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Aws Wps PQR Form

This document provides a welding procedure specification (WPS) for welding two base metals together. It specifies the joint design as either single or double weld, with options for backing and root opening/face dimensions. The electrical characteristics include the transfer mode, current type, and power source. The base metals are also specified by material, type/grade, thickness and diameter.

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Hamid Mansouri
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© © All Rights Reserved
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0% found this document useful (0 votes)
95 views

Aws Wps PQR Form

This document provides a welding procedure specification (WPS) for welding two base metals together. It specifies the joint design as either single or double weld, with options for backing and root opening/face dimensions. The electrical characteristics include the transfer mode, current type, and power source. The base metals are also specified by material, type/grade, thickness and diameter.

Uploaded by

Hamid Mansouri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ANNEX N AWS D1.1/D1.

1M:2008

WELDIN
WELDINGG PROCEDU
PROCEDURERE SPECIFI
SPECIFICA
CATIO
TION
N (WPS) Yes
PREQUALIFI
PREQUALIFIED
ED ______
__________
____ QUALIFI
QUALIFIED
ED BY TESTING __________
__________
or PROCEDURE
PROCEDURE QUALIFIC
QUALIFICA
ATION RECORDS
RECORDS (PQR)
(PQR) Yes
Identification # _________________________________
Revision
Revision _______
_______ Date__________
Date__________ By _______
____________
_____
Company
Company Name _____
__________
___________
____________
___________
_________
____ Authorize
Authorized d by ______
___________
___________
_______
_ Date ______
__________
____
Welding
Welding Process(es
Process(es)) _____
__________
__________
__________
___________
________
__ Type—Manual
ype—Manual Semiautom
Semiautomatic
atic
Supp
Support
ortin
ing
g PQR
PQR No.(
No.(s)____
s)______
____
____
____
____
____
____
____
____
____
____
__ Mach
Machinine
e Autom
utomat
atic
ic

JOINT DESIGN USED POSITION


Type: Position of Groove: ______________ Fillet: __
__________
Single Double Weld Vertical Progression: Up Down
Backing:
Backing: Yes No
Backing: Backing Material: ELECTRICAL CHARACTERISTICS
Root Opening ______ Root Face Dimension _ _________ ______________________
Groov
Groovee Ang
Angle:
le: ___
______
______
_____
__ Radiu
Radiuss (J–U) ___
______
______
___ Transf
ransfer
er Mode
Mode (GMA
(GMAW) Short-C
Sho rt-Circ
ircuit
uiting
ing
Back Gouging: Yes No Method _______ Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Power Source: CC CV
Material
Mate rial Spec._____________
Spec.__________________
__________
__________
__________
_____ Other _____
__________
___________
____________
___________
___________
___________
_______
__
Type or Grade
Grade _____
__________
__________
___________
___________
___________
________ Tungsten
ungsten Electrode
Electrode (GTAW
(GTAW))
Thic
hicknes
kness:s: Groo
roove ____
______
____
____
____
__ Fill
illet _____
_____
_____
____ Size:
ize: ____
______
____
____
___
____
___
Diam
Diamet
eter
er (Pip
(Pipe)__
e)____
____
____
____
____
____
____
____
____
________
____
____
____
____
__ Type:
ype: ____
______
____
____
____
____
__

FILLER METALS TECHNIQUE


AWS
AWS Specificat
Specification_____
ion___________
___________
___________
___________
________
___ Stringer
Stringer or Wea
Weave
ve Bead:
Bead: ______
___________
__________
___________
_________
___
AWS
AWS Classifica
Classification
tion _____
__________
__________
___________
___________
________
___ Multi-pass
Multi-pass or Single
Single Pass
Pass (per side)_________
side)______________
________
___
Number of Electrodes ___________________________
Elec
Electr
trod
ode
e Spac
Spacin
ing
g Long
Longititud
udin
inal
al ____
______
____
____
____
__
SHIELDING Lateral_________________
Flux ___________________ Gas _________________ Angle _________________
Compositio
Composition
n _____
__________
_____ Contact
Contact Tube to Work Distance
Distance ______
___________
__________
_________
____
Electrode
Electrode-Flux
-Flux (Class)____
(Class)_____
_ Flow Rate _____
__________
_______
__ Peening _____
__________
__________
__________
__________
___________
___________
_______
__
__________
_____ __________
___________
________ Gas Cup Size _____
_________
____ Interpass
Interpass Cleaning:
Cleaning: _____
__________
__________
__________
__________
_________
____

PREHEAT POSTWELD HEATHEAT TREA


TR EATMENT
TMENT
Preheat
Preheat Temp
emp.,
., Min. _____
__________
__________
__________
___________
________
__ Temp
emp.. _____
__________
__________
__________
___________
___________
___________
_________
___
Interpass
Interpass Temp
emp.,., Min. _____
___________
______ Max. _____
_________
____ Time ______
___________
___________
____________
___________
___________
___________
_______
__

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Laye
Layer(s
r(s)) Proces
Process
s Class Diam. Polarity Feed Speed Volts Speed Joint Details

Form N-1 (Front)

348
ANNEX N AWS D1.1/D1.1M:2008

Procedure Qualification Record (PQR) # __________


Test Results

TENSILE TEST
Specimen Ultimate Tensile Ultimate Unit Character of Failure
Width Thickness Area
No. Load, lb Stress, psi and Location

GUIDED BEND TEST

Specimen
Type of Bend Result Remarks
No.

VISUAL INSPECTION
Appearanc
Appearance________
e_____________
__________
__________
__________
__________
_______
__ Radiograph
Radiographic-ult
ic-ultrasoni
rasonicc examinati
examination
on
Undercut
Undercut ______
____________
____________
___________
__________
__________
_________
____ RT report no.:
no.: __________
__________ Result
Result _____
__________
___________
______
Piping
Piping porosity
porosity ______
___________
___________
____________
___________
_________
____ UT report no.:
no.: ______
___________
_____ Result
Result _____
__________
__________
_______
Conv
Conve exity
xity__
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
___
_ FILL
FILLET
ET WELD
WELD TEST
TEST RESU
RESULLTS
Test date _____
__________
__________
___________
___________
___________
___________
_____ Minimum
Minimum size multiple
multiple pass Maximum
Maximum size single
single pass
Witne
itness
ssed
ed by___
y_____
___
_____
______
___
_____
______
___
_____
______
____
____
____
___
__ Macro
acroe
etch
tch Macro
acroet
etch
ch
1. _
____
______
___ 3. ___
______
_______ 1. ____
_______
____
_ 3. ____
_______
_____
2. _______ 2. ________

Other Tests All-weld-metal tension test

Tensile strength, psi _____________________________


Yield point/strength, psi __________________________
Elongation in 2 in, % ____________________________
Laboratory test no. _________________________

Welder’
Welder’s
s name _____
__________
__________
__________
__________
___________
_______
_ Clock
Clock no. ______
____________
________
__ Stamp
Stamp no._____________
no._____________

Tests conducted by _______________________________


_________________________________________________________
__________________________ Laboratory

Test number _________________________________


___________________________________
__

Per ________________________________
__________________________________________
__________

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (__________) Structural Welding Code—Steel .
(year)

Signed _______________________________________
Manufacturer or Contractor
By _________________________________
___________________________________________
__________

Title _________________________________________

Date ________________________________
_________________________________________
_________

Form N-1 (Back)

352

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