhaust (CFM) Concentration (ug/L)
# Nozzles x 229 CMH x 100 ug/L = Challenge
Downflow (CMH) + Exhaust (CFM) Concentration (ug/L)
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November/2014
7.7 Airflow Smoke Pattern Test
The airflow smoke pattern test is performed using a smoke source (i.e. smoke tubes) in and around the cabinet workzone
and access opening to determine a visual representation of the cabinet’s containment performance. To perform the test,
the smoke source should be passed through the following areas:
A smoke source shall be passed:
1. From one end of the cabinet to the other, along the center line of the work surface, at a height of 4 inches
(102mm) above the top of the access opening.
2. From one end of the cabinet to the other, 1 inch (25mm) just inside the view screen, at a height 6 inches
(152mm) above the top of the access opening.
3. Along the edges of the entire perimeter of the work opening approximately 1.5 inches (38mm) outside the
cabinet, with particular attention paid to corners and vertical edges.
4. 2 inches (51mm) from the sides up inside of the window at the side channel seals, and along inside of the
cabinet along the top of the work area or immediately below the wiper gasket.
The criteria used to evaluate the smoke patterns is the following:
1. The smoke inside the cabinet shall show smooth downward flow with no dead spots or reflux.
2. No smoke shall escape from inside the cabinet.
3. No smoke refluxes out of the cabinet once drawn in, nor does smoke billow over the worksurface or penetrate
onto it.
4. No smoke shall escape from the cabinet.
7.8 Site Installation Assessment Tests
These tests are performed to verify the sash position, airflow or pressure setpoint where an audible and/or visual alarm will
activate to signify unfavorable operating conditions within the biological safety cabinet and/or the remote exhaust blower,
and canopy connection performance.
7.8.1 Sash Alarm
Step 1: With sash alarm switch enabled, raise the sliding sash 1” (2.5cm) above the manufacturer’s
designated sash height for normal operation. Verify that the audible/visual alarm activates/sounds.
Step 2: Return the sash to its normal operating height.
7.8.2 Airflow or Pressure Alarm (when installed)
Step 1: Measure and record the speed control operating voltage at the speed control test points using a
voltmeter.
Step 2: Using the primary or secondary inflow test method, lower the speed control voltage to reduce the
inflow by 20% from the certified testing value.
Step 3: Verify that the alarm activates when the inflow is dropped to this point.
Step 4: Adjust alarm setpoint as necessary as instructed by the alarm manufacturer procedures.
Step 5: Return the speed control to its certified operating voltage as measured by the voltmeter.
7.8.3 Exhaust System Performance
Canopy Exhaust Transitions
Step 1: Introduce a visible medium source into the canopy air intake(s) while slowly reducing the exhaust
volume until there is a loss of capture of the visible medium into the canopy air intake(s).
The audible and visual canopy alarms shall respond within 15 seconds, and the cabinet fan(s) will
continue to operate.
Step 2: Return exhaust volume to original value.
NOTE: Positive pressure ductwork conditions are strongly discouraged. Positive pressure ductwork conditions
should be reviewed and evaluated by a cognizant Safety Officer of Industrial Hygienist as part of their
Laboratory Ventilation Management Program and Chemical Hygiene Plan.
OM0218 Page 47 of 67
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7.9 Cleanliness Classification Test for Pharmacy Application
If this cabinet is going to be used within pharmacy, per USP7971, the cabinet must be tested to assure compliance to ISO
14644‐1:1999, Cleanrooms and Associated Controlled Environments, Part 1: Classification of Air Cleanliness2. The
cleanliness classification test is performed using a particle counter to measure particle counts within the cabinet workzone.
Turn on cabinet and let warm up for several minutes. Turn on particle counter and flush out sample tubing line to remove
latent particles. Set the particle counter to measure 0.5 micron or larger particles at the appropriate measuring rate.
“Operational Particle Count Test3”
Position the particle counter isokinetic probe at a point 6 inches (152mm) upstream of the aseptic manipulation area (hand
convergence point) and mounted so as not to interfere with the operator’s hand movement. The pharmacy operator will
simulate IV manipulation during the particle count test using non‐hazardous materials. A minimum of three (3) 1‐minute
particle counts shall be sampled and recorded while the user simulates aseptic compounding manipulations.
“At Rest Particle Count Test”
Take 5 test points in 1‐minute intervals on a grid, in a horizontal plane as measured approximately 6 inches (152mm) above
the worksurface. The grid location is designed as the workzone center point and each corner measured 6 inches (152mm)
from the inside perimeter.
Record the 5 particle count values for each of the test points over the 1‐minute sample time.
All final count particle concentrations and calculated 95% upper confidence limit shall not exceed 3520 particles per cubic
meter (ppcm) or 100 particles per cubic feet (ppcf).
1
USP28‐NF23: United Stated Pharmacopeial Convention, Inc., 12601 Twinbrook Parkway, Rockville, MD
20852, USA, www.usp.org.
2
ISO 14644‐1:1999 Cleanrooms and Associated Controlled Environments‐Classification of Air Cleanliness, International Organization for Standardization,
Case Postale 56, CH‐1211 Geneve 20, Switzerland
3
CAG‐002‐2006: CETA Compounding Isolator Testing Guide, Controlled Environment Testing Association, 1500 Sunday Drive, Suite 102, Raleigh, NC
27607, USA, www.cetainternational.org
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November/2014
7.10 Main Control Board Description and Replacement
To access the main control board for fuse or board replacement, remove screws at each upper side of the control center
and allow the control center to rotate down, resting on the safety straps. Now the main control board is exposed for
service.
7.10.1 Main Control Board Replacement
The main control board consists of one Printed Circuit Board (PCB) assembly.
The PCB contains the power supply, configuration switch, sensor inputs/outputs and control inputs/outputs
components and display.
7.10.2 Main Control Board Fuse Replacement
Disconnect electrical power from cabinet before fuse replacement.
! CAUTION
All AC circuits are fuse protected and when replacement is necessary, USE ONLY FUSES OF SAME TYPE AND
RATING FOR PROTECTION AGAINST RISK OF FIRE.
ACCESSORY
DESCRIPTION OUTLET LIGHT
BLOWER FUSE OUTPUT
: FUSE FUSE
FUSE
FUSE TYPE: TIME‐LAG TIME‐LAG TIME‐LAG TIME‐LAG
1/4 X 1‐1/4
FUSE SIZE: 5 X 20MM 5 X 20MM 5 X 20MM
INCH
NU‐543‐300 10 AMPS 3 AMPS (2) 2 AMPS 1 AMP (2)
NU‐543‐400 12 AMPS 3 AMPS (2) 2 AMPS 1 AMP (2)
NU‐543‐500 15 AMPS 3 AMPS (2) 2 AMPS 1 AMP (2)
NU‐543‐600 15 AMPS 3 AMPS (2) 2 AMPS 1 AMP (2)
7.10.3 Main Control Board Replacement
Note: All setup and calibration data will be lost, the memory reinitialized to the default values and all control
functions reset to an initial cabinet power condition.
If possible, before the main control board replacement, it would be preferred to know the operational
parameters of the cabinet, (i.e. blower speed/PWM signal DC voltage setpoints if modified and airflow data
from previous certification).
Disconnect electrical power from the cabinet before attempting any
! CAUTION maintenance action.
The main control board is fastened to the control center with (6) 6‐32 studs/nuts. All electrical connections are
made with removable terminals and/or Faston connectors except for the motor/blower connector which uses a
screw terminal. Remove all electrical connections and fasteners and then remove the main control board from the
control center.
Install new main control board by reattaching all electrical connections and fasteners. Once installed, rotate
control center to normal position and fasten in place.
Reconnect power to cabinet.
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7.10.4 FlowGard™ Control Board Reset
The FlowGard™ control board has a reset function available for Qualified Service Personnel.
Master Reset – Resets all calibration, cabinet size, motor type/function and option settings back to their default
condition. It is recommended to perform a master reset upon installation of replacement control board or if there
seems to be intermittent functional abnormalities.
Perform the following sequence to accomplish a master reset:
1) Turn off all functions i.e. blower, lights, etc.
2) Press and hold alarm silence key for 10 seconds until alarm LED flashes, then release.
3) Press hidden key within 5 seconds of the alarm LED flashing. There will be a (3) beep confirmation that
the reset has occurred.
4) Turn off cabinet (either unplug cabinet or use power switch on left side within control panel) then turn
back on to reinitialize the FlowGard™ control board. Just as in the initial power up, the RED alarm LED will
blink to indicate power up status along with the display message of power on reset.
XX:XX
NuAire GAF3 Version XX:XX
Power on Reset
5) Press key to clear the power on reset message.
6) Enter into service parameters and input configuration, setpoints, calibration and option settings as
required.
7.11 Digital Intelliflow Airflow Sensor Description and Replacement
The airflow sensor function utilizes two thermistors that provide a constant current source. One thermistor is a
reference that uses a very low current source. The other thermistor is the airflow measurer that uses a very high
current source. As airflow passes over the thermistors, the airflow removes heat from the thermistor measuring
airflow. The loss of heat from the thermistor causes the voltage from the thermistor to increase. This increased
voltage subtracted from the reference thermistor output voltage is what directly relates to airflow velocity. A
repeatable curve can be generated (voltage vs. airflow velocity).
The thermistors used are glass bead and coated and can be cleaned by gently using a cotton swab and alcohol.
Formaldehyde gas, Hydrogen Peroxide and Chlorine Dioxide have no effect on the airflow sensors; however, the
formaldehyde/Ammonium bicarbonate residue that remains after decontamination should be removed from the
airflow sensor thermistors.
Disconnect electrical power from the cabinet before
! CAUTION attempting any maintenance action.
The airflow sensor is removed by turning the locking ring counterclockwise and gently pulling the sensor away
from the connector. To reattach the airflow sensor, turn sensor in keyed connector until key matches, push in and
turn the locking ring clockwise until ring locks.
Once the new sensor has been replaced, airflow calibration (sensor value adjust for inflow velocity) is required.
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8.0 Error Messages, Troubleshooting, Option‐Diagnostics and Airflow Sensor Performance Verification
Audible alarms and error messages occur for a variety of reasons. Whenever an alarm condition has been present for a
period of at least 10 seconds, the audible alarm/error message will be presented and stay on until the error is cleared. The
audible alarm will be on for 30 seconds upon initial alarm condition, then once every ten seconds. When presented with an
error message, please perform the following:
Step 1: NOTE ALL ERROR MESSAGES.
Error message will appear in message area on the display with the red alarm LED oval.
Step 2: VERIFY ERROR MESSAGES.
Error messages can be verified by clearing the error function by either turning the blower or the cabinet on
and off.
Step 3: MONITOR RE‐OCCURRENCE OF ERROR MESSAGES.
If re‐occurrence of the error message is immediate or daily, use the following guide to correct the situation.
8.1 Error Message Troubleshooting Guide
Error Message Indicator Correction
Window Alarm Sliding window is above standard working height Verify standard working height and window micro
(Window High) or micro switch is not operating properly. switch operation.
Window Alarm Sliding window is below standard working height
Verify standard working height and window micro
(Window Low) or micro switch is not operating properly.
switch operation.
Window Closed Indicates the window is in the full down position
Check orientation of exhaust sensor shroud
Velocity Alarm Airflow went above or below alarm setpoints. Check motor PWM signal.
Recertify cabinet to proper airflow setpoints.
Inflow airflow went above high alarm setpoint.
Check light fuse on main control board.
Cabinet fluorescent lights Blue LED above light key indicates the lamp should Check lamps.
won’t turn on be on. Check voltage coming out of main control board to
light ballasts.
Check blower fuse on main control board.
Green LED above blower key indicates the blower Check AC voltage coming out of main control board.
Cabinet blower won't
should be on. Check wiring to blower.
turn on.
Airflow Alarm. Check blower motor.
Check DC motor PWM signal on main control board.
Power on reset Indicates a power interruption has occurred. Press any key to clear message.
Cabinet outlets won't Blue LED above outlet key indicates the outlets Check outlet fuse located on main control board.
turn on. should be on. Check voltage coming out of main control board.
Check sliding window position‐ should be fully closed.
Check blower/lights fuse on main control board.
Cabinet ultraviolet light Yellow LED above UV light key indicates the UV Check voltage coming out of the main control board
won't turn on. lamp should be on. to ultraviolet light ballast.
Check light starters, if present.
Check ballast.
Check for short on output of fuse.
Blower or light fuse
Isolate output of fuse by disconnecting control center
continues to blow after N/A
connectors, light circuit, AC or DC blower circuit, etc.
replacement.
to isolate the short.
Replace UV Light! Indicates that the UV light needs replacement Replace UV light and clear UV run time clock.
Indicates that the Nite Care is activated,
Nite Care On N/A
preventing the usage of the cabinet.
Velocity sensor Indicates a digital communications error from the Check connectors and wires from main control board
comm error main control board to the airflow sensors. to the airflow sensors.
Check airflow probe connector on airflow sensor bd.
Velocity sensor error Indicates an error signal generated by the sensor.
Replace airflow sensor if required.
Message acknowledges new firmware was loaded
New firmware loaded N/A
into microprocessor
Check connectors and wires from main control board
Blower rpm failure Indicates that the motor rpm signal has been
to the motor
blinking Red Blower LED interrupted
Replace motor if required
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8.2 Option Parameters
The option parameter menu allows A QUALIFIED TECHNICIAN to configure several different optional parameters per the
menu below.
To enter the service parameter menu, perform the following:
Press and hold key, then press ENT ↑ and ↓ keys sequen ally releasing the key a er the
3 key sequence.
The following service parameter display should appear
Service Parameters
Configuration
Setpoints
Calibration
Options
Navigation through the service parameter menu is the same as the operator menu.
Press ↑ on ↓ keys to select a menu item which will be highlighted inversely. Menu selec on moved in a
round robin pattern.
Press ENT key on a selected menu item will either:
7) Drill further down the menu tree
8) Allow editing of the item value which will now be highlighted.
o Press ↑ or ↓ key to change the selected value
o Press ENT key to accept the change
o Press key to cancel the change
Press key to back up one level or repeated times to return to normal run or standby mode.
To enter the option parameter menu, you must first enter the service parameter menu.
Each parameter sub‐menu will be described as well as the display will the default conditions as shown.
Option Parameters
Sync Outputs with Blower
Function Options
Blower Options
Auto Decontamination
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8.2.1 Sync Outputs with Active Blower
Sync outputs with active blower allows for the listed functions to be turned on and off automatically when the
blower is actively running. If the blower is pending (blinking LED above blower switch), these listed functions will not
turn on if selected as active. ONLY when the blower is actively running will these functions turn on.
Sync with Active Blower
Fan Relay: No
Fluorescent Light: No
15 Volt DC Output No
Accessary Outlet: No
Outlet Power: No
Fan Relay ‐ Normally the fan relay will activate when the blower switch is pressed. Blower can either be actively
running or pending. If the fan relay sync is active the blower must be actively running for the relay to
change state.
Fluorescent Light – Normally the fluorescent light is turned on via the fluorescent light key. If the fluorescent light
sync is active; the blower must be actively running for the fluorescent light to turn on.
15Volt DC Output – Normally the 15 Volt DC output located on the control board is on when power is applied to the
FlowGard™ system. If the 15 volt DC output is active, the blower must be actively running for
the 15 volt DC output to turn on.
Accessory Outlet – Normally the accessory outlet is on all the time. If the accessory outlet sync is active, the blower
must be actively running for the accessary outlet to turn on.
Outlet Power – Normally the outlet power is turned on via the outlet key. If the outlet power sync is active, the
blower must be actively running for the outlet power to turn on.
8.2.2 Function Options
Function Options
Disable Intelliflow: No
Allow UV Light Any time: No
Alarm active in WarmUp: No
Airflow Alarm Silence: Yes
Disable Intelliflow – If this function is active. All airflow display and alarm functions are turned off.
Allow UV light anytime – Normally the UV light is interlocked with the window being in the closed position. For
service purposes only, if this function is active, the UV light may be turned on at any
window height.
Note: IN addition to the Allow UV light anytime system function, there is a double redundant UV light window
interlock relay. To override the UV light window interlock relay, the relay itself must also be shorted
(see electrical schematic for reference).
Alarm Active in Warm Up – Normally the audible and visual alarm is not active during the blower warm up period. If
this function is active, both an audible and visual alarm will occur during the blower
warm up period. The audible alarm may be silenced, but the visual alarm will remain active
until the warm up period is complete.
Airflow Alarm Silence – Normally airflow alarms that occur can be temporarily silenced (i.e. default audible silence
time is 15 minutes) by pressing the alarm silence key. If this function is turned off, the
audible alarm cannot be silenced.
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8.2.3 Blower Options
Blower Options
Nite Care Enabled: No
Auto Blower Restart:
Yes
Require Password: No
l
Nite Care – Normally the Nite Care function is turned off. If selected and turned on, once the blower is actively
running. Upon window closure, the blower will continue to run at a calibrated lower speed level to
keep the workzone interior sterile. The display will indicate Nite Care on and green LED above blower
key will blink. The fluorescent light will turn off (blue LED above light key will blink if window closure
turned it off)and become inoperable; however the UV light can be used.
Auto Blower Restart – Normally when the blower is actively running and a power interruption occurs. The blower
will automatically come back on when power is restored. If this function is turned off, the
blower will not automatically come back after a power interruption, but would require the
user to press the blower key to restart the blower.
Require Password – Normally it is not required to use a password (i.e. 3 keypress sequence of the blower and
hidden key). If the option is turned on, it would be required to use the correct password to
turn on the blower. The default password once turned on is (blow‐hidden‐blow keys in
sequence). The password can be changed in the main menu.
Blower Running Hours – Blower running hours is the accumulated time the blower is actively running including
Nite Care blower time.
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8.2.4 Auto Decontamination
Auto decontamination is intended to be used with an automated decontamination system (i.e. Bioquell H₂O₂
system, etc.) The intent is to be able to run the cabinet blower automatically during the automated
decontamination cycle to improve the vapor/gas movement throughout the cabinet. The following FlowGard™
menus allow the cabinet to be sequenced with the automated decontamination system.
Auto Decontamination
Total duration: (hh.mm) 3:00
Blower run time: (mm.ss)
1:00
Blower start schedule
‐ Total duration is the total automated decontamination cycle time, so both the cabinet Auto
Decontamination time duration and the automated decontamination system cycle time are sequenced
and run together.
‐ Blower run time is the length of time the blower will run during and of the (4) possible blower start times.
‐ Blower start schedule is the start time of (4) possible blower start times during the decon cycle.
Blower Start Time
Start blower at: 1:00
Start blower at: 1:30
Start blower at: 2:00
Start blower at: 2:30
‐ Initiate decon cycle provides a short safety check list the must be answered yes before the decon cycle
can be initiated.
Initiate Auto Decon
Cabinet sealed: No
Gas in/out connected: No
Blower stopped: No
Perform Auto Decon
‐ Once the Auto Decon cycle is initiated, the following display indicates cycle progress until the times reach
the end of their duration.
Auto Decon in Progress
0:00 Next blower 1:00
Finished in 3:00
Press Alarm silence to abort
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9.0 Remote Contacts
The NU‐543 has several contact closures for remote sensing of various functions.
9.1 Fan Relay
The fan relay contacts are normally open and closed contact closure outputs that are activated whenever the blower key is
pressed and the blower key LED indicator is on or blinking. Contact ratings are 250 VAC maximum at 2 Amps.
9.2 Alarm Relay
The alarm relay contacts are normally open and closed contact closure outputs which are activated whenever an airflow
alarm condition occurs. Contact ratings are 250 VAC maximum at 2 Amps.
9.3 15VDC Output
The 15VDC (100mA) output is active when power is applied to the FlowGard™ control board.
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10.0 Optional Equipment
10.1 Ultraviolet Light
Ultraviolet light will injure your eyes. Avoid direct viewing at all times.
! CAUTION
Personnel should not be present when ultraviolet lamp is on
10.1.1 Overview
The germicidal ultraviolet is primarily intended for the destruction of bacteria and other microorganisms in the air
or on directly exposed surfaces. Approximately 95% of the ultraviolet radiations from germicidal tubes are in the
253.7 nanometer region. This is a region in the ultraviolet spectrum which is near the peak of germicidal
effectiveness. The exposure necessary to kill bacteria is the product of time and intensity. High intensities for a
short period of time, or low intensities for a longer period are fundamentally equal in lethal dosage on bacteria
(disregarding the life cycle of bacteria). The intensity of light falling on a given area is governed by the inverse law;
that is the killing intensity decreases as the distance increases from the tube.
The germicidal tube is placed in the cabinet to provide an average intensity of 100 microwatts per centimeter (for
a new tube) falling on a horizontal plane defined by the bottom of the work surface. The minimum requirement
per paragraph 5.12 of NSF Standard 49 is 40 microwatts per square centimeter (ref. NSF Std. #49, June, 1976).
Since ultraviolet rays will not penetrate ordinary glass, it is recommended that the sliding window be closed while
the ultraviolet light is on within the cabinet; or that personnel leave the cabinet face area.
10.1.2 Operation
The operation of the ultraviolet light is accomplished by closing the sliding window and pressing the UV switch
located on the front panel. The sliding window is interlocked to the ultraviolet light so, when the sliding window is
raised, the ultraviolet light will turn off. If operational time duration is known, the timer can be used in
conjunction with the ultraviolet light to time out the ultraviolet light operation. This can be accomplished by first
turning on the ultraviolet light. Then, set the timer to the desired length of ultraviolet light operation time. Upon
timer expiration, the ultraviolet light will turn off.
10.1.3 Precaution
The rays from germicidal tubes may cause a painful but temporary irritation of the eyes and reddening of the skin,
if of sufficiently high intensity, or if exposure covers a prolonged period of time. For this reason, one should avoid
direct eye and skin exposure to ultraviolet light. If exposure cannot be avoided, it is necessary for personnel to
wear eye goggles or face shields, and long sleeve gowns with rubber gloves.
Since ultraviolet rays will not penetrate ordinary glass, it is recommended that the sliding window be closed while
the ultraviolet light is on within the cabinet; or that personnel leave the cabinet face area.
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10.1.4 Maintenance
The output of an ultraviolet light deteriorates with burning age. The useful life of the light is approximately 5000
hours under specific test conditions.
Note: Before testing with lamp off, the light may be cleaned with a lint‐free cloth dampened with alcohol
or ammonia and water.
The control system monitors UV light usage hour and when the 5000 hour point is reached. The UV light LED
indicator will blink fast along with the display message “Replace UV light”. To view hours or reset timer, perform
the following:
Press and hold ENT key for 3 seconds until the menu appears.
Main Menu
Time Menu
UV Lamp Hours
3356
Temperature 75.0
Press ↑ or ↓ keys to select UV lamp hours.
Press ENT key to highlight hours.
Press ↑ or ↓ key simultaneous until hours zero.
Press ENT key to accept cleared hours.
Press key to return to run display.
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Energies Required to Destroy Some Microorganisms by Ultraviolet Radiation (e)
Microwatt Microwatt
seconds seconds
Mold Spores Protozoa
per cm/2 per cm/2
Penicillium roqueforti 26,400 Paramecium 200,000(a)
Penicillium expansum 22,000
Penicillium digitatum 88,000 Nematode Eggs 40,000(b)
Aspergillus glaucus 88,000
Aspergillus flavus 99,000 Algae 22,000(c)
Aspergillus niger 330,000
Rhizopus nigricans 220,000 Virus
Mucor racemosus A 35,200 Baceriophage (E. Coli) 6,600
Mucor racemosus B 35,200 Tobacco Masaic 440,000
Oospora lactis 11,000 Influenze 3,400(d)
Yeasts
Saccharomyces 13,200
ellipsoideus 17,600
Saccharomyces cerevisiae 13,200
Brewers' yeast 6,600
Baker's yeast 8,800
Common yeast cake 13,200
Bacteria
Streptococcus lactis 8,800
Strep. hermolyticus (alpha type) 5,500
Staphylococcus aureus 6,600
Staphylococcus albus 5,720
Micrococcus sphaeroides 15,400
Sarcina lutea 26,400
Pseudomonas fluorescens 7,040
Escherichia coli 7,040
Proteus vulgaris 7,480
Serratia marcescens 6,160
Bacillus subtilis 11,000
Bacillus subtilis spores 22,000
Spirillum rubrum 6,160
References:
(a) Luckiesh, Matthew (1946) Application of Germicidal, Ethyemal and Infrared Energy,
D. Van Nostrand o., New York, New York, pp 253
(b) Hollaender (1942) Aerobiology, A.A.A.S. (for 90% inactivation), pp 162
(c) Ellis, C. and Wells, O.O. (1941) The Chemical Action of Ultraviolet Rays, Reinhold Publishing Corp., pp. 713‐714
(d) Hollaender, A., Oliphant, J.W. (1944)
The inactivation effect of monochromatic ultraviolet. Radiation on Influenze Virus (for 90% inactivation) Jour. of Bact. 48, pp. 447‐454
(e) This table, "Energies Required to Destroy Some Microorganisms by Ultraviolet Radiation's" comes from Westinghouse brochure
entitled ‐ "Westinghouse Sterilamp Germicidal Ultraviolet Tubes"
OM0218 Page 59 of 67
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11.0 Electrical/Environmental Requirements
11.1 Electrical (Supply Voltage Fluctuations Not to Exceed +/‐ 10%)
*NU‐543‐300 115 VAC, 60 Hz, 1 Phase, 10 Amps
*NU‐543‐400 115 VAC, 60 Hz, 1 Phase, 14 Amps
*NU‐543‐500 115 VAC, 60 Hz, 1 Phase, 16 Amps
*NU‐543‐600 115 VAC, 60 Hz, 1 Phase, 16 Amps
*UL/UL‐C Listed
11.2 Operational Performance (for indoor use only)
Environment Temperature Range: 60F‐85F (15C ‐ 30C)
Environment Humidity: 20% ‐ 60% Relative Humidity
Environment Altitude: 6562 Feet (2000M)
11.3 Light Exposure
Standard Fluorescent Lighting @ 150 ft. candles (1614 LUX) maximum intensity.
11.4 Installation Category: 2.0
Installation category (overvoltage category) defines the level of transient overvoltage which the instrument is designed
to withstand safely. It depends on the nature of the electricity supply and its overvoltage protection means. For
example, in CAT II, which is the category used for instruments in installations supplied from a supply comparable to
public mains such as hospital and research laboratories and most industrial laboratories, the expected transient
overvoltage is 2500 V for a 230 V supply and 1500 V for a 120 V supply.
11.5 Pollution Degree: 2.0
Pollution degree describes the amount of conductive pollution present in the operating environment. Pollution degree 2
assumes that normally only non‐conductive pollution such as dust occurs with the exception of occasional conductivity
caused by condensation.
11.6 Chemical Exposure
Chemical exposure should be limited to antibacterial materials used for cleaning and disinfecting. USE OF CHLORINATED
OR HALOGEN MATERIALS IN THE CABINET MAY DAMAGE STAINLESS STEEL. Chamber decontamination can be
accomplished by paraformaldehyde, vapor phased Hydrogen Peroxide or Ethylene Oxide without degradation of cabinet
materials.
11.7 EMC Performance (classified for light industrial)
Emissions: EN61326
Immunity: EN61326
Class A equipment is intended for use in an industrial environment.
In the documentation for the user, a statement shall be included drawing
! WARNING attention to the fact that there may be potential difficulties in ensuring
electromagnetic compatibility in other environments, due to conducted
as well as radiated disturbances.
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12.0 Disposal and Recycle
Cabinets that are no longer in use and are ready for disposal contain reusable materials. ALL components with the
exception of the HEPA filters may be disposed and/or recycled after they are known to be properly disinfected.
Note: Follow all local, state and federal guidelines for disposal of HEPA filter solid waste.
BIOHAZARD
Prior to any disassembly for disposal, the cabinet must be decontaminated.
! CAUTION
LEAD FREE
RECYCLE
Component Material
Base Cabinet Stainless Steel
Front Grill Stainless Steel
Worksurface Stainless Steel
Window Faring Stainless Steel
Window Glides HDPE
Window Safety Glass
Window Frame Stainless Steel
Front Service Panel Painted Steel
Front Decorative Panel Painted Steel
Control Center Painted Steel
Supply Diffuser Aluminum
Exhaust Filter Aluminum
HEPA Filter Frames Painted Steel
Hepex Bag PVC
Blower Wheel and Housing Steel
Motor Various Steel
Printed Wiring Assembly Lead Free Electronic
Wire PVC Coated Copper
Ballasts Various Steel, Electronic
Armrest PVC
Connectors Nylon
Hardware Stainless Steel and Steel
Note: Material type can be verified with use of a magnet with stainless and aluminum being non‐magnetic.
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