3500PartsManual PDF
3500PartsManual PDF
Parts Catalog
IMPORTANT NOTICE:
The information contained in this publication is proprietary to A.B.Dick Company. No part of this
document may be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of A.B.Dick Company. Further, the custodian of this document shall ensure that no part
of this document shall be used for any purpose other than that for which it is intended without the
prior written permission of A.B.Dick Company.
Parts Catalog
GENERAL INFORMATION
I. Order Repair Parts by part number only. Do not order by figure and index numbers.
II. In some instances you will see two or more of the same index number with different
part numbers. In such cases, please read the full description for your particular needs.
III. The following symbols and abbreviations are used consistently as aids in identification:
A. Symbols
1. (*) Part of an assembly and not sold separately.
2. (**) Identifies the part as having no part number.
3. (***) Are used for all other pertinent remarks.
B. Abbreviations
1. OS = Operator Side
2. NOS = Non-operator Side
3. I.D. = Inside Diameter
4. O.D. = Outside Diameter
5. O.A.L. = Overall Length
6. V. = Volts
7. Hz. = Cycles Per Second
8. Amp. = Amperes
9. Dia. = Diameter
10. HP. = Horsepower
11. A/R = As Required
I
Parts Catalog
Contents
COVERS AND GUARDS ................................................................................................. 1-1
INK AND DAMPENER SAFETY GUARDS ...................................................................................... 1-3
IMPRESSION SAFETY GUARD...................................................................................................... 1-5
OPERATOR SIDE COVERS - PART 1 .......................................................................................... 1-7
OPERATOR SIDE COVERS - PART 2 .......................................................................................... 1-9
NON-OPERATOR SIDE COVERS - PART 1 ............................................................................... 1-11
NON-OPERATOR SIDE COVERS - PART 2 ............................................................................... 1-13
CHAIN DELIVERY / FEED END SAFETY GUARDS ..................................................................... 1-15
II
Parts Catalog
III
Parts Catalog
IV
Parts Catalog
V
Parts Catalog
VI
Parts Catalog
VII
TEST
COVERS AND GUARDS
Index Part
No. No. Description Quantity
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TOWERS
ROLLER CONFIGURATION
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CLEAN-UP TROUGH
Index Part
No. No. Description Quantity
OIL SYSTEM
BASE ELECTRICAL
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
MID SECTION
ANTI-SCUFF UNIT
Index Part
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Index Part
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MASTER CYLINDER
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
BLANKET CYLINDER
Index Part
No. No. Description Quantity
IMPRESSION CYLINDER
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
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Index Part
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TIE BARS
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
DRIP PANS
Index Part
No. No. Description Quantity
UNIVERSAL FEEDER
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
1 172174 TUBING - Vinyl, .25 i.d. x .37 o.d. x 3/8" (sold 3') ............................................................................ 1
2 178402 TUBING - Natural, .375 i.d. x .500 o.d. x 3/8" (sold 3') ................................................................... 1
3 172149 SHAFT - Doubles Diverter .............................................................................................................. 1
4 172145 ROLLER GEAR ASSEMBLY ........................................................................................................... 1
5 178723 SHAFT - Cam ................................................................................................................................. 1
6 173107 STUD .............................................................................................................................................. 1
7 102268 PIN - Dowel, .1877/.1875 ............................................................................................................... 2
8 254766 SWITCH - Push Button Activator .................................................................................................... 1
9 254765 SWITCH - Toggle ........................................................................................................................... 1
10 187235 BRACKET - Stop Switch ................................................................................................................. 1
11 101626 SCREW - 1/4-28 x 5/8" ................................................................................................................... 4
12 001731 WASHER - Lock, .250 i.d. x .485 o.d. ............................................................................................. 5
13 178806 PULLEY .......................................................................................................................................... 2
14 172778 SPACER ......................................................................................................................................... 1
15 101626 SCREW - 1/4-28 x 5/8" ................................................................................................................... 6
16 001731 WASHER - Lock, .250 i.d. x .485 o.d. ............................................................................................. 6
17 178449 CAM - Feed Raise .......................................................................................................................... 1
18 178450 CAM - Feed Forward ...................................................................................................................... 1
19 173457 HEADER - Hub Assembly .............................................................................................................. 1
20 197178 KEY ................................................................................................................................................ 1
21 102374 SCREW - 1/4-28 x 5/16" ................................................................................................................. 2
22 001832 NUT - 1/4-28 ................................................................................................................................... 1
23 178805 SPACER ......................................................................................................................................... 1
24 178801 PLATE ASSEMBLY ......................................................................................................................... 1
25 191384 WASHER - .260 i.d. x .750 o.d. ....................................................................................................... 2
26 001731 WASHER - Lock, .250 i.d. x .485 o.d. ............................................................................................. 2
27 014157 SCREW - Hex, 1/4-28 x 1-1/4" ........................................................................................................ 1
28 101626 SCREW - 1/4-28 x 5/8" ................................................................................................................... 1
29 186409 IDLER - Take Up ............................................................................................................................ 1
30 001094 RETAINING RING ........................................................................................................................... 1
31 190394 SPACER ......................................................................................................................................... 2
Index Part
No. No. Description Quantity
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No. No. Description Quantity
Index Part
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PULLOUT ROLLERS
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No. No. Description Quantity
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FEED SOLENOID
Index Part
No. No. Description Quantity
FEEDER DRIVE
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
BRUSH ASSEMBLIES
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No. No. Description Quantity
Index Part
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Index Part
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Index Part
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DOUBLES SENSOR
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
STREAM FEEDER
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CROSSBAR ASSEMBLY
Index Part
No. No. Description Quantity
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No. No. Description Quantity
Index Part
No. No. Description Quantity
DOLLY ELEVATOR
Index Part
No. No. Description Quantity
DOLLY ASSEMBLY
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Index Part
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*** Final CPU board assembly part number is on EPROM (U20) as PCBA187932.
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
CHAIN DELIVERY
SUPER BLUE
GRIPPER BAR
Index Part
No. No. Description Quantity
*Contact Airtech
COVER ASSEMBLY
Index Part
No. No. Description Quantity
*Contact Airtech
SPRAYER ASSEMBLY
Index Part
No. No. Description Quantity
*Contact Airtech
LAMP HOUSING
Index Part
No. No. Description Quantity
*Contact Airtech
FINAL ASSEMBLY
Index Part
No. No. Description Quantity
*Contact Airtech
Index Part
No. No. Description Quantity
*Contact Airtech
Index Part
No. No. Description Quantity
*Contact Airtech
Index Part
No. No. Description Quantity
* Contact Airtech
Index Part
No. No. Description Quantity
*Contact Airtech
Index Part*
No. No. Description Quantity
*Contact Airtech
TABLE DESCENT
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
TRACK ASSEMBLY
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
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Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
FRONT JOGGER
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No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
JOGGER MECHANISM
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
BASE
Index Part
No. No. Description Quantity
COOLING ASSEMBLIES
Index Part
No. No. Description Quantity
*** Additional harnesses which are part of Fan Kit P/N 186897 are found in the Electrical Section of the
Parts Catalog.
TUBING SCHEMATIC
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No. No. Description Quantity
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No. No. Description Quantity
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DRIVE MOTOR
Index Part
No. No. Description Quantity
ELECTRICAL
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
***SENSORS/DOUBLES: Final Assembly part number is on PROGRAMMED MICRO CONTROLLER (U6) as PCBA187186
*** MAIN CPU: Final Assembly part number is on EPROM (U25) as PCBA173500.
Index Part
No. No. Description Quantity
Index Part
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Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
*Contact Airtech
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
*** 2. English language EPROM (U11) can be interchanged with any one of the following language EPROMs:
German: P/N: 187041
French: P/N: 187043
Dutch: P/N: 187045
Japanese: P/N: 187047
Index
No. Bezel Lens Diffuser Lamp Switch
2 253866, Std. Black 253862, Clear 254702, "Feed" 253868, 12V 253864, Switch 2
3 253866, Std. Black 253862, Clear 254706, "Water" 253868, 12V 253864, Switch 2
4 253866, Std. Black 253862, Clear 254706, "Water" 253868, 12V 253864, Switch 2
5 253866, Std. Black 253862, Clear 254707, "Ink" 253868, 12V 253864, Switch 2
6 253866, Std. Black 253862, Clear 254707, "Ink" 253868, 12V 253864, Switch 2
7 253866, Std. Black 253862, Clear 254708, "Image" 253868, 12V 253864, Switch
8 253865, Raised Black 253862, Clear 254709, "Start" 253868, 12V 253864, Switch 1
9 253866, Std. Black 253862, Clear 254708, "Image" 253868, 12V 253864, Switch 2
10 253866, Std. Black 253905, Red 254710, "Stop" 253868, 12V 253864, Switch 2
11 253866, Std. Black 253862, Clear 254711, 253868, 12V 253864, Switch 1
"Fwd. Inch"
12 253865, Raised Black 253860, Orange 254712, 253868, 12V 253864, Switch 1
"Rev. Inch"
14 174158 Mechanical 1
Switch PCB
16 253932 Knob 3
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
*** Final part number does not appear on Universal Tower Board.
*** PCB jumper settings must be configured for intended application (i.e., feeder control panel assembly, tower one
inter tower control panel assembly, or tower two inter-tower control panel assembly).
3 4 3 4 3 4
Jumper
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
COOLING ASSEMBLIES
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
INTER-TOWER HARNESS
Index Part
No. No. Description Quantity
SENSORS
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
*Contact Airtech
*** For machines equipped with infrared dryer units, refer to Powder Spray Assembly in CHain Delivery Section of Parts
Catalog.
Index Part
No. No. Description Quantity
Index Part
No. No. Description Quantity
INDEX
03/01/01