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Hydraulic Valve Specs Guide

This document provides specifications for a hydraulic valve, including: - Nominal flow rating of 160 l/min and maximum operating pressure of 250 bar. - Internal leakage rate of 4 cm3/min from ports A to T with mineral oil at 40°C. - Operating temperature range from -20°C to 80°C with NBR seals or -20°C to 100°C with FPM seals. - Contamination level up to 19/16 cleanliness standard.

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0% found this document useful (0 votes)
137 views15 pages

Hydraulic Valve Specs Guide

This document provides specifications for a hydraulic valve, including: - Nominal flow rating of 160 l/min and maximum operating pressure of 250 bar. - Internal leakage rate of 4 cm3/min from ports A to T with mineral oil at 40°C. - Operating temperature range from -20°C to 80°C with NBR seals or -20°C to 100°C with FPM seals. - Contamination level up to 19/16 cleanliness standard.

Uploaded by

vivs
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

SD18

Working conditions

This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40°C tempera-
ture.

Nominal flow rating 160 l/min


Operating pressure (maximum) 250 bar 3620 psi
Max. back pressure on outlet port T 25 bar 360 psi
Δp=100 bar -- 1450 psi
Internal leakage A(B)→T 4 cm3/min 0.24 in 3/min
fluid and valve at 40°C
Hydraulic fluid Mineral oil
Fluid temperature with NBR seals from --20° to 80°C
with FPM (VITON) seals from --20° to 100°C
Viscosity operating range from 15 to 75 mm2/s from 15 to 75 cSt
min. 12 mm2/s 12 cSt
max. 400 mm2/s 400 cSt
Max level of contamination 19/16 -- ISO 4406
Ambient temperature from --40° to 60°C

NOTE -- For different conditions please contact Customer Service.

4 DAT006E
SD18
Dimensional data
92
8.2 3.62
E 4 0.32 70
0.16 2.76
15 F 35
0.59 1.38

∅ 0.41
10.5
0.69
17.5

P
2.05
52
182
7.16

5.98
152
3.07
320
12.6

78
T
97.5
3.84

30.5
1.20

1.77 0.59
45 15

Posit.1
3.03
77

Posit.0

M12
Posit.2
29 60
32 53 53 46 1.14 2.36
1.26 2.09 2.09 1.81 Posit.3
124
4.88

WALVOIL
106200034

Production batch :
P0000001
WALVOIL

P0000001 P00 = production year (2000)


106200034 00001 = progressive number

Valve code

E F Weight E F Weight
TYPE TYPE
mm in mm in kg lb mm in mm in kg lb
SD18/1--P 159 6.26 129 5.08 13.2 29.1 SD18/4--P 318 12.5 288 11.3 28.8 63.5

SD18/2--P 212 8.35 182 7.17 18.6 41 SD18/5--P 371 14.6 341 13.4 34.1 75.2

SD18/3--P 265 10.4 235 9.25 23.5 51.8 SD18/6--P 424 16.7 394 15.5 39.4 86.9

Standard threads
BSP UN--UNF
PORT
(ISO 228/1) (ISO 11926--1)

Inlet P and carry--over C G 3/4 1 5/16--12 UN--2B (SAE 16)


A and B ports G 3/4 1 1/16--12 UN--2B (SAE 12)
Outlet T G1 1 5/16--12 UN--2B (SAE 16)
PILOT PORTS
Hydraulic G 1/4 9/16--18 UNF--2B (SAE 6)
Pneumatic NPTF 1/8--27 NPTF 1/8--27

DAT006E 5
SD18
Hydraulic circuit

A side spool positioner

Load check valve


Allen wrench 8 ”A” port line
24 Nm / 17.7 lbft ”B” port line

A
T
B P Tank line

Open centre plug


Pressure line Allen wrench 12
42 Nm / 31 lbft
Free line

Spool

Lever box
Pressure relief valve

Standard configuration Upper inlet and outlet ports configuration


P
T
A1 B1 A2 B2 A1 B1 A2 B2

120 120
1750 1750

Ex.: SD18/2--P(KG3--120)/18L/18L/AET Ex.: SD18/2--P(KG3--120)/18L/18L/AET--PSA

6 DAT006E
SD18
Performance data (pressure drop vs. flow)

Open centre
From side inlet to side outlet.

40
(bar) 540
(psi)
30
A1 A2 A3 A4 A5 A6

Pressure drop
6 sections 360
T
P 20 4 sections
B1 B2 B3 B4 B5 B6 2 sections
180
10

0
0 50 100 150 200
Flow (l/min)

Inlet to work port


From side inlet to A port (spool in position 1) or B port (spool in position 2).

40
(bar) 540
(psi)
30
A1 A2 A3 A4 A5 A6
Pressure drop

360
T
P 20 P→A6(B6)
B1 B2 B3 B4 B5 B6
P→A1(B1) 180
10

0
0 50 100 150 200
Flow (l/min)

Work port to outlet


From A port (spool in position 2) or B port (spool in position 1) to side outlet.

40
(bar) 540
(psi)
30
A1 A2 A3 A4 A5 A6
Pressure drop

360
T A1(B1)→T
P 20
B1 B2 B3 B4 B5 B6 A6(B6)→T
180
10

0
0 50 100 150 200
Flow (l/min)

NOTE -- Measured with spool type 1.

DAT006E 7
SD18
Ordering codes
Pressure relief valve setting in bar 1st section following section

Ex.: SD18/ 2 - P (KG3 - 120) / 1 8 L / 1C 8IM . P3(G3 - 120) / AET - PSA *

1. 2. 3. 4. 5. 6. 7. 8. 9.
Port relief valve setting in bar
4.
1. Body kits *
TYPE CODE DESCRIPTION 8--11--15-- 6. 7.
Without service port valves prearrangement 16--19--20
1-- P 5KC1713000 1 section J 8IM P
2-- P 5KC1723000 2 sections
3-- P 5KC1743000 3 sections
4-- P 5KC1763000 4 sections
5-- P 5KC1783000 5 sections 9B--10B--11B
6-- P 5KC1803000 6 sections
Include body, seals, rings and load check valve.

2. Inlet relief options page 10 PSL


TYPE CODE DESCRIPTION 8P
VMD20/1 direct pressure relief valve type K (standard) I 9.
(KG2-- 80) 5KIT120112 Range 25 to 80 bar / 360 to 1150 psi
standard setting 80 bar / 1150 psi
(KG3-- 120) 5KIT120113 Range 63 to 200 bar / 900 to 2900 psi
standard setting 120 bar / 1750 psi 8EP3
(KG4-- 220) 5KIT120114 Range 160 to 250 bar / 2300 to 3600 psi
standard setting 220 bar / 3200 psi
VMP20/1 pilot operated pressure relief valve type X
(XG-- 120) X007211120 Range 63 to 250 bar / 900 to 3600 psi
standard setting 120 bar / 1750 psi
Standard setting is referred to 10 l/min flow.

SV 3XTAP535410 Relief valve blanking plug


8EI3 PSA
1.
3. Spools page 12 9.
TYPE CODE CIRCUIT DESCRIPTION
1 3CU1610130 Double acting, 3 positions, with A and B
closed in neutral position
2 3CU1625130 Double acting, 3 positions, with A and B open
to tank in neutral position
3 3CU1631130 Single acting on A, 3 positions, B plugged F 13
requires G3/4 plug (see part I)
4 3CU1635130 Single acting on B, 3 positions, A plugged
requires G3/4 plug (see part I)
J Spools for 8IM hydraulic control
1C 3CU1610400 As type 1
2C 3CU1625400 As type 2
3C 3CU1631400 As type 3 4. “A” side spool positioners page 16
Special spools: need special body kit
TYPE CODE DESCRIPTION
F5 3CU1641130 Double acting, 4 positions, with A and B
8 5V08120000 With spring return in neutral position
to tank in 4th position (float); for type 13 spool
9B 5V09120000 With detent in position 1 and spring return
positioner
neutral position
8F 3CU1661100 Double acting, 3 positions, with regenerative
10B 5V09120000 With detent in position 2 and spring return
in position 2
neutral position
11B 5V11220000 With detent in positions 1 and 2, spring return
neutral position
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . to be continued on next page
NOTE (*) -- Items are referred to BSP thread.

8 DAT006E
SD18
Ordering codes

4. “A” side spool positioners page 16


TYPE CODE DESCRIPTION
11 5V11120000 With detent in positions 1, 0 and 2
15 5V15120000 With detent in positions 1 and 0
16 5V16120000 With detent in positions 2 and 0
19 5V19120000 With spring return in position 0 from 1
20 5V19120000 With spring return in position 0 from 2
9. 8. 6. 8P 5V08120701 ON/OFF pneumatic kit
8EP3 5V08120735 12 VDC ON/OFF electro--pneumatic kit
PSA AET J 8IM 5V08120736 24 VDC ON/OFF electro--pneumatic kit
8EI3 5V08120350 12 VDC ON/OFF electro--hydraulic kit
5V08120351 24 VDC ON/OFF electro--hydraulic kit
Special positioner
F 13 5V13020000 With detent in position 3 and spring return
neutral position, for spool type 5

AE
5. “B” side spool control kits page 23
TYPE CODE DESCRIPTION
L 5LEV120000 Standard lever
SLP 5COP120000 Without lever, with dust--proof plate
SLC 5COP220000 Without lever, with cap
AEK
6. Hydraulic spool control kit * page 24
TYPE CODE DESCRIPTION
II
Need special body kit
J 8IM 5IDR220000 Proportional hydraulic operated with spring
return in position 0, requires spools type C
3.
7. Port relief options * page 26
1--2--3--4 TYPE CODE DESCRIPTION
Kit with anti--shock: need special body kit
Range from 80 to 200 bar / 1150 to 2900 psi
5. P1(G3-- 100) 606001000 Mounted on port A
J 1C--2C--3C P2(G3-- 100) 606001000 Mounted on port B
P3(G3-- 100) 606001100 Mounted on ports A and B
L Standard setting is 100 bar - 1450 psi to 10 l/min flow.
F 5
8. Outlet port conversion * page 28
TYPE CODE DESCRIPTION
AET 3XTAP640250 Open centre plug
8F AE 3XGIU541600 G3/4 carry--over sleeve
SLP AEK 3XTAP540560 Closed centre plug

9. Inlet and outlet selection * page 6


TYPE CODE DESCRIPTION
PSL 3XTAP732200 Nr.1 G3/4 plug for side inlet
SLC 3XTAP740210 Nr.1 G1 plug for side outlet
PSA 3XTAP732200 Nr.1 G3/4 plug for upper inlet
K(G2--G3--G4) X(G3) SV
3XTAP740210 Nr.1 G1 plug for upper outlet

2. I Ports plug *
TYPE CODE DESCRIPTION
G3/4 3XTAP732200 For single acting (spools type 3 and 4)

II Optional handlever
NOTE J F -- Spools and positioners with the TYPE CODE DESCRIPTION
same symbol must be assembled together. AL01/M12x250 170013025 For L lever box L= 250 mm / 9.84 in

DAT006E 9
SD18
Inlet relief options

Direct pressure relief valve

VMD20 ( K G 3 -- 120 )
Pressure setting in bar (standard 120 / 1750 psi)

Spring type (2, 3, 4).


Adjustment type (G, H)

Adjustment type

G: with screw H: valve set and locked


Wrench 32 -- 42 Nm / 31 lbft

Wrench 16 -- 24 Nm / 17.7 lbft

Allen wrench 5

67 max.
2.64

Performance data

Spring nr. 2 (green band) Spring nr. 3 (blue band) Spring nr. 4 (red band)

400 400 400


(bar) (psi) (bar) (psi) (bar) (psi)
300 4500 300 4500 300 4500
Pressure

Pressure

Pressure

200 3000 200 3000 200 3000

100 1500 100 1500 100 1500

0 0 0
0 50 100 150 200 0 50 100 150 200 0 50 100 150 200
Flow (l/min) Flow (l/min) Flow (l/min)

Response time
(% ΔP)
105%

95%
Pressure

1750 psi

90%
120 bar

10%

Time (”)
0.12”
RESPONSE TIME

10 DAT006E
SD18
Inlet relief options

Pilot operated pressure relief valve

VMP20 ( X G -- 120 )
Pressure setting in bar (standard 120 / 1750 psi)

Adjustment type (G, H)

Adjustment type

G: with screw H: valve set and locked

Wrench 36 -- 42 Nm / 31 lbft Cap on request: code 3COP117260

Wrench 13 -- 24 Nm / 17.7 lbft

Allen wrench 6

78 max. 88
3.07 3.46

Performance data

Range setting
Response time
300 (% ΔP)
(bar) 4000
(psi) 105%
200 3000
Pressure

95%
Pressure

1750 psi
90%
120 bar

2000
100
1000
10%
0
0 50 100 150 200 0.32” Time (”)
Flow (l/min) RESPONSE TIME

SV: relief valve blanking plug

Allen wrench 8
42 Nm / 31 lbft

DAT006E 11
SD18
Spool options

Type 1

A B 1 0 2
A B

+ 10 mm
" stroke =
+ 0.39 in

P LC P T
T T
P→A B→T

57
20 2.24
0.79 A B 45 1 0 2
1.77
A B

P LC P T
T T
259
10.2
P--A--B--T closed, with flow through line (LC) open

A B 1 0 2
A B

-- 10 mm
A stroke =
- 0.39 in

P LC P T
T T
P→ B A→T

Performance data

Spool metering P→A(B) Spool metering A(B)→T


0.1 0.2 0.3 (in) 0.1 0.2 0.3 (in)
200 200
(l/min ) (l/min )
160 160

120 120 J F
Flow

Flow

J Y
80 80
F Y Q = 160l/min
40 40
F P(on ports) = 63bar/900psi
Y P(on ports) = 100bar/1450psi
0 0
0 2 4 6 8 10 J P(on ports) = 250bar/3600psi 0 2 4 6 8 10
Stroke (mm) Stroke (mm)

12 DAT006E
SD18
Spool options

Type 2

A B 1 0 2
A B

P LC P T
T T

Type 3

Port B plugged
A

1 0 2
A

P LC P T
T T

Type 4

Port A plugged
B

1 0 2
B

P LC P T
T T

DAT006E 13
SD18
”A” side spool positioners

With spring return


8 kit
Supplied with standard spring type D (see force--stroke diagram); available with lighter spring type B (8MB code: 5V08220000) or
type C (8MC code: 5V08120010).
In order to correctly apply these kits please contact Customer Service, there could be some usage limitation.
Force--stroke diagram
1 0 2 - 0.3 - 0.2 - 0.1 0.1 0.2 0.3 (in)
Allen wrench 5 450 100
(N)
9.8 Nm / 7.2 lbft D (lbf)
300
C 50
Allen wrench 8 150
Force

24 Nm / 17.7 lbft B
0 0
B
--150
C - 50
--300
D
--450 - 100
61 --10 --8 --6 --4 --2 0 2 4 6 8 10
2.40 Stroke (mm)

19 kit

1 0
Force--stroke diagram
Allen wrench 5
0.1 0.2 0.3 (in)
9.8 Nm / 7.2 lbft
450 100
(N)
Allen wrench 8 300 (lbf)
24 Nm / 17.7 lbft 50
150
Force

0 0
--150
- 50
--300
--450 - 100
61 0 2 4 6 8 10
2.40 Stroke (mm)

20 kit

0 2
Force--stroke diagram
Allen wrench 5 - 0.3 - 0.2 - 0.1 (in)
9.8 Nm / 7.2 lbft 450 100
(N)
Allen wrench 8 300 (lbf)
24 Nm / 17.7 lbft 50
150
Force

0 0
--150
- 50
--300
--450 - 100
61 --10 --8 --6 --4 --2 0
2.40 Stroke (mm)

16 DAT006E
SD18
”B” side options

L lever box
Alluminium with protection boot lever pivot box; it can be rotated 180° (L180 configuration)
1 0 2
Vertical handlever
assembly Horizontal
handlever assembly

Allen wrench 5 M12


9.8 Nm / 7.2 lbft L180 configuration

3.50
89
74.5
2.93
1.14
29

1.38
35

45

39.5
1.56
1.77

2.13
54
77
3.03

SLP dust proof plate


Mechanical control with dust proof plate.

Spool dimension 1 0 2

32
0.51

1.26
13
∅0.98
25

14.5
0.57
∅ 0.87
22

12
0.47

∅ 12 +0.0009
45 0.47
1.77

SLC cap
Protection cap usable with pneumatic spool and electro--hydraulic control kit.
1 0 2
Allen wrench 5 Allen wrench 8
9.8 Nm / 7.2 lbft 0.8 Nm / 0.03 lbft

100
3.94

DAT006E 23
SD18
Outlet port conversion

AET: (standard)
See page 6

AE: with carry-- over

A1 B1 A2 B2

T T

Carry--over sleeve P
Wrench 41 -- 42 Nm / 31 lbft
C
G3/4

C 120
1750

Ex: SD18/2--P(KG3--120)/18L/18L/AE
8.2
0.32

AEK: closed centre

A1 B1 A2 B2

T T

Closed centre plug


Allen wrench 12 -- 42 Nm / 31 lbft
120
1750

Ex: SD18/2--P(KG3--120)/18L/18L/AEK
4.2
0.17

28 DAT006E
SD18
Installation and maintenance
The SD18 valve is assembled and tested as per the technical specification of this catalogue.
Before the final installation on your equipment, follow the below recommendations:
-- the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat
surface;
-- in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down
directly on the valve;
-- prior to painting, ensure plastic port plugs are tightly in place.

A2
A1 B2
T
B1
C

Carry--over configuration

Fitting tightening torque -- Nm / lbft


THREADS TYPE P and C ports A and B ports T port
BSP (ISO 228/1) G 3/4 G 3/4 G1
With O--Ring seal 90 / 66.4 90 / 66.4 100 / 73.7
With copper washer 90 / 66.4 90 / 66.4 90 / 66.4
With steel and rubber washer 70 / 51.6 70 / 51.6 100 / 73.7
UN--UNF (ISO 11926--1) 1 5/16--12 UN--2B (SAE 16) 1 1/16--12 UN--2B (SAE 12) 1 5/16--12 UN--2B (SAE 16)
With O--Ring seal 150 / 110.6 95 / 70.1 150 / 110.6

NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and
surface finish. The manufacturer shall be consulted.

DAT006E 29
SD18
Installation and maintenance

O--Ring seal 24.99x3.53 Chamfer


code: 4GUA125035

Holding O--Ring
bushing

Positioner kit

Load check valve

Body
Lever
pivot box

Main relief valve Spool


Normally spools are interchange-
able. Verify the smoothness dur-
ing the assembly

NOTE -- All articulated parts inside cap, lever box and mechanical joystick are lubricated with synthetic base grease grade NLGI2

Malfunction Cause Remedy


External leakage pivot box lever or Worn spool seal due to mechanical Locate the leakage and replace the seal.
control kit side. actuation or high back pressure. Check back pressure level.
Excessive internal leakage on A and B Increase clearance between spools and Replace the directional control valve and
ports. body due to high wear check the oil contamination level.
Dropping load during transition while Remove the load check valve and clean
High leakage on the load check valve.
raising the seat.
Inability to build pressure on A and B Pressure relief valve blocked open. Remove and clean or replace the valve.
ports. Low pump pressure and flow. Check the pump and circuit.

30 DAT006E

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