DATASHEET

MITSUBISHI ELECTRIC
FR-K-S2200

OTHER SYMBOLS:
FRKS2200, FRK S2200, FRK-S2200, FR KS2200, FR K S2200, FR K-S2200, FR-KS2200, FR-K S2200, FR-K-S2200

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław www.rgbelektronika.pl
Poland

[email protected]
+48 71 325 15 05

www.rgbautomatyka.pl

www.rgbautomatyka.pl
www.rgbelektronika.pl
YOUR
PARTNER IN
MAINTENANCE
Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS ∠

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At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair
works and test each later sold unit. Our trained employees, equipped with a wide variety of tools and
having several testing stands at their disposal, are a guarantee of the highest quality service.

Buy this product at RGB AUTOMATYKA BUY ∠

# a~zAJBISHI
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#I
TRANSISTORIZED - -

INVERTER
\

Single-Phase input
220/240VAC series
I ,2.2, 3.OKw)
 - -

for your purchase of Mitsubishi General-Purpose Frequency Inverter F REQRO L-K

..
. 1
Serles. This Inverter IS easy t o operate and handle. However, mistakes in handling and operatlon
may cause unforeseen accident, shorten the life of product and reduce the performances of
product. Therefore, please read ttiis' Instruction manual carefully t o use the inverter correctly.

Please keep this lnstructlon manual carefully for latter use.

Please attach this instruction manual to the machine in which the inverter is. Installed before
shlpment so that the manual IS delivered to the customer.
i

CONTENTS . I

5.1 Frontcover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.2 SettingPanelCover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.
5.3 Totally Enclosing Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.4 ControlPanel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

6.1 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

6.2 Terminal Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I0
6.3 InputIOutput Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 1
6.4 Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

7.1 Check~ngbefore Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I5

7.2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . 1 5
7.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 .

9.1 Troubleshoot~ngChart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

9.2 Measuring Methods for Voltage and Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-28
After unpacking the Inverter, first check the following points:

0 Check if there has been any damage to the Inverter due to an acc~dentdurlng transportation.

o Check the nameplate applied to the front cover to confirm that the model and output ratlng
meet your order.

Type of ~nverter
$a INVERTER FR-K-SBOOOM
TD840A505G55 BD Appl~cablepower
supply voltage
SOURCE AC2201240V 50Hz
OUTPUT 13A SERIAL
M l T S U B l S H l E L E C T R I C CORP. JAPAN
Year and month
BD990Z214H41 manufactured

Nameplate

For the details of standard specifications, see page 30.

If you have any doubts or f ~ n dany damages t o the unlt, please contact your local service represen-
tatlve.

Carry and handle the inverter carefully to prevent damage.

When carrylng the inverter, hold it with care so that force i s not applied t o the fan a t the bottom of
Inverter.
The inverter IS protected w ~ t ha plast~cenclosure. When carrylng the inverter, however, handle with
care so that undue force IS not applied to the plastic cover.
1 - NOMENCLATURE
,
3. ,EXTERNAL VIEW AND
A I
. - ,

n
VML~~JMULO
Fig. 1 and 2 show t h e external view and riomenclature of t h e inverter.

_ - --

Fig. 1 External View and Nomenclature of Inverter

Fig. 2 Rear V ~ e wof Inverter

3
1 ,4,.INSTALLATION
I L?UkN1;;;ML°K ,

(1) Place the lnverter in a clean and well-ventilated location. Avoid locations exposed to dlrect
sunlight or subjected to high temperature, high humld~ty,dust or corrosive gases.

(2) Install the inverter securely with bolts or screws, vertically (fo that the letters "FREQROL-K"
on the front cover of Inverter, face front). Do not mount ;he inverter horizontally or aslant
because efficient ventilation will be impaire.
I
(3) Since the inverter generates heat to some degree, install any /other equipment or parts a t least
10 cm away from the top and bottom of inverter and a t least 5 cm away from both sldes of in-
I
verter to allow efficient heat dissipation.

cm or more

FR-K
cool I ng fan

5 cm or more 5 cm or more '

Fig. 3 Mounting of lnverter

(4) Repeated breaking operation, may cause, the rear mounted discharging break resistor to reach
a maximum temperature of 150°C. Therefore mount the inv'erter to an incombustible surface
such as concrete or metal. (See Fig. 2.)

(5) The FR-K serles inverters are available In two types of protective constructions according to
the output rating. Since the two types vary in the maximum allowable ambient temperature,
caution should be exercised.

M ~ XAllowable
.
Inverter Model Protective Construction
Ambient Temperature

FR-K-S1500 Totally enclosed type

(IP50) ' +4ooc
FR-K-S2200

Enclosed type
FR-K-S3000 +50° c
(lP20)

The maximum allowable amb~enttemperature of totally enclosed type lnverter i s 40°C. By

removing the totally enclosing plates at the top and bottom of inverter, the maximum allowable
amblent temperature can be changed to 50°C. (For the rehoval procedure, refer to page 6.)
!
1, 5, DISMOUNTING
. -
$ - I
AND MOUNTING
VMBluJMUbOK
5.1 Front Cover

To remove the front cover, as shown in Fig. 4, push down the whlte button located a t the top
of inverter (arrow a
), pull the top half of cover toward fron't (arrow a),
and further push it
down lightly (arrow @ ). Then, the cover is removed from t h e chassis. Since mounting screws
are not used, the cover can be d~smountedeasily.

Fig. 4 Removal of Front Cover ,

To reinstall the cover to the chassis, as shown in Fig. 5, fit the pins lns~dethe cover into the
notches a t the bottom of chassis. Then, lightly press the top jhalf of cover against the chassis.

Nameplate

Fig. 5 lnstallatron of Front Cover

The rating plate IS affixed to the cover. Therefore, be sure t o rQinsta11the removed cover to the
same inverter. ,
-1 , 5 . ,DISM30UNTINGAND MOUNTING
VlilBlujNWii0K
As standard, the inverter is supplied wlthout cover fixing screws. However, the cover can also be
fixed by use of mountlng screws. In this case, ~nstallthe cover, referring to the follow~ng
working
procedure and Fig. 6.
Working procedure
(11 After removing the front cover, drill holes wlth a drill, etc. a t positions shown in Fig. 6 from
the rear surface of cover. The hole diameter should be 4.5 to 5.0 mm.
( 2 ) After installing the front cover, securely fix the cover by use of the following screws:
Used screws . .
FR-K-S1500, S2200 . . . . . .M4 x 0.7 x 30
F R-K-S3000 . . . . . . . . . .

After dr~lllngholes In the cover, f ~ w

x ~ t hscrews.
. -Top r~ght,top left (2 postt~ons)

Setting Panel Cover

Fig. 6 lnstallat~onof Cover w ~ t hScrews
As shown In Fig. 7, lightly push the left end portion of setting panel cover and slide it to the
right. Then, the cover can be removed.
In thls case, the settlng panel cover is completely removed from the front cover. Therefore,
take care not to drop or lose it.

L~ghtlypush and pull to the r~ght

/

Fig. 7 Removal of Senlng Panel Cover

5.3 Totally Enclosing Plates

When the totally enclosed type inverters FR-K-S1500and FR-K-S2200 are installed inside a control
box, etc. and the temperature inside the control box is expected to exceed 40°C, only use the Inver-
ter after removing the totally enclosing plates located at the top and bottom. The removal pro-
cedure of totally enclosing plates are shown in Fig. 8 and 9.
Since the totally enclosed type inverter is not of a waterproof construction, do not lnstall this type
of inverter outdoors or in a place where the inverter can be splashed with water. oil. etc.

Fig. 8 Removal of Top Totally Enclosing Plate

The bottom totally enclosing

plate 1s f ~ x e dt o the chass~sby
the hooks. After gently pres-
sing these hooks Inward from
the rear surface of Inverter,
remove the totally enclos~ng
plate.

c-"--1
Bottom totally enclos~ngplate

Fig. 9 Removal of Bottom Totally Enclos~ngCondu~tEntry Plate

5.4 Control Panel

The control panel is fixed to the printed circuit board with 4 hooks and a connector. To remove the
control panel, push the lower 2 mounting braces upward.
To reinstall the control panel, exercise care to correctly fit the connector of printed circuit board
with the connector pins of control panel.

Pr~ntedclrcult board Control panel

Mount~ng
brace

Hook

Push upward w ~ t hfingers.

Light pressure IS suffic~ent

Fig. 10 Removal and Relnstallat~onof Control Panel

\, 1 6: WIRING
I . I VMIUU;JNL0K
:Fig. 11 shows a terminal connection diagram. Referring to this diagram, properly wire the Inverter
according to the following instructions and as described on page 14.
For the connectton of main circu~tcables, it 1s recommended to use solderless term~nalsprovided
w ~ t hinsulation sleeves.

6.1 Connection Diagram

(1) Control circuit

With operatlon panel

I Operation panel 1
I, Frequency setter
Thls ponlon IS connected lnrlde the inverter. 1

W~thoutoperatlon panel

Open when I _ I

error occurs Control

A
,
Frequency setter
2W krr Frequency settlng
auxlllary Input
Fig. 11 Control Circu~tConnect~onD~agrarns
? , , 6 . WIRING i
, '
LA
#uwuk3K
-
(2) Main circuit

li Do not connect power supply

Input (Mains) to motor ter-
mlnals by m~stake.The Inver-
ter w ~ lbe
l damaged. i
Terrnlnals exclus~velyused
for brake unrt

Motor

Power supply

Fig. 12 Maln Circu~tConnection Diagram

6.2 Terminal Arrangement

Control clrcult'TB2

Ma~nclrcult TB1
BN P LIN U V W

Earth termlnal @ f

Terminal screw size

Control Earth
Model
Circu~t - u, v, w - Termlnal

FR-K-S15OO. S22OO M3 M4 M4 M4 M5

FR-K-S3000 I M3 / M5 M5 1 M4 M5

Fig. 13 Terrnlnal Board Screw Sizes

!
r, ,
'6. WI'RING K&NW~OK
Main circuit terminals

Terminal
Symbol 1
/ Termlnal Name Application and Specifications

LI, N AC power supply Input Termlnals for connect~onof cornmerc~apower supply.

term~nals Input voltage ratlng IS single-phase 2201240V AC 50Hz.

of motor.
U, V, w Inverter output terrnlnals
Connect a three-phase squirrel-cage lnductlon motor.
Do not connect the power supply by mistake. The Inverter will be
damaged.
Ensure motor IS connected for 220/24013/50Hz.r [y'ILj.d
;
I

4 Earth term~nal Earth term~nalof inverter.

P, BN
II Converter output termlnal Termlnals for connectlon of regenerative brake unlt.
I Do not connect other equipment.

Control c ~ r c u iterminals
t

Terminal
Termtnal Name Application and Specifications
Symbol

.Output termlnal of power Termlnal for connectlon of frequency setter.

supply for frequency settlng Output voltage: 5V DC. Allowable load current: 6mA.
I

5
1
1
Common termlnal for
frequency settng signal
1
Common termlnal of frequency settlng Input slgnal (termlnals 2 and
1i .
Not Isolated from the common clrcult of control clrcuit.
1
2
1' lnput termlnal for
frequency settlng signal
Input termlnal of command voltage slgnal for the Inverter output
frequency.
Output frequency reaches the maxlmum (60Hz, 120Hz or 240Hz)
1
i
at 5V DC and Input and output are propon~onal.
I lnput reslstance: 1lkR. Maxlmum allowable voltage: 20V DC.
I

1 Auxtllary Input termlnal 1 Terminal used for the additlon of voltage slgnal to that of termlnal 2
for frequency setting or when frequency setting slgnal voltage IS 0 to 10V DC.
i signal When -10 to +10V DC IS Input, output frequency reaches the maxl-
1 mum a t +lOV and Input and output are proportional. At the negatrve
! voltage, however, the addlt~on of voltage to termlnal 2 can be
performed but the Inverter comes to stop if voltage IS applred only

~ to one terminal.

!;Example.-------------------------------------------------7
i ':
I
1 11;: @ When +1OV applied only to termlnal 1. output frequency
reaches the maxlmum.
i
1i 1: @
II
When -5V IS applied only to termlnal 1, the ~nvertercomes
to stop.
j
I1
;; 3 When 5V i s appl~edto termlnal 2 and -5V to termlnal 1,
I 1: 5V + / '-5V'
i = 2.5V
I
\ 2 i
i 1: operation IS performed a t half the maxlmurn output fre- :
!! !'
!: quency
,.---------------------__------------------------------------a
I
1 SD
1 Common termlnal for
forwardireverse start slgnal
1 Common term~nal of forwardireverse start slgnal and frequency
lndlcator
I
Isolated from the common clrcult of control clrcult.
- - - -

lnput termlnal for forward S~gnalInputs for startlng the lnverter

start slgnal

lnput termlnal for reverse Forward command IS glven when short IS caused across STF and SD,
start slgnal and stop command IS glven when the clrcult IS opened.
Reverse command IS glven when short IS caused across STR and SD,
and stop command IS glven when the clrcult IS opened
When short IS caused across STF and SD and across STR and SD
s~multaneously,stop command IS glven.
Controllable by open cpllector output.

Output termlnal for Termlnal for connection of frequency lndlcator

frequency meter Average voltage reaches approximately 5VDC at the maxlmum
output frequency (60Hz. 120Hz or 240Hz) and IS proportional t o
output frequency.
Output voltage has pulseshaped waveform Connect 1mA movlng-
i i
1 1 coll type DC ammeter in serles t o l O k R graduat~oncallbratlng pot. /
RES lnput termlnal for reset Termlnal for resetting the error retention of lnverter
I
slgnal Cause short across RES and SD for 0.1 or more seconds and then
I
j open them.
I !
MRS I lnput termlnal t o stop / Slgnal lnput termlnal whlch stops lnverter output t o avold lnverter
Inverter output overcurrent trlp at the actuation of brake when mechan~calbrake
(such as motor wlth brake) IS used.
, Before applylng the brake, cause short across MRS and SD.
1 lnverter output 1s shut off and the motor IS brought t o coasting state.
I When the clrcult IS opened across MRS and SD again, the lnverter IS
I restarted lf STF or STR IS on.
!
/ JOG mode lnput 1 Termlnal for selecting jogging mode such as lnchlng.
termlnal 1 Causlng short across JOG and SD allows jogging operation (flxed at
I
5Hz). After causlng short across JOG ans SD, operate and stop the
I
1 Inverter by STF (forward) or STR (reverse) slgnal.
Though causlng short across JOG and SD, jogglng operatlon can not
be done when STF (or STR) IS ON
I

RUN 1 Output termlnal of S~gnalfor checklng the run of lnverter and provldlng Interlock w ~ t h
i ~nverter'srun ) the operation of other equipment.
! I L level durlng run of Inverter a t hlgher frequency than mlntmum

I
I
/
1
start frequency H level durlng stop or DC dynamlc brake actuatlon.
Open collector output. 24V DC 0.1A ratlng.
I

su ,i Output termlnal for 1 Slgnal for checklng that the output frequency of lnverter has reached
/ frequency arrlval the preset frequency and advancing the sequence of other equipment.
I
i
L level when output frequency IS wlthln & l o % of preset frequency.
1 Open collector output. 24V DC 0.1 A rating
 Open collector output Common term~nalof RUN and SU term~nals
common term~nal
, Isolated from the common c~rcultof control clrcult

Output term~nalsfor alarm 1 NC contact output termlnal for ~ n d ~ c a t ~that

n g the protectlve
funct~onof Inverter has been act~vated.
0 Closed clrcult dur~ngnormal operatlon and when the power
supply IS shut.
0 Open c~rcultwhen Inverter protectlve funct~onIS act~vated.
(Inverter output IS shut off at the same t1me.1
0 When the power IS turned off, the clrcult IS opened for 10 to
20 seconds, then the clrcult IS closed.
Contact capacity: 230V AC 0.3A, 30V DC 0.3A.

Termlnal exclus~velyused by manufacturer. Cannot be used.

I
6.4 Wiring l n s t r u c t ~ o n s

Miswiring m a y lead t o the failure o f inverter. Therefore, take n o t e o f t h e f o l l o w i n g polnts

4
i
descr~bedi n t h e table. i
I

i
Circurt System Miswlrlng Which Should Be Avo~ded Result

Do not connect the power supply to termlnals U, V and W of

maln clrcult. Also, check lf external sequences may apply
voltage to those termlnals.
Maln Ma~nclrcult parts
CI~CUI~ will be damaged.
Ma~nclrcuit termlnals P and EN are used to connect the brake
unlt and dlscharg~ngreslstor.
Do not connect any other equipment or only the reslstor.

Do not apply 20VDC or larger voltage to the Input termlnal

for frequency senlng "2" and the aux~llaryInput termlnal for
frequency settlng "1".
Control Control clrcult parts
clrcult wlll be damaged.
Do not cause short across the output termlnal of power supply
for frequency settlng "10" and the common termlnal for
frequency settlng slgnal "5".
3 a
' 7. ADJUSTMENT A N D OPERATION

7.1 Checking before Adjustment

After the inverter has been installed and w~red,check the follow~ngpoints before adjustment.

(1) Check if there is miswir~ng.Especially, check if the power supply i s wired to the output ter-
minal.

(2) Check for short circuit due to wire strands touch~ngadjacent terminals.

(3) Check if the wire is deformed, and check for damaged cable insulation.

(4) Check that a l l screws, terminals and other fasteners are securely tightened.

(5) Check that the load is in good condition, and safe to run.

(6)Check if there is ground fault on the output side (load side).

When a megger is used for checking, use it only for measuring resistance to earth.
Never use the megger for measurement across the terminals of inverter.
Do not use the megger for measurement across the terminals of control circuit. For
details of checking w ~ t hthe megger, refer to Section 8 on page 23.

7.2 Adjustment

After the checking 1s completed, set and adjust the following items according to the load specifica-
tlons.

Adjustment (Sett~ng)Item Adjuster (Setter) Location

Accelerat~on/deceleratrontlme
ACCELIDECEL settlng d ~ aand
l Sett~ngpanel
magn~flcat~on
swltch I

Boost control Automatic and manual boost pots

Bottom r~ghtof
. .Max~mumoutput frequency and pr~ntedctrcult board
8 ONIOFF sw~tches
base frequency ( V I F pattern) -
rr
Use of frequency setter
(only when operation panel IS prov~ded)
* Swltch for connection to frequency setter Operat~onpanel

I.-,.
2.
.
,??LLY.
-
&<
I

Note* When the inverter i s equ~ppedwith the operation panel and the frequency setting signal n input from
the exter~orof rnverter, move thrs swrtch to the OFF posrtion
-J , .
K?/$$JO[O K
I

7.. ADJUSTMENT AND OPERATION

On Setting Panel
Acceleration trme magnification swltch and
accelerat~ontlme settlng dial

Note- The dial for settlng the acceleratlon tlme

1. When the maxrmum output (seconds) from when output frequency is 0 to
frequency 1s IZOHz, the shortest when ~t reaches the maxlmum (60Hz, 120Hz
or 240Hz) and the sw~tch for settlng ~ t s
accel/decel trme 1s 0.4 seconds
When the max~mum output rnagn~f~cat~on.
frequency n 240Hz, the shorrea Example:
accel/decel trme 1s 0.8 seconds Magn~f~cat~on settlng sw~tch . x 0.2
2. Do not set the acceleratron and T~mesetting dial . . . . . . . . . .12
L
deceleratron senrng drals (AC- Accelerat~ontime = 12 seconds x 0.2
CEL/DECEL) to notch "0". If = 2.4 seconds
set to notch "0", the rnverter
may not operate normally.
(Notch "0" a a dral posrtion set
when optron a used.)
3. The senrng cannot be changed
durrng operatron (or accleratron
or deceleration).

(Second)
2.4 seconds
Slnce detailed settlng 1s done In Sect~onof
"Operat~on" on page 20, temporarily set to 5
seconds. Accelerat~on tlme IS factory-set
to 5 seconds.

Decelarat~ontlme
magn~ficat~on sw~tchand
decelarat~ontlme settlng dial

The dlal for settlng the decelerat~ontime (seconds) from when output
frequency 1s the maxlmum (60Hz, 120Hz or 240Hz) to when ~treaches 0
and the swltch for settlng ~ t magn~f~catlon
s
Example
Magnlf~cat~on settlng sw~tch .x 10
Tlme settlng d ~ a l . 4
Decelerat~ontlme = 4 seconds x 10 = 40 seconds

' 40 seconds

Slnce deta~ledsettlng IS done In Sect~onof "Operat~on" on page 2C

temporar~lyset to 5 seconds. Decelerat~ontlme ~sfactory-setto 5 seconds
I
I
i 7.ADJUSTMENT AND OPERATION

Operat~onindicat~nglamps
lnd~cator Lamp Decrlptlon
Lit when the power IS turned on.
POWER Kept Ilt approximately 10 to 30 seconds after the power IS
shut off.
OCT Llt when ~nverteroutput overcurrent occurs.
Lit when the converter voltage ~nsldeInverter becomes over-
OVT
voltaqe durlnq reqeneratlon of motor

I THT
I1 Lit when Instantaneous power fa~lureor l~nevoltage drop
occurs.
Llt when elenron~cthermal relav 1s act~vated.
- - 1
I
OVTITHT
Lit when cooling fin IS overheated.
s~multaneous"on"
,
s l m , o n r ,

I
Llt when CPU fault
- -
prevention IS actsated.
I]
1 OL , Fl~ckerswhen load IS large durlng stall prevention For detalls, refer to page 32.

0
. -.
'(I
L , POWER OCT OVT IPF TMT OL
I I

I I
I - t
80 i

Electron~cthermal relay setting pot

- Thls pot IS factory-set to 100%and can be ajusted

by manufacturer only. (Labeled "Not Used")
-,- ( 7: AD,JUSTMENT AND OPERATION
!- -31 U u (jyji3
Autornatlc boost (AIBST) Manual boost (MIBST)

When larger motor torque IS required, automatic As shown In the flgure below, V/F pattern
Increase of output voltage allows the Increase of can be changed according to motor charac-
motor output torque. Thls IS especially effective In terlstlcs. Clockw~se turn increases motor
low-speed operation and approx~mately 150% torque especially In low-frequency opera-
torque can be obtalned a t 6Hz tion. However, vlbratlon and nose may
If the swltch 1s turned too clockw~se,overcurrent become larger and the electronic thermal
trlp (OCT) may result durlng operation. The swltch relay (TH) or overcurrent trlp (OCT) may be
IS factory-set t o OFF posltlon. act~vatedIn low-frequency operation.
Counterclockw~se turn decreases vlbratlon
and nolse but motor torque becomes smaller
In low-frequency operatlon When hlgh-
efflcrency motor IS operated, it may be
necessary t o turn the swltch counterclock-
wise depending on motor character~st~cs.
The swltch IS factorv-set t o about notch 5
pos~tion.
Note: The manual torque boost is activated
only when the auromatlc torque

;"p
boost is off. (Autornatlc torque
boost is grven prrorrty. )

-
-
v

',,*
7 )

-
-:
4-

P ; aF
I : I li 3 /
setting

4-

0 ,
f
Output frequency

Maxtrnum output frequency (frnax) and base frequency ( V I F bend)

Set V/F pattern accord~ngt o load and motor character~st~cs I Posltlon of swltch
V/F bend ON
PUP nnu ~ 0 0

bf
OFF

%vLf
;vLf
6 7 8 6 7 8 6 7 8 6 7 8

2
53
u
E
Le
60Hz

OOF FNl u u 0

v
/p I
I
I
50wz
I

I
0 wnz
I,o
a
12

o
- - - -- -
ffllu
66

Ia
0
------
If
mnz

:$y?jf &&
4-

2
4-

; on zv-;
120Hz
I
I
icyf 1
- - - - - --
110
OT

'
I

w 12 Z OH2 l2OW 0 1

vL
3 1 2

:'vvL
5
240Hz

an f -?'
1 2
I

50 2 4 0 ~ ~
la?qf
I
no 2 4 0 ~ o 120
I
2-2
'f
o 24014~

No re:
7. Settrngs not lndrcated above are as shown at rrght. O
uu . . . The maximum output frequency becomes 60Hr

8 E6
o constant-torque V / F
. .Constant-toroue V/F pattern up to
1ZOH.z
up to 50Hz for combrnatron
with sw~tch6 at ON positron.
2. Special motor should be applled for V / F patterns of and
3, Do not move the switches during the operation of inverter. Inverter will trip.
0,
). @.
 I ,7'. ADJUSTMENT AND OPERATION VMElu_JiilUII°K
Analogue operation panel

1 1 \i Reverse srarr sw~tch ]

The operatlon panel can be mounted easily by inserting ~tcarefully into the connector on the
prlnted clrcult board. After mounting, push the surface of operatlon panel .gently to check if it
has been connected securely.

Note: These switches are set to position ON when shipping. When inputt~ngthe external signal,
please refer to page 9, Wirlng lnstruct~ons.

A DIGITAL OPERATION PANEL IS ALSO AVAILABLE AS AN EXTRA OPTION.

7:
7 . ADJUSTMENT
, , ., .
AND OPERATION

7.3Operation

After the preparation and adjustment for operation are completed, operate the inverter In the
following procedure. In this section, the accelerat~onldecelerat~on
time set temporarily on page16
and 17 i s also set.

Step Purpose
/ Inverter
I
Motor
i Operatton Operat~on

Power 0 Turn on the no-fuse breaker (MCCB) on 1- lamp ;The motor does
on the Input slde of Inverter. IS 11t. ! not rotate. Make

I
0 When magnetrc contactor (MC) IS Installed sure that there IS
on the Input slde of Inverter, also turn on no beat, vlbra-
the MC. j tlon, etc.
I

Test (1) Set the forward (or reverse) start swttch (There IS no 1 There IS no
run to ON posltlon. r change. / change.
I

(2) Gradually turn the knob of frequency set- 1 When frequency When the Inverter
ter clockw~sefrom 0 posltlon. command1 be- outputs voltage,
comes start free the motor beglns
quency or larger, to rotate slowly.
the frequency In,
drcator begrns to
I
swing. /
I
I
(3) Next, slowly turn the knob clockwlse to The lndlcatlon Motor speed In-
full clockwlse posltlon. (output frequen- creases gradually.
oMake sure that the frequency has not cy) of frequency
exceeded the preprogramrned 60 or Indicator Increas-
120Hz. If ~t has exceeded, check the es.
settlng of rnaxrmum frequency, referr~ng
. -
o When lamp IS lit.
@check ~f the load IS too heavy.
Oreduce the boost amount of AIBST.
@reduce the boost amount of MIBST.

(4) Gradually turn the knob of frequency set- According to the Motor speed re-
ter counterclockwtse to "0" posltlon. posltlon of frequ- duces gradually.
o If lamp is Ilt durlng deceleratlon, ency setter, the In- When the mlnl-
the settlng of deceleratlon tlme IS too dicatlon (output mum start fre-
short. Lengthen the sentng referr~ngto frequency) of fre- quency IS passed,
page 16 and 17. quency Indicator DC dynamlc
decreases. brake IS applied,
resultrng In sud-
den stop of mo-
tor.

a
If Or lamp IS lit durrng motor operatlon and the motor
is brought to coasting state, f
before shutting off the power to reset or perform "reset" by the

I reset termina/ and then restart.

I \
I I 7 . ADJUSTMENT AND OPERATION* lf~dkNNML0K
step / ~vrpote I lnverter
Operat~on

3 Setting of (I)With the forward start rw~tch at OFF Does not operate. Does not operate.
I
1 acceleration
time
posltlon, turn the frequency setting knob
fully clockwise.

(2) Set the forward start sw~tch to ON The maximum Motor speed In-
posltlon. output frequency creases accord-
o If larnp fl~ckersor IOCT] larnp i s lit is reached in pre- ing to the output
dur~ngaccelerat~on,lengthen the settlng set acceleration frequency of In-
of acceleratron time and start operation tlme. verter.

owhen lamp does not fllcker and Note:

I shorter setting is required, the settlng can

be shortened. 1 For the sening of
7 2 0 H ~or .?4otiz,
the shortest ac-
celeratlon t ~ m eIS
I I The settlng of accelerat~on/decelera- restr~cred.
tlon time IS valld only when the motor (Refer to page
i i s a t a stop. It cannot be changed dur- 16and 77.)
j
II
i
r
(1) Operate the Inverter a t the maximum out- The output fre- Motor speed de-
put frequency and set the forward start quency reaches 0 creases accordlng
switch to OFF posttion. . in preset decelera- to the output fre-
0 If lamp flickers or or [OCTI tion trme. quency of Invert-
lamp IS Ilt dur~ngdecelerat~on,lengthen er. When 3Hz i s
the sett~ngof decelerat~ontlme and start Note: passed, DC
operation agaln. For the setting of dynam~cbrake IS
owhen [OL1 lamp does not fl~ckerand 120Hz or 240Hz, applied and the
faster deceleratron is requtred, the settlng the shortest de- motor i s brought
time can be shortened. celeratron time IS to a sudden stop.
resrr~cted.
(Refer to page
76and 17.)

5 / Calibration (1) Operate the inverter at the maxlmum out- The maximum The motor ro-
/ of frequency put frequency (frequency setter knob a t output frequency tates accordlng to
1 meter full clockw~seposrtion) and make sure that IS output. The Inverter output
I (when the voltage across terrnlnals 2 and 5 i s frequency indlca- frequency.
operatron 5v tor polnter shows
panel 1s the maximum
provided) output frequency.
I
!
(2) Make adjustment by use of adjust pot lndlcatlng value The motor ro-
(VRN) so that the indicator polnter shows changes. tates a t constant
the maxlrnum output frequency. speed according
to the maxlmum
7 . ADJUSTMENT AND OPERATION ~ ~

Step /
I
Purpose
!
I
lnverter
Operat~on
I
!I

I
Motor
Operat~on

5 Checking ( 1 ) By use of the forward start sw~tchand The Inverter 1 The motor ro-

/1 electron~c frequency setter knob, operate the Inverter I reachs the maxl- tates according to
reverse at the rnaxlmum output frequency. 1
I
mum output fre- ! the frequency.
I function I quency.
I i

(2) Turn off the forward start sw~tchand turn Deceleration is The motor ro-
on the reverse start sw~tch made to 0.5Hz : tates in reverse dl-
in preset decelera- , rection according

IS reversed. After
I1
tlon tlme and ro- to Inverter output
tatlng d~rect~onfrequency and
reaches the speed
1
frequency reaches of the maxlmurn
0.5Hz, the reverse / frequency
rotatlon IS accel-

I / erated In preset
accelerat~ontlme 1
I
1
1
i I
and tne ~nverter
reaches the maxl-
I I! mum frequency.

(3) Turn off the reverse start sw~tch. After decelera- The motor decel-
! tlon i s made, the erates and stops.
output IS shut off.

Note:
( 7 ) If the forward start srgnal (STF) and reverse start srgnal (STR) are turned on the same trme, the ~nverterrs
brought to a state in which both srgnals have been turned o f f srmultaneously, and therefore, the rnverter
comes to a stop.

12) When the frequency reduces t o 3Hz or lower durrng deceleratron, the DC dynamrc brake 1s applred for 0.5
seconds. Durrng thrs perrod, hrgh-frequency sound is generated from the motor However, thts n not
abnormal.

(3) When the protectron c~rcurtsuch as overcurrent t r ~ por regeneratwe overvoltage trrp ~sactrvated,the OCT,
0 VT, IPF or THT error ~ndrcatrnglamp 1s l i t red and the shut off of output n retarned.
Therefore, perform reset in the followmg procedure.

o After shuttrng off the power of rnverter for 0.7 or more seconds by the no-fuse breaker (MCCB) or
magnetrc contactor (MC), turn the power on agarn. When the power is shut off, the IPF lamp flickers
~nstantaneously.However, this a normal.

o After causing short circurting across the reset terminal (RES) and common termrnal (SDI o f control
crrcult for 0.1 or more seconds, then open the crrcuit.

When the shut off retalnlng state of Inverter IS cleared by performing reset funct~on,and at thls time, if
the start s~gnalis on, the inverter i s restarted. I f the motor is coastlng at this tlrne, the protection
ctrcuit IS activated again (IN THE WORST CASE, THE INVERTER MAY BE DAMAGED.) Therefore,
perform reset function only after the motor has completely stopped.
Since the inverter is of the static type, daily inspection and adjustment are rarely required and easy
maintenance is ensured. When maintenance and inspectton are performed, however, take care of the
following polnts:

( 1 ) The capacitor remalns charged at high voltage for a while after the power is shut off. Therefore,
make checks after the POWER lamp In the setting panel goes off.
The POWER lamp also acts as an indicator which shows the charg~ngstate of capacitor voltage.

(2) From time to time, check if dust and dirt have accumulated inside the inverter. If found,
remove dust and dirt. Check ventilation is clear.

(3) Check if the terminal block screws and parts mounting screws are loose. When they are loose,
retighten them securely. Also, check if there are defects in the wiring instruments, parts, etc.
Replace defective ones or contact your service representative.

(4) Insulation res~stancetest using a megger

a) Before performing the insulat~onresistance test of ekterna~circuit by use of a megger,

disconnect wlres from all terminals of inverter so that test voltage is not applied to the
Inverter.

b) Conduct the insulation resistance test of inverter only for the main circult as shown in the
figure below and do not make the test for the control circuit.

C) To check the control circuit for continuity, use a circuit tester (high resistance range) and
do not use a megger or a buzzer.

d) Before the insulation resistance test of F R-K-S1500 and S2200 by use of a megger, discon-
nect the earth wire (green shield) connected to the earth terminal.

------ Inverter
Power supply -- FR-K

Fig. 14 lnsulat~onRes~stanceTest Using Megger

In the event that trouble obc"k hnd thd inverter fails to function, check the cause referring to
the troubleshoot~ngchart shown below and take corrective actlon. If the cause of trouble cannot be
determined by the chart, the inverter may be detective, or the pans are damaged, or in other cases,
please contact your local service representative.

9.1 Troubleshooting Chart

Motor fails to start

START

*2
Are voltages across
*1
Power fa~lure,open phase
Power IS shut off.
Fallure or Improper
, No
power supply terml-
nals N and LI nor- - Yes Are MCCB (ELB),
MS, etc. on?
wlrlng of MCCB
Yes
No

Close MCCB (ELB),

. - *

-
Is POWER lamp on?
No

Yes Could MCCB (ELB) I s there any short-

Yes be closed? c~rcultlng?
t

-
or THT lamp off?

rlght under largeca-

paclty transformer?

OFF poslt~on?

Turn off the reset swltch

(across RES and SD)

~ ~ E
30V AC7
s v ~ ~ ~ -(
~ DFailure
~ ~of reset
O swltch
~ ~ ~ N o
Fa~lureof translstor when tran-
slstor dr~veIS used.

I s voltage across Failure of output stop s~gnal

MRS and SD 20 t o (~nverterexterior)
30V AC? Failure of transistor when tran-
\ slstor drlve IS used.

Fallure of start sw~tchcontact

Fallure of translstor when translstor drlve
or larger? IS used.

Note 1 . ELB stands for earth leakage crrcuir breaker.

(Next page continued) *
Note 2. 10%of rated voltage.
 Yes
I I I

Are voltages appl~ed Is voltage appl~ed

across motor termi- No across frequency Yes
nals U and V, V and command terminals
W, and W and U, 2 and 5 or 1 and
57

I Yes I

I frequency
setter out-
srde of In-

Is voltage balance
Are voltages in three Yes ~rnpropereven after Yes
phases unbalanced? motor wires are d ~ s -
connected?

Fa~lureof
motor
Motor overload
Motor fallure
Improper wiring

Note 3: Voltage unbalance should be 1% or

less of the max~rnurnoutput voltage.

(2) Motor does not run, but being noisy.

Speed does not Check the load of

change though fre- Yes Load i s too heavy
' and stall prevention mach~neor elongate
quency settlng com- the settlng of accel-
mand is ~ncreased. f u n c t ~ o nIS act~vated.

Are output voltages

across te-~nals u
and V. V and W, and
W and U unbal-
anced,
1 yes <-) Failure of
lnverter

Note 4 . Check voltage balance wnhout connecr~ng

motor.
N0
Failure of
motor
(3) Motor runs a t constant speed, but can not change the speed.

Voltage across ter-

m~nals2 and 5 or I
and 5 does not
change when speed
command IS changed
1 yes 1
-( Fa~lure of frequency
setter outs~de of ~ n -
verter

Fa~lureof
Inverter

(4) Motor overheats abnormally.

Is motor Yes
L~ghtenload.
overloaded?

Are output voltages

across U and V, V Fa~lureof
and W, and W and U
unbalanced?

Does anythlng ob-

struct motor cool- Remove
lng? obstruct~on.

Fa~lureof
Inverter

Note 5 Voltage unbalance should be 1 % or

less of the m a x ~ m u moutput voltage.
(5) Moter failes to run smoothly.

Lighten the load or

Ing accelerat~on or lengthen the setting
decelerat~on? of accelerat~on/decel-
eratlon tlme.

Does output voltage Yes

fluctuate?

t
Are output voltages I
across U and v,-v Yes Fa~lureof
and W, and Wand U inverter
unbalanced7

Yes
Does load fluctuate? Min~mizeload fluctuat~on.

No

t
Is there backlash In Yes
gear, cha~n,etc.? Improve mechan~calsystem.

N0

1 ;: rs7'nveFlyes
used for 5 tobeen
10
Serv~cel ~ f eof capacl-
- ( t o r for s m o o t h t n 9
converter output VOI-
tage has exp~red.

No
Inverter

Note 6: Motor is accelerated or decelerated

~rregularly by stall prevent~on func-
t~on.
9.2 Measur~ngMethods for Voltage and Current

Since the primary and secondary voltages and currents of inverter contain higher harmonic waves,
measured values differ depending on measuring instruments and measured circuits.
When an instrument for commercral frequency is used for measurement, select one from the mea-
surlng instruments listed in Table 1 and make measurements a t the measuring polnts shown in
Fig. 15.
Fig. 16 shows an example of differences between the readings of measurlng Instruments used.
However, the measuring instruments having the same measuring accuracy may produce errors
depending on manufacturers, models, and manufacture dates.

l nverter

Single-phase
power supply
To motor

Instrument Ql
Fig. 15 Measur~ngPo~ntsand Measuring lnstruments

: Inverter output voltage

I

I
type voltmeter as 100%
Take the ~ndlcatedvalue of rect~f~er :
'-__-----------------------------------------------------,

++ Rect~flertype

c Mov~ng-~ron
type

Therrnoelectr~ctype

Fig. 16 Differences of ~nd~cated

value w ~ t hvarlous rneasurlng Instruments
L%
9.TROUBLESHOOTING

I
Remarks
Measured Item Measured Po~nt Measuring Instrument
(Reference measured value)

Power supply voltage

V1
Across terminals
LI and N
< Mov~ng-~ron
type
Commercial voltage
Single-phase
50Hz 198 to 262V AC
Power source Commercial voltage
s~decurrent LI and N ltne current Mov~ng-~ron
type Single-phase
I1 50Hz 198 to 262V AC

Source slde power

PI
At terminals LI , N
and across LI -N e type
P1 = W11

Calculate after measurtng source voltage, source current and source power.
Power source s~de
power factor
Pf 1 Pfl = fiv1 x I1 x loo(%)

Rectifter type
Output "Itage
v2 Across U-V, V-W and W-U * (th~sIS not moving-
Difference between each
phase IS 1% or less.
iron type)
Current should be no more
Output than Inverter rated current.
U, V and W llne currents Moving-iron type
12 Difference between each
phase is 10% or less.

Output power At term~nalsU, V and W,

and across U-V,
8 Dynamometer
P2 = W21 + W22
P2
and V-W
tv Pe
Calculate llke power source side power factor.
Output
power factor
Pf2 Pf2 = P2 x loo(%)
4 v 2 X 12
POWER lamp IS Ilt.
Movlng coll type
1.35 x V i
Convener output Across terrnlnals P and BN (such as clrcult
Maxlmum 380V durlng
tester) Regeneratwe operatlon

F~~~~~~~~ Across term~nals2 and 5 Oto 5V DC

stgnal Across term~nals1 and 5 0 to 10V DC "5"
IS common
Frequency setting Across term~nals10 and 5 DC 5V
power supply
Approx. 5VDC at
Frequency meter Across terminals Movlng coll type maxlmum frequency
s~gnal FM and SD (Circu~ttester, etc. (when frequency
may be used meter IS connected)
c
(Internal reststance:
Across term~nals
STF and SD
50kR or larger) E"E
Stan slgnal 00
Across termlnab 20 to 30V DC when opened .z
STR and SD 1V DC or less at n
ON voltage cn
Across term~nals
Reset
RES and SD
Output stop Across M RS and SD
Continuity checklng
.Under normal condlt~on,
there IS contlnulty across B
Base shut-off
operation alarm
stgnal
Across terminals B and C a Moving toll type
(such as ctrcuir
tester)
and C.
*When power IS off or base IS
shut off, there 1s non-con-
t~nuityacross B and C.

Table 1 Measured Polnu and Measuring Instruments

 Model FR-K-S1500 FR-K-S2200 FR-K-S3000

m
.-
C
Applicable motor output 1.5kW 2.2kW 1 3.0kW
+
Z
*
Rated output current 7.OA 10.OA 13.OA
3
,a
3
Output capacity (at 220Vl240V) 2.712.9kVA 3.814.2kV A 5,015.4kVA

O / Maximum output voltage Three-phases 220V or 240V AC 50Hz 1

>.
- Vol tagelfrequency Single phase 220V or 240V AC 50Hz

!I
n
Permissive voltage
198V t o 262V AC
a regulatron
i1 Power source requirement I 4.5kVA 5.5kVA 9kVA

1 Control method Sinusoidal PWM control system

Output frequency range 1 to 60Hz. 2 to 120Hz or 4 to 240Hz selectable

Start frequency 0.5Hz/max. 60Hz, 1HzImax. 120Hz, 2HzIrnax. 240Hz

1 Frequency resolution !
i
O.OlSHz/max. 60Hz. 0.03HzImax. 120Hz. O.OGHz/max. 240Hz

Frequency accuracy +0.5% ( 2 5 ' ~+ 1 0 " ~ )

I

. . .constant VIF, constant V

.
.-
E l
0
4-
Voltagelfrequency ratio

Overcurrent capacity
i1 9 steps selectable.

300% for 1 minute /

selectable for 50, 60, 120Hz or more

250% for 1 minute

m
.-U
.-
j
*-
Instantaneous power
0
t failure w~thstandcapability Normal operatron wrthin 15msec.
-

*
c
,

' Undervoltage withstand

capability
Normal operation at 150V AC or larger
0

150% 6Hz (by automatic torque boost) "2

Starting torque
130%6Hz (by manual torque boost)

Regenerative braking
120%or more for a short time
torpue

DC braking torque 50% or more on average a t less than 3Hz

Frequency settrng signal 0 to 5V DC

Auxiliary input signal 0 to + 10V DC (Addition t o frequency setting signal is possrble.)

" 1: Does not exceed the line voltage.

"2: Values are baed on Mitsub~shi's3.7kW &pole (cold) motor.
v ,
1'0. STANDARD SPECIFICATIONS

Model FR-K-S1500 FR-K-S2200 FR-K-S3000

VI
c Acceleration/deceleratton ttme 0.2 to 3.0 seconds, 1 to 15 seconds, 10 to 150 seconds selectable
--
.-0
!2 Independent setttng of forward and reverse
:3 Operatton signal
% .S With JOG (5Hz fixed) mode termtnal, wtth output stop termtnal
%E
-0 Reset signal With reset terminal
C
2z
K
0 Output slgnal Inverter run, preset frequency colnctdence (open collector output)
0

Alarm output signal I 1b contact (normally closed, opened at alarm) 230V AC 0.3A

Overcurrent stall prevention, regenerative overcurrent stall preventton,

overcurrent protectton, regeneratrve overvoltage protectton, overload
protection (electronic thermal relay), fin overheat protectton, CPU
Protectwe functtons
fault prevention, power source undervoltage protectton,
Instantaneous power failure protectton, overload alarm, butlt-in
brake reststor protection

Ambient temperature -1 O'C to +40°c "3 *4 1 -10Oc to +50°c '3

-
C
Ambient humidity 90%or less (no dew condensatton)
E"c
?
Atmosphere
No corrostve gas
locatlon
+5 No corrostve gas 5
and dust location
,

C
w Altltude Below 1000rn

Vibrat~on 0.5 G or less (conforms to JIS C 0911)

Enclosure Totally enclosed type (IP50) Enclosed type (IP20)

Wetght 7.0kg 7.0kg 9.5kg

'3: Should be free of freezmg. At temperature lower than - ~ o ' c , the inverter may not be started. If not starred
~rnmedrately,the inverter IS started approximately 3 0 seconds later. Therefore, caution should be exercised.
"4: If totally enclosing plates at the top and bottom are removed, the max~mumis 5 0 ' ~ .
"5: Should be mstalled indoors.
.11. PROTECTIVE FUNCTION fHi$jWOK
Protective functions are ~ncorporatedto protect the inverter from overcurrent and overvoltage.
When the protective function is activated, the output of the Inverter is shut off and the motor
comes to a stop after free running. To restart the motor, reset by use of the reset (RES)terminal
or by shutting off the input power supply, then restarting the inverter on the normal manner.

Overcurrent When current of 150% or more of Inverter rated current (OL1 lamp fllckers.
stall flows In the motor durlng the acceleratlon of motor by the
prevention Inverter, thls functlon stops the rise of frequency untll load
current reduces to prevent the Inverter from resultlng i n
overcurrent trip. Also, when overcurrent of 150% or more
of rated current flows durtng steady (constant-speed)
operatron, this function reduces frequency untll load
current reduces to prevent the Inverter from resultlng In
overcurrent trip. When load current has reduced below
150%, this functlon increases frequency agarn and perrnlts
acceleration to be continued up to preset frequency.

Regeneratrve
overvoltage
When the output voltage of the converter rises to over pre-
determined value by regeneratlve energy dur~ngdecelera-
/ lamp flickers.

stall tion of motor, thls function stops the fall of frequency

prevention untll the voltage of capacitor (across terrnlnals P and N )
reduces to less than the predeterrnlned value In order to
prevent the inverter from resultlng In overvoltage trip. As
soon as regeneratrve energy has reduced, thls funct~on
decreases frequency again to allow deceleration to be
continued.

/ Overcurrent This function detects the DC current of converter. When (OCT] lamp IS lit.
(Possible causes of OCT are,
trip overcurrent of 200% or more of the inverter rated output
1 current occurs, the protectlve circurt IS activated to stop the short on the Inverter output
1 (OCT)
Inverter. slde, earth fault, excessive
load GD', extremely short
setting of acceleratlon tlme,
start during free runnlng of
motor, motor larger than
Inverter rating, start of speclal
motor, etc. Therefore, restore
the clrcult after fully examln-
Clear the fault and reset the inverter. Ing the cause of trouble.)

11 Regenerative
overvoltage I
When the converter output occurs an overvoltage, caused
by regenerative energy from the motor, protective clrcuit
WI lamp IS lit.
(Causes of OVT Include short
1
trlp
(OVT) i IS activated to sw~tchoff the transistor output and keep

it swltched off.
setting of drceleratlon time
and negatlve load. Therefore,
lengthen the settlng of decel-
I
I eratlon time or use an op-
I Clear the fault and reset the inverter. tlonal brake unlt.)
(.

,
11.
,
PROTECTIVE FUNCTIUN
~ l i l ~ny ~
Instantaneous When Instantaneous power fallure occurs for 15 msec or lamp IS lit.
power fallure longer ( t h ~ sappl~esalso at swltch off of inverter Input (When the power IS restored
protection power supply), Instantaneous power fallure protectlve after the stop of inverter
(IPF) funct~onIS act~vatedto stop the output of lnverter and output, ~f automatlc restart IS
keep ~tstopped. In the case of l ~ g hload,
t normal operatlon made durrng free runnlng of
can be cont~nuedup to approx~matelyIOOmsec, although ~t motor, the lnverter may be
depends on loads. When power fa~lurecontinues about tr~pped Therefore, prov~de
10 - 20sec, the error alarm IS restored to reset state due t o an automatlc restart preven-
the loss of power. When the power IS restored 100msec or tlon clrcult or an Instantane-
later, the protectlve funct~onIS automat~callyreset. (When ous power fallure restart
the power fa~lurehas occurred wlthln 15msec, or In the optlon.)
case of light load, when the power fa~lurehas occurred for
about lOOmsc, normal operation IS performed.)

Power supply When the llne voltage of Inverter IS reduced, the control IIPF] lamp i s Ilt.
undervo ltage c~rcuitcannot provide normal operation and malfunct~ons ( L ~ n evoltage tends to reduce
protectlon result, such as heat generation of motor and insufflc~ent when the capacity of power
(IPF) torque. Therefore, when the l ~ n evoltage IS reduced to less source transformer IS ~nsuffl-
than 150V, the protectlve clrcult IS act~vatedto stop the clent or large-capaclty motor
output of translstor and keep ~tstopped. connected to the same circurt
1s started. Check the power
supply system capactty.)

Overload alarm When motor IS overloaded and lnverter output current IOL/ lamp IS I I ~ .
(OL) exceed 150%of rated current,the overload alarm (OL) lamp (If the OL lamp flickers
is Ilt. When the current 1s reduced to less than 150%, the durlng acceleratlon or decel-
lamp IS turned off. Since the O L lamp detects and ind~cates eratlon, set the accelerat~on
an overload state before trlpplng occurs by overcurrent or or deceleratlon tlme longer. If
overvoltage, ~tacts as an error alarm. ~t IS act~vated dur~ng con-
stant-speed operatlon, llghten
load or reconsider lnverter
and motor capacltles.

Fin overheat The lnverter performs forced cooling w ~ t hbullt-~nfan. IOVT] and lamps are
protectlon n semiconductor IS overheated due t o
When the coollng f ~ of Ilt at the same tlme.
(OVTFHT) the fa~lureof fan, temperature sensor 1s act~vatedto stop (Check coollng fin and ambl-
the lnverter output and keep ~tstopped. ent temperature and also
check for obstacle In the way
of arr.) See page 4.

I Brake reslstor 1 The Inverter I S equlpped w ~ t hb u ~ l t - brake

~ n unr. When the
(Set
/the
lamp may be la.
decelerat~on tlme
1
overheat regeneratwe brake amount from motor has exceeded
protectlon predeterm~ned value, the use of brake IS temporar~ly longer or use an optlonal
(OVT) stopped to protect brake reslstor from overheat. When the brake un~t.)
brake reslstor IS cooled, the use of brake IS restarted.
8 ,
1.I . 'PROTECTIVE FUNCTION
s ,

Self-d~agnos~s Thls funct~onmonltors ~f the CPU for control ~ n s ~ dthe

e and(THTI lamps are
trrp Inverter IS always operatrng normally. Since control error lit at the same tlme.
I (OCTRHT) I
results In a motor overcurrent and insuffrc~enttorque, the ( (The control clrcult may have I
I /
protective circult rs act~vated to protect the inverter. 1 rnalfunct~oneddue to exter- 1
1 1
Thls function IS also act~vatedwhen m~soperat~on, such as 1 nal nolse, etc. Perform reset 1
I /
a settrng change of the maxlmum output frequency, durrng 1 and check condlt~ons.If thls 1
I 1 operatldn. / occurs frequently, fully check I
1 1 I rf nolse has entered perrpheral 1

Ground fault When earth fault has occurred on the load s~deof inverter 1 and lamps are
protectron and earth fault current has flowed, the inverter IS stopped lit at the same tlme.
(at load srde) and kept stopped to protect the trans~stor. (Check ~f ground fault has
(OVTITHT) (An opt~onalearth fault overcurrent protect~onunlt FR-BGF occurred on the load s~de.
(option) IS requrred.) After removlng the cause,
restore the output .)

Note. When the protecrrve function (except stall prevention, overload alarm, and brake reosror overheat pro tee-
tron) n actrvated, the error rndrcator lamp is 11t and kept lit. When the power source circurr of inverter n
opened by the magnetlc contactor, etc., the control power of inverter runs out and the error srgnal cannot
be retarned. When it is desrred t o retain the error srgnal, make up the circurr so that the error output con-
tact (termmnals B and C) is retained NI the external clrcun. Alrernat~vely,it 1s posrble to retarn the error
srgnal and indication by separarrng the power source of lnverter control circurt from the marn crrcurr power
source termrnafs (L I and N ) by use o f the optlonal error display retaining unit (FR-PCU).
 1 2 . I N l t H N A L BLUCK DIAGRAM
4'
I 0 a
I-.-*
13. EXTERNAL DIMENSION DRAWING
VMIlUMULI0K

3-@EE ,
(Condu~tentry, with
rubber bush)

D~mens~on
Table

1
With this lnstruction Manual for Mitsubishi General-Purpose Inverter FR-K, Mitsubishi Electric 1
Corporat~ondoes not warrant the enforcement of industr~alproperty and other r~ghtsnor grants
licenses, Also, Mitsubishi Electric Corporation disclaims all responsibility for problems on industrial
I
;
property attributable to the use of the contents of this Instruction Manual. 1
I
A MlTSUBlSHl ELECTRIC CORPORATION
nw.0 OFFICE MITSUBISHI DENKI BLOG MARUNOUCHI TOKYO I O O ~ ~ E X~ 2 4 5 3 2
CABLE MELCO TOKYO
NAGOYA WORKS 1-14 YAOA-MINAMI 5 HIGASHI-KU NAGOYA JAPAN