Commissioning DIP5K/EN CM/A22

DIP 5000

COMMISSIONING
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CONTENTS

1. SAFETY INSTRUCTIONS 7

2. FOREWORD 8
2.1 Step by Step procedure 8
2.1.1 Reminder of Installation procedure final status 8

3. CHECKING PREREQUISITES 9

4. CONFIGURING HARDWARE 10
4.1 Initial Status 10
4.2 Configuring Input/Output board jumpers 10
4.3 Configuring the IR185 Optical Communication interface (if used) 11
4.4 Final Status 11

5. POWERING UP 12
5.1 Powering up initial step 12
5.2 Prerequisite 12
5.3 Powering up procedure 12
5.4 Powering up step final status 12

6. CONFIGURING SOFTWARE 13
6.1 Introduction 13
6.2 Prerequisite 13
6.3 Initial status 13
6.4 Configuring DIP 5000 DIGITAL 13
6.4.1 Creating User Password(s) 13
6.4.2 Configuring General Parameters 14
6.4.3 Configuring Input/Ouput Parameters 14
6.4.4 Configuring Application Parameters 15
6.4.5 Configuring Alarms Parameters 16
6.4.6 Entering Comments 17
6.4.7 Configuring Backup Interface 17
6.4.8 Saving the Configuration 17
6.5 Configuring DIP 5000 Analog Single tone 17
6.5.1 Creating User Password 18
6.5.2 Configuring General Parameters 18
6.5.3 Configuring Sender Parameters 19
6.5.4 Configuring Receiver Parameters 20
6.5.5 Configuring Input/Output Parameters 22
6.5.6 Alarm Parameters Single Tone 23
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6.5.7 Saving the Configuration 23

6.6 Configuring DIP 5000 Analog Dual Tone 23
6.6.1 Creating password 24
6.6.2 Configuring General Parameters Dual Tone 24
6.6.3 Configuring Sender Parameters Dual Tone 25
6.6.4 Configuring Receiver Parameters Dual Tone 26
6.6.5 Configuring Input/Output Parameters Dual Tone 28
6.6.6 Configuring Alarm Parameters Dual Tone 29
6.6.7 Saving the Configuration 29
6.7 Final Configuration Step Status 29

7. TESTING AND FAULT ISOLATION 30

7.1 Initial Status 30
7.2 Checking Procedure 30
7.3 Final Status 31

8. OPERATIONAL CHECKS 32
8.1 Initial Status 32
8.2 Procedure 32
8.3 Standalone Checks 33
8.3.1 Forcing alarms 33
8.3.2 Maintenance Forcing commands 33
8.3.3 PLC forcing commands 33
8.4 Final status 33
8.5 In line Checks 33
8.6 Final Status 33

9. APPENDIX A 34
9.1 UT148 card layout 34
9.2 SR11x card layout and jumper settings 35
9.3 AL137 card layout 36
9.4 AL139 card layout 36
9.5 IR183 card layout 37
9.6 IR184 card layout 38
9.7 FI002 card layout and jumpers settings 39
9.7.1 FI002 board layout 39
9.8 IR-185 BOARD 40
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LIST OF FIGURES

FIGURE 1 - COMMISSIONING PROCEDURE 8

FIGURE 2 - SR11X BOARD JUMPERS 10
FIGURE 3 - POWERING UP PROCEDURE 12
FIGURE 4 - TESTING AND FAULT ISOLATION 31
FIGURE 5 - FINAL CHECKS AND CONFIGURATION 32

LIST OF TABLES

TABLE 1 - INPUT OUTPUT BOARD JUMPER CONFIGURATION 10

TABLE 2 - SR11X JUMPERS 10
TABLE 3 - IR 185 ROTARY SWITCH SETTINGS 11
TABLE 4 - GENERAL PARAMETERS SHEET DIGITAL 14
TABLE 5 - INPUT/OUTPUT PARAMETER SHEET DIGITAL 15
TABLE 6 - APPLICATION PARAMETERS SHEET DIGITAL 16
TABLE 7 - ALARM PARAMETERS SHEET DIGITAL 16
TABLE 8 - COMMENTS PARAMETER SHEET DIGITAL 17
TABLE 9 - BACKUP INTERFACE PARAMETER SHEET DIGITAL 17
TABLE 10 - GENERAL PARAMETER SHEET ANALOG SINGLE TONE 18
TABLE 11 - SENDER PARAMETER SHEET ANALOG SINGLE TONE 20
TABLE 12 - RECEIVER PARAMETER SHEET ANALOG SINGLE TONE 21
TABLE 13 - INPUT/OUTPUT PARAMETER SHEET ANALOG SINGLE TONE 22
TABLE 14 - ALARM PARAMETER SHEET ANALOG SINGLE TONE 23
TABLE 15 - GENERAL PARAMETER ANALOG DUAL TONE 24
TABLE 16 - SENDER PARAMETERS ANALOG DUAL TONE 26
TABLE 17 - RECEIVER PARAMETER ANALOG DUAL TONE 27
TABLE 18 - INPUT/OUPUT PARAMETER DUAL TONE SHEET 28
TABLE 19 - ALARM PARAMETERS ANALOG DUAL TONE 29
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MODIFICATIONS PAGE

VERSION DATE COMMENTS

A11 12/28/2000 ORIGINAL ISSUE
B11 04/23/2001 ADDITION OF OPTICAL INTERFACE
C11 08/23/2004 AREVA LOGO AND ADDITION OF ANALOGUE
VERSION
D11 11/14/2007 NEW FEATURES, NEW STRUCTURE. TASK
ORIENTED WRITING
E11 02/29/2008 MINOR CORRECTION
A22 08/14/2008 PACKAGE RELEASE 2.2
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1. SAFETY INSTRUCTIONS
BEFORE CARRYING OUT ANY WORK ON THE EQUIPMENT, THE USER
SHOULD BE FAMILIAR WITH THE CONTENTS OF THE SAFETY
SECTION DIP5K/EN SS/A11 OR LATER ISSUE, THE TECHNICAL DATA
SECTION AND THE RATING ON THE EQUIMENT RATING LABEL.

THE FRONT PANEL MOUNTED MONITOR DOWNLOAD PORT IS AN

EXTRA-LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASIC
INSULATION AGAINST ELECTRIC SHOCK. WHEN THE RELAY IS
ENERGISED, THE TERMINALS OF THIS PORT SHOULD NOT BE
TOUCHED SINCE IN THE UNLIKELY EVENT OF A SINGLE FAULT
CONDITION THERE WOULD BE A VERY LOW PROBABILITY OF AN
ELECTRIC SHOCK. THIS PORT IS DESIGNED TO BE USED FOR
MAINTENANCE PURPOSES, THAT IS MONITORING AND SOFTWARE
DOWNLOADS, IT IS NOT INTENDED TO BE PERMANENTLY
CONNECTED.
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2. FOREWORD
DIP 5000 teleprotection commissioning is performed following the Step by Step
commissioning procedure described in the following paragraphs.
Rigorously following these procedures will prevent malfunctions and damage to the
equipment.
Proceeding in this manner guarantees optimal link configuration, and better performance in
the minimum time in compliance with security rules.
Commissioning procedures and checks requires the user to be familiar with Human-Machine
Interface software use, refer to the Human-Machine Interface Chapter for complementary
information.
Only a PC supporting the Human Machine Interface software is needed to perform
commissioning, no other measuring device or multimeter is required.
2.1 Step by Step procedure
2.1.1 Reminder of Installation procedure final status
The initial step of the commissioning procedure corresponds to the final status of the
Installation procedure:

• The DIP 5000 is earth connected,

• Boards are installed,

• Power supply, transmission medium cables connected.

Commissioning a DIP 5000 is performed following steps:

Start

Checking Prerequisite

Configuring Hardware

Powering up

Configuring Software

Testing and fault

isolation

Operational Checks

End
D0611ENa

FIGURE 1 - COMMISSIONING PROCEDURE

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3. CHECKING PREREQUISITES
Before Commissioning the following points MUST be checked:

• Installation is complete,

• Installed DIP 5000 must be earth grounded (see § Connection in Installation chapter),

• DIP 5000 input DC power supply value,

• Terminal block Power Supply connection (see § Power supply wiring in Installation
Chapter),

• Compliance of the power supply board with the available DC input voltage (see
§ Power Supply Boards VDC range values in Installation Chapter),

• Command input polarity applied to the P10 and P12 connectors.

• Pins 1 and 2 of connectors P10, P11, P12, and P13 must be connected with a jumper
(See § Terminal Block Input/Output Wiring in Installation Chapter), otherwise an alarm
is set.

• Prerequisite about qualification: Only authorized and trained technicians can carry out
installing, programming, commissioning, maintenance, testing, and repair.

• Be careful:

Warning labels: precaution and indications of hazardous voltages and hazardous energy
level must be strictly observed.
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4. CONFIGURING HARDWARE
4.1 Initial Status
Prerequisites have been checked.
No changes should be made to the link positions unless the supply input voltage
has been isolated.
4.2 Configuring Input/Output board jumpers
In this step you have to work on Boards. Security reminder:

ESD protection: the modules in this equipment contain devices which can be damaged by
electrostatic discharges. Appropriate measures must be taken before unpacking modules or
withdrawing them from equipment racks. Essential precautions to prevent ESD damage
when handling or working on modules are grounding straps for technical personnel and the
provision of anti-static workbenches. Modules may only be shipped either in their original
packing or installed in equipment racks.
Input/output boards SR11x are equipped with jumpers S2 S3 S4 S5.
S5

S4

S3

S2
3
2
1

3
2
1

3
2
1

3
2
1

D0127XXa

FIGURE 2 - SR11X BOARD JUMPERS

Jumpers on Input/output boards SR11x must be configured according to the DC value of the
input command.
The following table gives the correspondence between input commands and Input/Output
SR 11x board location in the rack for a two board installation.

S2 S3 S4 S5
SR11x Input 1 Input 2 Input 3 Input 4
Top position in the rack
SR11x Input 5 Input 6 Input 7 Input 8
Bottom position in the rack

TABLE 1 - INPUT OUTPUT BOARD JUMPER CONFIGURATION

Using the following table, configure each jumper in compliance with the input command DC
value applied to it (each jumper being associated with an input command):

Position SR114 SR115 SR116

1-2 220V –250V 48V-60V 110V-127V
2-3 48V -127V 24V 48V-60V

TABLE 2 - SR11X JUMPERS

Refer to SR11x layout (see Appendix A).

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4.3 Configuring the IR185 Optical Communication interface (if used)

Security Reminder

Laser/LED: take care using optical cards IR182/IR185, class I Laser/LED product.
The IR185 Optical Communication interface has a rotary switch to be set in compliance with
the DIP 5000 frequency clocks.
Select rotary switch position using the following table

Rotary switch position DIP 5000 frequency

0 Optical power measurement
1 64 Khz
2 128 Khz
3 192 Khz
4 256 Khz
5 320 Khz
6 384 Khz
7 448 Khz
8 512 Khz
9 Not used

TABLE 3 - IR 185 ROTARY SWITCH SETTINGS

4.4 Final Status
Input/output board’s hardware configuration is compatible with input signal command DC
value.
If used, the IR 185 Optical Communication interface is configured and ready to be used.
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5. POWERING UP
5.1 Powering up initial step

• Prerequisites have been checked,

• Hardware configuration is performed.

5.2 Prerequisite
This procedure requires knowledge about information on switch location and LEDs’ status
indicators.

• For more information about boards’ Switch and LEDs location see Appendix A.

• For more information about LEDs’ status indicators see § Maintenance in the
Maintenance chapter.
5.3 Powering up procedure
Power up the DIP 5000 applying the following procedure:

Start

Switch ON
(AL13x/AL14x cards)

Check LED status:

Are the AL13x/AL14x
power LED green ?

? No

Yes

Check LED status:

Are the "STATUS"
indicator lights on
the UT148 green ?

? No

Yes
Repair
(see § Testing
and Fault
Isolation)

End

D0612ENa

FIGURE 3 - POWERING UP PROCEDURE

Once the DIP 5000 is powered, check the LEDs’ correct status, they must be green.

• In case a LED indicates a fault, see the § Testing and fault isolation in Maintenance
chapter.
5.4 Powering up step final status
At the end of the Powering up step the DIP 5000 is powered up and ready to receive the
configuration files.
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6. CONFIGURING SOFTWARE
6.1 Introduction
DIP 5000 DIGITAL, DIP 5000 ANALOG Single tone, DIP 5000 ANALOG Dual Tone software
configurations are independently described in the following paragraphs
Depending of your DIP 5000 version DIGITAL or ANALOG, refer to the appropriate
paragraphs below.
6.2 Prerequisite
The DIP 5000 software configuration requires a PC equipped with an H version compatible
with your DIP 5000 firmware.
Configuring requires the user to be familiar with the use of the Human Machine interface
Software.
6.3 Initial status
DIP 5000 is powered on.
Security Reminder

Using HMI DIP 5000: teleprotection link gets disturbed while using certain functions offered
by the HMI DIP 5000 for maintenance (e.g. forcing commands).
6.4 Configuring DIP 5000 DIGITAL
For more details about DIP 5000 DIGITAL configuration procedures,refer to the HUMAN
MACHINE INTERFACE DIP 5000 DIGITAL CHAPTER. To each procedure step there is a
corresponding paragraph in the HMI chapter.
The configuration procedure is the following:

• Creating User password(s),

• Configuring General parameters,

• Configuring Input/Output parameters,

• Configuring Application parameters,

• Configuring Alarm parameters,

• Entering Comment Parameters,

• Configuring backup interface (optional),

• Saving the configuration.

6.4.1 Creating User Password(s)
Access to the DIP 5000 configuration parameters is password protected according to
different levels. The level granted to a user is password dependent. You must first create
user passwords and the associated levels.
To create user password see the § DIP 5000 Security Password Management/ Creating
User Password in the HMI DIP 5000 DIGITAL CHAPTER.
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6.4.2 Configuring General Parameters

See § Configuring General Parameters in the HUMAN MACHINE INTERFACE DIP 5000
DIGITAL CHAPTER for more details (parameter description and value range).
Configure parameters in compliance with the following configuration sheet:
Greyed lines correspond to minimum mandatory parameter configuration.

Parameter/HMI § Configuring General Parameter Value

parameters
Configuration ˆ 2 Commands ˆ 4 Commands
ˆ 8 Commands
IRIG-B ˆ On ˆ Off
HMI Speed ˆ 19200 bit/s ˆ 4800 bit/s
ˆ 2400 bit/s ˆ 1200 bit/s
ˆ 600 bit/s
Logical address 0 to 127

TABLE 4 - GENERAL PARAMETERS SHEET DIGITAL

6.4.3 Configuring Input/Ouput Parameters
See § Configuring Input/Output Parameters in the HUMAN MACHINE INTERFACE DIP
5000 DIGITAL CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Parameter Value

Configuring Input/Output
Input/output ˆ 1 board ˆ 2 boards
Input Filter and logic/Input
Filter Command 1 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 2 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 3 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 4 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 5 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 6 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 7 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Input
Filter Command 8 ..../...../...../.... 1 to 100 ms
Input Filter and logic/Reverse
Logic Command 1 ˆ1
Input Filter and logic/Reverse
Logic Command 1 ˆ2
Input Filter and logic/Reverse
Logic Command 1 ˆ3
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Parameter/HMI § Parameter Value

Configuring Input/Output
Input Filter and logic/Reverse
Logic Command 1 ˆ4
Input Filter and logic/Reverse
Logic Command 1 ˆ5
Input Filter and logic/Reverse
Logic Command 1 ˆ6
Input Filter and logic/Reverse
Logic Command 1 ˆ7
Input Filter and logic/Reverse
Logic Command 1 ˆ8
Input logic Command 1 ˆ E1
ˆ E2
ˆ E1 or E2
ˆ E1 and E2
Input logic Command 2 ˆ E3
ˆ E4
ˆ E3 or E4
ˆ E3 and E4
Input logic Command 3 ˆ E5
ˆ E6
ˆ E5 or E6
ˆ E5 and E6
Input logic Command 4 ˆ E7
ˆ E8
ˆ E7 or E8
ˆ E7 and E8

TABLE 5 - INPUT/OUTPUT PARAMETER SHEET DIGITAL

6.4.4 Configuring Application Parameters
See § Configuring Application parameters in the HUMAN MACHINE INTERFACE DIP 5000
DIGITAL CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Configuring Parameter Value

Application Parameters
Holding Delay Transmission ˆ 1 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 2 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 3 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 4 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 5 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 6 ..../...../...../.... 20 to 250 ms
Holding Delay Transmission ˆ 7 ..../...../...../.... 20 to 250 ms
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Parameter/HMI § Configuring Parameter Value

Application Parameters
Holding Delay Transmission ˆ 8 ..../...../...../.... 20 to 250 ms
Holding Delay Command Outputs ˆ 1 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 2 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 3 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 4 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 5 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 6 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 7 ..../...../...../.... 1 to 3000 ms
Holding Delay Command Outputs ˆ 8 ..../...../...../.... 1 to 3000 ms
Teleprotection Scheme Cmd 1/2 ˆ Permissive ˆ Blocking ˆ Direct Tripping
Teleprotection Scheme Cmd 3/4 ˆ Permissive ˆ Blocking ˆ Direct Tripping
Teleprotection Scheme Cmd 5/6 ˆ Permissive ˆ Blocking ˆ Direct Tripping
Teleprotection Scheme Cmd 7/8 ˆ Permissive ˆ Blocking ˆ Direct Tripping

TABLE 6 - APPLICATION PARAMETERS SHEET DIGITAL

6.4.5 Configuring Alarms Parameters
See § Configuring the Alarms parameters in the HUMAN MACHINE INTERFACE DIP 5000
DIGITAL CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Configuring Alarm Parameter Value

Parameters
Bit Error Rate Threshold Minor ˆ 1. 00E –6 ˆ 1. 00E 5 ˆ1.00E-4 ˆ 1.00 E-3
Bit Error Rate Threshold Major ˆ 1. 00E –1 ˆ 1. 00E –2 ˆ1.00E-3
Alarm Time Overrunning input ˆ On ˆ Minor ˆ Major
...../...../...../..... 1 to 30 s
Alarm Transmission Time ˆ On ˆ Minor ˆ Major
...../...../...../..... 1 to 20 s
Relay Command Delay Major Alarm 1 ˆ 0 sec ˆ 2.5 sec ˆ 5 se ˆ 10 sec
Relay Command Delay Major Alarm 2 ˆ 0 sec ˆ 2.5 sec ˆ 5 sec ˆ 10 sec
Relay Command Delay Minor Alarm 1 ˆ 0 sec ˆ 2.5 sec ˆ 5 sec ˆ 10 sec
Relay Command Delay Minor Alarm 2 ˆ 0 sec ˆ 2.5 sec ˆ 5 sec ˆ 10 sec

TABLE 7 - ALARM PARAMETERS SHEET DIGITAL

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6.4.6 Entering Comments

See § Entering comment in the HUMAN MACHINE INTERFACE DIP 5000 DIGITAL
CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Entering Parameter Value

Comment
Name of the local station ..../...../...../...
Name of the remote en station ..../...../...../...
Comments user ..../...../...../...

TABLE 8 - COMMENTS PARAMETER SHEET DIGITAL

6.4.7 Configuring Backup Interface
In case of installed backup interface, backup interface parameters must be configured.
See § Configuring backup interface in the HUMAN MACHINE INTERFACE DIP 5000
DIGITAL CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI Parameter Value Default value

§ Configuring backup
interface
Backup Interface ˆ IR180 G703-1 64 kbps
ˆ IR179 V11/X24 32 to 256 kbps
ˆ IR173 G703.6 2048 Kpbps
Backup Interface/ Clock ˆ Received ˆ Internal Internal
source
Time Delay Before ...../...../...../.... 5 to 100 ms 5 ms
Switching

TABLE 9 - BACKUP INTERFACE PARAMETER SHEET DIGITAL

6.4.8 Saving the Configuration
Save your configuration (see § Operating the Configuration Window in the HUMAN
MACHINE INTERFACE DIP 5000 Digital chapter).
6.5 Configuring DIP 5000 Analog Single tone
For DIP 5000 Analog Single tone configuration procedures refer to the HUMAN MACHINE
INTERFACE DIP 5000 ANALOG SINGLE TONE. Each procedure step has a corresponding
paragraph in the HMI chapter.
The configuration procedure is the following:

• Creating User password,

• Configuring General parameters,

• Configuring Sender parameters,

• Configuring Receiver parameters,

• Configuring Input/Output parameters,

• Configuring Alarm parameters,

• Saving the configuration.

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6.5.1 Creating User Password

Access to the DIP 5000 configuration parameters is password protected according to
different levels. The level granted to a user is password dependent.
To create user passwords see the § DIP 5000 Security Password Management/Creating
User passwords in the HMI DIP 5000 ANALOG CHAPTER.
6.5.2 Configuring General Parameters
See § Configuring General Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG SINGLE TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:
Greyed lines correspond to minimum mandatory parameter configuration.

Parameter/HMI § Configuring General Parameter Value

parameters
Commands Number/§ Configuring ˆ 2 Commands ˆ 4 Commands
Commands number
IRIG-B ˆ On ˆ Off
Version Choice/§ Configuring Version ˆ Normal
ˆ Enhanced
HMI Speed/§ Configuring HMI Speed ˆ 19200 bit/s ˆ 4800 bit/s
ˆ 2400 bit/s ˆ 1200 bit/s
ˆ 600 bit/s
Comments/orce Station .../...../...../...
§ Entering Comments
Comments/Destination Station .../...../...../...
§ Entering Comments
Comments/Comments ../...../...../...
Daily or hourly test/§ Configuring Link Test ˆ Off
Test Time: HH and/or MN/§ Configuring ˆ Daily ˆ Hourly
Link Test
Logical address/§ Configuring logical 0 to 255
address

TABLE 10 - GENERAL PARAMETER SHEET ANALOG SINGLE TONE

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6.5.3 Configuring Sender Parameters

See § Configuring Sender Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG SINGLE TONE CHAPTER.
Configure parameters in compliance with the following configuration sheet:

Parameter Name/HMI § Configuring Parameter Value

Sender Parameters
Sender LF Band Bandwidth ˆ 300-2000 Hz
ˆ 300-2400 Hz
§ Configuring Sender LF Band
ˆ 300-3400 Hz
Sender LF Band Guard ˆ 2240/3680 Hz
ˆ 2600 Hz
§ Configuring Sender LF Band
ˆ 3680 Hz
Guard source ˆ Internal
ˆ External
§ Configuring Guard source
Command 1 Input Valid Delay/ ...../...../...../..... 0 to 5ms
§ Configuring Command transmission
Parameters
Command 2 Input Valid ...../...../...../..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 3 Input Valid ...../...../...../..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 4 Input Valid ...../...../...../..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 1 Holding ...../...../...../.....0 to 500 ms
Delay/§ Configuring Command
transmission Parameters
Command 2 Holding ...../...../...../..... 0 to 500 ms
Delay/§ Configuring Command
transmission Parameters
Command 3 Holding ...../...../...../..... 0 to 500 ms
Delay/§ Configuring Command
transmission Parameters
Command 4 Holding ...../...../...../..... 0 to 500 ms
Delay/§ Configuring Command
transmission Parameters
Command 1 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
transmission Parameters
Command 2 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
transmission Parameters
Command 3 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
transmission Parameters
Command 4 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
transmission Parameters
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Parameter Name/HMI § Configuring Parameter Value

Sender Parameters
Guard Transmission level/ ..../...../...../..... -30 to +6dBm dBm
§ Configuring Sender transmission
level
Frequency 1 Transmission ..../...../...../..... -30 to +6dBm dBm
level/§ Configuring Sender
transmission level
Frequency 2 Transmission ..../...../...../..... -30 to +6dBm dBm
level/§ Configuring Sender
transmission level
Frequency 1 Transmission ..../...../...../..... -30 to +6dBm dBm
level/Configuring Sender transmission
level
Frequency 2 Transmission ..../...../...../..... -30 to +6dBm dBm
level/Configuring Sender transmission
level

TABLE 11 - SENDER PARAMETER SHEET ANALOG SINGLE TONE

6.5.4 Configuring Receiver Parameters
See § Configuring Receiver Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG SINGLE TONE CHAPTER.
Configure parameters in compliance with the following configuration sheet:

Parameter Name/HMI § Configuring Parameter values

Receiver Parameters
LF Band Bandwidth/§ Configuring LF band ˆ 300-2000 Hz
ˆ 300-2400 Hz
ˆ 300-3400 Hz
LF Band Guard/§ Configuring LF band ˆ 2100/2300 Hz
ˆ 2400/2600 Hz
ˆ 3500/3800 or 2100/2300 Hz
Receiver Input level Guard ..../...../...../.....- 40 to 0 dBm
Signal/§ Configuring Receiver Input level
Receiver Input level Command vs Guard ..../...../...../..... 0 to -6 dBm normal version
§ Configuring Receiver Input level ..../...../...../..... 0 to -16 dBm enhanced version
Command 1 Holding Delay/§ Configuring ..../...../...../..... 0 to 3000 ms
Receiver Holding Delay
Command 2 Holding Delay/§ Configuring ..../...../...../..... 0 to 3000 ms
Receiver Holding Delay
Command 3 Holding Delay/§ Configuring ..../...../...../..... 0 to 3000 ms
Receiver Holding Delay
Command 4 Holding Delay/§ Configuring ..../...../...../..... 0 to 3000 ms
Receiver Holding Delay
Command 1 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 2 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 3 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
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Parameter Name/HMI § Configuring Parameter values

Receiver Parameters
Command 4 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 1 Protection Scheme/ ˆ Permissive ˆ Blocking ˆ Direct
§ Configuring protection schemes
Command 2 Protection ˆ Permissive ˆ Blocking ˆ Direct
Scheme/§ Configuring protection schemes

Command 3 Protection ˆ Permissive ˆ Blocking ˆ Direct

Scheme/§ Configuring protection schemes

Command 4 Protection ˆ Permissive ˆ Blocking ˆ Direct

Scheme/§ Configuring protection schemes

Command 1 Unblocking/§ Configuring ˆ Unblocking

Unblocking Parameters
Command 2 Unblocking/§ Configuring ˆ Unblocking
Unblocking Parameters
Command 3 Unblocking/ § Configuring ˆ Unblocking
Unblocking Parameters
Command 4 Unblocking/ § Configuring ˆ Unblocking
Unblocking Parameters
Unblocking Threshold ..../...../...../..... -20 to -10 dB
§ Configuring Unblocking Parameters
Unlocking Delay ..../...../...../..... 5 to 80 ms
§ Configuring Unblocking Parameters

TABLE 12 - RECEIVER PARAMETER SHEET ANALOG SINGLE TONE

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6.5.5 Configuring Input/Output Parameters

See § Configuring Input/Output Parameters in the HUMAN MACHINE INTERFACE DIP
5000 ANALOG SINGLE TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Configuring Parameter Value

Input/Output
Configuring I/O boards ˆ 1 board ˆ 2 boards
Command 1 Input Filter ..../...../...../..... 0 to 3 ms
Delay/§ Configuring Input Filter Delay
Command 2 Input Filter Delay/ . ..../...../...../..... 0 to 3 ms
Command 3 Input Filter ..../...../...../..... 0 to 3 ms
Delay/§ Configuring Input Filter Delay
Command 4 Input Filter ..../...../...../..... 0 to 3 ms
Delay/§ Configuring Input Filter Delay
Command 1 Combinatorial Logic on ˆ IN1 ˆ IN2 ˆ IN1 or IN2
Inputs/§ Configuring Combinatorial Logic
on Inputs
ˆ IN1 and IN2
Command 2 Combinatorial Logic on ˆ IN3 ˆ IN4 ˆ IN3 or IN4
Inputs/§ Configuring Combinatorial Logic
on Inputs
ˆ IN3 and IN4
Command 3 Combinatorial Logic on ˆ IN5 ˆ IN6 ˆ IN5 or IN6
Inputs/§ Configuring Combinatorial Logic
on Inputs
ˆ IN5 and IN6
Command 4 Combinatorial Logic on ˆ IN7 ˆ IN8 ˆ IN7 or IN8
Inputs/§ Configuring Combinatorial Logic
on Inputs
ˆ IN7 and IN8

TABLE 13 - INPUT/OUTPUT PARAMETER SHEET ANALOG SINGLE TONE

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6.5.6 Alarm Parameters Single Tone

See § Configuring Alarm Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG SINGLE TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter Name/HMI § Configuring Parameter Value

Alarms Parmameters
Alarm on external Input/§ Configuring ˆ Alarm ˆ Minor ˆ Major
Alarm on external input
..../...../...../..... 0 to 2.5 ms
Loss of Signal Alarm Threshold ..../...../...../..... -16 to 6 dBr
§ Configuring Loss of Signal Alarm
Loss of Signal Alarm Delay ..../...../...../..... 1 to 10 seconds
§ Configuring Loss of Signal Alarm
Input Command Duration Alarm ˆ Alarm ˆ Minor ˆ Major
§ Configuring Input Command Duration
..../...../...../..... 0, 5 to 10 seconds
Alarm
Alarm Outputs Delay Major Alarm 1 Relay ˆ 0 seconds ˆ 2.5 seconds ˆ 5 seconds
§ Configuring Alarm Output Delay
ˆ 10 seconds
Alarm Outputs Delay Major Alarm 2 Relay ˆ 0 seconds ˆ 2.5 seconds ˆ 5 seconds
§ Configuring Alarm Output Delay
ˆ 10 seconds
Alarm Outputs Delay Minor Alarm 1 Relay ˆ 0 seconds ˆ 2.5 seconds ˆ 5 seconds
§ Configuring Alarm Output Delay
ˆ 10 seconds
Alarm Outputs Delay Minor Alarm 2 Relay ˆ 0 seconds ˆ 2.5 seconds ˆ 5 seconds
§ Configuring Alarm Output Delay
ˆ 10 seconds

TABLE 14 - ALARM PARAMETER SHEET ANALOG SINGLE TONE

6.5.7 Saving the Configuration
Save your configuration (see § Configuration File Menu the HUMAN MACHINE INTERFACE
DIP 5000 Analog Single Tone chapter).
6.6 Configuring DIP 5000 Analog Dual Tone
For DIP 5000 Analog Dual tone configuration procedures refer to the HUMAN MACHINE
INTERFACE DIP 5000 ANALOG DUAL TONE.
The configuration procedure is the following:

• Creating password,

• Configuring General parameters,

• Configuring Sender parameters,

• Configuring Receiver parameters,

• Configuring Input/Output parameters,

• Configuring Alarm parameters,

• Saving the configuration.

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6.6.1 Creating password

Access to the DIP 5000 configuration parameters is password protected according to
different levels. The level granted to a user is password dependent. You must first create
user passwords and associated levels.
To create user passwords see the § DIP 5000 Security Password Management in the HMI
DIP 5000 ANALOG CHAPTER.
6.6.2 Configuring General Parameters Dual Tone
See § Configuring General Parameters in HUMAN MACHINE INTERFACE DIP 5000
ANALOG DUAL TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Configuring General Parameter Value

parameters
IRIG-B ˆ On ˆ Off
HMI Speed/§ Configuring HMI Speed ˆ 19200 bit/s ˆ 9600 bit/s
ˆ 4800 bit/s ˆ 2400 bit/s
ˆ 1200 bit/s ˆ 600 bit/s
Comments/Source Station .../...../...../...
§ Entering Comments
Comments/Destination Station .../...../...../...
§ Entering Comments
Comments/Comments ../...../...../...
Daily or hourly test/§ Configuring Link Test ˆ Off
Test Time: HH and/or MN/§ Configuring ˆ Daily ˆ Hourly
Link Test
Limit event and alarms to 255 entries ˆ
Logical address/§ Configuring logical 0 to 255
address

TABLE 15 - GENERAL PARAMETER ANALOG DUAL TONE

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6.6.3 Configuring Sender Parameters Dual Tone

See § Configuring Sender Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG DUAL TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter Name/HMI § Configuring Parameter Value

Sender Parameters
Sender LF Band Bandwidth ˆ 300-1900 Hz
ˆ 400-2000 Hz
§ Configuring Sender LF Band
ˆ 670-2260 Hz
ˆ 850 2450 Hz
ˆ 1040-2630 Hz
ˆ 1220-2810 Hz
ˆ 1400 -3000 Hz
ˆ 1590-3180 Hz
ˆ 2000-3600 Hz
Command 1 Input Valid ..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 2 Input Valid ..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 3 Input Valid ..... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 4 Input Valid ...... 0 to 5ms
Delay/§ Configuring Command
transmission Parameters
Command 1 Holding Delay/§ Configuring .... 20 to 500 ms
Command transmission Parameters
Command 2 Holding Delay/§ Configuring ..... 20 to 500 ms
Command transmission Parameters
Command 3 Holding Delay/§ Configuring .... 20 to 500 ms
Command transmission Parameters
Command 4 Holding Delay/§ Configuring ..... 20 to 500 ms
Command transmission Parameters
Command 1 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
ˆ Enhanced Blocking
transmission Parameters
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 2 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
ˆ Enhanced Blocking
transmission Parameters
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 3 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
ˆ Enhanced Blocking
transmission Parameters
ˆ Enhanced Permissive
ˆ Enhanced Direct
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Parameter Name/HMI § Configuring Parameter Value

Sender Parameters
Command 4 Protection Scheme ˆ Permissive ˆ Blocking ˆ Direct
type/§ Configuring Command
ˆ Enhanced Blocking
transmission Parameters
ˆ Enhanced Permissive
ˆ Enhanced Direct
Guard Transmission level/§ Configuring ..../...../...../.... . -30 to +6dBm (-20)dBm
Sender transmission level
Frequency 1 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 2 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 3 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 4 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 5 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 6 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level
Frequency 7 Transmission ..../...../...../..... -30 to +6dBm (-20) dBm
level/§ Configuring Sender transmission
level

TABLE 16 - SENDER PARAMETERS ANALOG DUAL TONE

6.6.4 Configuring Receiver Parameters Dual Tone
See § Configuring Receiver Parameters in the HUMAN MACHINE INTERFACE DIP 5000
ANALOG DUAL TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter Name/HMI § Configuring Parameter value

Receiver Parameters
LF Band Bandwidth/§ Configuring LF band ˆ 300-1900 Hz
ˆ 400-2000 Hz
ˆ 670-2260 Hz
ˆ 850-2450 Hz
ˆ 1040-2630 Hz
ˆ 1220-2810Hz
ˆ 1400- 3000Hz
ˆ 1590-3180 Hz
ˆ 2000-3600 Hz
Receiver Input level Guard ...../...../...../....- 40 to 0 dBm
Signal/§ Configuring Receiver Input level
Receiver Input level Command vs .../...../...../….. -6 to +6 dBm
Guard/§ Configuring Receiver Input level
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Parameter Name/HMI § Configuring Parameter value

Receiver Parameters
Command 1 Holding Delay/§ Configuring .../...../...../….. 0 to 3000 ms
Receiver Holding Delay
Command 2 Holding Delay/§ Configuring .../...../...../….. 0 to 3000 ms
Receiver Holding Delay
Command 3 Holding Delay/§ Configuring .../...../...../….. 0 to 3000 ms
Receiver Holding Delay
Command 4 Holding Delay/§ Configuring .../...../...../….. 0 to 3000 ms
Receiver Holding Delay
Command 1 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 2 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 3 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 4 Relay State on ˆ Idle State ˆ Former State
AI/§ Configuring Relay State on AI
Command 1 Protection ˆ Permissive ˆ Blocking ˆ Direct
Scheme/§ Configuring protection schemes
ˆ Enhanced Blocking
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 1 Protection ˆ Permissive ˆ Blocking ˆ Direct
Scheme/§ Configuring protection schemes
ˆ Enhanced Blocking
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 1 Protection ˆ Permissive ˆ Blocking ˆ Direct
Scheme/§ Configuring protection schemes
ˆ Enhanced Blocking
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 1 Protection ˆ Permissive ˆ Blocking ˆ Direct
Scheme/§ Configuring protection schemes
ˆ Enhanced Blocking
ˆ Enhanced Permissive
ˆ Enhanced Direct
Command 1 Unblocking/§ Configuring ˆ Unblocking
Unblocking Parameters
Command 2 Unblocking/§ Configuring ˆ Unblocking
Unblocking Parameters
Command 3 Unblocking/§ Configuring ˆ Unblocking
Unblocking Parameters
Command 4 Unblocking/§ Configuring ˆ Unblocking
Unblocking Parameters
Unblocking Threshold/§ Configuring .../...../...../…..-20 to -10 dB
Unblocking Parameters
Unlocking Delay/§ Configuring Unblocking .../...../...../….. 5 to 80 ms
Parameters

TABLE 17 - RECEIVER PARAMETER ANALOG DUAL TONE

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6.6.5 Configuring Input/Output Parameters Dual Tone

See § Configuring Input/Output Parameters in the HUMAN MACHINE INTERFACE DIP
5000 ANALOG DUAL TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI Parameter Value

§ Configuring Input/Output
Input/output ˆ 1 board ˆ 2 boards
Input Filter and logic/Input .
Filter Command 1
..../...../...../.... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 2
..../...../...../.... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 3
...../...../...../... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 4
..../...../...../.... 0 to 100 ms (1 recommended)
Input Filter and logic/Input .
Filter Command 5
..../...../...../.... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 6
..../...../...../.... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 7
...../...../...../... 0 to 100 ms (1 recommended)
Input Filter and logic/Input
Filter Command 8
..../...../...../.... 0 to 100 ms (1 recommended)
Input logic Command 1 ˆ IN1 ˆ IN2 ˆ IN1 or IN2
ˆ IN1 and IN2
Input logic Command 2 ˆ IN3 ˆ IN4 ˆ IN3 or IN4
ˆ IN3 and IN4
Input logic Command 3 ˆ IN5 ˆ IN6 ˆ IN5 or IN6
ˆ IN5 and IN6
Input logic Command 4 ˆ IN7 ˆ IN8 ˆ IN7 or IN8
ˆ IN7 and IN8

TABLE 18 - INPUT/OUPUT PARAMETER DUAL TONE SHEET

Commissioning DIP5K/EN CM/A22

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6.6.6 Configuring Alarm Parameters Dual Tone

See § Alarm Parameters in the HUMAN MACHINE INTERFACE DIP 5000 ANALOG DUAL
TONE CHAPTER for more details.
Configure parameters in compliance with the following configuration sheet:

Parameter/HMI § Configuring Alarm Parameter Value

Parameters
Alarm on external Input/§ Configuring Alarm ˆ Alarm ˆ Minor ˆ Major
on external input
..../...../...../. 0 to 2.5 ms
Loss of Signal Alarm ..../...../...../. -16 to 6 dBr
Threshold/§ Configuring Loss of Signal
Alarm
Loss of Signal Alarm Delay/§ Configuring .../...../...../. 1 to 10 seconds
Loss of Signal Alarm
Input Command Duration ˆ Alarm ˆ Minor ˆ Major
Alarm/§ Configuring Input Command
../...../...../. 0, 5 to 10 s
Duration Alarm
Alarm Outputs Delay Major Alarm 1 ˆ0s ˆ 2.5 s ˆ5s
Relay/§ Configuring Alarm Output Delay
ˆ 10 s
Alarm Outputs Delay Major Alarm 2 Relay ˆ0s ˆ 2.5 s ˆ5s
§ Configuring Alarm Output Delay ˆ 10 s
Alarm Outputs Delay Minor Alarm 1 Relay ˆ0s ˆ 2.5 s ˆ5s
§ Configuring Alarm Output Delay ˆ 10 s
Alarm Outputs Delay Minor Alarm 2 Relay ˆ0s ˆ 2.5 s ˆ5s
§ Configuring Alarm Output Delay ˆ 10 s
Alarm on link test failure/§ Configuring on ˆ Minor ˆ Major
Link test failure
Noise Alarm Threshold/§ Configuring Noise ... -6 to +12 dBr
alarm
Noise Alarm Delay/§ Configuring Noise ... 1 to 10 s
alarm
Locking Alarm ˆ Locking Alarm
./...../...../ 0.2 to 9.9 s

TABLE 19 - ALARM PARAMETERS ANALOG DUAL TONE

6.6.7 Saving the Configuration
Save your configuration (see § Configuration File Menu in the HUMAN MACHINE
INTERFACE DIP 5000 Analog dual Tone chapter).
6.7 Final Configuration Step Status
At the end of the configuration step:

• Passwords are created,

• Configuration file is saved and ready to be sent to the DIP 5000.

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7. TESTING AND FAULT ISOLATION

The aim of this step is to check:

• the compliance of the saved configuration file with the hardware,

• the operational state of the DIP 5000.

7.1 Initial Status
The configuration file is saved and ready to be sent to the DIP 5000.
7.2 Checking Procedure

• Send the configuration file to the DIP 5000, the DIP 5000 resets.
For HMI DIGITAL see § Sending a configuration file in the Human Machine Interface DIP
5000 Digital chapter.
For HMI ANALOG see § Sending a configuration file in the Human Machine Interface DIP
5000 Analog chapter.

• Check the correct status of LEDs after the reset and that there are no alarms.
In case of alarm status of LEDs

• Read alarms
For HMI DIGITAL see § Reading Alarms in the Human Machine Interface DIP 5000 Digital
chapter.
For HMI ANALOG see § Reading Alarms in the Human Machine Interface DIP 5000 Analog
chapter.
Once the alarm is identified, apply the corresponding resolution procedure of the §TESTING
AND FAULT ISOLATION in the MAINTENANCE CHAPTER.
Commissioning DIP5K/EN CM/A22

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7.3 Final Status

At the end of this step the DIP 5000 is configured and in a pre-operational status.

Start

Send the
configuration

Checks alarms
status OK
after reset ?

? No

Yes

Check hardware
alarms status OK ?

? No

Yes Read alarms

note the nature of
the displayed fault.

Repair
see § Testing and
Fault Isolation

End

D0613ENa

FIGURE 4 - TESTING AND FAULT ISOLATION

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8. OPERATIONAL CHECKS
8.1 Initial Status
The DIP 5000 is in pre-operational state, medium not connected.
8.2 Procedure
This procedure involves:

− Checking the user connections (rear sockets) and the “Terminal Block Presence” 1-2
jumpers

− Setting the date time on the equipment.

− Saving the configuration file,

− Clear Event and Alarm log,

− Standalone Checks

− In-line Checks

Start

Ch e ck t h e "u se r "
c on n e ctio n s (r e a r
so ck e ts)

S e t th e tim e o n th e
e q uip m e n t
< Da te / Wr ite / Lo ca l>
Me n u

Sa ve t h e co n fig u r a tio n
in a b a ck - u p file < Re a d / Loc a l> Me n u < File > Me n u
< Co n fig ur a t ion > < File / Sa ve >
Co m m a n d

Cle a r Eve n t a n d Ala r m

lo g

St a nd a lo n e c h e ck s

In line ch e ck s

End

D0614ENa

FIGURE 5 - FINAL CHECKS AND CONFIGURATION

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8.3 Standalone Checks

8.3.1 Forcing alarms
Forcing alarms allows checking the Leds Alarm operational state.
To force alarm:
For HMI DIGITAL, see § Forcing alarm in § Human Machine Interface DIP 5000 Digital
chapter.
For HMI ANALOG, see § Forcing alarm in § Human Machine Interface DIP 5000 Analog
chapter.
8.3.2 Maintenance Forcing commands
With the DIP 5000 not connected to the medium, apply Maintenance Forcing commands and
check their results.
For HMI DIGITAL, see § Maintenance in § Human Machine Interface DIP 5000 Digital
chapter.
For HMI ANALOG, see § DIP Maintenance Menu in § Human Machine Interface DIP 5000
Analog chapter.
8.3.3 PLC forcing commands
Only in the case of PLC presence, use PLC forcing commands and check their results. See
§ PLC command forcing in DIP ANALOG Human Machine Interface CHAPTER.
8.4 Final status
Operational status of DIP 5000 is checked in standalone mode.
8.5 In line Checks
Refer to the document FACTORY ACCEPTANCE TEST PROCEDURE ref DTLC-DIP 5000-
E-FAT-01.
8.6 Final Status
The DIP 5000 is fully operational.
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9. APPENDIX A
9.1 UT148 card layout

UT148

P 10

P2

P9 IR 1xx P 11
V7 communication interface card
V5
V3
V2
P8
P5 Optionnal IR184
P7 IRIG-B place P6
V4
V6
P 12
V1 P4 MAX MAX
3000 U13 3000 U14
V8

V9
P1
E E P R OM
FLAS H

Timer
U8
DS P
U2
S1 2189M

S2 P3 3,3V

D0131ENc

Indicator light status in normal operation:

V1 Steady green
V8 Fast flashing green
V7 Off
Commissioning DIP5K/EN CM/A22

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9.2 SR11x card layout and jumper settings

SR11x

K4

K3

K2

K1 P1
V5 3
2 S5
1
V6
3
V7 2 S4
1
V8 3
2 S3
1
3
2 S2
1
P3
K12

MAX K11
7000 U4
V1 K10
V2
K9
V3 S1
V4 K8
P2
K7

K6

K5

D0132XXa

Jumper position
The jumper S2 to S5 allows to select the tension value range in function of the level of the
input command.

Position SR114 SR115 SR116

1-2 220V –250V 48V-127V 110V-127V
2-3 48V -127V 24V 48V-60V
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9.3 AL137 card layout

AL137/AL 140

Power
K2

Fuse
MAJ. AL.
A1
MIN. AL. K3

Power switch S1 P1
K1

K4
+5V

0V Factory setting

D0133ENb

9.4 AL139 card layout

AL139
Fuse

Power
MAJ. AL. K3

MIN. AL. CONV.1

K4

Power switch P1
K1
INT.1
C20
+5V 0V K2
POT.1

Factory setting

D0134ENb
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9.5 IR183 card layout

IR183

P9-P10 = Tx test points S5 1-2 = 600• , 2-3 = high impedance

P11-P12 = Rx test points S6 1-2 = 600• , 2-3 = high impedance
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9.6 IR184 card layout

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9.7 FI002 card layout and jumpers settings

Each filter is programmed through 3 jumpers J1x, J2x, and J3x. Each jumper is labelled on
the board. The positions of the jumpers are given in the figure below.

Command 4 Filter J1A

J2A

J3A P1

Command 3 Filter J1B

J2B

J3B

Command 2 Filter J1C

J2C

J3C

Command 1 Filter J1D

J2D

J3D

D0495ENa

9.7.1 FI002 board layout

Each filter must be set up for the input command nominal voltage following the table below

Input command voltage J1 J2 J3

48 V (System C) Closed Open Open
110 - 127 V (System A-1) Open Closed Closed
220 V (System A-2) Open Closed Open
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9.8 IR-185 BOARD

RED LED fpga not loaded

Rotary switch

Test jumper
Power jumper

Tx LED Tx

Rx LED Rx

SPI connector
JTAG connector
GREEN LED power on

D0496ENa

Optical power measurement:

The optical output is a square wave at 1.024MHz. Notice that communication with another
unit is not allowed in this mode.
Slots:
Standard IEEE C37.94 runs at a maximum of 2.048Mbits/sec, with as many as twelve slots
of 64Kbits/sec each available for maximum data flow. The DIP 5000 has eight slots selected
with a rotary switch.
Test jumper:
1-2 Test mode
2-3 Normal mode (default)
Test mode:
Test mode is used at the factory for board testing without DIP 5000 connection.
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LEDs
The board is equipped with 2 LEDs (diameter 5 mm) on the front side.
The upper led D1 is labelled TX on the front side, the other one D2 is labelled RX

STATE D1 D2 Comment
NORMAL Steady Green Steady Green Normal operation
LOS - Steady Red Loss of signal on RX input
AIS - steady* Receiving AIS (all ones)
Yellow
LOF - blinking Red Loss of Frame (1 ms red when a frame
is bad)
YEL Steady* - Yellow bit received (state 1)
Yellow
TXAL Steady Red - No signal to transmit signal from UT148
RSET Steady Red Steady Red During reset or FPGA programming

Interface to ALXXX
The IR185 module is powered by the ALxxx module with a single voltage: 5V DC. This
voltage crosses the mother board, so it needs filtering at the input of the board.
Take care about powering the optical interface components, as the receiver and transmitter
parts may be disconnected (no return current from TX part on RX ground).
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