DRIV-LOK , ®

Inc.
A Complete Line of Press Fit Fasteners
Metric sizes also available

Reasons why fastener users choose “Driv-Lok” above the rest!

✓ Driv-Lok’s technical engineering assistance provides “Solution Resolution” for our
customers’ needs.
✓ Driv-Lok’s customer service hours provide full coverage for our global customers.
✓ Driv-Lok’s delivery performance exceeds all industry standards.
✓ Driv-Lok led the industry in carrying a full line of press fit fasteners for over 60 years.
✓ Driv-Lok exceeds industry standards at
customer responsiveness.
✓ Driv-Lok has been QS9000/ISO 9002
certified since 1996.

®
®
DRIV-LOK , Inc.
1140 Park Avenue, Sycamore, IL 60178
Phone: 815/895-8161
FAX: 815/895-6909
Website: www.driv-lok.com
Email: [email protected]
QS9000 / ISO9002
©2002 DRIV-LOK, Inc. Catalog DLPG-6
® CERTIFIED www.driv-lok.com
 NOTES
Special Press Fit Fasteners
DRIV-LOK has extensive machining capabilities to
produce a wide range of special press fit fastening and
joining products to solve many problems. The special
fasteners on these pages are a small sampling of these

“Holding The Future Together”

 SKETCH PART CONCEPT WITH TOLERANCES 1

Fasteners shown at actual size

broad capabilities. If you do not see the type of fastener Phone: 815/895-8161
to meet your requirements, please send a sketch of the
fastener or a description of the application to the DRIV- Fax: 815/895-6909
LOK Sales Department Website: www.driv-lok.com
Email: [email protected]

®
4 squares = 1" DRIV-LOK, Inc.
2 23
Technical Assistance / Application Questions
Please use this page for technical assistance/application questions or to draw/sketch
your application needs.
Mission Statement CORE VALUES
To help us assist you in your needs request, please fill out the information below
1. Uncompromising integrity and pride in everything we do.
2. Nurture an environment of harmony and teamwork Tear along perforated line and fax to:
DRIV-LOK is the preferred source of
throughout the corporation. 815-895-6909 – ATTN: ENGINEERING ASSISTANCE REQUESTED
innovative, cost effective solutions for our 3. Commitment to helping all team members strive to be the
customers who need press fit fastening, best they can be.
joining and special component applications. 4. Dedication to provide our customers the highest quality Brief Description of Objective/Application:
DRIV-LOK provides the highest quality, workmanship and value.
superior customer service, shortest lead 5. Intense desire for continuous improvement and elimination
of waste.
times, and unequaled technical assistance 6. A resolve to create a safe, friendly, and fun atmosphere
through a team of dedicated professionals. where teamwork and creativity are valued.

Identify System Requirements:

(Examples: shear requirements, torque loads, minimum removal forces, maximum insertion forces)
OVER 60 YEARS OF SOLUTION RESOLUTION IN THE
PRESS FIT FASTENER INDUSTRY
Define any Constraints:
Whatever we call the major DRIV-LOK products, grooved pins, knurled pins, or drive studs,
they fall in the general category of manufacturer of press fit fastening and joining products.
Manufacturing customer solutions is the press fit fastener market is our forte.

The grooving process, applied to cylindrical pins or the cylindrical shanks of headed pins, Automatic Assembly: Hand Assembly: (Please check one)
involves precisely displacing a predetermined amount of material. This displaced material
creates interference between the pin and the drilled hole, which locks the pin in place. Estimated Annual Usage (EAU):

Component Material Requirements:

Our customers are the life of our business. You provide the market for our products. We are
dedicated to supplying you a reliable, cost efficient, quality product at a fair price with best Component Physical Requirements (such as hardness):
possible delivery. We seek to develop partnership relationships with you our customer to create
open communications and continuous improvement. We believe that such relationships are the End Configuration Requirements:
best way to insure superior customer service and satisfaction.
Finish Requirements:
While we take a great deal of pride in being a high quality manufacturer of press-fit fasteners, Mating Part Information – (such as material, hardness):
we stay focused on doing whatever we can to help you provide the best product you can. In
serving the agriculture, appliance, automotive, electrical, diesel engine, hardware, medical, Are there any SPECIAL REQUIREMENTS: (i.e. testing, packaging, safety issue, spec, certs, etc.)
sporting goods, industrial and fastener distribution markets, we have been rated above industry
average in delivery performance, product line, lead times as well as providing engineering
technical assistance. CUSTOMER INFORMATION
Customer Contact Name: Phone:
We have and continue to develop the systems and procedures necessary to provide quality Company Name: Fax:
required by the toughest of situations. We recognize that an increasing number of your Address: E-mail:
assembly applications require 100% good parts that statistical sampling methods cannot insure.
City/State/Zip:
We can continually check all parts to insure 100% quality product if your assembly process
requires it. Please check the industry this application is used in:
Automotive Industrial Agricultural Distribution Hardware

Medical Sports Aero Other

PLEASE USE THE BACK SIDE OF THIS PAGE TO SKETCH PART CONCEPT WITH TOLERANCES
“Holding The Future Together” THANK YOU FOR ALLOWING DRIV-LOK TO ASSIST YOU IN YOUR FASTENER APPLICATION NEEDS
22 3
DRIV-LOK Stands For “Quality PLUS” Product Guide Index
DRIV-LOK’s Quality Operating System has “PLUS” DRIV-LOK’s World Class The product information contained in this Comprehensive Special Pins ………………………………………………1
earned us numerous awards and certifications, Production Team is a cross-departmental force Guide to DRIV-LOK’s press fit fastening and joining
including QS9000/ISO9002 certification, the that includes hourly and salaried employees products includes:
History - Mission Statement ………………………………2
Ford “Q1” and General Motors “Mark of meeting weekly to address problems, and • APPLICATION
Excellence” quality awards. opportunities, within the organization. This team • DESCRIPTION Product Guide Index ………………………………………3
has had a significant impact on improvements to
The following “PLUSes” are the reasons behind quality and manufacturing processes. • FUNCTION
this quality recognition…and your assurance of Grooved Pins ………………………………………4, 5 & 6
• STANDARD TYPES
getting the very finest fastener products when All of these “PLUSes” add up to make DRIV-
• SPECIAL TYPES
High Alloy SHEAR-PROOF™ Pins …………………………7
you order from DRIV-LOK. LOK’s Quality Operating System tops in the
industry. • SIZES & DIMENSIONS
DRIV-LOK’s Quality Operating System • SPECIAL ORDERS & OPTIONS Hardened Lok-Dowels™ …………………………………8
utilizes SPC and SPC auditing to assure high …The important DRIV-LOK “Difference.”
• TECHNICAL DATA
quality pins are manufactured and decreases Vent Dowels® ……………………………………………8
reliance on in-process and final inspections to • WEIGHTS & MEASURES
cull out poor quality. Effective implementation • ORDERING INFORMATION
These Manufacturing and Service Capabilities Knurled Pins ………………………………………………9
of SPC “tools” improves quality and increases In addition to the standard and special fasteners described in
Contribute to the DRIV-LOK “Difference” this Product Guide, DRIV-LOK’s engineers are creating
productivity.
custom fasteners to solve new application needs every day. If Grooved Studs ……………………………………………10
“PLUS” our revised SPC Program has • YOUR BUSINESS PARTNER you don’t find the answer to your specific press fit fastening
and joining products requirements herein, call DRIV-LOK. BARB-LOK™ Pins and Studs ……………………………11
improved DRIV-LOK’s ability to show • LOT CONTROL FOR TRACEABILITY With us, today’s special may be tomorrow’s standard.
capability over an extended time frame. Machine
and process capabilities are shown rather than • COMPUTERIZED BAR CODING Phone: 815/895-8161 Ferrol Pin and Studs ……………………………………11
individual part characteristic capability. DRIV- • MRP FAX: 815/895-6909
Website: www.driv-lok.com
LOK’s Short Run SPC training has enhanced Slotted & Coiled Spring Pins ………………………12 & 13
operator awareness of potential problems before
• EDI Email: [email protected]

they occur. • CAD / CAM • DRIV-LOK “FAST FREIGHT SERVICE” Split Hollow Dowels ……………………………………13

“PLUS” a Quality Control Manual describes • STOCKING PROGRAMS OF STANDARD ITEMS • VISA & MASTERCARD ACCEPTED
Plain Pins and Dowels …………………………………13
DRIV-LOK’s Quality Operating System and its • JUST-IN-TIME DELIVERIES 1. Functionality and performance of Driv-Lok fasteners
functions. Quality procedures are documented • METALLOGRAPHIC ANALYSIS
in applications is the sole responsibility of our
customers. Driv-Lok’s role is to assist customers in Parallel Keys ……………………………………………15
within the Manual which is updated annually.
• SALT SPRAY AND HUMIDITY TESTING finding fastener solutions for their application needs.
Inspection procedures are written for all 2. Driv-Lok does not authorize the sale or use of our Grooved Keys ……………………………………………16
• IN-HOUSE PLATING & BAKING CAPABILITIES fasteners in aircraft or aerospace applications.
significant functions. Procedures are “living”
USING CONTROLLED PROCESSES 3. Driv-Lok standard press fit fasteners are
documents and new procedures are routinely Weights & Measures ………………………………17 & 18
written and revised as needed. Quality procedure • FULL-TIME APPLICATIONS ENGINEERS manufactured to ASME B18.8.2 standards. Testing
methods and gauges recommended are derived from
books are conveniently located in the QC Lab the ASME standards. Technical Data ……………………………………………19
and at the final inspection station. All procedures 4. NOTHING IN THIS CATALOG CONSTITUTES ANY
are controlled documents. WARRANTY OR REPRESENTATION AS TO Ordering Information ………………………………20 & 21
APPLICATION. ALL
“PLUS” Productivity and Quality PRODUCTS ARE SUBJECT
TO DRIV-LOK, INC. Quality “Plus” ……………………………………………22
Improvement Plans are submitted annually by
TERMS AND
all department managers. These plans are Phone: 815/895-8161 CONDITIONS.
reviewed, prioritized, and approved by DRIV- Technical Assistance ……………………………………23
FAX: 815/895-6909
LOK’s upper management. Revisions and/or Website: www.driv-lok.com
corrective actions are implemented as necessary. Email: [email protected]
QS9000/ISO9002
Dimensions, availability, and data contained herein are
CERTIFIED subject to change without notice.

®
“Holding The Future Together” DRIV-LOK, Inc.
4 21
The DRIV-LOK
Grooved Pins “difference” Ordering Information (cont.)
SPC assures high quality
APPLICATION STANDARD PIN ORDERING INFORMATION
Grooved pins are non-threaded press fit fasteners. A PRESS Many groove types available Prompt delivery When ordering, please specify using the following format to expedite processing:
FIT fastener is a fastener which is PRESSED into an
appropriate size hole which will provide the proper Several material options
STANDARD SHEAR-PROOF™ PINS: STANDARD ROUND HEAD GROOVED STUDS:
interference FIT to lock the fastener in place. Grooved pins Wide range of diameters and lengths Nominal Diameter x Length, Shear-Proof Pin Stud Size x Shank Length, Low Carbon, Zinc Plated,
differ from many conventional press fit fasteners, such as Example: Standard, 1/4 x 1, Shear-Proof Pin Round Head Grooved Stud
dowel pins, in that the holes into which the grooved pins are Standard zinc finish Example: Standard #6 x 1/2 , Low Carbon, Zinc Plated,
inserted do not have to be reamed prior to insertion. This STANDARD LOK-DOWELS™: Round Head Grooved Stud
Other finishes available
gives the grooved pin an important economic advantage over Nominal Diameter x Length, Lok-Dowel
other types of press fit fasteners. Optional end configurations
STANDARD ROUND HEAD BARBED STUDS:
Example: Standard, 1/4 x 1, Lok-Dowel Stud Size x Shank Length, Low Carbon, Zinc Plated,
Grooved pins are commonly used as locking devices, pivots, Round Head Barbed Stud
bearing faces, or locating elements. They are used where STANDARD TYPES (cont.) Example: Standard #6 x 1/2 , Low Carbon, Zinc Plated,
there is not a high degree of end load. Basically, grooved vary depending upon diameter and length of the pin. These Round Head Barbed Stud
pins are shear-resistant type fasteners. For high shear standard types are shown below with examples of typical
applications, see High Alloy SHEAR-PROOF™ Pins on STANDARD SQUARE KEYS:
applications. Square Dimension x Length, Low Carbon, Square Key
page 7.
Example: Standard 1/4 x 1/4, Low Carbon, Square Key
DESCRIPTION Type Type Type

The groove of a grooved pin is formed by a swaging

operation in which three tools penetrate the nominal
A C E STANDARD GROOVED PINS:
*Please use the following format to expedite processing:
diameter of the metal at 120° intervals. This penetration
displaces a controlled amount of metal to each side of the The Type A Pin has three full- The Type C Pin has three parallel Type E has three parallel half-
EXAMPLE: groove-pin Type A 1/8”x1 1/4” steel zinc
length tapered grooves. This grooves extending one-quarter its length grooves located equidistant
grooving tool, forming a raised portion along the side of popular type is used in overall length. It is ideally suited from each end. Widely used as T
GP A 125 1250
applications requiring excellent for linkage or pivot applications, handle on valves and tools. Also
each groove. locking effect and ease of especially where a relatively short used as a cross pin, cotter pin,
assembly. It is widely used in locking section and longer free pivot pin, etc., where center

The crest of these raised portions forms the expanded place of taper pins, rivets, set
screws and keys. Typical
length are required. Widely used in
certain types of hinge applications.
locking is required.
Finish
diameter or “Dx” dimension which is shown in Figure 1. The applications include keying
sprockets, gears, collars, knobs,
The long lead permits easy
insertion.
Material
See pages 5, 6
Dx is a few thousandths larger than the nominal diameter handles, levers and wheels to
shafts.
Pin Length (L)
& 20 for standard pin
“D” of the pin. The amount of expansion varies with the Pin Nominal Diameter (D) types, diameters,
diameter of the pin, the material being grooved, and the style Pin Type lengths, material & finish.
of groove. Control Valve Linkage Pin
Locking Collar Hinge Assembly
STANDARD SPRING PINS:
FUNCTION to Shaft

Please use the following format to expedite processing:

When a grooved pin is used, the hole into which the pin is to
be inserted is drilled a few thousandths larger than the FIRST DIGIT indicates material: SECOND DIGIT indicates finish:
nominal diameter of the pin. The hole must never be smaller
Linkage or
Hinge Pin T Handle
EXAMPLE: S = Steel, high carbon (1070-1095)
SS = Stainless Steel (420)
P = Plain (Light Oil)
Lever and for Valve
PH = Phosphate
than the nominal diameter of the pin. (See Grooved Pin Shaft Assembly Z = Zinc

Drilling Procedures and Hole Tolerances on page 6.)

Type Type Type

When the expanded portion of the pin is compressed by

insertion into the hole, radial holding forces are generated as G H U
shown in Figure 2. These radial forces lock the pin securely
FIRST DASH NUMBERS indicates nominal SECOND DASH NUMBERS indicate length
into the drilled hole. diameter in thousandths of an inch. in thousandths of an inch.
Type G has three parallel half- Type H grooved pin has three Type U has three parallel grooves
length grooves including pilot. It parallel grooves for half the extending the full length of the
is a very versatile pin, suitable length of the pin. This type of pin pin. A short pilot at each end
for use in both blind and through may be used as a pivot, stop or permits hopper or automatic
holes as a spring anchor pin.
The annular groove opposite the
hinge pin. When pressed in place,
the grooved portion locks in one
feeding. Identical ends speed
manual insertion as operator need
SPECIAL ORDER INFORMATION
locking end is used to anchor
the end loop of a tension spring.
part while the ungrooved section
remains free to serve as the
not examine pin to determine
proper end to start. Full length
Please specify the following information when ordering:
If snap or retainer rings are to locator, hinge, etc. parallel grooves provide maximum
be used, special section annular locking effect. Typical applications
grooves can be machined to
order.
include keying gears, collars, SPECIAL PINS: SPECIAL STUDS:
Figure 1 Figure 2 Roller
knobs, handles, etc., to shafts.
1. Nominal Diameter 1. Stud Size or Nominal Shank Diameter
Pins
Expanded Diameter Expanded Diameter
STANDARD TYPES 2. Overall Pin Length 2. Shank Length
Standard grooved pins are manufactured to ASME 3. Groove Type (A, C, E, G, H, Special) 3. Head Type
B18.8.2. DRIV-LOK manufactures six standard types of
Spring Anchor Pin
Used in Through Hole
Attaching Knob to Shaft Groove Configuration 4. End Configuration
grooved pins: Type A, Type C, Type E, Type G, Type H, and Stop Pinning “V” Pulley to Shaft 4. End Configuration 5. Material
Pins
5. Material 6. Heat Treatment
Type U. Standard grooved pins are manufactured from 6. Heat Treatment 7. Finish
unhardened, low carbon steel with plain finish or com- 7. Finish 8. Quantity
Spring Anchor in
mercial zinc plate. Groove and end confirgutations may Blind Hole 8. Quantity
®
“Holding The Future Together” DRIV-LOK, Inc.
20 5
Ordering Information Grooved Pins (cont.)
STANDARD AND SPECIAL OPTIONS KEY: A — Available on special orders
The table below indicates various characteristics which are E — Engineering evaluation required STANDARD GROOVED PIN DIMENSIONS
standard or available as options. NA — Not Available Nominal Diameters
S — Standard Dimension 1
/16 3
/32 1
/8 5
/32 3
/16 7
/32 1
/4 5
/16 3
/8 7
/16 1
/2
If you do not see the option you desire, call DRIV-LOK’s
S/A — Standard or Available depending upon diameter Nominal Diameter
Max. .0625 .0938 .1250 .1563 .1875 .2188 .2500 .3125 .3750 .4375 .5000
Sales Department for assistance. Min. .0610 .0923 .1230 .1543 .1855 .2168 .2480 .3105 .3730 .4355 .4980
length, or material (inquire for specific details). Crown Height “E” .0065 .0091 .0130 .0170 .0180 .0220 .0260 .0340 .0390 .0470 .0520
Options Fastener Type Crown Radius “R” ±.010 5
/64 1
/8 5
/32 3
/16 1
/4 9
/32 5
/16 3
/8 15
/32 17
/32 5
/8
Pilot Length “P” (Ref.) 1
/32 1
/32 1
/32 1
/16 1
/16 1
/16 1
/16 3
/32 3
/32 3
/32 3
/32
SHEAR– Chamfer Length “C” min. .005 .005 .005 .005 .016 .016 .016 .031 .031 .031 .031
Grooved Grooved PROOF Lok- Vent Knurled Spring BARB-LOK BARB-LOK Square Rectangular Chamfer Angle “A” ±5° 35° 35° 35° 35° 35° 35° 35° 35° 35° 35° 35°
Dimensions* Pins Studs Pins Dowels Dowels Pins Pins Studs Pins Keys Keys Neck Radius “M” (Ref.) — 1
/64 1
/32 1
/32 1
/32 3
/64 3
/64 1
/16 1
/16 3
/32 3
/32
Nominal Diameter/Width S S S S A A S S A S A Neck Width “G” ±.005 — .033 .064 .064 .064 .096 .096 .127 .127 .190 .190
Expanded Diameter S S S S NA A S S A A A Neck Diameter “K” ±.005 — .062 .083 .104 .125 .146 .167 .209 .250 .293 .312
Pin/Shank Length S S S S A A S S A S A Shoulder Width “S” +.010/-.000 — 1
/32 1
/32 3
/64 3
/64 1
/16 1
/16 3
/32 1
/8 1
/8 1
/8
Groove Length S S S S A NA NA NA NA A A
1
/4 1
/4 1
/4 3
/8 3
/8 1
/2 1
/2 5
/8 3
/4 7
/8 1
Groove Location S S S S A NA NA NA NA A A Lengths* “L” ±.010 to to to to to to to to to to to
Knurl Length NA NA NA NA NA A NA NA NA NA NA 1 11/4 11/2 2 2 21/4 23/4 23/4 31/2 31/2 31/2
Knurl Location NA NA NA NA NA A NA NA NA NA NA * Length increments are by 1/8 inch up to 1 inch, and by 1/4 inch over 1 inch.
Barb Location NA NA NA NA NA NA S A NA NA Standard availability may vary depending upon groove type. The length of
Characteristics chamfered pins is measured overall from end to end. The overall length of
Groove Type crowned pins is measured at L + 2E. End configuration may vary depending
A S NA S A NA NA NA NA NA NA NA upon pin length and groove type. All dimensions apply prior to plating.
A3 A NA A A NA NA NA NA NA NA NA
B A NA A A NA NA NA NA NA NA NA
C S NA A A NA NA NA NA NA NA NA
D A NA A A NA NA NA NA NA NA NA
E S NA A A NA NA NA NA NA NA NA STANDARD EXPANDED DIAMETERS (Dx)
G S NA A A NA NA NA NA NA NA NA
Nominal Diameter
H S NA A A NA NA NA NA NA NA NA
U S NA A A NA NA NA NA NA NA NA 1
/16 3
/32 /8
1 5
/32 /16
3
/32
7 1
/4 /16
5
/8
3 7
/16 /2
1

Other Special E E E S NA NA NA NA NA A A
Groove Configuration Expanded Diameter
Diamond S/A A A A NA NA NA NA NA E E
Length
Oval S/A NA A A NA NA NA NA NA S A ±.0015 ±.002 ±.0025 ±.003
Square S/A S A S NA NA NA NA NA E E
Tapered S/A A S A NA NA NA NA NA E E /8
1
.068 .101 .134 .166 .198 .230 .263 .329
3
/16 .068 .101 .134 .166 .198 .230 .263 .329
Material 1
/4 .068 .101 .134 .166 .198 .230 .263 .329
1000 Series Steel A S NA A A A S S A A A 5
/16 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
Low Carbon S NA NA S A A NA NA A A E 3
/8 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
12L14 A NA NA A A A NA NA A S E 7
/16 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
4140/6150 A NA S A A A NA NA NA A E
1
/2 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
9
/16 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
300 Series Stainless A A NA A A A A NA NA E E 5
/8 .068 .101 .134 .166 .198 .230 .263 .329 .394 .459 .525
400 Series Stainless A A NA A A A S NA NA E E 3
/4 .067 .100 .134 .166 .198 .230 .263 .329 .394 .459 .525
Aluminum A A NA A E A NA A A A E 7
/8 .067 .100 .133 .165 .198 .230 .263 .329 .394 .459 .525
Brass E E NA E E E NA E E NA NA 1 .067 .100 .133 .165 .198 .230 .263 .329 .394 .459 .525
Bronze E E NA E E E NA E E NA NA 11/4 .100 .132 .164 .197 .230 .263 .329 .394 .459 .525
Beryllium Copper NA NA NA NA NA NA A NA NA NA NA 11/2 .132 .164 .197 .229 .262 .329 .394 .459 .525
13/4 .163 .197 .229 .262 .328 .393 .459 .525
End Configurations 2 .163 .196 .229 .262 .328 .393 .458 .525
Chamfered S/A S S S A A S S A S NA 21/4 .229 .262 .328 .393 .458 .524
Crowned S/A E A A A A NA E A NA NA 21/2 .261 .327 .393 .458 .524
Radiused A E A A A A NA E A E E 23/4 .261 .327 .393 .458 .524
Square Cut S/A A A A A A NA A A S A 3 .392 .457 .523
31/4 .392 .457 .523
Spherical E E E E E E NA E E NA NA 31/2 .391 .456 .522
Combination E NA E E E E NA NA E E NA
Exp. Diam.
Finishes Nom. (Dx)
Zinc S S A A E A S S A A A Diam.
(D)
reduced
by
CHECKING EXPANDED DIAMETERS
Phosphate A A A A E A A A A A A
Nickel A A A A E A A A A A A 1
/16 .002 As shown, expanded diameters cannot be accurately
Black Oxide A A A A E A A A A A A
3
/32 .002 measured using a micrometer. For accurate measurement of
Plain A A A A A A A A A A A
1
/8 .002
Light Oil A A S S A A S A A S A
5
/32 .002
TOLERANCES:
expanded diameters, a ring gage must be used.
3
/16 .003
Wax A A A A E A A A A A A 7
/32 .003 On Nominal Diameter “D”:
Passivated (SS Only) A A NA A E A S A NA A A 1
/4 .003 +.000/-.0015 up to 7/64" diameter
Other E E E E E E E E E E E
5
/16 .004 +.000/-.002 7/64" diameters and over
Head Type
3
/8 .005 On overall Length “L”:
7
/16 .006 ±.010 for all diameters
Round NA S NA NA NA NA NA S NA NA NA 1
/2 .006 º For stainless steels and other special materials, the expanded
Flat NA A NA NA NA NA NA A NA NA NA diameters shown in above table are reduced by amounts shown at
“T” NA A NA NA NA NA NA A NA NA NA left.
Special NA E NA NA NA NA NA E NA NA NA Note: Intermediate pin lengths, pin diameters up to 3/4", groove "Expanded Diameter"
lengths, and special groove positions are ordered as specials. See
Heat Treatment pages 20 and 21 for ordering information. "Nominal Diameter"
Unhardened S S NA A A A A S A S A
Through Hardened A A S A A A S NA NA A A
Case Hardened A A NA S A A NA E NA A A
*See table of pin desired for specific standard dimensions available. Not all standard items are stocked. Call DRIV-LOK’s Sales Department for availability.
® (Grooved Pins continued on page 6)
“Holding The Future Together” DRIV-LOK, Inc.
6 19
Grooved Pins (cont.) Technical Data
STANDARD SIZES FOR TYPES A, C, E, H & U STANDARD SIZES FOR TYPE G Grooved Pin Diameter / Shaft Size / Torque Relationships
(Formerly F & G) This table is a guide in selecting the proper size DRIV-LOK Grooved Pin to use for fastening machine members to shafts of
Diameters given sizes and for specific load requirements. Torque and horsepower ratings are based on pins made of cold finished, low
Lengths 1
/16 3
/32 1
/8 /32
5 3
/16 /32
7 1
/4 5
/16 3
/8 7
/16 1
/2 Diameters carbon steel and a safety factor of 8 is assumed.
1
/4 ■ ■ ■ Lengths 1
/16 /32
3
/8
1
/32
5
/16
3
/32
7 1
/4 /16
5
/8
3
/16
7
/2
1

RECOMMENDED PIN DIAMETER FOR VARIOUS SHAFT SIZES

3
/8 ■ ■ ■ ■ ■ 3
/8 ■ ■ ■ ■ ■ AND TORQUE TRANSMITTED BY PIN IN DOUBLE SHEAR
1
/2 ■ ■ ■ ■ ■ ■ ■ 1
/2 ■ ■ ■ ■ ■ ■ ■ Shaft Pin Torque H.P. at Shaft Pin Torque H.P. at
Size Diameter Inch Lbs. 100 R.P.M. Size Diameter Inch Lbs. 100 R.P.M.
5
/8 ■ ■ ■ ■ ■ ■ ■ ■ 5
/8 ■ ■ ■ ■ ■ ■ ■ ■ 3
/16 1
/16 4.8 .007 7
/8 1
/4 322 .510
3
/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ 3
/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ 7
/32 5
/64 8.5 .013 15
/16 5
/16 449 .712
7
/8 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 7
/8 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 1
/4 3
/32 13.9 .022 1 5
/16 479 .759
1 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
5
/16 7
/64 23.8 .038 11/16 5
/16 509 .807
3
/8 1
/8 37.5 .060 11/8 3
/8 773 1.23
11/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 11/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 7
/16 5
/32 62.9 .100 13/16 3
/8 816 1.30
11/2 ■ ■ ■ ■ ■ ■ ■ ■ ■ 11/2 ■ ■ ■ ■ ■ ■ ■ ■ ■ 1
/2 5
/32 71.9 .114 11/4 3
/8 859 1.36
13/4 ■ ■ ■ ■ ■ ■ ■ ■ 13/4 ■ ■ ■ ■ ■ ■ ■ ■
9
/16 3
/16 116.4 .185 15/16 7
/16 1230 1.95
11
/16 7
/32 193.8 .307 13/8 7
/16 1289 2.05
2 ■ ■ ■ ■ ■ ■ ■ ■ 2 ■ ■ ■ ■ ■ ■ ■ ■ 3
/4 1
/4 275.6 .437 17/16 7
/16 1348 2.14
21/4 ■ ■ ■ ■ ■ ■ 21/4 ■ ■ ■ ■ ■ ■ 13
/16 1
/4 298.6 .474 11/2 1
/2 1838 2.92
21/2 ■ ■ ■ ■ ■ 21/2 ■ ■ ■ ■ ■
23/4 ■ ■ ■ ■ ■ 23/4 ■ ■ ■ ■ ■
3 ■ ■ ■ 3 ■ ■ ■ Minimum Double Shear Values (lbs.) of DRIV-LOK Pins of Various Materials
31/4 ■ ■ ■ 31/4 ■ ■ ■ GROOVED PINS SLOTTED SPRING PINS
31/2 ■ ■ ■ 31/2 ■ ■ ■
Shear-Proof Corrosion 1074 Steel
GROOVED PIN DRILLING PROCEDURES AND HOLE TOLERANCES Pin
Diameter Low Carbon
Alloy Steel
(RC 40-48)
Resistant
Steel Brass
AND
420 SS
Insertion and holding forces vary with hole size and groove 1
/16 410 720 540 250 430
length. Recommended hole size tolerances are based on a groove 3
/32 890 1,600 1,240 560 1,150
Hole Tolerances
Pin Diameter
Decimal Recommended
ADD To
length to hole diameter ratio of approximately 5 to 1. A higher 1
/8 1,600 2,820 2,200 990 1,875
Equivalent Drill Size ratio than 5 to 1 may require adjustment in hole size. If the ratio 5
/32 2,300 4,520 3,310 1,540 2,750
Nominal Diameter
1
/16" .0625 1
/16" .002"
is 1 to 1 or less then the hole tolerance should be reduced 3
/16 3,310 6,440 4,760 2,200 4,150
approximately 60%. Smaller hole size variation should result in
7
/32 4,510 8,770 6,480 3,020 5,850
3
/32 .0938 3
/32 .003" 1
/4 5,880 11,500 8,460 3,950 7,050
1
/8 .1250 1
/8 .003"
more consistent insertion forces. These factors should be 5
/16 7,660 17,900 12,700 6,170 10,800
5
/32 .1563 5
/32 .003"
considered when designing press fit fasteners for your 3
/8 11,000 26,000 18,200 9,050 16,300
3
/16 .1875 3
/16 .004"
application. 7
/16 15,000 35,200 24,800 12,100 19,800
7
/32 .2188 7
/32 .004" Hole sizes should never be smaller than the nominal diameter of 1
/2 19,600 46,000 32,400 15,800 27,100
1
/4 .2500 1
/4 .004" the grooved pin. Minimum hole size equals nominal grooved pin
5
/16 .3125 5
/16 .005" diameter. Maximum hole size equals minimum hole size plus
3
/8 .3750 3
/8 .005" recommended hole tolerance from the chart. Notes:
7
/16 .4375 7
/16 .006"
Example: 1/8 diameter pin: Min. hole = .125
1
/2 .5000 1
/2 .006"
Max. hole = .125 + .003 =.128
A slight chamfer on the hole is recommended particularly with
holes in hardened steel, cast iron, and with hardened grooved
pins.

TYPICAL OPTIONAL GROOVE TYPES SPECIAL ORDERS AND OPTIONS

DRIV-LOK’s engineering department will work with
TYPE TYPE TYPE customers to provide technical assistance for special orders.
D B A3 Shown at left are a few of the groove types and configuration
options available. Special materials, diameters, lengths, and
finishes are also available as special orders. See ORDERING
Type D has three reverse taper Type B Pins have three tapered Type A3 Pins have three full-
INFORMATION on page 20 for options available.
grooves extending one-half the grooves extending one-half the length parallel grooves with a
length of the pin. Recommended length of the pin. This type is short pilot to insure easy starting.
for use in blind holes as a top pin, widely used as a hinge or pivot They are recommended for
roller pivot, dowel, or for certain pin. Driven or pressed into a applications requiring maximum
hinge or linkage applications.
Reverse taper grooves permit
straight drilled hole, the grooved
portion locks in one part, while
locking effect where severe
vibration and/or shock loading are
WEIGHTS & MEASURES
easy insertion in blind holes. the ungrooved portion will remain
free. Also excellent for dowel and
present. See page 17.
locating applications.
TECHNICAL DATA
See page 19.
OPTIONAL GROOVE CONFIGURATIONS
ORDERING INFORMATION
SQUARE OVAL DIAMOND TAPERED See pages 20 & 21.
®
“Holding The Future Together” DRIV-LOK, Inc.
18 7
Weights & Measures (cont.) High Alloy *SHEAR-PROOF ™ Pins SPC assures
high quality
Standard Type A–others available
APPLICATION
Wide range of diameters and lengths
Spring Pins DRIV-LOK SHEAR-PROOF™ pins replace standard low
carbon grooved pins and spring pins in high shear 6150 and 4140 material
WEIGHTS (lbs.) per 1000 Pieces
applications. See the Technical Section on page 19 for shear Through hardened to Rc 40-48
NOM. strength comparisons of SHEAR-PROOF™, low carbon,
DIA. 1
/16 5
/64 3
/32 1
/8 5
/32 3
/16 7
/32 1
/4 5
/16 3
/8 7
/16 1
/2 Optional end configurations
coiled spring pins and slotted spring pins. Notice the much
3
/16 0.12 0.18 Light oil finish standard
1
higher shear values provided by SHEAR-PROOF™ pins.
/4 0.16 0.25 0.36 Other finishes available
5
/16 0.20 0.31 0.45 DESCRIPTION
3
/8 0.24 0.37 0.54 0.91
Standard SHEAR-PROOF™
7
pins have the Type A groove TYPICAL APPLICATIONS
/16 0.28 0.43 0.63 1.06 1.56
1
configuration as shown. This
/2 0.32 0.49 0.73 1.21 1.78 2.72
9
groove configuration provides
/16 0.36 0.55 0.82 1.36 2.00 3.06 4.25 tapered expansion beginning at one end of the pin and
5
/8 0.40 0.61 0.91 1.52 2.23 3.40 4.72 5.58 expanding to the maximum at the opposite end of the pin.
11
/16 0.44 0.68 1.00 1.67 2.45 3.75 5.19 6.13 Insertion of the Type A pin is allowed in one direction only.
3
/4 0.48 0.74 1.09 1.82 2.67 4.09 5.66 6.69 10.38 15.27
13
SHEAR-PROOF™ pins are manufactured from 4140 or Material Handling Equipment – The Type E pin Heavy-Duty Gear and Shaft Assembly – Type A
/16 0.52 0.80 1.18 1.97 2.89 4.43 6.13 7.25 11.25 16.54 6150 alloy steel in the same manner as grooved pins and are provides positive locking with a half-length groove in the SHEAR-PROOF™ Pin as specified for this application to
center of the pin. Extreme shear is exerted in this give maximum locking power over the entire pin and
7
/8 0.56 0.86 1.27 2.12 3.12 4.77 6.60 7.81 12.11 17.81 heat treated by austempering to a Rockwell “C” 40-48 application, yet the SHEAR-PROOF™ Pin is used with gear hub area. The Type A Pin, with grooves the full
complete safety for both men and materials. Type E length of the pin, is the standard stock pin which meets
15
/16 0.60 0.92 1.36 2.27 3.34 5.11 7.08 8.37 12.98 19.08 hardness. Austempering provides a bainitic microstructure SHEAR-PROOF™ is a special pin. most application.
LENGTH

1 0.64 0.98 1.45 2.43 3.56 5.45 7.55 8.92 13.84 20.36 24.29 which is tougher than a martensitic microstructure produced
1 1/8 1.11 1.63 2.73 4.01 6.13 8.49 10.04 15.57 22.90 27.32 by standard oil quenches. SHEAR-PROOF™ pins are
1 1/4 1.23 1.81 3.03 4.45 6.81 9.44 11.15 17.30 25.45 30.36 41.47 furnished with a light oil finish for corrosion-resistance.
1 3/8 1.35 1.99 3.33 4.90 7.49 10.38 12.27 19.03 27.99 33.39 45.62 FUNCTION
1 1/2 1.47 2.18 3.64 5.34 8.17 11.32 13.38 20.76 30.53 36.43 49.77 SHEAR-PROOF™ pins lock in place in the same manner as
1 5/8 3.94 5.79 8.85 12.27 14.50 22.49 33.08 39.46 53.91 grooved pins. The materials and the strength or hardness Automatic Transmission in Automobiles – Special Universal Joints in Hand Tools – Special Type E
Type C SHEAR-PROOF™ was selected as a shaft in SHEAR-PROOF™ Pin with center grooves eliminates
1 3/4 4.24 6.23 9.53 13.21 15.62 24.22 35.62 42.50 58.06 level to which SHEAR-PROOF™ pins are heat treated this transmission servo to replace a cross drilled shaft costly staking and grinding operations and improves
with a cross pin for holding shaft in position. This product appearance. This pin is easily installed, fits flush
1 7/8 4.55 6.68 10.21 14.15 16.73 25.95 38.17 45.53 62.21 provide ideal shear resistance. eliminated a costly drilling operation and the cross pin. and permits plating before assembly.
2 4.85 7.12 10.89 15.10 17.85 27.68 40.71 48.57 66.36
2 1/4 8.01 12.26 16.98 20.08 31.14 45.80 54.64 74.65
2 1/2 8.90 13.62 18.87 22.31 34.60 50.89 60.71 82.95
STANDARD SIZES FOR
2 3/4 20.76 24.54 38.07 55.98 66.78 91.24 SHEAR-PROOF™ PINS (TYPE A)
3 22.64 26.77 41.53 61.07 72.86 99.53 Diameters
3 1/4 29.00 44.99 66.16 78.93 107.83 Lengths /32
3 1
/8 5
/32 3
/16 /4
1
/16
5 3
/8 7
/16 /2
1

Eye Bolt Hinge Pin – Type C pin, with quarter-length High Pressure Piston and Rod Assembly – Type B
3 1/2 31.23 48.45 71.25 85.00 116.12 /4
1
■ ■ grooves, provides maximum ease of assembly. There is Pin was used here because the halt-length grooves
no interference until three-fourths of the pin is in simplified the job of starting the pin into the hole. Ease
3 3/4 51.91 76.34 91.07 124.42 /8
3
■ ■ ■ ■ position. The high safety factor inherent in SHEAR- of assembly was matched with sufficient locking power
PROOF™ Pins makes them practical and efficient for even when subjected to continuous, strong reciprocating
4 55.37 81.42 97.14 132.71 /2
1
■ ■ ■ ■ ■ such constant shear applications. Type C SHEAR- forces. Type B SHEAR-PROOF™ is a special pin.
PROOF™ is a special pin.
/8
5
■ ■ ■ ■ ■ ■

Round Head Steel Studs /4

3
■ ■ ■ ■ ■ ■ ■
/8
7
■ ■ ■ ■ ■ ■ ■ ■ HARDNESS TESTING OF SOLID THROUGH-HARDENED PINS
WEIGHTS (lbs.) per 1000 Pieces
1 ■ ■ ■ ■ ■ ■ ■ ■ ■ 1. Grind two parallel flats each 2. Enter surfaced flat with Penetrator
C Brale 150 Kg for pins 3/16" in
STUD NUMBER #0 #2 #4 #6 #7 #8 #10 #12 #14 #16 11/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ .00015" deep on curved sides
of pins. diameter and above. Smaller pins
must be checked with 15 Kg load
1
/8 .23 .43 11/2 ■ ■ ■ ■ ■ ■ ■ ■ and N Penetrator.
13
/16 .29 .53 .92 13/4 ■ ■ ■ ■ ■ ■ ■ Note: Parts that are case hardened
LENGTH

must be mounted and checked

1
/4 .35 .64 1.07 1.64 2 ■ ■ ■ ■ ■ ■ ■ superficially with lighter loads.
5
/16 1.22 1.84 2.66 21/4 ■ ■ ■ ■ ■
3
/8 2.04 2.91 3.11 4.34 21/2 ■ ■ ■ ■ ■
1
/2 3.43 3.68 5.06 7.44 9.83 11.74 23/4 ■ ■ ■ ■ ■
All weight figures shown in these tables are approximate and should not be used in verifying quantities. 3 ■ ■ ■ SPECIAL ORDERS AND OPTIONS
Variations within dimensional tolerances account for slight variations in weights. ■ ■ ■
31/4 DRIV-LOK’s engineering department will work with
31/2 ■ ■ ■ customers to provide technical assistance for special orders.
Tolerances: SHEAR-PROOF™ pins with special materials, diameters,
Length: ±.010 lengths, groove types, end configurations, and finishes are
Nominal Diameter: +.000/-.0015 up to 7/64" diameter
+.000/-.002 7/64" diameter and over available by request as special orders. See ORDERING
Expanded Diameter: See table on page 5. INFORMATION on page 20 for options available for
*NOTE: “"SHEAR-PROOF” is a registered trademark of DRIV-LOK, Inc. The name “SHEAR-PROOF” refers special SHEAR-PROOF™ pins.
only to a product manufactured from alloy steel and heat treated to obtain a higher shear resistance than
standard low carbon grooved pins-type A. The name “SHEAR-PROOF” does not imply the pins will not shear.
“SHEAR-PROOF”pins will meet the performance (minimum shear) detailed on Page 18 of this catalog when
ORDERING INFORMATION
tested in a properly designed test fixture. See pages 20 & 21
®
“Holding The Future Together” DRIV-LOK, Inc.
8 Case hardened SPC assures high quality 17
Hardened Lok-Dowels™ .0005 total tolerance
Weights & Measures
APPLICATION Diameter/length options Low carbon steel
DRIV-LOK Lok-Dowels™ provide a simplified method of Ground and polished finish
establishing and maintaining precise alignment between
Grooved, Shear-Proof, Knurled, Barbed and Plain Pins, Lok-Dowels, Vent Dowels and Plain Dowels
component parts. WEIGHTS (lbs.) per 1000 Pieces (Steel)
Groove type and end configuration options
DESCRIPTION DIAMETER 1
/16 5
/64 3
/32 7
/64 1
/8 5
/32 3
/16 7
/32 1
/4 5
/16 3
/8 7
/16 1
/2
Standard Lok-Dowels™ LOK-DOWEL™ DIMENSIONS 1
/4 .22 .34 .49 .67 .87
are made from cold 3
/8 .33 .51 .73 1.00 1.30 2.04 2.94
finished low carbon steel Nominal Diameters 1
/8 3
/16 1
/4 /16
5 3
/8 1
/2 1
/2 .43 .68 .98 1.33 1.74 2.72 3.91 5.33 6.96
and have a special groove configuration as shown. They are Decimal .1245 .1870 .2495 .3120 .3745 .4995 5
/8 .54 .85 1.22 1.66 2.17 3.40 4.89 6.66 8.70 13.59
centerless ground, polished, and case hardened to provide Specification .1250 .1875 .2500 .3125 .3750 .5000 3
/4 .65 1.02 1.47 2.00 2.61 4.08 5.87 7.99 10.44 16.31 23.48
good wear resistance. Expanded .130 .194 .257 .321 .384 .511 7
/8 .76 1.19 1.71 2.33 3.04 4.76 6.85 9.32 12.18 19.03 27.40 37.29
Diameter .133 .197 .260 .324 .387 .514
FUNCTION 1 .87 1.36 1.96 2.66 3.48 5.44 7.83 10.65 13.92 21.74 31.31 42.62 55.67
Length ±.010 in.
Lok-Dowels™ are pressed or driven into a drilled and reamed 1 1/4 2.45 3.33 4.35 6.80 9.78 13.32 17.40 27.18 39.14 53.27 69.58
/8
3
■
hole. The grooved portion of the Lok-Dowel remains in place 1 1/2 5.22 8.15 11.74 15.98 20.87 32.62 46.97 63.93 83.50

LENGTH
/2
1
■ ■ ■ ■
while the ungrooved end of the pin is easily removed from the 1 3/4 9.51 13.70 18.65 24.35 38.05 54.80 74.58 97.41
/8
5
■ ■ ■ ■
mating part. The expanded diameter allows a greater hole 2 10.87 15.66 21.31 27.83 43.49 62.62 85.24 111.33
/4
3
■ ■ ■ ■ ■
tolerance to be used with a Lok-Dowel™ than can be used 2 1/4 17.61 23.97 31.31 48.92 70.45 95.89 125.25
/8
7
■ ■ ■ ■ ■
with a regular dowel pin. 2 1/2 19.57 26.64 34.79 54.36 78.28 106.55 139.16
1 ■ ■ ■ ■ ■ ■
2 3/4 29.30 38.27 59.80 86.11 117.20 153.08
11/4 ■ ■ ■ ■ ■
INSTALLATION PROCEDURE 3 31.96 41.75 65.23 93.94 127.86 167.00
11/2 ■ ■ ■ ■
3 1/4 45.23 70.67 101.76 138.51 180.91
13/4 ■ ■ ■
3 1/2 76.10 109.59 149.17 194.83
2 ■ ■
3 3/4 117.42 159.82 208.74
4 125.25 170.47 222.66
SPECIAL ORDERS AND OPTIONS 4 1/4 Add 10% for Brass or Bronze 133.07 181.13 236.58

LOK DOWELS™ lock

DRIV-LOK’s engineering department will work with 4 1/2 191.78 250.49
Drill hole slightly
Ream full size
Drive or press LOK securely and parts customers to provide technical design assistance for special
undersize DOWELS™ into place separate easily
orders. Special materials, diameters, lengths, groove types, Square Keys Notes:
end configurations, and finishes are available by request as WEIGHTS (lbs.) per 1000 Pieces
ORDERING INFORMATION special orders. See ORDERING INFORMATION on page
See pages 20 & 21. 20 for options available for special Lok-Dowels™. SQUARE DIMENSION
1
/8 /16
3 1
/4 /16
5 3
/8 7
/16 1
/2
1
SPC assures high quality /2 2.21 4.98 8.86 13.84
Vent Dowels® .0005 total tolerance Optional end configurations
3
/4 3.32 7.48 13.29 20.76 29.90 40.70
1 4.43 9.97 17.72 27.69 39.87 54.26 70.88
Helical groove Microfinish 32 RMS 1 1/4 5.54 12.46 22.15 34.61 49.83 67.83 88.59
APPLICATION
Vent Dowels® are most commonly used in blind hole Rc 60-64 surface hardness 1 1/2 6.64 14.95 26.58 41.53 59.80 81.40 106.31
applications because they eliminate the need for costly 1 3/4 7.75 17.44 31.01 48.45 69.77 94.96 124.03

LENGTH
machining which would be necessary to prevent air locks. SPECIAL ORDERS 2 8.86 19.93 35.44 55.37 79.73 108.53 141.75
The Vent Dowel® is interchangeable with most standard All Vent Dowels® are special 2 1/4 22.43 39.87 62.29 89.70 122.09 159.47
machine dowels. orders and are manufactured 2 1/2 24.92 44.30 69.21 99.67 135.66 177.19
to customer specifications. Available Vent 2 3/4 48.73 76.14 109.63 149.23 194.91
DESCRIPTION Dowel® diameters range from 1/4" through 3/4" and lengths 3 53.16 83.06 119.60 162.79 212.63
The Vent Dowel® had three helical grooves on its diameter from 1/2" through 6". 3 1/2 139.54 189.92 248.06
as shown above. The diameter is ground to a total tolerance 4 139.54 189.92 248.06
DRIV-LOK’s engineering department will work with
of .0005 in. with a surface roughness of 32 RMS maximum. 4 1/2 318.94
customers to provide technical assistance for special orders.
Vent Dowels® may be made from a variety of steels.
Special materials, diameters, lengths, end configurations,
FUNCTION and finishes are available by request as special orders. See
The three helical grooves on a DRIV-LOK Vent Dowel® ORDERING INFORMATION on page 20 for options
function as vents to relieve air locks that may occur when available for special Vent Dowels®.
standard dowels are inserted into blind holes. The helical
grooves provide a width and depth sufficient to relieve the
ORDERING INFORMATION
See pages 20 & 21.
air lock without disturbing the .0005 in. total diameter
tolerance of the pin.

®
“Holding The Future Together” DRIV-LOK, Inc.
16 9
Grooved Machine Keys Positive holding action Knurled Pins SPC assures high quality

SPC assures high quality

APPLICATION APPLICATION Custom-made
Grooved machine keys are used in the same applications One or two grooved sides Knurled pins are often the best fastener for die casting and
3 knurl options
as standard parallel machine keys where reduced backlash plastic applications. Knurled pins also provide superior
and increased holding power is required. Machine keys Reduces backlash fastening in the assembly of components which have thin
Several material options
are pressed into keyways which are cut into a shaft and Various end configuration options cross sections. This is because of the many points of contact
hub assembly parallel to the axis of the shaft. Machine provided by the serrations on a knurled pin. Formed sheet
keys are most commonly used in this manner to lock shaft metal hinges and similar product are another excellent Various end configuration options
and hub assemblies together to transmit torque. application for knurled pins.
DRIV-LOK GROOVED MACHINE KEY DIMENSIONS
DESCRIPTION DESCRIPTION
Type 1 grooved machine keys have grooves on one Type 1
Knurled pins are similar to grooved pins because they have
surface where permanent assembly is not required. Type 2 serration around the nominal diameter of the pin. The
grooved machine keys have grooves on two opposite knurled pin differs from the grooved pin while there are CHOICE OF END CONFIGURATION
surfaces for permanent or semi-permanent assembly. The many serrations on a knurled pin. Also, knurled pins are
grooves impressed in the key displace metal which typically roll formed whereas grooved pins are swaged. A
expands the width to provide positive holding action. This knurled section may have either a straight knurl, a helical
eliminates costly drilling and tapping for set screws or knurl, or a diamond knurl configuration. Knurled pins are
* Width tolerances apply to standard low carbon steel only.
other additional processes which would be required to Chamfered ends shown. Square cut ends also available. available with nominal diameters from 3/32" through 1/2" and
hold the pin in place. lengths from 1/4" through 6".
Spherical End Annular Groove
Most square keys are available with 45º chamfers at both Type 2
FUNCTION
ends for easy insertion and elimination of damage to
The serrations on a knurled pin, when compressed by
keyways in shafts and hubs. Available widths for grooved
insertion into a hole, result in forces which hold the fastener
machine keys range from 1/8" through 1/2" and lengths from
in place. Radial forces are more evenly distributed around the
1" through 41/2". Special lengths of up to 8" available with
diameter of a hole for knurled pins than for grooved pins.
groove length appropriate to the application.
This is because a knurled pin has more points of contact with
FUNCTION a hole than a grooved pin. Chamfered End
Crowned End
The expanded width “Wx” of the key formed by the * Width tolerances apply to standard low carbon steel only.
grooves (Figure 1) provides interference between the key Nominal SPECIAL ORDERS
and the keyway which reduces backlash and holds the key Width (inches) 1
/8 3
/16 1
/4 5
/16 3
/8 7
/16 1
/2 All knurled pins are special orders and are made to customer
in place. When the widened surface engages a standard W
.123 .1855 .248 .3105 .373 .4355 .498 design specifications. DRIV-LOK’s engineering staff will
.125 .1875 .250 .3125 .375 .4375 .500 work with customers to provide technical assistance. Special
keyway, a moderate press fit results. The displaced
.128 .191 .253 .315 .378 .440 .503 materials, diameters, lengths, end configurations, and finishes
material is partially forced back into the groove, but the Wx
.132 .195 .257 .319 .382 .444 .507
inherent resiliency of the metal creates outward forces “F” are available by request as special orders. See ORDERING
Wl **
1
/8 1
/8 1
/8 1
/4 5
/16 5
/16
INFORMATION on page 20 for options available for
ORDERING INFORMATION
against the sides of the keyway (Figure 2). The expanded See pages 20 & 21.
width of Type 1 grooved machine keys retain the key in L 1" through 4 /2" at inch /2" increments
1 1
special knurled pins.
position in the keyway of either the shaft or mating part. **1/8" wide keys have one parallel groove centered on surface.
When Type 2 keys are used, the same retaining forces are
generated in both parts.
APPLICATIONS

Type 1 grooved key holds firm in Type 1 grooved key in shaft eliminates
keyway during shipment and prior to need for screws or time-consuming
putting motor in service. Key will not hand fitting normally needed for
Figure 1 Figure 2 work loose in service with possible loss retaining key in keyway.
of key and damage to keyway.

SPECIAL GROOVED MACHINE KEYS

All grooved machine keys are special orders and are made
to customer specifications. DRIV-LOK’s engineering staff
will work with customers to provide technical assistance.
Special materials, widths, lengths, grooves, end Type 2 grooved keys have grooves on
configurations, heat treatment and finishes are available two opposite surfaces to provide a
press fit in both shaft and gear or pulley Positive retention for a sliding pulley on
by request as special orders. for permanent or semi-permanent a shaft is assured by using a Type 1
assemblies. No need for set screws. grooved key.
Also eliminates backlash in gears.

®
“Holding The Future Together” DRIV-LOK, Inc.
10 15
Grooved Studs 10 standard sizes
Parallel Machine Keys SPC assures high quality

Unique production equipment Cost efficient

APPLICATION SPC assures high quality Optional heat treating

Grooved studs are commonly used for a variety of Standard round head APPLICATION
applications including fastening brackets, control arms, Machine keys are pressed into keyways which are cut into
knobs, handles, instruction panels, and nameplates. Special head types available a shaft and hub assembly parallel to the axis of the shaft. Various end configurations
DESCRIPTION Standard low carbon Machine keys are most commonly used in this manner to
Grooved studs have three parallel grooves spaced at 120° lock shaft and hub assemblies together to transmit torque. STANDARD SQUARE MACHINE KEYS
intervals around the diameter of the shank. Standard grooved Standard zinc finish
studs are manufactured from low carbon steel and are zinc
DESCRIPTION
Other finishes available The complete line of DRIV-LOK high quality parallel
plated for corrosion resistance. SPECIAL STUDS (CONT.) machine keys includes square and rectangular keys with
FUNCTION chamfered, square cut, or rounded ends. Most square keys
Grooved studs function in the
same manner as grooved pins. are available with 45º chamfers at both ends for easy
They provide the same positive Flat head special stud Flat head special grooved stud with insertion and elimination of damage to keyways in shafts * Standard machine keys are also available with square cut ends.
with one-third length groove at lead end. shoulder. Often hardened to provide and hubs.
holding features as grooved pins Groove length can be varied. wear surface in shoulder area.
plus additional end loading SQUARE MACHINE KEY STANDARDS
resistance provided by the head of
the stud. Width
Lengths 1
/8 3
/16 1
/4 5
/16 /8
3
/16
7 1
/2
STANDARD STUDS Round head reverse taper 1
/2 ■ ■ ■ ■
Flat head grooved stud.
Standard studs are manufactured to ASME B18.8.2 groove stud. 3
/4 ■ ■ ■ ■ ■ ■ ■
specifications. Standard stud sizes available are from #0 1 ■ ■ ■ ■ ■ ■ ■
through #16 and lengths from 1/8" through 1/2" as shown in the 11/4 ■ ■ ■ ■ ■ ■ ■
table below. 11/2 ■ ■ ■ ■ ■ ■ ■
13/4 ■ ■ ■ ■ ■ ■ ■
STANDARD GROOVED STUD SIZES Stud with conical head and Round head stud with parallel 2 ■ ■ ■ ■ ■ ■ ■
parallel grooves. grooves of special length. 21/4 ■ ■ ■ ■ ■ ■
Stud Number/Nominal Diameter
21/2 ■ ■ ■ ■ ■ ■
23/4 ■ ■ ■ ■ ■
#0 #2 #4 #6 #7 #8 #10 #12 #14 #16
.067 .086 .104 .120 .136 .144 .161 .196 .221 .250
FUNCTION 3
31/2
■ ■ ■
■
■
■
■
■
“T” head cotter used extensively
Lengths Expanded Diameter Countersunk head grooved stud. in chain industry in place of Machine keys are well suited to transmit torque because 4 ■ ■ ■
1
/8 .074 .096
cotter pins. of the large cross-sectional area which is utilized. The 41/2 ■ ■
/16
3
.074 .096 .115 torque is efficiently transmitted between the shaft and the
1
/4 .074 .095 .113 .132 hub through the machine key. SPECIAL MACHINE KEYS
Rectangular machine keys are available as special orders.
/16
5
.113 .130 .147 APPLICATIONS STANDARD MACHINE KEYS
3
/8 .130 .147 .155 .173 Keys may also be grooved for increased holding power.
Standard square machine keys are manufactured from low DRIV-LOK's engineering department will work with
1
/2 .144 .153 .171 .206 .234 .263
carbon steel and have either square cut or chamfered ends. customers to provide technical assistance for special
Tolerances: Shank Length: ±010,
Nominal Diameter: +.000/-.002, Standard square machine keys are available in widths orders. Special materials, diameters, lengths, end
Expanded Diameter: ±.002 from 1/8" through 1/2" and lengths from 1/2" through 41/2" as configurations, and finishes are available by request as
shown in the table.
STANDARD SIZES AND SPECIFICATIONS special orders. See ORDERING INFORMATION on page
Nominal Recom- Head Dia. Head Height 20 for options available for special keys.
“T” head cotter in chain. Linkage assembly. Spring anchor.
Stud Shank mended
Number Diameter Drill Size Max. Min. Max. Min.
0 .067 51 .130 .120 .050 .040
2 .086 44 .162 .146 .070 .059
4 .104 37 .211 .193 .086 .075 RECTANGULAR KEYS
6 .120 31 .260 .240 .103 .091
7 .136 29 .309 .287 .119 .107
8 .144 27 .309 .287 .119 .107 Fastening knobs, Attaching nameplates,
handles, etc. instruction panels.
10 .161 20 .359 .334 .136 .124
12 .196 9 .408 .382 .152 .140
14 .221 2 .457 .429 .169 .156
16 .250 1
/4" .472 .443 .174 .161
WEIGHTS & MEASURES
SPECIAL STUDS See page 17.
In addition to standard round head grooved studs, flat heads,
Widely used for Fastening spring assemblies
button heads, and T heads are also available a special orders. fastening brackets. or control arms. ORDERING INFORMATION
DRIV-LOK’s engineering staff will work with customers to See pages 20 & 21.
provide technical assistance. Special materials, diameters,
shank lengths, end configurations, and finishes are available ORDERING INFORMATION
by request as special orders. See ORDERING See pages 20 & 21.
INFORMATION on page 20 for options available.

®
“Holding The Future Together” DRIV-LOK, Inc.
14 A DRIV-LOK exclusive 11
Split Hollow Dowels BARB-LOK™ Pins & Studs
DRIV-LOK’s split hollow dowels are designed and A typical application of APPLICATION
manufactured to provide excellent retention forces and the split hollow dowel is The special designed barbs on DRIV-LOK BARB-LOK™
ease of assembly. They can also be auto-inserted. where two halves of an assembly SPC assures high quality
Pins and Studs provide positive fastening for plastics and
Split hollow dowels are ideal for use in conjunction with are located and bolted together (cylinder heads to a block, some metals. These barbed fasteners can replace conventional Standard zinc finish
bolts that pass through the center of the dowel after it has valve bodies to a housing, clam shell assemblies, etc.) screws, barbed nails, and other fasteners to gain permanent
holding power plus faster assembly. Superior fastening power
been installed. This offers a weight savings over FEATURES
Reduces assembly time Chamfered end
conventional locating dowels, which require separate Split Dowels are available in a variety of materials, heat
drilled and reamed holes. The expense and labor involved treat and finishes. A Split Dowel allows for a larger hole Specially contoured
in providing separate locating dowels and their holes in tolerance. Our application engineers will assist you in barbs impressed on
assemblies is eliminated. The bolt hole is counterbored on designing the right pin for your application. pins and studs
SPECIAL TYPE 2 BARB-LOK™ PIN
both halves of the assembly. The dowel is then installed provide maximum Standard BARB-LOK™ studs are available in stud sizes from
into one of the counterbores and used to locate the other DRIV-LOK’s design engineering staff will work with you #2 through #16 and lengths from 3/16" through 3/4" as shown in
gripping.
half of the assembly. “Split” hollow dowels offer and provide technical assistance to develop the right the table below.
additional cost savings over hollow dowels machined fastener for your application. DESCRIPTION
from tube or bar stock. The barbs are located at 120° intervals on the diameter of the
pin. the number of barbs along the length of the pin, customer
requirements, and the distance between the barbs. The crests
of the barbs constitute the expanded diameter which is a few *Expanded diameter

Seamless Hollow Dowels also thousandths larger than the nominal diameter. The expanded BARB-LOK™ STUD DIMENSIONS
available in quantities - per diameter of the barbed pin is measured on the second barb
Nom. Head
customer design. from the end of the pin and is measured with a ring gage. (See Stud Shank Head Dia. Height Available Lengths Expanded
Call Driv-Lok’s Customer page 5 for proper expanded diameter measurement No. Dia. Max. Min. Max. Min. /16"
3
/4" 5/16" 3/8" 1/2"
1
/4"
3
Dia.
Service Department for details. methods.) 2 .086 .162 .146 .070 .059 ■ ■ ■ .088/.095
4 .104 .211 .193 .086 .075 ■ ■ ■ .107/.115
BARB-LOK™ Pins and Studs are made from low carbon steel 6 .120 .260 .240 .103 .091 ■ ■ ■ .124/.134
or aluminum. Low carbon BARB-LOK™ Pins and Studs are 8 .144 .309 .287 .119 .107 ■ ■ ■ .149/.159
zinc plated for corrosion resistance. Other finishes are 10 .161 .359 .334 .136 .124 ■ ■ ■ .166/.177
available upon request. 12 196 .408 .382 .152 140 ■ ■ .202/.213
14 .221 .457 .429 .169 .156 ■ ■ .227/.239
Plain Pins and Dowels SPC assures high quality
FUNCTION 16 .250 .472 .443 .174 .161 ■ ■ .258/.270

Barbed pin holding power is affected by the pin diameter

relative to the hole diameter and material hardness. The
APPLICATION Heat treatment available recommended hole size for most soft plastic applications is SPECIAL ORDER BARB-LOK™ PINS AND STUDS
Plain pins and dowels are used in the same manner as .001 to .005 below the nominal pin diameter. Hole sizes for All Barb-LOK™ pins are special orders and are manufactured
Precision tolerances available
grooved pins when highly accurate location is required. hard plastic and aluminum applications should be greater than to customer specifications. Special BARB-LOK™ Studs can
Plain pins and dowels may be used as locking devices, Wide variety of material options
the nominal pin diameter. Specific hole sizes should be also be ordered to customer specifications. DRIV-LOK’s
pivots, bearing faces, or locating elements. Use of plain determined for each individual application. engineering staff will work with customers to provide
pins and dowels generally requires a drilled and reamed technical assistance. Special materials, diameters, lengths, end
hole. They are used where there is not a high degree of configurations, and finishes are available by request as special
Various end configuration options orders.
end load and are basically shear resistant type fasteners. Following are just a few “idea starter” suggestions for saving fastening time and
money, and improving products with DRIV-LOK barbed pins and barbed studs.
Ask for samples to test in your applications. SPECIAL TYPE 1 BARB-LOK™ PIN
DESCRIPTION
Plain pins are solid cylindrical pins which have a cold
drawn finish. Plain pins with diameters up to 1/8" have a FUNCTION 1. Two plastic parts are securely
fastened with a Type 2 barbed pin.
tolerance of +.000/-.001 in. and diameters 1/8" and over Plain and dowel pins are held in place by interference Positive holding is provided in both
created around the entire pin circumference when it is parts. *Expanded diameter
have a tolerance of +.000/-.002 in.
pressed into a hole. The insertion, holding, and radial
Dowels are solid cylindrical pins which have a centerless forces generated by these pins are very sensitive to hole SPECIAL TYPE 2 BARB-LOK™ PIN
ground finish with total precision tolerances. diameter variation and usually require the use of a reamed 2. DRIV-LOK barbed studs effectively
All plain pins and dowels are special order items. Various hole. secure handles and knobs, other
plastic parts. Reduce assembly time.
materials, diameters, lengths, end configurations, heat
treatment, and finishes are available. See ORDERING ORDERING INFORMATION *Expanded diameter
INFORMATION on page 20 for options available on See pages 20 & 21.
plain pins and dowels. 3. Type 1 barbed pins are particularly FERROL PINS & STUDS
useful where secure locking is
DRIV-LOK'S engineering department will work with required in one surface, and the Another option for plastic or ductile metals.
customers to provide technical assistance. unbarbed portion of the pin aligns
with a hole in a second surface. Call Driv-Lok for details.

®
“Holding The Future Together” DRIV-LOK, Inc.
12 13
Slotted & Coiled Spring Pins Style 1 also available
Other finishes available
SPC assures high quality
Wide range of standard sizes
Slotted & Coiled Spring Pins (cont.)
APPLICATION SPRING PIN STANDARD DIMENSIONS
Standard zinc or light oil finish Through hardened RECOMMENDED MINIMUM DOUBLE
Spring pins are very economical and universally used shear A C STOCK SHEAR STRENGTH
B HOLE SIZE
type fasteners. These rugged self-locking pins will meet Economical Max
THICK- POUNDS
Minimum Maximum NESS Carbon Steel and
thousands of demanding industrial applications. Spring pins Nominal Min. Max. Min. Max.
Reusable
1
/3 (D1+D2+D3) (Go Ring Gage) 420 Stainless Steel
are an excellent choice when a non-precision, hollow, self- 1
/16 (.062) .066 .069 .059 .007 .028 .015 .063 .065 430
locking fastener is acceptable. Common uses for spring 420 SS and 1070/1095 standard materials 5
/64 (.078) .083 .086 .075 .008 .032 .018 .079 .081 800
pins include: dowels, spacers, stop pins and hinge pins. 3
/32 (.094) .099 .103 .091 .008 .038 .022 .095 .097 1,150
1
/8 (.125) .131 .135 .122 .008 .044 .028 .125 .129 1,875
DESCRIPTION 5
/32 (.156) .162 .167 .151 .010 .048 .032 .157 .160 2,750
Tubular slotted spring pins are manufactured by progressive 3
/16 (.187) .194 .199 .182 .011 .055 .040 .188 .192 4,150
roll forming flat strips of high carbon steel or heat treatable STANDARD SPRING PINS (CONT.) 7
/32 (.219) .226 .232 .214 .011 .065 .048 .219 .224 5,850
420 stainless steel. After forming, the pins are deburred to Spring pins will meet thousands of demanding industrial 1
/4 (.250) .258 .264 .245 .012 .065 .048 .250 .256 7,050
remove sharp edges, then heat treated to a spring temper. applications. Shown below are just a few of the possible 5
/16 (.312) .321 .330 .306 .014 .080 .062 .313 .318 10,800
High carbon (1070-1095) steel spring pins are hardened to uses for these rugged, self-locking pins. Be sure to contact 3
/8 (.375) .385 .395 .368 .016 .095 .077 .375 .382 16,300
Rc 46-53 and 420 stainless steel spring pins are hardened DRIV-LOK, Inc. if you require engineering assistance for 7
/16 (.437) .448 .459 .430 .017 .095 .077 .438 .445 19,800
your application. 1
/2 (.500) .513 .524 .485 .025 .110 .094 .500 .510 27,100
to Rc 43-52.
Minimum hole sizes are rounded up to 3 decimal places.
FUNCTION
Spring Pin Length Tolerance Spring Pin Length Tolerance
Spring pins are manufactured to an oversize dimension so up to and including 1 in. ±.015 over 3 in. through 4 in. ±.035
that when the pin is inserted into a hole, radial forces are over 1 in. through 2 in. ±.020 over 4 in. ±.040
over 2 in. through 3 in. ±.030
generated against the hole wall holding the spring pin
securely in place. Dowel Used as To Prevent Shaft
Applications a Spacer Rotation Knob-to-Shaft CARBON STEEL AND OTHER
STANDARD SPRING PINS
Standard spring pins are manufactured to ASME B18.8.2.
Coiled Pins MATERIALS AVAILABLE

ASME B18.8.2-1995
Standard finishes for high carbon steel spring pins are
either light oil or zinc. Standard stainless steel spring pins
are passivated.
Hinge in Light
Gauge Metal Cotter Pin Stop Pin T Handle

SPRING PIN HARDNESS TESTING

1. Grind a flat surface 3. Place surfaced pin gap side
approximately .0015" deep down on face plate anvil of
on curved surface of the pin Rockwell Tester.
(opposite the gap) on pins
3
/16" diameter and above, and 4. Enter surfaced section HEAVY STANDARD LIGHT
SPRING PIN STANDARD SIZES .001" deep on pins below
3
/16" diameter.
opposite gap and use: a
Superficial Tester 15N with N
DUTY DUTY DUTY
Brale Penetrator for
2. Grind a flat surface diameters up to 1/8, a
Diameters approximately .004" deep
Lengths /16
1
/64
5
/32
3
/8
1
/32 3/16 7/32
5
/4
1 5
/16 /8
3
/16
7
/2
1
opposite and parallel to the
Penetrator C Brale 60 Kg for
1
/8 to 5/16, and a Penetrator C
TABLE 11 DIMENSIONS OF COILED TYPE SPRING PINS
first grinding–at the gap Brale 150 Kg for pins 5/16 and
3
/16 ■ ■ section.
1
/4 ■ ■ ■
over. A B C Double Shear Load, Min, lb
5
/16 ■ ■ ■ Standard Heavy Light
3
/8 ■ ■ ■ ■ Duty Duty Duty
7
/16 ■ ■ ■ ■ ■ SPECIAL SPRING PINS Nominal Pin Diameter Chamfer Recom-
■ ■ ■ ■ ■ ■
mended Material
1
/2 DRIV-LOK manufactures special spring pins to customer Size or
9
/16 ■ ■ ■ ■ ■ ■ ■ Hole Size
Basic Pin
5
/8 ■ ■ ■ ■ ■ ■ ■ ■ specifications. Special spring pins are defined as those that Standard Heavy Light
Diameter
11
/16 ■ ■ ■ ■ ■ ■ ■ ■ have lengths other than the listed standards or finishes other Duty Duty Duty Dia. Length
3
/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
[Note (1)] Carbon Carbon Carbon
13
/16 ■ ■ ■ ■ ■ ■ ■ ■ ■ than clean and oil or zinc. Physical characteristics are Max Min Max Min Max Min Steel Steel Steel
7
/8 ■ ■ ■ ■ ■ ■ ■ ■ ■ shown in the table on page 13. [Note [Note [Note [Note [Note [Note Max Ref Max Min
15
/16 ■ ■ ■ ■ ■ ■ ■ ■ ■ (2)] (3)] (2)] (3)] (2)] (3)]
1 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
11/8 ■ ■ ■ ■ ■ ■ ■ ■ 1/8 0.125 0.138 0.131 0.136 0.130 0.139 0.131 0.121 0.044 0.129 0.124 1,400 2,000 825
11/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 5/32 0.156 0.171 0.163 0.168 0.161 0.172 0.163 0.152 0.048 0.160 0.155 2,200 3,100 1,300
13/8 ■ ■ ■ ■ ■ ■ ■ ■ 3/16 0.188 0.205 0.196 0.202 0.194 0.207 0.196 0.182 0.055 0.192 0.185 3,150 4,500 1,900
11/2 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
15/8 ■ ■ ■ ■ ■ ■
13/4 ■ ■ ■ ■ ■ ■ ■ ■ ■ 7/32 0.121 0.238 0.228 0.235 0.226 0.240 0.228 0.214 0.065 0.224 0.217 4,200 5,900 2,600
17/8 ■ ■ ■ ■ ■ ■ 1/4 0.250 0.271 0.260 0.268 0.258 0.273 0.260 0.243 0.065 0.256 0.247 5,500 7,800 3,300
2 ■ ■ ■ ■ ■ ■ ■ ■ ■ 5/16 0.312 0.337 0.324 0.334 0.322 0.339 0.324 0.304 0.080 0.319 0.308 8,700 12,000 5,200
21/4 ■ ■ ■ ■ ■ ■ ■ ■
21/2 ■ ■ ■ ■ ■ ■ ■ ■
23/4 ■ ■ ■ ■ ■ ■
ORDERING INFORMATION NOTES:
(1) Where specifying nominal size in decimals, zeros preceding the decimal shall be omitted.
3 ■ ■ ■ ■ ■ ■ See pages 20 & 21. (2) Maximum diameter shall be checked by GO ring gage.
31/4 ■ ■ ■ ■ ■ (3) Minimum diameter shall be checked by NO GO ring gage.
31/2 ■ ■ ■ ■ ■

®
“Holding The Future Together” DRIV-LOK, Inc.