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Quality Management System: Work Instruction For Roll Assembly

This work instruction outlines the 15 step process for assembling rolls at a rolling mill. The steps include selecting the appropriate roll based on size, cleaning the roll necks, identifying markings, checking diameters and grooves, cleaning and checking chocks and bearings, mounting the chocks and cross bars with shims, locking the drive side chock with spacers and fasteners, adjusting gaps and locking the operator side chock, tightening fasteners, mounting covers, and placing the assembled roll on a basket with strippers. The document provides detailed assembly instructions for mill operators.

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247 views2 pages

Quality Management System: Work Instruction For Roll Assembly

This work instruction outlines the 15 step process for assembling rolls at a rolling mill. The steps include selecting the appropriate roll based on size, cleaning the roll necks, identifying markings, checking diameters and grooves, cleaning and checking chocks and bearings, mounting the chocks and cross bars with shims, locking the drive side chock with spacers and fasteners, adjusting gaps and locking the operator side chock, tightening fasteners, mounting covers, and placing the assembled roll on a basket with strippers. The document provides detailed assembly instructions for mill operators.

Uploaded by

sourajpatel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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QUALITY MANAGEMENT SYSTEM

DEPARTMENT : ROLLING MILL - II


SECTION : OPERATION (BSM)
WORK INSTRUCTION FOR ROLL ASSEMBLY

1 As per the size to be rolled, select the roll for assembly.


2 Clean both rolls necks to remove dirt/dust.
3 Identify bottom roll with line mark towards drive side collar also identify chocks for bottom roll.

4 Check roll diameter, mounted labyrinth rings and roll grooves.

5 Clean and check chocks bearing & seals.

3 Keep the roll in roll bascket.

4 Mount both side chocks on the robot operator side chock placed towards PPC yard and drive side chock placed towards ECR Building..

5 Set jack bolt of robot for alignment of non drive side chock.

6 Lock both side chocks with Chock clamping bracket and ensure robot is in fully open condition.

7 Put roll on robot by EOT crane and ensure the alignment of roll with respect to Chocks.

8 Mount both side chocks gently on roll necks.

9 Mount cross bars on the chock with apropriate shims.

10 Put the lock ring towards drive side chock and lock it with spacers & fastners.

11 Make 14 mm gap in thrust housing of operator side chock.

12 Lock operator side chock by flower bolt.

13 Tight operator sides thrust locking fastners at 435 N-M using torque wrench.

14 Mount End cover and tight it.

15 Take out assemble roll by EOT and put it on roll basket and assemble strippers.

PREPARED BY: TAPAN PAIKROY APPROVED BY: S.TELANG - HOD


DOC. NO. : RM/BSM (RS) WI/02
Rev.No : 00
Rev. Date : 01/10/2016
Page No :1 OF 1
EMBLY

chock placed towards ECR Building..

OVED BY: S.TELANG - HOD

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