OPERATION

&
MAINTENANCE
MANUAL
Pre-vacuum Steam Heated Autoclave
with One Vertical Sliding Door
and a 36kW Steam Generator
Model 66120 1VEP
S.N.: 1203068

Cat. No.: MAN205-0079016EN Rev. A October 2012

 Tuttnauer. Ltd., Har Tuv Industrial Zone, B P.O. Box 170, Beit Shemesh, 99000, Israel,
 Tel:972 2 9904611  Fax:972 2 9904730
 Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR Breda Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.
+31/76-5423510, Fax: +31/76-5423540
Web site: http//www.tuttnauer.com
 Table of Contents

INCOMING INSPECTION ------------------------------------------------------------------------ 1

SAFETY INSTRUCTIONS ------------------------------------------------------------------------ 2

1. GENERAL DESCRIPTION

1.1 Introduction ------------------------------------------------------------------------------------ 4

1.2 Front Panel ------------------------------------------------------------------------------------- 7

1.3 Standards -------------------------------------------------------------------------------------- 8

1.4 Specifications ---------------------------------------------------------------------------------- 8

1.5 Symbol Description -------------------------------------------------------------------------- 9

1.6 Utility Labels ----------------------------------------------------------------------------------- 9

2. INSTALLATION

2.1 Environmental Conditions ------------------------------------------------------------------ 10

2.2 Mounting ---------------------------------------------------------------------------------------- 10

2.3 Preliminary Check ---------------------------------------------------------------------------- 13

3. FUNCTIONAL DESCRIPTION

3.1 The Steam Generator ----------------------------------------------------------------------- 15

3.1.1 Generator Electrical Safety System ------------------------------------------ 16
3.1.2 The Water Pump for the Steam Generator --------------------------------- 16
3.1.3 GIGAR Water Level Controller ------------------------------------------------ 17
 Steam Generator Electrical Drawings ------------------------------------------------ 18

3.2 The Piping System --------------------------------------------------------------------------- 21

 Piping System Drawing ------------------------------------------------------------------- 23

3.3 The Pneumatic Control System ----------------------------------------------------------- 24

 Pneumatic Control System Drawing ------------------------------------------------- 25

3.4 Absolute Pressure Transducers ---------------------------------------------------------- 26

3.5 The Vacuum Pump and the Heat Exchanger ----------------------------------------- 27

3.6 The Electrical System ----------------------------------------------------------------------- 28

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 Table of Contents (Cont.)

3.7 The Control System -------------------------------------------------------------------------- 29

3.7.1 PLC – Programmable Logic Controller -------------------------------------- 29
3.7.2 Communication -------------------------------------------------------------------- 30
3.7.3 Touch Screen ---------------------------------------------------------------------- 30
3.7.4 Safety Interlocks ------------------------------------------------------------------ 30

3.9 Water Quality ---------------------------------------------------------------------------------- 31

4. CONTROL AND MONITORING

4.1 THAMY Operating System ----------------------------------------------------------------- 32

4.2 Control Panel Descriptions ----------------------------------------------------------------- 33

4.2.1 Main Head Line Area ------------------------------------------------------------ 33
4.2.2 Information Area ------------------------------------------------------------------ 34
4.2.3 Reporting Area -------------------------------------------------------------------- 35
4.2.4 Operating Area -------------------------------------------------------------------- 35

4.3 Operating the Control Panel -------------------------------------------------------------- 37

4.3.1 Starting up the System ---------------------------------------------------------- 37
4.3.2 Terminating the Sleep Mode --------------------------------------------------- 41

4.4 Technician's Guide --------------------------------------------------------------------------- 43

4.4.1 Technician's Menu Screen ----------------------------------------------------- 43
4.4.2 Security Screen ------------------------------------------------------------------- 45
4.4.3 Change Password Screen ------------------------------------------------------ 46
4.4.4 Inputs/Outputs Screen ----------------------------------------------------------- 46
4.4.5 Digital Outputs Screen ----------------------------------------------------------- 47
4.4.6 Digital Inputs Screen ------------------------------------------------------------- 47
4.4.7 Analog Inputs – Temperature Screen---------------------------------------- 48
4.4.8 Analog Inputs – Pressure Screen --------------------------------------------- 49
4.4.9 Calibration Screen ---------------------------------------------------------------- 50
4.4.10 Parameters Screen --------------------------------------------------------------- 52
4.4.11 Program Parameters Screen -------------------------------------------------- 53
4.4.12 Leak Test Program Parameters Screen------------------------------------- 54
4.4.13 Machine Setting Screen --------------------------------------------------------- 55
4.4.14 PID Screen --------------------------------------------------------------------------- 55

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 Table of Contents (Cont.)

4.4.15 Chamber PIC Screen-------------------------------------------------------------- 56

4.4.16 Log History Screen----------------------------------------------------------------- 58
4.4.17 Malfunction History Screen ------------------------------------------------------ 58
4.4.18 Event History Screen -------------------------------------------------------------- 59
4.4.19 Data History Screen --------------------------------------------------------------- 59
4.4.20 User History Screen --------------------------------------------------------------- 60

4.5 Description of Alarm Messages ---------------------------------------------------------- 61

5. PRINTER

5.1 Printer Operation ----------------------------------------------------------------------------- 64

5.2 Printer Handling ------------------------------------------------------------------------------- 66

6. STERILIZATION PROGRAMS

6.1 Program Descriptions ----------------------------------------------------------------------- 68

7. PREPARATION BEFORE STERILIZATION ------------------------------------------ 78

7.1 Loading ----------------------------------------------------------------------------------------- 79

7.2 Unloading --------------------------------------------------------------------------------------- 80

8. OPERATING INSTRUCTIONS ---------------------------------------------------------- 81

8.1 Starting the Sterilization Cycle ----------------------------------------------------------- 82

8.3 Failed Cycle ------------------------------------------------------------------------------------ 86

8.4 Aborting a Cycle ------------------------------------------------------------------------------ 86

SERVICE INSTRUCTIONS

9. MAINTENANCE OF THE AUTOCLAVE

9.1 Preventive and Periodical Maintenance ----------------------------------------------- 88

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 Table of Contents (Cont.)

9.2 Safety Tests after Repair ------------------------------------------------------------------- 92

9.3 General Troubleshooting ------------------------------------------------------------------- 93

9.4 Steam Generator Troubleshooting ------------------------------------------------------- 98

9.5 Troubleshooting for Water Pump SHURFLO ------------------------------------------ 100

9.6 The SHURFLO Water Pump Rear EndBell Replacement Kit --------------------- 101

9.7 Steam Generator Maintenance ----------------------------------------------------------- 103

9.7.1 Generator Pressure Switches ----------------------------------------------------- 103

9.7.2 Cleaning the Water Level Electrodes ------------------------------------------- 104
9.7.3 Replacing the Water Level Electrodes ------------------------------------------ 105
9.7.4 Replacing the Heaters -------------------------------------------------------------- 106
9.7.5 Replacing the Side Gauge Glass Tube ----------------------------------------- 107

9.8 Releasing the Vacuum Pump Rotor ----------------------------------------------------- 108

9.9 Working with Power ON in Service Area ----------------------------------------------- 109

9.10 Testing the Safety Valves ----------------------------------------------------------------- 110

9.11 Uploading from Memory Module (ML 1400) - Quick Procedure ------------------ 112

9.12 Procedure for file download from USB device to panel ----------------------------- 115

9.13 Replacing the Door Gasket --------------------------------------------------------------- 118

9.14 Servicing the Vertical Door Operating Cylinder --------------------------------------- 119

10. SPARE PARTS ------------------------------------------------------------------------------ 120

11. PRESSURE Vs TEMPERATURE FOR SATURATED STEAM ----------------- 124

 Appendix 1 – Security Access Code

 Appendix 2 – AB Control System Parameters

 A Set of Drawings

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GENERAL

INCOMING INSPECTION

Upon receipt, the autoclave should be unpacked and inspected for mechanical
damage. Observe packing method and retain packing material until the unit has been
inspected.
Mechanical inspection involves checking for signs of physical damage such as:
scratched panel surfaces, broken knobs, etc.

If damage is apparent, file a claim with the carrier. The manufacturer is responsible for
products supplied Ex-Factory. These products are carefully inspected prior to
shipment and all reasonable precautions are taken in preparing them for shipment to
assure safe arrival at their destination.

WARRANTY
We certify that this device is guaranteed to be free from defects in material and
workmanship for one year against faulty components and assembly with the exception
of glassware, lamps and heaters.
The warranty does not include and does not replace routine treatment and preventive
maintenance to be performed according to instructions in paragraph 'Preventive and
Periodical Maintenance'.
Our obligation is limited to replacing the device or parts, after our examination, if within
one year after the date of shipment they prove to be defective. This warranty does not
apply to any device that has been subjected to misuse, neglect, accident or improper
installation or application, nor shall it extend to products, which have been repaired or
altered outside the factory without prior authorization from us.
The autoclave should not be used in a manner not described in this manual!

Note
If there is any difficulty with this instrument, and the solution is not covered in this
manual, contact our representative or us first.
Do not attempt to service this instrument yourself.
Stipulate the model and serial number and describe the difficulty as clearly as possible
so that we may be able to identify the problem and hence provide a prompt solution.
For technical information or service please contact:

 BIOTECNO,
Av. Busch No 1519,
Casi esq, Panama
La Paz,
BOLIVIA
Fax. 591-222-7015

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 Safety Instructions
The autoclave has unique characteristics. Please read and understand the operation
instructions provided by the manufacturer before the first operation of the autoclave.
The following issues may require clarification: The operation of the autoclave; the
door safety mechanism; the door closing mechanism; the dangers involved in
circumventing safety means; and finally, the selection of an appropriate sterilization
program.
Make sure that you know the placement of the main power switch, the position of the
water cut-off valve, where the steam and compressed air disconnection valves are
located.
Autoclave maintenance is crucial for the correct and efficient function of the device.
The daily B&D test and the weekly spore test are part of the preventive maintenance
plan, along with the annual validation of the sterilization processes that ensures
appropriate temperature dispersion within the chamber.

Warning!
Never use the autoclave to sterilize corrosive products and chemicals, such as:
acids, bases and phenols, volatile compounds or solutions such ethanol,
methanol or chloroform nor radioactive substances.
Safety Operating Instructions
1. NEVER start a new autoclave nor a new steam generator, before the safety,
licensing, and authorization, department has not approved it for use.
2. All autoclave users must receive training in proper usage from an experienced
employee. Every new employee must undergo a training period under an
experienced employee.
3. A written procedure must be established for autoclave operation, including: Daily
safety tests; seal inspection and door hinge inspection; smooth action of the
closing mechanism; chamber cleaning; prevention of clogging; preservation from
corrosion; and finally, what is permitted and what is prohibited for sterilization and
choosing a sterilization program.
4. If there is a steam generator – drain it daily.
5. If there is an air compressor – drain it daily.
6. Before use, check inside the autoclave chamber to ensure that no items have
been left from a previous cycle.
7. Before loading the autoclave, clean the strainer on the chamber floor.
8. Load trays in such a way as to allow steam to move freely among all items.
9. Liquids may be sterilized only with the “liquids” program. The container must be
covered but not sealed. Sealed bottles may only be sterilized using a special
program. The bottle must be either Pyrex or a Borosilicate glass bottle.
10. When sterilizing plastic materials, make sure that the item can withstand
sterilization temperature. Plastic that melts in the chamber is liable to cause a
great deal of damage.

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11. Individual glass bottles may be placed within an appropriate container that will be
placed on a tray. Never place glass bottles on the floor of the autoclave. Never fill
more than 2/3 of the bottle volume.
12. On closing the autoclave door, make sure that it is properly locked before
activating.
13. Verify once again that you have chosen the appropriate sterilization program.
14. Before withdrawing trays, wear heat resistant gloves.
15. Before opening the door, verify that there is no pressure in the chamber
(chamber pressure gauge is located on the autoclave's front panel).
16. Open the door slowly to allow steam to escape and wait 5 minutes before you
remove the load. When sterilizing liquids, wait 10 minutes.
17. Once a month, ensure that the safety valves are operating; and once a year, that
a certified inspector performs a chamber pressure safety test.
18. Once annually, or more frequently, effective tests must be performed, i.e.,
calibration and validation.
19. Check the condition of assemblies on a regular basis. Make sure there are no
leaks, breaks, blockages, whistles or strange noises.
20. Perform maintenance operations as instructed.
21. Notify the person in charge immediately of any deviation or risk of proper function
of the device.
22. It is strictly forbidden for any person to enter the autoclave’s chamber. If, for any
reason (for cleaning, maintenance or if something falls down), it is necessary to
enter the chamber, the person must lock and take the key out of the system,
keeping the key on him, to prevent accidents and injuries.
Instructions for Contaminated Waste
1. Verify that the contaminated waste at the sterilization station is packed in the
correct bags/containers.
2. Verify that there are no leaks and that the package is correctly marked.
Large containers with a narrow spout may “behave” like a sealed bottle.
3. It is preferable to sterilize solutions in small containers rather than in differently-
sized containers or in large containers.
4. It is recommended not to stand in front of the door when it opens, because
steam may be discharged when the door is opened.
5. It is recommended to support sterilization bags at the bottom – especially when
they are hot.
Attention!
IF THE UNIT IS USED IN MANNER NOT SPECIFIED BY THE MANUFACTURER,
THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.
KEEP THE DOOR CLOSED DURING THE DAY OR SHIFT.
WHEN THE AUTOCLAVE IS STANDING, AT NIGHT OR ON THE WEEKEND,
LEAVE THE DOOR OPEN.

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1. GENERAL DESCRIPTION
1.1 Introduction
This autoclave is a sterilizer, designed to cover a large field of applications for
hospitals and medical centers as well as pharmaceutical and biotechnological
industries.
The autoclave operates with saturated steam as the sterilizing agent, and has a
temperature range of up to 137C (279ºF) and pressure up to 2.3 bar (34psi).

The autoclave is equipped with a 36 kW built-in steam generator. There is a selector

switch on the Front Panel to choose the steam source. To change the steam source
to the internal steam generator, see “Switching to the Steam Generator” section in
“Operating Instructions”.
The electronic circuitry and software programming of the programmable control
system are designed to operate:
1. 3 programs for unwrapped loads.
2. 4 programs for wrapped loads.
3. 3 programs requiring slow pressure exhaust.
4. Eight generic programs for future changes.
5. Two test programs: The Bowie & Dick test and the Leakage test.
All programs, except the test programs, can be changed by operator with the
appropriate authorization level.
The control system of the sterilizer is based on microcomputer technology, ensuring
a highly reliable and safe operation. The computerized control unit ensures a fully
automatic operation through the entire cycle; hence, after setting the pre-selected
parameters and starting the operation, no further intervention is necessary.
The autoclave is equipped with one vertical sliding door. The door is operated by two
hydro-pneumatics cylinders mounted laterally on both sides of the door. Each
cylinder contains an integrated and separated oil system. The operation of the
cylinders is performed by air pressure and the oil system acts as a speed control
system. An adjustable restrictor in each cylinder controls the flow of the oil from one
side to the other, controlling the speed movement of the door. See the SERVICING
INSTRUCTIONS chapter for servicing the units.
The sealing of the chamber is achieved through heat resistant silicone gasket,
located in a groove around the door opening of the autoclave. The gasket is pressed
against the door by steam pressure introduced into the groove, behind the gasket.
The interlocking system of the door is based on the following opening conditions:
 The door cannot be opened while the autoclave is in operation.
 The door cannot be opened if the chamber is under pressure.
 The door cannot be opened if there is liquid in the chamber.
 The door cannot be opened at the end of the cycle if the chamber
temperature is higher than the preset final temperature.

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The system is equipped with two temperature sensors, three pressure transducers,
four pressure gauges and five door safety devices having the following functions:

Temperature sensors:
1. In the drain – control
2. In the condensate line (double): For control, monitoring, and printout

Pressure transducers:
1. Chamber pressure (control, monitoring and printout).
2. Jacket pressure (control and monitoring).
3. Door gasket (control).

Pressure gauges:
On Front Panel
Four gauges indicate the pressure in the chamber, jacket, door gasket and the
steam generator.

The door safety devices:

1 The RT112 pressure switch – prevents the opening of the door if there is pressure
in the chamber.
2 The ALCO pressure switch – prevents the operating of the door if there is no
vacuum in the door gasket.
3 The VM830 SMC pneumatic switch – prevents steam entering the chamber or the
door gasket if the door is not closed.
4 The GICAR Controller – prevents opening of the door if there is any liquid in the
chamber.
5 The Door Safety Bar – prevents trapping any objects between the door and the
frame.
The autoclave has an EMERGENCY STOP push-button and a key mounted on the
front panel. The emergency switch, when activated disconnects all electrical power to
the autoclave.
The key must be used to restore the operation of the autoclave to normal.
The controls of the autoclave is performed through Touch Screen Panel located on the
front panel and enable the operator to select a program, to start and stop a cycle, and
open or close the door. The operation through the Touch Screen is restricted by the
security level of the user.
The selected program, the main phases of the cycle, and the status of the machine are
displayed on Touch Screen. For process documentation, the important information
concerning operation is printed.

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A programming mode, which can be entered by authorized operator from the Touch
Screen Panel enables to set-up the system, change the existing parameters, set a
number of additional parameters and operation modes, and performing a calibration.
Optionally, a personal computer can be connected to the control system, with SCADA
HMI. The PC, operating under WINDOWS, displays the status, data, and processing in
real time in graphic and digital form at the same time records and logs the data.

The communication PC-control unit enables the complete control of the autoclave
through the PC, including program selection, starting and stopping a cycle, calibration
of pressure and temperature during operation, setting of parameters and the real time
clock (date and time of the day).

Warnings!
Do not operate the autoclave in the presence of dangerous gases and vapors.

It is strictly forbidden for any person to enter the autoclave chamber.

If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must shut the system by actuating
the emergency switch, withdrawing the key and keeping the key on him, to
prevent accidents and injuries.
When servicing the autoclave, disconnect the all electrical power supplies to the
unit. This is done by switching OFF the main power supply switch, or by
unplugging the electrical power main supply cords.

It is strictly forbidden for any person to enter the service area behind the service
access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE INSTRUCTION
“Working with power ON in Service Area” Section.

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1.2 Front Panel
1

Legend
1 Pressure Gauges
2 Touch Screen
3 Steam source selector switch
4 Emergency Stop Switch
5 Printer
6 Chamber
7 Service Access Panel

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1.3 Standards
Tuttnauer Ltd. company meets the provisions of the following standards:
2.

ISO 13485:2003 (Quality Systems for Medical Devices)

ISO 9001:2008 (Quality Systems)
MDD 93/42/EEC (Medical Device Directive)
Tuttnauer. Ltd. company also works in conjunction with and refers to:
AAMI/ANSI-ST8 Hospital sterilizers
ASME American Society of Mechanical Engineers
Section VIII, Division 1, for unfired pressure vessels.
EN 285 Large Sterilizers.
UL UL 61010-1
PED 97/23EEC
IEC IEC 61010-2-040 Safety
ISO 17665-1:2006 (Validation and Routine Control)
1.4 Specifications

Product data Model 66120 1VEP

Chamber volume 450L
W 610 mm 24"
Chamber dimensions H 610 mm 24"
L 1220 mm 48"
W 1420 mm 56"
External dimensions H 1870 mm 74"
L 1660 mm 66"
Degree of protection IPX 4
Utilities
Tap Water supply ½" thread connection
Maximum hardness value 0.7-2.0 Pressure 2-5 bar,
mmol/l,
Recommended temperature 15°C
½" thread connection
Pressure 2-5 bar,
Distilled or mineral free water
(See 'Water Quality' paragraph for
specifications).
¼" thread connection.
Compressed air requirements Pressure 6-8 bar,
Consumption 100 LPM
Autoclave 3Ph, 400V/50Hz, 3A
Electrical data
Generator 3Ph, 400V/50Hz, 60A
Autoclave 5x2.5mm²
Electrical cable
requirements Generator 5x16mm2

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1.5 Symbol Description

Symbol Description

Caution! Consult accompanying

documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

1.6 Utility Labels

Utility Specification

Steam 3.5–4.5 bar (50–65psi)

Mineral Free Water
2–5 bar (30–70psi)
(if applicable)
Tap Water 2–5 bar (30–70psi)

Compressed Air 6–8 bar (85–115psi)

Autoclave 3Ph, 400V/50Hz, 3A

Electrical data
Generator 3Ph, 400V/50Hz, 60A

Autoclave 5x2.5mm²
Electrical cable
requirements
Generator 5x16mm2

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2 INSTALLATION
2.1 Environmental Conditions
Ensure all shut-off valves or switches from the building services to the autoclave, for
example compressed air, electricity, steam, water, etc. are clearly marked, and are
located in an easy to reach, unrestricted area.
Ensure all personnel working with or around the autoclave are properly trained in the
location of all the shut off valves and switches that supply services from the building
to the autoclave.
The ambient atmosphere around the autoclave must not exceed 40ºC (104ºF), 80%
relative humidity, and the room should be ventilated 10 air changes/hour.
Place warning signs related to the possible dangers of operating autoclaves in
prominent positions. See the Symbol Description paragraph for explanations of the
dangers.
2.2 Mounting
 Locate the autoclave on suitable place, on a levelled surface, leaving adequate
space around it for operation and service requirements.
 Level the autoclave before connecting the utilities.

Warning!
Do not use the autoclave in presence of dangerous gases and vapors.
Utilities
Connect the autoclave to the utility supplies as follows:
Air
 Connect the air connector on the autoclave to the building air supply by means of
a ¼” pipe at 6-8 bar (87-116psi).
The autoclave is supplied by three water inlets:
1. Distilled or Mineral Free Water
Distilled or mineral free water for the steam generator.

 Connect the distilled or mineral free water reservoir to a distilled or mineral free
water supply source by a ½" pipe.
 Pressure should be in the range of 2–5 bar (30–70 psi)

2.1 Tap Water for the vacuum pump

 Hardness should not exceed 0.7–2 mmol/l See also chapter "Water Quality".
 Pressure should be in the range of 2–5 bar (30–70 psi)
 Connection to the network by a ½" pipe.

Note:
All water systems must be connected to the autoclave through "BACK FLOW
PREVENTION" installation only, as per EN 1717:2001 and Local Water
Regulations.

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Steam
 Connect the building steam supply to the autoclave inlet by a ¾" pipe.
 The steam supply pressure should be between 3.5–4.5 bar (50-65 psi).
(See also Utilities Table).
 The steam trap on the building steam supply should not exceed 2 meters

from the machine.

Drain
 Connect the following outlets directly to the drain funnel, or connect them through
a drain collector pipe of 4-6” that should be covered. The drain system should be
vented.
 Main drain outlet by a 1" pipe.
 Vacuum Pump drain outlet by a 1" pipe.
Electrical Power Connection

Caution!
The electrical units should not be placed near water sources.
Note:
Only a qualified electrician may perform the electrical connections!
 Connect the power cord to the electric box of the autoclave;
 The electrical power data is: 3Ph, 400V/50Hz, 60A (generator)
3Ph, 400V/50Hz, 3A (autoclave)
 Electrical cable requirements: 5x16mm2 (generator)
5x2.5mm² (autoclave)
Important:
Before operating the autoclave for the first time, check that the vacuum pump shaft
rotates freely. Do not force.

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 Caution!
If the shaft does not rotate freely, do not connect live power to the vacuum
pump.
Refer to “Releasing the Vacuum Pump Rotor” section for instruction for releasing the
Vacuum Pump Rotor if it is stuck.

Warnings!
It is strictly forbidden for any person to enter the autoclave chamber.
If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must shut down the system by
actuating the emergency switch, withdrawing the key, and keeping the key on
him, to prevent accidents and injuries.
When servicing the autoclave, disconnect the all electrical power supplies to
the unit. This is done by switching OFF the main power supply switch, or by
unplugging the electrical power main supply cords.
It is strictly forbidden for any person to enter the service area behind the
service access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE INSTRUCTIONS
“Working with power ON in Service Area” Section.

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2.3 Preliminary Check
After installation and prior to putting the machine into operation, the following
preparing and checkout procedure is to be fulfilled:

Warning!
When servicing the autoclave, disconnect the all electrical power supplies to
the unit. This is done by switching OFF the main power supply switch, or by
unplugging the electrical power main supply cords.
 Check the connection to local sewage. Check that the sewage pipeline is not
clogged. (Pour water for this task).
 Check the connection to compressed air, pay attention to the door, set the
pressure to 6-8 bar.
 Check the connection to tap water. Open the water valve. Manually test the water
valves by over-riding the appropriate solenoid valve. If there are no leaks – rotate
backwards the solenoid by-pass. Leave the manual inlet taps open.
 Check the connections to mineral-free water. Open the water valves. Test
manually the water valves by over-riding the appropriate solenoid valve. If there
are no leaks, rotate backwards the solenoid by-pass. Leave the water manual inlet
taps open.
 Close the building manual steam inlet valve, and turn OFF Building inlet using the
ON-OFF-ON switch on the front panel.
 Open the generator electric box, switch ON the 3 Phase circuit breaker with it’s
Trip Coil, and ensure all the other circuit breakers are ON.
 Turn ON Generator steam inlet using the ON-OFF-ON switch on the front panel.
 Check that the jacket pressure gauge, reaches 2.4 bar. Press the Test button
mounted on the generator electric box to de-activate the internal steam generator.
 Check connections to building steam. Open the steam valve, and turn ON Building
inlet steam and turn OFF Generator steam inlet using the ON-OFF-ON switch on
the front panel. Manually test the steam valves by over-riding the appropriate
solenoid valve. If there are no leaks, –leave the steam inlet tap open.
 Check that the Microbiological Filter Cover is removed.
 Check the connection to electricity – To be performed by an authorized
electrician only!
 Check the direction of the vacuum pump motor rotation.


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Perform the following safety tests:
 Check the tightness of all the nuts and screws. Dismantle the cover of the steam
generator. (if applicable)
 Test the earth continuity – use a Megometer.
 Check current leakage. Check Voltage and Amperage.
 Check pressure setting of the steam generator. (if applicable)
 Adjust the legs of the transfer carriage to balance the loading cart to the height of
the rails in the sterilization chamber.
 Operate the generator (if applicable).
 Run a cycle.
 Call for an authorized inspector to test and approve the autoclave, generator and
assembled system.

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3 FUNCTIONAL DESCRIPTION
3.1 The Steam Generator

A built-in steam generator is installed to act as a standby if building steam is not

available for the sterilization process. See “Starting the Steam Generator” section for
steam generator operation.

The steam generator is an electrically-heated type, equipped with immersion heaters,

divided into three-phases. The power consumption of the generator is 36 kW.

Water to the steam generator is supplied by a one-phase pump, from a water

reservoir, which is connected to a source of distilled or de-mineralized water. The
electrical system of the steam generator is located in a separate electric box.

The water level control system consists of three electrodes connected to the GICAR
2DRLHG controller, which commands the operation of the water pump and servo
solenoid valve to switch OFF the heating current in case of lack of water or low water
level.
Use only distilled or mineral-free water for the operation of the generator!

Caution!
It is strictly forbidden to use soft water; this may results in corrosion of the
generator.

Warning!
Only a qualified electrician may perform the electrical connections!
The electrical units should not be placed near water sources.
When servicing the generator, disconnect the all electrical power supplies to
the unit. This is done by switching OFF the main power supply switch, or by
un-plugging the electrical power main supply cords.
It is important to achieve an electrical good grounding connection to the sheet
metal enclosure of the electric box and metal parts of the generator.

The earth installation at the customer’s site must be built in compliance with
the laws and regulations in force, and should meet international electrical
safety standards, and be certified by competent authorities.

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 3.1.1 Generator Electrical Safety System
There is an electrical safety system to protect the heating element if a fault condition
is detected by any one of the safety devices, namely:
 Water level too low
 Pressure too high
 Temperature too high, (if applicable)
The fault light on the generator box will light up, and the main heater circuit breakers
will be switched OFF

Circuit Breakers
(OFF)

Fault Light
On Generator
electric box

Trip Coil

If this happens, do not try to correct the fault yourself, but call for assistance.

3.1.2 The Water Pump for the Steam Generator

It supplies the mineral-free water to the steam generator.

The supply line of the pump is connected to the water reservoir filled with mineral-
free or distilled water and mounted on the rear side of the autoclave.
A float valve keeps a constant level of water and prevents an overflow of water out of
the reservoir.
A lower float switch stops the operation of pump, when the water level drops below
the lower level limit.

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3.1.3 GICAR Water Level Controller
The water level control system consists of three electrodes. (HIGH and LOW water
level), and a reference electrode, all connected to the GICAR 2DRLHG controller.
The long electrode which is continuously immersed in the water, acts as a reference
and is connected to ground.
The medium electrode (LOW level electrode) controls the water heaters. When it
stops sensing water, the GICAR controller stops the current to the water heaters.
When it senses water, the GICAR controller restores current to the water heaters.
The short electrode (HIGH level electrode), controls the water pump. When it senses
water, the GICAR controller stops the current to the water pump and simultanausly
closes water suply shut off valve. When it stops sensing water, the GICAR controller
restores the current to the water pump and simultanausly opens water suply shut off
valve.

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 STEAM GENERATOR ELECTRICAL DRAWINGS
ELECTRICAL LAYOUT

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 ELECTRICAL POWER DIAGRAM

Legend:
1. HEATER = 400V/6000W
2. CONTACTORS -: KM1 = DILM65
3. CIRCUIT BREAKER - CB1 FAZ-3 C63
4. PANEL SWITCH - QS1 =: 3 PH 63

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 GENERATOR CONTROL ELECTRICAL CASCADE DIAGRAM

RL2

RL1

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3.2 The Piping System

The piping system of the autoclave consists of air-operated ball valves, which control
the condensate and steam flow in and out of the chamber, operates the vacuum, and
the air inlet valve. The air pulses to the pneumatic valves are transmitted through
solenoid pilot valves, operated at 24VDC.

The valves in the drawing and the manual are numbered according to their function.
The following list includes all the valve numbers that are in use in Tuttnauer.

01. Change-over : steam / electricity

0. 02. Locking door cylinder (front door)
03. Locking door cylinder (Rear door)

11. Feed water – cool jacket

12. Feed water – cool heat exchanger
13. Feed water – cool fast exhaust
14. Feed water – to reservoir
1. FEED WATER
15. feed water – to vacuum pump/ ejector
16. Water outlet
17. Shut
18. Feed water – to air detector

21. Mineral free water - inlet

22. Detergent
MINERAL FREE
2. 23. To spray
WATER
24. Recycling inlet
25. Recycling outlet

31. Air inlet

32. Air inlet - to chamber
33. To splash cooling pipe
34-1. To door 1 seal
COMPRESSED
3. 34-2. To door 2 seal
AIR
38-1. Open door 1
38-2. Open door 2
39-1. Close door 1
39-2. Close door 2

41. Air release N.C.

42. Air release N.O.
4. AIR 43. Filtered air - inlet
44. Air Inlet
45. Air Leak Test

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 51. Vacuum - break
52. Vacuum - to pump
5. VACUUM 53-1. Vacuum - from door 1 seal
53-2. Vacuum - from door 2 seal
54. Vacuum Test N.C.

61. Drain – from reservoir

62. Drain – from jacket overflow
63. Drain – from vacuum pump / ejector
64. Drain – from chamber
6. DRAIN 65. Drain – from cooler
66. Drain – from sanitary filter
67. Drain – from steam generator
68. Drain – jacket
69. Drain – condense from seal

70. Exhaust – from chamber

71. Exhaust – to reservoir
72. Exhaust – to drain
73. Fast exhaust
74. Slow exhaust
7. EXHAUST 75. Exhaust to ejector / to vacuum pump
76. Exhaust – from heat exchanger
77. Exhaust – from steam generator
78. Exhaust through heat exchanger (pre-
vacuum stage only)
79. Jacket steam trap

81. Inlet
8. GAS 82. Main inlet
83. Inlet through humidifier

90. Steam – from building source

91. Steam – to jacket (From outer source)
92. Steam – inlet
93. Steam – to chamber
94-1. Steam – to door 1 seal
9. STEAM 94-2. Steam – to door 2 seal
95. Steam – to heat exchanger
96. Steam – to sanitary filter
97. Steam – from steam generator
98. Steam – to activate ejector
99. Steam – to air detector

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PIPING SYSTEM DRAWING

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3.3 The Pneumatic Control System
The control of the pneumatic valves is done through compressed air, as described
below:
The pneumatic valves are of two types:
1. Air-open and air-close valves -These valves come only in pairs (94 & 53). Air
activated control type valves are fitted with two commands: an opening command
received through a solenoid valve at a pressure of 6 bars - by the control system, and
at the same time the opposite valve in the pair receives a closing command from the
same solenoid valve, each valve in the pair is operating opposite to the second one.
2. Air-open and spring-close valves
Air activated and spring return. The opening command is received from a solenoid
valve at a pressure of 6 bar - output by the control system and a permanent closing,
by a built-in spring in every valve.
The pneumatic control system is built as follows:
(see Pneumatic Drawing)
The solenoid valve battery is mounted on a manifold branch base, through which the
solenoids are connected to the compressed air supply.
The compressed air supply at a pressure of 6-8 bar is regulated by a pressure
reducer to 6 bar and transmitted to the inlet of the pilot solenoid valve battery.
A non-return valve mounted between the outlet side of the manifold branch and the
pressure regulator prevents the back flow of air from the solenoid battery.
When solenoid valve receives signal from the controller, the valve opens and
compress air is transfer to operate the pneumatic valve(s).
Solenoid-operating valves
In addition to the solenoid valves which control the air-operated valves, the
pneumatic system also has solenoid valves which have a direct action as described
below:
Close door valve (39); is servo solenoid valve which transmits compressed air to the
door operating cylinders for closing the door.
Open door valve (38); is servo solenoid valve which transmits compressed air to
door operating cylinders for opening the door.
Pneumatic door safety measures:
a. The SMS VM830 End Switch prevents accidental steam from entering the
chamber, or/and air pressure entering the gasket, as long as the door is open. When
the door is opened, air is not supplied to the solenoid valve or the valve operator.
Only when the door is closed is air supplied to the solenoid valve; valves 93 & 34 are
activated; and the operation will be performed.
b. The RT 112 pressure switch prevents opening of the door if the pressure in the
chamber is above 115kPa.
c. The ALCO pressure switch prevents the door from operating if there is no
vacuum in the door gasket.

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 PNEUMATIC CONTROL SYSTEM DRAWING

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3.4 Absolute Pressure Transducers

The control unit is fitted with three pressure transducers; the chamber pressure
transducer (for control and for monitoring), the jacket pressure transducer (control)
and gasket pressure transducer (control).
The transducer type IMT P3297 is a membrane pressure sensor and electronic
measuring circuit, having the following specifications:
Pressure range: 0-4 bar.
Output span current: 4-20mA
Supply voltage: 8V to 30V

The terminals at the connector of the device are 1 (+24V) and 2 (OUT) to the
controller output.

ELECTRIC
CONNECTIONS

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3.5 The Vacuum Pump and the Heat Exchanger
For a vacuum to be created in the air-removal and dry stages, the autoclave is
equipped with water ring seal vacuum pump – Speck V30, suitable for continuous
operation, and for achieving high vacuum.
The water necessary for the operation of the pump is supplied by the water reservoir,
connected to the tap water source.
The water level in the reservoir is maintained by mechanical float valve.
A float switch mounted on the lower side of the reservoir prevents the pump running
in case of low water level in the reservoir.
A condenser (heat exchanger) is mounted on the vacuum pump inlet piping, to cool
down the steam exhaust from chamber before getting inside the pump, using
recycled water from water saving system as a cooling media.
Two important goals are achieved by this action:
1. Reducing the temperature of the fluids flowing through the pump, therefore the
scaling of parts is eliminated.
2. The efficiency of the vacuum pump is greatly improved through the
transformation of steam into condensate, resulting in a dramatic increase in the
vacuum level.
The quality of feed water is very important for maintaining the vacuum pump and the
autoclave in good condition and prolonging the life duration of the machine.
Refer to paragraph 'Water Quality'.

Speck Liquid Ring Vacuum Pump V30

UL= connection for ventilation valve UV=connection for drainage valve

UB= connection for operation liquid Ue=drainage (screwed plug)

Note:
Before operating the vacuum pump for the first time, make sure that the pump is free
and you can turn the main axle with a screw driver without force.
Verify that the pump motor turns in the right direction.

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3.6 The Electrical System
The electrical system of the autoclave comprises of the power circuits, switching and
protective components, required for the operation of the electric equipment of the
machine.
The following parts are located in the electric boxes, located in the piping area of the
autoclave:

 Circuit breakers for protection of all power circuits.

 Power supply of 24VDC for the solenoid valves.
 Power supply of 5VDC for the Controller
 PLC – Main board and extension cards
 Wiring and connection elements.
 Generator main switch.
 Fan and outlet

It is important to achieve a steadfast grounding screw connection to the metal-

sheet enclosure of the electric box and metal parts of the autoclave.

The earth installation at the customer’s site must be built in compliance with
the laws and regulations in force, should meet international electrical safety
standards, and be certified by competent authorities.
Only authorized electricians are allowed to install the electrical system!
Emergency Stop Push-Button
An Emergency Stop Push-Button in cooperative with key lock is mounted on front
panel; switch OFF the 24VDC to the digital outputs and Touch Panel.

Warning!
It is strictly forbidden for any person to enter the autoclave chamber.
If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must shut down the system by
actuating the emergency switch, withdrawing the key, and keeping the key on
him, to prevent accidents and injuries.
Electrical Control for the Vacuum Pump
1. A three-phase circuit breaker
2. Overload protector
3. Contactor
4. Allen Bradley Controller.
The three-phase heating element of the steam generator is driven by a contactor
(DILM65) and is protected by 3Ph 50A circuit breaker.

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3.7 The Control System

3.7.1 PLC (Programmable Logic Controller)

The Main Board
Controls and monitors the physical parameters of the process and performs the
operation sequence of the unit according to the selected program.
The main board contains the following elements:
 10 digital inputs
 22 digital outputs
 4 PT100 inputs
 4 Inputs of 4 –20mA
 2 Inputs 0-10V
 1 Serial port communication (for printer)
 1 Ethernet 10/100 port communication
 CPUs.
Digital Inputs
The digital inputs are /1 - 10
 Open/lock doors
 Limit doors switches.
 Utility supply systems switches (steam, air, water, etc)

Digital Outputs
The digital outputs are /1 - 20
Digital outputs are used to activate the solenoid valves, relays for the pumps.
The command is 24 VDC.
Each output is up to 2A, however all the outputs together will not have a capacity
greater than 65 W.

Analog Inputs RTD Card

Temperature will be measured using sensor PT100.
The system contains RTD card, able to read up to 4 PT100 sensors. The system
contains circuits with a straight connection of PT100 (3 wires) that do not interchange
on the way.
The measurement range is 0-150ºC.
The resolution range is at least 01ºC (0.2ºF)
The accuracy of the measure is at least 0.05ºC (0.1ºF).
Calibration of the temperature circuit requires a special access code.
Analog Inputs 4-20mA Card
The system contains 4 inputs for control and reading transducer pressure from
4 – 20mA sensors.
4 pressure transducers measure the pressure in the chamber, jacket, and the door
gaskets.
The measurement range is 0-400kPa.
The resolution measurement and display is 0.1kPa.
The accuracy of the measurement is a maximum 0.5% of the range, i.e. +2kPa
Calibration of the pressure circuit requires a special engineer access code.

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3.7.2 Communication
Serial Port
The control system contains one serial port RS232 for printer connection.
Ethernet
The communication system is based on Ethernet TCP/IP 10/100TS which enables
connection the control system to Touch Screen, SCADA HMI, and local network.

3.7.3 Touch Screen

The operation and controlling of the autoclave is performed through the Touch Screen
Interface.
Touch Screen Interface is mounted on the autoclave.
The Touch Screen enables the operator to choice the sterilization program, to start
and to stop the process, to check the autoclave status, and to receive alerts

Attention:
The sterilization parameters (temperature, pressure, time of sterilization, dry
time, and vacuum pulse numbers) are only to be set by an authorized person,
according to local procedures.

3.7.4 Safety Interlocks

 Emergency System Power OFF Interlock (SI 1).
 Open Door Interlock (SI 2)
 Lock Door Interlock (SI 3).

Emergency System Power OFF Interlock

An Emergency Stop push-button in cooperative with key lock is mounted on front
panel switches OFF the electrical supply to autoclave and steam generator.
The Interlock includes the autoclave master ON-OFF Switch, and emergency push
button.

Open Door Interlock

The opening of the door is possible only if following chamber conditions existent:
a. The pressure is below 115kPa.
b. The temperature is below the end temp' parameter for the program currently
running.
c. No liquids in the chamber.

Close Door Interlock

The closing of the door is possible only if the door safety bar does not feel any
resistance.

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3.8 Water Quality
The distilled or mineral-free water supply shall be according to the table below:
Physical Characteristics and Maximum acceptable contaminants levels in
water or steam, for steam generator and sterilizers

Contaminants in Contaminants in
water supplied to condensate at steam inlet
generator to sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals
except iron, cadmium, ≤ 0.1 mg/l ≤ 0.1 mg/l
lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l
Phosphate (P2O5) ≤ 0.5 mg/l ≤ 0.1 mg/l
Conductivity (at 25°C) ≤1 µs/cm ≤ 3 µs/cm
pH value (degree of
5 to 7.5 5 to 7
acidity)
Hardness (Σ ions of
≤ 0.02 mmol/l ≤ 0.02 mmol/l
alkaline earth)
Appearance Colorless, clean, without sediments

[Minimum specific resistivity of 1 megohm per cm (1 M/cm)]

Compliance with the above data should be tested in accordance with

acknowledged analytical methods, by an authorized laboratory.
Attention:
The use of water for autoclaves that do not comply with the table above
may have severe impact on the working life of the sterilizer and can
invalidate the manufacturer’s guarantee.
Use Only deionized water, Having a maximum conductance of 1
microSiemen per cm (1 μS/cm)
Tap Water supply
Maximum hardness value 0.7-2.0 mmol/l
Note:
The use of soft water is strictly forbidden!

Please consult a water specialist!

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 4. CONTROL AND MONITORING
Note: Each intervention requires the corresponding access code.
4.1 THAMY Operating System
Control panel

1 2 3 4 5 6

7
18

8
17
9

16 01

15 14 13 12 11
1. COM. – Continually red flashing when control panel has established internal
communication
2. CPU. –Green LED. Light ON – Indicate that the operation is normal
3. PWR. –Yellow LED. Light ON – Indicate that the electrical power supply is normal
4. Program Selector Key – Press this key to open the 'Program Select Panel'
5. Middle Section – Displays the name of the present program
6. Program Status – Displays the program status: RUN; FAIL; or blank
7. Control Temperature – Displays the Temperature in the chamber
8. Reference Temperature – Displays the actual Temperature for reference only
9. Chamber Pressure – Display the actual chamber pressure
10. Jacket Pressure - The actual jacket pressure
11. START/STOP Button – For starting or stopping autoclave cycle
12. Door Status – Displays the doors status whether open or closed
13. Bar Code – Displays Barcode Operating Panel
14. Graph Icon Button –Display graphs Screen
15. Technician Menu Button – Displays Technician Screen
16. Cycles Parameters Value – Displays the chosen cycle parameter (set point) values
17. Cycle Parameters name – Displays the chosen cycle parameter names
18. User message – Displays the cycle status and user information
Note:
The Touch Screen is manufactured from sensitive material. Press gently with a
finger or use a special stylus. Do not use a fingernail or any other sharp
implement to operate the Touch Screen.

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4.2 Control Panel Descriptions
The control panel is composed from four major's sections:
1. Main Headline.
2. Information area.
3. Reporting area.
4. Operation area.

4.2.1 Main Head Line Area

Middle Section (5)

Program selector key (4) Autoclave Status (6)

Program Selector Key (4)

Pressing this key opens Programs Select Screens.

Program Select Screen displays the programs which are programmable by the
manufacturer.

Programs Samples

When selecting program from the list, the program parameter values are displayed on
the lower section of the screen. The program may be changed to fulfill the load
requirements.

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Middle Section (5)
When the chosen program is selected, the name of the program is display in this
section.
Autoclave Status (6)
Displays the operating status of the autoclave:
RUN – normal operating condition.
FAIL – the operation was terminated due to failure.
The Autoclave Status is blank – the autoclave is not in operation.
4.2.2 Information Area

User message

Cycle Parameter Name

Cycle Parameter Value

User message
This line displays the pre & post operation status, and during the normal operation, the
cycle progress stages.
1. The Pre & post operation status:
a. REDY – the autoclave is ready for operation.
b. NOT REDY – the autoclave is not ready for operation.
c. MUST STERILIZE – the sterilization must be performed before the 'clean
load' un-loading door will be open.
d. CYCLE COMPLITED – cycle completed correctly.
e. CYCLE FAILED – the cycle terminated due to failure.
f. MANUAL STOP – the cycle end due to manual stop.
2. Cycle progress stages
2.1 Sterilization cycles:
a. Air removal
b. Heating
c. Sterilization
d. Exhaust
e. Drying
2.2 Leak Test:
b. Vacuum
c. Stay 1( (wait 5 min to stabilize)
d. Stay 2 (wait 10 minutes test time)
Cycle Parameter Name
Displays the parameters names which are participating in the cycle:
A Ster. Temp – indicate the sterilization temperature.
B Ster. Time – indicate the sterilization time.
C Dry Time – indicate the drying time.
Cycle Parameter Value
The set point values for cycle's parameters which were programmed in advance are
display in this line.

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4.2.3 Reporting Area

Control temperature

Chamber pressure
Jacket pressure

Displays the process variables data at real time

4.2.4 Operating Area

Technician menu icon Start/Stop

Graphs display Door status and operating

Barcode display (optional)

1. Start/Stop – pressing the icon while is green will start the process, pressing the
icon while is red will stop the process, followed by MANUAL STOP notification.
2. Door Status and Operating– It operates only the door adjacent to the
operating panel. Displays visually the door(s) status with subtitle for the next
operation. When there is no subtitle on the key, the key is inoperative.

Graph Display – Pressing this icon, opens Trends Screen.

Trends Screen

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Technician Menu Display – When operating this icon it opens Technician Display
Screen.

Technician Display Screen

Technician Display Screen enables the operator to observe the problems by

inserting Graph and the Active Alarms screens, and it enables the technician to
attend them.

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4.3 Operating the Control Panel
4.3.1 Starting up the System
After turning the system ON, the following screen is displayed:

OPEN
OPEN

Note:
Name of the program last used, is displayed on the screen and will run
again if not changed.
1. Tap the Door Icon.
The door will open; the subtitle on the icon will change to 'CLOSE'.
2. Load the sterilizer and Tap the Program Selector Key to choose the
proper program from the Program Select Screen.
Program Select Screen

This screen displays all the programs which are available to the operator.
When selecting program, the programs parameters values are displayed on the
lower part of the screen.
Notes:
Additional screen displays 'Service Programs' like Leak Test and Bowie &
Dick Test. If those programs are required, press NEXT button for this
screen.

3. Select the suitable program and press the HOME icon.

If there is no number visible on head of the program name, the
program is not available.
The Main Screen is displayed again including the name of program
which was chosen.

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 4. Tap the START button. After the confirmation window, the ID and
Password yellow label appears and must be fulfilled by the operator
and approved by, tapping the “START” sings on the yellow label.

OPEN

5. Tap the START button again; the cycle starts, and this screen is
displayed:

The following is displayed on the screen:

1. Cycle Status (6).
2. The program name (5).
3. The program parameters value (16).
4. The program cycle status (18).
5. The changes in pressure and temperature due to program progress
(8, 9, 10).
6. The door subtitle disappear (12) - this icon becomes inoperative.
7. START/STOP button (11) changes to red.

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 OPEN

Following successful completion of sterilization cycle the message: CYCLE

COMPLETE appears (18), the autoclave status indicator (6) will show 'blank', and
buzzer sounds four times.
On the door icon will appear subtitle OPEN, and the door icon will became operative
only if those conditions are fulfilled:
1. The chamber pressure is below 115kPa.
2. The chamber temperature is below the end temperature.
3. There is no water in the chamber.

If during autoclave operation, malfunctions occur the RUN (6) will change to red FAIL,
the cycle status (18) will show CYCLE FAILED and buzzer will sounds continually for
few seconds.

The autoclave enters ABORT SYCLE sequence.

Pressing the FAIL will open Active Alarms screen.
This screen displays all actives faults.

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In case the reason for the alarm is no longer exists, press the RESET button in order
to reset the alarm.

RESET

The following screen appears if there are communication problems between the Touch
Screen and the controller.

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4.3.2 Terminating the Sleep Mode

This convenience and time-saving feature allows the preparation of an autoclave

before shift hours.

Terminating the Sleep Mode of the autoclave is part of software. It allows starting the
preparation, heating the autoclave, without the operator present.

Descriptions

OPEN

From the Control Panel select the Technician Icon and Technician Display Screen will
display.

From the Technician Display Screen chose the Parameter Screen, and then the Start
Mode.

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From the Start Mode Display Screen it is possible to select the hours and minutes
when the Sleep Mode should be terminated.

Operating the HOME Icon displays the Control Panel for future operation.

During Sleep Mode, "SLEEP" sign is displayed on the screen.

Tapping the sign cancels the Sleep Mode.

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4.4 Technician's Guide
Note:
Each operation requires the corresponding authorization level.
4.4.1 Technician's Menu Screen
Display of
panel's time
Security Icon and date

Autoclave
Malfunction
Control Icon
Icon

History
In/Out test
Records Icon
Icon

Calibrations
Icon PID Control
Icon

Graphical Display Parameters

Icon Icon

Tapping any icon will transfer to any screen (depends on the corresponding user's
access code).
Calibration Icon:
Tapping that icon will transfer the user to the calibration screen. On that screen an
authorized user will be able to calibrate the pressure and temperature sensors which
are connected to the controller.
History Records Icon:
Tapping that icon will transfer the user to the log history screen.
On that screen the user is authorized to consult the following historical log records:
Malfunction history
Events history
Data history (the process pressure and temperature values)
User history
Malfunction Icon:
Tapping that icon will transfer to the malfunction screen. In that screen, an authorized
user will be able to see in the fault's window, the fault and perform a malfunction reset
by pressing the Reset button, in case it returned to the correct state, and the fault will
disappear from the window. If, after pressing the Reset malfunction button, the
warning keeps appearing on the window, the fault still exists and the problem is to be
solved.
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Security Icon:
Tapping that icon will transfer to the security screen. In that screen the
technician/supervisor will be able to login to the system using his user-name and
password and perform operations according to his (access level).
Autoclave Control Icon:
Tapping that icon will transfer to the machine control screen. In that screen the
technician/supervisor will be able to see the machine's state, expected and actual
values of the sterilization program and the pressure and temperature associated with
the process.
In/Out Test Icon:
Tapping that icon will transfer the user to the in/out test screen. On that screen, an
authorized user will be able to see the state of all the digital and analog inputs in the
controller and to initiate the activation of all outputs.
PID Icon:
Tapping that icon will transfer the user to the PID screen. On that screen an authorized
user will be able to perform tuning of the steam faucet's pressure control loop of the
chamber and the jacket. This screen defines the opening and closure configuration of
the aforementioned faucets.
Parameters Icon:
Tapping that icon will transfer the user to the parameters' setting screen. On that
screen an authorized user will be able to switch to screens for modifying the
sterilization programs' values and changing various system definitions.
Graphical Display Icon:
Tapping that icon will transfer the user to the process' graphical display screen. In that
screen an authorized user will be able to see pressure and temperature sensor trends
of the process.
Three value trends are displayed on the graphical window, as follows:
a. Pressure sensor in the chamber (blue color trend).
b. Temperature control sensor (red color trend).
c. Reference temperature sensor (orange color trend).

Note:
Each operation requires the corresponding authorization level.

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4.4.2 Security Screen

Password User-name Panel's Time

User Actually Entry Icon Entry Icon and Date
Existent in the
System at Link for Switching
Real-time to the Password
Change Screen
System Exit
Button for Printer Test
Existent User Icon

Panel's Clock Print

Display and Parameters
Update Option

Autoclave
Control Icon

Panel's IP Controller's Clock Technician's

Address Update Link Menu Icon

This screen enables the user to perform the following:

1. Login with different user-name and password by pressing on the "User Name
and Password". The default password list may be found in a separate
appendix.
If the user-name and password are correct, the user-name will appear at the
upper left corner below the "Logged In" and the "Log Out" icon will be
displayed.
2. The user initiated logout from the system will be done by tapping the "Log Out"
icon.
3. Move to the password change screen by pressing the "Change Password"
link.
4. Change of panel's date and time by tapping and entering the appropriate value
in each of the icons related to - "Time and Date".
5. Update of the controller's clock according to the panel's clock by pressing on
the "Update PLC" link.
6. The panel's network address will be displayed in the bottom near the - "IP".
7. The printer operation and communication test will be done by tapping the "Test"
printer icon.
8. Printing all parameter values of the last chosen program is available by tapping
the "Par" printer icon.
9. Switching to the Machine Control and Technician's Menu screens is done by
tapping the corresponding icon among the icons located on the screen's lower
right corner.
Note:
Each operation requires a user with the corresponding authorization level.

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4.4.3 Change Password Screen

1. This screen enables the user to change his password.

2. Following the change tap "Update" to allow the panel to accept the change.
3. Access to the Change Password Screen will be restricted to a user with
"Admin" rights.
4. The switch to the security screen will be performed by tapping the icon on the
lower right side of the screen.
4.4.4 Inputs/Outputs Screen

1. This screen constitutes a link to the controller's inputs/outputs screens. These

screens enable the user to see the controller's inputs and outputs state and to
perform an initiated activation of the controller's digital outputs.
2. Tapping one of the following icons will transfer the user to the following
screens:
Digital Outputs – digital outputs screen
Digital Inputs – digital inputs screen
Analog Pres – analog pressure inputs screen
Analog Temp – analog Temperature inputs screen
3. Switch to Machine Control and Technician's Menu screens is done by
tapping the corresponding icon among the icons on lower right side of the
screen.

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4.4.5 Digital Outputs Screen

This screen enables the user to see the controller's digital outputs state and in addition
to initiate activation of these outputs.
1. A blue caption of that output indicates an inactive output "0".
A green caption of that output indicates an active output "1".
2. Initiate activation of an output by pressing on the icon of the output to be
activated.
3. A switch to the Machine Control, Technician Menu and In/Out screens is
offered by pressing on the corresponding icon located on the lower right side
of the screen.

4.4.6 Digital Inputs Screen

1. This screen enables the user to see the controller's digital inputs state.
2. A dark green led of that input indicates an open input state (disconnected) "0".
A light green led of that input indicates a closed input state (short circuit) "1".
3. A switch to the Machine Control, Technician Menu and In/Out screens is
offered by pressing on the corresponding icon located on the lower right side
of the screen.

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4.4.7 Analog Inputs – Temperature Screen

1. This screen enables the user to see the controller's analog temperature inputs
as a bar chart. The numerical value is also displayed at the bottom of the
column.
2. The column's range varies between 0-150oC (32-302oF) according to the
working range of the temperature sensor. The column is colored in three colors
depending on the sensor's value.
a. Red – temperature in the range below the sterilization temperature (0-
121oC) (32-250oF).
b. Green – temperature in the range of sterilization temperature 121-
(134oC) (250-273oF).
c. Yellow – temperature above the sterilization range (134-150oC) (273-
302oF).
3. A switch to the Machine Control, Technician Menu and In/Out screens is
offered by tapping the corresponding icon located on the lower right side of the
screen.

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4.4.8 Analog Inputs – Pressure Screen

1. This screen enables the user to see the controller's analogical pressure inputs
in the form of a clock. The numerical value is also located at the bottom of the
clock.
2. The clock's range varies between 0-400kPa (0-58psia) according to the working
range of the pressure sensor. The clock is colored with one of three colors
depending on the sensor's value.
a. Red – pressure in the range below the atmospheric pressure (0-100kPa)
(0-14.5psia).
b. Green – pressure in the range above atmospheric pressure up to the
maximal existent sterilization pressure (100-380kPa) (14.5-55psia).
c. Yellow – pressure exceeding the allowed sterilization pressure range
(380-400kPa) (55-58psia).
3. A switch to the Machine Control, Technician Menu and In/Out screens is
offered by tapping the corresponding icon located on the right side of the
screen.

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4.4.9 Calibration Screen

Save
Changes
Sensor No.
Selection Icon
Default
Calibration
Tag Values
Name

Low Value High Value Actual

(Zero) (Span) Sensor's
Calibration Calibration Value

1. This screen enables the user to calibrate the analog temperature and pressure
sensors connected to the controller.
2. The calibration may be performed in two ways, a calibration in two points and
calibration in one point.
In each one of the calibrations an additional "Reference" sensor must be used
to test that the expected value effectively corresponds to the actual Reference
sensor value. This Reference sensor needs to have a valid calibration
certificate.
Note:
In case a sensor needs to be calibrated, it is recommended first to press on the default
icon "Default" and to see if the sensor is calibrated by testing the sensor at different
values and comparing them with the Reference sensor. In case the values are bigger
than 0.5% of the sensor's maximal reading range, there is need to calibrate according
to the procedure below.
In addition it is recommended, before any new or additional calibration to press
"Default" first and then to calibrate again if necessary.

The three points recommended for testing the sensor are in the device's working range
during the process, such as:
Temperature: 25……80……134oC (77……176……273oF).
Pressure: 5……100……304kPa (0.7……14.5……44psia).

 To calibrate the abovementioned sensors use certified and standard calibrating

tools. In parallel act according to the tool's manufacturer instructions and refer
to the attached calibration guide.

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Two Points Calibration:
a. In the pressure or temperature calibration row – select the sensor number
that has to be calibrated by pressing on the "#" icon. Following the selection
verify in the Tag frame that the name actually corresponds to the sensor
you intended to calibrate; if it is different, select another sensor.
b. Bring the pressure or the temperature to a desirable low value. After the
sensor reading stabilizes – (it is possible to see in the "PV" frame that the
reading is stable), enter the value which figures on the Reference sensor
into the "Low Cal" frame and check that the "PV" has been updated
correspondingly.
c. Bring the pressure or the temperature to a desirable high value. After the
sensor reading stabilizes (it is possible to see in the "PV" frame that the
reading is stable), enter the value figuring on the Reference sensor into the
"High Cal" frame and check that the "PV" has been updated
correspondingly.
d. Following the entry of the two values (the low and the high), it is necessary
to press on "Save".
e. Return to the low value and check that the "PV" sensor reading is identical
to the Reference sensor reading (0.5% of the maximal sensor's reading
range).

One Point Calibration:

a. In the pressure or temperature calibration row – select the sensor number
that has to be calibrated by pressing on the "#" icon. Following the selection
verify in the Tag frame that the name actually corresponds to the sensor
you had intention to calibrate; if it is different, select another sensor.
b. Bring the pressure or the temperature to a desirable working value. Once
the sensor reading stabilizes (it is possible to see in the "PV" frame that the
reading is stable), enter the value figuring on the Reference sensor into the
"High Cal" frame and check that the "PV" has been updated
correspondingly.
c. Once the value has been entered, press "Save".
d. Bring the pressure or the temperature to a different value (a high difference
is desirable for verifying good linearity); once it has stabilized, compare the
sensor that you are calibrating with the Reference sensor (0.5% of the
maximal sensor's reading range).

3. Switching to the Machine Control and Technician's Menu screens is performed

by tapping the corresponding icon located at lower right corner of the screen.

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4.4.10 Parameters Screen

Sterilization
Program
Parameters

Sterilization
Program General
Parameters Parameters

Leak Test
Automatic
Program
Sterilization
Parameters
Program
Activation

System
Definitions

1. This screen enables the user to switch to the Change Parameters and various
settings screens.
2. Switching to the Machine Control and Technician's Menu screens is
performed by tapping the corresponding icon located at lower right corner of the
screen.

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 4.4.11 Program Parameters Screen

Program Parameter Parameter value entry

Selection No.

Save Changes

Switching to
Next Screen

1. This screen enables the user to see and modify the sterilization programs'
parameters' values.
2. Upon the switch to this screen, the parameter values that will be retrieved and
displayed on the screen are the current program's values (the most recently
selected).
In order to retrieve parameter values of another program, it is needed to select
the desirable program number by pressing on the Program Selection icon
located on the upper left side of the screen.
3. In order to modify the value of some parameter, there is need to access the
corresponding parameter (help in identifying the corresponding parameter is
available by pressing Help), press its icon and modify the value using the digits
keyboard which will appear.

The minimum and

maximum entry values
corresponding to the
parameter may be viewed
on the upper part of the

4. The switch for additional parameters screen of the same program, is done by
tapping the NEXT icon.

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 5. Switching to Machine Control, Technician's Menu and Main Parameters
screens is performed by tapping the corresponding icon located at the lower
right side of the screen.

Notes:
 The modification of the parameters' values may be done by a user with C
authorization level.
 The modification of the parameters' values impact the parameters of the
current program. If another program will be selected, these changes will be
deleted. In order to permanently save the changes, they need to be saved
by pressing the save icon.
 See the attached appendix for parameters' table and notes.

4.4.12 Leak Test Program Parameters Screen

1. This screen enables the technician to see and modify the Leak Test program's
parameters' values.
2. The following parameter values are changeable:
 Vacuum Deep – this parameter defines the vacuum value that we wish to
attain in the test.
 Vacuum Diff – this parameter defines the (under pressure) vacuum
difference allowed to be exceeded which is measured during the test
process. Exceeding that value will indicate a process failure, which means
there is air leakage and the chamber is not sealed.
3. Switching to Machine Control, Technician's Menu and Main Parameters
screens is performed by pressing on the corresponding icon located at the
lower right side of the screen.

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4.4.13 Machine Setting Screen

Machine Serial
Number Entry Clear
Icon Machine
Memory Icon

Panel Location
Definition Icon
Save
Change Changes
Language Icon Icon

1. This screen enables the user to:

 Enter the machine's serial number – a seven digits machine serial
number.
 Define the panel's location – selecting panel 1 or 2 depending on the
location of the door.
 Change the language - changing the user's language by browsing to the
left and to the right with the arrows.
 Clear the machine memory – when the machine is in some process and
stage, and it fails switching to the next stage or it is desired to clear the
memory of the doors' state, then this operation terminates the process
immediately, switches the machine to the "MUST STERILIZE" condition
and allows the user to use the door No. 1.
 Save the machine number – this operation saves the machine number
which was given to the controller through the panel.
2. Switching to Machine Control, Technician's Menu and Main Parameters
screens is performed by tapping the corresponding icon at the lower right side
of the screen.
4.4.14 PID Screen

Icon for Icon for

switching to switching to
Chamber Jacket
Pressure Pressure
Control Control

1. This screen enables the user to switch to the chamber and jacket pressure
control screens.
2. Switching to Machine Control and Technician's Menu screens is performed
by tapping the corresponding icon located at the lower right side of the screen.
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4.4.15 Chamber PIC Screen

A B

1. This screen enables the user to control and command the opening and closure
of the steam inlet valve to the chamber (there is one also for the jacket) perform
a tuning of the pressure control stabilization characteristics by modifying the
valve opening and closing percentages and the setting of the parameter values
for KP, KI & KD.

A.
 SP – (Set Point) displays the set chamber pressure value.
This value is obtained automatically depending on
the desired chamber temperature.
 PV – (Process Variable) displays the actual chamber
pressure value.
 CV – (Control Variable) displays the system's requirement
for opening the valve in percent, 0=closed,
100=open.
 Auto/Man enables the user to switch to manual SP
setting. The switch to manual setting is done by
tapping the Man icon.
Note:
When switching to manual state the SP icon will be colored yellow to indicate
that the control is not automatic.

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 B.
 MCV – (Manual Control Valve) displays the valve opening
state in percents.
 VOP – (Valve Open) displays the actual desired value of
the valve opening. This value may be modified.
 VCL – (Valve Closed) displays the actual desired value of
the valve closure. This value may be modified.
 Auto / Man enables the user to manually set the valve
opening percentage. SP opening is manual. The switch to
manual opening is enabled by tapping the Man Icon.

Note:
The manual setting of opening/closing percentage is mainly intended for continuous
analogical faucet. In the case of an open/closed type of faucet, it's enough to enter any
value above 0 and the faucet will be 100% open.
In the automatic state, a valve of open/closed type will be 100% open as long as the
CV value will be between VOP and VCL.
Upon the switch to manual state, the MCV icon will be colored in yellow to indicate that
the control is not automatic.

C.

 KP – (Proportional) constant proportional value.

 KI – (Integral) constant integral value.
 KD – (Differential) constant differential value (mainly at 0)

Note:
The letter K at the beginning indicates the K-factor of the formula.
These values may be modified.
These changes should be done by an appropriate control expert.

2. The switch to the Machine Control, Technician Menu and Main PID screens
is performed by tapping the corresponding icon among the icons on the lower
right side of the screen.

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4.4.16 Log History Screen

1. This screen enables the user to switch to the following log history screens:
Alarms – malfunction history
Events – events history
Data – data history
User – Users' history
2. Delete Old Events Log – delete log history of events and defects (See
Appendix 1 for access levels).
3. Delete Old Data Log – delete data log history (See Appendix 1 for access
levels).
4. The switch to the Machine Control and Technician's Menu screens is
performed by tapping the corresponding icon located at the lower right side of
the screen.

4.4.17 Malfunction History Screen

1. This screen enables the user to see the malfunction history during the process.
2. The switch to the Machine Control, Technician's Menu and Log History
screens is performed by tapping the corresponding icon located at the lower
right side of the screen.

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4.4.18 Event History Screen

1. This screen enables the user to see the machine's event history.
2. The switch to the Machine Control, Technician's Menu and Log History
screens is performed by tapping the corresponding icon located at the lower
right side of the screen.

4.4.19 Data History Screen

1. This screen enables the user to see the pressure and temperature sensors
data history.
2. L_N (Load Number) a column displaying the process's sequential cycle
number.
3. The switch to the Machine Control, Technician Menu, Charts and main Log
History screens is done by tapping the corresponding icon located on the right
side of the screen.

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4.4.20 User History Screen

1. This screen enables the user to see the system's user history. Each entry or
exit of a user is stored and saved.
2. The switch to the Machine Control, Technician's Menu and Log History
screens is performed by tapping the corresponding icon located at the lower
right side of the screen.

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4.5 Description of Alarm Messages

This message is displayed if during sterilization process, the

CHAMB TEMP LOW temperature is below the sterilization temperature for more
Error # 1 than 5 sec. The FAIL indicator lights up accompanied by
buzzer. This message is printed.
This message is displayed if during sterilization process the
CHAMB TEMP HIGH temperature exceeds 3°C (6°F) above the set sterilization
Error # 2 temperature. The FAIL indicator lights up accompanied by a
buzzer. This message is printed.
This message is displayed, if the pressure drops by 1kPa
(0.145psi) for 5 sec below the set value during the
CHAMB PRES LOW
sterilization process. The FAIL indicator lights up
Error # 3
accompanied by a buzzer.
This message is printed.
This message is displayed, if the pressure rises by 30kPa
CHAMB PRES HIGH (4psi) above the set value.
Error # 4 The FAIL indicator lights up accompanied by buzzer.
This message is printed.
This message is displayed, if the pressure in the jacked is
JACK PRES LOW below the set value during the jacked heating.
Error # 5 If the pressure remains low for more than 30 min. the FAIL
indicator lights up accompanied by buzzer. This message is
printed.
This message is displayed if the temperature in the chamber
does not reach the desired value temperature SP, after the
HEAT TO
SP time value of parameter "heat TO".
Error # 6
The FAIL indicator lights up accompanied by buzzer.
This message is printed.
This message is displayed, if the system has not reached the
set pressure values during air removal stages. It also
VAC TO appears, if during Leak Test program the vacuum value
Error # 7 increases by 2inHg from the target value it should be 14inHg
at least.
The FAIL indicator lights up accompanied by a buzzer.
This message is printed.
This message is displayed, if the pressure in the chamber
PRES TO fails to reach the pre set pressure value.
Error # 8 The FAIL indicator lights up accompanied by a buzzer.
This message is printed.

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 This message appears if door #1 opens during
DOOR1 OPEN sterilization.
Error # 11 The FAIL indicator lights up accompanied by a buzzer.
This message will be printed.
This message appears if door #1 opening time is longer
DOOR1 OPEN TO than
Error # 13 2 min (automatic sliding doors only).
The FAIL indicator lights up accompanied by a buzzer.
This message will be print.
This message appears if door #1 closing time is longer
DOOR1 CLOSE TO than 2min (automatic sliding doors only).
Error # 15 The FAIL indicator lights up accompanied by buzzer.
This message will be printed.

COMPRESS AIR This message appears in Liquid cycle during cooling stage if
LOW the air pressure in the chamber is to low.
Error # 17 The FAIL is displaced accompanied by a buzzer.
This message is printed.
AIR INLT LOW This message appears if the air supply pressure is too low.
Error # 18 The FAIL is displaced accompanied by buzzer.
This message is printed.
This message appears before the system enters the
AIR DETECT sterilization stage if residual air is indicated in the chamber.
Error # 19 (Applicable for units with Air Detector system)
The FAIL is displaced accompanied by a buzzer.
This message is printed.
This message appears if the water supply pressure/water level
WTR INLT LOW is too low.
Error # 20 The FAIL is displaced accompanied by a buzzer.
This message is printed.

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 This message appears if the water level in steam
generator's water reservoir is low, or if the distilled or
WTR STM LOW mineral free water supply pressure is too low (if
Error # 21 applicable).
The FAIL indicator lights up accompanied by a buzzer.
This message will be printed.

This message appears if Temp #1 sensor is out of range.

TEMP 1 OOR The FAIL is displaced accompanied by a buzzer.
Error # 22 This message will be printed.

This message appears if Temp #2 sensor is out of range.

TEMP 2 OOR The FAIL is displaced accompanied by a buzzer.
Error # 23 This message will be printed.

This message appears if Temp #3 sensor is out of range.

TEMP 3 OOR The FAIL is displaced accompanied by a buzzer.
Error # 24 This message will be printed.

This message appears if Temp #4 sensor is out of range.

TEMP 4 OOR The FAIL is displaced accompanied by a buzzer.
Error # 25 This message will be printed.

This message appears if Pres #1 sensor is out of range.

PRES 1 OOR The FAIL is displaced accompanied by a buzzer.
Error # 26 This message will be printed.

This message appears if Pres #2 sensor is out of range.

PRES 2 OOR The FAIL indicator lights up accompanied by a buzzer.
Error # 27 This message will be printed.

This message appears if Pres #3 sensor is out of range.

PRES 3 OOR The FAIL indicator lights up accompanied by a buzzer.
Error # 28 This message will be printed.

This message appears if Pres #4 sensor is out of range.

PRES 4 OOR The FAIL is displaced accompanied by a buzzer.
Error # 29 This message will be print.

This message appears if Pres #5 sensor is out of range.

PRES 5 OOR The FAIL is displaced accompanied by a buzzer.
Error # 37 This message will be printed.

This message appears if Pres #6 sensor is out of range.

PRES 6 OOR The FAIL is displaced accompanied by a buzzer.
This message will be printed.

This message appears if BIO cycle fails.

BIO FAIL The FAIL is displaced accompanied by a buzzer.
Error # 40 This message will be printed.

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5. PRINTER
5.1 Printer Operation
The autoclave is equipped with a character printer, which prints a detailed history of
each cycle performed by the instrument (for the record or for subsequent
consideration).

The printing is done on thermal paper with 24 characters per line and contains the
following information:

 Software version (is printed only when power is turned ON)

 Real time
 Selected program
 Sterilization pressure
 Sterilization temperature
 Sterilization time
 Dry time

When the sterilization cycle begins the printer starts printing the above data.

After the preliminary printing, the autoclave starts performing the sequence of
operations of the cycle. The measured values of temperature and pressure are printed
at fixed time intervals, according to the phase of the process, as shown in the table on
the next page.
The data is printed from the bottom up, beginning with the date and ending with “O.K.”
for a complete cycle or “FAIL” for an aborted cycle.

For an example of a typical printout, see next page.

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 PRINTER OUTPUT DESCRIPTION
Autoclave 1203068 Autoclave serial no.
Name : __-------- Name of the operator to be filled in .
Load #: 0030
24/10/2012 13:45:16 Date and time the cycle ended
The time, temperature and pressure during
E13: 31 099.7ºC 049.5k
exhaust stage.
F11:30 134.2ºC 306.8k If cycle fails, conditions at time of failure.
CYCLE FAILED! ! ! Message displayed if cycle fails.
Manual Stop - 03 If operator presses the manual stop button.
S11:28 099.9ºC The time, temperature and pressure during
049.6k sterilization.
The time, temperature and pressure during the
H10:08 134.3ºC 315.1k
heating stage.
The time, temperature and pressure during the
H06:04 132.3ºC 304.1k
heating stage.
The time, temperature and pressure during the
H02:00 116.2ºC 217.3k
heating stage.
The time, temperature and pressure during the
H03:00 080.6ºC 023.1k
heating stage.
The time, temperature and pressure during air
V00:27 078.3ºC 048.7k
removal (vacuum).
Exhaust mode: 1 Exhaust mode: fast exhaust and process ends..
Dry time : 001 min Drying time of the selected program
Preset sterilization time of the selected
Ster time: 001.0 min.
program.
Sterilization temperature in chamber for
Ster Temp: 134ºC
selected program.
Cycle: 01 Unwrap Selected program: Unwrapped Instruments.
24/10/2012 13:29:31 Date/month/year time/min./sec.
Version =
Number and version of the software program.
THAMY07_1400_V1.04.02

Legend
V - Air removal stage
S - Sterilization stage
F - Fail
E - Exhaust stage
H - Heating stage
Note:
The process is printed from the bottom to the top – starting with version.

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5.2 Printer Handling
Setting Paper

1. Press the paper cover open button, and open the paper cover. Handle the
paper cutter carefully not to cut your hand.
2. Set a paper roll as shown in the figure.
3. Close the paper cover by pressing both ends of the cover with the tip end of
the paper emerging from the cutter.

Maintenance
Wipe off the soiling on the printer surface with a dry soft cloth with a weak neutral
detergent. After that, wipe the printer with a dry cloth.

Test points
In the test print mode, characters printable with the printer (ANK, KanJi) and bar code
are outputs. Turning power ON with the FEED IN signal kept low triggers the test print.

Caution!
Never disassemble the printer. Failure to follow this instruction may cause
overheating or burning of the printer or the AC adapter. Or an electric shock,
which may lead to fires or accidents.
Never use the printer in a place of extreme humidity or any place where it can
possibly be splashed by any liquids. If any liquids get into the printer, it could
lead to fire, electric shock, or other serious accidents.
Never touch the thermal head immediately after printing because it becomes
very hot. Make sure that the thermal head is cool before setting papers or
cleaning the thermal head.

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Power OFF the printer in any of the following cases:
 The printer does not recover from an error.
 Smoke, strange noises or smells erupt from the printer.
 A piece of metal or any liquid touches the internal parts or slot of the printer.

Notes on treatment of thermal papers:

 Store the papers in a dry, cool and dark place.
 Do not rub the papers with hard substance.
 Keep the papers away from organic solvent.

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6 STERILIZATION PROGRAMS
6.1 Program Descriptions
Following are the names, relevant programs with related temperatures of the 18
sterilization cycles and 2 test programs, which are pre-set by the manufacturer.

Cycle no. Program Temp. ºC

1 Unwrapd A 121

2 Unwrapd B1 134

3 Unwrapd B2 134

4, 5 Wrapd A1, A2 121

6, 7 Wrapd B1, B2 134

8, 9, 10 Slow Exhaust 121

11-18 Generic 1-8 121

19 B&D Test 134

20 Leak Test –

All the programs, except the test programs may by changed, to fit the user
requirements.
The test programs are pre-set by the manufacturer in such a way that their parameters
are not changeable.

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Program: 1 Unwrapd A (Process Sample)
This program is intended for rigid, (i.e. instruments), and other goods, which their
manufacturers declare their compliance with conditions for sterilization as set below:
 Sterilization temperature 121ºC
 Sterilization time 15 minutes
 Drying time 2 minutes

Caution!
Care should be taken to preserve the sterility of un-wrapped instruments in a
non-sterile environment.
Performance Description:
Residual air is displaced by 4 vacuum pulses down to 20kPa, and 4 pressure pulses
up to 180kPa. The 4th pressure pulse is followed by introduction of saturated
(controlled) steam into the chamber to the required sterilization temperature.
Sterilization is controlled in such a way that the sterilization temperature remains
constant, and will not increase by more than 3ºC. The steam conditions are controlled
in such a way that the fluctuation of pressure does not allow a drop below 1kPa,
neither an increase of 3kPa, above the high limit of the Ste. Temperature.
Fast exhaust is a stage at which the pressure is rapidly discharged from the chamber.
The vacuum pump is activated to create a vacuum in the chamber for drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 2 minutes.
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.
Important: In order to obtain good sterilization results, dry time is essential.

Program 1: Unwrapd A (Process Sample)

134ºC 15 min

Fast Exhaust
200kPa

160kPa

104ºC / ~ 115kPa
100kPa

50kPa
20kPa
0kPa
2 min

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Programs 2; 3: Unwrapd B1, B2 (Process Sample)
These programs are intended for rigid, (i.e. instruments), and other goods, which their
manufacturers declare their compliance with conditions for sterilization as set below:
 Sterilization temperature 134ºC
 Sterilization time 4 minutes
 Drying time 2 minutes

Caution!
Care should be taken to preserve the sterility of unwrapped instruments in a
non-sterile environment.
Performance Description:
Residual air is displaced by 4 vacuum pulses, down to 20kPa and 4 pressure pulses
up to 200kPa. The 4th pressure pulse is followed by the introduction of saturated
(controlled) steam into the chamber to the required sterilization temperature.
Sterilization is controlled in such a way that the sterilization temperature remains
constant, and will not increase by more than 3ºC. The steam conditions are controlled
in such a way that the fluctuation of pressure does not allow a drop below 1kPa,
neither an increase of 3kPa, above the high limit of the Ste. Temperature.
Fast exhaust is a stage at which the pressure is rapidly discharged from the chamber.
The vacuum pump is activated to create a vacuum in the chamber for drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 2 minutes.
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.
Important: In order to obtain good sterilization results, dry time is essential.

Programs 2; 3: Unwrapd B1, B2 (Process Sample)

4 min
134 ºC

Fast Exhaust
200kPa

150kPa

104ºC / ~ 115kPa
90kPa

50kPa
20kPa
0kPa

2 min

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Programs 4, 5: Wrapd A1; A2 (Process Sample)
These programs are intended for materials, (like instruments), porous load and other
goods, which their manufacturers declare their compliance with conditions for
sterilization as set below:
 Sterilization temperature 121ºC
 Sterilization time 15 minutes
 Drying time 15 minutes (30 minutes for program 5)
Performance Description:
Residual air is displaced by 4 vacuum pulses down to 20kPa. The 4th vacuum pulse is
followed with 4 steam pressure pulses up to 180kPa. Follow the 4th pressure pulse the
saturated (controlled) steam is introduced into the chamber to the required sterilization
temperature.
Sterilization is controlled in such a way that the sterilization temperature will not drop
below the required temperature, neither will increase by more than 3ºC. The steam
conditions are controlled in such a way that the fluctuation of pressure does not allow
a drop below 1kPa, nor an increase of 3kPa above the high limit of the Ste.
Temperature.
Fast exhaust is a stage at which the pressure is rapidly discharging from the
chamber. The vacuum pump is activated to create a vacuum in the chamber for
drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 15 minutes, (30 minutes for program 5).
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.
Important: In order to obtain good sterilization results, dry time is essential.

Programs 4, 5: Wrapd A1, A2 (Process Sample)

134ºC / 305kPa
Fast Exhaust
15 min

121ºC / ~ 205kPa

150kPa

104ºC / ~ 115kPa
100kPa

50kPa
20kPa
15kPa

15/30 min

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Program 6: Wrapd B1 (Process Sample)
This program is intended for materials (like instruments), porous load and other goods,
which their manufacturers declare their compliance with conditions for sterilization as
set below:
 Sterilization temperature 134ºC
 Sterilization time 4 minutes
 Drying time 15 minutes
Performance Description:
Residual air is displaced by 4 vacuum pulses down to 20kPa. The 4th vacuum pulse is
followed with 4 steam pressure pulses up to 200kPa. Follow the 4th pressure pulse the
saturated (controlled) steam is introduced into the chamber to the required sterilization
temperature.
Sterilization is controlled in such a way that the sterilization temperature will not drop
below the required temperature, neither will increase by more than 3ºC. The steam
conditions are controlled in such a way that the fluctuation of pressure does not allow
a drop below 1kPa, nor an increase of 3kPa above the high limit of the Ste.
Temperature.
Fast exhaust is a stage at which the pressure is rapidly discharging from the
chamber. The vacuum pump is activated to create a vacuum in the chamber for
drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 15 minutes.
Important: In order to obtain good sterilization results, dry time is essential.
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.

Program 6: Wrapd B1 (Process Sample) 4 min

134ºC / 305kPa
Fast Exhaust

200kPa

150kPa

104ºC / ~ 115kPa
100kPa

50kPa
20kPa
15kPa

15 min

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Program 7: Wrapd B2 (Process Sample)
This program is intended for materials (like instruments), porous load and other goods,
which their manufacturers declare their compliance with conditions for sterilization as
set below:
 Sterilization temperature 134ºC
 Sterilization time 4 minutes
 Drying time 15 minutes
Performance Description:
Residual air is displaced by 4 vacuum pulses down to 20kPa. The 4th vacuum pulse is
followed with 4 steam pressure pulses up to 200kPa. Follow the 4th pressure pulse the
saturated (controlled) steam is introduced into the chamber to the required sterilization
temperature.
Sterilization is controlled in such a way that the sterilization temperature will not drop
below the required temperature, neither will increase by more than 3ºC. The steam
conditions are controlled in such a way that the fluctuation of pressure does not allow
a drop below 1kPa, nor an increase of 3 kPa above the high limit of the Ste.
Temperature.
Fast exhaust is a stage at which the pressure is rapidly discharging from the
chamber. The vacuum pump is activated to create a vacuum in the chamber for
drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 15 minutes.
Important: In order to obtain good sterilization results, dry time is essential.
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.

Program 7: Wrapd B2 (Process Sample)

4 min

134ºC / 305kPa
Fast Exhaust

121ºC / ~ 205kPa

150kPa

104ºC / ~ 115kPa
100kPa

50kPa
20kPa
15kPa

15 min

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 Programs 8, 9, 10: Slow Pressure Exhaust 1, 2, 3 (Process Sample)
These programs are intended for the sterilization of loads which require slow pressure
exhaust in open or closed containers (but not sealed), which comply with their
manufacturers declares their compliance to be sterilized in the following conditions:
 Sterilization temperature 121ºC
 Sterilization time 15 minutes for program 8, 30 min for program 9, and 45min
for program 10
 End temperature 90ºC
Performance Description:
Residual air is displaced by 1 vacuum pulse down to 20kPa. The vacuum pulse is
followed by ten pressure pulses up to 190kPa. The 10th pressure pulse is followed by
introduction of saturated (controlled) steam into the chamber to the required
sterilization temperature.
Sterilization period is controlled in a way that the sterilization temperature will not
drop below the required temperature; neither will it increase by more than 3ºC. The
saturated steam conditions are controlled in such a way that the fluctuation of pressure
does not allow a drop below 1kPa, nor an increase of 3kPa above the high limit of the
Ste. Temperature.
Slow exhaust is performed by discharging the pressure very slowly from the chamber
down to ambient pressure.
Note:
The temperature of the chamber must be below the end sterilization temperature in the
range of 60ºC - 100ºC, and the pressure must be below 115kPa to enable a door to be
opened.
Important:
Because of the difficulty to standardize the Slow Pressure Exhaust cycle load,
this cycle is not intended for sterilization of materials that come into contact
with patients, and should be used for non-clinical applications only.

Programs 8, 9, 10 – Slow Pressure Exhaust (Process Sample)

Slow Pressure
134ºC / 305kPa 15/30/45 Min Exhaust

121ºC / ~ 204.8kPa

160kPa

130kPa
100kPa
50kPa
End Temp. 90ºC
20kPa
0kPa

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Programs 11- 18: Generic 1 – 8 (Process Sample)
These programs are intended for materials (like instruments), porous load and other
goods, which their manufacturers declare their compliance with conditions for
sterilization as set below:
 Sterilization temperature 121ºC
 Sterilization time 15 minutes.
 Drying time 15 minutes

Caution!
Care should be taken to preserve the sterility of un-wrapped instruments in a
non-sterile environment.
Performance Description:
Residual air is displaced by one vacuum pulse down to 25kPa. The vacuum pulse is
followed by 3 steam pressure pulses up to 160kPa. Follow the 3rd pressure pulse the
saturated (controlled) steam is introduced into the chamber to the required sterilization
temperature.
Sterilization is controlled in a way that the sterilization temperature will not drop below
the required temperature; neither will it increase by more than 3ºC. The saturated
steam conditions are controlled in such a way that the fluctuation of pressure does not
allow a drop below 1kPa, nor an increase of 3kPa above the high limit of the Ste.
Temperature.
Fast exhaust is performed by rapidly discharging the pressure from the chamber. The
vacuum pump is activated to create a vacuum in the chamber for drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 15 minutes.
Important: In order to obtain good sterilization results, dry time is essential.
Pressure equilibration enables the door to be opened; air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.
Programs 11-18: Generic 1 – 8 (Process Sample)

134ºC / 305kPa 15 min

Fast Exhaust

121ºC / ~ 205kPa

160kPa

104ºC / ~ 115kPa
100kPa

50kPa
25kPa
0kPa

15 min

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Program 19: Bowie & Dick Test
This program is intended to test the efficiency of air removal from within the chamber.
The parameters are locked in such a way that they cannot be changed. These are the
parameters:
 Sterilization temperature 134ºC
 Sterilization time 3.5 minutes
 Drying time 2 minutes
The Bowie & Dick test pack should be placed horizontally on the bottom of the loading
rack, near the door and over the drain.
After the “PROGRAM SELECT” screen is display press “NEXT” button and additional
screen displays “SERVICE PROGRAMS”. Select the “Bowie & Dick Test” and press
the HOME icon. Press the START button to automatically run the pre-programmed
Bowie & Dick Test cycle parameters.
Performance Description:
Residual air is displaced by four vacuum pulses down to 20kPa. The 4th vacuum
pulse is followed with 4 steam pressure pulses up to 200kPa. Follow the 4th pressure
pulse the saturated (controlled) steam is introduced into the chamber to the required
sterilization temperature.
Sterilization is controlled in such a way that the sterilization temperature will not drop
below the required temperature, neither will increase by more than 3ºC. The steam
conditions are controlled in such a way that the fluctuation of pressure does not allow
a drop below 1kPa, nor an increase of 3kPa above the high limit of the Ste.
Temperature.
Fast exhaust is performed by rapidly discharging the pressure from the chamber. The
vacuum pump is activated to create a vacuum in the chamber for drying.
Drying is achieved by evacuating the vapor from the chamber in an "under-pressure”
phase for a period of 2 minutes.
Pressure equilibration enables the door to be opened. Air is introduced into the
chamber through a microbiological filter until equilibrium is reached with atmospheric
pressure.
PASS/FAIL Step
When using Bowie & Dick Test packs or PCD's (Process Challenge Device) the indicator
shall be judged as follow:
The color shall be uniform black. The importance is for the uniformity of the color. If
the color is not uniform, the verification should be rejected. (Call for service).
Program 19 - Bowie & Dick Test 3.5 min
134ºC / 305kPa
Fast Exhaust

200kPa

150kPa

104ºC / ~ 115kPa
100kPa

50kPa
20kPa
15kPa

2 min

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Program 20: Air Leakage Test (Vacuum Test)
This program is intended to test air leakage into the chamber, through the door seal or
any other seals.
This test is performed during the vacuum phase. After the “PROGRAMS SELECT”
screen is display press “NEXT” button and additional screen displays “SERVICE
PROGRAMS”. Select the “LEAK TEST” and press the HOME icon. Press the START
button to automatically run the pre-programmed AAMI air leakage cycle parameters.
Performance Description:
A vacuum is drawn in the chamber down to 7kPa. At this stage all valves and motors
are closed. A period of 5 minutes is counted to enable stabilization of pressure. During
the next 10 minutes the pressure is monitored. The acceptable change of pressure
during these 10 minutes is 1.3kPa.

Program 20: Air Leakage Test

104ºc / ~ 115kPa
100kPa

50kPa
25kPa
0kPa
5min. 10min.

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7 PREPARATION BEFORE STERILIZATION

Warning!
During loading and unloading use safety gloves and glasses in accordance with
local safety regulations and good practice.
Precautions:
 Use heat resistant gloves.
 Instruments to be sterilized must be washed, disinfected and dry.
1. Wash instruments immediately after use, to dispose of any residue.
Follow manufacturer's instructions on the use of instruments/washing etc. for
cleaning and lubricating. Before placing an instrument into the sterilizer tray,
make sure that instruments composed of different (stainless steel, carbon steel,
etc.) are separated and placed in different trays.
Note:
Check manufacturer instructions for sterilization of each item.
2. If carbon steel instruments are used with stainless steel trays, the tray should
be lined with a towel or paper wrap before placing the instrument. There should
be no direct contact between the carbon steel and the stainless steel trays.
3. Before placing an instrument into the sterilization tray, make sure that carbon
steel instruments are not in contact with stainless steel instruments. These
instruments should be separated and placed on different trays.
4. All instruments must be sterilized in an open position.
5. Place a sterilization indicator strip in each tray.
6. Once a week use a biological spore test indicator in any load to ensure
sterilization.
7. Make sure that all the instruments remain apart during the sterilization cycle.
8. Empty canisters should be placed upside-down in order to prevent
accumulation of water.
9. Do not overload sterilizer trays. Overloading will cause inadequate sterilization
and drying.
10. Allow a distance of approximately 2.5 cm between trays to permit circulation of
steam.
11. Wrapped instruments should be packed in material which promotes drying,
such as autoclave bag, autoclave paper and muslin towels.

Note:
Verify that the packaging method is in accordance with good practice approach
and the packaging materials are in accordance with the applicable standards
(e.g. EN868 series).

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Tubing
Rinse tubing after cleaning with pyrogen free water. When placing in tray, ensure that
both ends are open, without sharp bends or twists.
Packs
Place packs upright on trays, side by side.
Packs should not touch the chamber walls.
Sterilization of Liquids
Note:
Liquids can only be sterilized in an autoclave with two temperature sensors in
the chamber
Use only heat-proof glass, filled ⅔ full.
Ensure that the glass container is covered but not sealed to prevent pressure build-up.
7.1 Loading
Every machine is supplied either with two (or more) stainless steel shelves, or with
rails for a loading cart from a transfer carriage.
The loading cart is made of stainless steel and is adjusted by height of transfer
carriage to the height of the rails in the sterilizer chamber. It is designed to slide
smoothly off the carriage into the sterilization chamber.
The carriage moves on four heavy-duty castors, two of them are equipped with brakes.
The carriage is constructed with two spring loaded securing hooks on the front.
The hooks are holding the carriage attached to the autoclave during loading or
unloading the cart.

Caution!
It is strictly forbidden to load or unload the loading cart, if the transfer carriage
is not connected by the hooks to the autoclave and the brakes are not applied.
When loading the materials to be sterilized into the chamber, observe the rules
described in this chapter.
Do not overload the loading cart or the shelves as this can have adverse effects on the
results of the sterilization and drying. Leave space between the packs or wrapped
instruments to allow complete removal of air pockets in the air removal stage, and for
free penetration of steam in the heating and sterilization stages.

Hooks release

Securing hooks

Transfer Carriage Loading Cart

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7.2 Unloading
1. When the buzzer signals the successful completion of a cycle, open the door and
let the load cool down for several minutes.
2. Hook the transfer carriage firmly to the autoclave, apply the brakes, and roll the
loading cart out of the chamber.
3. Once the loading cart is firmly on the transfer carriage and locked into place,
release the hooks and the brakes, and take the transfer carriage or the containers
aside to cool down.
4. Allow the load to cool down in an area with minimum passing traffic (to avoid the
possibility of touching the hot load), and without air movement (air conditioning,
etc.). Do not touch the hot load. Hot loads absorb moisture and may absorb
bacteria from a hand.
5. Do not transfer a hot load to metal shelves for cooling. Perform a visual inspection
to ascertain that sterilizing indicators have made the required color change, and
that the load is dry.
The load is to be rejected if:
a. The package has been compressed.
b. The package is torn.
c. The load is wet (water droplets signs).
d. The load fell on the floor.
e. Condense can be observed on the lid.
f. The PCD or other Indicator present – Faulty cycle.

Warnings!
During loading and unloading use safety gloves and glasses in accordance with
local safety regulations and good practice.
It is strictly forbidden for any person to enter the autoclave’s chamber.
If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must shut the system by actuating
the emergency switch and withdraw the key from the system, keeping the key
on him, to prevent accidents and injuries.
Do not operate the autoclave in the presence of dangerous gases and vapors.
It is strictly forbidden for any person to enter the service area behind the
service access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE INSTRUCTIONS
“Working with power ON in Service Area” Section.

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8 OPERATING INSTRUCTIONS
Attention!
Liquids can only be sterilized if there are two flexible temperature sensors
(PT100) in the chamber.

Warning!
Do not operate the autoclave in the presence of dangerous gases and vapors.
Notes:
The manufacturers' recommendations are to be observed concerning the
conditions for sterilization for each type of material.
Emergency Stop Push-Button
An Emergency Stop Push-Button in cooperative with key lock is mounted on front
panel; switches OFF the electrical supply to autoclave and steam generator.
When emergency switch is activated, to restore the normal operation, the key must be
used and the mushroom knob should be turned counterclockwise.
This safety feature is designed to eliminate possibilities of injury.

Caution!
The sterility of load processed in un-wrapped cycles cannot be maintained if
exposed to a non-sterile environment.
1. Check that the feed water manual valve for the vacuum pump and water
condenser is open.
2. Check that the distilled or mineral free water valves for the steam generator and
fast cooling system are open
3. Check that the compressed air manual valve is open; set the air pressure at 8
bar.
4. Check that the steam inlet manual valve is open.
5. If the internal steam generator is to be used, refer to "Switching to the Internal
Steam Generator" section in the Operating instructions.
6. Power the autoclave by turning ON the main power switch.
7. Observe the gauge and see that the generator reaches working pressure.
8. Check that the jacket pressure gauge, reaches 2.4 bar (34.8psi).
9. If this is the first sterilization cycle of the day, heat the jacket for 20 minutes with
the chamber door close and then perform B&D test, before starting the regulate
cycles.

Before starting a cycle, make sure to check the following:

 If the steam source is supplying enough steam to operate the autoclave. If not, use
the internal steam generator. See “Switching to the Steam Generator” for starting
and operating the steam generator.

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8.1 Starting the Sterilization Cycle
After turning the system ON, the following screen is displayed:

OPEN

Note:
Name of the program last used, is displayed on the screen and will run
again if not changed.
1. Tap the Door Icon.
The door will open; the subtitle on the icon will change to 'CLOSE'.
2. Load the sterilizer and tap the Program Selector Key to choose the proper
program from the Program Select Screen.

Program Select

This screen displays most of the programs which are available to the operator.
When selecting program, the programs parameters values are displayed on the
lower part of the screen.
Notes:
Additional screen displays 'Service Programs' like Leak Test and Bowie &
Dick Test. If those programs are required, press NEXT button for this
screen.

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 3. Select the suitable program and press the HOME icon.
If there is no number visible on head of the program name, the program is
not available.
The Main Screen is displayed again including the name of program which
was chosen.
4. Close the door by tapping the Door Icon. The door is closing accompanied
by buzzer.
5. Tap the START button. After the confirmation window, the ID and
Password yellow label appears and must be fulfilled by the operator and
approved by, tapping the “START” sings on the yellow label.

6. Tap the START button again; the cycle starts, and this screen is
displayed:

The following is displayed on the screen (see 4.1 THAMY Operating System):
1. Cycle Status (6).
2. The program name (5).
3. The program parameters value (16).
4. The program cycle status (18).
5. The changes in pressure and temperature due to program progress (8, 9, 10).
6. The door subtitle disappear (12) - this icon becomes inoperative.
7. START/STOP button (11) changes to red.

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Following successful completion of sterilization cycle the message “CYCLE
COMPLETE” appears (18), the autoclave status indicator (6) will show 'blank', and
buzzer sounds four times.

OPEN
OPEN

On the door icon will appear subtitle OPEN, and the door icon will became operative
only if those conditions are fulfilled:
1. The chamber pressure is below 115kPa.
2. The chamber temperature is below the set end temperature.
3. There is no water in the chamber.
Note:
In case of failed cycle or manual stop by the operator, the green led RUN will change
to read FAIL.
1. Tap the FAIL led and Active Alarms Screen with reason for failure will be
displayed.

2. Tap the Reset icon to clear the Screen.

3. If this doesn’t help, solve the problem; until the Screen may be clear (see the
“Failed Cycle” paragraph).

Warnings!
Loading or unloading of material from the chamber can only be done if the door
is completely open and in the outermost position.
It is forbidden to put any part of the body inside the chamber whilst the door is
closing.
It is strictly forbidden for any person to enter the autoclave’s chamber.
If, for any reason (for cleaning, maintenance or if something falls down), it is
necessary to enter the chamber, the person must shut the system by actuating
the emergency switch and withdraw the key from the system, keeping the key
on him, to prevent accidents and injuries.

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Do not operate the autoclave in the presence of dangerous gases and vapors.
Attention!
If during autoclave operation (closing door) the door safety bar feels
resistance, the door will stop from closing and retract.

Caution!
The sterility of load processed in un-wrapped cycles cannot be maintained if
exposed to a non-sterile environment!

Warning
It is strictly forbidden for any person to enter the service area behind the service
access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE OPERATIONS
“Working with power ON in Service Area” section

8.2 Failed Cycle

In case of failed cycle, the green RUN icon will change to read FAIL and the reason for
failure is displayed on the Active Alarms screen.
In the case of a failed cycle do the following:
1. Tap STOP.
2. Solve the problem.
3. Log the displayed message in the autoclave log book or any other appropriate
document.
4. If you cannot solve the problem, turn OFF the autoclave and call for Service.
Note:
When a power failure occurs, the autoclave holds the cycle at that point where
the power was lost. The system stays in the locked down safe mode until the
power is restored. At the power restoration the controller follows the abort
sequence described above.

Warning!
Verify that the pressure in the chamber is atmospheric pressure. Do not attempt
to open the door if the pressure in the chamber is above atmospheric pressure.

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8.3 Aborting a cycle:
1. Tap STOP; the autoclave automatically goes through a shut down sequence. The
unit will either open the drain valve to remove pressure from the chamber or open the
vacuum break valve, depending upon the phase of the cycle.
2. The autoclave will signal the operator that the cycle has been aborted and will
advise the operator when the door can be opened. (see above)
DO NOT ATTEMPT TO OPEN THE DOOR UNTIL NOTIFIED THAT THE ABORT
SEQUENCE IS COMPLETE. IF THE CONTROLLER DOES NOT INDICATE THAT
THE SEQUENCE IS COMPLETE, DO NOT ATTEMPT TO OPEN THE DOOR.
CONTACT YOUR TUTTNAUER TRAINED AND CERTIFIED AUTOCLAVE
TECHNICIAN.

Warning!
Verify that the pressure in the chamber is atmospheric pressure. Do not attempt
to open the door if the pressure in the chamber is above atmospheric pressure.

Warning!
Do not operate the autoclave in the presence of dangerous gases and vapors

8.4 Switching to the Steam Generator

If the building steam supply fails:
1. Open the generator electric box, switch ON the 3 Phase circuit breaker with
its Trip Coil, and ensure all the other circuit breakers are ON.
2. Observe the generator pressure gauge is at working pressure, (4.5 bar).
3. Turn OFF Building steam inlet and turn ON Generator inlet steam using
the ON-OFF-ON switch on the front panel of the autoclave.
4. Check that the jacket pressure gauge, reaches 2.4 bar
5. Continue to work as normal.

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 SERVICE INSTRUCTIONS

Caution!
These service instructions are for the use of qualified personnel only! To
avoid electric shocks, do not perform any servicing other than that
specified in the operating instructions unless you are qualified to do so.
Refer all servicing to qualified service personnel.
When servicing the autoclave, and/or opening any service panel,
disconnect the all electrical power supplies to the unit. This is done by
switching OFF the main power supply switch, or by un-plugging the main
electrical power supply cords.
It is strictly forbidden for any person to enter the service area behind the
service access panels, except the trained technician.
The technician must follow the instructions in the SERVICE
INSTRUCTIONS, “Working with power ON in Service Area” Section

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9 MAINTENANCE OF AUTOCLAVE
9.1 Preventive and Periodical Maintenance

1. Clean the strainer at the bottom of the chamber.

Before 2. Verify that the door gasket and the surface that the gasket is
Each pressed on are clean.
Cycle Note:
Keep the door closed between sterilizing cycles.

1. Clean the door gasket every day with a soft cloth

2. Drain the compressor tank before starting operation (if
applicable).
3. If sterilizing liquids, clean the chamber at the end of every day.
Daily 4. Before first operation of the day, warm up the jacket for at least
20 minutes with the door closed, even if the READY LED is lit up.
5. Carry out a BOWIE & DICK test at the beginning of each day
after warm up.
6. At the end of the day/shift leave the door open.

1. Clean the cabinet and door parts, the internal walls of the
autoclave, the shelves and the shelf rails with a soft cloth and
User

detergent. Clean the chamber while the autoclave is cold.

The detergent shall be flushed away with water.
If you used tap water, for the final flush use mineral-free water.

Caution!
Do not use steel wool or a steel brush as this can damage
the chamber!
2. Place several drops of oil on all the door spindles and pins (if
applicable).
Weekly 3. Drain the generator (if applicable) as follows:
a. Switch OFF the power.
b. Wait until the pressure decreases to 0.5 bar (watch the
pressure gauge).
c. Open the drainage manual valve for a few seconds till the
glass tube becomes empty, and then close the valve.
d. Drain the water-level tube by opening the tube’s valve
located at the bottom elbow, connecting the tube to the
vessel.
4. At the end of the week, or if the autoclave will stand for a
prolonged period, clean the chamber when it is cold, and leave
the door open.

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 Autoclaves with Tuttnauer internal generator
Technician

Press the Test Button on the generator electric box.

Monthly
The Main Circuit Breakers for the heaters will switch OFF.
Switch ON the Main Circuit for the heaters.

1. Clean water strainers on pipelines while autoclave is shut

down.
2. Verify sewage pipe is not clogged ensuring free drainage of
sewage liquids. It is important that sewage liquids do not
overflow at the working site.
3. Disassemble the steam–traps and clean them. The cleaning
operation requires cleaning of the strainer inside the steam-
Technician

trap. This can be done by rinsing and removing any dirt,

which causes blockage.
Quarterly
4. Check the piping connections and tighten where necessary to
avoid leakage.
5. De-scale the generator (if applicable).
6. Verify that the water quality complies with the requirements
as detailed in par. 'Water Quality'.
7. Check the vacuum pump inlet/outlet for scale build up and
de-scale if necessary. (if applicable)

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 1. Replace the 0.01 air filter
6 months

1. Perform an overall check of the locking system and replace

worn parts.
2. Check and tighten where necessary the electrical
connections in the electrical board, connection box, motors,
electrical valves, locking device screws and instrumentation.
3. Clean the electronic control unit, using a vacuum cleaner.
4. Check the door gasket and replace if damaged.
5. Ensure periodical tests are done on time.
6. Check the steam-traps and replace if worn.
7. Calibrate the control system
8 Validate the applicable cycles
9. Check and verify tight closing of all tightening bolts of the
side guides, as well as top and bottom guides (if applicable).
Technician

Replace worn bolts if necessary (on horizontal or vertical

door).
10. Check and verify tight closing of all tightening bolts of the
bronze strips. Replace worn bolts if necessary (on horizontal
Yearly
or vertical door).
11. Check and verify tight closing of all tightening bolts of the
door guide rail (including the door's wheel). Replace worn
bolts if necessary (on horizontal or vertical door).
12. Check the hydraulic piston including oil level. Check the
hydraulic system for leakage, worn or loose component (on
horizontal or vertical door).
13. Check operation of the micros-witches. Verify that they are
placed tightly as required.
14. Check the safety valve. Allow the safety valve to blow off by
letting the pressure increase until it reaches the working
pressure + 10%. This verifies that the safety valve operates
as required and the valve’s seat is kept free of mineral
deposits.
Note:
Yearly maintenance should always be accomplished
by a trained sterilizer service technician.

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Notes:

1. The procedures done by the “User” referred in the Preventive and Periodical
Maintenance must be performed by trained personnel only.
2. Keeping the inside of the autoclave clean will lengthen its life and its proper
operation.
3. Ensure the chamber is empty and cold during all cleaning
4. For all cleaning use ordinary household stainless cleaner, and rinse first with
tap water, and then with distilled or mineral free water.
5. Use only mineral-free water for the steam generator as detailed in the Water
Quality paragraph, (If applicable).
6. Keep the door closed between sterilizing cycles.
7. If you see or hear anything extraordinary, stop using the autoclave and call for
service.

Periodical Tests

1. Once a year calibrate and validate the autoclave.

2. Periodical safety tests (pressure vessel and electricity) shall be
performed by an Authorized Inspector at intervals as required by the
local laws, rules or regulations.
Notes:
Ensure periodical tests are done on time!
It is strictly forbidden for any person to enter the service area behind the
service access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE INSTRUCTIONS
“Working with power ON in Service Area” Section.

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9.2 Safety Tests after Repair
Note:
After every repair or dismantling the enclosure, the autoclave should pass two safety
electrical test by the Service Engineer. The following shall be performed:

Every autoclave should pass those tests as follows:

1. Enclosure Leakage Current Test.
1. Connect the electrical cord to the autoclave.
5. Turn ON the main switch on the right side of the autoclave.
6. Short-circuit the L and N pins on the cord's plug.
7. Connect the Short-circuit pins to the L pole on the Megger.
8. Connect the earth pins to the earth pole on the Megger.
9. Impose an electrical potential of 500-1000V on the tested autoclave. The
insulation resistance should be at least 2 MΩ.
The test is successful if there was no leakage.

2. Protective Earth Impedance Test

1. Connect the grounding pin of the power cord plug to one pole of an Ohmmeter.
2. Connect any other metallic part (preferable – the metallic part of the locking
screw) to the second pole of the Ohmmeter.
3. The resistance should not exceed 0.3 Ω.

After performing these tests, the Service Engineer should complete and sign the
Work Order and the Log Book.

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9.3 General Troubleshooting

Possible causes check-ups

Symptoms Corrections
and tests
1. Control unit not 1.1 The control circuit 1.1 Check and switch
initialize. No display and breaker switched OFF. ON the circuit
lights on the front panel. breaker.
1.2 The power switches on 1.2 Replace the
the front panels of the defective switch.
autoclave or on the
steam generator are
defective.
2. Steam generator 2.1 Water pump defective 2.1 Repair or replace
does not operate. or blocked. pump. Replace
motor.
2.2 Blocking or low water 2.2 Adjust water
pressure in the pump pressure; ensure a
circuit. free circulation of
water.
2.3 Circuit breaker trips, 2.3 Check and remove
because of overload or the overload or
damage. replace circuit.
2.4 Upper electrode short- 2.4 Clean or replace
circuited. upper electrode.
2.5 Electronic pressure 2.5 Check, calibrate
switch or measuring pressure switches
circuits faulty or out of or replace them.
calibration.
2.6 Lower electrode dirty 2.6 Clean or replace the
or rusted. electrode.
2.7 Circuit breakers 2.7 Turn OFF or replace
switched off or the circuit breakers.
damaged.
2.8 Contactor controlling 2.8 Check the cause
the heat up current is and replace
damaged. contactor.

2.9 Control system trouble. 2.9 Replace boards.

(GICAR board)

2.10 Solenoid or pneumatic 2.10 Repair or replace

steam supply stuck or solenoid or
defective. pneumatic valve.

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 Possible causes check-ups
Symptoms Corrections
and tests
3. Steam pressure 3.1 Pressure switch faulty or 3.1 Check, repair or
increases beyond the incorrectly set. replace the pressure
control point. switch.
3.2 Contacts at contactor 3.2 Check the cause and
welded because of short replace the damaged
circuit. contactor.
4. The conditioning 4.1 Check if the trouble is 4.1 See solutions
phase (pre-vacuum due to pump or its indicated in par. 2
does not work). electrical supply circuit.
4.2 The vacuum valve 4.2 Check, repair or
passing water through the replace the water to
vacuum pump stuck or pump valve.
damaged.
4.3 The exhaust to pump 4.3 Check, repair or
valve stuck or damaged. replace the fast
exhaust valve.
4.4 Door improperly closed, 4.4 Close the door, fix or
gasket damaged or replace the gasket.
incorrectly seated on the
groove.
4.5 Leakage of the vacuum 4.5 Check and tighten
or exhaust piping. fitting joints, replace
defective packing.
4.6 Steam inlet valve blocked 4.6 Fix or replace the
or damaged. steam valve.
No steam inlet or low 4.7 Low pressure at the 4.7 Check the generator
steam pressure. steam supply line.
4.8 Control system trouble. 4.8 Replace the control
boards.
4.9 Manual steam feed valve 4.9 Open the manual
is closed. valve.
5. Pre-vacuum phase 5.1 Low pressure at the 5.1 Check steam
completed but steam supply line. generator, fix
temperature and pressure.
Steam inlet valve clogged
pressure are low and 5.2 5.2 Check and fix or
or damaged.
the sterilization point is replace the steam
not reached or takes a valve.
long time to reach it. 5.3 Electronic pressure 5.3 Set correctly or
transducers or measuring replace boards.
circuits faulty or set too
low.
5.4 Control system trouble. 5.4 Replace the control
boards.

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 Possible causes check-ups and
Symptoms Corrections
tests
6. Temperature rises 6.1 Steam pressure too high. 6.1 Check and set
above the preset correctly the
sterilization value. pressure switch of
the generator and
the pressure
reducer.

6.2 Steam valve leaks. 6.2 Fix or replace the

steam valve.

6.3 Control system trouble. 6.3 Replace control

boards.

7. Fast or slow exhaust 7.1 The fast or slow exhaust 7.1 Repair or replace
phases do not valves stuck or damaged. damaged valve.
function; chamber
pressure remains high 7.2 Steam valve leaks. 7.2 Repair or replace
or exhaust takes too steam valve.
long.
7.3 Control system trouble. 7.3 Replace control
boards.

8. Drying stage does 8.1 Trouble with the vacuum See par 2.and 4.
not work. system.
8.2 Steam valve leaks. 8.2 Repair or replace
steam valve.

8.3 Control system trouble. 8.3 Replace control

boards.

9. The air inlet does 9.1 Air inlet valve clogged or 9.1 Repair or replace
not work. damaged. air valve.

9.2 Air filter clogged. 9.2 Replace air filter.

10. Unsatisfactory 10.1 Incomplete removal of air 10.1 See trouble related
results of sterilization pockets. to vacuum system
process.
10.2 Sterilization conditions 10.2 Set the temp.
improper temperature or correctly and time
pressure too low, ster. time according to the
too short. sort and quantity of
material.

10.3 Incorrect loading of 10.3 See par. on

autoclave, air trapped in the ‘Preparation before
load. Sterilization’.

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 Possible causes check-ups and
Symptoms Corrections
tests
11. Drying incomplete 11.1 Insufficient steam pressure 11.1 Set or fix the
packs remain wet. in jacket. pressure switch.
11.2 Insufficient vacuum. 11.2 See problems
related to vacuum
11.3 Steam trap does not 11.3 Clean or repair the
eliminate the condensate. steam trap.
11.4 Incorrect loading of the 11.4 Reload the autoclave
autoclave. appropriately.

12. Problems related 12.1 Check if the flat cable or 12.1 Plug in firmly the
to the control system. MOLEX connectors MOLEX connectors.
between the control boards
and keyboard are well
plugged in.
12.2 Power supplies out of 12.2 Fix or replace the
order. power supply.
12.3 Control boards or 12.3 Replace defective
keyboard. board of
microcomputer unit.
12.4 Paper to printer missing or 12.4 Insert a paper roll
quality unsuitable. inside the printer.
Ensure the
appropriate type of
paper is used.
12.5 Flat cable connection 12.5 Plug in connection or
between control-board and replace it.
printer is not plugged in
correctly.
12.6 Printer damaged. 12.6 Replace the printer.

12.7 Temperature sensor 12.7 Fix connection or

disconnected or loose replace sensor.
connection or sensor
damaged.
12.8 Pressure transducer not 12.8 Fix connection or
working. Mechanical or replace transducer.
electrical connections or
transducer damaged.

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13. The door does 13.1 Low pressure at the air 13.1 Set the air pressure;
not close. supply line. 22psi.
13.2 CLOSE DOOR solenoid 13.2 Fix or replace
valve transmitting air solenoid valve.
pressure to the door actuator
is stuck or damaged.
13.3 Door drive actuator 13.3 Fix or replace
damaged. actuator.
13.4 OPEN DOOR button is 13.4 Replace the button.
defective.
13.5 Control system trouble. 13.5 Replace the control
boards.
14. The door does 14.1 Low pressure at the air 14.1 Set the air pressure;
not seal. supply. 22psi.
14.2 Low steam pressure at the 14.2 Set the steam
door gasket. pressure; 1.5 - bar.
14.3 The pressure to gasket 14.3 Fix or replace the
pneumatic valve blocked or pneumatic valve.
damaged.
14.4 The solenoid or pneumatic 14.4 Repair or replace the
valves, which control the defective valve.
pressure or vacuum to
gasket stuck or damaged.
14.5 Control system trouble. 14.5 Replace the control
boards.
15.1 Low pressure at the air 15.1 Set the correct air
15. The door does
supply line. pressure (which has
not open.
to be atmospheric
pressure).
15.2 Insufficient vacuum to 15.2 See paragraph 2.
gasket, due to trouble with
the vacuum system.
15.3 Gasket improperly seated or 15.3 Mount the gasket
damaged. suitably or replace it.
15.4 OPEN DOOR solenoid valve 15.4 Repair or replace the
transmitting air pressure to faulty valve.
the door actuator is stuck or
damaged.
16. Air Detector 16.1 Improper steam quality 16.1 Check the steam
fails. quality and non-
(If applicable) condensable gases.

16.2 Induced Air Valve is open or 16.2 Close or repair the

leaks. induced air valve.

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9.4 Steam Generator Troubleshooting

Symptom Possible cause Corrections

1. Steam 1.1 No power from the building 1.1 Check the reason for no
generator source. power supply from the
does not building.
1.2 Generator Circuit breakers
start. (1ph & 3ph) are OFF. 1.2 Turn ON the circuit
breakers (1ph & 3ph)
1.3 Trip coil is activated (no power
feed) 1.3 Check the interlocks status.
1.4 Water level in the generator is 1.4 No water inlet, See Section
low. No.2 below.

2. Water is not 2.1 The water pump is defective or 2.1 Check, repair or replace
filled into the blocked. the pump.
generator. 2.2 The water inlet solenoid valve 2.2 Check power on solenoid
does not open. contacts or, repair/replace
the valve.
2.3 The circuit breaker in the 2.3 Check for short circuits, or
water pump motor circuit trips circuit breaker is defective.
OFF. Replace the circuit breaker,
or fix short circuit.
2.4 The GICAR water level 2.4 Check wires connectivity
controller or the electrodes is between the electrodes
defective. and the water level
controller or replace the
defective electrode or
electronic board.
2.5 The circuit Relay is defective. 2.5 Replace the circuit Relay.
2.6 The circuit breaker of the 2.6 Check and switch ON the
control circuit is OFF or circuit breaker of the
defective. control circuit.

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Symptom Possible cause Corrections

3. Steam pressure 3.1 The pressure switch is faulty 3.1 Check the pressure
does not or incorrectly set. switch, set it correctly or
increase or replace if faulty.
increases too 3.2 The circuit breakers in the 3.2 Check the cause and
slowly. heater circuits are switched switch ON the circuit
OFF. breakers.
3.3 The GICAR water level control 3.3 Check and replace the
system electrodes are GICAR defective or
defective. electrode.
3.4 Check and replace the
3.4 The heater contactor is heater contactor.
defective.
3.5 Replace the damaged
3.5 Heaters are burned out. heaters; check if the
water level is sufficient.
3.6 Tighten or replace piping
3.6 There is a leakage in the connections, fix or
safety relief valve caused by replace the safety valve.
loose or defective fittings, or
by blockage.

4. Steam pressure 4.1 The pressure switch is faulty 4.1 Set the pressure switch
goes up beyond or set incorrectly. correctly or replace if
the set control faulty.
point. 4.2 The heater contactor is stuck. 4.2 Replace the heater
contactor.

5. The safety valve 5.1 The steam pressure is higher 5.1 Check cause and
blows. than the working pressure. remedy it, See section 4
above)
5.2 The safety valve is defective. 5.2 Check and replace the
safety valve.

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9.5 Troubleshooting for Water Pump SHURFLO

Symptom Possible cause Corrections

1. Pump does not 1.1 Fuse burnt or circuit 1.1 Replace fuse or turn
start. breaker tripped. on the circuit breaker.
1.2 Wrong voltage. 1.2 Use right voltage.
1.3 Damaged electrical 1.3 Fix connections.
connection. 1.4 Replace pump.
1.4 Faulty pressure switch. 1.5 Replace pump.
1.5 Open or grounded circuit
due to faulty rectifier or
motor. 1.6 Replace pump.
1.6 Locked drive assembly.
2. Pump does not 2.1 No water supply. 2.1 Fix water supply.
prime (motor 2.2 Inlet water strainer 2.2 Clean inlet strainer.
runs but water clogged. 2.3 Replace piping.
is not 2.3 Vacuum leak in inlet line. 2.4 Straighten or replace
discharged. 2.4 Inlet or outlet tube tube.
severely kinked. 2.5 Clean valves.
2.5 Debris in pump inlet or 2.6 Use right voltage.
outlet valves. 2.7 Replace pump.
2.6 Pump operating on wrong
voltage.
2.7 Pump housing damaged
(cracks).
3. Leak from 3.1 Loose screws at switch or 3.1 Fasten screws
pump head or pump head. 3.2 Replace damaged
switch. 3.2 Switch diaphragm pump.
ruptured or pinched
4. Pump will not 4.1 Output line closed and no 4.1 Open outlet line.
shut-off leaks. 4.2 Remove trapped air.
4.2 Air trapped in outlet line 4.3 Use right voltage.
or pump head. 4.4 Clean clogged valves.
4.3 Pump operating on wrong
4.5 Fasten loose screws.
voltage.
4.6 Refer to S/B #1031 for
4.4 Inlet or outlet valves differential and
clogged. pressure adjustment
4.5 Loose drive assembly or procedure.
pump head screw.
4.6 pressure switch
operation/adjustment
incorrect
5. Pump runs 5.1 Loose pump head or drive 5.1 Tighten loose screws.
loudly screws.

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9.6 The SHURFLO Water Pump Rear EndBell Replacement Kit

Warning
To prevent electrical shock, disconnect power before initiating any work. In the
case of pump failure, the motor housing and/or the pumped fluid may
carry high voltage to components normally considered safe.

Caution
Relieving pressure within the outlet side of the pump is highly recommended.
Inspect the motor armature/commutator for any indication of the following conditions.
Check the commutator brush contact surface for deep wear, scores, filled/shorted
slots, or a burnt condition. Minimum commutator diameter is .850 in. [21.5 mm] (115
& 23OVAC). Check armature windings for open, shorts, internal ground, and
commutator connections. The windings should not be overheated, black in color, or
have a burnt odor.
If the motor has any indication of the aforementioned or other failure modes, the
EndBell kit will not correct the failed condition. Complete motor assemblies. Contact
Tuttnauer for a complete motor assembly.

Replacement Instructions:
1. Mark the motor housing to index the location of EndBell wires to the
housing.
NOTE:
If the EndBell is improperly indexed to the motor housing (180°) the motor will rotate
in the opposite direction.
2. Remove the two motor assembly screws using a 5/16” socket wrench or
nut driver.
3. Remove the rear EndBell assembly. Inspect for signs of excessive wear on
the commutator and/or armature. Ensure the proper placement of washers
on the shaft as shown.

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 4. Slide the new EndBell assembly onto the shaft as far as the brush retention
clip will permit.
5. Index the EndBell wires to mark made in step #1. Align EndBell to the slots
in the motor housing. Pull the brush retaining clip out while pressing the
EndBell flushes to the motor housing.
6. Connect the black 115V (brown 230V) wire to the pump switch if
applicable.
7. Install the motor assembly screws along with the green/yellow wire (115V
only). Torque to 12º18 m. lbs.

Perform Hi-Pot Test as follows:

1. The system conductors must be shorted together, and all switches must
be turned “ON”.
2. Hi-pot voltage is applied between the shorted conductors and accessible
dead metal. The voltage frequency should be within the range of 40-70
hertz.
3. Voltage should be applied in accordance with either condition “A” or
condition “B” per the table below.

CONDITION A CONDITION B
Appliance Potential Time Potential Time
Rating Volts Seconds Volts Seconds
Less than 100   600 1
100 – 130 volts 1000 60 1200 1
210 – 240 volts 1480 60 1780 1

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9.7 Steam Generator Maintenance
9.7.1 Generator Pressure Switches
The generator is equipped with two pressure switches:
1. An Operating control pressure switch - This switch sets the nominal working
pressure and the upper and lower pressure in which the generator turns ON and
OFF.
2. Limit control pressure switch - This switch sets the cut-off pressure of the
generator. If the pressure in the generator increases above the pre-set cut-off
pressure the switch is activated and the power supply to the heating elements is
terminated. To reactivate the generator, press the reset lever located on the
upper part of the pressure switch.
The pressure switches are factory regulated, however, in order to adjust the steam
pressure, follow this procedure:
Adjusting the Pressure Switches
Operating Control Pressure Switch
 To set the pressure in which the heating elements turn OFF turn the bronze color
pressure switch knob. Turn it clockwise to decrease pressure and
counterclockwise to increase the pressure.
 To set the pressure in which the generator restarts (i.e. the pressure differential
between the turn-OFF and the turn-ON pressures) turn the black color pressure
switch knob. Turn it clockwise to decrease pressure and counterclockwise to
increase the pressure.
The pressure switch will be set to an output steam pressure of
3.5 - 4 bar.
Limit Control Pressure Switch
 To set the cut-off pressure, turn the bronze-colored pressure switch knob.
Turn it clockwise to decrease pressure and counter-clockwise to increase
the pressure.

The pressure switch will be set to a cut-off pressure of 5 bar.

Reset
lever
Turning off
pressure

Cut-off
Differential
pressure
pressure

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9.7.2 Cleaning the Water Level Electrodes

The three electrodes of the water level control system are located on top of the steam
generator.

1. Turn OFF the electric power and discharge the steam pressure from the
autoclave and the steam generator.
2. Disconnect the wire from the electrodes connections.
Note:
Mark the wires before removing them. It is essential to return the correct wire to the
correct electrode!
3. Open the electrode's nuts.
4. Remove the electrodes. Mark the place of the short and long electrodes.
5. Clean the electrodes.
6. Reassemble the electrodes into their places.
7. Tighten the nuts to avoid leakage.
8. Reconnect the wire to the electrodes.
9. Test the unit.

Front of S Water Level Electrodes

L M
Generator
Generator Long Medium Short
Ø 220
13 33 53
Long/Short

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9.7.3 Replacing the Water Level Electrodes

The three electrodes of the water level control system are located on top of the steam
generator.
1 Turn OFF the electric power and discharge the steam pressure from the
autoclave and the steam generator.
2 Disconnect the wire from the electrodes connections.
Note:
Mark the wires before removing them. It is essential to return the correct wire to the
correct electrode!
3 Open the electrode's nuts.
4 Remove the electrode.
5 Insert a new electrode and tighten the fixing nut to avoid leakage.
6 Reconnect the wires to the electrodes.
7 Test the unit
Water Level Electrodes
Generator Long Medium Short
Front of
Generator Ø 220
L M S 13 33 53
Long/Short

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9.7.4 Replacing the Heaters

Disconnect the steam generator from the electrical source. Release the steam
pressure from the autoclave and the steam generator.
1. Flush the water out of the steam generator then close the drain valve.
2. Remove the heaters cover.
3. Remove the wire connections from the heaters.
4. Unscrew the heaters and remove them from the front plate of the generator.
5. Replace new heaters. Ensure that they are tightened well in order to avoid
leakage.
6. Reconnect the wire connections.
Heaters
7. Replace the heaters cover.
8. Test the steam generator.

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9.7.5 Replacing the Side Gauge Glass Tube

Warning!
Do not exceed the recommended pressure of the gauge glass

Warning!
Do not subject gauge glass to bending or torsional stresses.
Note:
On each side of the glass tube, there are stainless steel balls that act as a safety
device by preventing the escape of steam and boiling water if the glass is broken.
Before replacing the glass water tube, switch OFF the electrical power and release
steam pressure from the vessel.
1. Drain the water.
2. Remove the protective cover from the glass tube.
3. Loosen the two nuts on both sides of the glass tube. Slip the upper one down,
and then take off the tube.
4. Replace the tube with a new one.
5. Do not allow the glass to touch metal parts.
6. Replace the two packing nuts and hand tighten gently.

Glass Tube

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9.8 Releasing the Vacuum Pump Rotor

The vacuum pump could get locked after a prolonged idle period.

Further described, is the procedure to follow in order to unlock and restore the
normal operation of the pump.

1. When the pump is operated for the first time, check if it works
normally. If not, stop the electric current immediately.
2. Do not open the pump and by no means, try to free the rotor shaft,
by forcibly rotating the impeller, this can provoke an irreversible
damage to the pump.
3. Further described is the way to proceed, for restoring the normal
operation of the pump.
4. Carefully remove the fan cover from the vacuum pump.
5. By means of a screwdriver, rotate in clockwise direction the shaft of
the pump on which the cooling fan of the motor is mounted.
The shaft will be unlocked and the pump is ready for operation.
6. If it did not help, unscrew the pipes connected to the pump and pour
in a quantity of 200ml. of edible vinegar.
Leave the pump in this situation for ½ – 1 hour.
7. By means of a screwdriver, rotate the shaft of the pump on which the
cooling fan of the motor is mounted in a clockwise direction. The
shaft will be unlocked and the pump is ready for operation.
8. Replace the fan cover when done and tighten the screws.

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9.9 Working with power ON in Service Area
(Autoclaves with sliding doors)

Warning!

It is strictly forbidden to enter the service area!

If maintenance is necessary behind any service access panel(s) while the

system is operating, proceed as follows:

1. Ensure the chamber door(s) are closed.

2. Lock the system by pressing the emergency switch to turn OFF all electrical
power to the autoclave and withdraw the key.
3. Open the service access panels, enter the service area, and take the key
with to prevent accidents and unauthorized use.
4. Disconnect the door opening solenoid(s).
5. Re-insert the key, and turn ON the all electrical power to the autoclave to
operate the system.
6. Carry out the required maintenance.
7. Turn OFF all electrical power to the autoclave once again. See step 2 & 3.
8. Re-connect the door opening solenoid(s).
9. Replace the service access panel(s).
10. Re-insert the key, and turn ON the all electrical power to the autoclave, and
continue working.

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9.10 Testing the Safety Valves

Warning!
Before testing the safety valve, wear heat resistant safety gloves and keep all
body parts away from the steam flow.

Attention!
Make sure that the test is performed while the doors are closed.

1. Testing the Generator Safety Valve

1.1 Ensure the autoclave is switched OFF.
1.2 Set the pressure of the steam generator working pressure switch and
cut off pressure switch to 6 bar. (87psi)
1.3 Operate the generator and verify that the pressure increases on
generator pressure gauge.
1.4 Check the pressure gauge and verify that the safety valve blows in the
range of 5–5.5 bar. (75 – 80psi).
1.5 If the safety valve did not blow at the pre-set pressure stop the
operation of the generator, decrease the pressure to atmospheric
pressure and replace the safety valve with a new one.
1.6 If the safety valve was replaced, repeat step 1.1—1.4 to test the new
one.
1.7 After the Generator Safety Valve Test is complete, decrease the
pressure and re-adjust the pressure of the cut off pressure switch to
4.82 bar (70psi), and then re-adjust the pressure of the working
pressure switch to 4.14 bar (60psi) (see paragraph 9.4 "Generator
Pressure Switches."

2. Testing the Jacket Safety Valve

2.1 Mark the position of the pressure regulator adjustment knob.
2.2 Turn the adjustment knob one turn in the pressure increase direction.
2.3 On the solenoid valve battery, open manually valve 91. This is done by
turning the adjustment screw until the screw's slot is vertical.
2.4 Operate the autoclave and verify that the pressure increases.
2.5 Verify that the safety valve blows in the range of 2.8–3.0 bar (40–44psi).
2.6 If the safety valve did not blow at the pre-set pressure stop the
operation of the autoclave, decrease the pressure to atmospheric
pressure and replace the safety valve with a new one.

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 2.7. If the safety valve is replaced, repeat the steps 2.1 – 2.5, to test the new
safety valve.
2.8 Close solenoid valve 91 (screw's slot is horizontal).
2.9 Readjust the pressure regulator to the original position. Use the marking
as mentioned above in step 2.1

Warning!
It is strictly forbidden for any person to enter the service area behind the
service access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE INSTRUCTIONS
“Working with power ON in Service Area” Section.

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9.11 Uploading from Memory Module (ML1400) - Quick Procedure

It is possible to re-load the original factory controller settings from the Memory Module
supplied with each controller.
If during autoclave operation one or more of following occurs:
1. Total break down of controller settings.
2. Controller change
3. Return to factory setting.
4. Re-loading of new data.
Follow these steps to Load program and data from memory module to controller
memory.
1. Turn OFF the PLC power
2. Remove the Memory module cover on the PLC board and plug in the Memory
module carefully inside the slot.

3. Turn on the PLC power and wait while rebooting, about 30 sec.
4. Use the LCD screen and the operating buttons which placed on the front of the
PLC main board and follow the instruction below:

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 a. On the Main Menu screen, select Advanced Set by using the Up and Down
Keys on the LCD keypad.
If the menu items shown are not displayed on the Main Menu screen, scroll
down by pressing the Down key and then press the OK key.

b. Select Comms EEPROM using the Down key, and then press the OK key.

c. Select Load from MM to Load the program and data, and then press the OK
key.

d. If your controller is in a non-executing mode, skip to the next step. Otherwise

switch your controller to a non-executing mode.

e. This screen appears if the load from the memory module is complete. Press
the OK key to go back to Run mode.

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 5. Verify that no "Fault" existing on the PLC onboard.
6. Turn off the PLC power, Remove the Memory module carefully and put the
cover back in his place.
7. Turn on the PLC power.
8. Perform "test" to the printer from the Panel HMI – under Security screen (make
sure you have the right access level in order to do that).
You should see proper printing of "Print Test" and "Time and Date".
Update the PLC clock if needed from the Panel HMI following User Manual.
9. Check proper operation of the machine.

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9.12 Procedure for file download from USB device to panel
A project or data can be downloaded to HMI via external devices following the below
procedure.

1. On your USB device open new Folder named as your Machine SN.
2. Copy the files you want to download to the USB device under the new
Folder that you already created.

USB Slot

3. Insert the USB device into the upper USB slot on the back panel. All
contexts under the directory will be downloaded to the HMI. When HMI
detect new external device, the following screen appears:

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 4. Press the Download button. The following screen appears.

5. Several functions can be selected at this time and some of them need
password confirmation.
Select the "Download project files" only and deselect the others.

6. Tap the password field and insert 123456 using the numeric keypad and
then press OK. The following screen appears.

7. Double click or press the (+) on usbdisk folder in order to open it.

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 8. Go to: USB disk  then highlight the desirable machine SN folder which
needs to be downloaded, and then press OK.
Note: Do not highlight the folder below which called "EB8000"
9. In this time, the "Downloading project" process starts. Wait until it is
finished and the "Home' screen appears.
10. This ends the Download process. The USB device can be removed
safely.
11. Check panel functionality.
Note: In case of wrong action, disconnect and connect the USB device, and follow the
procedure from step 3.

9.12.1 Backup data and Event from Panel to USB

1. Connect USB to panel on the Rear side.

2. Open "Technician Menu" press -> Log History Screen will open

3. Press and Hold for 5 Sec "Backup Event Log" and "Backup Data Event Log"
4. Disconnect USB.
5. Connect USB to your PC, Data Log and Event log Folder need be appeared.

Follow Report Generator user manual for Data and Events report.

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9.13 Replacing the Door Gasket

Warning!
Before replacing the gasket verify that the autoclave is cold; that the power is
turned OFF; and that there is no pressure in the jacket and in the chamber.
1. Remove the damaged gasket.
2. Check the new gasket and verify that it is not damaged.
3. Make sure that the gasket groove is clean.
4. Begin inserting the gasket into the groove by pressing it into the middle of the
upper part of the groove. Verify that the point of the glued end (1) (the part of the
silicon tube where the two ends meet) is placed in the middle of the upper
groove.
5. Insert the gasket into the groove in the middle of each side (top, bottom, left and
right) and in each corner.
6. Continue to insert the gasket into the groove in the middle of each loose part, i.e.
between two inserted points.
The final adjustment of the gasket will be done automatically at the first "closing door."

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9.14 Servicing the Vertical Door Operating Cylinder
The cylinder is a hydro-pneumatic unit, consisting of a pneumatic power section and a
hydraulic control section. The hydraulic control section consists of hydraulic oil.
Checking Oil Quantity
When the door is fully open (the operating piston is completely inside the cylinder),
check if the reference notch on the oil tank stick gauge (1) is visible. If not visible, top
up oil (SINCOPRIME 350) through the oil refilling connection (5) with the oil pump,
connected by a ⅛" thread connection, until the notch is aligned with the oil tank cap.
Door Speed Movement Adjustment
This adjustment is to be performed by an authorized technician only!
When the door speed movement needs to be adjusted, it can be done by the "door
speed adjustment valve" at the bottom of the oil tank (6).

2
Legend

1. Oil tank stick gauge

2. Oil tank
3
3. Door operating piston
4. Lock valve
5. Door speed adjustment valve
4 6. Oil refilling connection

It is strictly forbidden for any person to enter the service area behind the service
access panels, except the trained technician.
If for any reason it is necessary to open the service access panel, the person
must shut the system by pressing the emergency switch, withdrawing the key
and keeping the key on him, to prevent accidents and injuries.
The technician must follow the instructions in the SERVICE OPERATIONS
“Working with power ON in Service Area” Section.

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10 SPARE PARTS
11 Part No. Description
R ARM029-0006 Pressure Reducer, Steam, RE1, ½", Miyawaki
R ARM029-0007 Pressure Reducer, Steam, RE1, ¾", Miyawaki
 ARM100-0053 Heat Exchanger,1", 15ORZ2, Oran
R ARM100-0069 Steam Trap, ½", without bypass,N125W, Nicholson
R ARM100-0070 Steam Trap, ½", with bypass, N125WSLR, Nicholson
R ARM100-0140 Gasket, EPDM, Heat Exchange type ORZ2
R ARM172-0007 Check Valve, Spring Disk, ¼", St.St., Mondeo
R ARM172-0018 Check Valve, Swing, ½", NPT, St.St., CK-6
R ARM172-0020 Check Valve, Swing, ¾", NPT, St.St., CK-6
R ARM172-0022 Check Valve, Swing, 1", NPT, St.St., CK-6
R CMT196-0004 Electrode, Water Level, Assembly, for TTA, Length: 58mm
 CMV456-0093 Strainer, chamber drain
 CTP201-0116 Relay, Overload, PKZM 0-6.3, MULLER
 CTP201-0127 Cable, Printer, DPU-30, 30cm, 34p, 02830133, CAT
 CTP201-0166 Relay, G2R-1-SN-24VDC, Omron,
 CTP201-0167 Socket, for Relay, P2RF-05-E, Omron
 CTP201-0194 Output Module,16 chan. MicroLogix, 1762-OW16 , Allen Bradley
 CTP201-0195 Analog Input Module, 4 chan. MicroLogix, 1762-IF4, Allen Bradley
Input Module, 4 channels, RTD/Resistance, MicroLogix, 1762-
 CTP201-0196
IR4, Allen Bradley
Analog Output Mod., 4 channels, MicroLogix,1762-OF4,Allen
 CTP201-0197
Bradley
 CTP201-0198 Level regulator, 2 regulation units, 230V, 2DRLH, GICAR
 CTP201-0203 Electronic Level Regulator, one electrode, 230V, DRL H S, Gicar
 CTP201-0227 Ethernet Switch, 5-Port Industrial 10/100 Mbps, ADAM-6520
Programmable Controller, 32 channels, MicroLogix 1400, 1766-
 CTP201-0252
L32BWAA, Allen Bradley
 CTP201-0257 1-phase line filter, 110/220VAC, FMLB-09, Schurter
 CTP201-0260 Memory Module (ML1400)
 CTP201-0271 Relay Socket, 95.65 SM A, Finder
Miniature PCB relay, 250VAC, 2 pole, 8A, 40.31.6.5.0.0.0.0,
 CTP201-0272
Finder

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 Part No. Description
 CTP201-0283 Fan, Axial, 24VDC, 80mm
R ELE034-0018 Circuit Breaker, 1 pole, 6A, FAZ-C56, Moeller
R ELE034-0017 Circuit Breaker, 1 pole, 4A, FAZ-C4, Moeller
 ELE034-0027 Contactor, DILM65, Moeller
 ELE034-0046 Circuit Breaker, 3 pole, 63A, FAZ-C63/3, Moeller
 ELE034-0047 Contactor, DILM9-10(24VDC), Moeller
 ELE034-0056 Trip Coil, FAZ-XAA, 230VAC, 212051, Moeller
 ELE034-0057 Zero Pole Contact for Main Switch P3
R ELE035-0014 Circuit Interrupter, P1-25, 3+N poles, 25A, 13KW, Moeller
R ELE035-0015 Circuit Interrupter, P3-63, 3+N poles, 63A, 37KW, Moeller
 ELE035-0035 Switch, ON-OFF-ON, C1570VLEN730, Arcoelectric
 ELE035-0121 Power supply, 5VDC, 5A, DPP25-5, Lambda
 ELE035-0129 Power supply, 24VDC, 5A, DPP100-4, Lambda
Emergency Sw. Mushroom, KPMP2-10R,with Key, KCBH-
 ELE035-0135
02,ABB
 ELE035-0139 Buzzer, alarm, HRB-PS30, 24V, Yueqing Shi
 ELE035-0143 Power supply, 110/220V Input, 12VDC, 8.3A, AD1100-12S, AEI
R ELE035-0148 Switch, On-Off, front mounting 194L-E20-1754, with type N
actuator 194E-HE4N-175, Rockwell automation
 ELE035-0152 Terminal Block stoppage
 ELE036-0018 Switch, Pneumatic VM830, SMC
R ELE036-0029 Limit switch, NG1VB-510-M, Euchner
R ELE036-0030 Limit switch, NG1RG-510-M, Euchner
R ELE038-0004 Lamp, Red, 8mm, 230V
R ELE038-0005 Lamp, Green, 8mm, 230V
R FIL175-0039 Filter, Air, 0.01m, ½"
 FIL175-0064 Strainer, ½" , St.St, Y Type, VS01, Victory valves
 FIL175-0065 Strainer, ¾" , St.St, Y Type, VS01, Victory valves
 FIL175-0067 Strainer, 1" , St.St, Y Type, VS01, Victory valves
R GAS081-0003 Gasket, Door, Inflatable, 21mm, 24"x24", 2530mm
R GAS082-0005 Gasket, Glass Tube
R GAU029-0002 Gauge, Pressure, Steam, 0-90 psi, 2.5"
R GAU029-0003 Gauge, Pressure, Steam, 0-60 psi, 2.5"

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 Part No. Description
R GAU029-0012 Gauge, Pressure, Air, ¼"
 GAU029-0020 Reducer, Air Pressure, W/O Manometer, MAFR200-8A
R GAU029-0023 Gauge, Pressure, Steam, -30+60 psi
 GAU029-0038 Pressure Snubber, Brass, 1325 -¼" NPT, Noshok
R GEN220-0063 Electrode, water level, ¼" NPT, 175mm
R HEA017-0003 Heating Element, 400V, ¾ 670, 2*3000W
 PNE195-0024 Stop Valve + Check Valve ¼", Cylinder ISO 50 (oil reservoir)
 PNE195-0029 Restrictor, Air, Elbow, ¼" AS200-FO2
R PNE195-0039 Silencer ⅛", SFE 180, Sistem Pneumatica
R PNE195-0040 Silencer ¼", SFE 140, Sistem Pneumatica
R PNE195-4008 Piston, Hydro-Pneumatic, Assy., 50/725, Right, I&G
R PNE195-4009 Piston, Hydro-Pneumatic, Assy., 50/725, Left, I&G
 PUM056-0011 Pump, Water, 220V, Shurflo
R PUM056-0020 Rear Endbell Replacement Kit for water pump, Shurflo
Pump, Vacuum, Water Ring, V30, 200-420V/50Hz, 220-
 PUM057-0017
480V/60Hz, Speck UL Colour Red
 SKR203-0008 Shock Absorber, Type A, M12 75x40mm, 5218 272, Speck
 SOL026-0021 Solenoid, Coil, 24V, 5.5W D.C.
R SRV000-0125 Tube, Glass, Water Level, generator, 220 TYPE
R SVL029-0024 Safety Valve, ASME, ½' MPT x 3/4' FPT , Brass Body, St.St.
Seat, 40 PSI, Open Lever
R SVL029-0032 Safety Valve, ASME, ¾" MPT x 1" FPT, Brass Body, Brass Seat,
40 PSI, Open Lever
Safety Valve, ASME, ¾" MPT x 1" FPT, Brass Body, Brass Seat,
R SVL029-0033
75 PSI, Open Lever
 THE002-0022 Printer, DPU-30, Seiko
R THE002-0025 Paper, Roll, Printer, DPU-30
Human Machine Interface,7" Touch Screen, Panel Mounted,
 THE002-0056
800x480, MT8070Ih, Weintek
 THE003-0004 Sensor, Temperature, PT100x2, 6X100
Temp. sensor, PT100, 0-150C, 80mm, with protecting head,
 THE003-0033
Sanitary, TC connection, TH34
 THE005-0021 Switch, Pressure 99130R 016-5151-000, Limit Control, Ranco

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 Part No. Description
Switch, Pressure 99128R 016-5100-000, Operating Control,
 THE005-0022
Ranco
 THE005-0024 Switch, Pressure, RT112, Danfoss
 THE005-0031 Switch, Pressure, PS1-A3A, ALCO
 THE006-0006 Transducer, Pressure, -1+3 Bar abs (Tecsis 3297)
 THE007-0001 Switch, Float, Mini, Riko
 THE007-0005 Float, Water Level, ½", St.St.
 VLV170-0001 Valve, Manual, ½", DN 15, DIN 3844
 VLV170-0002 Valve, Manual, ¾", DN 20, DIN 3844
 VLV170-0016 Valve, Water Level (Set)
 VLV170-0022 Valve, Needle, ¼", Bronze
 VLV170-0025 Valve, Needle, ½", St.St
 VLV170-0050 Valve, Manual, 2-Piece, Ball, ½ ", St.St.
 VLV170-0051 Valve, Manual, 2-Piece, Ball, ¾", St.St.
 VLV170-0055 Valve, Manual, Ball, Mini, ¼", Sistem Pneumatica
 VLV170-0077 Valve, Air-Air Operated, Ball, ½" NPT, St.St. T-PAV911.DA, Tork
Valve, Pressure-Spring Operated, Angle Body, NC, ½" NPT,
 VLV170-0353
St.St., 8290A792-VI, ASCO
Valve, Pressure-Spring Operated, Angle Body, NC, ¾" NPT,
 VLV170-0354
St.St., 8290A793-VI, ASCO
VLV170-1031 Valve, Pressure Operated, Angle Body, NC, 1 "NPT, St.St.,

8290A395-VI, ASCO
Gasket, Replacement Kit, Air-Spring Angle Seat Valve, 1",
R VLV171-0019
C131206, ASCO
Gasket, Replacement Kit, Air-Spring Angle Seat Valve, ½",
R VLV171-0023
C140101, ASCO
Gasket, Replacement Kit, Air-Spring Angle Seat Valve, ¾",
R VLV171-0024
C140102, ASCO
 WIR040-0154 Cable, Communication

Note: R– Recommended spare parts list (to be maintained by the operator)

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11 PRESSURE Vs TEMPERATURE FOR SATURATED STEAM
psia InHg °F kPa °C psia psig °F kPa °C
1.5 2.95 114.5 10 45.8 17.1 2.4 219.7 117.9 104.3
2.2 4.44 129.3 15 54.1 17.2 2.5 219.9 118.6 104.4
2.9 5.90 140.2 20 60.1 17.2 2.5 220.1 118.6 104.5
3.6 7.39 149.1 25 65.0 17.3 2.6 220.3 119.3 104.6
4.4 8.86 156.4 30 68.9 17.4 2.7 220.5 120.0 104.7
5.1 10.34 162.9 35 72.7 17.4 2.7 220.6 120.0 104.8
5.8 11.81 168.6 40 75.9 17.5 2.8 220.8 120.7 104.9
6.5 13.30 173.8 45 78.8 17.5 2.8 221.0 120.7 105.0
7.3 14.76 178.4 50 81.3 17.6 2.9 221.2 121.3 105.1
17.7 3.0 221.4 122.0 105.2
psia psig °F kPa °C 17.7 3.0 221.5 122.0 105.3
14.7 0.0 212.0 101.4 100.0 17.8 3.1 221.7 122.7 105.4
14.8 0.1 212.2 102.0 100.1 17.8 3.1 221.9 122.7 105.5
14.8 0.1 212.4 102.0 100.2 17.9 3.2 222.1 123.4 105.6
14.9 0.2 212.5 102.7 100.3 18.0 3.3 222.3 124.1 105.7
14.9 0.2 212.7 102.7 100.4 18.0 3.3 222.4 124.1 105.8
15.0 0.3 212.9 103.4 100.5 18.1 3.4 222.6 124.8 105.9
15.0 0.3 213.1 103.4 100.6 18.2 3.5 222.8 125.5 106.0
15.1 0.4 213.3 104.1 100.7 18.2 3.5 223.0 125.5 106.1
15.1 0.4 213.4 104.1 100.8 18.3 3.6 223.2 126.2 106.2
15.2 0.5 213.6 104.8 100.9 18.3 3.6 223.3 126.2 106.3
15.2 0.5 213.8 104.8 101.0 18.4 3.7 223.5 126.9 106.4
15.3 0.6 214.0 105.5 101.1 18.5 3.8 223.7 127.6 106.5
15.4 0.7 214.2 106.2 101.2 18.5 3.8 223.9 127.6 106.6
15.4 0.7 214.3 106.2 101.3 18.6 3.9 224.1 128.2 106.7
15.5 0.8 214.5 106.9 101.4 18.6 3.9 224.2 128.2 106.8
15.5 0.8 214.7 106.9 101.5 18.7 4.0 224.4 128.9 106.9
15.6 0.9 214.9 107.6 101.6 18.8 4.1 224.6 129.6 107.0
15.6 0.9 215.1 107.6 101.7 18.9 4.2 224.8 130.3 107.1
15.7 1.0 215.2 108.2 101.8 18.9 4.2 225.0 130.3 107.2
15.7 1.0 215.4 108.2 101.9 19.0 4.3 225.1 131.0 107.3
15.8 1.1 215.6 108.9 102.0 19.0 4.3 225.3 131.0 107.4
15.8 1.1 215.8 108.9 102.1 19.1 4.4 225.5 131.7 107.5
15.9 1.2 216.0 109.6 102.2 19.2 4.5 225.7 132.4 107.6
16.0 1.3 216.3 110.3 102.4 19.3 4.6 225.9 133.1 107.7
16.1 1.4 216.5 111.0 102.5 19.3 4.6 226.0 133.1 107.8
16.1 1.4 216.7 111.0 102.6 19.4 4.7 226.2 133.8 107.9
16.2 1.5 216.9 111.7 102.7 19.4 4.7 226.4 133.8 108.0
16.2 1.5 217.0 111.7 102.8 19.5 4.8 226.6 134.4 108.1
16.3 1.6 217.2 112.4 102.9 19.6 4.9 226.8 135.1 108.2
16.4 1.7 217.4 113.1 103.0 19.6 4.9 226.9 135.1 108.3
16.4 1.7 217.6 113.1 103.1 19.7 5.0 227.1 135.8 108.4
16.5 1.8 217.8 113.8 103.2 19.8 5.1 227.3 136.5 108.5
16.5 1.8 217.9 113.8 103.3 19.8 5.1 227.5 136.5 108.6
16.6 1.9 218.1 114.5 103.4 19.9 5.2 227.7 137.2 108.7
16.6 1.9 218.3 114.5 103.5 19.9 5.2 227.8 137.2 108.8
16.7 2.0 218.5 115.1 103.6 20.0 5.3 228.0 137.9 108.9
16.8 2.1 218.7 115.8 103.7 20.1 5.4 228.2 138.6 109.0
16.8 2.1 218.8 115.8 103.8 20.2 5.5 228.4 139.3 109.1
16.9 2.2 219.0 116.5 103.9 20.3 5.6 228.6 140.0 109.2
16.9 2.2 219.2 116.5 104.0 20.3 5.6 228.7 140.0 109.3
17.0 2.3 219.4 117.2 104.1 20.4 5.7 228.9 140.7 109.4
17.1 2.4 219.6 117.9 104.2 20.4 5.7 229.1 140.7 109.5

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 psia psig °F kPa °C psia psig °F kPa °C
20.5 5.8 229.3 141.3 109.6 24.6 9.9 239.2 169.6 115.1
20.6 5.9 229.5 142.0 109.7 24.7 10.0 239.4 170.3 115.2
20.6 5.9 229.6 142.0 109.8 24.7 10.0 239.5 170.3 115.3
20.7 6.0 229.8 142.7 109.9 24.8 10.1 239.7 171.0 115.4
20.8 6.1 230.0 143.4 110.0 24.9 10.2 239.9 171.7 115.5
20.9 6.2 230.2 144.1 110.1 25.0 10.3 240.1 172.4 115.6
21.0 6.3 230.4 144.8 110.2 25.1 10.4 240.3 173.1 115.7
21.0 6.3 230.5 144.8 110.3 25.2 10.5 240.4 173.7 115.8
21.1 6.4 230.7 145.5 110.4 25.3 10.6 240.6 174.4 115.9
21.1 6.4 230.9 145.5 110.5 25.3 10.6 240.8 174.4 116.0
21.2 6.5 231.1 146.2 110.6 25.4 10.7 241.0 175.1 116.1
21.3 6.6 231.3 146.9 110.7 25.5 10.8 241.2 175.8 116.2
21.3 6.6 231.4 146.9 110.8 25.6 10.9 241.3 176.5 116.3
21.4 6.7 231.6 147.5 110.9 25.7 11.0 241.5 177.2 116.4
21.5 6.8 231.8 148.2 111.0 25.8 11.1 241.7 177.9 116.5
21.6 6.9 232.0 148.9 111.1 25.9 11.2 241.9 178.6 116.6
21.7 7.0 232.2 149.6 111.2 25.9 11.2 242.1 178.6 116.7
21.7 7.0 232.3 149.6 111.3 26.0 11.3 242.2 179.3 116.8
21.8 7.1 232.5 150.3 111.4 26.1 11.4 242.4 180.0 116.9
21.9 7.2 232.7 151.0 111.5 26.2 11.5 242.6 180.6 117.0
21.9 7.2 232.9 151.0 111.6 26.3 11.6 242.8 181.3 117.1
22.0 7.3 233.1 151.7 111.7 26.4 11.7 243.0 182.0 117.2
22.1 7.4 233.2 152.4 111.8 26.4 11.7 243.1 182.0 117.3
22.1 7.4 233.4 152.4 111.9 26.5 11.8 243.3 182.7 117.4
22.2 7.5 233.6 153.1 112.0 26.6 11.9 243.5 183.4 117.5
22.3 7.6 233.8 153.8 112.1 26.7 12.0 243.7 184.1 117.6
22.4 7.7 234.0 154.4 112.2 26.8 12.1 243.9 184.8 117.7
22.4 7.7 234.1 154.4 112.3 26.8 12.1 244.0 184.8 117.8
22.5 7.8 234.3 155.1 112.4 26.9 12.2 244.2 185.5 117.9
22.6 7.9 234.5 155.8 112.5 27.0 12.3 244.4 186.2 118.0
22.7 8.0 234.7 156.5 112.6 27.1 12.4 244.6 186.8 118.1
22.8 8.1 234.9 157.2 112.7 27.2 12.5 244.8 187.5 118.2
22.8 8.1 235.0 157.2 112.8 27.3 12.6 244.9 188.2 118.3
22.9 8.2 235.2 157.9 112.9 27.4 12.7 245.1 188.9 118.4
23.0 8.3 235.4 158.6 113.0 27.5 12.8 245.3 189.6 118.5
23.1 8.4 235.6 159.3 113.1 27.6 12.9 245.5 190.3 118.6
23.1 8.4 235.8 159.3 113.2 27.7 13.0 245.7 191.0 118.7
23.2 8.5 235.9 160.0 113.3 27.7 13.0 245.8 191.0 118.8
23.3 8.6 236.1 160.6 113.4 27.8 13.1 246.0 191.7 118.9
23.4 8.7 236.3 161.3 113.5 27.9 13.2 246.2 192.4 119.0
23.4 8.7 236.5 161.3 113.6 28.0 13.3 246.4 193.1 119.1
23.5 8.8 236.7 162.0 113.7 28.1 13.4 246.6 193.7 119.2
23.6 8.9 236.8 162.7 113.8 28.2 13.5 246.7 194.4 119.3
23.7 9.0 237.0 163.4 113.9 28.3 13.6 246.9 195.1 119.4
23.7 9.0 237.2 163.4 114.0 28.4 13.7 247.1 195.8 119.5
23.8 9.1 237.4 164.1 114.1 28.5 13.8 247.3 196.5 119.6
23.9 9.2 237.6 164.8 114.2 28.6 13.9 247.5 197.2 119.7
24.0 9.3 237.7 165.5 114.3 28.6 13.9 247.6 197.2 119.8
24.1 9.4 237.9 166.2 114.4 28.7 14.0 247.8 197.9 119.9
24.1 9.4 238.1 166.2 114.5 28.8 14.1 248.0 198.6 120.0
24.2 9.5 238.3 166.9 114.6 28.9 14.2 248.2 199.3 120.1
24.3 9.6 238.5 167.5 114.7 29.0 14.3 248.4 199.9 120.2
24.4 9.7 238.6 168.2 114.8 29.1 14.4 248.5 200.6 120.3
24.4 9.7 238.8 168.2 114.9 29.2 14.5 248.7 201.3 120.4
24.5 9.8 239.0 168.9 115.0 29.3 14.6 248.9 202.0 120.5

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 psia psig °F kPa °C psia psig °F kPa °C
29.4 14.7 249.1 202.7 120.6 34.6 19.9 258.6 238.7 125.9
29.5 14.8 249.3 203.4 120.7 34.7 20.0 258.8 239.4 126.0
29.5 14.8 249.4 203.4 120.8 34.8 20.1 259.0 240.2 126.1
29.6 14.9 249.6 204.1 120.9 34.9 20.2 259.2 240.9 126.2
29.7 15.0 249.8 204.8 121.0 35.0 20.3 259.3 241.6 126.3
29.8 15.3 250.0 205.5 121.1 35.1 20.4 259.5 242.3 126.4
29.9 15.4 250.2 206.2 121.2 35.3 20.6 259.7 243.1 126.5
30.0 15.5 250.3 206.8 121.3 35.4 20.7 259.9 243.8 126.6
30.1 15.6 250.5 207.5 121.4 35.5 20.8 260.1 244.5 126.7
30.3 15.6 250.7 208.9 121.5 35.6 20.9 260.2 245.3 126.8
30.5 15.8 250.9 210.3 121.6 35.7 21.0 260.4 246.0 126.9
30.5 15.8 251.1 210.3 121.7 35.8 21.1 260.6 246.8 127.0
30.6 15.9 251.2 211.0 121.8 35.9 21.2 260.8 247.6 127.1
30.7 16.0 251.4 211.7 121.9 36.0 21.3 261.0 248.3 127.2
30.8 16.1 251.6 212.4 122.0 36.1 21.4 261.1 249.1 127.3
31.0 16.3 251.8 213.7 122.1 36.2 21.5 261.3 249.9 127.4
31.0 16.3 252.0 213.7 122.2 36.5 21.8 261.5 251.4 127.5
31.1 16.4 252.1 214.4 122.3 36.5 21.8 261.7 251.4 127.6
31.2 16.5 252.3 215.1 122.4 36.6 21.9 261.9 252.2 127.7
31.3 16.6 252.5 215.8 122.5 36.7 22.0 262.0 252.9 127.8
31.4 16.7 252.7 216.5 122.6 36.8 22.1 262.2 253.7 127.9
31.5 16.8 252.9 217.2 122.7 36.9 22.2 262.4 254.5 128.0
31.6 16.9 253.0 217.9 122.8 37.0 22.3 262.6 255.2 128.1
31.7 17.0 253.2 218.6 122.9 37.1 22.4 262.8 256.0 128.2
31.8 17.1 253.4 219.3 123.0 37.2 22.5 262.9 256.8 128.3
31.8 17.1 253.6 218.9 123.1 37.4 22.7 263.1 257.5 128.4
31.9 17.2 253.8 219.6 123.2 37.5 22.8 263.3 258.3 128.5
32.0 17.3 253.9 220.3 123.3 37.6 22.9 263.5 259.1 128.6
32.1 17.4 254.1 221.0 123.4 37.7 23.0 263.7 259.8 128.7
32.2 17.5 254.3 221.7 123.5 37.8 23.1 263.8 260.6 128.8
32.3 17.6 254.5 222.4 123.6 37.9 23.2 264.0 261.4 128.9
32.4 17.7 254.7 223.1 123.7 38.0 23.3 264.2 262.2 129.0
32.5 17.8 254.8 223.7 123.8 38.1 23.4 264.4 263.0 129.1
32.6 17.9 255.0 224.4 123.9 38.3 23.6 264.6 263.8 129.2
32.6 17.9 255.2 225.1 124.0 38.4 23.7 264.7 264.6 129.3
32.7 18.0 255.4 225.8 124.1 38.5 23.8 264.9 265.4 129.4
32.8 18.1 255.6 226.5 124.2 38.6 23.9 265.1 266.2 129.5
32.9 18.2 255.7 227.2 124.3 38.7 24.0 265.3 267.0 129.6
33.0 18.3 255.9 227.8 124.4 38.8 24.1 265.5 267.8 129.7
33.1 18.4 256.1 228.6 124.5 39.0 24.3 265.6 268.6 129.8
33.3 18.6 256.3 229.3 124.6 39.1 24.4 265.8 269.4 129.9
33.4 18.7 256.5 230.0 124.7 39.2 24.5 266.0 270.3 130.0
33.5 18.8 256.6 230.7 124.8 39.3 24.6 266.2 271.1 130.1
33.6 18.9 256.8 231.5 124.9 39.4 24.7 266.4 271.9 130.2
33.7 19.0 257.0 232.2 125.0 39.5 24.8 266.5 272.7 130.3
33.8 19.1 257.2 232.9 125.1 39.7 25.0 266.7 273.5 130.4
33.9 19.2 257.4 233.6 125.2 39.8 25.1 266.9 274.3 130.5
34.0 19.3 257.5 234.4 125.3 39.9 25.2 267.1 275.1 130.6
34.1 19.4 257.7 235.1 125.4 40.0 25.3 267.3 275.9 130.7
34.2 19.5 257.9 235.8 125.5 40.1 25.4 267.4 276.7 130.8
34.3 19.6 258.1 236.5 125.6 40.3 25.6 267.6 277.5 130.9
34.4 19.7 258.3 237.3 125.7 40.4 25.7 267.8 278.3 131.0
34.5 19.8 258.4 238.0 125.8 40.5 25.8 268.0 279.1 131.1

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 psia psig °F kPa °C psia psig °F kPa °C
40.6 25.9 268.2 280.0 131.2 45.8 31.1 275.2 315.8 135.1
40.7 26.0 268.3 280.8 131.3 45.9 31.2 275.4 316.5 135.2
40.9 26.2 268.5 281.7 131.4 46.0 31.3 275.5 317.2 135.3
41.0 26.3 268.7 282.6 131.5 46.2 31.5 275.7 318.5 135.4
41.1 26.4 268.9 283.4 131.6 46.3 31.6 275.9 319.2 135.5
41.2 26.5 269.1 284.3 131.7 46.4 31.7 276.1 319.9 135.6
41.4 26.7 269.2 285.1 131.8 46.6 31.9 276.2 321.3 135.7
41.5 26.8 269.4 286.0 131.9 46.7 32.0 276.4 322.0 135.8
41.6 26.9 269.6 286.8 132.0 46.8 32.1 276.6 322.7 135.9
41.7 27.0 269.8 287.7 132.1 47.0 32.3 276.8 324.1 136.0
41.8 27.1 270.0 288.5 132.2 47.1 32.4 277.0 324.7 136.1
42.0 27.3 270.1 289.4 132.3 47.3 32.6 277.2 326.1 136.2
42.1 27.4 270.3 290.2 132.4 47.4 32.7 277.3 326.8 136.3
42.2 27.5 270.5 291.1 132.5 47.5 32.8 277.5 327.5 136.4
42.3 27.6 270.7 291.9 132.6 47.7 33.0 277.7 328.9 136.5
42.5 27.8 270.9 292.8 132.7 47.8 33.1 277.9 329.6 136.6
42.6 27.9 271.0 293.6 132.8 47.9 33.2 278.1 330.3 136.7
42.7 28.0 271.2 294.5 132.9 48.0 33.3 278.2 330.9 136.8
42.8 28.1 271.4 295.3 133.0 48.0 33.3 278.4 331.0 136.9
43.0 28.3 271.6 296.2 133.1 48.1 33.4 278.6 331.6 137.0
43.1 28.4 271.8 297.1 133.2 48.3 33.6 278.8 333.0 137.1
43.2 28.5 271.9 297.9 133.3 48.4 33.7 279.0 333.7 137.2
43.3 28.6 272.1 298.8 133.4 48.5 33.8 279.1 334.4 137.3
43.5 28.8 272.3 299.7 133.5 48.7 34.0 279.3 335.8 137.4
43.6 28.9 272.5 300.6 133.6 48.8 34.1 279.5 336.5 137.5
43.7 29.0 272.7 301.5 133.7 49.0 34.3 279.7 337.8 137.6
43.9 29.2 272.8 302.4 133.8 49.1 34.4 279.9 338.5 137.7
44.0 29.3 273.0 303.3 133.9 49.2 34.5 280.0 339.2 137.8
44.1 29.4 273.2 304.2 134.0 49.4 34.7 280.2 340.6 137.9
44.3 29.6 273.2 305.4 134.0 49.5 34.8 280.4 341.3 138.0
44.4 29.7 273.4 306.1 134.1 49.7 35.0 280.6 342.7 138.1
44.6 29.9 273.6 307.5 134.2 49.8 35.1 280.8 343.4 138.2
44.7 30.0 273.7 308.2 134.3 49.9 35.2 280.9 344.0 138.3
44.8 30.1 273.9 308.9 134.4 50.1 35.4 281.1 345.4 138.4
45.0 30.3 274.1 310.3 134.5 50.2 35.5 281.3 346.1 138.5
45.1 30.4 274.3 311.0 134.6 50.4 35.7 281.5 347.5 138.6
45.2 30.5 274.5 311.6 134.7 50.6 35.9 281.7 348.9 138.7
45.4 30.7 274.6 313.0 134.8 50.7 36.0 281.8 349.6 138.8
45.5 30.8 274.8 313.7 134.9 50.8 36.1 282.0 350.3 138.9
45.6 30.9 275.0 314.4 135.0 51.0 36.3 282.2 351.6 139.0
Legend:
psia ─ absolute pressure in psi
Psig ─ gauge pressure in psi
kPa ─ absolute pressure in kilo-Pascal
InHg ─ pressure (vacuum) in inch-Mercury

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APPENDIX 1
Security Access Codes
Group levels
No Level - Viewer: Can go only trough operator screens, with no permit for
operation.
Level A - Operator (Oper): Permits user to select and start a cycle, acknowledge
alarms, view main program parameters (Ster. temp, Ster. time, Dry time), start
mode, view Historical Log and print reports.
Level B - Technician (Tech): Allows user to use Operator permission, and in
additional: ability to edit program parameters, edit global and set-points parameters,
ability to calibrate instruments, ability to view inputs, system diagnosis,
activate/deactivate outputs, change date and time.
Level C - Administrator (Admin): allows user to use Technician permissions, and
in additional: ability to edit passwords, machine settings, edit Proportional Integral
Derivative (PID) loops parameters.
User 1: group Admin User 7: group Oper
User name: 1 User name: 7
Password: 1001 Password: 1007
User 2: group Admin User 8: group Oper
User name: 2 User name: 8
Password: 1002 Password: 1008
User 3: group Tech User 9: group Oper
User name: 3 User name: 9
Password: 1003 Password: 1009
User 4: group Tech User 10: group Oper
User name: 4 User name: 10
Password: 1004 Password: 1010
User 5: group Tech User 11: group Oper
User name: 5 User name: 11
Password: 1005 Password: 1011
User 6: group Oper
User name: 6
Password: 1006

Notes:
1. The passwords can be changed in both HMI's.
In the panel HMI, the user's password can be changed by administrator
privilege only. In the SCADA HMI, each user can change his password by
himself.
2. Auto Logoff:
Panel HMI: will Log out the user to the operator level as default while the
Screen saver appears.
SCADA HMI: Will Log out the user to the operator level as default after 30
min.
It is recommended that the user will Logout him self manually on the end of
the work or when he is leaving the user position.
Appendix

Dismantling the Cabinet Side Panels

Push the side cover upward and pull out.