Impact ASTM D7136 Low Velocity Impact PDF
Impact ASTM D7136 Low Velocity Impact PDF
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multidirectional polymer matrix composite laminated plates values from the two systems may result in non-conformance
subjected to a drop-weight impact event. The composite with the standard.
material forms are limited to continuous-fiber reinforced poly- 1.5.1 Within the text the inch-pound units are shown in
mer matrix composites, with the range of acceptable test brackets.
laminates and thicknesses defined in 8.2. 1.6 This standard does not purport to address all of the
1.1.1 Instructions for modifying these procedures to deter- safety concerns, if any, associated with its use. It is the
mine damage resistance properties of sandwich constructions responsibility of the user of this standard to establish appro-
are provided in Practice D7766/D7766M. priate safety and health practices and determine the applica-
1.2 A flat, rectangular composite plate is subjected to an bility of regulatory limitations prior to use.
out-of-plane, concentrated impact using a drop-weight device 2. Referenced Documents
with a hemispherical impactor. The potential energy of the
drop-weight, as defined by the mass and drop height of the 2.1 ASTM Standards:2
impactor, is specified prior to test. Equipment and procedures D792 Test Methods for Density and Specific Gravity (Rela-
are provided for optional measurement of contact force and tive Density) of Plastics by Displacement
velocity during the impact event. The damage resistance is D883 Terminology Relating to Plastics
quantified in terms of the resulting size and type of damage in D3771 Specification for Rubber Seals Used in Concentrat-
the specimen. ing Solar Collectors
1.3 The test method may be used to screen materials for D3763 Test Method for High Speed Puncture Properties of
damage resistance, or to inflict damage into a specimen for Plastics Using Load and Displacement Sensors
subsequent damage tolerance testing. When the impacted plate D3878 Terminology for Composite Materials
is tested in accordance with Test Method D7137/D7137M, the D5229/D5229M Test Method for Moisture Absorption
overall test sequence is commonly referred to as the Compres- Properties and Equilibrium Conditioning of Polymer Ma-
sion After Impact (CAI) method. Quasi-static indentation per trix Composite Materials
Test Method D6264/D6264M may be used as an alternate D5678 Test Method for Freeze/Thaw Resistance of Wax
method of creating damage from an out-of-plane force and Emulsion Floor Polish
measuring damage resistance properties. D6264/D6264M Test Method for Measuring the Damage
1.4 The damage resistance properties generated by this test Resistance of a Fiber-Reinforced Polymer-Matrix Com-
method are highly dependent upon several factors, which posite to a Concentrated Quasi-Static Indentation Force
include specimen geometry, layup, impactor geometry, impac- D7137/D7137M Test Method for Compressive Residual
tor mass, impact force, impact energy, and boundary condi- Strength Properties of Damaged Polymer Matrix Compos-
tions. Thus, results are generally not scalable to other configu- ite Plates
rations, and are particular to the combination of geometric and D7766/D7766M Practice for Damage Resistance Testing of
physical conditions tested. Sandwich Constructions
1.5 The values stated in either SI units or inch-pound units E4 Practices for Force Verification of Testing Machines
are to be regarded separately as standard. The values stated in E6 Terminology Relating to Methods of Mechanical Testing
E18 Test Methods for Rockwell Hardness of Metallic Ma-
terials
1
This test method is under the jurisdiction of ASTM Committee D30 on
Composite Materials and is the direct responsibility of Subcommittee D30.05 on
2
Structural Test Methods. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved April 1, 2012. Published May 2012. Originally contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
approved in 2005. Last previous edition approved in 2007 as D7136/D7136M - 07. Standards volume information, refer to the standard’s Document Summary page on
DOI: 10.1520/D7136_D7136M-12. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
t = time during impactor drop and impact event of the laminated plate) using a drop weight with a hemispheri-
ti = time of initial contact cal striker tip. The damage resistance is quantified in terms of
tT = contact duration (total duration of the impact event) the resulting size and type of damage in the specimen. The
w = specimen width damage response is a function of the test configuration;
v = impactor velocity comparisons cannot be made between materials unless identi-
vi = impactor velocity at time of initial contact, ti cal test configurations, test conditions, and so forth are used.
W12 = distance between leading edges of the two flag prongs 4.2 Optional procedures for recording impact velocity and
on velocity indicator applied contact force versus time history data are provided.
xi = test result for an individual specimen from the sample 4.3 Preferred damage states resulting from the impact are
population for a given property located in the center of the plate, sufficiently far from the plate
edges such that the local states of stress at the edges and at the 5.2 Drop-weight impact testing can serve the following
impact location do not interact during the damage formation purposes:
event. 5.2.1 To establish quantitatively the effects of stacking
sequence, fiber surface treatment, variations in fiber volume
5. Significance and Use fraction, and processing and environmental variables on the
5.1 Susceptibility to damage from concentrated out-of-plane damage resistance of a particular composite laminate to a
impact forces is one of the major design concerns of many concentrated drop-weight impact force or energy.
structures made of advanced composite laminates. Knowledge 5.2.2 To compare quantitatively the relative values of the
of the damage resistance properties of a laminated composite damage resistance parameters for composite materials with
plate is useful for product development and material selection. different constituents. The damage response parameters can
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FIG. 5 Impact Device with Cylindrical Tube Impactor Guide Mechanism
include dent depth, damage dimensions, and through-thickness 5.2.3 To impart damage in a specimen for subsequent
locations, F1, Fmax, E1 and Emax, as well as the force versus damage tolerance tests, such as Test Method D7137/D7137M.
time curve.
5.3 The properties obtained using this test method can ness, stacking sequence, and so forth. However, it must be
provide guidance in regard to the anticipated damage resistance understood that the damage resistance of a composite structure
capability of composite structures of similar material, thick- is highly dependent upon several factors including geometry,
thickness, stiffness, mass, support conditions, and so forth. damage resistance characteristics of an unstiffened monolithic
Significant differences in the relationships between impact skin or web than that of a skin attached to substructure which
force/energy and the resultant damage state can result due to resists out-of-plane deformation. Similarly, test specimen prop-
differences in these parameters. For example, properties ob- erties would be expected to be similar to those of a panel with
tained using this test method would more likely reflect the equivalent length and width dimensions, in comparison to
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those of a panel significantly larger than the test specimen, impact and compressive residual strength tests can then be
which tends to divert a greater proportion of the impact energy performed using specimens impacted at an interpolated energy
into elastic deformation. level that is expected to produce the desired damage state.
5.4 The standard impactor geometry has a blunt, hemi-
spherical striker tip. Historically, for the standard laminate 6. Interferences
configuration and impact energy, this impactor geometry has 6.1 The response of a laminated plate specimen to out-of-
generated a larger amount of internal damage for a given plane drop-weight impact is dependent upon many factors,
amount of external damage, when compared with that observed such as laminate thickness, ply thickness, stacking sequence,
for similar impacts using sharp striker tips. Alternative impac- environment, geometry, impactor mass, striker tip geometry,
tors may be appropriate depending upon the damage resistance impact velocity, impact energy, and boundary conditions.
characteristics being examined. For example, the use of sharp Consequently, comparisons cannot be made between materials
striker tip geometries may be appropriate for certain damage unless identical test configurations, test conditions, and lami-
visibility and penetration resistance assessments. nate configurations are used. Therefore, all deviations from the
5.5 The standard test utilizes a constant impact energy standard test configuration shall be reported in the results.
normalized by specimen thickness, as defined in 11.7.1. Some 6.2 Material and Specimen Preparation—Poor material
testing organizations may desire to use this test method in fabrication practices, lack of control of fiber alignment, and
conjunction with D7137/D7137M to assess the compressive damage induced by improper specimen machining are known
residual strength of specimens containing a specific damage causes of high material data scatter in composites in general.
state, such as a defined dent depth, damage geometry, and so Important aspects of plate specimen preparation that contribute
forth. In this case, the testing organization should subject to data scatter include thickness variation, out-of-plane curva-
several specimens, or a large panel, to multiple low velocity ture, surface roughness, and failure to maintain the dimensions
impacts at various impact energy levels using this test method. specified in 8.2.
A relationship between impact energy and the desired damage 6.3 Specimen Geometry and Impact Location—The size,
parameter can then be developed. Subsequent drop weight shape, thickness, and stacking sequence of the plate, along with
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the impact location, can affect the impact deformation and actual forces applied to the specimen and should not be filtered
damage formation behavior of the specimens significantly. The or smoothed. For both sources, the oscillations are typically
degree of laminate orthotropy can strongly affect the damage excited during initial contact and during damage formation.
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formation. Results can be affected if the impact force is not For further definition and examples of force oscillatons, refer
applied perpendicular to the plane of the laminated plate. to Appendix X1 of Test Method D3763.
6.4 Support Fixture Characteristics—Results are affected 6.7 Impact Variables—Results are affected by differences in
by the support fixture cut-out dimensions, material, fixture the drop height, impact velocity, and impact energy. Results are
bending rigidity, and the rigidity of the surface that the support also affected by wave propagation and vibrations in the
fixture is located upon. The location of the clamps, clamp specimen, impactor, impact device and support fixture during
geometry, and the clamping force can affect the deformation of the impact event.
the specimen during impact. 6.8 Non-Destructive Inspection—Non-destructive inspec-
6.5 Impact Device Characteristics—Results are affected by tion (NDI) results are affected by the particular method
the rigidity of the impact device, friction between the impactor utilized, the inherent variability of the NDI method, the
and guide(s) during the drop, impactor geometry, and impactor experience of the operator, and so forth.
mass. Errors can result if the test specimen and specimen 6.9 Force F1 and absorbed energy E1 do not physically
support fixture are not centered with respect to the impact represent the initiation of damage, as sub-critical matrix cracks
device. and small delaminations may initiate at lower force and energy
6.6 Force Oscillations—Force versus time histories typi- values. Rather, F1 and E1 represent the initial value of force
cally contain many oscillations which may be introduced by and energy at which a change in the stiffness characteristics of
two primary sources. The first source is the natural frequency the specimen can be detected, respectively.
(or frequencies) of the impactor, and is often referred to as 6.10 The dent depth may “relax” or reduce with time or
“impactor ringing.” The ringing may be more severe if the upon exposure to different environmental conditions.
impactor components are not rigidly attached. The second 6.11 Non-laminated, 3-D fiber-reinforced composites may
source of force oscillations is the flexural vibration of the form damage through different mechanisms than laminates.
impacted specimen. The “ringing” oscillations generally occur
at higher frequencies than the oscillations generated by the 7. Apparatus
specimen. The high-frequency ringing oscillations do not 7.1 Micrometers and Calipers—The micrometer(s) shall be
typically represent an actual force transmitted to the specimen. used for specimen length, width and thickness measurements,
However, the oscillations caused by specimen motion are and shall use a 4 to 6 mm [0.16 to 0.25 in.] nominal diameter
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a maximum radius of curvature of 8.0 mm (0.35 in.). An quences must be designated as such, with the stacking se-
instrument with an accuracy of 625 mm [60.001 in.] is quence recorded and reported with any test results.
desirable for depth measurement. 8.2.2 Specimen Configuration—The geometry of the plate
7.8 Balance or Weighing Scale—An analytical balance or specimen is shown in Figs. 7 and 8.
weighing scale is required that is capable of measuring the NOTE 4—It is permissible to impact a panel larger than the specified
impactor mass accurately to 60.5 %. dimensions, then to cut out specimens (with the impact site centered) for
subsequent residual strength testing in accordance with Test Method
8. Sampling and Test Specimens D7137/D7137M, as long as the panel dimensions and procedures utilized
8.1 Sampling—Test at least five specimens per test condi- are recorded as a variation to the test method. Impacting a larger panel can
tion unless valid results can be gained through the use of fewer help relieve interaction between the edge conditions and the damage
specimens, as in the case of a designed experiment. For creation mechanisms.
statistically significant data the procedures outlined in Practice 8.3 Specimen Preparation—Guide D5678 provides recom-
E122 should be consulted. The method of sampling shall be mended specimen preparation practices and should be followed
reported. where practical.
8.2 Geometry: 8.3.1 Panel Fabrication—Control of fiber alignment is
8.2.1 Stacking Sequence—For comparison screening of the critical. Improper fiber alignment will affect the measured
drop-weight impact damage resistance of different materials, properties. Erratic fiber alignment will also increase the coef-
the standard specimen thickness shall be 4.0 to 6.0 mm [0.16 to ficient of variation. Report the panel fabrication method.
0.24 in.] with a target thickness of 5.0 mm [0.20 in.] and the Specimens shall be of uniform cross-section over the entire
laminate defined as follows: surface and shall not have a thickness taper greater than 0.08
8.2.1.1 Unidirectional Tape—Laminate construction shall mm [0.003 in.] in any direction across the length and width of
consist of the appropriate number of unidirectional plies to the specimen. The coefficient of variation for thickness mea-
achieve a total cured thickness nearest to 5.0 mm [0.20 in.] surements taken in 11.2.5 should be less than 2 %.
with a stacking sequence of [45/0/-45/90]NS where N is a
whole number. If the “nearest” thickness is less than 4.0 mm TABLE 2 Recommended Layups for Various Nominal Cured Ply
[0.16 in.], the next value of N shall be used (N+1). Recom- Thicknesses, Woven Fabric
mended layups for various nominal cured ply thicknesses are Nominal Cured Ply Thickness
provided in Table 1. The laminated plate layup is to be defined Ply Count Layup
Minimum, mm [in.] Maximum, mm [in.]
such that the 0° fiber orientation is aligned with the lengthwise
0.085 [0.0033] 0.10 [0.004] 48 [(45/-45)/(0/90)]12S
(long) dimension. 0.10 [0.004] 0.13 [0.005] 40 [(45/-45)/(0/90)]10S
8.2.1.2 Woven Fabric—Laminate construction shall consist 0.13 [0.005] 0.15 [0.006] 32 [(45/-45)/(0/90)]8S
of the appropriate number of fabric plies to achieve a total 0.15 [0.006] 0.18 [0.007] 28 [(45/-45)/(0/90)]7S
0.18 [0.007] 0.20 [0.008] 24 [(45/-45)/(0/90)]6S
cured thickness nearest to 5.0 mm [0.20 in.] with a stacking 0.20 [0.008] 0.25 [0.010] 20 [(45/-45)/(0/90)]5S
sequence of [(+45/-45)/(0/90)]NS where N is a whole number. 0.25 [0.010] 0.36 [0.014] 16 [(45/-45)/(0/90)]4S
If the “nearest” thickness is less than 4.0 mm [0.16 in.], the 0.36 [0.014] 0.50 [0.020] 12 [(45/-45)/(0/90)]3S
0.50 [0.020] 1.00 [0.040] 8 [(45/-45)/(0/90)]2S
next value of N shall be used (N+1). The designations 1.00 [0.040] 1.50 [0.060] 4 [(45/-45)/(0/90)]S
(+45/-45) and (0/90) represent a single layer of woven fabric
damage modes are observed. More than one damage mode may
be present in a damaged specimen. Fig. 12 illustrates com-
monly observed damage modes.
Sn21 5 Œ( ~
n
i51
–
xi2 2 n x2!/~n 2 1! (7)
performed for any specimen on which values are not calcu- n = number of specimens, and
lated. xi = measured or derived property.
12.2 If a significant number of specimens in a sample 13.4 Velocity versus Time—If the impact device is monitor-
population exhibit damage originating or extending signifi- ing contact force, generate a curve of nominal velocity versus
cantly away from the impact location, the impact support time using Eq 9 and numerical integration of the force versus
conditions shall be re-examined. Factors considered should time data. A positive velocity value represents downward
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where: 14.1.17 Number of specimens tested.
Ea = absorbed energy at time t, J [in.-lbf]. 14.1.18 Diameter of hemispherical impactor striker tip.
14. Report 14.1.19 Total mass of impactor.
14.1.20 Nominal impact energy and drop height.
14.1 Report the following information, or references point-
ing to other documentation containing this information, to the 14.1.21 Results of nondestructive evaluation tests, including
maximum extent applicable (reporting of items beyond the method, specification, inspection parameters and operator, both
control of a given testing laboratory, such as might occur with before and after impact.
material details or panel fabrication parameters, shall be the 14.1.22 Damage geometry, including positions of the eight
responsibility of the requestor): specified measurement points, damage width, damage length,
maximum damage diameter, damage area (if calculated), and
NOTE 14—Guides E1309 and E1434 contain data reporting recommen- through-thickness location.
dations for composite materials and composite materials mechanical
testing. 14.1.23 Damage modes and locations observed for each
specimen.
14.1.1 The revision level or date of issue of this test method.
14.1.2 The name(s) of the test operator(s). 14.1.24 Individual dent depths, along with average value,
14.1.3 Any variations to this test method, anomalies noticed standard deviation, and coefficient of variation (in percent) for
during testing, or equipment problems occurring during testing. the population.
14.1.4 Identification of all the applicable constituent infor- 14.1.25 If dent relaxation is evaluated, individual dent
mation, including: material specification, material type, manu- depths after relaxation, along with the time duration after
facturer’s material designation, manufacturer’s batch or lot impacting and the environmental conditions prior to measure-
number, source (if not from manufacturer), date of certifica- ment.
tion, expiration of certification, filament diameter, tow or yarn 14.1.26 Individual values of F1, Fmax, E1 and Emax, if these
filament count and twist, sizing, form or weave, fiber areal parameters were measured, along with average value, standard
weight, matrix type, matrix content, and volatiles content. deviation, and coefficient of variation (in percent) for the
population.
6
Whittaker, E. T., and Robinson, G., “ The Calculus of Observations: A Treatise 14.1.27 Contact force versus time history data for each
on Numerical Mathematics,” 4th ed., New York: Dover, 1967, pp. 156-158. specimen so evaluated.
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