Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/1
CONNECTION C06-C4 ( Moment connection with haunch analysed using a couple force )
LOADS
Moment Mz := 180kN ⋅ m
Vertical shear Fv := 900kN
Axial force Fa := 150kN
12mm PREP.PPBW
HE 500A
110
HE 500A
140
140
140
950
140
140
HAUNCH O/O HE 500A
800
220 x 20 THK END PLATE
BOLTS @ 120 X/CRS
NOTES:-
All bolts are M24. Grade 8.8.
All welds are 6mm CFW,UNO
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/2
Sectional properties
Column Dc := 490 ⋅ mm Wc := 300 ⋅ mm Tc := 23 ⋅ mm tc := 12 ⋅ mm rc := 27 ⋅ mm
HE 500A
2
Beam Db := 490 ⋅ mm Wb := 300 ⋅ mm Tb := 23 ⋅ mm tb := 12 ⋅ mm rb := 27 ⋅ mm Ab := 19800mm
HE 500A
Haunch o/o Dh := 490 ⋅ mm Wh := 300 ⋅ mm Th := 23 ⋅ mm th := 12 ⋅ mm rh := 27 ⋅ mm
HE 500A
'
Material Properties
N
Design strength of S275 material py275 := 275 ⋅
Up to & including 16 thk 2
mm
N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk , up to and including 2
mm
40mm thk
N
Design Strength of Weld pw := 220
2
mm
Bolts
Bolt diameter d := 24mm
Diameter of hole Dh := 26mm
Number of bolt rows nr := 6
Number of bolt columns nc := 2
Total number of bolts n := 12
Shear Capacity of bolt Ps := 132kN
Tension Capacity of bolt Pnom := 158kN
Distribution of loads for bolt check
Mz
Max.Tension Force in top/haunch T := T = 194.5 kN
flange due to moment Tb Th
950mm − −
2 2 cos ( 30deg)
T
Max.Tensile Force in top/bottom Ftm := Ftm = 97.3 kN
most bolts due to moment nc
Fa
Tension per bolt due to axial Fta := Fta = 25 kN
6
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/3
Total tension per bolt due to moment Ft := Ftm + Fta Ft = 122.3 kN
& axial
Fv
Vertical Shear per bolt Fs := Fs = 75 kN
n
Fs Ft
Combined tension and shear Ratio := + Ratio = 1.34
Ps Pnom
Ratio(1.34 ) < 1.4 : Therefore O.K.
Weld between beam web and end plate
Available length of weld for shear Lw := 2 ⋅ ( 820mm) Lw = 1640 mm 111.8
Fv kN
Shear per mm FL := FL = 0.549
Lw mm
49
70
Dispersion length Ld := 230.8mm
Ft kN
Tension per mm FT := FT = 0.53
Ld mm
2
⎛ FT ⎞ kN
Resultant force per mm R := ⎜ + FL
2
R = 0.693
⎝ 1.25 ⎠ mm
R
Size of weld required s := s = 4.50 mm
pw ⋅ 0.7
Adopt 6 mm CFW
Check for bending capacity of end plate
Bolt gauge g := 120mm
Weld between beam web & end plate s := 6mm
Ft ⎛g tb ⎞
Moment Me := ⋅⎜ − − 0.8s Me = 3 kN ⋅ m
2 ⎝2 2 ⎠
Me ⋅ 6
Thickness of end plate required treq := treq = 17.2 mm
py265 ⋅ Ld
Adopt 20mm thick end plate
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/4
Check for bending capacity of column flange
Ft ⎛g tc ⎞
Moment Me1 := ⋅⎜ − − 0.8rc Me1 = 2 kN ⋅ m
2 ⎝2 2 ⎠
⎡⎛ g tc ⎞ ⎤
Dispersion length of bolt tension Ld1 := 2 ⋅ ⎢⎜ − − 0.8rc ⋅ tan ( 60deg)⎥ Ld1 = 112.24 mm
@ root radius of column flange ⎣⎝ 2 2 ⎠ ⎦
112.24
Me1 ⋅ 6
Thickness of column flange required treq := treq = 20 mm
py265 ⋅ Ld1
< tc (23mm)
Therefore O.K.
Check for compression welds
Thickness of end plate tp := 20mm
Stiff bearing width at top & bottom b1 := tc + 1.6 ⋅ rc + 2 ⋅ Tc + 5 ⋅ tp b1 = 201.2 mm
flange
Area of beam section within
stiff bearing width
Abs := Ab − ⎡2Tb ⋅ Wb − b1 ⎤
⎣ ⎦( ) Ab = 19800 mm
2
b1 ⋅ Tb
Compressive force on beam Fca := ⋅ Fa Fca = 45.5 kN
top/bottom flange due to axial in Abs
beam
Max. compression in top/bottom Fc := T + Fca Fc = 240 kN
flange of beam due to moment and
axial
Weld between beam top flange to endplate
Effective length of weld Lw := b1 Lw = 201.2 mm
Fc kN
Compression per mm due to moment FTbw := FTbw = 1.193
and axial Lw mm
⎛ FTbw ⎞
Size of PPBW weld required s reqd := max ⎜ + 3mm , 2 20 mm + 3mm s reqd = 11.94 mm
⎜⎝ py265 ⎠
Adopt 12prep PPBW
Weld between haunch flange to endplate
Haunch slope from horizontal θ := 30deg
Fc
Max. compression C := C = 277.19 kN
cos ( θ )
Stiff bearing width for weld b1 = 201.2 mm
Effective length of the weld Lweld := 2 ⋅ b1 Lweld = 402.4 mm
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/5
90deg − θ
Angle taken conservatively, between θ 1 := ( 90deg − θ ) − θ 1 = 30 deg
force & throat of the welds 2
1.5
K := 1.25 ⋅ K = 1.16
( )
1 + cos θ 1
2
C kN
Compression per mm FThw := FThw = 0.689
Lweld mm
FThw
Size of weld required s := s = 3.87 mm
0.7 ⋅ pw ⋅ K
Adopt 6mm CFW
Weld between haunch web to u/s of Beam
431.1 315.6
L1 := 315.6mm L2 := 431.1mm
Compression at haunch flange C = 277.19 kN
Shear on the web portion F2 := C ⋅ cos ( θ ) F2 = 240 kN
Compression at beam bottom flange Fw := C ⋅ sin ( θ ) Fw = 138.6 kN
Size of weld b/w haunch flange & u/s of beam s 1 := 6mm (Assumed)
Stiff bearing area ( )
Asb := L1 ⋅ tb + tb + 1.6 ⋅ rb + 5 ⋅ Tb ⋅ 0.8 ⋅ s 1 Asb = 4604.16 mm
2
L1 ⋅ tb
⋅ Fw
Asb kN
Compressive force per mm FT := FT = 0.181
2 ⋅ L1 mm
F2 kN
Shear force on weld FL := FL = 0.161
(
2 ⋅ L2 + L1 ) mm
2
Resultant force on weld ⎛ FT ⎞ kN
R := ⎜ + FL
2
R = 0.216
⎝ 1.25 ⎠ mm
R
Size of fillet weld reqd s := s = 1.4 mm
0.7 ⋅ pw
Adopt 6mm CFW
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/6
Weld between Haunch flange to U/s of Beam
(
0.8 ⋅ s 1 ⋅ tb + 1.6 ⋅ rb + 5 ⋅ Tb ) ⋅F
Asb w
kN
Compressive force per mm FTc := FTc = 0.144
tb + 1.6 ⋅ rb + 5 ⋅ Tb mm
Angle of inclination of beam w.r.t horizontal α := 0deg
30°
°
60
90 ⋅ deg − θ α
Angle between force & throat of the weld θ 2 := θ + + θ 2 = 60 deg
2 2
1.5
K := 1.25 ⋅ K = 1.37
( )
1 + cos θ 2
2
FTc
Size of fillet weld reqd s := s = 0.69 mm
0.7 ⋅ pw ⋅ K
Adopt 6mm CFW
431.1 315.6
A
Compression capacity of haunch
15
Dispersion length dp := 158mm
8
Length of haunch Lh := 863mm
3
86 A
2
Area of haunch @Section A-A A := Wh ⋅ Th + dp ⋅ th A = 8796 mm
2
Wh ⋅ Th ⎛ dp ⎞
+ dp ⋅ th ⋅ ⎜ Th +
2 ⎝ 2 ⎠
C.g of T-section about X-X axis Cx := Cx = 31.01 mm
Wh ⋅ Th + dp ⋅ th
Moment of inertia about XX axis,
3 2 3 2
Wh ⋅ Th ⎛ Th ⎞ dp ⋅ th ⎛ dp ⎞
+ Wh ⋅ Th ⋅ ⎜ Cx − + dp ⋅ th ⋅ ⎜ Cx − Th −
4
Ixx := + Ixx = 16429947.5 mm
12 ⎝ 2 ⎠ 12 ⎝ 2 ⎠
3 3
Wh ⋅ Th dp ⋅ th
4
Moment of inertia Iyy := + Iyy = 51772752 mm
12 12
(
min I yy , Ixx )
Min. Radius of gyration ry :=
A ry = 43.2 mm
Variation no: Rev date Description
Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/7
Lh
Slenderness ratio λ yy := λ yy = 20
ry
N
Compressive Strength pc = 262.6 ( From table 24 , BS 5950-1-2000 )
2
mm
Compression Capacity Pc := pc ⋅ A Pc = 2309.7 kN
Pc (2309.69 kN) > C1 (277.19 kN), Therefore O.K.
Checks on supporting column
Panel Shear capacity of the column web
Panel shear capacity Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc Pw = 934.9 kN
Fc(240.05 kN) < Pw(934.92 kN) : Therefore O.K.
Compression capacity of column web
Distance to the nearer end of a be := 0mm
member from the end of stiff
bearing
k := Tc + rc k = 50 mm
be
At the end of a member n := 2 + 0.6 ⋅ n=2 (BS 5950-1,2000,Cl-4.5.2.1)
k
Dispersion length b1 := Tb + 0.8 ⋅ 6mm + tp b1 = 47.8 mm
Bearing capacity of column web (
Pbw := b1 + n ⋅ k ⋅ tc ⋅ py275) Pbw = 487.7 kN
Tc
Distance b/w load to nearer ae := ae = 11.5 mm
end of the member 2
Distance between fillets d := Dc − 2 ⋅ Tc − 2 ⋅ rc d = 390 mm
275
ε := ε = 1.019
265
ae + 0.7 ⋅ d 25 ⋅ ε ⋅ tc
Buckling capacity of column web Px := ⋅ ⋅ Pbw Px = 323.5 kN
(BS 5950-1,2000,Cl-4.5.3.1) 1.4 ⋅ d (b1 + n ⋅ k) ⋅ d
Capacity of column web (
P := min Pbw , Px ) P = 323.5 kN
Fc(240.05kN ) < P (323.5kN ) : Therefore O.K.
Variation no: Rev date Description