dummyhead

GENERAL INFORMATION
TORQUE VALUES
STANDARD TORQUE VALUES

S.R DO
TORQUE TORQUE
FASTENER TYPE FASTENER TYPE
N·m (kgf·m, lbf·ft) N·m (kgf·m, lbf·ft)

.L.
5 mm bolt and nut 5.2 (0.5, 3.8) 5 mm screw 4.2 (0.4, 3.1)
6 mm bolt (Include SH flange bolt) 10 (1.0, 7) 6 mm screw 9.0 (0.9, 6.6)

RS A
and nut 6 mm flange bolt (Include NSHF) 12 (1.2, 9)

TO RIZ
8 mm bolt and nut 22 (2.2, 16) and nut
10 mm bolt and nut 34 (3.5, 25) 8 mm flange bolt and nut 27 (2.8, 20)
12 mm bolt and nut 54 (5.5, 40) 10 mm flange bolt and nut 39 (4.0, 29)

MO TO
ENGINE & FRAME TORQUE VALUES

BA AU
FRAME/BODY PANELS/EXHAUST SYSTEM
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Rear upper cowl special bolt 4 5 1.0 (0.1, 0.7)

DO O
Pillion step holder bolt 4 8 27 (2.8, 20)

OR N
(CBR1000RR/RA)
License light cover screw 3 4 0.8 (1, 0.6)

- C SO
Seat rail mounting bolt 2 10 44 (4.5, 32)
Seat rail mounting nut 2 10 54 (5.5, 40)
Middle cowl special bolt 10 5 1.0 (0.1, 0.7)
Intake air duct socket screw 2 5 5.2 (0.5, 3.8)
Windscreen special bolt
.L. U
Front cowl stay mounting bolt
4
2
5
8
1.0 (0.1, 0.7)
32 (3.3, 24)
.R O
Under cowl special bolt 2 5 1.0 (0.1, 0.7)
Under cowl socket screw 2 6 10 (1.0, 7)
S S ÓN

Right rear under cover special bolt 1 5 1.0 (0.1, 0.7)

(CH/FO/TH only)
Canister cover special bolt (KO 2 5 1.0 (0.1, 0.7)
OR CI

only)
Front fender mounting screw 4 6 12 (1.2, 9)
Front brake hose 3-way joint bolt 1 6 10 (1.0, 7)
OT IBU

Front brake hose clamp cap nut 1 6 10 (1.0, 7)

Sidestand pivot bolt 1 10 10 (1.0, 7)
Sidestand pivot nut 1 10 37 (3.8, 27)
AM R

Muffler band bolt 1 8 17 (1.7, 13)

Muffler cover screw 1 6 10 (1.0, 7)
OB IST

Exhaust pipe joint nut 8 7 12 (1.2, 9)

Exhaust pipe stud bolt 8 8 – See page 2-27
RD D

MAINTENANCE
THREAD TORQUE
ITEM Q'TY REMARKS
CO SU

DIA. (mm) N·m (kgf·m, lbf·ft)

Fuel tank mounting bolt 4 6 10 (1.0, 7)
Air cleaner housing tapping screw 8 4 0.8 (0.1, 0.6)
Air cleaner element tapping screw 2 4 0.8 (0.1, 0.6)
19 O

Spark plug 4 10 16 (1.6, 12)

Timing hole cap 1 14 6.0 (0.6, 4.4) Apply grease to the threads.
-20 BID

Crankshaft hole cap 1 30 8.0 (0.8, 5.9) Apply grease to the threads.
Oil drain bolt 1 12 30 (3.1, 22)
Oil filter boss (crankcase side) 1 20 – Apply locking agent to the threads.
-08 HI

See page 3-13

Oil filter cartridge 1 20 26 (2.7, 19) Apply engine oil to the threads and
24 O

O-ring.
Rear axle nut 1 24 135 (13.8, 100) Self-lock nut
PR

Drive sprocket bolt 1 10 54 (5.5, 40)

Driven sprocket nut 6 10 64 (6.5, 47) Self-lock nut
Rear master cylinder push rod lock 1 8 18 (1.8, 13)
nut

1-13
 dummyhead

GENERAL INFORMATION
PGM-FI SYSTEM
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Bank angle sensor mounting nut 2 5 5.2 (0.5, 3.8)

S.R DO
ECT sensor 1 12 23 (2.3, 17)
O2 sensor 1 12 24.5 (2.5, 18)

.L.
IAT sensor mounting screw 2 5 1.1 (0.1, 0.8)

RS A
APS mounting screw 4 4 2.0 (0.2, 1.5)
Shift drum angle sensor bolt 2 6 12 (1.2, 9)

TO RIZ
ECM setting plate screw 2 4 0.8 (0.1, 0.6)
Right handlebar switch screw 2 5 2.5 (0.3, 1.8)
Shift spindle switch 1 10 12 (1.2, 9)

MO TO
Shift spindle switch terminal nut 1 4 1.7 (0.2, 1.3)
Neutral switch terminal nut 1 4 1.7 (0.2, 1.3)

BA AU
IGNITION SYSTEM
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Timing hole cap 1 14 6.0 (0.6, 4.4) Apply grease to the threads.

DO O
ELECTRIC STARTER

OR N
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)

- C SO
Starter motor terminal nut 1 6 10 (1.0, 7)
Starter motor setting bolt 2 5 4.0 (0.4, 3.0) Apply locking agent to the threads.
Negative brush mounting screw 1 5 3.7 (0.4, 2.7)
FUEL SYSTEM
.L. U
.R O
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
S S ÓN

Fuel pump mounting nut 6 6 12 (1.2, 9) See page 7-10

Fuel tank mounting bolt 4 6 10 (1.0, 7)
Fuel fill cap socket bolt 6 4 1.8 (0.2, 1.3)
PAIR check valve cover bolt 4 6 12 (1.2, 9) Apply locking agent to the threads.
OR CI

Primary fuel rail mounting bolt 4 5 5.1 (0.5, 3.8)

EVAP canister mounting bolt 2 6 10 (1.0, 7)
OT IBU

(Except KO)
EVAP canister mounting bolt 2 6 8.0 (0.8, 5.9)
(KO only)
ECM setting plate screw 2 4 0.8 (0.1, 0.6)
AM R

Air cleaner housing tapping screw 8 4 0.8 (0.1, 0.6)

OB IST

Air cleaner element tapping screw 2 4 0.8 (0.1, 0.6)

Air fannel screw 6 5 4.2 (0.4, 3.1)
Shock absorber mounting nut 2 10 44 (4.5, 32) Self-lock nut
RD D

COOLING SYSTEM
THREAD TORQUE
CO SU

ITEM Q'TY REMARKS

DIA. (mm) N·m (kgf·m, lbf·ft)
Water pump assembly bolt 4 6 12 (1.2, 9) CT bolt
Water pump drain bolt 1 6 12 (1.2, 9) CT bolt
19 O

Thermostat cover bolt 2 6 12 (1.2, 9) CT bolt

-20 BID

LUBRICATION SYSTEM
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Oil pump assembly bolt 4 6 12 (1.2, 9) CT bolt
-08 HI

Oil pump driven sprocket bolt 1 6 15 (1.5, 11) Apply locking agent to the threads.
Oil cooler bolt 1 20 59 (6.0, 44)
24 O

Oil pipe mounting bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.
PR

1-14
dummyhead

GENERAL INFORMATION
CYLINDER HEAD/VALVES
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Cylinder head nut 10 9 – See page 10-24

S.R DO
Camshaft holder bolt 20 6 12 (1.2, 9) Apply oil to the threads and seating
surface.

.L.
Cylinder head cover bolt 4 6 10 (1.0, 7)

RS A
Cam sprocket bolt 4 7 20 (2.0, 15) Apply locking agent to the threads.
CMP sensor rotor bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.

TO RIZ
Cam chain tensioner A pivot bolt 1 6 10 (1.0, 7) Apply locking agent to the threads.
Cam chain tensioner B pivot bolt 1 24 74 (7.5, 55)
Cam chain guide A bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.

MO TO
Insulator mounting bolt 6 6 12 (1.2, 9)
Breather plate mounting bolt 3 6 12 (1.2, 9) Apply locking agent to the threads.
Cylinder stud bolt 10 9 20 (2.0, 15)

BA AU
CLUTCH/STARTER CLUTCH/GEARSHIFT LINKAGE
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)

DO O
Clutch center lock nut 1 25 186 (19.0, 137) Apply oil to the threads and seating
surface.

OR N
Stake the nut.
Shift drum center bolt 1 8 23 (2.3, 17) ALOC bolt; replace with a new one.

- C SO
Shift drum stopper arm pivot bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.
Gearshift spindle stopper pin 1 8 23 (2.3, 17)
Starter clutch mounting bolt 1 10 115 (11.7, 85) Apply oil to the threads and seating

.L. U
surface.
Oil pump drive chain guide.R O 1 6 12 (1.2, 9) Apply locking agent to the threads.
mounting bolt
Spindle setting plate bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.
Timing hole cap 1 14 6.0 (0.6, 4.4) Apply grease to the threads.
S S ÓN

Crankshaft hole cap 1 30 8.0 (0.8, 5.9)

ALTERNATOR
OR CI

THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
OT IBU

Stator mounting bolt 4 6 14 (1.4, 10) Apply locking agent to the threads.
Flywheel bolt 1 10 123 (12.5, 91) Apply oil to the threads and seating
surface.
AM R

CRANKCASE/TRANSMISSION/BALANCER
THREAD TORQUE
OB IST

ITEM Q'TY REMARKS

DIA. (mm) N·m (kgf·m, lbf·ft)
Mainshaft bearing set plate bolt 3 6 14 (1.4, 10) Apply locking agent to the threads.
Shift drum bearing set bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.
RD D

Crankcase (7 mm bolt) 13 7 18 (1.8, 13)

(8 mm bolt) 3 8 24 (2.4, 18)
CO SU

(10 mm bolt) 1 10 39 (4.0, 29)

Main journal bolt 10 9 20 (2.0, 15) + 150° Replace with a new one.
CRANKSHAFT/PISTON/CYLINDER
19 O

THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
-20 BID

Crankpin (new) 8 8 27.5 (2.8, 20) + 90° See page 14-7

bearing cap bolt (retightening) 8 8 21.6 (2.2, 16) + 90° See page 14-11
Oil jet pipe mounting bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.
-08 HI
24 O
PR

1-15
 dummyhead

GENERAL INFORMATION
ENGINE REMOVAL/INSTALLATION
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Drive sprocket bolt 1 10 54 (5.5, 40)

S.R DO
Front engine hanger bolt 2 12 64 (6.5, 47)
Upper engine hanger adjusting bolt 1 20 10 (1.0, 7)

.L.
Upper engine hanger lock nut 1 20 54 (5.5, 40)

RS A
Upper engine hanger nut 1 12 64 (6.5, 47)
Lower engine hanger nut 1 12 84 (8.6, 62)

TO RIZ
Starter motor terminal nut 1 6 10 (1.0, 7)

FRONT WHEEL/SUSPENSION/STEERING

MO TO
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Steering stem nut 1 33 137 (14.0, 101)

BA AU
Top bridge pinch bolt 2 8 22 (2.2, 16)
Handlebar pinch bolt 2 8 22 (2.2, 16)
HESD second arm nut 1 6 12 (1.2, 9) Self-lock nut
Left handlebar switch screw 2 5 2.5 (0.3, 1.8)

DO O
Handlebar weight mounting screw 2 6 10 (1.0, 7) ALOC screw; replace with a new
one.

OR N
Right handlebar switch screw 2 5 2.5 (0.3, 1.8)
Front master cylinder holder bolt 2 6 12 (1.2, 9)

- C SO
Front pulser ring torx bolt 5 5 7.0 (0.7, 5.2) ALOC bolt; replace with new ones.
Front brake disc bolt 10 6 20 (2.0, 15) ALOC bolt; replace with new ones.
Tire valve nut 1 8V1 6.5 (0.7, 4.8)

.L. U
Front axle bolt 1 18 79 (8.1, 58)
Front axle holder bolt 4 8 22 (2.2, 16)
.R O
Front brake caliper mounting bolt 4 10 45 (4.6, 33) ALOC bolt; replace with new ones.
(CBR1000RR/RA)
S S ÓN

Front brake caliper mounting bolt 4 10 40 (4.1, 30) ALOC bolt; replace with new ones.
(CBR1000S1/S2)
Fork piston rod nut 2 12 27.5 (2.8, 20)
Fork rod guide case 2 40.5 90 (9.2, 66)
OR CI

Fork cap 2 46.5 35 (3.6, 26)

Bottom bridge pinch bolt 4 8 27 (2.8, 20)
OT IBU

HESD torque arm nut 1 6 12.5 (1.3, 9.2) Self-lock nut

HESD mounting bolt 4 6 10 (1.0, 7) ALOC bolt; replace with new ones.
Steering stem adjusting nut 1 35 37 (3.8, 27) See page 16-34
Steering stem adjusting lock nut 1 35 – See page 16-34
AM R

Front brake hose clamp bolt 1 6 9.0 (0.9, 6.6)

OB IST

REAR WHEEL/SUSPENSION
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
RD D

Rear brake disc bolt 4 8 42 (4.3, 31) ALOC bolt; replace with new ones.
Rear pulser ring bolt 4 5 7.0 (0.7, 5.2) ALOC bolt; replace with new ones.
CO SU

Driven sprocket nut 6 10 64 (6.5, 47) Self-lock nut

Tire valve nut 1 8V1 6.5 (0.7, 4.8)
Shock absorber mounting nut 2 10 44 (4.5, 32) Self-lock nut
19 O

Shock arm-to-swingarm nut 1 10 44 (4.5, 32) Self-lock nut

Shock link nut 2 10 44 (4.5, 32) Self-lock nut
-20 BID

Drive chain slider bolt 3 6 9.0 (0.9, 6.6) ALOC bolt; replace with new ones.
Drive chain case bolt 2 6 12 (1.2, 9)
Swingarm pivot nut 1 22 124 (12.6, 91) Self-lock nut
Rear brake hose clamp screw 2 5 4.2 (0.4, 3.1) ALOC screw; replace with new
-08 HI

ones.
24 O
PR

1-16
dummyhead

GENERAL INFORMATION
HYDRAULIC BRAKE (ABS type)
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Front master cylinder bleed valve 1 8 6.0 (0.6, 4.4)

S.R DO
Front brake caliper bleed valve 2 8 8.0 (0.8, 5.9)
(CBR1000RR/RA)

.L.
Front brake caliper bleed valve 2 8 13 (1.3, 10)
(CBR1000S1/S2)

RS A
Rear brake caliper bleed valve 1 8 6.0 (0.6, 4.4)

TO RIZ
Reservoir cap stopper plate screw 2 4 1.2 (0.1, 0.9)
Front brake caliper mounting bolt 4 10 45 (4.6, 33) ALOC bolt; replace with new ones.
(CBR1000RR/RA)
Front brake caliper mounting bolt 4 10 40 (4.1, 30) ALOC bolt; replace with new ones.

MO TO
(CBR1000S1/S2)
Rear brake caliper pad pin 1 10 18 (1.8, 13)
Front master cylinder holder bolt 2 6 12 (1.2, 9)

BA AU
Brake hose oil bolt 5 10 34 (3.5, 25)
Front brake lever pivot bolt 1 6 1.0 (0.1, 0.7) Apply silicone grease to the sliding
surface.

DO O
Front brake lever pivot nut 1 6 6.0 (0.6, 4.4)
Front brake light switch screw 1 4 1.2 (0.1, 0.9)

OR N
Front brake reservoir stay bolt 1 6 12 (1.2, 9)
Front brake reservoir mounting nut 1 6 6.0 (0.6, 4.4) Self-lock nut

- C SO
Rear master cylinder push rod lock 1 8 18 (1.8, 13)
nut
Rear brake pipe stay bolt (Except 1 5 5.2 (0.5, 3.8)

.L. U
CBR1000RR)
Rear master cylinder mounting nut
.R O 2 6 10 (1.0, 7)
Main step bracket mounting bolt 4 8 37 (3.8, 27)
Rear brake reservoir mounting bolt 1 6 10 (1.0, 7)
Rear brake caliper pin 1 12 27 (2.8, 20)
S S ÓN

ANTI-LOCK BRAKE SYSTEM (ABS) (Except CBR1000RR)

THREAD TORQUE
ITEM Q'TY REMARKS
OR CI

DIA. (mm) N·m (kgf·m, lbf·ft)

Brake pipe joint nut 8 10 14 (1.4, 10) Apply brake fluid to the threads.
OT IBU

LIGHTS/METERS/SWITCHES
THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
AM R

Rearview mirror cover tapping 2 5 1.0 (0.1, 0.7)

screw (CH only)
OB IST

Combination meter mounting 3 5 1.0 (0.1, 0.7)

screw
EOP switch 1 PT 1/8 12 (1.2, 9) Apply sealant to the threads.
RD D

EOP switch wire terminal bolt 1 4 2.0 (0.2, 1.5)

Ignition switch mounting bolt 2 8 26 (2.7, 19) Replace with a new one.
CO SU

Clutch switch mounting screw 1 3 0.6 (0.1, 0.4) ALOC screw; replace with a new
one.
Neutral switch 1 10 12 (1.2, 9)
Sidestand switch mounting bolt 1 6 10 (1.0, 7) ALOC bolt; replace with a new one.
19 O

OTHERS
-20 BID

THREAD TORQUE
ITEM Q'TY REMARKS
DIA. (mm) N·m (kgf·m, lbf·ft)
Sidestand spring hook bolt 1 8 21.5 (2.2, 16)
-08 HI

Sidestand bracket bolt 2 10 54 (5.5, 40)

Main step cap bolt 2 6 11 (1.1, 8)
Reflector nut (Except BR/IN/KO/ 2 6 1.8 (0.2, 1.3)
24 O

TH)
PR

1-17
 dummyhead

GENERAL INFORMATION
Water hose band:

S.R DO
.L.
Hose diameter 19 mm,
21 mm:

RS A
1 mm (0.04 in) maximum

TO RIZ
Hose diameter 29.8 mm:
2 mm (0.08 in) maximum

MO TO
Water hose clamp:

BA AU
DO O
OR N
- C SO
.L. U
0 – 1 mm (0 – 0.04 in)
.R O
S S ÓN
OR CI
OT IBU
AM R
OB IST
RD D
CO SU
19 O
-20 BID
-08 HI
24 O
PR

1-18
dummyhead

GENERAL INFORMATION
LUBRICATION & SEAL POINTS
ENGINE

S.R DO
MATERIAL LOCATION REMARKS
Liquid sealant Crankcase mating surface See page 13-5

.L.
(Three Bond 1207B or Oil pan mating surface See page 9-6
equivalent) Right crankcase cover mating surface See page 11-5

RS A
Alternator cover mating surface See page 12-4

TO RIZ
Cylinder head semi-circular cut-out See page 10-5
EOP switch threads
Molybdenum Main journal bearing sliding surface
disulfide oil

MO TO
Piston pin sliding surface
(a mixture of 1/2 Crankpin bearing sliding surface
engine oil and 1/2 Connecting rod small end inner surface
molybdenum disulfide

BA AU
Crankshaft thrust surface
grease)
Camshaft lobes, journals and thrust surface
Valve stem sliding surface
Valve lifter sliding surface

DO O
Oil pump drive sprocket guide sliding surface
Clutch outer gear, spring and sliding surface

OR N
Clutch outer guide sliding surface
M3/4, C5, C6 shifter gear (shift fork grooves)

- C SO
Starter reduction gear shaft sliding surface
Water pump shaft and thrust washer sliding surface
Engine oil Cylinder head mounting nut/washer/stud bolt threads

.L. U
and seating surface
Piston and piston ring sliding surface
.R O
Clutch disc surface
Crankpin bearing cap bolt
S S ÓN

Starter one-way clutch sliding surface

Starter clutch mounting bolt threads
Oil strainer seal ring
Flywheel bolt threads
OR CI

Clutch center lock nut threads

Cam holder bolt threads
OT IBU

Each gear teeth and rotating surface

Each bearing
Each O-ring/seal ring
AM R

Other rotating area and sliding surface

Multi-purpose grease Each oil seal lips
OB IST

Balancer rubber damper

Timing hole cap threads
Crankshaft hole cap threads
RD D

Locking agent CMP sensor rotor bolt threads Coating width: 4.5 ± 1 mm
Oil pump driven sprocket bolt threads Coating width: 6.5 ± 1 mm
CO SU

Shift drum bearing set bolt threads Coating width: 6.5 ± 1 mm

Mainshaft bearing set plate bolt threads Coating width: 6.5 ± 1 mm
Cam sprocket bolt threads Coating width: 6.5 ± 1 mm
Cam chain tensioner A pivot bolt threads Coating width: 6.5 ± 1 mm
19 O

Cam chain guide A bolt threads Coating width: 6.5 ± 1 mm

Shift drum stopper arm pivot bolt threads Coating width: 6.5 ± 1 mm
-20 BID

Oil pump drive chain guide mounting bolt threads Coating width: 6.5 ± 1 mm
Shift spindle setting plate bolt threads Coating width: 6.5 ± 1 mm
Oil jet pipe mounting bolt threads Coating width: 6.5 ± 1 mm
-08 HI

Oil filter boss threads (crankcase side) Coating width: 6.5 ± 1 mm

Oil pipe mounting bolt threads Coating width: 6.5 ± 1 mm
24 O

Breather plate bolt threads Coating width: 6.5 ± 1 mm

Shift drum center bolt Coating width: 6.5 ± 1 mm
PR

Stator bolt Coating width: 6.5 ± 1 mm

1-19
 dummyhead

GENERAL INFORMATION
FRAME
MATERIAL LOCATION REMARKS
Multi-purpose grease Main step sliding surface

S.R DO
Pillion step sliding surface (CBR1000RR/RA)
Pillion seat catch hook sliding area (CBR1000S1/S2)

.L.
Single seat cowl catch hook sliding area (CBR1000RR/RA)

RS A
Front wheel dust seal lips
Rear wheel dust seal lips

TO RIZ
Clutch lever pivot bolt sliding surface
Rear brake pedal pivot sliding surface
Gearshift pedal link tie-rod ball joints

MO TO
Gearshift pedal pivot sliding surface
Axle surface
Swingarm pivot bolt surface

BA AU
Rear wheel O-ring
Second arm boot fitting area
Throttle grip and APS contacting surface See page 4-77
Urea based Steering head bearing sliding surface 3–5g

DO O
multi-purpose grease with Steering head dust seal lips
extreme pressure (example: Steering stem adjusting nut threads 0.1 – 0.3 g

OR N
EXCELITE EP2 manufactured
by KYODO YUSHI,

- C SO
Japan) or equivalent
Molybdenum disulfide grease Sidestand pivot sliding surface
Swingarm pivot bearings

.L. U
Swingarm pivot dust seal lips
Shock link needle bearings
.R O
Shock link dust seal lips
Shock absorber needle bearing (CBR1000RR/RA)
Shock absorber spherical bearing (CBR1000RR/RA)
S S ÓN

Shock absorber dust seal lips (CBR1000RR/RA)

Cable lubricant Clutch cable inside
EGCA cable inside
OR CI

Honda bond A or equivalent Handlebar grip rubber inner surface

adhesive
OT IBU

Silicone grease Front brake push rod-to-master piston contact surface

Front brake push rod tip
Front brake lever pivot bolt sliding surface
Rear brake master piston-to-push rod contacting area
AM R

Rear brake caliper slide pin sliding surface

OB IST

Rear brake caliper pad pin O-ring

Brake caliper dust seal
DOT 4 brake fluid Brake master piston and cups
Brake caliper piston and piston seals
RD D

Fork fluid Fork O-ring (CBR1000RR/RA)

Fork dust seal and oil seal lips (CBR1000RR/RA)
CO SU

Locking agent Rear brake caliper slide pin threads

Drive chain lubricant designed Drive chain while surface
specifically for O-ring chains or
SAE #80 - 90 gear oil
19 O
-20 BID
-08 HI
24 O
PR

1-20
dummyhead

GENERAL INFORMATION
SPECIAL TOOL LIST
TITLE TOOL No TOOL NAME
MAINTENANCE 070MG-0010100 Tensioner stopper

S.R DO
07HAA-PJ70101 Oil filter wrench
07HMH-MR10103 Drive chain tool set

.L.
PGM-FI SYSTEM 070PZ-ZY30100 SCS short connector

RS A
07ZAJ-RDJA110 Test probe
IGNITION SYSTEM 07HGJ-0020100 Peak voltage adaptor

TO RIZ
07ZAJ-RDJA110 Test probe
FUEL SYSTEM 07406-0040004 Fuel pressure gauge
07ZAJ-S5A0111 Pressure gauge manifold

MO TO
07ZAJ-S5A0120 Hose attachment, 9 mm/9 mm
07ZAJ-S7C0100 Hose attachment, 8 mm/9 mm
07ZAJ-S7C0200 Attachment joint, 8 mm/9 mm

BA AU
LUBRICATION SYSTEM 07506-3000001 Oil pressure gauge set
07406-0030000 Oil pressure gauge attachment
CYLINDER HEAD/VALVES 07RMJ-MY50100 Compression gauge attachment
070MG-0010100 Tensioner stopper

DO O
07HMG-MR70002 Tappet hole protector

OR N
07757-0010000 Valve spring compressor
07959-KM30101 Valve spring compressor attachment

- C SO
07HMD-ML00101 Valve guide driver
07JMD-KY20100 Valve guide driver
07743-0020000 Valve guide driver

.L. U
07HMH-ML00101 Valve guide reamer
07MMH-MV90100 Valve guide reamer
07781-0010600 Cutter holder, 4.5 mm
.R O
07781-0010500 Cutter holder, 4.0 mm
07780-0010800 Seat cutter, 33 mm (45° IN)
S S ÓN

07780-0010100 Seat cutter, 24.5 mm (45° EX)

07780-0012900 Flat cutter, 33 mm (32° IN)
07780-0012000 Flat cutter, 25 mm (32° EX)
OR CI

07780-0014700 Interior cutter, 34 mm (60° IN)

07780-0014500 Interior cutter, 26 mm (60° EX)
OT IBU

CLUTCH/GEARSHIFT LINKAGE 07724-0050002 Clutch center holder

07916-9690000 Lock nut wrench 30 x 40 mm
07725-0040001 Flywheel holder
ALTERNATOR 07725-0040001 Flywheel holder
AM R

07733-0020001 Rotor puller

OB IST

CRANKCASE/TRANSMISSION/BALANCER 07936-3710600 Bearing remover set, 20 mm

07741-0010201 Remover weight
07936-3710100 Remover handle
07949-3710001 Driver
RD D

07746-0010300 Attachment, 42 x 47 mm
07746-0040500 Pilot, 20 mm
CO SU

ENGINE REMOVAL/INSTALLATION 07VMA-MBB0101 Lock nut wrench, 20 mm

FRONT WHEEL/SUSPENSION/STEERING 07ZAJ-RDJA110 Test probe
07746-0050800 Bearing remover head, 25 mm
19 O

07GGD-0010100 Bearing remover shaft

07749-0010000 Driver
-20 BID

07746-0010300 Attachment, 42 x 47 mm
07746-0040600 Pilot, 25 mm
070MA-MGP0100 Fork cap wrench
070MB-MGP0100 Rod guide case wrench
-08 HI

07YMD-MCF0100 Fork seal driver

07HMA-MR70100 Steering stem socket
24 O

07NMF-MT70110 Bearing remover

07NMF-MT70120 Driver attachment
PR

07946-KM90301 Driver shaft assembly

07946-KM90600 Assembly base
07947-KA20200 Attachment, 35.2 mm I.D.

1-21
 dummyhead

GENERAL INFORMATION
TITLE TOOL No TOOL NAME
REAR WHEEL/SUSPENSION 07749-0010000 Driver
07746-0010500 Attachment, 62 x 68 mm
07746-0041100 Pilot, 28 mm

S.R DO
07746-0050900 Bearing remover head, 28 mm
07GGD-0010100 Bearing remover shaft

.L.
07746-0010400 Attachment, 52 x 55 mm

RS A
07746-0041100 Pilot, 28 mm
07949-3710001 Driver

TO RIZ
07746-0010800 Attachment, 22 x 24 mm
07746-0040400 Pilot, 17 mm
07746-0030300 Attachment, 30 mm I.D.

MO TO
07GMD-KT80100 Bearing driver
07746-0030200 Attachment, 25 mm I.D.
07946-1870100 Attachment, 28 x 30 mm

BA AU
07746-0040600 Pilot, 25 mm
07746-0010900 Attachment, 40 x 42 mm
HYDRAULIC BRAKE 07914-SA50001 Snap ring pliers
ANTI-LOCK BRAKE SYSTEM (ABS) 07ZAJ-RDJA110 Test probe

DO O
LIGHT/METERS/SWITCHES 07ZAJ-RDJA110 Test probe

OR N
IMMOBILIZER SYSTEM (HISS) 07XMZ-MBW0101 Inspection adaptor
070MZ-MEC0101 Test harness adaptor

- C SO
07ZAJ-RDJA110 Test probe

.L. U
.R O
S S ÓN
OR CI
OT IBU
AM R
OB IST
RD D
CO SU
19 O
-20 BID
-08 HI
24 O
PR

1-22
dummyhead

GENERAL INFORMATION
CABLE & HARNESS ROUTING

COMBINATION METER

S.R DO
MAIN WIRE HARNESS 32P (Gray) CONNECTOR

.L.
HEADLIGHT LEFT FRONT TURN LED TURN SIGNAL RELAY

RS A
SIGNAL LIGHT WIRE (Except CH shown)

TO RIZ
RIGHT FRONT TURN

MO TO
SIGNAL LIGHT WIRE

BA AU
GUIDE

DO O
OR N
- C SO
.L. U
.R O
S S ÓN
OR CI

HEADLIGHT 8P (Black) CONNECTOR

MAIN WIRE HARNESS BANK ANGLE SENSOR
OT IBU

(Route into the groove in the headlight)

AM R
OB IST
RD D
CO SU
19 O
-20 BID
-08 HI
24 O

FRONT TURN SIGNAL WIRE

PR

(Right side shown)

WIRE CLIP

1-23