PR06 – FactoryTalk®

InnovationSuite for Process

Control in PlantPAx® 5.0
05 • 18 • 2020
Armand Craig • PlantPAx System Architect

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Analytics for Process Control
PlantPAx ® Reusable Process Library

Enabling FactoryTalk ® InnovationSuite via PlantPAx

Advanced Process Analytics Capabilities

Rockwell Automation Delivery Services

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 Process Analytics
Improve Plant Operations

What happened? Why it happened? What will happen? What should I do?
Descriptive Diagnostic Predictive Prescriptive

Information Optimization

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Introduction to FactoryTalk®
InnovationSuite

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Scalable analytics and decision-making
Produce, analyze, and react to information as close to the targeted action as possible

JUST BIG DATA

HISTORIANS ANALYTICS VENDORS

LEVEL 5 Enterprise

LEVEL 4 Info / MES

LEVEL 3 SCADA

LEVEL 2 Supervisory

LEVEL 1 Control

LEVEL 0 Devices

At the right time, at the right level

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IIoT AR Fit for purpose MES Data Analytics Edge Computing ML & AI

Market-leading industrial Industry-leading augmented A set of tools built on top of Self-service visual analysis / Data from real-time sources, Solve complex analytics,
innovation platform to drive reality development tools to FactoryTalk® data discovery tool that with the ability to store and AI and machine learning
digital transformation for improve workforce ProductionCentre® MES create insightful forward data, reducing loss problems. Scalable from on-
increased operational efficiency and training platform that target specific storyboards that can be due to latency. Enables premise server to cloud-based
performance and agility needs around operational shared on any form factor closed loop feedback infrastructures. Handles big data
across all factories performance, quality, or device applications and provides and unstructured data such as
production and warehouse advanced analytics in the text, imagery, audio, etc.
hardware stack

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FactoryTalk® InnovationSuite: Value Creation

TRANSFORM

Digital Transformation Adoption Plan

Synchronized Performance
ML

TRANSFORM
Operations Benchmarking
Prescriptive Supply Chain
Analytics Visibility

EXTEND AR View
Chalk
AR Enabled Digital
Expert Capture
Operations Thread
Engine
Predictive Agile

EXTEND
Analytics Innovation
Apps Analytics

WRAP
Descriptive
Analytics
Unified Operational
IoT Platform

WRAP
Connectivity Intelligence

Integrated Architecture, Connectivity, Network,

Control, Security, Automation, Data Historization,
Infrastructure…
THING
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PlantPAx® 5.0 System Overview

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 PlantPAx® 5.0 System Product Development
Tools and Solutions • Key Process Features
• Rapid Code development • Controller
• Process System Estimator • Power
• Process Object Library Migration Tool • HMI
• Alarm Builder • Historian
• Competitive DCS Migration • Asset Management

Library of Objects Documentation

• Standard Objects reusable objects • System Guidelines
• Class based solutions • System References
• Known performance characterization • User Manuals
• Instrumentation • Selection Guides
• Infrastructure Manual
Reference Architecture • Online Help
• Network Infrastructure
• Integration Skids Bundling and Services
• Cybersecurity • Process System Lifecycle Support
• Platform Scale • Asset Utilization
• Known Performance • Network Services
• Cybersecurity
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 PlantPAx® Process Objects
New Process Focused
Controllers
 Instructions native to controller
(no importing of AOIs)
 Simplifies lifecycle management

Highlights of the 5.0 Library

 Standard repeatable Process
Object Controls
 New SAMA Diagram Interface
 Available Process Strategies
include I/O processing, device
control, and regulatory control
 Per Process Object Tag Based
Alarms and Diagnostics
 Available for analytics
use cases

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 Automatic Diagnostics
Subscribe to diagnostic messages created in the controller

• Automatic Device
Diagnostics are generated
by the controller in a system
• Simply subscribe to the
controller and receive
diagnostic information
without additional
programming
• Diagnostic Summary
provided within FactoryTalk®
View
• Lower mean time to repair
(MTTR) through quick and
easy delivery of device
diagnostic information
w/context and location

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Enabling FactoryTalk® InnovationSuite
via PlantPAx® DCS

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Using FactoryTalk® Analytics™ for Devices is a simple,
approachable way to start your analytics journey. It is a
starting point that lays the foundation for the future direction
of the Connected Enterprise strategy in your operations.
Dashboard View

What does it do? Easily View Your

Device Health Data
• Improves MTTR (Mean Time to Repair) On-site or On-the-go

• Detects and communicates with Ethernet/IP devices automatically

Action Card View

• Performs analysis on device data

• Catalogs and Notifies users when devices change health state

• Learns what issues are important for specific users

• System and Device Level Diagnoses for hard-to-discover intermittent issues

• Process focused features such as Process Controller support, E+H Device

Support, and robust HART diagnostic information

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Enabling FactoryTalk® InnovationSuite via PlantPAx® DCS

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 ThingWorx Developed PlantPAx® Alarm and Event Dashboards
Provide insightful information into the DCS’ alarming system

 Dashboards provide
the ability to
investigate alarms by
area, priority, and other
critical alarming criteria
 Advanced Alarm
Analysis including
Fleeting, Chattering,
and Stale Alarm
insights
 Includes advanced
Process Object and
event-based reports

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Prebuilt Process Strategy Thing Templates
PlantPAx® Process Strategies within ThingWorx
 Process Strategy Thing
Templates replicate structure
and functionality within
ThingWorx
 Enable users to create
analytical analysis of the
objects Live and Historical Data
 The following Thing Templates
will be provided in PlantPAx
5.0:
 P_MTR
 P_VLV
 PAI+PAH
 PVSD
 PDOSE
 PPID
 PAO
 PDO

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Pre-Built Vuforia Process Strategy Experiences
 Out of the Box Process
Strategy Vuforia Experiences
provide:
 Running Data
 Alarming Data
 Maintenance information
 Historical Data
 Event Data

 Enable users to build additional

functionality within the pre-built
experiences to provide
additional insights specific to
their needs
 Simply scan the ThingMark
associated with the Process
Strategy to enable a Live AR
overlay while on the plant floor
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Advanced Analytic Offerings

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FactoryTalk® Analytics™ LogixAI®
Descriptive | Diagnostic | Predictive | Prescriptive

Train the model

using Studio
5000®

Configure Identify data Model Monitor Integrate

EMPOWER CONTROLS ENGINEERS WITHOUT DATA SCIENCE SKILL SET

Automated Machine Learning Modeling for ControlLogix® Tags as Primary Data Source

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Pavilion8® and PlantPAx® MPC
Closed-Loop Prescriptive Analytic: drives performance 24x7

Pavilion8 Benefits
• Model-based advanced, dynamic
control drives stable
performance
• Integrated: MPC, calculation,
Soft Sensor®, visualization and
performance reporting
• Smart toolsets for user support
• Robust, rapid, reliable runtime
environment
PlantPAx MPC Benefits
• Model predictive control at the
edge, in the ControlLogix® Rack
providing new opportunities to
improve process equipment
performance
• Superior control of challenging
control problems
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 Advanced Analytics Solutions - MPC
Analytics Solutions Group helps you exceed your business goals

Streamline deployment of Model Predictive Control (“MPC”) with the Increase production
Analytics Solutions Group’s project deployment methodology to
improve precision, reduce product variability, and increase yield.
Enhance profitability

Reduce manufacturing costs

PROJECT
ValueFirst® METHODOLOGY
Improve product quality
ASSESS DELIVER AUDIT SUSTAIN
Reduce environmental risk
Value definition Value realization Value validation Perpetual value

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Rockwell Automation Delivery
Services

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FactoryTalk® InnovationSuite Deployment
Rockwell Automation Analytics Solutions Group offers a range of FTIS services

Goal: Establish a solid IIoT foundation to…

Deliver innovative digital

Empower clients and their
solutions that unlock
constituents to realize their
productivity, efficiency and
digital transformation vision
flexibility

Deliver a solution that is flexible and

scalable to support future evolution
and changing business requirements

Enable a development and

Iterate to "fail fast, learn faster"
delivery approach that supports
- equates to faster value
a test and learn mindset

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Kalypso is a
professional PROCESS INDUSTRY
FOCUS Consumer Industrial
High Tech
Life
Sciences

services firm.

COMPREHENSIVE CAPABILITIES
We help our clients Consulting

discover, create, make

and sell better Digital

products with digital.

Enterprise Technology

Established in 2004 260+ Professionals

Acquired by Rockwell 400+ Clients Served Business Process Management

Automation in 2020 & Managed Services
3 Innovation Centers
and Studios
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Analytics for Process Control
PlantPAx ® Reusable Process Library

Enabling FactoryTalk ® InnovationSuite via PlantPAx

Advanced Process Analytics Capabilities

Rockwell Automation Delivery Services

PUBLIC | Copyright ©2020 Rockwell Automation, Inc. 25

Thank you
www.rockwellautomation.com

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