AT ALAM TIMUR INDUSTRIES SDN. BHD. PRESSED STEEL SECTIONAL RECTANGULAR TANKS:GENERAL The pressed steel sectional rectangular tank is @ versatile bulk storage container of water, ‘The sectional construction concept consists of bolting up together mass produced tank panels (ether 1.22m or 1.0m square) into tanks of various sizes and capacities. The tanks manufactured and installed by us are renowned for their qualty and reliablty. This is brought about by our relentless effort in the application of the best engineering practices in the Production processes and the related services offered by us. Our tanks are \hdely used in Malaysia andthe neighbouring counties of South-east Asia and have also been exported to many other pats ofthe word MATERIALS ‘© Mild Stee! Panels : SS 400 or JIS G3101 or BS EN 10025-3 : 2004 ‘© Stainless Stee! Panels : AISI Grade 304 and 316 PANEL SIZES ‘© For 1220 x 1220 module : 1220 x 1220, 610 x 1220 and 610 x 610, ‘© For 1000 x 1000 module : 1000 x 1000, 500 x 1000 and 500 x 500 FLANGES OF PLATES Each individual panel is hydraulically prossad with a combined double flange tan angle of 45° and 90° tothe face of the panel on all sides, "ANEL COATING AND LINING ‘© Bitumen painted, hotdipped galvanized, epoxy or polyester, powder ‘coated for mild steel panel High-density polyethylene (HOPE) intemal lining of completed tank Fibreglass intoral lining of completed tank. TANK COVERS © Pressed steel sectional panel cover, ‘© Pitched roof cover sheets (only upon request). Each compartment is provided witha hinged manhole and an air vent. LEVEL INDICATOR ‘© Mechanical of cat-and-mouse type in meric sca ‘© Direct reading acrylic glass tube indicator. LADDERS ‘© Intemal and extemal ladders of mild steel (bitumen painted, hot dipped galvanized, epoxy powder coaled, ele), aluminium, PVC and stainless steel. © Security cage for extemal ladder also avaiable, BALL VALVE BOXES AND BOTTOM SUMPS Totnes avenehng hmm Bal valve boxes and bottom sumps at client's request will provide added capaci to the storage tank HOLE OPENING AND PIPE FLANGES Hole opening and welded pipe sockets and flanges are provided at dent's request‘SEALANT For the joining of panel flanges, we provide high density ulta-volet resistance PVC foam gaskels (approved to DIN 4102 PUt B2). Specialy designed butyl rubber mastic comgound provided for the cleats offers excellent water ight joints INFORMATION FOR SITE ASSEMBLY ilustrated erection instructions, drawings and parts lst are issued with each tank delivery, STEEL STAND We also provide fabrication of mild sleel stands for tanks on ground, buiiding foors and elevations TANK ERECTION Erection service for both local and oversea jobs s provided, QUOTATION ‘To obtain a quotation, the following informations are needed :- + Size of tank in terms of length, width and height. Otherwise give ‘apaciy or sketch of tank layout Stale choice of using 1.0m x 1.0m or 1.22m x 1.22m panels Number and positions of storage compartments required in each tank ‘© Type of storage liquid and slorage temperature ‘© Materials and thickness for panels e.g. mild steel, stainless stee! and grade, ‘© Coatings €.g. painting, hot dipped galvanised, HOPE lining, et. ‘© State if there is any limitation to tank height or tank area. ‘© Sketch and details of pipe connections and other ancilay ings. ‘© Details of ladders and level indicator. ‘© Any grillage or steel stand required? ‘© Isinslallation service required? ‘© Location for tank’ to be delvered. For orders that required shipment, state port of ety Hotipped galvanised Sbiniess steel panel Polyester powder coated pane! Hot-ioped galvanised roof panel Hydrauc press machine Bitumen painted pane! Roller painted pane! Hol-dipped gahanised hal pane! Hot-dipped galvanised ‘manhole panelSUPPORT STRUCTURES TANK ON DWARF WALLS ‘A clearance of 600mm is required around, above and below the tank for assembly and maintenance. ‘© The walls must be 150mm longer than the width of the tank Dwarf walls with steel skid beams-this is by far the best and cost effective way for tank to be sited on ground or building floor. The dwarf walls are usually built al spacing of either 2.0m or 2.44m depending on the types of plates used. beams at 1.0m or 1.22m spacing are then placed at right angle across the top of the dwarf walls, See diagram A. Dwarf walls without steel skid beams - the dwarf walls are built al a spacing of 1.0m or 1.2m. A mild steel capping flat of 9.01 is recommended to ensure evenness and protection for the dwar wall, See diagram B, « Ms, LAK] 42am 4.1.22 ,, 122m , 122m (2.0m) zon) (4.0m) (1.0m) (1.0m) (1.0%) Diagram A, Diagram B ad ‘Tank on dwarf walls with steel skid beam ‘Tank on dwarf walls without steel skid beam TANK ON STEEL STAND ‘1.0m width walkway with protective rail aroune tank perimeter be provided, ‘+ Preferably horizontal crass beams about 760mm below tank base be availabe for staging a temporary working platform to fcitate assembly ‘and maintenance, See diagram C. 009 ia Z2NSI4 aT a aT Diagram C >” 5 B i] a ia =DIMENSION AND NOMINAL THICKNESS. Weise | Winns | TauHOD | TarkPane Tce mn] Foshan | Noaie | — Maiwal | Taw Woot | Tk Panel Treinen mm | RetPaw) om [Sime] vat | Taree rn | Boe Wat | Te fron 1006|riztea | 1000 | 30 [30 (Ter) 15 12201220 mistes! | 1220 | 50 |50(Ter1) 15 2000 | 30 [3.01.2 15 240 | 50|so(tort,2) | 15 3000 | 40 |4oqrert,2.3) | 15 seco | 50 /S0(Tort,2,.9)) 15 4000 | 40 |40(rert.2.3,4) | 15 480 | 60 |. (Ter) 15 sooo | 50 [50 (tert, 2) 15 50 (Ter2, 3,4) 0 ier3, 4,5) e000 | 50 |s0(mert,2) 15 40 (ier, 4, 5.6) 12201220 |stinless steel] 1220 | 25 |2(Ter1) 15 ||Toopxt000 startess scot] 1000 [25 ]25 (hort) 1 240 | 30|aocnert.2) | 15 2000 | 25 |25ctert,2) 15 sa80 | 40 |<0(Ter 15 son | 25 |ascmeriz3) | 15 3.0 (er2, 3} 4000 | 30 |3.0cmert} 15 4860 | 50 |5.0 (Ter 15 25 er2, 3,4) 4.0 (ier2) sono | 40 |40 (tert) 15 3.0 (her3, 4 30 ier2, 3, 4,5) 7 e000 | s0 [so cnet) 15 40 er2) 30 ier3. 4.5.6) thickness in compliance wth BS 1564 : 1975 ‘CONFIGURATIONS TYPES OF TANK PANELS ‘The following configurations are possible: ul Size Fat Panel Ful Size Tank Panel Base, Wal Poin (Lge Dia) Ful Sze Roof Pant antole [ l Hall Sze Flat Pane Base, Wel, Roof ‘Quater Size Flat Pane! Base, Wel, Root FullSie = 1220 1220nd 1000 x 1000 Half Size 1220x 610and 1000 600 Querier Size = 10x 610.and 500x500 —_—S S53 pie rt =i) TANK DIVISIONS “The folowing dhisions within tank are possible - om mol TLT (Cireuaton)JOB REFERENCES 2 $ é Ne Perak (Malaysia) Johor (Malaysia) Singapore Negeri Sembilan (Malaysia)