Chapter 5 - Roofing & False Ceiling
Chapter 5 - Roofing & False Ceiling
INTRODUCTION
A roof is the top covering of a building, including all materials and constructions
necessary to support it on the walls of the building or on uprights; it provides protection
against weather. The characteristics of a roof are dependent upon the purpose of the building,
available roofing materials and the local traditions of construction. In most countries a roof
protects primarily against rain & sun.
In early ages, when man started building his shelter, he used tree branches, animal
bones & skins to cover his shelter. Man slowly learned the make simple tools that would allow
them to build better structures, and later on these structures gradually evolved in shape and
form.
ROOFING TRENDS IN INDIA
There are a considerable variety of roofing materials. Tiles, slate, shingles are important
roofing materials in Bihar, Gujarat, Madhya Pradesh, Maharashtra, Rajasthan and parts of
Haryana. In Andhra Pradesh, Tamil Nadu, Kerala, Orissa and West Bengal thatch, wood or
bamboo are most important roofing materials. Jammu and Kashmir have roofs of wood, slate
and thatch. In parts of northern plains, the use of semi-circular tiles for roofing is common.
Rajasthan being dry has flat roofs made of beaten earth. Pottery clay is used for manufacture of
tiles and drain pipes in Raniganj and Jabalpur.
All the building materials used can be put under two main categories. These are building
materials derived from (i) geological and (ii) vegetation origin. However, in recent years, new
building materials of industrial origin are being introduced. These are galvanized iron sheets,
metal sheets, cement concrete, asbestos sheets and factory made tiles. For durability and neat
look these materials are preferred by the rich people only and are indicative of the prosperity, of
the owners.
STONE ROOF:
Stone Roofing is predominantly seen in Himalayan region, Rajasthan and Haryana
region, Deccan beds of Andhra, Karnataka and Madhya pradesh.
In Himalayan region the rocks consist of limestone, dolomites, shale and slates. In
Rajasthan Marble & granite plays a vital role. In Andhra and Karnataka limestone, sandstone &
granite are available in abundant.
.
Fig4. Stone roofing with wooden rafters
PATOD HOUSES
The stone slabs for the roofing are laid on top of the rafters overlapping each other. The
top surface of the rafters over which the stone slabs rest is fairly roughened and undulating to
give a good grip. These are also adjusted by placing a few small stones between the gaps of
the rafters and the roofing slabs to give a better hold. These roofs, being monolith stone slab do
not require a steep 45° slope saving on the usage of more materials.
There may be a few small gaps in between these roofing slabs. To prevent leakages, the
joints between the two slabs are sealed with lime ‘bagra’. Sometimes these slabs are covered
with a thatch of kuncha reeds
THATCHED ROOF:
Figure 7: Schematic section of Thatch roof Figure 8: Exterior view of house with
Thatch roof
MADRAS TERRACE:
Wooden beams, normally teak wood in those days, would be first placed upon opposite
walls across the width of the room, 450 to 600 millimetres apart. In case room spans are wider,
steel sections would be first placed dividing the room into shorter spans, along which teak
beams run. High density and high strength clay bricks, made to special thin size measuring
25mm x 75mm x 150mm, are used in Madras terracing. Properly mixed and matured lime
mortar is used for bonding the flat tiles that are placed at an angle of 45 degrees to the wall, or
diagonally across the room width. These terrace tiles, placed on the edge, ensured tensile
strength. Thereafter, a three-inch thick layer of broken bricks or brick bats would be laid where
nearly half the volume would be made up of lime mortar, three parts brick, one part gravel and
one part sand. This layer provided the compressive strength and load bearing capacity to the
roof. This layer needs to be well compacted, cured and leveled. The final layer would depend
upon the slab being an intermediate one or the final roof. If intermediate, a floor finish like red
oxide or lime mortar would be applied and if final, there would be courses of flat weather-proof
tiles topped by thick mortar to slope.
This system with wooden cross beams does not need centering, allows faster
construction and demands less structural skills. Instead of the same old terrace tiles, thin
perforated weather proof tiles, cladding tiles and such others that can be used to build up the
roof, supported by steel sections. The main components of roof are clay tiles, lime mortar and
timber. All these components have a very low effective thermal conductivity and do not allow the
horizontal surface to gain any heat throughout the day and a stable internal temperature is
maintained all the time. Schematic diagram (Figure 10), interior view of the room with Madras
Terrace roof (Figure 11)
Figure 11: Interior View of the ceiling with Madras Terrace Roof
Filler slab
The filler slab is a mechanism to replace the concrete in the tension zone. The filler
material, thus, is not a structural part of the slab. By reducing the quantity and weight of
material, the roof become less expensive, yet retains the strength of the conventional slab. The
most popular filler material is the roofing tile. Mangalore tiles are placed between steel ribs and
concrete is poured into the gap to make a filler slab. The structure requires less steel and
cement and it is also a good heat insulator. Light weight, inert and inexpensive materials such
as low grade Mangalore tiles, Burnt Clay Bricks, Hollow Concrete blocks, Stabilized Mud blocks/
Hollow Mud blocks, Clay pots, Coconut shells etc. can be used as filler materials. These
materials are laid in the grids of steel reinforcement rods and concreting/concrete topping is
done over them. The quantity of concrete in the tension zone of the slab that can be replaced by
a filler material depends upon the shape of the filler material and the thickness of the solid slab.
The air pocket formed by the contours of the tiles makes an excellent thermal insulation layer.
FERROCEMENT CHANNEL
The building system uses pre-cast ferrocement roofing channels of a segmental
arch profile which are placed adjacent to each other and spanning over two supports. After
partly filling the valley between channels with concrete, the channels form an idealized T-beam
and are able to carry the load of a roof / floor. Ferrocement comprises of a uniform distribution
of reinforcement by use of chicken wire mesh and welded mesh encapsulated in rich cement
mortar, thereby achieving significant reduction in both steel reinforcement and dead weight of
roof. This composition provides a more uniform distribution of strength as compared to RCC.
CLAY TILE OVER THE REINFORCED CONCRETE ROOF WITH AN AIR GAP
The roof component taken for the experimental study consists of a sloped reinforced
concrete slab with cement rendering on both the sides—an air gap that allows the movement of
the ambient air and an external layer made of terracotta roof covering. Use of air gap is similar
to use of a insulating material. If an air space is left between two layers making a wall or roof in
any building, the air trapped between two layers being poor conductor of heat acts as a barrier
to heat transfer. The roof is laid in such a way that the air flows inside the hollow passages,
about two third of heat entering into the room can be blocked, when compared to the
conventional roof. Schematic diagram (Figure 21), exterior view of the roof (Figure 22)
Figure 21: Schematic section of sloped RC roof with roof shading of clay tiles
Figure 22 – Exterior views of sloped RC roof with roof covering of Terracotta tiles
4. Open cell ceiling: Open Cell Ceiling systems create a spacious appearance that
is ideal for interiors where open, light constructions are desired. They make it easy
to create different modules in one ceiling and are ideal for very small plenum
depths. Open Cell Ceiling panels in size 600 x 600mm or 600 x 1200 mm are
assembled from aluminium U-profiles to create an integrated system. Open Cell
Ceiling Systems feature an integrated suspension system with main and cross
runners made from the same profiles as the Cell Ceiling panel.
5. Curved: Curved ceilings can be constructed from curved aluminium and steel
panels, which allow for convex, concave or undulating designs. Just like our
standard metal ceiling systems they are fitted on the same suspension system,
which allow for an easy transition from straight to curved panels.
Advantages of POP:
A smooth, uniform finish.
The surface can be recorded or painted.
POP false ceiling are easy to construct and maintain.
The ceilings are really light.
PLYWOOD:
Plywood ceiling are widely used for their visual appeal. These ceilings are created with
strips of ply glued or nailed together. The strips are held together and strengthened with ply
supports at equal distances. Ply ceiling are generally used in place with cold climates.
Advantages
They have high insulation against sound and fire.
The fiber increases the hardness and the toughness of the material.
The material can be decorated with paint or other finishes improving the aesthetics
of the room.
Water repellents and preservatives can be added to increase the life of the
product.
If fire safety is a factor, ceiling tiles made from mineral fibers, or fire-rated wood
panels can be used within the construction to meet acceptable standards/ratings.