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Client: Project: Estimate No: Contract No: Sheet No: C06-C4/1

This document provides details of the design of a moment connection between structural elements C06 and C04. It includes loads, section properties, material properties, bolt checks, and checks of the weld sizes and plate thicknesses. The connection uses a haunch and is designed to resist a moment of 180 kNm, vertical shear of 900 kN, and axial force of 150 kN. All checks show the design is adequate.

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Krish Chand
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100% found this document useful (1 vote)
301 views7 pages

Client: Project: Estimate No: Contract No: Sheet No: C06-C4/1

This document provides details of the design of a moment connection between structural elements C06 and C04. It includes loads, section properties, material properties, bolt checks, and checks of the weld sizes and plate thicknesses. The connection uses a haunch and is designed to resist a moment of 180 kNm, vertical shear of 900 kN, and axial force of 150 kN. All checks show the design is adequate.

Uploaded by

Krish Chand
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

Client : Date : DEC-05

Project : Calc'd by : SSK


Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/1

CONNECTION C06-C4 ( Moment connection with haunch analysed using a couple force )

LOADS

Moment Mz := 180kN ⋅ m

Vertical shear Fv := 900kN

Axial force Fa := 150kN

12mm PREP.PPBW

HE 500A
110
HE 500A

140
140
140
950

140
140

HAUNCH O/O HE 500A

800

220 x 20 THK END PLATE


BOLTS @ 120 X/CRS

NOTES:-

All bolts are M24. Grade 8.8.

All welds are 6mm CFW,UNO

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/2

Sectional properties

Column Dc := 490 ⋅ mm Wc := 300 ⋅ mm Tc := 23 ⋅ mm tc := 12 ⋅ mm rc := 27 ⋅ mm


HE 500A
2
Beam Db := 490 ⋅ mm Wb := 300 ⋅ mm Tb := 23 ⋅ mm tb := 12 ⋅ mm rb := 27 ⋅ mm Ab := 19800mm
HE 500A

Haunch o/o Dh := 490 ⋅ mm Wh := 300 ⋅ mm Th := 23 ⋅ mm th := 12 ⋅ mm rh := 27 ⋅ mm


HE 500A
'

Material Properties
N
Design strength of S275 material py275 := 275 ⋅
Up to & including 16 thk 2
mm

N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk , up to and including 2
mm
40mm thk
N
Design Strength of Weld pw := 220
2
mm

Bolts

Bolt diameter d := 24mm

Diameter of hole Dh := 26mm

Number of bolt rows nr := 6

Number of bolt columns nc := 2

Total number of bolts n := 12

Shear Capacity of bolt Ps := 132kN

Tension Capacity of bolt Pnom := 158kN

Distribution of loads for bolt check


Mz
Max.Tension Force in top/haunch T := T = 194.5 kN
flange due to moment Tb Th
950mm − −
2 2 cos ( 30deg)
T
Max.Tensile Force in top/bottom Ftm := Ftm = 97.3 kN
most bolts due to moment nc
Fa
Tension per bolt due to axial Fta := Fta = 25 kN
6

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/3

Total tension per bolt due to moment Ft := Ftm + Fta Ft = 122.3 kN


& axial

Fv
Vertical Shear per bolt Fs := Fs = 75 kN
n
Fs Ft
Combined tension and shear Ratio := + Ratio = 1.34
Ps Pnom

Ratio(1.34 ) < 1.4 : Therefore O.K.

Weld between beam web and end plate

Available length of weld for shear Lw := 2 ⋅ ( 820mm) Lw = 1640 mm 111.8

Fv kN
Shear per mm FL := FL = 0.549
Lw mm

49
70
Dispersion length Ld := 230.8mm

Ft kN
Tension per mm FT := FT = 0.53
Ld mm

2
⎛ FT ⎞ kN
Resultant force per mm R := ⎜ + FL
2
R = 0.693
⎝ 1.25 ⎠ mm

R
Size of weld required s := s = 4.50 mm
pw ⋅ 0.7

Adopt 6 mm CFW

Check for bending capacity of end plate

Bolt gauge g := 120mm

Weld between beam web & end plate s := 6mm

Ft ⎛g tb ⎞
Moment Me := ⋅⎜ − − 0.8s Me = 3 kN ⋅ m
2 ⎝2 2 ⎠

Me ⋅ 6
Thickness of end plate required treq := treq = 17.2 mm
py265 ⋅ Ld

Adopt 20mm thick end plate

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/4

Check for bending capacity of column flange


Ft ⎛g tc ⎞
Moment Me1 := ⋅⎜ − − 0.8rc Me1 = 2 kN ⋅ m
2 ⎝2 2 ⎠
⎡⎛ g tc ⎞ ⎤
Dispersion length of bolt tension Ld1 := 2 ⋅ ⎢⎜ − − 0.8rc ⋅ tan ( 60deg)⎥ Ld1 = 112.24 mm
@ root radius of column flange ⎣⎝ 2 2 ⎠ ⎦

112.24
Me1 ⋅ 6
Thickness of column flange required treq := treq = 20 mm
py265 ⋅ Ld1
< tc (23mm)
Therefore O.K.
Check for compression welds
Thickness of end plate tp := 20mm

Stiff bearing width at top & bottom b1 := tc + 1.6 ⋅ rc + 2 ⋅ Tc + 5 ⋅ tp b1 = 201.2 mm


flange
Area of beam section within
stiff bearing width
Abs := Ab − ⎡2Tb ⋅ Wb − b1 ⎤
⎣ ⎦( ) Ab = 19800 mm
2

b1 ⋅ Tb
Compressive force on beam Fca := ⋅ Fa Fca = 45.5 kN
top/bottom flange due to axial in Abs
beam
Max. compression in top/bottom Fc := T + Fca Fc = 240 kN
flange of beam due to moment and
axial
Weld between beam top flange to endplate

Effective length of weld Lw := b1 Lw = 201.2 mm


Fc kN
Compression per mm due to moment FTbw := FTbw = 1.193
and axial Lw mm

⎛ FTbw ⎞
Size of PPBW weld required s reqd := max ⎜ + 3mm , 2 20 mm + 3mm s reqd = 11.94 mm
⎜⎝ py265 ⎠
Adopt 12prep PPBW
Weld between haunch flange to endplate
Haunch slope from horizontal θ := 30deg
Fc
Max. compression C := C = 277.19 kN
cos ( θ )

Stiff bearing width for weld b1 = 201.2 mm

Effective length of the weld Lweld := 2 ⋅ b1 Lweld = 402.4 mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/5

90deg − θ
Angle taken conservatively, between θ 1 := ( 90deg − θ ) − θ 1 = 30 deg
force & throat of the welds 2

1.5
K := 1.25 ⋅ K = 1.16
( )
1 + cos θ 1
2

C kN
Compression per mm FThw := FThw = 0.689
Lweld mm

FThw
Size of weld required s := s = 3.87 mm
0.7 ⋅ pw ⋅ K

Adopt 6mm CFW

Weld between haunch web to u/s of Beam


431.1 315.6

L1 := 315.6mm L2 := 431.1mm

Compression at haunch flange C = 277.19 kN

Shear on the web portion F2 := C ⋅ cos ( θ ) F2 = 240 kN

Compression at beam bottom flange Fw := C ⋅ sin ( θ ) Fw = 138.6 kN

Size of weld b/w haunch flange & u/s of beam s 1 := 6mm (Assumed)

Stiff bearing area ( )


Asb := L1 ⋅ tb + tb + 1.6 ⋅ rb + 5 ⋅ Tb ⋅ 0.8 ⋅ s 1 Asb = 4604.16 mm
2

L1 ⋅ tb
⋅ Fw
Asb kN
Compressive force per mm FT := FT = 0.181
2 ⋅ L1 mm

F2 kN
Shear force on weld FL := FL = 0.161
(
2 ⋅ L2 + L1 ) mm

2
Resultant force on weld ⎛ FT ⎞ kN
R := ⎜ + FL
2
R = 0.216
⎝ 1.25 ⎠ mm

R
Size of fillet weld reqd s := s = 1.4 mm
0.7 ⋅ pw

Adopt 6mm CFW

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/6

Weld between Haunch flange to U/s of Beam

(
0.8 ⋅ s 1 ⋅ tb + 1.6 ⋅ rb + 5 ⋅ Tb ) ⋅F
Asb w
kN
Compressive force per mm FTc := FTc = 0.144
tb + 1.6 ⋅ rb + 5 ⋅ Tb mm

Angle of inclination of beam w.r.t horizontal α := 0deg

30°
°
60
90 ⋅ deg − θ α
Angle between force & throat of the weld θ 2 := θ + + θ 2 = 60 deg
2 2

1.5
K := 1.25 ⋅ K = 1.37
( )
1 + cos θ 2
2

FTc
Size of fillet weld reqd s := s = 0.69 mm
0.7 ⋅ pw ⋅ K

Adopt 6mm CFW


431.1 315.6
A
Compression capacity of haunch
15
Dispersion length dp := 158mm
8

Length of haunch Lh := 863mm


3
86 A

2
Area of haunch @Section A-A A := Wh ⋅ Th + dp ⋅ th A = 8796 mm

2
Wh ⋅ Th ⎛ dp ⎞
+ dp ⋅ th ⋅ ⎜ Th +
2 ⎝ 2 ⎠
C.g of T-section about X-X axis Cx := Cx = 31.01 mm
Wh ⋅ Th + dp ⋅ th

Moment of inertia about XX axis,

3 2 3 2
Wh ⋅ Th ⎛ Th ⎞ dp ⋅ th ⎛ dp ⎞
+ Wh ⋅ Th ⋅ ⎜ Cx − + dp ⋅ th ⋅ ⎜ Cx − Th −
4
Ixx := + Ixx = 16429947.5 mm
12 ⎝ 2 ⎠ 12 ⎝ 2 ⎠

3 3
Wh ⋅ Th dp ⋅ th
4
Moment of inertia Iyy := + Iyy = 51772752 mm
12 12

(
min I yy , Ixx )
Min. Radius of gyration ry :=
A ry = 43.2 mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SSK
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C4/7

Lh
Slenderness ratio λ yy := λ yy = 20
ry

N
Compressive Strength pc = 262.6 ( From table 24 , BS 5950-1-2000 )
2
mm

Compression Capacity Pc := pc ⋅ A Pc = 2309.7 kN

Pc (2309.69 kN) > C1 (277.19 kN), Therefore O.K.

Checks on supporting column

Panel Shear capacity of the column web

Panel shear capacity Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc Pw = 934.9 kN

Fc(240.05 kN) < Pw(934.92 kN) : Therefore O.K.

Compression capacity of column web

Distance to the nearer end of a be := 0mm


member from the end of stiff
bearing
k := Tc + rc k = 50 mm

be
At the end of a member n := 2 + 0.6 ⋅ n=2 (BS 5950-1,2000,Cl-4.5.2.1)
k

Dispersion length b1 := Tb + 0.8 ⋅ 6mm + tp b1 = 47.8 mm

Bearing capacity of column web (


Pbw := b1 + n ⋅ k ⋅ tc ⋅ py275) Pbw = 487.7 kN
Tc
Distance b/w load to nearer ae := ae = 11.5 mm
end of the member 2

Distance between fillets d := Dc − 2 ⋅ Tc − 2 ⋅ rc d = 390 mm

275
ε := ε = 1.019
265

ae + 0.7 ⋅ d 25 ⋅ ε ⋅ tc
Buckling capacity of column web Px := ⋅ ⋅ Pbw Px = 323.5 kN
(BS 5950-1,2000,Cl-4.5.3.1) 1.4 ⋅ d (b1 + n ⋅ k) ⋅ d
Capacity of column web (
P := min Pbw , Px ) P = 323.5 kN

Fc(240.05kN ) < P (323.5kN ) : Therefore O.K.

Variation no: Rev date Description

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