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23622-2 Injection Pump, Setting On Engine: Special Tools: 9996049

The document provides instructions for setting the injection pump on an engine. It is a 35 step process that involves draining coolant, removing covers, using dial gauges and special tools to set the pump timing, checking that the timing is correct, and reassembling components. Safety measures include disconnecting the battery before working.

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Izz Bahar
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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120 views11 pages

23622-2 Injection Pump, Setting On Engine: Special Tools: 9996049

The document provides instructions for setting the injection pump on an engine. It is a 35 step process that involves draining coolant, removing covers, using dial gauges and special tools to set the pump timing, checking that the timing is correct, and reassembling components. Safety measures include disconnecting the battery before working.

Uploaded by

Izz Bahar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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sb15247_a1 Page 1 of 11

23622-2 Injection pump, setting on engine


Special tools: 9996860, 9996950, 9996956

Other special equipment: 1159585, 1159794, 1159795, 9001117, 9989876

Note: Since illustrations are used for several different variants, certain details may differ from the variant in
question. The essential information in the picture is however, always correct.

2
Disconnect the power to the vehicle by removing the battery's negative lead.

3
Drain the coolant.

Special tools: 9996049

Slacken the bracket for the preheating relay.

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Slacken the coolant hose.

Remove the front valve cover. Remove the starter element's bracket from the coolant pump.

Remove the inspection cover and put on cranking tool 9996956. Crank the engine to “0” with the flywheel and
so that the 1st cylinder's valves are closed (Over Dead Centre).

Special tools: 9996956

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Slacken the plug from the injection pump. Place dial gauge 9989876 with probe tip 1159585, extension
9001117 and holder 9998843.

Other special equipment: 1159585 9001117 9998843 9989876

Turn the flywheel against the engine's direction of rotation until the dial gauge's pointer does not move and
the dial gauge's tip is on the pump shaft's base circle. Set the dial gauge to zero.

10

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Crank the engine in the direction of rotation until the value (measurement), which is stamped on the pump's
rating plate, shows on the dial gauge.

Note: If the engine is turned too far the tip of the dial gauge will fall down into a groove. The tip must then be
lifted up again manually before the engine is turned back, in order that the tip does not get damaged.

11

Slacken the lock screw on the injection pump. Remove the spacer. Tighten the screw to torque, see
specifications group 20.

12

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Remove the cover from the timing gear casing.

13
Remove cranking tool 9996956 and put on blocking tool 9996950.

Special tools: 9996950 9996956

14

Remove the nut from the injection pump's drive gear.

15

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Slacken the drive gear using puller 9996860.

Special tools: 9996860

16

Remove blocking tool 9996950 and fit cranking tool 9996956.

Special tools: 9996950 9996956

17
Turn the flywheel to correct position according to specifications, see group 20.

18
Remove cranking tool 9996956 and put on blocking tool 9996950.

Special tools: 9996950 9996956

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19

Tighten the drive gear's nut to torque in accordance with step 1, see specifications, group 20.

Note: The drive gear should be tightened in two steps. Step two is tightened after a check has been carried
out, see below.

20

Loosen the plug. Put on the spacer and tighten the plug to torque, see specifications, group 20.

21

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Carry out a check afterwards.


Remove blocking tool 9996950 and fit cranking tool 9996956.

Special tools: 9996956

22

Turn the flywheel against the engine's direction of rotation until the dial gauge's pointer does not move and
the dial gauge's tip is on the pump shaft's base circle. Reset the dial gauge.

23

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Turn the flywheel in the engine's direction of rotation to “0” on the flywheel. Check the dial gauge's value. The
value should conform with the value stamped on the pump's rating plate.

24

Remove the dial gauge with probe tip, extension and holder from the injection pump.

Other special equipment: 1159585 9001117 9989876 9998843

25
Remove cranking tool 9996956 and put on blocking tool 9996950.

Special tools: 9996950 9996956

26
Tighten the drive gear to torque according to step 2, see specifications, group 20.

27

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Put the cover on the timing gear casing.

28
Put on the bracket for the starter element.

29

Put on the front valve cover.

30

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Remove the blocking tool from the flywheel casing and put on the inspection cover.

Special tools: 9996950

31

Put on the coolant hose.

32

Put on the bracket for the preheating relay.

33
Fill with coolant.

34
Connect the negative battery cable.

35
Start the engine and carry out a leakage and function check.

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