Kohler 5 17 KVA Power Generator
Kohler 5 17 KVA Power Generator
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Industrial Power Systems Catalog
5.5 kVA – 700 kVA, 50 HZ
10 kW – 600 kW, 60 HZ
WORK WITH POWER PROFESSIONALS
WHO ARE ALWAYS
Kohler, builder of the first modern generator in 1920, is a global power systems manufacturer
and rental power provider. Kohler — with manufacturing in the U.S., China, India and Singapore
— serves the North America and Asia-Pacific markets. All global markets receive superior service
from Kohler authorized distributors.
Disclaimer: Information in this publication represents product data available at the time of print. Kohler Co. reserves the right to change
this publication and the products represented without notice and without any obligation or liability.
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YOU’RE COVERED.
NO MATTER WHERE YOU ARE.
STANDBY POWER SYSTEMS MUST BE RELIABLE. THERE ARE NO OPTIONS. THERE ARE NO EXCUSES.
Every KOHLER power system is reliable because total integration is engineered in from the start. So when the utility
power fails, accurate monitoring, immediate communication and seamless engagement of standby power is never
in doubt. The power will be on, because the KOHLER Power Professionals behind the equipment are on. Always.
Kohler’s distribution network, including thirteen sales offices, covers countries throughout the Asia-Pacific region,
which receives power systems manufactured in Kohler’s Asia facilities.
KOHLER industrial gensets are diesel-fueled models ranging from 5.5 kVA to 3300 kVA @50 hz (11 kW to 3200 kW
@60 hz) complete with electronic controls and automatic transfer switches. To help cater to individual installation
environments, Kohler also offers a range of accessories including controls, silencers, enclosures, fuel tanks
and block heaters.
KM12H generator, shown with DEC1000 control KM44 generator, shown with DEC1000 control
(1) Also available in the following voltages: 240/415 V, 220/380 V, 127/220 V, 115/220 V.
(2) Also available in the following voltages: 254/440 V, 127/220 V, 120/208 V.
(3) Prime power in direct current for an unlimited number of annual operating hours in variable load applications, in accordance with ISO8528, a 10% overload capacity is
available for a period of 1 hour every 12-hour period of operation, in accordance with ISO3046-1.
4 (4) Emergency standby power available for supplying emergency power in variable load applications in accordance with ISO8528-1, no overload available for this service.
(5) The dimensions and weights apply to an unhoused generator set without options.
(6) Dry weight, without fuel.
(7) Also available in the following voltages: 220-240 V.
(8) 3000 rpm engine.
POWER PRODUCTS FROM
22 kVA TO 440 kVA/50 Hz
18 kW TO 400 kW/60 Hz
KD120U generator, shown with DEC4000 or 1000 control KD400U generator, shown with DEC4000 or 1000 control
KD220 200 220 32.6 KD200U 182 200 36.9 6068HF475 6L 106 127 6.7 LSA462M5 2.37 x 1.11 1790 340
x 1.48
KD275 250 275 42.6 — — — — 6081HF001 6L 116 129 8.1 LSA462L6 2.90 x 1.30 2170 390
x 1.70
KD300 275 303 42.6 KD250U 227 250 40.1 6081HF001 6L 116 129 8.1 LSA462L9 2.90 x 1.30 2235 390
x 1.70
— — — — KD275U 250 275 47.4 6081HF070- 6L 116 129 8.1 LSA462L9 2.90 x 1.30 2235 390
318 x 1.70
KD400 365 402 59.4 KD350U 319 350 69.1 6125HF070 6L 127 165 12.5 LSA472VS2 3.16 x 1.34 3090 470
x 1.79
KD440 400 440 59.4 KD400U 363 400 76 6125HF070 6L 127 165 12.5 LSA472VS3 3.16 x 1.34 3120 470
x 1.79
(1) Also available in the following voltages: 240/415 V, 220/380 V, 127/220 V, 115/220 V.
(2) Also available in the following voltages: 254/440 V, 127/220 V, 120/208 V.
(3) Prime power in direct current for an unlimited number of annual operating hours in variable load applications, in accordance with ISO8528, a 10% overload capacity is
available for a period of 1 hour every 12-hour period of operation, in accordance with ISO3046-1.
(4) Emergency standby power available for supplying emergency power in variable load applications in accordance with ISO8528-1, no overload available for this service.
(5) The dimensions and weights apply to an unhoused generator set without options.
(6) Dry weight, without fuel.
(7) Also available in the following voltages: 220-240 V.
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POWER PRODUCTS FROM
220 kVA TO 700 kVA/50 Hz
200 kW TO 600 kW/60 Hz
KV440C2 generator, shown with DEC4000 control KV630C2 generator, shown with DEC4000 control
Generator Prime Standby Fuel Generator Prime Standby Fuel Engine Cyl. Bore, Stroke, Cyl, Type Dimensions, Weight, Tank
Set Model(1) Power(3) Power(4) Consumption Set Power(3) Power(4) Consumption Type mm mm L L x W x H, m kg(6) Capacity,
3/4 L/h Model(2) 3/4 L/h L
KV220C2 200 220 31.7 KV200U 182 200 35.2 TAD733GE 6L 108 130 7.15 LSA462M5 2.37 x 1.11 x 1850 340
1.54
KV275C2 250 275 42.6 — — — — TAD734GE 6L 108 130 7.15 LSA462L6 2.9 x 1.3 2200 390
x 1.6
— — — — KV250U 227 250 45.7 TAD734GE 6L 108 130 7.15 LSA462L9 2.9 x 1.3 2260 390
x 1.6
KV350C2 300 330 50.6 KV300U 273 300 52.8 TAD941GE 6L 120 138 9.4 LSA462VL12 3.16 x 1.34 x 2850 470
1.76
KV375C2 341 375 50.6 — — — — TAD941GE 6L 120 138 9.4 LSA472VS2 3.16 x 1.34 x 2780 470
1.76
— — — — KV350U 319 350 58.5 TAD1241GE 6L 131 150 12.1 LSA472VS2 3.16 x 1.34 x 3206 470
1.80
KV410C2 375 413 55 — — — — TAD1241GE 6L 131 150 12.1 LSA472VS3 3.16 x 1.34 x 3190 470
1.81
KV440C2 400 440 59.5 KV400U 364 400 67.8 TAD1242GE 6L 131 150 12.1 LSA472VS3 3.16 x 1.34 x 3238 470
1.81
KV500C2 450 500 69.2 KV450U 409 450 78.4 TAD1640GE 6L 144 165 16.1 LSA472S5 3.47 x 1.50 x 3490 500
2.04
KV550C2 500 550 75.4 KV500UC2 455 500 88.8 TAD1641GE 6L 144 165 16.1 LSA472M7 3.47 x 1.50 x 3620 500
2.04
KV630C2 573 630 85.2 — — — — TAD1642GE 6L 144 165 16.1 LSA472L9 3.47 x 1.63 x 3780 610
2.08
— — — — KV550UC2 500 550 97.1 TAD1642GE 6L 144 165 16.1 LSA472M7 3.47 x 1.63 x 3650 610
2.08
KV700C2 636 700 94.5 KV600UC2 545 600 105.7 TWD1643GE 6L 144 165 16.1 LSA491S4 3.47 x 1.63 x 3890 610
2.08
(1) Also available in the following voltages: 240/415 V, 220/380 V, 127/220 V, 115/220 V.
(2) Also available in the following voltages: 254/440 V, 127/220 V, 120/208 V.
(3) Prime power in direct current for an unlimited number of annual operating hours in variable load applications, in accordance with IS08528, a 10% overload capacity is available for a period of 1 hour every
12-hour period of operation, in accordance with IS03046-1.
(4) Emergency standby power available for supplying emergency power in variable load applications in accordance with IS08528-1, no overload available for this service.
(5) The dimensions and weights apply to an unhoused generator set without options.
(6) Dry weight, without fuel.
(7) Also available in the following voltages: 220-240 V.
N/A Not available
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STANDARD FEATURES AND OPTIONS
This chart shows option codes (examples: EN01, CEL02, etc.). Feature codes refer to specific option descriptions but are not part numbers for ordering purposes.
Contact your authorized distributor for ordering options for a given generator set.
KM11U, KM12, KM40U, KD20U, KD60U, KD120U, KD200U, KD350U, All KV Models
KM12, KM16, KM40UM, KD22, KD66, KD130, KD220, KD400,
KM15H, KM17C2M, KM44 KD30U, KD70U, KD150U, KD250U, KD400U,
KM20H, KM20UM, KD33, KD77, KD165, KD275, KD440
KM6M, KM22, KD40U, KD80U, KD175U, KD275U,
KM8, KM27H, KD44 KD88, KD200 KD300
KM9M KM30U, KD100U,
KM33 KD110
Engine
Four-stroke water-cooled diesel engine Standard Standard Standard Standard Standard Standard Standard Standard Standard
Mechanical governor Standard Standard Standard Standard Standard Standard Standard N/A N/A
Electronic governor N/A EN01(1) EN01 EN01 EN01 EN01 EN01(7) Standard Standard
Standard air filter Standard Standard Standard Standard Standard Standard Standard Standard Standard
Air filter with Interchangeable cartridge N/A EN02(2) EN02 EN02 EN02 EN02 EN02 EN02 EN02
Block heater, 220/240 V EN20 EN20 EN20 EN20 EN20 EN20 EN20 EN20 EN20
Control and interface unit (CIU) N/A N/A N/A N/A N/A N/A N/A N/A EN22(6)
Alternator
Single-bearing alternator, IP 23, T° class =H, insulation class H Standard Standard Standard Standard Standard Standard Standard Standard Standard
Anti-condensation heater N/A N/A N/A N/A AL01 AL01 AL01 AL01 AL01
Reinforced insulation N/A N/A N/A N/A AL05 AL05 AL05 AL05 AL05
Synchronizing CT coupling plus 3-function regulator N/A N/A N/A N/A N/A X(5) X X X
AREP excitation N/A N/A N/A N/A AL11 AL11 AL11 AL11 AL11
Permanent magnet generator (PMG) plus regulator N/A N/A N/A N/A AL12 AL12 AL12 AL12 AL12
Generator Set
Electric panel in compliance with CE Standard Standard Standard Standard Standard Standard Standard Standard Standard
CSA NRTL/C compliance CEL03 CEL03 CEL03 CEL03 CEL03 CEL03 CEL03 CEL03 CEL03
Power circuit breaker Standard Standard Standard Standard Standard Standard Standard Standard Standard
Mechanically welded chassis with vibromounts Standard Standard Standard Standard Standard Standard Standard Standard Standard
Kohler cream beige standard color Standard Standard Standard Standard Standard Standard Standard Standard Standard
Engine Fluids
Supplied with oil and coolant, -30°C Standard Standard Standard Standard Standard Standard Standard Standard Standard
Oil drain plug Standard Standard Standard Standard Standard Standard Standard Standard Standard
Oil drain pump EN04 EN04 EN04 EN04 EN04 EN04 EN04 EN05 EN05
Exhaust System
Silencer, 9 dBA, supplied separately Standard Standard Standard Standard Standard Standard Standard Standard Standard
Remove standard silencer, 9 dBA, EN07 EN07 EN07 EN07 EN07 EN07 EN07 EN07 EN07
Adaptable 9 dBA silencer (not compatible with CEL 02) EN12 EN12 EN12 EN12 EN12 EN12 N/A N/A N/A
Silencer, 29 dBA, supplied separately EN08 EN08 EN08 EN08 EN08 EN08 EN08 EN08 EN08
Silencer, 40 dBA, supplied separately EN09 EN09 EN09 EN09 EN09 EN09 EN09 EN09 EN09
Extension piece, 40 cm EN13 EN13 EN13 EN13 EN13 EN13 N/A N/A N/A
Exhaust flexible pipe EN10 EN10 EN10 EN10 EN10 EN10 EN10 EN11 EN11
Manifold protective grill (mandatory for CE) CEL02 CEL02 CEL02 CEL02 CEL02 CEL02 CEL02 CEL02 CEL02
Cooling System
Radiator for max. wiring harness T° 50°C with drain valve Standard Standard Standard Standard Standard Standard Standard Standard Standard
(depending on model)
Supplied without coolant FD11 FD11 FD11 FD11 FD11 FD11 FD11 FD11 FD11
Protection grill for fan and revolving parts Standard Standard Standard Standard Standard Standard Standard Standard Standard
Radiator wiring harness protective grill EN14 EN14 EN14 EN14 EN14 EN14 EN14 EN14 EN14
Starting System
Charging alternator and starter motor voltage 12V 12V 12V 12V 12V 12V 12V 24V 24V(3)
Batteries with cables and battery mounting Standard Standard Standard Standard Standard Standard Standard Standard Standard
No battery or battery mounting (cables are supplied) EN15 EN15 EN15 EN15 EN15 EN15 EN15 EN15 EN15
Battery isolating switch EN16 EN16 EN16 EN16 EN16 EN16 EN16 EN16 EN16
Diesel Fuel System
Subbase fuel tank Standard Standard Standard Standard Standard Standard Standard Standard Standard
Subbase fuel tank with secondary containment basin FD02 FD02 FD02 FD02 FD02 FD02 FD02 FD02 FD02
Diesel outlet not connected (no tank) FD01 FD01 FD01 FD01 FD01 FD01 FD01 FD01 FD01
Automatic fuel fill kit for subbase fuel tank FD15 FD15 FD15 FD15 FD15 FD15 FD15 FD15 FD15
Automatic fuel fill kit for separate tank FD08 FD08 FD08 FD08 FD08 FD08 FD08 FD08 FD08
Automatic fuel fill kit, 2 pumps N/A N/A N/A FD09 FD09 FD09 FD09 FD09 X
Fluid recovery tank Standard Standard Standard Standard Standard N/A N/A N/A N/A
Bulk tank on DT N/A N/A N/A N/A N/A FD04 FD04 FD04 FD04
Water separator fuel filter FD05 FD05 FD05 FD05 FD05 FD05 FD05 FD05 FD05
Separate tank on 500 L tank FD06 FD06 FD06 FD06 FD06 FD06 FD06 FD06 FD06
Separate tank on 1000 L tank N/A N/A N/A N/A N/A FD07 FD07 FD07 FD07
Bulk tank level alarm for separate tank(5) FD14 FD14 FD14 FD14 FD14 FD14 FD14 FD14 FD14
Accessories
User manual and installation manual (paper version), French, Standard Standard Standard Standard Standard Standard Standard Standard Standard
English or Spanish
User manual and installation manual (paper version), French, AD21(4) AD21(4) AD21(4) AD21(4) AD21(4) AD21(4) AD21(4) AD21(4) AD21(4)
English or Spanish(4)
User manual and installation manual (CD version), French, AD22 AD22 AD22 AD22 AD22 AD22 AD22 AD22 AD22
English or Spanish
Engine parts catalog (paper version) AD31 AD31 AD31 AD31 AD31 AD31 AD31 AD31 AD31
Engine parts catalog (CD version) AD32 AD32 AD32 AD32 AD32 AD32 AD32 AD32 AD32
Engine repair and workshop manual (paper version) AD41 AD41 AD41 AD41 AD41 AD41 AD41 AD41 AD41
Engine repair and workshop manual (CD version) AD42 AD42 AD42 AD42 AD42 AD42 AD42 AD42 AD42
Tool kit AD05 AD05 AD05 AD05 AD05 AD05 AD05 AD05 AD05
Tool box AD06 AD06 AD06 AD06 AD06 AD06 AD06 AD06 AD06
GENSERVICE 500 Spare Parts SP 01 SP 01 SP 01 SP 01 SP 01 SP 01 SP 01 SP 01 SP 01
GENSERVICE 1000 Spare Parts SP 02 SP 02 SP 02 SP 02 SP 02 SP 02 SP 02 SP 02 SP 02
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GENERATOR SET ENCLOSURES
M229 Enclosure All KOHLER® generator sets are compliant with directive 2000/14/CE, and its
products are checked and validated by the approved laboratory CETIM.
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GENERATOR SET ENCLOSURES
M125 Enclosure M127 Enclosure M128 Enclosure M129 Enclosure
THE KOHLER® DEC4000 CONTROL UNIT is straightforward and user-friendly, with the emphasis on communication
USB connections, PC connections, control software and remote operation.
ADDITIONAL Integrated maintenance monitoring programs (on-screen display of future maintenance operations)
FEATURES
INCLUDE:
Built-in troubleshooting tool guides the user in the event of any alarms or faults
Ability to send e-mail, SMS or Fax in the event of any alarms or faults as an option
Optional tropical insulation of the circuit boards to provide protection in extremely humid conditions
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GENERATOR SET CONTROLS
DEC 4000
SPECIFICATIONS
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GENERATOR SET CONTROLS
DEC 1000
THE KOHLER® DEC1000 CONTROL UNIT enables operation in both manual and automatic modes. Modular in design,
it offers high-quality basic functions, allowing easy and reliable operation of your generator set.
DEC1000 DEC4000
Generator Model 50 Hz Generator Model 60 Hz
Controller Controller
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GENERATOR SET CONTROLS
DEC 1000
SPECIFICATIONS
(1)
Measurement Composite voltages Safety Overload or short circuit fault
Single voltages(1) Overspeed fault(1)
Phase current(1) Differential relay triggered fault
Frequency Automatic standby
Analog indicator(1)
Automatic Speed and voltage stabilization
Engine Parameters Engine speed indicator Functions Preheating plug
Battery voltage indicator Switch from normal to emergency(2)
Working hours counter Remote start order
Fuel solenoid valve control Three-phase mains detection(3)
Starter control Light test
Preheating plug
Water preheating Accessories Fault reset
Prewiring for auto startup
Indicator Lights/ Oil pressure fault Regulated 12V battery charger
Messages Water temperature fault Adjustable differential protection (time and threshold)
Nonstarting fault Sound alarm
Overspeed fault(1) Permanent isolation controller
Genset ready to supply
Charging alternator fault
General alarm
General fault
(1) As standard on KD and KV generator sets.
Panel light (2) Requires transfer switch with normal/emergency switch option.
Emergency stop fault (3) Requires transfer switch.
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AUTOMATIC
TRANSFER SWITCHES
KOHLER offers a new normal/emergency switch for equipment rated from 35 to 160A: VERSO. For equipment with higher
ratings, the existing normal/emergency switch coupled to a new version of the TSI module is still available.
VERSO (NEW)
VERSO is not only a changeover switch but it also features integrated mains
detection and enables automatic start-up and operation of the generating set in
the event of a mains power cut.
To increase the reliability and safety of our changeover system, VERSO now
enables switch changeover. This control unit uses a 4-pole system, with
voltages from 208 to 440V. The control units are designed to enable even
cables with large cross-sections to be easily connected. The control unit can be
opened via the front panel and both side panels, providing easy access to the
terminal connections. Direct access to the main setting controls means that it is
simple to use and any possible configuration modifications can be made easily.
Voltage 208-440V • • • • • •
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AUTOMATIC
TRANSFER SWITCHES
TSI
Electronic switching of the power source means that the unit can be continuously self-supplied.
200A 250A 400A 630A 800A 1000A 1600A 2000A(1) 2500A(1) 3150A(1)
Voltage 208-440V • • • • • • • • • •
Height, mm 800 800 800 800 1000 1000 1000 1800(2) 1800(2) 1800(2)
Dimensions
Width, mm 600 600 600 600 800 800 800 1000 1000 1000
Depth, mm 200 400 400 400 500 500 500 800 800 800
(1) Integrated into a floor-mounted control box. (2) On a base plate h=200 mm, i.e., control box of height 1600 mm + 200 mm.
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Regional Offices
Kohlerpower.com.sg
Printed in Singapore
G12-312 8/09
©2009 by Kohler Co.
Use of this material for reproduction on the Internet and World Wide Web
is strictly prohibited without written permission from Kohler Co.
KOHLER®, ON™ and the color green are trademarks of Kohler Co.