GROUP 7 MAIN CONTROL VALVE
1. REMOVAL AND INSTALL
1) REMOVAL
If engine is running or full up pressure
into hydraulic system, absolutely does
not repair or tighten hose, fitting.
As hydraulic line explode, dangerous
accident may occur.
(1) Lowered the bucket on the ground.
(2) Shut off engine and raise the seat bar and
move pedals until both pedal lock.
(3) Tilt canopy and remove the front cover.
For tilting and lowering of the canopy,
refer to page 4-14 of the operator's manual.
(4) Separate the linkage connecting valve
spool with foot pedal.
(5) Separate the hydraulic inlet and outlet line
of valve.
(6) Loosen the mounting bolt.
(7) Take off the valve and put it on the work
bench.
2) INSTALL
(1) Install the valve and tighten the mounting
bolt.
・Tightening torque :1.6kgf・m
(2) Assemble the inlet and outlet hoses.
(3) Connect the linkage between valve spool
and foot pedal.
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2. STRUCTURE
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
Aux Boom Bucket
170bar
T P
0.2bar
A3 B3 A2 B2 A1 B1
1 Ring 8 Flange 15 Main relief valve
2 End cap 9 Orifice 16 End cap
3 Body 10 Plug 17 Check valve
4 Plastic cover 11 O-ring 18 Detent kit
5 Auxiliary spool 12 Dust wiper 19 Detent kit
6 Bucket spool 13 Socket bolt 20 Control kit
7 Boom spool 14 Socket bolt
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3. DISASSEMBLY AND ASSEMBLY
1) BOOM SPOOL
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
(1) Disassembly
① Remove the end cap(16) by removing the four mounting screws(14).
② Remove the detent kit(18) and ring(1), O-ring(11).
③ Carefully remove the boom spool(7) from the valve body(3) and inspect. If spool shows any
signs of wear or scoring the entire valve must be replaced.
④ Remove the ring(1) and the O-ring(11) from the valve body(3) using care not to scratch the bore
and not to contaminate the bore with foreign.
⑤ Clean and dry all parts with a suitable solvent. Use petrolum based fuel or mineral spirits.
(2) Assembly
① Lubricate the new O-ring(11) and ring(1) with clean oil. Pinch the lubrificate O-ring and insert the
O-ring(11) and the ring(1) into the groove in the front and in the back of the valve. Use care not
to cut or nick the O-ring during assembly.
② Insert the boom spool(7) to the body(3).
③ Insert the detent kit(18) to end cap(16). Assemble the detent kit(18) and tighten torque to 10Nm.
④ After assembly check for operation of the spring by pushing down on the detent. This should
compress the spring and should return when released. Apply grease(Castro spheerol TN) to
the spring and bushs.
⑤ Place the end cap(16) over the assembly and install the mounting screws(14) and tighten torque
to 7.4kgf m(53.5lbf in).
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2) BUCKET SPOOL
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
(1) Disassembly
① Remove the end cap(2) by removing the four mounting screw(14).
② Remove the control kit(20) and ring(1), O-ring(11).
③ Carefully remove the bucket spool(6) from the valve body(3) and inspect. If spool shows any
signs of wear or scoring the entrire valve must be replaced.
④ Remove the ring(1) and the O-ring(11) from the valve body(3) using care not to scratch the bore
and not to contaminate the bore with foreign.
⑤ Clean and dry all parts with a suitable solvent. Use petrolum based fuel or mineral spirits.
(2) Assembly
① Lubricate the new O-ring(11) and ring(1) with clean oil. Pinch the lubrificate O-ring and insert the
O-ring(11) and the ring(1) into the groove in the front and in the back of the valve. Use care not
to cut or nick the O-ring during assembly.
② Insert the bucket spool(6) to the body(3).
③ Insert the control kit(20) to end cap(2). Assemble the control kit(20) and tighten torque to 10Nm.
Apply grease(Castrol spheerol TN) to the spring and bushs.
④ Place the end cap(2) over the assembly and install the mounting screws(14) and tighten torque
to 7.5kgf m(55lbf in).
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3) AUXILIARY SPOOL
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
(1) Disassembly
① Remove the end cap(16) by removing the four mounting screws.
② Remove the detent kit(19) and ring(1), O-ring(11).
③ Carefully remove the auxiliary spool(5) from the valve body(3) and inspect. If spool shows any
signs of wear or scoring the entrire valve must be replaced.
④ Remove the ring(1) and the O-ring(11) from the valve body(3) using care not to scratch the bore
and not to contaminate the bore with foreign.
⑤ Clean and dry all parts with a suitable solvent. Use petrolum based fuel or mineral spirits.
(2) Assembly
① Lubricate the new O-ring(11) and ring(1) with clean oil. Pinch the lubrificate O-ring and insert the
O-ring(11) and the ring(1) into the groove in the front and in the back of the valve. Use care not
to cut or nick the O-ring during assembly.
② Insert the auxiliary spool(5) to the body(3).
③ Insert the detent kit(19) to end cap(16). Assemble the detent kit(19) and tighten torque to 10Nm.
④ After assembly check for operation of the spring by pushing down on the detent. This should
compress the spring and should return when released. Apply grease(Castrol spheerol TN) to
the spring and bushs.
⑤ Place the end cap(16) over the assembly and install the mounting screws(14) and tighten torque
to 7.5kgf m(55lbf in).
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4) CHECK VALVE
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
(1) Disassembly
① Locate the check valve(17, 3position) on top surface of the main control valve.
② Remove the check valve kit(17).
③ Remove and discard the O-ring from the valve kit(17).
(2) Assembly
① Clean all parts with a suitable solvent and dry all the parts.
② Lubricate the new O-ring with clean oil and install onto the valve kit(17).
③ Install the valve kit(17) into the control valve and tighten torque to 3.1kgf・m(22.1lbf・ft).
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5) MAIN RELIEF VALVE
19
16 O-ring 17
18 10
1
11
14 9
3
2
20
1
11
4
15
O-ring 5
10
7 11
1
6
11 13
1 12
8
(1) Disassembly
① Remove the main relief valve(15).
② Remove and discard the O-ring from the main relief valve assy(15).
(2) Assembly
① Lubricate the new O-ring with clean oil and install onto the main relief valve(15).
② Install the main relief valve into the valve body(3) and tighten torque to 4.3kgf・m(3.1lbf・ft).
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