Screw Compressor Package

GEA Grasso SP2, Compressor frame size C - XF

Transport Instruction (Translation from the original language)

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COPYRIGHT
All Rights reserved.
No part of this documentation may be copied or published by means of printing,
photocopying, microfilm or otherwise without prior written consent of
• GEA Refrigeration Germany GmbH
herein after referred to as the manufacturer. This restriction also applies to the
drawings and diagrams contained in the documentation.

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SYMBOLS USED

Danger
Stands for an immediate danger leading to severe physical injuries or death.
► Description for avoiding the danger.

Warning!
Stands for a potentially dangerous situation leading to severe physical inju-
ries or death.
► Description for avoiding the dangerous situation.

Caution!
Stands for a potentially dangerous situation which could lead to minor physi-
cal injuries or damage to property.
► Description for avoiding the dangerous situation.

Notice!
Stands for important information that must be observed for the intended use
and function of the product.
► Description of the required action for the intended function of the product.

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TABLE OF CONTENTS
1 Basics 9
1.1 Principles 9
1.1.1 Safety Instructions 9
1.1.2 Safety-conscious work 10
1.2 Load lifting devices and slinging equipment 13
1.2.1 Intended use of load handling equipment (cross-arms, spreaders) 13
1.2.2 Intended use of slinging equipment (chains, round slings) 15
1.2.3 Removable lashing pins 23
2 Specific information for compressor package GEA Grasso SP2 25
2.1 GEA Grasso SP2 overview 25
2.1.1 GEA Grasso SP2 (compressors of frame size H, L, M, N, P and R) 28
2.1.2 GEA Grasso SP2 (compressors of frame size S, T, V, W, Y, Z and XA) 30
2.1.3 GEA Grasso SP2 (compressors of frame size XB, XC and XD) 32
2.1.4 GEA Grasso SP2 (compressor of frame size XE and XF) 34
3 Storage 36
4 Exclusion rules 37
5 Liability for Defects 38
6 Manufacturer information 39

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TABLE OF FIGURES
Fig. 1 Transport angle 11
Fig. 2 girder cross-arm, fixed 13
Fig. 3 girder cross-arm, adjustable 13
Fig. 4 H-cross-arm, fixed 13
Fig. 5 H-cross-arm, adjustable 13
Fig. 6 Spreader cross-arm, fixed 14
Fig. 7 Spreader cross-arm, adjustable 14
Fig. 8 Example - load handling equipment weight marking 14
Fig. 9 Example - cross-arm transport 14
Fig. 10 2-line chain sling 17
Fig. 11 Round sling Magnum X 17
Fig. 12 Special lifting chain with suspension chains 17
Fig. 13 Strap connector type X-016, manufacturer Kettenfabrik Unna
20
Fig. 14 Safety hook with strap connector type X-028, manufacturer
Kettenfabrik Unna 21
Fig. 15 Location of the lashing pins 23
Fig. 16 Lashing pin installation 23
Fig. 17 Securing the lashing pin 24
Fig. 18 Slinging equipment moving freely 24
Fig. 19 GEA Grasso SP2 26
Fig. 20 Attachment for chain 27
Fig. 21 Attachment for sling 27
Fig. 22 Attachment for the lifting chain with suspension chains 27
Fig. 23 GEA Grasso SP2 compressors of frame size H, L, M, N, P
and R 29
Fig. 24 GEA Grasso SP2 compressors of frame size S, T, V, W, Y, Z
and XA 31
Fig. 25 GEA Grasso SP2 compressors of frame size XB, XC and XD
33
Fig. 26 GEA Grasso SP2 compressors of frame size XE and XF 35

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 Basics
Principles

1 Basics

1.1 Principles
These transport instructions apply to all transport tasks of the product series
described here that are produced at GEA's production facilities in Berlin and Döll-
nitz. The transport instructions are limited to component weights of maximum
12.0 tonnes.
It does not apply for other locations.
During assembly work and transport on construction sites, other slinging equip-
ment of contractors may be used. This use is at the contractors' own responsibil-
ity.

1.1.1 Safety Instructions

Structure of safety instructions
• Symbols, see page 3
• Signal word of the danger classification
• Type and source of danger
Danger consequence
→ Danger remedial action
Danger classification
see page 3
The dangers that may arise when carrying out transport tasks are divided into the
following categories:
• Danger to life
• Warning
• Caution
• Attention

Warning!
This transport instruction must be observed!
► The transport instruction contains important information on how to carry
out transport tasks safely, properly and economically. Observing it helps to
avoid dangers!

All persons that are employed with the internal transport must read and under-
stand these transport instructions in order to be familiar with the correct handling
and operation of the transport equipment!
The transport instructions must always be available at the transport and loading
location!
The compressor packages and chillers are continuously further developed and
improved. The data contained in these transport instructions represents the cur-
rent state of the art. Changes to technical details compared with the specifica-
tions in the figures of the transport instructions are reserved. Final, binding

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Basics
Principles

dimensions and weights must be obtained from the final drawing documentation
of the respective product components!
Load lifting devices and slinging equipment generally serve to sling different spe-
cially formed goods in order to ensure their safe and easy transport with lifting
gear. These include, for example, cross-arms, spreader cross-arms, round slings,
and chains.

Caution!
Prerequisite for the use of the load lifting device and slinging equipment
required for transport is the sufficient load bearing capacity of the lifting
gear / crane.
► It must be ensured that the sum of the loads to be lifted and the intrinsic
load of the load lifting device and slinging equipment do not exceed the per-
missible load bearing capacity of the lifting gear / crane.
For the Berlin and Döllnitz locations, the maximum capacity of the crane is 12.5
tonnes. Product components that have a higher weight must be dismantled into
respective product components and transported separately.
The load lifting device and slinging equipment must be designed in such a man-
ner that they match the specific properties of the goods to be transported and
allow easy lashing for safe transport.
In addition to thise transport instructions and the binding accident prevention reg-
ulations valid where the product is used, the recognised technical regulations for
safe and professional work must also be observed.

1.1.2 Safety-conscious work

Danger
Due to improper handling and incorrect use of the load lifting device and
slinging equipment, considerable dangers may arise during transport.
► Before working with the load lifting device and slinging equipment for the
first time, read the transport instruction!
Safety rules:
• Commission only trained and instructed persons with the operation!
• Observe the legally stipulated minimum age!
• Make sure personal protective equipment is worn!

• Use only tested lashing and load handling equipment!

Make sure of accident-safe use adapted to the local circumstances. Before each
individual start-up, all parts of the load lifting device and slinging equipment must
be subjected to a thorough visual inspection for damage, completeness, tight fit
and functional safety.

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Principles

Caution!
Only lashing and load handling equipment may be put into operation that
has been checked by professional and qualified persons at regular intervals
in accordance with the applicable guidelines of the trade association. The
equipment must be within the valid inspection periods.
► The equipment is subject to an annual inspection obligation according to
DGUV Rule 100-500 Chap. 2.8 (formerly BGR 500).
The ambient temperature must be in the range of -20 °C to +60 °C.
The load lifting device and slinging equipment with load may only be used prop-
erly in lifting gear / crane operation.
Before working for the first time, read the operating instructions of the lifting gear
and accessories. The operating instructions supplied with the lifting gear apply.

Notice!
Maximum permissible inclination and spreading angles of the slinging
equipment must be observed in all cases!
► The permissible inclination angle ß = maximum 45° applies for all trans-
port tasks described in these transport instructions.
► With asymmetric load distribution, the load bearing capacity of the sling-
ing equipment reduces by 50%!

Fig.1: Transport angle

ß Inclination angle
S Spreading angle

The following are not permitted:

• exceeding the permissible load bearing capacity,
• lifting of persons or over persons,
•
Danger
presence of persons under suspended loads,

► Do not walk under suspended loads

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Principles

• pulling on loads at an angle,

• separation of loads with the crane,
• introduction of knocks or impacts,
• heat treatment or welding work on the equipment,
• diagonal pulling of the load handling equipment,
• dragging or pulling away using the load handling equipment,
• use in areas with high cleanliness requirements,
•
Danger
Load lifting devices and slinging equipment not marked must not be used!
► Labelling obligation for load lifting device and slinging equipment
• removal or disabling of safety devices,
• and working over "sharp edges".
A sharp edge is always present if the edge radius "r"
is smaller than the material thickness "d" of the sling.
If the load has sharp edges or a rough surface, the
textile sling must be equipped with a suitable abra-
sion protection, protective tubes or fixed coatings.
With chains, work can be carried out over a sharp
edge if the load bearing capacity is reduced by 20%
or if the next largest nominal thickness is used.

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 Basics
Load lifting devices and slinging equipment

1.2 Load lifting devices and slinging equipment

1.2.1 Intended use of load handling equipment (cross-arms, spreaders)

Before each transport, it must be ensured that if, with direct use of slinging equip-
ment (chains, round slings or a combination of both), contact is not made with the
product resulting in damage by the lifting procedure! If this cannot be fully ruled
out, additional load handling equipment must be used.
Girder cross-arms, H-cross-arms or spreaders (fixed or adjustable) can be used.
Before using the respective load handling equipment, the final, binding
dimensions and weights must be obtained from the final drawing documen-
tation of the respective product components!
This applies to fixed or adjustable load handling equipment for selection of the
correct load bearing capacity and fixing length. With adjustable load handling
equipment, the necessary length / width also has to be set!
Before each use, read the operating manual of the respective load handling
equipment to be used and. if required, configure the length accordingly!

Caution!
Obtain the dead weight of the load handling equipment to be used!
► Essential when observing Section 1.2.2, Page 15

examples for possible load handling equipment:

Fig.2: girder cross-arm, fixed Fig.3: girder cross-arm, adjustable

Fig.4: H-cross-arm, fixed Fig.5: H-cross-arm, adjustable

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Basics
Load lifting devices and slinging equipment

examples for possible load handling equipment:

Fig.6: Spreader cross-arm, fixed Fig.7: Spreader cross-arm, adjustable

Fig.8: Example - load handling equipment weight

Fig.9: Example - cross-arm transport
marking

The load handling equipment must only be used by instructed persons that are
qualified and are familiar with the operating manual.
It is forbidden to attach more than the permissible load to the load handling
equipment. Load and dead weight of the load handling equipment (plus the dead
weight of the slinging equipment) must never exceed the permissible total load
bearing capacity of the lifting gear / crane.
To connect the load with the cross-arm using slinging equipment, shackles and
swivel hooks are present on the lower mounts of the cross-arms.

Notice!
The load bearing capacity of the shackles depends on the temperature.
► Temperature range -20 °C to -10 °C - Load-bearing capacity 50 %
► Temperature range -10 °C to 0 °C - Load-bearing capacity 75 %
► Temperature range 0 °C to 100 °C - Load-bearing capacity 100 %

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 Basics
Load lifting devices and slinging equipment

1.2.2 Intended use of slinging equipment (chains, round slings)

Observe the permissible load bearing capacity of the slinging equipment.

Notice!
Maximum permissible inclination and spreading angles of the slinging
equipment must be observed in all cases!
► The permissible inclination angle ß = maximum 45° applies for all trans-
port tasks described in these transport instructions.
► With asymmetric load distribution, the load bearing capacity of the sling-
ing equipment reduces by 50%!

Caution!
For the transport of the individual product components with the removable
lashing pins, only chains or round slings with the respective load bearing
capacity and hook sizes are permissible.
► When using chains, due to the geometry of the lashing pins, a minimum
hook nominal size of 13 in quality class 10 must be used. The following il-
lustrations show BKG safety hooks from Gunnebo.

Warning!
When using round slings, the support width under load must not exceed the
free length of the lashing pins!
► In order to meet the technical requirements, only the round sling Mag-
num X with a load bearing capacity of 10 tonnes or 20 tonnes from the man-
ufacturer, SpanSet, may be used!
Different configurations of the slinging equipment are possible for trans-
porting tasks:
1. 2 x 2 line chain sling quality class 10, nominal size 13 to 20, useful length 3
metres, 4 metres, with integrated chain shorteners.
2. 2 x 2-line chain sling quality class 10, nominal size 13 to 20, useful length 1
metre, with integrated chain shorteners and 4 x 1 round sling Magnum X, load
bearing capacity of 10 tonnes or 20 tonnes, useful length of 2 metres, 3
metres or 4 metres for connection directly to the lashing pins.
The connection of the round slings with the hook of the chain sling must be
carried out using an ExoSet round sling shackle.
In doing so, the load bearing capacity of the ExoSet round sling shackle must
be matched to the round sling Magnum X.

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Basics
Load lifting devices and slinging equipment

3. 2 x 2-line chain sling quality class 10, nominal size 13 to 20, useful length 1
metre, with integrated chain shorteners and 4 x 1 round sling Magnum X, load
bearing capacity of 10 tonnes or 20 tonnes, useful length of 2 metres, 3
metres or 4 metres as well as an additional lifting chain with suspension
chains for connection directly to the lashing pins.
The connection of the round slings with the hook of the chain sling must be
carried out using an ExoSet round sling shackle.
In order to meet the geometric requirements of the round sling Magnum X, the
load bearing capacity of the ExoSet round sling shackle must be 25 tonnes.
The same applies for the connection of the round sling Magnum X with the
lifting chain with suspension chains.

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 Basics
Load lifting devices and slinging equipment

Slinging equipment

Fig.11: Round sling Magnum X Fig.12: Special lifting chain with

Fig.10: 2-line chain sling
Load bearing capacity 10 tonnes or suspension chains
with shortener
20 tonnes Load bearing capacity 10 tonnes

Permitted

1 = load bearing capacity support

Forbidden

Warning!
Before transporting, the weight of the compressor package / chiller may
have to be reduced, where applicable, by disassembly of the respective
product components.
► The respective weights result according to the possible configurations of
the slinging equipment (load bearing capacity, nominal size, useful length).
The sum of the load lifting device and slinging equipment weights must be
deducted from the existing crane capacity! The result is the maximum possi-
ble weight of the compressor package / chiller!

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Basics
Load lifting devices and slinging equipment

Round sling Magnum X in accordance with DIN 1492-2

Manufacturer: SpanSet

Designation Useful length in m Weight in kg

Magnum X 10 tonnes 2.0 3.6
3.0 5.4
4.0 7.2
Magnum X 20 tonnes 2.0 7.2
3.0 10.8
4.0 14.4

2-line chain sling with shortener, quality class 10, weight for 1 metre useful length
Manufacturer: Gunnebo

Nominal Component Designation Quantity

Article Individual Total
size per
number weight weight
sling
13 Multiple slinging doubled
MGD-13-10 B14703 5.2 kg 1 5.2 kg
Type MGD
Chain KLA-13-10 Z802303 3.8 kg/m 2 7.6 kg
Safety hook type BKG BKG-13-10 Z1010340 3.0 kg 2 6.0 kg
18.8 kg
16 Multiple slinging doubled
MGD-16-10 B14704 7.9 kg 1 7.9 kg
Type MGD
Chain KLA-16-10 Z802304 5.6 kg/m 2 11.2 kg
Safety hook type BKG BKG-16-10 Z101042 5.5 kg 2 11.0 kg
30.1 kg
20 Hanger ring type MF MF2220-10 B14486 7.3 kg 1 7.3 kg
Coupling link type G G-22-10 Z101339 3.5 kg 4 14.0 kg
Chain KLA-20-10 Z802305 9.4 kg/m 2 18.8 kg
Safety hook type BKG BKG-20-10 Z101091 9.6 kg 2 19.2 kg
59.3 kg

Special lifting chain with suspension chains, quality class 10, weight for 1 metre useful length
(specifically for the colouring in Döllnitz)

Nominal Component Designation Quantity

Article Individual Total
size per
number weight weight
sling
16 Single link form B
in accordance with EN 1677-4 XDB 26 B14704 1.9 kg 2 3.8 kg
Manufacturer: Drakena
Chain
KLA-16-10 Z802304 5.6 kg/m 1 5.6 kg
Manufacturer: Gunnebo
Coupling link type G
G-16-10 Z100825 1.4 kg 2 2.8 kg
Manufacturer: Gunnebo
Round sling shackle ExoSet Load bearing
Manufacturer: SpanSet capacity ES.MG.2500 14.3 kg 2 28.6 kg
25 t
40.8 kg

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 Basics
Load lifting devices and slinging equipment

For the configuration of the special lifting chain with suspension chains, instead of
the round sling shackle ExoSet, the following components can be used for attach-
ing the round sling Magnum X:

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Basics
Load lifting devices and slinging equipment

Strap connector

Fig.13: Strap connector type X-016, manufacturer Kettenfabrik Unna

Strap connector

Article Load Chain Dimensions in mm Weight

number bearing diameter
capacity
t mm A B D K W kg
X-016-06 1.4 6 15 17 7 55 38 0.2
X-016-07 2.5 7; 8 18 22 9 62 40 0.3
X-016-10 4.0 10 25 26 11 78 47 0.6
X-016-13 6.7 13 30 35 16 95 53 1.1

X-016-161 10.0 16 36 38 19 115 67 2.0

X-016-202 16.0 20 42 46 22 132 80 3.3

X-016-22 19.0 22 49 59 24 187 125 7.7

1 or round sling Magnum X - 10 tonnes

2 or round sling Magnum X - 20 tonnes

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 Basics
Load lifting devices and slinging equipment

Safety hook with strap connector

Fig.14: Safety hook with strap connector type X-028, manufacturer Kettenfabrik Unna

Safety hook with strap connector type X-028, manufacturer Kettenfabrik Unna

Article Load Chain Dimensions in mm Weight

number bearing diameter
capacity
t mm K P W T H kg
X-028-06 1.4 6 138 29 38 15 19 0.6
X-028-07 2.5 7; 8 169 34 40 20 24 1.0
X-028-10 4.0 10 196 44 47 26 30 1.9
X-028-13 6.7 13 253 52 53 30 39 3.9

X-028-161 10.0 16 305 60 67 36 49 6.9

X-028-202 16.0 20 328 90 80 48 62 11.9

X-028-22 19.0 22 416 80 125 49 63 18.6

The chain components mentioned here offer several combination options with the
round sling Magnum X as direct connection. Diverse combinations are also possi-
ble under the designated other basic equipment (not shown here) specified in
Chapter 1.2.2. All technical safety requirements and specifications also apply
unchanged in these combinations.

Notice!
Due to the many different products, there are also a high number of different
centres of gravity for the transport.
In order to be able to transport the product horizontally, you must vary the
lines of the chains in their length for each product.
► The required lengths must be determined accordingly and set using the
chain shortener located on the top hanger ring of the chain line.
► These length settings are necessary with all possible use configurations
(chain, round sling, Magnum X and special lifting chain with suspension
chains)!
The usual operating temperature for chains is between - 40 °C and + 200 °C,
without reduction of the load bearing capacity.

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Basics
Load lifting devices and slinging equipment

The usual operating temperature for round slings made of polyester is between -
40 °C and + 100 °C, without reduction of the load bearing capacity.
The load lifting device and slinging equipment must be secured safely to the
points intended for this purpose.
The load must engage at the centre of gravity.
The compensation of the overall centre of gravity must be observed when lashing
the load with the load handling equipment.
When travelling with the crane, it must be ensured that the load does not swing or
make contact.
The surroundings of the workplace must always be kept clean and orderly.
The load lifting device and slinging equipment must be stored in a safe manner
so that the storage cannot result in new dangers or defects (deformation, cracks,
damage to the markings). For this purpose, use the transport and storage loca-
tions in all cases!

Warning!
Correct use of load lifting device and slinging equipment!
► Serious dangers may result if used for other purposes or non-observance
of the operating instructions!

Do not use any other lifting points than those spe-

cially provided for this purpose. The lifting points are
marked!

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 Basics
Load lifting devices and slinging equipment

1.2.3 Removable lashing pins

On all frame types (U160, U200, U240, U300 or U400), the same handling
procedure must be carried out on the carrying consoles.
Location of the lashing pins

Fig.15: Location of the lashing pins

1 Lashing pin
2 Lashing support
3 Securing pin
4 Cotter pin
5 Carrying console

Installation and removal of the lashing pin

First the lashing supports (2) on the frame for the lashing pins must be checked
for soiling and if present, cleaned. For easier assembly of the lashing pins (1),
apply a coat of commercially available spray grease to the lashing supports (2).
Then push the lashing pin (1) into the lashing support (2).
In doing so, make sure that the borehole in the pin shaft aligns with the axis of
the lashing support borehole.

Fig.16: Lashing pin installation

1 Lashing pin
2 Lashing support

Then push the securing pin (3) through the boreholes and secure against slipping
out using the cotter pin (4). This procedure must be carried out on the carrying
consoles (total of 4 pieces) of the base frame.

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Basics

Fig.17: Securing the lashing pin

1 Lashing pin
2 Lashing support
3 Securing pin
4 Cotter pin

Proceed in the reverse order to remove the lashing pins.

The slinging equipment used (chain, round sling or lifting chain with suspension
chains according to the description of the individual product components) must
move freely!

Fig.18: Slinging equipment moving freely

Caution!
When using the lifting chain with suspension chains, observe the assembly
order of the lashing pins!
► Before pushing the lashing pins into the lashing support, first the oval
ring (XDB 26 from Drakena) of the lifting chain must be pushed onto the
lashing pins.
More information about the individual products can be obtained in Chapter
2 of the original transport instructions or the product-specific transport
instructions delivered with the product by GEA Refrigeration Germany
GmbH.

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 Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

2 Specific information for compressor package GEA Grasso SP2

2.1 GEA Grasso SP2 overview

Notice!
All data are subject to change!
► Final binding dimensions and weights must be obtained from the final
drawing documentation of the respective products!
Compressor Frame Frame Lashing width 3 Total Slinging equip-
Frame size profile shape in mm weight ment 4
in kg
H, L, M, N, P, R U 300 Rail 600, 800 ≤ 9200 GK 10,
NG 16
S, T, V, W, Y, Z, XA U 300 Rail 800 9200 GK 10,
NG 16
XB, XC, XD U 300 Rail 900 14600 GK 10,
NG 20
XE, XF U 400 Rail 1100 15600 GK 10,
NG 20

Caution!
Adherence with the permissible transport weight!
► Before transporting within the factory, the weight of the compressor pack-
age must be reduced to max. 12.0 tonnes by disassembly of the respective
product components!
► For transporting outside the factory without disassembling the respective
product components, chains with nominal size 20, quality class 10 must be
used!

3 for optional load handling equipment (see Section 1.2.1, Page 13)
4 useful length with shortened

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Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

Slinging equipment situation shown without additional cross-arm,

where required (collision with the outer contour), use cross-arm!
Select the slinging equipment according to the table

Fig.19: GEA Grasso SP2

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 Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

Slinging equipment situations at the lashing pin

Fig.22: Attachment for the lifting

Fig.20: Attachment for chain Fig.21: Attachment for sling chain with suspension
chains

Frame profile Frame profile Frame profile

U 300 and U 400 U 300 and U 400 U 300 and U 400
for chain quality class 10, for round slings For lifting chain
nominal size 16, 20 Magnum X 10 t/ 20 t with oval ring XDB 26
with safety hook (SpanSet) (Drakena)
Type BKG
(Gunnebo)

Warning!
When transporting the products, pay particular attention to the components
protruding beyond the lashing pins. Lifting using edges of the product
components is forbidden! This may damage the components, overload
the slinging equipment up to the load falling down!
► If there is contact of the slinging equipment with component edges,
cross-arms or spreaders must be used.
► The proper equipment must be matched to the respective product com-
ponents at your own responsibility!

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Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

2.1.1 GEA Grasso SP2 (compressors of frame size H, L, M, N, P and R)

Notice!
All data are subject to change!
► Final binding dimensions and weights must be obtained from the final
drawing documentation of the respective products!
The maximum total weight of the compressor packages GEA Grasso SP2 with
compressors of frame sizes H, L, M, N, P and R is ≤ 9200 kg.
Install the lashing pins according to the assembly description. (see Section 1.2.3,
Page 23)
The lashing pins (total of 4 pieces) can be mounted at positions 1 + 2. The
respective slinging equipment lengths must be chosen by considering the centre
of gravity.
The slinging equipment to be used must have a minimum load bearing capacity
of 10 tonnes (simple direct) per line and a minimum useful length of 3 metres.
Configure the slinging equipment according to Section 1.2.2, Page 15. When
using chains, the quality class 10 with at least nominal size 16 must be used. The
hooks must have a minimum mouth width of 56 mm in order to fit over the lashing
pins.

Caution!
Observe the inclination angle for slinging equipment!
► The maximum inclination angle for slinging equipment must not exceed β
≤ 45°!
During assembly work on the construction sites, the positioning and assembly of
the lashing pins as well as the chain size described above must be used.
When using round slings, only the round sling Magnum X, load bearing capacity
10 tonnes or 20 tonnes (SpanSet), is admissible, as the support width of the
slinging equipment when exposed to load is smaller than the existing length of
the lashing pin and thus there is no risk of damage / failure.

Notice!
Observe the load bearing capacity for:
► Chains
► Round slings

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 Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

Slinging equipment situation shown without additional cross-arm,

where required (collision with the outer contour), use cross-arm!
Select the slinging equipment according to the table

Fig.23: GEA Grasso SP2 compressors of frame size H, L, M, N, P and R

Slinging equipment situations at the lashing pin

• Attachment for chain
Frame profile U 300
Nominal size 16 for chain quality class 10, with BKG type safety hook
(Gunnebo)
• Attachment for round slings
Frame profile U 300
for round sling Magnum X, 10 tonnes / 20 tonnes (SpanSet)
• Attachment for the lifting chain with suspension chains
Frame profile U 300
for lifting chains with oval ring XDB 26 (Drakena)

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Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

2.1.2 GEA Grasso SP2 (compressors of frame size S, T, V, W, Y, Z and XA)

Notice!
All data are subject to change!
► Final binding dimensions and weights must be obtained from the final
drawing documentation of the respective products!
The maximum total weight of the compressor packages GEA Grasso SP2 with
the compressors of frame sizes S, T, V, W, Y, Z and XA is 9200 kg.
Install the lashing pins according to the assembly description. (see Section 1.2.3,
Page 23)
The lashing pins (total of 4 pieces) can be mounted at positions 1 + 3, 2 + 3, 2 +
4 or 1 + 4. The respective slinging equipment lengths must be chosen by consid-
ering the centre of gravity.
The slinging equipment to be used must have a minimum load bearing capacity
of 10 tonnes (simple direct) per line and a minimum useful length of 3 metres.
Configure the slinging equipment according to Section 1.2.2, Page 15. When
using chains, the quality class 10 with at least nominal size 16 must be used. The
hooks must have a minimum mouth width of 56 mm in order to fit over the lashing
pins.

Caution!
Observe the inclination angle for slinging equipment!
► The maximum inclination angle for slinging equipment must not exceed β
≤ 45°!
During assembly work on the construction sites, the positioning and assembly of
the lashing pins as well as the chain size described above must be used.
When using round slings, only the round sling Magnum X, load bearing capacity
10 tonnes or 20 tonnes (SpanSet), is admissible, as the support width of the
slinging equipment when exposed to load is smaller than the existing length of
the lashing pin and thus there is no risk of damage / failure.

Notice!
Observe the load bearing capacity for:
► Chains
► Round slings

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 Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

Slinging equipment situation shown without additional cross-arm,

where required (collision with the outer contour), use cross-arm!
Select the slinging equipment according to the table

Fig.24: GEA Grasso SP2 compressors of frame size S, T, V, W, Y, Z and XA

Slinging equipment situations at the lashing pin

• Attachment for chain
Frame profile U 300
Nominal size 16 for chain quality class 10, with BKG type safety hook
(Gunnebo)
• Attachment for round slings
Frame profile U 300
for round sling Magnum X, 10 tonnes / 20 tonnes (SpanSet)
• Attachment for the lifting chain with suspension chains
Frame profile U 300
for lifting chains with oval ring XDB 26 (Drakena)

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Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

2.1.3 GEA Grasso SP2 (compressors of frame size XB, XC and XD)

Notice!
All data are subject to change!
► Final binding dimensions and weights must be obtained from the final
drawing documentation of the respective products!
The maximum total weight of the compressor packages GEA Grasso SP1 with
the compressors of frame sizes XB, XC and XD is 14 600 kg.

Caution!
Adherence with the permissible transport weight!
► Before transporting within the factory, the weight of the compressor pack-
age must be reduced to max. 12.0 tonnes by disassembly of the respective
product components!
► For transporting outside the factory without disassembling the respective
product components, chains with nominal size 20, quality class 10 must be
used!

Install the lashing pins according to the assembly description. (see Section 1.2.3,
Page 23)
The lashing pins (total of 4 pieces) can be mounted at positions 1 + 3, 2 + 3, 2 +
4 or 1 + 4. The respective slinging equipment lengths must be chosen by consid-
ering the centre of gravity.
The slinging equipment to be used must have a minimum load bearing capacity
of 16 tonnes (simple direct) per line and a minimum useful length of 4 metres.
Configure the slinging equipment according to Section 1.2.2, Page 15. When
using chains, the quality class 10 with at least nominal size 20 must be used. The
hooks must have a minimum mouth width of 56 mm in order to fit over the lashing
pins.

Caution!
Observe the inclination angle for slinging equipment!
► The maximum inclination angle for slinging equipment must not exceed β
≤ 45°!
During assembly work on the construction sites, the positioning and assembly of
the lashing pins as well as the chain size described above must be used.
When using round slings, only the round sling Magnum X, load bearing capacity
10 tonnes or 20 tonnes (SpanSet), is admissible, as the support width of the
slinging equipment when exposed to load is smaller than the existing length of
the lashing pin and thus there is no risk of damage / failure.

Notice!
Observe the load bearing capacity for:
► Chains
► Round slings

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 Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

Slinging equipment situation shown without additional cross-arm,

where required (collision with the outer contour), use cross-arm!
Select the slinging equipment according to the table

Fig.25: GEA Grasso SP2 compressors of frame size XB, XC and XD

Slinging equipment situations at the lashing pin

• Attachment for chain
Frame profile U 300
Nominal size 20 for chain quality class 10, with BKG type safety hook
(Gunnebo)
• Attachment for round slings
Frame profile U 300
for round sling Magnum X, 10 tonnes / 20 tonnes (SpanSet)
• Attachment for the lifting chain with suspension chains
Frame profile U 300
for lifting chains with oval ring XDB 26 (Drakena)

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Specific information for compressor package GEA Grasso SP2
GEA Grasso SP2 overview

2.1.4 GEA Grasso SP2 (compressor of frame size XE and XF)

Notice!
All data are subject to change!
► Final binding dimensions and weights must be obtained from the final
drawing documentation of the respective products!
The maximum total weight of the compressor packages GEA Grasso SP2 with
the compressors of frame sizes XE and XF is 15 600 kg.

Caution!
Adherence with the permissible transport weight!
► Before transporting within the factory, the weight of the compressor pack-
age must be reduced to max. 12.0 tonnes by disassembly of the respective
product components!
► For transporting outside the factory without disassembling the respective
product components, chains with nominal size 20, quality class 10 must be
used!

Install the lashing pins according to the assembly description. (see Section 1.2.3,
Page 23)
The lashing pins (total of 4 pieces) can be mounted at positions 1 + 3, 2 + 3, 2 +
4 or 1 + 4. The respective slinging equipment lengths must be chosen by consid-
ering the centre of gravity.
The slinging equipment to be used must have a minimum load bearing capacity
of 16 tonnes (simple direct) per line and a minimum useful length of 4 metres.
Configure the slinging equipment according to Section 1.2.2, Page 15. When
using chains, the quality class 10 with at least nominal size 20 must be used. The
hooks must have a minimum mouth width of 56 mm in order to fit over the lashing
pins.

Caution!
Observe the inclination angle for slinging equipment!
► The maximum inclination angle for slinging equipment must not exceed β
≤ 45°!
During assembly work on the construction sites, the positioning and assembly of
the lashing pins as well as the chain size described above must be used.
When using round slings, only the round sling Magnum X, load bearing capacity
10 tonnes or 20 tonnes (SpanSet), is admissible, as the support width of the
slinging equipment when exposed to load is smaller than the existing length of
the lashing pin and thus there is no risk of damage / failure.

Notice!
Observe the load bearing capacity for:
► Chains
► Round slings

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 Specific information for compressor package GEA Grasso SP2

Slinging equipment situation shown without additional cross-arm,

where required (collision with the outer contour), use cross-arm!
Select the slinging equipment according to the table

Fig.26: GEA Grasso SP2 compressors of frame size XE and XF

Slinging equipment situations at the lashing pin

• Attachment for chain
Frame profile U 400
Nominal size 20 for chain quality class 10, with BKG type safety hook
(Gunnebo)
• Attachment for round slings
Frame profile U 400
for round sling Magnum X, 10 tonnes / 20 tonnes (SpanSet)
• Attachment for the lifting chain with suspension chains
Frame profile U 400
for lifting chains with oval ring XDB 26 (Drakena)

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Storage

3 Storage
When the transport equipment is not used, all parts must be stored away dry and
secured against tipping.
Respective storage racks (for load handling equipment such as cross-arms,
spreaders) must be used.
All studs of the lashing pins must be inserted and secured. Tighten all screws
hand tight.
When storing outdoors, the equipment must be placed on a sloping surface of 5°
in order to avoid the accumulation of water. Any drain openings present must be
checked for blockages, and cleaned.

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 Exclusion rules

4 Exclusion rules
These transport instructions do not represent changes to instructions nor do they
suspend them. They are solely to be understood as a supplement for safe han-
dling of the transport procedures. They apply only for the products contained
here. In the event of changes or extensions, these transport instructions must be
adapted accordingly.
In order to avoid accidents and damage, all generally applicable and other bind-
ing regulations for accident prevention and environmental protection as well as
fundamental health and safety requirements must be observed
Due to special local conditions or applications, situations may arise that are not
considered in these transport instructions. In such cases, the necessary meas-
ures for safety must be determined and initiated by the operating company.
Tasks and requirements for load securing according to VDI 2700 are not part of
these transport instructions. Such measures are described separately.

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Liability for Defects

5 Liability for Defects

Notice!
These transport instructions must be read carefully before carrying out the
respective activities.
The individual operating manuals of the respective equipment must be
observed!
► The manufacturer shall accept no liability for damage and system failures
that were caused by failure to observe the transport instructions.
These transport instructions have been prepared on the basis of the origi-
nal transport instructions of 7th February 2017.
These were handed over by:
Mr. Achenbach
A & K Anschlagmittel und Hebezeuge Vertriebs GmbH
Im Erlengrund 4
49688 Lastrup, Germany
Phone: +49 (0) 4472 940795
Fax: +49 (0) 4472 932625
Email: [email protected]

The original transport instructions were prepared and signed by:

Mr. Huhnhäuser
Customer Services and Sales
Specialist for load handling equipment
SMV - Scheunemann Metallverarbeitung GmbH
Am Spitzberg 2
15834 Rangsdorf, Germany
Phone: +49 (0) 33708 760 0
Fax: +49 (0) 33708 760 15
Email: infosmv-online.de
Internet: www.smv-online.de

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 Manufacturer information

6 Manufacturer information
GEA Refrigeration Germany GmbH is a company of the GEA group AG and pro-
vides its customers around the world with high-quality components and services
for refrigeration and process technology applications.

Locations:

GEA Refrigeration Germany GmbH

Werk Berlin
Holzhauser Str. 165
13509 Berlin, Germany
Tel.: +49 30 43592-600
Fax: +49 30 43592-777
Web:www.gea.com
E-Mail: [email protected]

GEA Refrigeration Germany GmbH

Werk Halle
Berliner Straße 130
06258 Schkopau/ OT Döllnitz, Germany
Tel.: +49 345 78 236 - 0
Fax: +49 345 78 236 - 14
Web:www.gea.com
E-Mail: [email protected]

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