Kiln Shut Down-Major Activities Date: 01.03.

20
23075340-91/92 YSCC - New Plant, 2 x 10.000 tpd Cement Plant
D000661 & D000662 YamamaCement Line 1 + Line 2
ID Activity Start End Resp. Supv WorkersDuration

March 2020
02 Mar '20 09 Mar '20 16 Mar '20 23 Mar '20
S M T W T F S S M T W T F S S M T W T F S S M T W T F
1 KILN SHUT DOWN-Major Activities to Execute Sun 01-03-20 Sat 28-03-20 28 d?
2 SYSTEM 2 Mon 02-03-20 Sun 22-03-20 21 d
3 Crushing limestone for cement production Mon 02-03-20 Thu 05-03-20 TK/YCC Ralph 4d
4 2D1 Installation of dummies Mon 09-03-20 Wed 11-03-20 TK P.Bosse 3d
5 Installation of cylinder for lifting belt 2D1.BC02 Fri 06-03-20 Sat 07-03-20 MCC5 Ali 3 2d
6 Installation of new double lip sealing for 2E1.BC05 Fri 13-03-20 Sun 15-03-20 MCC5 Ali 3 3d
7 Installation of impact table for 2E1.BC05 (Design+fabrication+installation) Fri 20-03-20 Fri 20-03-20 TK Ali 0d 20-03
8 Installation of new drive for the stacker belt in 2G1 Mon 16-03-20 Tue 17-03-20 MCC5 Ali 3 2d
9 Installation of pulley main drive in 2D2 Wed 11-03-20 Sun 15-03-20 MCC5 P.Bosse 3d
10 Installation of panel for air compressor in 2D2 Wed 04-03-20 Thu 05-03-20 TK Manju 2d
11 Installation of holders for the apron conveyor 2D2.AY01 Mon 09-03-20 Sun 15-03-20 MCC5 P.Bosse 7d
12 Checking of the reclaimer in 2L1 Wed 04-03-20 Tue 10-03-20 TK Ali 7d
13 Closing of punch list points Mon 02-03-20 Sun 22-03-20 TK/MCC5Dieter 21 d
14 SYSTEM 3 Mon 02-03-20 Sun 22-03-20 21 d
15 3F1/3F2 cleaning the system and retightening of the bolts Mon 02-03-20 Thu 05-03-20 YCC Ali 4d
16 Installation of new double lip sealings in 3C1.BC01 and 3C1.AY01 Mon 09-03-20 Tue 10-03-20 MCC5 Ali 3 2d
17 Installation of additional roller station for 3C1.BC01 Wed 11-03-20 Thu 12-03-20 MCC5 Ali 3 2d
18 Inspection of 3F1/3F2 Mon 02-03-20 Wed 04-03-20 YCC Ralph 3d
19 Checking of the equipments of magnetic separator Mon 02-03-20 Thu 05-03-20 TK Khalid 4d
20 Closing of punch list points Mon 02-03-20 Sun 22-03-20 TK/MCC5Dieter 21 d
21 SYSTEM 4 Mon 02-03-20 Sat 28-03-20 27 d?
22 Cleaning and sealing repair the kiln inlet Wed 04-03-20 Fri 13-03-20 TK S.Tosta 10 d
23 Checking the tertiary air duct Auma drive Wed 04-03-20 Fri 13-03-20 TK/MCC5KK/S.Tosta 10 d
24 Blower of kiln camera - Over heating Thu 05-03-20 Sun 08-03-20 TK KK 4d
25 Vibrations of the calciner fan - 3rd party balancing Sun 08-03-20 Sat 28-03-20 TK Uwe 3w
26 Kiln Roller Stn - Water pipes leakage Wed 04-03-20 Fri 06-03-20 TK Derry 3d
27 Kiln feed PFISTER calibration Wed 04-03-20 Fri 06-03-20 TK Erick/Tamas 3d
28 Checking the tension of the chain in 4S1 Sun 08-03-20 Wed 11-03-20 YCC S.Tosta 4d
29 Checking the sealing of all inspection doors in the preheater Wed 04-03-20 Tue 17-03-20 TK Erick/Tamas 14 d
30 Preheater & Cooler Inspection Wed 04-03-20 Sat 07-03-20 TK Erick/Tamas 4 d?
31 Sealing of the Cooler aerated chambers Sat 14-03-20 Sun 15-03-20 TK Dieter 2d
32 Bolt Tightening of the belt of the bucket elevators 4C1.BE01 & BE02 Wed 04-03-20 Tue 10-03-20 YCC S.Tosta 7d
33 Change the girth grease in the kiln Wed 04-03-20 Tue 10-03-20 YCC S.Tosta 7d
34 Checking the temperature of the motor in 4S1.FN01 Tue 03-03-20 Thu 05-03-20 TK Erick/Tamas 3d
35 Kiln Outlet Ventilation Duct touching Kiln Shell Wed 04-03-20 Fri 13-03-20 MCC5 S.Tosta 3 10 d
36 Closing of punch list points Mon 02-03-20 Sun 22-03-20 TK/MCC5Dieter 21 d
37 SYSTEM U Sun 01-03-20 Sat 28-03-20 28 d
38 RO System PVC T-Joint Sun 01-03-20 Mon 02-03-20 TK Afifi 2d
39 Flow Meter installation Mech/Elec Wed 04-03-20 Wed 04-03-20 TK Derry/Manju 2 1d
40 Biocide Inhibitor relocation Mech/Elec Tue 03-03-20 Fri 06-03-20 TK/MCC5Derry/Manju EL-2 (1d) 4d
41 UW4.RU01.PMP02 - Reinstall Damaged Pump Tue 10-03-20 Tue 10-03-20 TK Derry 1d
42 Gravel Filter - New filtration media & nozzles Wed 04-03-20 Sun 15-03-20 TK Derry/Afifi 12 d
43 NALCO - Flushing Pipeline Mon 09-03-20 Sat 28-03-20 TK Afifi 20 d
44 Cooling Tower Access Platform for Impeller Motor Mon 09-03-20 Sat 28-03-20 TK Afifi 20 d

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