Chemical Characteristics and Physical Properties of Functional Snacks Enriched With Powdered Tomato
Chemical Characteristics and Physical Properties of Functional Snacks Enriched With Powdered Tomato
251–261
DOI: 10.1515/pjfns-2017-0028
http://journal.pan.olsztyn.pl
Original research article
Section: Food Quality and Functionality
1
Department of Thermal Technology and Food Process Engineering, University of Life Sciences in Lublin,
Doświadczalna 44, 20–280 Lublin, Poland
2
Department of Fruits, Vegetables and Mushrooms Technology, University of Life Sciences in Lublin,
Skromna 8, 20–704 Lublin, Poland
3
Department of Pharmacognosy with Medical Plant Unit, Medical University of Lublin,
Chodźki 1, 20–093 Lublin, Poland
4
Department of Inorganic Chemistry, Medical University of Lublin,
Chodźki 4a, 20–093 Lublin, Poland
Key words: single screw extruder, corn snacks, carotenoids, polyphenols, functional food
The paper discusses the influence of the addition of freeze-dried tomatoes on the chemical composition and selected physical properties of ex-
truded corn snacks. Corn grits were replaced with dried tomatoes in the amount from 5 to 30% of corn mass. The total lycopene and phenolic content,
the scavenging ability and the ferric reducing antioxidant power were determined along with the content of neochlorogenic, chlorogenic, p-coumaric
acids and rutin. Also evaluated were selected physical properties, colour and the sensory profile of corn snacks enriched with tomatoes. A greater
tomato addition increased the volume of bioactive compounds, especially the total phenolic content. Snacks enriched with tomato exhibited a lower ex-
pansion ratio, water absorption and solubility indices, lightness and sensory characteristics but higher density, hardness and redness than corn snacks.
Powdered tomato seems to be a functional additive with the high content of biologically-active compounds, and the enriched snacks displayed good
physical properties if the tomato level did not exceed 20%. A higher amount of the additive significantly lowered the expansion as well as increased
the hardness of snacks. Still, the corn products with 25 and 30% of powdered tomato were more valuable due to their much higher level of bioactive
components compared with the regular corn snacks.
© Copyright by Institute of Animal Reproduction and Food Research of the Polish Academy of Sciences
© 2018 Author(s). This is an open access article licensed under the Creative Commons Attribution-NonCommercial-NoDerivs License
(http://creativecommons.org/licenses/by-nc-nd/3.0/).
252 Functional Snacks Enriched with Tomatoes
tion and oxidation: they cause tomato lycopene degradation radicals, and the ferric reducing antioxidant power (FRAP), as
during processing. The low molecular weight compounds well as based on contents of selected functional components,
that incite the antioxidant activity, and which include mainly e.g. neochlorogenic, chlorogenic, p-coumaric acids, and rutin.
polyphenolics, can support the innate immune systems in its Selected physical properties were assessed as well, like the ex-
struggle against oxidative stress [Gülçin, 2012]. Accord- pansion ratio, density, hardness, water absorption and water
ing to hypotheses, the consumption of polyphenolics-rich solubility indices, but also the color profile and sensory at-
food plays an important role in preventing oxidative stress- tractiveness of tomato-enriched corn snacks.
-based chronic diseases. Several studies have been published
on the phenolics content and antioxidant activity of cereals, MATERIALS AND METHODS
herbs, vegetables and fruits [Dong et al., 2014; Fernandez-
-Panchon et al., 2008]. The antioxidant properties of plants Chemicals
can be influenced by many factors, including the cultivation Folin-Ciocalteu reagent, 1,1-diphenyl-2-picrylhydrazyl
method or environmental conditions, developmental stage, radical (DPPH), 6-hydroxy-2,5,7,8-tetramethylchroman-
species and varieties, or storage and processing conditions -2-carboxylic acid (Trolox), 2,4,6-tripyridyl-1,3,5-triazine
[Radzki et al., 2014]. (TPTZ) and gallic acid, as well as the standards used for
Extrusion-cooking is a popular processing technol- the HPLC analysis: phenolic acids (neochlorogenic, chloro-
ogy known as high-temperature short-time (HTST) process genic, p-coumaric, protocatechuic, ferulic, rosmarinic, ellag-
aimed to produce a wide range of foods and feeds [Mościcki ic), and flavonoids (rutin) were acquired from Sigma Aldrich
& Wójtowicz, 2011]. Thermo-mechanical treatment during (St. Louis, MO, USA). Ethanol, Na2CO3, FeCl3 butylated
extrusion-cooking may lead to the gelatinization of starch, hydroxytoluene (BHT), hexane, and acetone were obtained
denaturation of proteins, enzymes, microbes, and to the in- from POCh (Gliwice, Poland). All used chemicals and sol-
activation of anti-nutrients [Altan et al., 2008]. It is among vents were of the analytical grade. Methanol with the chro-
the most effective processing methods for the conversion matographic grade was used for HPLC (J.T. Baker Inc.,
of nutritionally valuable raw materials and food wastes into Netherlands). Water was purified with SimplicityTM system
useful products by means of a process that is versatile, high (Millipore, Molsheim, France).
yield, energetically efficient, relatively inexpensive, and of-
fers the possibility of modelling functional properties of food Plant materials
products. Many authors have tested the possibility of using Corn grits (distributor: Vegetus, Lubartów, Poland) with
some of the valuable ingredients from food by-products, es- the granulation below 0.8 mm were used as the main raw ma-
pecially from cereals, but also from fruit, vegetables or other terial. The proximate chemical composition of corn grits was
additives to improve the nutritional value of extruded prod- as follows, in g/100 g: protein content 9.2, fat content 1.66,
ucts. Bisharat et al. [2015] and Stojceska et al. [2010] experi- ash content 0.55, dietary fiber content 4.42, and moisture
mented with the increased quantity of dietary fiber from cau- content 12.0%. Fresh tomatoes were collected from the farms
liflower, broccoli or olive waste in extruded snacks. Rogalski of eastern Poland in September 2013 and were processed no
et al. [2016] reported the increased content of valuable fatty later than six hours after picking. The chemical composition
acids, such as α-linolenic acid, form refined linseed oil used of the vegetables was as follows, in g/100 g: protein content
as an additive. Finally, Shaviklo et al. [2014] demonstrated 0.9, fat content 0.2, ash content 0.52, and dietary fiber content
the enrichment of corn crisps with fishery-derived products 1.2. The fresh fruits were cleaned, cut in 5 mm slices and sub-
with a view to adding some protein and omega-3 fatty acids. jected to freeze-drying.
For consumers on a gluten-free diet, corn snacks are The sliced tomatoes were frozen at -20°C for 24 h
a popular source of carbohydrates. They also have a specific and then lyophilized in a freeze-dryer (Christ Alpha 1–2 LD
texture and are convenient to use. Pseudocereals, like corn, plus, Germany) for 72 h. The temperature of condenser was
rice and buckwheat, play a significant role in the nourishment set at -60°C, the vacuum was kept at 0.8 mbar, and the shelf
of people with celiac disease or gluten intolerance. These temperature was set at 25°C. The dried tomatoes (moisture
consumers must abandon such products as bakery products, content 6.5%) were powdered (below 300 μm) in a laboratory
snacks or pasta made from common and gluten-rich raw ma- grinder (Społem WŻ-1, Poland), vacuum sealed and stored
terials [Wójtowicz et al., 2013]. Nowadays, consumers are up to 4 weeks in darkness at room temperature for further use.
interested in functional foods, and they are looking for tasty
products which may also add to their natural body resistance, Extrusion-cooking of snacks
may help prevent and/or support therapies in selected diseas- Blends of raw materials were prepared by mixing corn
es, support their physical fitness, and have a positive effect on grits and powdered tomato added in the amount of 5, 10, 15,
their mental condition. 20, 25 and 30% of base dry weight. The blended materials
The objective of this study was to evaluate the effect were moistened to 15% of moisture content by spraying with
of the addition of freeze-dried and powdered tomato to corn a proper volume of water and mixed continuously for 10 min.
grits on the quality of functional ready-to-eat snacks prepared The recipes with different tomato contents were processed us-
by the extrusion-cooking process. The chemical characteris- ing the single screw polytrophic extruder TS-45 (ZMCh Met-
tic of the obtained material was tested by the determination alchem, Gliwice, Poland) equipped with a heating/cooling sys-
of the total lycopene content, total phenolics content, the tem, configured as L:D=12:1, and with the screw compression
ability to scavenge on 2,2-diphenyl-1-picrylhydrazyl (DPPH) ratio of 3:1. Based on the previous research [Wójtowicz et al.,
A. Wójtowicz et al. 253
2013], during snacks processing, the barrel zone temperatures by Choi et al. [2006]. The extracts (0.2 mL) were mixed with
were set at 125–145–135°C and kept constant through the ex- 0.8 mL of a DPPH ethanol solution (at a concentration
periments by a water cooling system installed inside the ex- of 0.2 mmol/L) and the mixture was shaken intensely prior to
truder. Snack products were shaped with a single circular open being left in darkness for 15 min. The absorbance was mea-
die of 3 mm in dimension. During the processing of snacks, sured at 520 nm against a blank sample. The calibration curve
the screw speed was set at 120 rpm [Wójtowicz et al., 2013]. was plotted with various concentrations of Trolox as a stan-
Ready-to-eat snacks were dried at 40°C to the final moisture dard (y=-0.0045x +1.869, R2=0.997). The antioxidant po-
content of 6.0% and were stored for a maximum of 4 weeks tential was expressed as μmol Trolox equivalent (TE) per 1 g
in closed polyethylene bags at room temperature before tests. of sample dry weight [Dong et al., 2014].
Solvent extraction for TPC, DPPH and FRAP assays Ferric reducing antioxidant power (FRAP) assay
The samples were ground for fine granulation (below Antioxidant capacity was established by the ferric reduc-
300 μm) before the extraction, and ethanol (80% v/v) was used ing antioxidant assay (FRAP) described by Toor & Savage
as the solvent. Each sample (1 g) was extracted with 30 mL [2005]. A FRAP reagent was made by mixing 300 mmol/L
of the solvent in a shaker at 80°C and 175 rpm for 1 h. The ex- acetate buffer (pH 3.6) with 10 mmol/L 2,4,6-tripyridyl-tri-
tract was separated by centrifugation at 4200×g for 20 min. azine (TPTZ) solution in 40 mmol/L HCl and 20 mmol/L
It was then evaporated to dryness in a vacuum evaporator FeCl3×6H2O (10:1:1 ratio). The assay solutions were pre-
(at 40°C), lyophilized (Christ Alpha 1–2 LD plus, Germany), pared by mixing 1.9 mL of FRAP reagent with 0.1 mL
and diluted in methanol (concentration of 5 mg/mL). Before of product extract. The mixtures were then incubated at 37°C
the HPLC analysis, the extracts were forced through 0.45 μm in darkness for 15 min. The quantity of ferrous tripyridyl-
nylon syringe filters (Millex-HN, Ireland). triazine complex was estimated by reading the absorbance at
593 nm. The calibration curve was plotted with various con-
Determination of total lycopene content centrations of Trolox as a standard (y=0.0021x, R2=0.998);
Lycopene was extracted according to the procedure de- the results were reported as μmol Trolox equivalent (TE) per
scribed by Fish et al. [2002] for the extraction of carotenoids 1 g of sample dry weight.
from fruit and vegetables. Approximately 2 g of a ground
sample were extracted with 10 mL of hexane/ethanol/acetone Determination of contents of functional components by
(2:1:1) containing 25 g/L butylated hydroxytoluene (BHT). high performance liquid chromatography (HPLC/DAD)
The flask was wrapped and sealed in foil and extracted The HPLC analysis of phenolic acids and rutin was car-
in a shaker at a speed of 150 rpm for 15 min on ice. Then, 3 mL ried out on the Shimadzu high-performance liquid chroma-
of distilled water were added and the sample was vortexed tography (HPLC) system (Shimadzu, Japan) equipped with
again for 5 min. Afterwards, the sample was left for 5 min an automatic degasser (DGU-20A 3R), a quaternary pump
for phase separation. Absorbance was measured (503 nm) (LC-20AD), an autosampler (SIL-20A HT), and DAD de-
in the hexane phase by using a UV-vis spectrophotometer tector (SPD-M20A). Zorbax Eclipse XDB C18 column
(Helios Gamma, Thermo, USA), where hexane was a blank (250 mm×4.6 mm, 5 μm, Agilent) was used in the follow-
sample. Lycopene content was then estimated by the follow- ing conditions: temperature: 20ºC, flow rate of the mobile
ing formula: L = A503 × 31.2 /m, where L – lycopene content phase: 1 mL/min, and injection volume: 20 μL. The LC
(μg/g), A503 – absorbance of the hexane layer, 31.2 – the molar pumps, autosampler, column oven, and DAD were moni-
extinction coefficient for lycopene in hexane, and m – sample tored and controlled with the LabSolutions 5.51 software
weight (g) [Fish et al., 2002]. (Shimadzu). An HPLC quantitative analysis was performed
according to the previously published method [Skalicka-
Determination of total phenolics content (TPC) -Woźniak & Głowniak, 2008]. Peaks were identified by com-
The content of phenolic compounds in the extracts was paring their retention times and the UV absorption spec-
measured with the Singleton and Rossi method with some tra with those of peaks obtained for individual standards.
modifications [Radzki et al., 2014]. Briefly, the samples The quantitative analysis was performed at the wavelengths
(0.2 mL) were mixed with 0.8 mL of Folin and Ciocalteu’s of 254 and 320 nm. Each calibration curve was analyzed
phenol reagent (10 × diluted). After 3 min, 1.25 mL of 7% three times at five various concentrations. Each time, the co-
Na2CO3 was added to the mixture. The sample was kept efficient of determination was calculated (R2). The precision
in darkness for 30 min; the absorbance was read at 725 nm of the method was evaluated by means of intra-day and inter-
(Helios Gamma, Thermo, USA). The calibration curve was -day tests. Intra-day experiments were performed by a replicate
identified at different concentrations of gallic acid as a stan- analysis of six aliquots of the same sample on the same day.
dard (y=0.009x, R2=0.999). The total phenolic content was Inter-day tests were performed on three consecutive working
expressed as gallic acid equivalent (GAE) per 100 g of dry days in the same way as the intra assay experiments. The rela-
weight of the sample. tive standard deviation (RSD) used as a measure of intra-day
and inter-day precision was <3.02% for all compounds.
1,1-Diphenyl-2-picrylhydrazyl (DPPH) radical scavenging
activity Physical properties of snacks
The ability to scavenge the 1,1-diphenyl-2-picrylhydrazyl The expansion index of snacks was calculated as a ratio
radical (DPPH) was determined using the method designed of sample diameter to the diameter of the forming die and was
254 Functional Snacks Enriched with Tomatoes
measured with an electronic calliper in 10 replications. Bulk donic scale, where 1 stood for “extremely dislike” and 9 for
density was evaluated as the weight of the equivalent volume “extremely like”. Snacks regarded as acceptable were those
of extrudates. The density measurements were shown as an scored above 5 [Wójtowicz et al., 2013].
average of ten replications. The ZwickRoell BDO-FB0.5TH
(Zwick GmbH & Co., Germany) universal testing machine Statistical analysis
was used for the evaluation of snack texture. Cutting force (N) The statistical analysis was conducted by means of Sta-
was measured by means of the cutting test with Warner-Brat- tistica ver. 10 (StatSoft, Poland). All analyses were performed
zler knife, double-edge truncated at an angle of 45°, 3 mm thick in triplicate, but the expansion ratio and hardness were mea-
and 60 mm long, as an average of 10 replications. The head sured in 10 replications. The data was expressed as the mean
speed during the tests was set at 500 mm/min. Force–time ± SD (standard deviation). The results were statistically
curves were recorded and analyzed with testXpertII®v3.3 based evaluated using the ANOVA analysis of variance with the lev-
on the data from 10 replications [Wójtowicz et al., 2013]. els of significance set at p<0.05 and p<0.001. Statistically
The water absorption index (WAI) was determined as different data were compared using the least significant dif-
the weight of gel obtained per gram of a dry ground sam- ference (LSD) test. The correlation analysis was conducted
ple [Boualsa et al., 2017]. In brief, the ground extrudates with the Pearson’s test.
in the amount of 0.7 g were suspended in 7 mL of water hav-
ing the room temperature and mixed in plastic tubes. After RESULTS AND DISCUSSION
10 min hydration, the test tubes were closed and centrifuged
at 15,000 rpm for 10 min (Centrifuge T24, Leipzig, Germa- Lycopene content
ny). The supernatant was decanted and the WAI was calcu- Lycopene is an important food component in terms of its
lated as the weight of gel obtained per unit weight of the origi- impact on color but also because of its recognized health
nal solids as dry basis. The water solubility index (WSI) was benefits. There is no recommended dietary allowance (RDA)
calculated as the percentage of dry matter recovered after established for lycopene, but based on the results of Rao &
the evaporation of the supernatant from the WAI determina- Shen’s research [2002], an intake of 5 to 10 mg lycopene per
tion. The supernatant was dried in an air oven at 105°C to day is suggested. In the United States, more than 80% of con-
a constant weight (about 3 h). WAI and WSI data were gath- sumed lycopene derive from tomato products. Thermal treat-
ered in three replications. ment during the processing of tomato juice, pulp, powder etc.
may cause degradation of lycopene tomato products [Sahlin
Color profile of snacks et al., 2004]. In our study, in seven variants of snacks supple-
The color characteristics of snacks enriched with freeze- mented with the tomato powder, lycopene content ranged
-dried tomato were evaluated using Lovibond CAM-System from 0.2 mg/100 g to 31.2 mg/100 g in the samples before
500 Color and Appearance Measurements System (The Tin- extrusion and from 0.2 mg/100 g to 22.4 mg/100 g in the ex-
tometer Ltd., UK). The CIE-Lab scale was applied for truded ones (Table 1). The highest content of lycopene was
the evaluation of L* for brightness (0–100), a* (+100) for red- determined in the samples with 30% addition of the tomato
ness and (-100) for greenness, and b* (+100) for yellowness powder, both before and after extrusion. It is worthy of notice
and (-100) for blueness, respectively. The E was calculated that 50 g of tested corn snacks enriched with 30% tomato pow-
as a color change index [Wójtowicz et al., 2013]. The color der provide the daily required dose of lycopene. Lycopene con-
check was performed in 20 replications for each sample. tent in the fresh tomato fruits was 6.3 mg/100 g, and in the ly-
ophilized tomato powder was 92.0 mg/100 g. In the studies
Sensory evaluations of Toor & Savage [2005], lycopene content ranged from 1.6 to
The experiment covered the sensory evaluation of taste, 8.7 mg/100 g in different fractions of fresh fruit.
shape, color, flavor, crispness, and the overall quality The decrease of the lycopene content in extruded snacks
of snacks. A semi-trained panel with 15 members (9 women, enriched with various levels of powdered tomato ranged from
6 men) assessed the products from each recipe in a 5-point 28.25% to 92.14% compared with the material before extru-
scale. Sensory tests were performed in a laboratory room with sion. Mayeaux et al. [2006] tested the effect of various heat
bright natural day light; the samples were given out randomly treatment methods on the stability of lycopene, and showed
on white plates labelled with codes. The assessment focused that 64.4% of lycopene still remained after 1 min of high pow-
on shape, color, flavor, taste, and crispness. The persons in- er microwaving. A similar treatment time was applied dur-
volved were briefed about each of the tested sensory attribute. ing the extrusion-cooking of tomato-supplemented snacks,
The top scores were given to regular and repeatable shape, and the results were comparable to lycopene losses during
uniform color reminding of the used components, fresh fla- the aforesaid microwave treatment. Thus, the time and tem-
vor reminding of the used components and free from strange perature of heating may be responsible for changes in lyco-
odor, pleasant taste reminding of the used components, in- pene content in tomato products.
tense crispness with delicate texture and not hard during Sahlin et al. [2004] reported a lower content of lycopene
the bite. The scores were from 5 for very good down to 1 for after the heat treatment of freeze-dried tomatoes by boiling,
very poor, separately for each attribute. The overall quality baking, and frying; nevertheless, the greatest losses of ly-
was the mean value of all tested features. copene were observed during frying. The results of a study
The final acceptability of the tested samples in relation by Dewanto et al. [2002] clearly indicated the formation
to the consumers’ preferences was evaluated in a 9-point he- of cis-lycopene in tomato puree during processing. However,
A. Wójtowicz et al. 255
it was also suggested that the processing of tomato may in- tions. Tomato and tomato products were found as good
crease lycopene bioavailability [Gärtner et al., 1997]. The re- sources of phenolics in the diet, their content being similar to
sults presented by Colle et al. [2010] and Hwang et al. [2012] that reported in corn, pinto beans, potato or onion [George
demonstrated thermal stability of lycopene even during pro- et al., 2004].
cessing at 140°C. In the study of Dehghan-Shoar et al. [2010], Table 1 shows the content of total phenolics as the gal-
the temperature range from 140 to 180°C used for the extru- lic acid equivalent extracted with ethanol in the tested recipes
sion-cooking of crisps with tomato paste and tomato skin had with different contents of tomato powder before and after
no significant effect on lycopene content, but lycopene reten- the extrusion-cooking, respectively. The content of total phe-
tion in the products containing tomato skin was much higher nolics in raw material before extrusion ranged from 67.1 mg
than in the products containing tomato paste. Lycopene loss GAE/100 g d.w. for corn grits up to 109.7 mg GAE/100 g d.w.
during the extrusion-cooking of products containing tomato for corn mixtures with 30% of freeze-dried tomato powder.
paste was higher due to the differences in the stability of lyco- After extrusion-cooking, the content of total phenolics was
pene in tomato paste and the extreme processing conditions significantly higher, especially for snacks with the highest ad-
applied. Nevertheless, considering lycopene degradation po- dition of tomato powder in the recipe (239.6 mg GAE/100 g
tential during thermal processing and storage, it is important d.w.). A similar TPC was observed by Dong et al. [2014]
to assess its content in tomato products and avoid their direct in three types of corn by-products, i.e. from 298.8 to 399.4 mg
exposure to light [Cámara et al., 2012]. GAE/100 g d.w. depending on corn variety. In the samples
without tomato powder, the content of polyphenolic com-
Total phenolics content pounds decreased after heat-treatment. This can suggest
Polyphenols are known as secondary plant metabolites, the destructive impact of high temperature on corn. In recipes
and they are the most desirable phytochemicals because with added tomato, the content of phenolic compounds was
of their strong antioxidant activity. They exert antimicrobial, by 23–118% higher in the processed snacks than in the ma-
antiviral and anti-inflammatory effects on the human body terial before extrusion. Thus, with the addition of tomato
and exhibit a disease-preventing potential attributed to sev- powder, phenolic compounds in the consolidated form (not
eral constituents which may show some synergistic interac- identified in the material without extrusion-cooking treat-
ment) were introduced into the samples. The literature on
the subject [Acosta-Estrada et al., 2014] confirms that a high
TABLE 1. Contents of lycopene and total phenolics, and scavenging temperature can trigger the breaking of chemical bonds
ability determined by the DPPH and ferric reducing antioxidant power and the releasing of phenolic compounds, which contributes
(FRAP) in samples before and after the extrusion-cooking.
to their determined level. There is no recommended level
Tomato
of consumption of antioxidants, but the daily intake of anti-
Lycopene TPC DPPH FRAP oxidants, phenolics and flavonoids by the Americans was es-
addition
(mg/100 g) (mg GAE/100 g) (μmol TE/g) (μmol TE/g)
(%) timated at 591 mg VCE (Vitamin C equivalent), 450 mg GAE
Before extrusion (raw material) and 103 mg catechin equivalents, respectively, especially from
0 (corn
vegetables and fruit [Chun et al., 2005].
0.2±0.1a 67.1±5.7a 0.2±0.1a 1.9±0.2a There are some studies which suggest that heat treatments
grits)
5 4.6±0.2b 83.8±4.5b 0.3±0.1a 2.9±0.2b
may have detrimental effects on the quantity of nutrients in veg-
etables; nevertheless, bioavailability of some nutrients may
10 9.7±0.1c 84.2±4.1b 0.9±0.2b 3.0±0.3b increase at the same time. Sahlin et al. [2004] reported a re-
15 15.7±0.1d 96.3±2.0c 1.1±0.2b 3.8±0.3c duction in the total phenolics content after boiling and frying
two cultivars of tomato compared with the respective raw cul-
20 21.4±0.1e 98.6±2.6cd 1.2±0.2b 4.5±0.2cd
tivar, but after baking, the total phenolics content was slightly
25 25.2±0.2f 103.1±0.9cd 2.0±0.1c 5.0±0.4d higher. The values were 438 to 354 mg GEA/100 g d.m. of raw
tomatoes and 245 to 441 mg GEA/100 g d.m. after the heat
30 31.2±0.3g 109.7±6.9d 2.0±0.2c 7.4±0.2e
treatment. The processing of cereals by means of extrusion-
After extrusion (corn snacks) -cooking affects the breaking of conjugated moieties and,
0 (pure thus, the release of bound phenolics. The antioxidant activity
0.2±0.0a 48.8±2.6a 0.3±0.2a 2.3±0.2a
snacks) of free phenolic extracts in extruded mixtures of whole maize
5 0.4±0.0a 107.4±3.2b 1.3±0.2a 5.2±0.2b and chickpea flours increased although the amount of bound
phenolics decreased compared with the unprocessed samples
10 1.6±0.1b 173.9±3.2c 3.6±0.4b 10.0±0.2c
[Acosta-Estrada et al., 2014]. However, this activity depends
15 4.1±0.1c 202.7±2.4d 3.7±0.3b 11.4±0.5cd on the conditions of processing and extraction that are likely
20 7.8±0.1d 214.5±6.2de 3.9±0.8b 11.8±1.2d to account for differences in results.
ranged from 0.11 to 0.58 mg/100 g. Kamiloglu et al. [2014] in the work by Caltinoglu et al. [2014], resulted in the lim-
studied the content of major tomato phenolics in different ited sectional expansion of the extrudate. It was justified
tomato products. Rutin content ranged from 9.0 mg/100 g by the dilution effect of pomace on starch due to the increas-
in dried tomato up to 14.0 mg/100 g in tomato paste. ing fibre content in the processed material. The presence
The same authors reported that the content of chlorogenic of fibre particles causes the rupture of the cell walls before
acid ranged from 15 mg/100 g in dried and chopped tomatoes the gas bubbles expand to their full size. The increased level
up to 31.0 mg/100 g in tomato juice. of fruit and vegetable additives usually results in the reduced
sectional expansion index of the extrudate, as reported also
Physical properties by Altan et al. [2008] and Stojceska et al. [2010].
A sudden pressure drop in the melted phase exiting The measurements of extrudate apparent density yielded
the forming die is responsible for the formation of the ex- values beginning from 78.2 kg/m3 for corn snacks. Only insig-
panded structure of extrudates [Moscicki & Wójtowicz, nificant effect on density was observed in snacks made with
2011; Wójtowicz et al., 2013]. The high expansion index 5% of tomato powder (Table 3). Raising the addition of to-
of cereal snacks is desirable if a high extrudate quality is re- mato powder from 10 to 20% doubled the density values.
quired. The results of the radial expansion index of corn The highest density was reported for snacks with 25 and 30%
snacks supplemented with freeze-dried tomato are shown of the additive. The tendency for greater density along with
in Table 3. It was found that the increased quantity of to- the increasing level of powdered tomato was significant
mato in the recipe lowered the snack expansion significantly (p<0.001) and ran in parallel with a high correlation coef-
(p<0.001) with a high correlation coefficient of r=-0.993. ficient of r=0.919. Extrudate density measurement is useful
The difference of the expansion ratio between the reference in describing the extent of puffing after the hot dough ex-
sample of corn snacks (5.4) and the extrudate with the high- its the extruder die, and a porous structure is formed after
est tomato addition (1.7) was 68%. Consequently, due to the evaporation of unbound water. Although, the expan-
the significant reduction in extrudate expansion, the addi- sion ratio results showed only some sectional expansion,
tion of tomato powder to directly expanded ready-to-eat the density results additionally showed an all-direction ex-
snacks should not exceed 20% during the processing un- pansion and internal integrity of components. The higher
der the applied extrusion-cooking conditions to obtain at- value of product density was attributed to the lower expan-
tractive puffed snacks with high sensory notes (Table 4). sion of snacks with a high correlation coefficient of r=-0.918
The extrudate expansion ratio was significantly correlated (Table 5). Product density or piece density is commonly used
with all the tested nutritional components, as well as with as a characteristic of the puffing ability of directly expanded
product density, hardness and the WAI (Table 5). The re- extrudates and strongly depend on the initial moisture con-
duction of the sectional expansion of snacks may result tent, temperature, feed rate, or the level of an additive. Ondo
from the lower quantity of starch replaced by additives et al. [2013] reported that piece density of extruded cornmeal
in the processed material, which leads to a minor expansion with the addition of alkalized cocoa powder and the injection
and lowers the intensity of formation of the porous structure of CO2 at various temperatures ranged from 400 to 1300 kg/m3.
characteristic of directly expanded extrudates. As reported Altan et al. [2008] reported bulk density ranging from 370 to
by Dehghan-Shoar et al. [2010], the expansion of lycopene- 1111 kg/m3 for extrudates made with barley flour and a to-
-enriched snacks was positively correlated with the specific mato pomace mixture. It increased significantly with a greater
mechanical energy (SME) and the use of fibre-rich tomato amount of pomace used. A greater addition of powdered
derivatives lubricates the melt and, therefore, diminishes tomato lowered the total content of starch in the processed
the SME and torque. Consequently, the expansion also de- mixtures, which contributed to the formation of a specific
creased. An increase in the level of tomato pomace, as shown structure of extrudates. It resulted in a lowered expansion
258 Functional Snacks Enriched with Tomatoes
TABLE 4. The results of sensory profile (5-point scale) and acceptance (9-point hedonic scale) of extruded snacks enriched with powdered tomatoes.
Tomato addition
Shape Color Flavor Taste Crispness Overall quality Acceptance
(%)
0 4.9±0.3a 4.8±0.4a 4.8±0.5a 4.7±0.4a 4.9±0.2a 4.82a 7.3±1.0ab
and increased density of tomato-enriched snacks depending The WAI increase can be temperature-dependent and attrib-
on the increased quantity of additives used. uted to the increased content of gelatinized starch. The re-
The texture characteristic of ready-to-eat snacks very of- placement of starchy raw material by vegetables, fruit, or
ten influences consumers’ acceptability [Duizer & Winger, high-fiber additives means that a lower quantity of starch
2006]. The assessment of snack texture with the cutting test is subject to swelling and gelatinization during processing,
showed what force is needed to rupture the sample. This so the WAI is usually much lower with the higher volume
also allows for hardness measurement. The increased addi- of additives, as reported by Altan et al. [2008]. The results
tion of tomato resulted in a higher breaking force, or hard- of snack expansion measurements, as demonstrated earlier
ness, and a more sudden increase and reduction of force in this paper, exhibited the significance of p<0.001, corre-
in force-displacement curves. It means that a higher addi- sponding to the high expansion along with the high WAI
tion of tomato increased the hardness of the enriched snacks values of the product (r=0.955) and low product density
and made them more compact and brittle in structure. This (r=-0.944) (Table 5). Ondo et al. [2013] concluded that
is not easily acceptable in puffed snacks, but it could be in- the volume of absorbed water may indicate an indirect es-
teresting for the development of new products, such as stick- timation of extrudate porosity. The reported WAI values
-like snacks. The cutting forces ranged from 8.4 N for corn ranged from 6.7 up to 11.2 g/g for increased extrudate po-
snacks up to 18.5 N for snacks with 30% of the additive (Ta- rosity in samples expanded with CO2.
ble 3). The tomato fibre interferes with the air bubble forma- The WSI of extruded products is associated with a wide
tion and increases the thickness of air cell walls. As a result, range of transformations occurring during the processing,
a harder product is obtained [Altan et al., 2008; Dehghan- for example, starch chain disordering, depolymerization
-Shoar et al., 2010]. Hardness was significantly (p<0.05) of amylose and amylopectin, starch gelatinization, and in-
correlated with the nutritional components of corn-tomato creased solubility of starch. The intensity of treatment
snacks as well as with the expansion ratio and the WAI val- in the various sections of the extruder, involving variable
ues (p<0.001) (Table 5). Altan et al. [2008] tested extru- heating, shearing, pressure, and residence time, is respon-
dates based on barley flour with tomato pomace as an addi- sible for these transformations [Moscicki & Wójtowicz,
tive in 2 to 10%. Based on the three-point bending test with 2011; Ondo et al., 2013; Stojceska et al., 2010]. Additionally,
the test speed of 120 mm/min, they concluded that the hard- the presence of water-insoluble complexes between the mac-
ness of extrudates varied between 5.6 and 29.8 N. High romolecules of amylose and components like proteins
hardness was highly correlated with high product density and lipids that are formed during the extrusion-cooking may
(r=0.925, p<0.001). reduce the WSI. The higher expansion of extruded snacks
The WAI is the amount of water absorbed by starch or means the greater water-accessible surface that can interact
other polymers after swelling when making contact with with starch and other water-soluble components. The WSI
water, while the WSI determines the quantity of unbound could also be used to measure the molecular degradation
polysaccharides in a swollen sample [Bouasla et al., 2017; of components released as soluble polysaccharides from
Stojceska et al., 2010]. The WAI of corn-tomato snacks de- starch after the extrusion-cooking. The WSI results, shown
creased significantly (p<0.001) as the amount of tomato in Table 3, indicate lowered solubility of snacks with up to
powder increased (r=-0.952). This can be attributed to 15% of powdered tomato in the recipe and slightly increased
the decrease in the total starch content replaced by tomato WSI values, but the trend was not significant at this level
and lowering the volume of water absorbed by starch re- of the additive. The highest WSI was noted for corn snacks,
maining in the extrudate. The WAI reached 6.2 g/g in corn and 20.2% of components leached into the supernatant dur-
snacks and water absorption was lower almost by half when ing the test. The addition of tomato, replacing starchy com-
the highest amount of the additive was used (Table 3). ponents, caused a lower WSI index of the enriched snacks.
A. Wójtowicz et al. 259
Additive Overall
Lycopene TPC DPPH FRAP Expansion Density Hardness WAI WSI L* a* b*
level quality
Lycopene 0.931**
TPC 0.933** ns
WSI ns ns ns ns ns ns ns ns ns
a* 0.983** 0.955** 0.876** 0.842* 0.842* -0.985** 0.956** 0.908** -0.945** ns -0.960**
b* 0.922** 0.750* 0.958** 0.927** 0.953** -0.940** ns 0.816* -0.820* ns -0.939** 0.905**
Overall
-0.968** -0.850* -0.935** -0.897** -0.916** 0.979** -0.852* -0.908** 0.918** ns 0.956** -0.961** -0.974**
quality
Acceptance ns ns ns ns ns ns ns ns ns ns ns ns -0.845* 0.790*
ns
Not significant; * significant at p<0.05; ** significant at p<0.001.
TPC – total phenolic content; DPPH – scavenging ability on 1,1-diphenyl-2-picrylhydrazyl radicals; FRAP – ferric reducing antioxidant power assay;
WAI – water absorption index; WSI – water solubility index; L* – brightness; a* redness-greenness balance; b* yellowness-blueness balance.
Some previous works showed an increase in the WSI – along increase in yellowness due to the yellowish pigments pres-
with a higher screw speed applied and with higher levels ent in tomato pulp. The E values showed some significant
of additives – ranging from 7.1% to 13.0% for the barley changes in the snack color profile, influenced by both reduced
flour–tomato pomace extrudate [Altan et al., 2008] and from lightness and intensified redness.
7.7 to 29.1%, as reported by Stojceska et al. [2010]. The sensory assessment scores for taste, shape, color,
flavor, and crispness of corn-tomato snacks are presented
Color and sensory attractiveness of snacks in Table 4. One of the most important factors in sensory as-
The color assessment showed lower L* values of snacks sessment is crispness, nowadays associated with new pro-
extruded with the higher addition of tomato (Table 3). cessed foods, like snacks, cereal bars, etc. than with fruit or
The same was also confirmed by the sensory scores. For basic vegetables. Crispness makes products more brittle and easy
corn snacks, the L* value was the highest and reached 83.3. to break down, while crunchiness allows texture to be main-
The L* value was negatively correlated with the level of the ad- tained for a longer time and requires more chewing [Varela
ditive, lycopene and phenolic content, as well as with the a* et al., 2008]. Excellent results of crispness were reported for
and b* color coordinates (Table 5). Similar observations were corn snacks and extruded products based on the recipes with
reported by Dehghan-Shoar et al. [2010]. The greenness-red- 5 and 10% of tomato powder; increasing the quantity of to-
ness balance in the snacks enriched with tomato varied from mato in the recipe reduced crispness and increased crunchi-
-4.5 in control corn snacks without additives up to 11.8 in ex- ness of the tested snacks. This could be related to the low ex-
trudates with 30% tomato content. The nature of freeze-dried pansion ratio, high density and lower aeration of the product
tomato used for snack supplementation may be the key fac- processed with the increased amount of tomato in the recipe,
tor of significantly higher redness a* of snacks improved with as indicated by the high correlation coefficients (Table 5).
the higher level of the additive (r=0.983, p<0.001). The val- Also notes given to color decreased significantly along with
ues of color parameter b* varied from 40.7 in corn snacks the higher level of tomato in snacks. The consumers tak-
up to 57.5 in tomato-enriched snacks. High yellowness was ing part in the test noted that the increased level of tomato
observed in all tested snack samples due to the presence translated into more intense redness of snacks, which was
of carotenoids, both in corn grits as the basic raw material confirmed in color measurements (Table 5). As regards
and in tomatoes as the additive. Similar observations were the shape of extrudates, significant differences (p>0.05) be-
made by Caltinoglu et al. [2014] for corn crisps with an ad- tween the samples were noticed with a high negative correla-
dition of tomato pulp. They found some increase in redness tion coefficient, which was reflected in the poorer notes given
in snacks with the addition of tomato pulp due to the pres- to snacks with the increased level of the additive (r=-0.967).
ence of lycopene pigment in tomato pulp and a very slight This opinion may be attributed to the testers’ remarks that
260 Functional Snacks Enriched with Tomatoes
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