1.7 Materials For Bearings: 1.7.1 Steel
1.7 Materials For Bearings: 1.7.1 Steel
Eurocode 3 may be used for the design of all bearing components made from struc-
tural steel according to EN 10025 and EN 10113 and for all connections (bolts, welds
etc.). Quenched and tempered steels are used mostly for non-welded parts under high
pressure (parts with Hertz compression, bolts of leaf and link bearings). In contact
areas with Hertz compression layers of corrosion-resistant hard steel can be applied
by forging or by welding. In the case of hard-surface welding a tough intermediate
(puffer) layer must be welded between the steel and the hard-surface.
Stainless steel
Stainless steel according to EURONORM 88-2 or I S 0 683 can also be used for bear-
ings. For design one should use EC 3 , part 1-4. Concerning stainless steel for sliding
plates see 1.7.3.
If the surface of the rubber is fixed to a rigid body shear stresses develop between the
two surfaces under compression (fig. 1.7.2-2). Under compression we obtain a virtual
modulus of elasticity E, Lllmpr which depends not only on the shear modulus G but also
on the thickness of the part between two plates. For rectangular parts a good approxi-
mation for E, co,npr is given by
The maximum stresses under compression between two rigid bodies are
F
with o = -, F: compression force.
ab
For bending, the effective modulus of elasticity E, bcndlng is lower than E, i<,,,,pr because
we obtain a compression in two half waves under a constant rotation angle a.If both
halves develop a constant displacement, the virtual modulus of elasticity would be the
a 1
same as under compression, but with a + we obtain E, hendlng = el Lo,npr. Actually,
~
2 4
1.7 Materials for bearings 31
the maximum is not in the middle of one half but nearer the outer side; thus we
(3
a
finally obtain: a + < , El -
- -1 E l compr. This is described very well by the
2
following approximate formula:
for b 2 a
a= Mi? a'b
Under the rotation a we obtain a curvature p = with I = _____
12
~
der pressure the PTFE yields. To keep the PTFE in the desired shape it is necessary to
keep about half the thickness in a <<chamber>> with sharp edges. Over the sharp edges
we obtain a small bulge. It is also possible to glue PTFE to a steel surface. In this case
the PTFE is about 2.5 mm thick.
The friction coefficient increases with decreasing temperature and with decreasing
compression. The static friction coefficient (first movement) is higher than the dy-
namic coefficient. After movement has taken place the dynamic friction coefficient re-
mains at this value and returns to the static value after a few hours. This might depend
on the orientation of the large polymer molecules; during movement they are orientat-
ed into the direction of motion within a very thin surface layer. When the motion is
stopped, the orientation is lost within a few hours. Fig. 1.7.3-1 shows the design val-
ues of the friction coefficient pLdbetween PTFE and stainless steel, depending on the
compression force (EN 1337-2).
I
I I I I
I I I I
0.00 I I I I I I -
0.0 0.5 1.o 1.5 2.0 2.5 3.0 p [kNicm']
Fig. 1.7.3-I : Friction coejficient depending on the compressionforce
For slow movements caused by thermal actions we obtain long sliding movements but
at a low velocity. Quick movements caused by traffic loads have short sliding move-
ments but they occur at high velocity. Wearing is mostly caused by the second case.
For the stainless steel plate, austenitic steel X6CrNiMo17122 according to EU-
RONORM 88-2, surface n (IIIc), should be used. The stainless steel plate must cover
the PTFE plate completely in all situations. The thickness of the plate should be at
least of 1 .5 mm. The connection to the carrying plate of mild steel can be welded or
glued. For 2.5 mm thick plates the connection can be riveted or bolted.
b=
7
1
1
3F(I-v2) .
2E 1
-f-
1
1
= 1,109
73 E -*-
Cylindrical body on cylindrical body
34 1. Bearings
with
+ 1
~-~
1
Fig. I .8. I - I b: Arrangement of the radii
rl r2
F bearing reaction
1 length of the cylinder
r,, r2 radii of the bodies in contact
E Young's modulus Fig. 1.8.1-2: Stress distribution
V Poisson's ratio (v = 0.3 for steel)
max (3 maximum normal stress at the contact area
b half the width of the contact zone
For the usual rocker or roller bearings the max (3 beneath the vertical bearing reaction
greatly exceeds the material yield strength (fig. 1.8.1-2). However, at the contact zone
we have not only vertical but also horizontal compression stresses. According to the
von Mises criterion the comparison stress
I
Ov = d0i2 + O2 2
+ Oj3 - (3~(32 - - O3Oi and yielding begins when reaches
the material yield strength f,. In the present three-dimensional compression regime,
(3" will be less than (3, and yielding will not begin until o1= f,. On the other hand, the
maximum strain does not occur at the surface in the middle of the compression zone,
so that the hardness of the surface is not the only criterion for the assessment of Hertz
compression.
EN 1337-4 - roller bearings - gives for the design line load pd of a roller bearing
f 2
(cylindrical body on flat surface): pd 5 18. R . with
E d
maxo, =0.418.
R
we find
.
maxo, 1 0 . 4 1 8 . f i . f " = 1,77.fu=oRd
EN 1337-6 - rocker bearings - gives for the design load Fz,dof a point rocker bearing
(sphere against plane surface) Fz,d5 170. R 2 . f" .
Ed
we find
m a x o , 10.388..1/170.f, = 2,15f, =oRd.
For cylindrical rocker bearings the same formulae as for roller bearings are used.
1.8.2 Pin and pin plate for leaf and link bearings
A special problem of all leaf and link bearings concerns the design of the pin and the
pin plate. Eurocode 3, part 1- 1, gives simple but satisfactory design rules. The design
values of the shear force and the bending moment for the pin can be found using the
simple model of distributing the force of each pin plate uniformly over the pin.
a c h c , a
In the case of fig. 1.8.2-1 we obtain the shear force and the bending moment according
to fig. 1 3.2-2 and fig. 1.8.2-3.
36 1. Bearings
cw
Fig. 1.8.2-2: Shearforce
The bearing resistance of plate (thickness t and yield strength f,) and pin is:
F,,,, = 1.5.t . d . f y/YM,
f,, field strength of the pin
fUptensile strength of the pin
yMp= 1.25 according to EC 3- 1- 1
The bearing capacity of the pin plate at the hole is achieved under one of the following
conditions (EC 3- 1 - 1 gives two possibilities):
1.9 Installation of bearings 37
e >--FSd Y M p d d
' +
e, 2 FSd ' YMp +
= e 2 +-
-7 - 2t ' f y 3 2 t . f, 3 3
b) Depending on the geometry of the pin plate:
Generally, bearings should not be built directly on the construction beneath. To guar-
antee that the area below a bearing is fully sealed a layer of mortar or of a similar prod-
uct is used. So the height of the bridge at the abutments or piers can be adapted easily
and very exactly. It is useful to fix the bearing to the bridge so that there is no clear-
ance at the upper plate and to adjust the bridge by hydraulic jacks. In this situation the
38 1. Bearings
bearings should be adjusted exactly. Thus, the lower plate will get exactly the desired
inclination (horizontal or parallel to the gradient, see fig. 1.9-1) and all moveable bear-
ings will have the desired pre-adjustment, which depends on the temperature of the
bridge and the expected shrinkage and creep. The installation of the bearings should
be done early in the morning when the bridge has a (nearly) constant temperature. The
designer has to provide a table with the pre-adjustment of every bearing depending on
the measured bridge temperature.
For good functioning, careful handling of the bearings during installation is very im-
portant. The bearings must be kept free of dirt, mortar, water and dust, especially from
all moving parts. Many bearings, such as pot bearings and spherical bearings, are pro-
tected against dust by rubber bulges, but others are not protected at all. These have to
be cleaned to remove mortar and sand after the installation.
The gap between the lower plate of the bearing and the substructure is normally 3 to 5
cm thick and must be completely filled with a mortar bedding. This can be done in dif-
ferent ways:
- by a fresh mortar bedding, chambered in the centre where the bearing is set. The
excess of mortar will come out on all sides and must be removed.
- by a special joint filling mortar which must be mixed in a pan type concrete mixer
with a precise quantity of water. This mortar is liquid at first and should be poured
in a formwork around the bearing only from one side, so that the air can escape on
the other side. The special mortar fills the gap without air bubbles, it sets and hard-
ens very quickly so that after one day the mortar bedding can be fully loaded and
the formwork removed. If the gap is less than 1 cm a two-component epoxy resin
should be used instead of mortar. Initially this resin is a lighter fluid than mortar,
thus completely filling even very small gaps.
- by boxing up earth-damp mortar in the gap with a wooden stick also from one side
to avoid air bubbles. This method will be difficult for the lower plates with a short
side larger than half a metre.
All mortars should be non-shrinking.
- -
I
-
\
i
_m_
/
reinforcement against splitting tension
To replace a bearing, the bridge has to be lifted by one or more hydraulic jacks. For hy-
draulic jacks, adequately stiffened areas to transmit the hydraulic jack forces to the
sub- and superstructure are required. Concrete parts must be reinforced against split-
ting tension, steel parts need stiffeners (fig. 1.11-2). Thus, the construction drawings
must show in which areas or at which points hydraulic jacks can be set, what are the
maximum lifting forces and up to which level the bridge may safely be lifted. This
40 1. Bearings
There are flat jacks with a height of 80 mm and a lifting force up to SO00 kN. But their
stroke is only 20 mm and there is no security device. This kind of jack should be ap-
plied for special cases only. New bridges should be constructed for normal hydraulic
jacks.
In all situations, during the replacement of a bearing the hydraulic jack should be se-
cured by a mechanical device such as an adjusting nut for the piston or lining plates to
avoid dropping in case of pipe rupture or rupture of the piston sealing which some-
times can occur (fig.l.11-3 and tig.l.11-2).
I !! I
pipe or
t--------
I I
L ----____ c=
Particular care is required when replacing bearings which transmit horizontal forces:
if the friction between the jack and the surface of sub- and superstructure is not suffi-
cient it is necessary to restrain the movement of the bridge by appropriate devices. If
the replacement is done under traffic, in most cases, and especially for railway
bridges, these devices have to transmit all horizontal forces due to a possible loss of
friction.
1.13 References
Books and special chapters about bearings for bridges:
Eggert H., J. Grote, W. Kauschke: Lager im Bauwesen. Verlag von Wilhelm
Ernst & Sohn, Berlin, Munchen, Dusseldorf 1974.
Lee D.J.: Bridge Bearings and Expansion Joints. Second edition by E & FN Spon,
London, Glasgow, New York, Tokyo, Melbourne, Madras 1994.
Eggert H., W. Kauschke: Lager im Bauwesen. 2. Auflage, Ernst & Sohn, Berlin 1995.
Rahlwes K., R. Maurer: Lagerung und Lager von Bauwerken in: Beton-Kalender
1995, Teil2, Ernst & Sohn, Berlin.
Papers:
Albrecht, R.: Zur Anwendung und Berechnung von Gummilagern. Der Deut-
sche Baumeister 1969, Heft 4, Seite 326, und Heft 6, Seite 563.
Andra, Beyer, Wintergerst: Versuche und Erfahrungen mit neuen Kipp- und
Gleitlagern. Der Bauingenieur 5 (1962).
Andra, W. und Leonhardt, F.: Neue Entwicklungen fur Lager von Bauwerken,
Gummi- und Gummitopflager. Die Bautechnik 39 (1969), Heft 2, Seite 37 bis
50.
Bayer, K.: Auflager und Fahrbahnubergange fur Hoch- und Bruckenbauten aus
Kunststoff. Verein Deutscher Ingenieure VDI im Bildungswerk BV 1956 (Vor-
tragsveroffentlichung).
Beyer, E. und Wintergerst, L.: Neue Briickenlager, neue Pfeilerform. Der Bau-
ingenieur 35 (1960), Heft 6, Seite 227 bis 230.
Eggert, H.: Briickenlager. Die Bautechnik 50 (1973), S. 143/144.
Bub, H.: Das neue Institut fur Bautechnik. Strasse und Autobahn, Band 20
(1 969), Seite 189.
Burkhardt, E.: Gepanzerte Betonwalzgelenke, Pendel- und Rollenlager. Die
Bautechnik 17 (1939), Seite 230.
Cardillo, R. und Kruse, D.: Paper (61/WA-335) ASME (1961).
Cichocki, F.: Bremsableitung bei Briicken. Der Bauingenieur 36 (1961), Seite
304 bis 305.
1.13 References 43
Nordlin, E., Stoker, S. and Trinble, R.: Laboratory and Field Performance of
Elastomeric Bridge Bearing Pads, Highway Research Board (1968).
[351 Pare u. Keiner: Elastomeric Bridge Bearings. Highway Research Board Bull
242, 1960.
[361 Payne u. Scott: Engineering Design with Rubber
[371 Rejcha, C.: Design of Elastomer Bearings. Journal of Prestressed Concrete
Institute Oct. 1964, Vol. 9, Nr. 5.
Resinger, F.: Langszwangungen - eine Ursache von Bruckenlagerschaden. Der
Bauingenieur 46 (1971), Seite 334.
Rieckmann, H.-P.: Einfluss der Lagerkonstruktion auf die Knicklange von
Pfeilern. Strasse Briicke Tunnel 1970, Seite 36 bis 42 und Seite 270 bis 272.
Sasse, H.-R. und Schorn, H.: Bewehrte Elastomerlager - Stand der Entwick-
lung. Plastik-Konstruktion 1971, Heft 5 , Seite 209 bis 227.
Schonhofer: Neugestaltungen auf dem Gebiet des Auflagerbaues und auf ver-
wandten Gebieten. Werner-Verlag, Dusseldorf 1952.
Sedyter: Uber die Wirkungsweise von Bleigelenken. Beton und Eisen 1926,
Seite 29.
[431 Shen, M. K.: Uber die Losung des Balkens mit unverschieblichen Auflagern.
Der Bauingenieur 39 (1964), Seite 100.
[441 Suess, K. und Grote, J.: Einige Versuche an Neoprenelagern. Der Bauingenieur
38 (1963), Heft 4, Seite 152 bis 157.
Thielker, E.: Elastomeric Bearing Pads and Their Application in Structures,
Paper 207 of Leap Conference (1964).
Thul, H.: Bruckenlager. Der Stahlbau 38 (1969), Seite 353.
Topaloff, B.: Gummilager fur Briicken - Berechnung und Anwendung. Der
Bauingenieur 39 (1964), Seite 50 bis 64.
Topaloff, B.: Gummilager fur Brucken. Beton- und Stahlbetonbau 54 (1959),
Heft 9.
[491 Uetz, H. und Breckel, H.: Reibungs- und Verschleissversuche mit Teflon.
Sonderheft der Staatl. Materialprufungsanstalt an der TH Stuttgart, 7.12.1964,
Seite 61/76.
Uetz, H. und Hakenjos, V.: Reibungsuntersuchungen mit Polytetrafluorathylen
bei hin- und hergehender Bewegung. Die Bautechnik 44 (1967), Heft 5, Seite
159 bis 166.
Uetz, H. und Hakenjos, V.: Gleitreibungs- und Gleitverschleissversuche an
Kunststoffen. Kunststoffe, 59. Jahrgang 1969, Heft 3, Seite 161 bis 168.
Weiprecht, M.: Auflagerung von Briicken. Elsners Taschenbuch fur den Bau-
technischen Eisenbahndienst, 1967, Seite 23 1 bis 277, Abschnitt E Brucken-
und Ingenieurhochbau.
[531 Zies, K.-W.: Stabilitat von Stutzen mit Rollenlagern. Beton- und Stahlbetonbau
65 ( 1 970), Seite 297.
AASHO-LRFD: American Association of State Highway Officials (1994).
Dupont de Nemours Co.: Design of Neoprene Bridge Bearing Pads, Wilming-
ton ( 1959).
CNR-UNI 10018-68 (Italian Standards for rubber bearings).
1.13 References 45
Pfohl, H.: Reaktionskraft am Festpunkt von Briicken aus Bremslast und Bewe-
gungswiderstanden der Lager. Bauingenieur 58 (1983), Seite 453 bis 457.
Eggert, H. und Hakenjos, V.: Die Wirkungsweise von Kalottenlagern. Der Bau-
ingenieur 49 (1974), Heft 3 , Seite 93/94.
Lehmann, Dieter: Beitrage zur Berechnung der Elastomerlager. Die Bautech-
nik I (1978), Seite 19 bis 22, I1 (1978), Seite 99 bis 102, I11 (1978), Seite 190
bis 198, IV (l979), Seite 163 bis 169.
Kordina, K. und Nolting, D.: Zur Auflagerung von Stahlbetonteilen mittels
unbewehrter Elastomerlager. Der Bauingenieur 56 (1981), Seite 41 bis 44.
Kordina, K. und Osterath, H.-H.: Zur Auflagerung von Stahlbetonteilen mittels
unbewehrter und bewehrter Elastomerlager. Der Bauingenieur 59 (1 984),
Seite 461 bis 466.
Kessler, E. und Schwerm, D.: Unebenheiten und Schiefwinkligkeiten der Auf-
lagerflachen fur Elastomerlager bei Stahlbetonfertigteilen. Fertigteilbau-
forum 13/83, Seite 1 bis 5 (Betonwerk + Fertigteil-Technik).
Kessler, E.: Die Anwendung unbewehrter Elastomerlager. Betonwerk + Fertig-
teil-Technik, Heft 6 (1987), Seite 419 bis 429.
Bundesminister fur Verkehr: Schlden an Brucken und anderen Ingenieurbau-
werken. Dokumentation 1982. Verkehrsblatt-Verlag, Dortmund.
Bundesminister fur Verkehr: Bericht uber Schaden an Bauwerken der Bundes-
verkehrswege. Januar 1984. Eigenverlag BMV.
Beyer, E. und Eisermann, G.: Nachstellbare Bruckenlager. Erfahrungen beim
Bauvorhaben Dusseldorf-Hauptbahnhof. Beton 5/1983.
Dickerhoff, K.J.: Bemessung von Bruckenlagern unter Gebrauchslast. Disser-
tation Universitat Karlsruhe 1985.
Petersen, Chr.: Zur Beanspruchung moderner Briickenlager. Festschrift J.
Scheer, Marz 1987.
Hehn, K.-H.: Priifeinrichtung zur Untersuchung von Lagern. VDI-Z 118
(1976), Seite 1 14 bis 118.
N.N., Sanierung der Kolnbreinsperre, Projektierung und Ausfuhrung. 1. Auf-
lage Mai 1991. Herausgeber: Osterreichische Donaukraftwerke AG.
Hakenjos, V. und Richter, K.: Dauergleitreibungsverhalten der Gleitpaarung
PTFE weiss/Austenitischer Stahl fur Lager im Briickenbau. Strasse, Briicke,
Tunnel 1 1 (1979, Seite 294 bis 297.
Imbimbo M. und Kelly J.M.: Influence of Material Stiffening on Stability of
Elastomeric Bearings at Large Displacements. Journal of Engineering Me-
chanics. Sept. 1998.
Zederbaum, J. (1966): The frame action of a bridge deck supported on elastic
bearings. Civil Engineering and Public Works Review 61(7 14), 67-72.
Leonhardt, F. und Andra, W. (1 960): Stutzprobleme der Hochstrassenbrucken.
Beton- und Stahlbetonbau, 55(6), 121-32.
Tanaka, R., Natsukawa, K. and Ohira, T. (1984): Thermal behaviour of multi-
span viaduct in frame. In International Association of Bridge and Structural
Engineering, 12th Congress, Vancouver, Canada, 3-7 September.
Building Research Establishment (1979) Estimation of thermal and moisture
movements and stresses; Part 2, Digest 228, Watford.
1.13 References 47
[ 1 151 Hakenjos, V.: Lager im Bauwesen mit Komponenten aus Kunststoff verdran-
gen hochbeanspruchbare stahlerne Rollenlager. 13th H.F. Mark-Symposium
on 19- 10-94 in Vienna.
[ 1 161 Marioni, A.: Apparecchi di appoggio per ponti e strutture. ITEC, Milano 1983
[ 1 171 Campbell, T. I. and Kong, W. L.: TFE Sliding Surfaces In Bridge Bearings. Re-
port ME-87-06, Ontario Ministry of Transportation and Communications,
Downsview, Ontario, 1987.
[ I 181 Crozier, W. F., Stoker, J. R., Martin, V. C. and Nordlin, E. F.: A Laboratory
Evaluation of Full-Size Elastomeric Bridge Bearing Pads. Research Report CA
DOT, TL-6574- 1-74-26, Highway Research Report, June 1979.
[ 1 191 Gent, A. N.: Elastic Stability of Rubber Compression Springs. ASME, Journal
of Mech. Engr. Science, Vol. 6, No. 4, 1964.
[I201 Jacobsen, F. K. and Taylor R. K.: TFE Expansion Bearings for Highway
Bridges. Report No. RDR-3 1, Illinois DOT, June 1971.
[ 1211 McEwen, E. E. and Spencer, G. D.: Finite Element Analysis and Experimental
Results Concerning Distribution of Stress Under Pot Bearings. Proceedings of
1 st World Congress on Bearings and Sealants, ACI Publication SP-70, Niagara
Falls, 198 1 .
[ 1221 Nordlin, E. F., Boss, J. F. and Trimble, R. R.: Tetrafluorethylene (TFE) as a
Bridge Bearing Material. Research Report, M & R 64642-2, California DOT,
Sacramento, CA, June 1970.
11231 Roark. R. J. and Young, W. C.: Formulas for Stress and Strain. 5th Ed.,
McGraw Hill, New York, 1976.
11241 Roeder, C. W., Stanton, J. F. and Taylor, A. W.: Performance of Elastomeric
Bearings. NCHRP Report 298, TRB, National Research Council, Washington,
D. C., October 1987.
[ 1251 Roeder, C. W. and Stanton, J. F.: State of the Art Elastomeric Bridge Bearing
Design. ACI Journal, 1991.
[ 1261 Roeder, C. W., Stanton, J. F. and Feller, T.: Low Temperature Performance of
Elastomers. ASCE, Journal of Cold Regions, Vol. 4, No. 3, September 1990,
pp 113-132.
[ 1271 Roeder, C. W. and Stanton, J. F.: Failure Modes of Elastomeric Bearings and
lnfluence of Manufacturing Methods. Proceedings of 2nd World Congress on
Bearings and Sealants, ACl Publication SP-94, Vol. 1, San Antonio, Texas,
1986.
11281 Roeder, C. W., Stanton, J. F. and Taylor, A. W.: Fatigue of Steel-Reinforced
Elastomeric Bearings. ASCE, Journal of Structural Division, Vol. 116, No. 2,
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[ 1291 Roeder, C. W., and Stanton, J. F.: Elastomeric Bearings: A State of the Art.
ASCE, Journal of the Structural Division, No. 12, Vol. 109, December 1983.
[ 1301 Saxena, A. and McEwen, E. E.: Behaviour of Masonry Bearing Plates in High-
way Bridges. Proceedings of 2nd World Congress on Bearings and Sealants,
ACI Publication SP-94, San Antonio, 1986.
[ 1311 Stanton, J. F. and Roeder, C. W.: Elastomeric Bearings Design, Construction,
and Materials. NCHRP Report 248, TRB, National Research Council, Wash-
ington, D. C., August 1982.
1.13 References 49
[132] Stanton, J. F., Scroggins, G., Taylor, A. W. and Roeder, C. W.: Stability of
Laminated Elastomeric Bearings. ASCE, Journal of Engineering Mechanics,
Vol. 116, No. 6, June 1990, pp 1351-1371.
[ 1331 Structural Bearing Specification. FHWA Region 3 Structural Committee for
Economical Fabrication, Subcommittee for High Load Multi-Rotational Bear-
ings (HLMRB), October 1991.