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Chapter 6 - Solutions Problem 1:: SOM 306 - Operations Management A. Dechter

This document contains solutions to problems from Chapter 6 of an operations management textbook. Problem 1 involves calculating sample means and standard deviations to determine if a process is in statistical control. Problem 4 presents data from a filling process and uses X-bar and R charts to analyze process control. Problem 6 and 7 similarly use control charts to evaluate other manufacturing processes. Problem 8 examines a binomial process using a P-chart. The solutions demonstrate how to set up and interpret control charts for monitoring quality in different industrial settings.

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82 views5 pages

Chapter 6 - Solutions Problem 1:: SOM 306 - Operations Management A. Dechter

This document contains solutions to problems from Chapter 6 of an operations management textbook. Problem 1 involves calculating sample means and standard deviations to determine if a process is in statistical control. Problem 4 presents data from a filling process and uses X-bar and R charts to analyze process control. Problem 6 and 7 similarly use control charts to evaluate other manufacturing processes. Problem 8 examines a binomial process using a P-chart. The solutions demonstrate how to set up and interpret control charts for monitoring quality in different industrial settings.

Uploaded by

varadu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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SOM 306 – Operations Management

A. Dechter

Chapter 6 - Solutions

Problem 1:

a. Mean of sample 1 = (5.8+5.9+6.0+6.1)/4 = 5.95


Mean of sample 2 = (6.2+6.0+5.9+5.9)/4 = 6
Mean of sample 3 = (6.1+5.9+6.0+5.8)/4 = 5.95
Mean of sample 4 = (6.0+5.9+5.0+6.1)/4 = 5.975

b. The mean of the sampling distribution is the average of the sample means
x = Mean = (5.95+6+5.95+5.975)/4 = 5.97

The standard deviation of the sampling distribution is computed as . The population
n
standard deviation  can be estimated from the 4 samples using the equation:
n

 (x
i 1
i  x) 2
, where n = 16, and X = 5.97, therefore  = 0.1138
n 1

(Note: that in this case the standard deviation is not given, but estimated from the data
collected. We did not cover this method in the class so if the standard deviation is not
given use the alternative method.)

The standard deviation of the sampling distribution of the sample means is equal to

0.0569 which is estimated using , where  = 0.1138, and n = 4 (i.e., the number of
n
observations in each sample).

c. Center Line (CL) = x = 5.97



UCL = x +3 = 5.97 + 3 (0.0569) = 6.14
n

LCL = x -3 = 5.97 - 3 (0.0569) = 5.80
n

1
SOM 306 – Operations Management
A. Dechter

Problem 4:

Sample
Sample 1 2 3 4 Mean Range
1 16.40 16.11 15.90 15.78 16.05 0.62
2 15.97 16.10 16.20 15.81 16.02 0.39
3 15.91 16.00 16.04 15.92 15.97 0.13
4 16.20 16.21 15.93 15.95 16.07 0.28
5 15.87 16.21 16.34 16.43 16.21 0.56
6 15.43 15.49 15.55 15.92 15.60 0.49
7 16.43 16.21 15.99 16.00 16.16 0.44
8 15.50 15.92 16.12 16.02 15.89 0.62
9 16.13 16.21 16.05 16.01 16.10 0.20
10 15.68 16.43 16.20 15.97 16.07 0.75

Mean: 16.01 0.45

Control limits for X-bar chart:


CL = 16.01
UCL = 16.01 + (0.73)(0.45) = 16.34
LCL = 16.01 – (0.73)(0.45) = 15.68

X-bar Chart

16.40
16.20
16.00
15.80
15.60
15.40
15.20
1 2 3 4 5 6 7 8 9 10
Sample Number

Control Limits for R-chart:


CL = 0.45
UCL = (2.28)(0.45) = 1.03
LCL = (0)(0.45) = 0

2
SOM 306 – Operations Management
A. Dechter

R-Chart

1.20
1.00
0.80
0.60
0.40
0.20
0.00
1 2 3 4 5 6 7 8 9 10
Sample Number

The process mean is not in control.

b. The process is not capable of meeting the design standards. Design standards dictate that
fill levels range between 16.3 ounces and 15.7. There are nine observations that do not
fall in this range.

Problem 6:

a. Control limits for X-bar chart:


CL = 12.00
UCL = 12.00 + (0.48)(0.60) = 12.29
LCL = 12.00 – (0.48)(0.60) = 11.71

X-bar Chart

12.4
12.2
12
11.8
11.6
11.4
11.2
11
1 2 3 4 5
Sample Number

Process mean is not in control

3
SOM 306 – Operations Management
A. Dechter

Control Limits for R-chart:


CL = 0.60
UCL = (2.0)(0.60) = 1.20
LCL = (0)(0.45) = 0

R-Chart

1.4
1.2
1
0.8
0.6
0.4
0.2
0
1 2 3 4 5
Sample Number

R-Chart is in control, but since X-bar chart is not in control, then the process is not in control.

Problem 7:

6
CL = P = = 0.06
100
0.06(1  0.06)
UCL = 0.06 +3 = 0.22
20
0.06(1  0.06)
LCL = 0.06 -3 = 0 (rounded to zero since the LCL value is negative)
20

Problem 8:

18
a. CL = p = = 0.09
200
(0.09)(0.91)
p= = 0.064
20
UCL = 0.09 + 3(0.064) = 0.282
LCL = 0.09 – 3(0.064) = - 1.02 = 0

4
SOM 306 – Operations Management
A. Dechter

b.

P-Chart

0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
1 2 3 4
Sample Number

Process is out of control

Problem 10:

CL = 53/12 = 4.42 errors


UCL = 4.42 + 3 4.42 = 10.73
LCL = 4.42 - 3 4.42 = - 1.89 = 0

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