JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPING WORK COMPLETION P01-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test Pressure
System Test Medium
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/A P/L No
Check that piping is constructed and installed according to the latest
1
AFC revision of P & ID and isometric drawing and support drawings.
To ensure that any welded pipe supports (cleats) shall be welded and
2
completed before PWHT / Hydrotest of the system .
Check that materials used are as per specification with reference to
2
their heat no., certificates, and reference isometrics.
Check that piping routing including pipe supports does not obstruct the
3
access for emergency escape and maintenance
Check piping line is sloping if shown in P&ID / Isometrics (ex: flare line)
4
Ensure maintenance accessibility for valves, psv, sample point,
5
corrosion probe etc. .
Ensure also that there is sufficient clearance for on-line retrieval / tool
6
usage of retrievable devices
Check that flange rating is correct especially at class break and code
7
brake (ex: API-6A to ASME B 31.3) as indicated in P&ID and isometric..
Ensure that isolation gaskets have been installed as approved in the
8
isometric for dissimilar flange material
Check that the installation of piping with rayloc hub connectors has
9
been carried pout correctly without imposing any strain.
Check that new gaskets are installed prior to system hydrotest as per
10
specification
Check that flange joint is properly aligned & within acceptable
11
tolerance. Refer to P-06A.
Check bolts and nuts are adequately tightened and of correct length.
12
Refer to P-07A .
Check that required high point vent and low point drain points are
13
provided for system hydro.
Page 1 of 3
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPING WORK COMPLETION P01-A
Inspect all valves and ensure that the type, size, rating, material and
flow directions are correct. End covers of valves shall only be removed
14
immediately before installation and it shall be checked that the valve is
clean.
Check filter / strainer body and inspect internal element for damages.
15 Ensure that the opening of strainer element is accessible and sufficient
space is there to remove / re-install the element
Check that filter / strainer element material and mesh size are correct.
17
.
Check that pipe supports are constructed and installed according to
18
drawings. .
19 Check that welded joint has been completely inspected.
Check that actuated valve (SDV, ESD, BDV type, but not the Control
20
Valves) is correctly installed.
Check that piping penetrations are constructed according to drawings
21 with sufficient stiffening plates and adequate sealing wherever
specified, and physically ensure that the pipe do not vibrate.
22 Check that all piping special items are installed properly.
Check that spectacle blinds spades / spacer are provided and installed
23
at location and position as per P&ID
Check that exposed portion of spectacle blinds are coated to avoid
24
corrosion.
Check that all hydrocarbon instrument drains lead (piped / tubed) to
25
the proper drain system, as per the P&ID.
Verify that check valves and globe valves are installed in their correct
26
flow direction.
27 Check that lines are labeled at visible locations.
All chain wheels and extended spindles required for specified valves
28 have been installed as per drawing, and are accessible for operation,
and ensure they are not obstructing the pathway.
Page 2 of 3
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPING WORK COMPLETION P01-A
29 Ensure system PSV is installed & calibrated.
Check the spring hanger condition and is in locked position if required.
For locked position / unlocked position during hydro test, refer to foot
30
notes in the respective piping isometric drawing &/or follow the
manufacturer instructions.
Check that the forces and movements on equipment nozzles are within
31 acceptable limits. This is particularly important for rotating equipment
and glass lined equipment.
Check that the installation of any glass lined or GRE piping has been
32
carried out correctly without imposing any strain.
Check that personal protection for uninsulated hot product line as per
33
P & ID and Isometric drawing.
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON Inspector JX NIPPON Discipline
Engineer
Company
Name
Signature
Date
Page 3 of 3
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PRE-TEST P02-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test Pressure
System Test Medium
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/A P/L No
Verify to ensure that all piping construction / installation activities as
1 per approved test package limit have been completed including all pipe
supports.
2 Ensure that the test package can be applied.
All weld inspection and NDE are complete and traceability and history
3
records complete and cleared by QA/QC Dept.
Ensure that Conformity Line Check has been performed as per the test
4
package.
5 Ensure that test package including the attachment is completed.
All high point vents and low point drains are installed (add temporary
6
vents and drains for testing if any is required).
7 All Check Valves to be removed or tied back.
Ball valves are to be half-opened during test and fully opened for
8
flushing.
Globe, butterfly and gate valves are to be fully opened for testing and
9
flushing.
All temporary equipment stops, spades, bobbin pieces and supports for
10
pressure test are installed.
All instruments relief valves, bursting discs, orifice plates and specified
11
control valves have been removed for pressure test.
12 All orifice flanges to be blinded off.
Essential supports to be fitted and springs and bellows to be gagged
13
during test.
Check that all sprinkler heads, rosettes and nozzles have been removed
14
and connections plugged.
Preliminary Piping Punch List is raised and all categories "A" items
15
cleared prior to Pressure Test.
COMMENT(S) AND ADDITIONAL INFORMATION
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PRE-TEST P02-A
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
FLUSHING P03-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Flushing Flow rate
System Flushing Medium
Sub System Flush Duration
Location Flushing Date
INSPECTION / TEST OK N/A P/L
No
Verify to ensure that all piping construction / installation activities as per
1 approved test package limit have been completed including all pipe
supports.
All weld inspection and NDE are complete and traceability and history
2
records complete and cleared by QA/QC Dept.
3 Ensure that Conformity Line Check has been performed
Check that injection point and drain out point are completed as per test
2
pack mark-up.
Ensure that water quality is as per Code & Standard water quality
3
requirements for applicable pipe materials.
4 Equipment is bypassed and spectacle blinded.
5 Valve status in accordance with flushing and testing procedure.
6 Ensure all low point drains and high vent points are flushed.
7 Ensure that all piping lines in this test package have been flushed
8 Ensure that piping system has been drained out and followed by drying.
Protection / preservation required and completed - if not immediately
9
followed by hydro testing of same piping flushed.
Record data as below:-
Injection Point Flow rate Drain Point Result
10
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
FLUSHING P03-A
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PRESSURE TEST P04-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test Pressure
System Test Medium
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/A P/L No
Verify to ensure that all piping construction / installation activities as
1
per test package limit have been completed.
2 Ensure that water flushing ( P03A) has been completed
Pre-Test preparation is complete and P02-A is attached together with
3
P&ID where test limits are clearly marked.
Preliminary Piping Punch List is attached and all "A" items on line are
4
clear and have been signed off.
5 Calibration Certificates for Recorders and Gauges are attached.
6 Instruments as stated in procedure are removed.
7 Test Temporaries are installed.
8 Permit to Work or HSE authorization is in place.
9 Release for Pressure Test.
Record data as below :-
Pressure Temperature Remark
0%
10 25%
50%
75%
100%
11 Pressure test complete.
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JXN Inspector JX NIPPON Engineer
Company
Name
Signature
Date
Page 1 of 1
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
BLOWING/DRYING P05-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Blowing Pressure
System Blowing Medium
Sub System Blowing Duration
Location Blowing Date
INSPECTION / TEST OK N/A P/L No
1 Verify to ensure that pressure test (P04A) has been completed
2 Ensure that water flushing ( P03A) has been completed
Ensure that the test medium has been drained upon completion of the
3
hydrotest.
4 Ensure that no water is trapped in the system
5 Ensure that blowing medium/ compressed air humidity is -30 Deg
6 Ensure that all the blowing point humidity is -10 Deg.
7 Permit to Work or HSE authorization is in place.
Record data as below:-
Blowing Injt Blowing Point Humidity Result
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline Engineer
Inspector
Company
Name
Signature
Date
Page 1 of 1
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
FLANGES ALIGNMENT P06-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test Pressure
System Test Medium
Sub System Test Duration
Location
INSPECTION / TEST OK N/A P/L No
Ensure that gaskets are examined to be new, clean, damage-free
1
and of correct type and size.
Ensure that all of stud bolt are loosed and free stress during
2
inspection
3 Flange faces are examined to be clean and damage-free.
Measure vertical /facing alignment at two position ( i.e. A: smallest
4
gap between flanges , B: Largest gap between flanges )
5 Measure eccentricity/horizontal alignment as table as bellow
A A : Smallest gap between flanges B: Largest gap between flanges
C: Eccentricity
C
B
Measurement
Flange Eccentricity Details of
Line Flange Alignment
Nozzle Description (mm) Gasket installed
No. Rating (mm)
Number / Type
A B C
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
FLANGES ALIGNMENT P06-A
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON Inspector JX NIPPON Discipline
Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
BOLT TENSIONING/TORQUING P07-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Tool Model
System Pump Type
Sub System Serial Number
Location Test Date
INSPECTION / TEST OK N/A P/L No
Check Stud Bolt and nut for diameter, type of threads, material,
1
coating and condition in-line with isometric drawings.
2 Lubricate the Stud Bolt threads and nut face
3 Check that nuts are fitted correctly
Tighten sequentially according to procedure and for the required
4
torque.
5 Ensure that stud bolt length is sufficient as per standards.
6 Check lock nuts if required
COMMENT (S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 1 of 1
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
CHEMICAL CLEANING P08-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test /Opn Press
System Chemical Med
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/A P/L No
Verify to ensure that all construction / installation activities have
1
been completed.
2 Marked up drawing / P&ID is attached.
3 Equipment is by-passed and blinded.
Ensure the Pickling and Passivation Procedure is approved for
4 external welds and the internal surfaces /welds of all Stainless
Steel/Duplex Stainless Steel/Super Duplex Stainless Steel piping.
5 De greasing works completed as per approved procedure
6 De scaling work completed as per approved procedure
7 Passivation work completed as per approved procedure
8 Ensure that piping system proper drained and dried.
9 Laboratory analysis details are satisfactory and attached.
10 System / equipment is reinstated as per approved procedure.
11 Verification of filters as required
Ensure the preservation (1 bar of N2) to be performed upon
12
chemical cleaning completion.
COMMENT(S) AND ADDITIONAL INFORMATION
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
CHEMICAL CLEANING P08-A
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - B
RE-INSTATEMENT WORKS P09-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test Pressure
System no. Test Medium
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/ P/L
A No
Flushing and hydrostatic testing have been satisfactorily completed
1 and recorded. Check that drying of lines is complete. Verify that all in
line units have been reinstated as per latest P &ID
Correct bolts and gaskets are installed at all mechanical joints. Bolts
2
are torqued / tensioned to correct specification.
Check all manual valves are in opened position (recommended) and
3
smoothly turned.
All temporary spades, bobbins, vents and drains have been removed,
4
and openings closed in accordance with specification.
Support Gags are removed where applicable (it may be required to
5
leave some in place for removal offshore).
All process blinds, spades, valves and inline equipment have been
6
correctly installed as per P&ID.
Check/ ensure that lines are resting firmly/ properly on its support
7
(not floating)
Extended spindles and chain wheels for specified valves have been
8
correctly installed.
All locking devices and interlocks for specified valves have been
9
correctly installed.
Piping, instruments, mechanical equipment and specialty items are
10 reinstated in accordance with the P&ID. Verify the items against pre-
test list.
11 Verify earthing strap / connection if required.
12 Verify the Base Line Survey for Corrosion Management completed
COMMENT(S) AND ADDITIONAL INFORMATION
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
RE-INSTALLATION WORKS P09-A
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
P10-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Test /Op Press
System Test Medium
Sub System Test Duration
Location Test Date
INSPECTION / TEST OK N/A P/L No
Verify to ensure that all construction / installation activities have
1
been completed.
2 Confirm Test Pack Line List is attached.
3 Ensure that the ITR P01-A have been signed.
4 Ensure Punch List Category-A has been completed and signed.
5 Pre-Test Flushing has been carried out and P03-A is attached.
6 Calibration Certificates are attached.
7 Permit to Work or HSE Authorization is in place.
8 Ensure number of leaks identified:
9 Ensure Service Test complete.
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON Inspector JX NIPPON Discipline
Engineer
Company
Name
Signature
Date
Page 1 of 1
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPE PAINTING / COATING/MARKING P11-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Painting Material
System Painting Code
Sub System
Location
INSPECTION / TEST OK N/A P/L No
1 Verify to ensure that all piping activities have been completed.
2 Ensure that all piping ITRs have been completed and available.
3 Sharp edges are removed prior to application.
4 All masking are completed.
5 Piping supports are painted
6 Spot painting are performed.
Dry film thickness is checked to be correct.
7 Record details:-
8 Record any defective area(s) on Punch List.
9 Attached drawing(s) with highlighted piping sections are checked.
10 Line numbering is according to P & ID.
11 Flow direction is according to P & ID.
12 Color coding is according to project requirements.
13 Tagging of manual operated valves is correct.
14 All safety / warning signs are in correct locations.
Note: This painting / coating is also applicable to SS/DSS/SDSS
piping as per project paint spec.
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON JX NIPPON Discipline
Inspector Engineer
Company
Name
Signature
Date
Page 1 of 1
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPE INSULATION P12-A
Project No.
Project Title
Facilities
INFORMATION
Test Package No Insulation Material
System Insulation Code
Sub System
Location
INSPECTION / TEST OK N/A P/L No
Check that insulation installation in accordance with specification
1 and AFC drawings.
Check that insulation sealing is completed to prevent the ingress of
2
water or moisture
Check that access point is provided in accordance with specification
3 for corrosion monitoring.
Ensure that insulation will be installed after NDT hydrotest and
4 painting are completed. Perform paint touch-up if required.
Check the direction of flow/color coding is indicated on the
5 insulation cladding.
Ensure that oil grease, rust, other foreign matters are removed
6 from the piping outer surface prior to installation of insulation.
Check that longitudinal joint between segments is staggered.
7
Ensure that all the insulation system is provided with 15 mm
diameter drain hole for every 3 meters length and/or follow the
8
approved project insulation spec.
Check that personal protection items such as open guard, shield,
9 wire mesh or railings do not obstruct operational access.
Ensure that removable insulation for flanges & valve shall be
10 suitable for quick removal and for quick reinstallation.
11 Produce a defect list for issuance of punch list.
COMMENT(S) AND ADDITIONAL INFORMATION
Page 1 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
PIPE INSULATION P12-A
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON Inspector JX NIPPON Discipline
Engineer
Company
Name
Signature
Date
Page 2 of 2
JX Nippon Oil & Gas Exploration (Malaysia)
Limited
INSPECTION TEST RECORD (ITR) - A
CRITICAL VALVE SEAT TEST CERTIFICATE P13-A
Project No.
Project Title
Facilities
INFORMATION
Test Package Valve Type
No
System Valve Rating
Sub System Test Pressure
Location
INSPECTION / TEST OK N/A P/L No
1 Ensure the valve FAT reports are available.
2 Ensure that critical valve testing procedure is approved.
3 Valve has been seat leak tested as per approved procedure.
Recorded on calibrated pressure recorder for 30 (thirty) minutes
4
duration.
5 Valve has passed test with no (ZERO) passage of test medium.
6 All charts & Calibration Certificates for test equipment are attached.
Ensure the valves are properly preserved and packing upon
7
completion of testing.
COMMENT(S) AND ADDITIONAL INFORMATION
COMPLETED BY VERIFIED BY ACCEPTED BY
Designation Contractor Representative JX NIPPON Inspector JX NIPPON Discipline
Engineer
Company
Name
Signature
Date
Page 1 of 1
