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Marine and Industrial qsk60

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0% found this document useful (0 votes)
232 views10 pages

Marine and Industrial qsk60

Uploaded by

Muhammad Ishfaq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Marine and Industrial QSK60

Spin-on Oil Filter without Centrifuge and without Centinel™


Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Intake Air Piping - Check
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 Hours or 6 Months     (Section4)
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belt - Check
 Cooling Fan - Check
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Lubricating Oil and Filters - Change
 Oil Level Sensor - Clean and Check
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1,000 Hours or 1 Year     (Section6)
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours or 2 Years      (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Flush
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3
Spin-on Oil Filter with Centrifuge and without Centinel™
Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Intake Air Piping - Check
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 Hours or 6 months     (Section4)
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belt - Check
 Cooling Fan - Check
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Lubricating Oil and Filters- Change
 Oil Level Sensor - Clean and Check
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1,000 Hours or 1 Year     (Section6)
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 1500 Hours or 1 Year     (Section7)
 Fleetguard® Centrifuge - Clean and Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours     (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Clean
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3
Spin-on Oil Filter without Centrifuge and with Centinel™
Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Centinel™ Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Intake Air Piping - Check
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 Hours or 6 Months     (Section4)
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belts - Check
 Cooling Fan - Check
 Oil Analysis (reference the following bulletins):
o Cummins® Engine Oil and Oil Analysis Recommendations, Bulletin
3810340.
o Oil Analysis Techniques for High Horsepower Diesel Engines,
Bulletin 4022060.
o Statistical Analysis of Oil Sample Lead Readings on High
Horsepower Engines, Bulletin 2883452.
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1000 Hours or 1 Year     (Section6)
 Lubricating Oil Filters - Change
 Oil Level Sensor - Clean and Check
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours or 2 Years     (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Flush
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3
Spin-on Oil Filter with Centrifuge and with Centinel™
Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Centinel™ Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Intake Air Piping - Check
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 hours or 6 Months     (Section4)
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belts - Check
 Oil Analysis (reference the following bulletins):
o Cummins® Engine Oil and Oil Analysis Recommendations, Bulletin
3810340.
o Oil Analysis Techniques for High Horsepower Diesel Engines,
Bulletin 4022060.
o Statistical Analysis of Oil Sample Lead Readings on High
Horsepower Engines, Bulletin 2883452.
 Cooling Fan - Check
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1000 Hours or 1 Year     (Section6)
 Lubricating Oil Filters - Change
 Oil Level Sensor - Clean and Check
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 1500 Hours or 1 Year     (Section7)
 Fleetguard® Centrifuge - Clean and Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours or 2 Years     (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Flush
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3
Eliminator™ without Centinel™
Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Eliminator™ Filter Rotation - Check
 Intake Air Piping - Check
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 Hours or 6 Months     (Section4)
 Air Shutoff Valve - Check
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belts - Check
 Cooling Fan - Check
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Lubricating Oil - Change
 Oil Level Sensor - Clean and Check
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1000 Hours or 1 Year     (Section6)
 Eliminator™ Filter Centrifuge - Clean and Check
 Eliminator™ Filter Pressure - Check
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours or 2 Years     (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Flush
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3
Eliminator™ with Centinel™
If application is not specified in the title, assume all engines are affected.
Maintenance Procedures at Daily Interval     (Section3)
 Pre-lubricating Oil Pump - Check
 Air Cleaner Precleaner - Clean
 Air Cleaner Restriction - Check
 Coolant Level - Check
 Lubricating Oil Level - Check
 Centinel™ Oil Level - Check
 Marine Gear - Check
 Sea Water Strainer - Clean
 Fuel-Water Separator - Drain
 Air Tanks and Reservoirs - Drain
 Eliminator™ Filter Rotation - Check
 Intake Air Piping - Maintenance
 Fuel Filter, Remote Mounted2 - Drain
 Fuel Filter, Remote Mounted2 - Check
Maintenance Procedures at 250 Hours or 6 Months     (Section4)
 Air Shutoff Valve - Check
 Air Compressor Air Cleaner Element - Check
 Air Leaks, Compressed Air System - Check
 Drive Belt Alternator - Measure
 Fuel Filter (Spin-On Type)1 - Change
 Fuel Filter (Stage 1)2 - Change
 Fuel Filter (Stage 2)2 - Change
 Drive Belts - Check
 Cooling Fan - Check
 Oil Analysis (reference the following bulletins):
o Cummins® Engine Oil and Oil Analysis Recommendations, Bulletin
3810340.
o Oil Analysis Techniques for High Horsepower Diesel Engines,
Bulletin 4022060.
o Statistical Analysis of Oil Sample Lead Readings on High
Horsepower Engines, Bulletin 2883452.
 Belt Tensioner, Automatic (Alternator) - Check
 Coolant Filter - Change
 Crankcase Breather Tube - Check
 Supplemental Coolant Additive (SCA) - Check
 Hoses, Engine - Check
 Zinc Anode - Check
 Engine Support Bracket, Front - Check
 Engine Mounts - Check
 CENSE™ Datalogger - Reset (CM530 only. CM2330 does not need to be
reset.)
 Water Pump Weep Hole Filter - Check
Maintenance Procedures at 1000 Hours or 1 Year     (Section6)
 Eliminator™ Filter Centrifuge - Clean and Check
 Oil Level Sensor - Clean and Check
 Eliminator™ Filter Pressure - Check
 Pre-Lubricating Oil Pump - Check
Maintenance Procedures at 8,000 Hours     (Section8)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2700 HP Rating ONLY)
Maintenance Procedures at 10,000 Hours or 2 Years     (Section9)
 Engine - Clean
 Fan Drive Idler Arm Assembly - Check
 Fan Drive Idler Pulley Assembly - Adjust
 Batteries - Check
 Cold Weather Starting Aids - Check
 Cooling System - Flush
 Fan Hub, Belt Driven - Check
 Water Pump - Check
 Turbocharger - Check (All Applications EXCEPT QSK60 Modular Common
Rail System Single Stage Turbocharged Haul Truck Application 2500 HP
and 2700 HP Ratings)
 Air Compressor Unloader and Valve Assembly - Check
 Vibration Damper, Viscous - Check
Maintenance Procedures at 10,000 Hours     (Section10)
 Turbocharger - Replace (QSK60 Modular Common Rail System Single
Stage Turbocharged Haul Truck Application 2500 HP Rating ONLY)
 Fuel Injectors - Replace3

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