2 4-Kom PDF
2 4-Kom PDF
of M echanical Engineering
COURSE MATERIAL
II YEAR - IV SEMESTER
L T PC
3 0 03
TEXT BOOKS:
1. Uicker, J.J., Pennock G.R and Sh igley, J.E., “Theory of Machines and Mechanisms”, 3rd Edit ion, Oxfo rd Un iversity
Press, 2009.
2. Rattan, S.S, “Theory of Machines”, 3rd Ed ition, Tata McGraw-Hill, 2009.
REFERENCES:
1. Tho mas Bevan, "Theory of Machines", 3rd Ed ition, CBS Publishers and Distributors, 2005.
2. Cleghorn. W. L, “Mechanisms of Machines”, Oxford University Press, 2005
3. Robert L. No rton, "Kinematics and Dynamics of Machinery", Tata McGraw-Hill, 2009.
4. A llen S. Hall Jr., “Kinematics and Linkage Design”, Prentice Hall, 1961
5. Ghosh. A and Mallick, A.K., “Theory of Mechanis ms and Machines", Affiliated East -West Pvt.Ltd., New Delhi, 1988.
6. Rao.J.S. and Dukkipati.R.V. "Mechanisms and Machine Theory", Wiley-Eastern Ltd., New Delhi, 1992.
7. John Hannah and Stephens R.C., "Mechanics of Machines", Viva Lo w-Prices Student Edition,1999.
8. Ramamurthi. V, "Mechanics of Machines", Narosa Publishing House, 2002.
9. Khurmi, R.S., ”Theory of Machines”,14th Edition, S Chand Publications, 2005
10. Sadhu Sigh : Theory of Machines, "Kinematics of Machine", Th ird Ed ition, Pearson Education, 2012
COURSE OBJECTIVE
1. To understand the basic motions and principles of all mechanisms and its possible
inversions.
2. To understand the principles in analyzing the assembly with respect to the displacement,
velocity and acceleration at any point in a link of a mechanism.
3. To understand and design the cam mechanisms for a specified output motions.
4. To understand the basic concepts, terminologies and kinematics of gears and gear trains.
5. To understand the occurence and its effects of friction in various machine e lements
COURSE OUTCOMES
Prepared by Verified By
K.SUNDARAVADIVEL HOD
AP/MECH
Approved by
PRINCIPAL
UNIT I
BASICS OF MEC HA NIS MS
1.1 Introduction:
Definitions: Link or Element, Pairing of Elements with degrees of freedom, Grubler‟s criterion
(Without derivation), Kinematic chain, Mechanism, Mobility of Mechanism, Inversions,
Machine.
1.1.2Mechanisms:
i) Quick return motion mechanisms – Drag link mechanism, Whitworth mechanism and Crank
And slotted lever mechanism
ii) Straight line motion mechanisms – Peculiar‟s mechanism and Robert‟s mechanism.
iii) Intermittent motion mechanisms – Geneva mechanism and Ratchet & Pawl mechanism.
iv) Toggle mechanism, Pantograph, Hooke‟s joint and Ackerman Steering gear mechanism.
Link: A rigid body with two or more nodes (joints) that are used to connect to other rigid
bodies. (WM examples: binary link, ternary link (3 joints), quaternary link (4 joints)
Joint: A connection between two links that allows motion between the links. The motion
allowed may be rotational (revolute joint), translational (sliding or prismatic joint), or a
combination of the two (roll-slide joint).
Kinematic chain: An assembly of links and joints used to coordinate an output motion with
an input motion.
Link or element:
A mechanism is made of a number of resistant bodies outof which some may have motions relative
to the others. Aresistant body or a group of resistant bodies with rigidconnections preventing their
relative movement is known as alink.
A link may also be defined as a member or a combination ofmembers of a mechanism, connecting
other members and havingmotion relative to them, thus a link may consist of one or moreresistant
bodies. A link is also known as Kinematic link or anelement.
Links can be classified into 1) Binary, 2) Ternary, 3) Quarternary, etc.
In the above given Slider crank mechanism, link 2 rotates relative to link 1 and constitutes a revolute
or turning pair. Similarly, links 2, 3 and 3, 4 constitute turning pairs. Link 4 (Slider) reciprocates
relative to link 1 and its a sliding pair.
Thus a rigid body possesses six degrees of freedom. The connection of a link with another imposes
certain constraints on their relative motion. The number of restraints can never be zero (joint is
disconnected) or six (joint becomes solid).
Degrees of freedom of a pair is defined as the number of independent relative motions, both
translational and rotational, a pair can have.
To find the number of degrees of freedom for a plane mechanism we have an equation known as
Grubler’s equation and is given by F = 3 ( n – 1 ) – 2 j1 – j2
F = Mobility or number of degrees of freedom n = Number of
links including frame.
j1 = Joints with single (one) degree of freedom.
In case, the motion of a link results in indefinite motions of other links, it is a non-kinematic chain.
However, some authors prefer to call all chains having relative motions of the links as kinematic
chains.
Motionand itstypes:
1.Completely constrained motion : If the motion between a pair of links is limited to a definite
direction, then it is completely constrained motion. E.g.: Motion of a shaft or rod with collars at each
end in a hole as shown in fig.
2. Incompletely Constrained motion : If the motion between a pair of links is not confined to a
definite direction, then it is incompletely constrained motion. E.g.: A spherical ball or circular shaft
in a circular hole may either rotate or slide in the hole as shown in fig.
Machine :
It is a combination of resistant bodies with successfully constrained motion which is used to transmit
or transform motion to do some useful work. E.g.: Lathe, Shaper, Steam Engine, etc.
Kinematic chain with three lower pairs
It is impossible to have a kinematic chain consisting of three turning pairs only. But it is possible to
have a chain which consists of three sliding pairs or which consists of a turning, sliding and a screw
pair.
The figure shows a kinematic chain with three sliding pairs. It consists of a frame B, wedge C and a
sliding rod A. So the three sliding pairs are, one between the wedge C and the frame B, second
between wedge C and sliding rod A and the frame B.
This figure shows the mechanism of a fly press. The element B forms a sliding with A and turning
pair with screw rod C which in turn forms a screw pair with A. When link A is fixed, the required fly
press mechanism is obtained.
If you pin one end of the link to the plane, how many degrees of freedom does it now have?
Add a second link to the picture so that you have one link pinned to the plane and one free to
move in the plane. How many degrees of freedom exist between the two links? (4 is the
correct answer)
Pin the second link to the free end of the first link. How many degrees of freedom do you
now have?
How many degrees of freedom do you have each time you introduce a moving link? How
many degrees of freedom do you take away when you add a simple joint? How many
degrees of freedom would you take away by adding a half joint? Do the different terms in
equation make sense in light of this knowledge?
Gras hoff 4-bar linkage: A linkage that contains one or more links capable of undergoing a
full rotation. A linkage is Grashoff if: S + L < P + Q (where: S = shortest link length, L =
longest, P, Q = intermediate length links). Both joints of the shortest link are capable of 360
degrees of rotation in a Grashoff linkages. This gives us 4 possible linkages: crank-rocker
(input rotates 360), rocker-crank-rocker (coupler rotates 360), rocker-crank (follower);
double crank (all links rotate 360). Note that these mechanisms are simply the possible
inversions (section 2.11, Figure 2-16) of a Grashoff mechanism.
Non Gras hoff 4 bar: No link can rotate 360 if: S + L > P + Q
Consider a linkage with the shortest and longest sides joined together. Examine the linkage
when the shortest side is parallel to the longest side (2 positions possible, folded over on the
long side and extended away from the long side). How long do P and Q have to be to allow
the linkage to achieve these positions?
Consider a linkage where the long and short sides are not joined. Can you figure out the
required lengths for P and Q in this type of mechanism
1.4 Kinematic Inve rsions of 4-bar chain and slider crank chains:
Types of Kinematic Chain: 1) Four bar chain 2) Single slider chain 3) Double Slider chain
Four bar Chain:
The chain has four links and it looks like a cycle frame and hence it is also called quadric cycle
chain. It is shown in the figure. In this type of chain all four pairs will be turning pairs.
Inversions:
By fixing each link at a time we get as many mechanisms as the number of links, then each
mechanism is called „Inversion‟ of the original Kinematic Chain.
Inversions of four bar chain mechanis m:
There are three inversions: 1) Beam Engine or Crank and lever mechanism. 2) Coupling rod of
locomotive or double crank mechanism. 3) Watt‟s straight line mechanism or double lever
mechanism.
Beam Engine:
When the crank AB rotates about A, the link CE pivoted at D makes vertical reciprocating motion at
end E. This is used to convert rotary motion to reciprocating motion and vice versa. It is also known
as Crank and lever mechanism. This mechanism is shown in the figure below.
2. Coupling rod of locomotive: In this mechanism the length of link AD = length of link C. Also
length of link AB = length of link CD. When AB rotates about A, the crank DC rotates about D. this
mechanism is used for coupling locomotive wheels. Since links AB and CD work as cranks, this
mechanism is also known as double crank mechanism. This is shown in the figure below.
3. Watt’s straight line mechanism or Double lever mechanis m: In this mechanism, the links AB
& DE act as levers at the ends A & E of these levers are fixed. The AB & DE are parallel in the
mean position of the mechanism and coupling rod BD is perpendicular to the levers AB & DE. On
any small displacement of the mechanism the tracing point „C‟ traces the shape of number „8‟, a
portion of which will be approximately straight. Hence this is also an example for the approximate
straight line mechanism. This mechanism is shown below.
A slotted link 1 is fixed. When the crank 2 rotates about O, the sliding piston 4 reciprocates in the
slotted link 1. This mechanism is used in steam engine, pumps, compressors, I.C. engines, etc.
In this mechanism link 3 is fixed. The slider (link 1) reciprocates in oscillating slotted lever (link 4)
and crank (link 2) rotates. Link 5 connects link 4 to the ram (link 6). The ram with the cutting tool
reciprocates perpendicular to the fixed link 3. The ram with the tool reverses its direction of motion
when link 2 is perpendicular to link 4. Thus the cutting stroke is executed during the rotation of the
crank through angle α and the return stroke is executed when the crank rotates through angle β or
360 – α. Therefore, when the crank rotates uniformly, we get
Time to cutting = α = α
Time of return β 360 – α
This mechanism is used in shaping machines, slotting machines and in rotary engines.
Third inversion is obtained by fixing the crank i.e. link 2. Whitworth quick return mechanism is an
application of third inversion. This mechanism is shown in the figure below. The crank OC is fixed
and OQ rotates about O. The slider slides in the slotted link and generates a circle of radius CP. Link
5 connects the extension OQ provided on the opposite side of the link 1 to the ram (link 6). The
rotary motion of P is taken to the ram R which reciprocates. The quick return motion mechanism is
used in shapers and slotting machines. The angle covered during cutting stroke from P1 to P2 in
counter clockwise direction is α or 360 -2θ. During the return stroke, the angle covered is 2θ or β.
Therefore, Time to cutting = 360 -2θ = 180 – θ
Time of return 2θθ = α = α . β 360 – α
4 1. Elliptical Trammel:
This is an instrument for drawing ellipses. Here the slotted link is fixed. The sliding block P and Q in
vertical and horizontal slots respectively. The end R generates an ellipse with the displacement of
sliders P and Q.
The co-ordinates of the point R are x and y. From the fig. cos θ = x.PR
and Sin θ = y. QR
Squaring and adding (i) and (ii) we get x2 + y2= cos2 θ + sin2 θ
2 2
(PR) (QR)
x2 + y2=
1
2 2
(PR) (QR)
The equation is that of an ellipse, Hence the instrument traces an ellipse. Path traced by mid-point of
2 2 2
2
PQ is a circle. In this case, PR = PQ and so x +y =1 (PR) (QR)
It is an equation of circle with PR = QR = radius of a circle.
4. Scotch yoke mechanism: This mechanism, the slider P is fixed. When PQ rotates above P,
the slider Q reciprocates in the vertical slot. The mechanism is used to convert rotary to
reciprocating mechanism.
5.Oldham’s coupling: The third inversion of obtained by fixing the link connecting the 2 blocks
P & Q. If one block is turning through an angle, the frame and the other block will also turn
through the same angle. It is shown in the figure below.
An application of the third inversion of the double slider crank mechanism is Oldham‟s coupling
shown in the figure. This coupling is used for connecting two parallel shafts when the distance
between the shafts is small. The two shafts to be connected have flanges at their ends, secured by
forging. Slots are cut in the flanges. These flanges form 1 and 3. An intermediate disc having
tongues at right angles and opposite sides is fitted in between the flanges. The intermediate piece
forms the link 4 which slides or reciprocates in flanges 1 & 3. The link two is fixed as shown. When
flange 1 turns, the intermediate disc 4 must turn through the same angle and whatever angle 4 turns,
the flange 3 must turn through the same angle. Hence 1, 4 & 3 must have the same angular velocity
at every instant. If the distance between the axis of the shaft is x, it will be the diameter if the circle
traced by the centre of the intermediate piece. The maximum sliding speed of each tongue along its
slot is given by
v=xω where, ω = angular velocity of each shaft in rad/sec v = linear velocity in m/sec
1.7Description of common mechanis ms -Single, Double and offset slider mechanisms - Quick
return mechanisms:
1.Quick Return Motion Mechanisms:
Many a times mechanisms are designed to perform repetitive operations. During these operations
for a certain period the mechanisms will be under load known as working stroke and the remaining
period is known as the return stroke, the mechanism returns to repeat the operation without load. The
ratio of time of working stroke to that of the return stroke is known a time ratio. Quick return
mechanisms are used in machine tools to give a slow cutting stroke and a quick return stroke. The
various quick return mechanisms commonly used are i) Whitworth ii) Drag link. iii) Crank and
slotted lever mechanism
2. Whitworth quick return mechanism:
Whitworth quick return mechanism is an application of third inversion of the single slider
crank chain. This mechanism is shown in the figure below. The crank OC is fixed and OQ rotates
about O. The slider slides in the slotted link and generates a circle of radius CP. Link 5 connects the
extension OQ provided on the opposite side of the link 1 to the ram (link 6). The rotary motion of P
is taken to the ram R which reciprocates. The quick return motion mechanism is used in shapers and
slotting machines.
The angle covered during cutting stroke from P1 to P2 in counter clockwise direction is α or 360 -2θ.
During the return stroke, the angle covered is 2θ or β.
3. Drag link mechanism :
This is four bar mechanism with double crank in which the shortest link is fixed. If the crank AB
rotates at a uniform speed, the crank CD rotate at a non-uniform speed. This rotation of link CD is
transformed to quick return reciprocatory motion of the ram E by the link CE as shown in figure.
When the crank AB rotates through an angle α in Counter clockwise direction during working stroke,
the link CD rotates through 180. We can observe that / α >/ β. Hence time of working stroke is α /β
times more or the return stroke is α /β times quicker. Shortest link is always stationar y link. Sum of
the shortest and the longest links of the four links 1, 2, 3 and 4 are less than the sum of the other two.
It is the necessary condition for the drag link quick return mechanism.
4.Crank and slotted lever mechanism:
It is an application of second inversion. The crank and slotted lever mechanism is shown in figure
below.
In this mechanism link 3 is fixed. The slider (link 1) reciprocates in oscillating slotted lever (link 4)
and crank (link 2) rotates. Link 5 connects link 4 to the ram (link 6). The ram with the cutting tool
reciprocates perpendicular to the fixed link 3. The ram with the tool reverses its direction of motion
when link 2 is perpendicular to link 4. Thus the cutting stroke is executed during the rotation of the
crank through angle α and the return stroke is executed when the crank rotates through angle β or
360 – α. Therefore, when the crank rotates uniformly, we get,
Time to cutting = α = α
Time of return β 360 – α
This mechanism is used in shaping machines, slotting machines and in rotary engines.
7. Pantograph: Pantograph is used to copy the curves in reduced or enlarged scales. Hence this
mechanism finds its use in copying devices such as engraving or profiling machines.
This is a simple figure of a Pantograph. The links are pin jointed at A, B, C and D. AB is parallel to
DC and AD is parallel to BC. Link BA is extended to fixed pin O. Q is a point on the link AD. If the
motion of Q is to be enlarged then the link BC is extended to P such that O, Q and P are in a straight
line. Then it can be shown that the points P and Q always move parallel and similar to each other
over any path straight or curved. Their motions will be proportional to their distance from the fixed
point. Let ABCD be the initial position. Suppose if point Q moves to Q1 , then all the links and the
joints will move to the new positions (such as A moves to A1 , B moves to Q1, C moves to Q1 , D
moves to D1 and P to P1 ) and the new configuration of the mechanism is shown by dotted lines. The
movement of Q (Q Q1) will be enlarged to PP1 in a definite ratio.
8.Toggle Mechanism:
In slider crank mechanism as the crank approaches one of its dead centre position, the slider
approaches zero. The ratio of the crank movement to the slider movement approaching infinity is
proportional to the mechanical advantage. This is the principle used in toggle mechanism. A toggle
mechanism is used when large forces act through a short distance is required. The figure below
shows a toggle mechanism. Links CD and CE are of same length. Resolving the forces at C
vertically F Sin α =P Cos α 2
Therefore, F = P . (because Sin α/Cos α = Tan α) 2 tan α Thus for the given value of P, as the links
CD and CE approaches collinear position (αO), the force F rises rapidly.
9. Hooke’s joint:
Hooke‟s joint used to connect two parallel intersecting shafts as shown in figure. This can also be
used for shaft with angular misalignment where flexible coupling does not serve the purpose. Hence
Hooke‟s joint is a means of connecting two rotating shafts whose axes lie in the same plane and their
directions making a small angle with each other. It is commonly known as Universal joint. In Europe
it is called as Cardan joint.
This mechanism is made of only turning pairs and is made of only turning pairs wear and tear of the
parts is less and cheaper in manufacturing. The cross link KL connects two short axles AC and BD
of the front wheels through the short links AK and BL which forms bell crank levers CAK and DBL
respectively as shown in fig, the longer links AB and KL are parallel and the shorter links AK and
BL are inclined at an angle α. When the vehicles steer to the right as shown in the figure, the short
link BL is turned so as to increase α, where as the link LK causes the other short link AK to turn so
as to reduce α. The fundamental equation for correct steering is, CotΦ–Cosθ = b / l
In the above arrangement it is clear that the angle Φ through which AK turns is less than the angle θ
through which the BL turns and therefore the left front axle turns through a smaller angle than the
right front axle. For different angle of turn θ, the corresponding value of Φ and (Cot Φ – Cos θ) are
noted. This is done by actually drawing the mechanism to a scale or by calculations. Therefore for
different value of the corresponding value of and are tabulated. Approximate value of b/l for correct
steering should be between 0.4 and 0.5. In an Ackermann steering gear mechanism, the
instantaneous centre I does not lie on the axis of the rear axle but on a line parallel to the rear axle
axis at an approximate distance of 0.3l above it.
Three correct steering positions will be:
1) When moving straight. 2) When moving one correct angle to the right corresponding to the
link ratio AK/AB and angle α. 3) Similar position when moving to the left. In all other
positions pure rolling is not obtainable.
BELL CRANK: The bell crank was originally used in large house to operate the servant‟s bell,
hence the name. The bell crank is used to convert the direction of reciprocating movement. By
varying the angle of the crank piece it can be used to change the angle of moveme nt from 1 degree to
180 degrees.
GENEVA STOP: The Geneva stop is named after the Geneva cross, a similar shape to the main part
of the mechanism. The Geneva stop is used to provide intermittent motion, the orange wheel turns
continuously, the dark blue pin then turns the blue cross quarter of a turn for each revolution of the
drive wheel. The crescent shaped cut out in dark orange section lets the points of the cross past, then
locks the wheel in place when it is stationary. The Geneva stop mechanism is used commonly in film
cameras.
motion in two axis. Notice that the handle traces out an ellipse rather than a circ le. A similar
mechanism is used in ellipse drawing tools.
PISTON ARRANGEMENT: This mechanism is used to convert between rotary motion and
reciprocating motion, it works either way. Notice how the speed of the piston changes. The piston
starts from one end, and increases its speed. It reaches maximum speed in the middle of its travel
then gradually slows down until it reaches the end of its travel.
RACK AND PINION: The rack and pinion is used to convert between rotary and linear motion.
The rack is the flat, toothed part, the pinion is the gear. Rack and pinion can convert from rotary to
linear of from linear to rotary. The diameter of the gear determines the speed that the rack moves as
the pinion turns. Rack and pinions are commonly used in the steering system of cars to convert the
rotary motion of the steering wheel to the side to side motion in the wheels. Rack and pinion gears
give a positive motion especially compared to the friction drive of a wheel in tarmac. In the rack and
pinion railway a central rack between the two rails engages with a pinion on the engine allowing the
train to be pulled up very steep slopes.
RATCHET: The ratchet can be used to move a toothed wheel one tooth at a time. The part used to
move the ratchet is known as the pawl. The ratchet can be used as a way of gearing down motion. By
its nature motion created by a ratchet is intermittent. By using two pawls simultaneously this
intermittent effect can be almost, but not quite, removed. Ratchets are also used to ensure that motion
only occurs in only one direction, useful for winding gear which must not be allowed to drop.
Ratchets are also used in the freewheel mechanism of a bicycle.
WORM GEAR: A worm is used to reduce speed. For each complete turn of the worm shaft the gear
shaft advances only one tooth of the gear. In this case, with a twelve tooth gear, the speed is reduced
by a factor of twelve. Also, the axis of rotation is turned by 90 degrees. Unlike ordinary gears, the
motion is not reversible, a worm can drive a gear to reduce speed but a gear cannot drive a worm to
increase it. As the speed is reduced the power to the drive increases correspondingly. Worm gears
are a compact, efficient means of substantially decreasing speed and increasing power. Ideal for use
with small electric motors.
WATCH ESCAPEMENT: The watch escapement is the centre of the time piece. It is the
escapement which divides the time into equal segments.The balance whee l, the gold wheel, oscillates
backwards and forwards on a hairspring (not shown) as the balance wheel moves the lever is moved
allowing the escape wheel (green) to rotate by one tooth. The power comes through the escape wheel
which gives a small 'kick' to the palettes (purple) at each tick.
GEARS: Gears are used to change speed in rotational movement. In the example above the blue
gear has eleven teeth and the orange gear has twenty five. To turn the orange gear one full turn the
blue gear must turn 25/11 or 2.2727r turns. Notice that as the blue gear turns clockwise the orange
gear turns anti-clockwise. In the above example the number of teeth on the orange gear is not
divisible by the number of teeth on the blue gear. This is deliberate. If the orange gear had thirty
three teeth then every three turns of the blue gear the same teeth would mesh together which could
cause excessive wear. By using none divisible numbers the same teeth mesh only every seventeen
turns of the blue gear.
CAMS: Cams are used to convert rotary motion into reciprocating motion. The motion created can
be simple and regular or complex and irregular. As the cam turns, driven by the circular motion, the
cam follower traces the surface of the cam transmitting its motion to the required mechanism. Cam
follower design is important in the way the profile of the cam is followed. A fine pointed follower
will more accurately trace the outline of the cam. This more accurate movement is at the expense of
the strength of the cam follower.
STEAM ENGINE.
Steam engines were the backbone of the industrial revolution. In this common design high pressure
steam is pumped alternately into one side of the piston, then the other forcing it back and forth. The
reciprocating motion of the piston is converted to useful rotary motion using a crank.
As the large wheel (the fly wheel) turns a small crank or cam is used to move the small red control
valve back and forth controlling where the steam flows. In this animation the oval crank has been
made transparent so that you can see how the control valve crank is attached.
d. Tchebicheff‟s mechanism
a. Peaucillier mechanism :
The pin Q is constrained to move long the circumference of a circle by means of the link OQ. The
link OQ and the fixed link are equal in length. The pins P and Q are on opposite corners of a four bar
chain
which has all four links QC, CP, PB and BQ of equal length to the fixed pin A. i.e., link AB = link
AC. The product AQ x AP remain constant as the link OQ rotates may be proved as follows: Join
BC to bisect PQ at F; then, from the right angled triangles AFB, BFP, we have AB=AF+FB and
BP=BF+FP. Subtracting, AB-BP= AF-FP =(AF–FP)(AF+F P) = AQ x AP .
Since AB and BP are links of a constant length, the product AQ x AP is constant. Therefore the point
P traces out a straight path normal to AR.
b. Robert’s mechanis m:
This is also a four bar chain. The link PQ and RS are of equal length and the tracing pint „O‟ is
rigidly attached to the link QR on a line which bisects QR at right angles. The best position for O
may be found by making use of the instantaneous centre of QR. The path of O is clearly
approximately horizontal in the Robert‟s mechanism.
1. The absolute velocity of any point on a mechanism is the velocity of that point with reference
to ground.
2. Relative velocity describes how one point on a mechanism moves relative to another point on
the mechanism.
3. The velocity of a point on a moving link relative to the pivot of the link is given by the
equation: V = r, where =angular velocity of the link and r = distance from pivot.
Acceleration Components
A slider attached to a rotating link (such that the slider is moving in or out along the link as the
link rotates) experiences all 4 components of acceleration. Perhaps the most confusing of these
is the coriolis acceleration, though the concept of coriolis acceleration is fairly simple. Imagine
yourself standing at the center of a merry-go-round as it spins at a constant speed (). You begin
to walk toward the outer edge of the merry-go-round at a constant speed (dr/dt). Even though
you are walking at a constant speed and the merry- go-round is spinning at a constant speed, your
total velocity is increasing because you are moving away from the center of rotation (i.e. the edge
of the merry-go-round is moving faster than the center). This is the coriolis acceleration. In
what direction did your speed increase? This is the direction of the coriolis acceleration.
The total acceleration of a point is the vector sum of all applicable acceleration components:
A = An + At + Ac + As
These vectors and the above equation can be broken into x and y components by applying sines
and cosines to the vector diagrams to determine the x and y components of each vector. In this
It is a very short step (using basic trigonometry with sines and cosines) to convert the graphical
results into numerical results. The basic steps are these:
3. Plot your known linkage velocities on the velocity plot. A linkage tha t is rotating about
ground gives an absolute velocity. This is a vector that originates at the zero velocity point and
runs perpendicular to the link to show the direction of motion. The vector, VA, gives the velocity
of point A.
4. Plot all other velocity vector directions. A point on a grounded link (such as point B) will
produce an absolute velocity vector passing through the zero velocity point and perpendicular to
the link. A point on a floating link (such as B relative to point A) will produce a relative velocity
vector. This vector will be perpendicular to the link AB and pass through the reference point (A)
on the velocity diagram.
5. One should be able to form a closed triangle (for a 4-bar) that shows the vector equation: VB =
VA + VB/A where VB = absolute velocity of point B, VA = absolute velocity of point A, and
VB/A is the velocity of point B relative to point A.
A slider attached to a rotating link (such that the slider is moving in or out along the link as the
link rotates) experiences all 4 components of acceleration. Perhaps the most confusing of these
is the coriolis acceleration, though the concept of coriolis acceleration is fairly simple. Imagine
yourself standing at the center of a merry-go-round as it spins at a constant speed (). You begin
to walk toward the outer edge of the merry- go-round at a constant speed (dr/dt). Even though
you are walking at a constant speed and the merry- go-round is spinning at a constant speed, your
total velocity is increasing because you are moving away from the center of rotation (i.e. the edge
of the merry-go-round is moving faster than the center). This is the coriolis acceleration. In
what direction did your speed increase? This is the direction of the coriolis acceleration.
Example:1
ME6401 KINEMATICS
3.1INTRODUCTION
Cams:
Type of cams, Type of followers, Displacement, Velocity and acceleration time curves for cam
profiles, Disc cam with reciprocating follower having knife edge, roller follower, Follower
motions including SHM, Uniform velocity, Uniform acceleration and retardation and Cycloidal
motion.
Cams are used to convert rotary motion into rec iprocating motion. The motion created can be simple
and regular or complex and irregular. As the cam turns, driven by the circular motion, the cam
follower traces the surface of the cam transmitting its motion to the required mechanism. Cam
follower design is important in the way the profile of the cam is followed. A fine pointed follower
will more accurately trace the outline of the cam. This more accurate movement is at the expense of
the strength of the cam follower.
Fig.3.1Plateordiskcam.
Fig.3.2Cylindricalcam.
Fig.3.3translatingcam
(i)Basedonsurfaceincontact.
(a)Knifeedgefo llower
(b)Rollerfo llower
(c)Flatfacedfo llower
Fig3.4
(ii)Basedontypeofmotion(Fig3.5):
(a)Oscillatingfo llower
(b)Translatingfo llower
Fig:3.5
Basedonlineofmotion(Fig3.6):
Fig
3.6
Cam
nomenclature (Fig.3.7):
CamProfileThecontouroftheworkingsurfaceofthecam.
Tracer P ointT he pointatthe knifee dge ofafollo wer, orthecenterofa roller, orthecenterofa
sphericalface.
PitchCurveThepathofthetracerpoint.
Base Circle T hes ma llestcircle dra wn, ta ngent ia ltotheca m profile, withits centerontheaxis o f
thec a mshaft. T hesize ofthebasec irc lede te rmine s thesizeof
thecam.
Prime Cir cle T hes ma llestcircle dra wn, ta ngent ia ltothe pitc hc urve, withits centeron theaxis
ofthecamshaft.
PressureAngleTheanglebetweenthenormaltothepitchcurveandthedirectionof
motionofthefolloweratthepointofcontact
Fig3.7
(a)Uniformvelocity
(b)Modifieduniformvelocity
(c)Uniformaccelerationanddeceleration
(d)Simpleharmo nicmotion
(e)Cyclo idalmotion
3.3 Displacementdiagrams:
In a cam fo llower system,the motion of the fo llower is ver y important. Its displacement can
be plotted against the angular displacement θ of the cam and it is called as the displacement
diagram.The displacement of the fo llower is plotted along they-axis and angular displacement θ of
the cam is plotted along x-axis.Fro m the displacement diagram, velocity y and acceleration of the
follower can also be plotted for different angular displacements θ of the cam.The
displacement,velocity and acceleration diagrams are plotted forone c ycle of operationi.e., one
rotation of the cam. Displacement diagrams are basic requirements for the construction of cam
profiles.Construction of displacement diagrams and calculation of velocities and accelerations of
fo llowers with different types of motions are discussed in the fo llowing sections.
(a)Followe rmotionwithUniformvelocity:
Fig.3.8shows the dis place me nt,veloc it y and acceleration patterns of a follower having uniform
velocity type of motion.Since the fo llower moves with constant velocity,during riseand fall,the
displacement varies linearly with θ.Also,since the velocity changes fro m zero to a finite value,
with in no time, theoretically,the acceleration be comes in finite at the beginning and end o f rise
and fall.
Fig
3.8
(b)
Itis observedin thedisplacement diagrams ofthefollower with uniform velocity that the
acceleration no f the fo llower beco mes in finit eat the beginning and ending of rise and return
strokes. Inorder to prevent this,the displacement diagrams are slightly modified.In the
modified form,thevelocity o f the fo llower changes uniformly during the beginning and end of
each
stroke. Accordingly,the displacemen to the fo llo wer varies parabo lically during the seperiods.
With this modification, the acceleration becomes constant during the seper iods, instead of
being infinite a sin the uniform velocity type of motion.The displacement, velocity and
acceleration patterns shownin fig
(c)Cycloidalmotion:
Cyclo id is the path generated by a point on the circumference of a circle, as the circle rolls
without slipping, on a straight/flat surface.The motion executed by the fo llower here, is similar
to that of the projection of a point moving along a cylo idal curve on a vertical lineas shown in
figure6.12.
3.4 Drawthecamprofileforfollowingconditions :
Followert ype =Knifee dge d,in-line;lift=50m m ;basec ircle radius =50mm;outstrokewith SHM,for600
camrotation;dwellfor450camrotation;returnstrokewithSHM,for90ocam rotation;dwellforthe
remainingperiod.
(2)Draw the cam profile for the same operating conditio n so f with the fo llower offset by 10mm
to the left of cam center.
Camprofile:
Camprofilewith10mmoffset:
(1)Drawthecamprofileforfollowingconditions:
Follower type=ro ller fo llower, in- line; lift=25mm; base circle radius=20mm;ro ller radius=
5mm;out stroke with Uniform acceleration and retardation,for120 0cam rotation;dwellfor600
camrotation;return stroke withUniform acceleration and retardation,for90 0 camrotation; dwell for
the remaining period.
(4)Draw the cam profile for conditions same with fo llower off set to right
Cam profile;
(2)Drawthecamprofileforfollowingconditions:
Follower type=knife edge d fo llower, in line; lift=30mm;base circle radius =20mm;outstroke with
uniform velocity in1200of cam rotation;dwell for 600 ; return stroke with uniform velocity,
during900ofcam rotation;dwell for the remaining period.
Cam profile
Followert ype =flatface dfollower,inline;follo werrises by20m m wit hSH Min120 0 of cam
rotation,dwellsfor300 ofca m rotation;returns withSH Min120 0 ofcamrotationanddwells
duringthe re mainingpe riod. Basecircle radius =25mm.
DisplacementDiagram:
Cam profile
4.1 Introduction
In the example above the blue gear has eleven teeth and the orange gear has twenty five. To turn the
orange gear one full turn the blue gear must turn 25/11 or 2.2727r turns. Notice that as the blue gear
turns clockwise the orange gear turns anti-clockwise. In the above example the number of teeth on
the orange gear is not divisible by the number of teeth on the blue gear. This is deliberate. If the
orange gear had thirty three teeth then every three turns of the blue gear the same teeth would mesh
together which could cause excessive wear. By using none divisible numbers the same teeth mesh
only every seventeen turns of the blue gear.
A gear is a rotating machine part having cut teeth,or cogs,which mesh with
another toothed part in order to transmit torque.Two or more gears working intandemare
When two gears of unequal number of teeth are combined a mechanical advantage is
produced, with both the rotational speeds and the torques of the two gears differing in
asimple relationship.
In transmissions which offer multiple gear ratios, such as bicycles and cars, the term
gear, as infirstgear, refers to agear ratio rather than an actual physical gear. The
term is used to describe similar devices even when gear ratio is continuous rather than discrete, or
when the device does not actually on tain any gears, as in a continuously variable transmission.
Formation of teeth:
Involute curve:
Consider a pinio n driving wheel as shown in figure. When the pinio n rotates in
clockwise, the contact between a pair of invo lute teeth begin sat K(on the near the base circle o f
pinio nor the outere ndofthe toothface onthe whee l)a nde ndsatL(outere ndofthe toothface on the pinio n
or on the flank near the base circle of wheel).
MN is the commo n nor mal at the point of contacts and the commo n tangent to the base
circles.The po int K is the intersection o f the addendum circle of wheel and the co mmo n tangent.
The point L is the intersection o f the addendum circle of pinio n and co mmo n tangent.
The lengtho f path of contact is the length of commo n normal cut-offbytheaddendum circleso f
thewheelandthepinion.Thusthelengthof partof contactisKLwhichisthesumo f thepartsof pathof
contactsKPandPL.ContactlengthKP iscalledaspathofapproachand contactlength PLis
calledaspathofrecess.
The arc GP is known a sarcofapproachand the arc PH is called arc of recess.The angles
subtended by the searcs at O1arecalled angle of approach and angle of recessrespectively.
Continuous motion transfer requires two pairs of teeth in contact at the ends of the
path of contact, though the reisonly one pairincontact in the middle o f the path,as in Figure. The
average number o f teeth in contact is an important parameter- If itis tool owdue the use of
inappropriate profile shift sortoan excessive centredistance.Them anufacturinginaccuracies
mayleadtolossof kinematiccontinuity-thatistoimpact,vibrationandno iseTheaverage numberof
tee thinc ontac tisals oa guidetoloa ds ha ringbetwee ntee th;itis te rme dthecontact ratio
Interference may be avoided if the path o f the contact does not extend beyond
interferencepo ints.Thelimitingvalueoftheradius oftheaddendumcircleo fthepinio nisO1N
andofthewheelis O2M.
2.undercutofthe radialflankofthepinio n.
4.Bytoothcorrection,thepressureangle,centredistanceandbasecircles remainunchanged,but
tooththickness ofgear willbegreaterthanthepiniontooththickness.
PointsMandNarecalledinterferencepoints.i.e.,ifthecontacttakesplacebeyo ndMandN,
interferencewilloccur.
Arc of Action: Is the arc of the P itch Circle between the beginning and the end o fthe
engagementofagivenpairofteeth.
Backlash:Playbetweenmatingteeth.
BaseCircle:T hecirclefrom whic his ge nera tedthe involutec urve uponwhic hthe toothpr ofile isbased.
ChordalAddendum:T he dis tance be twee nac hord, passingthroughthepoints where the P itch
Circlecrosses thetoothprofile, andthetoothtop.
ChordalThickness:T het hic kness ofthetoot hmeas ure dalongac hordpas singthroughthe points
where theP itc hCirclecr osse s thetoothprofile.
CircularPitch:MillimeterofP itchCirclecircumferencepertooth
radialdistancebetweenthebottomo fthetoothtopitchcircle.
Face:T he wor kings urfac eofa gea rtooth, loca tedbe twee nthe pitc hdia me tera ndthetopof the tooth.
FaceWidth:Thewidthofthetoothmeasuredparalleltothegearaxis.
Flank:T he workings ur face ofa geartoot h, loca tedbe twee nthe pitc hdia me tera ndthe bottom oftheteeth
Module:MillimeterofP itchDiametertoTeeth.
Pinion:Thesmalleroftwomeshedgears.
Diamet ralpitch:Teethpermillimeterofpitchdiameter.
PressureAngle:AnglebetweentheLineo fActionandalineperpendiculartotheLineo f
Centers.
Profile Shift:AnincreaseintheOuterDiameterandRootDiameterofagear,introduced
RootDiameter:ThediameteroftheRootCircle.
WorkingDepth:T he dept htowhic ha toothe xtends intothes pace betwee ntee thonthe mating gear.
WORM GEAR: A worm is used to reduce speed. For each complete turn of the worm shaft the gear
shaft advances only one tooth of the gear. In this case, with a twelve tooth gear, the speed is reduced by
a factor of twelve. Also, the axis of rotation is turned by 90 degrees. Unlike ordinary gears, the motion
is not reversible, a worm can drive a gear to reduce speed but a gear cannot drive a worm to increase it.
As the speed is reduced the power to the drive increases correspondingly. Worm gears are a compact,
efficient means of substantially decreasing speed and increasing power. Ideal for use with small electric
m otors.
Differentials:
Used in the rear axle of an automobile.
To enable the rear wheels to revolve at different speeds when negotiating a curve.
To enable the rear wheels to revolve at the same speeds when going straight.
Proble m:2
Friction
To understand whythis is, let's takea close look at one ofthe blocks and thetable:
Eventhoughtheblockslooksmoothtothenakedeye,they areactuallyquiteroughat
themicroscopiclevel.Whenyousettheblockdownonthetable,thelittle peaksand
valleysgetsquishedtogether,andsomeofthemmayactuallyweldtogether.Theweightof the
Further classified
1.Frictionbetweenunlubricatedsurfaces
2.Frictionbetweenlubricatedsurfaces.
Laws ofdryorsolidfriction:
Theforceoffrictiondirectlyproportionaltothenormalloadbetweenthesurfaces.
T he force offrict ionisinde pe nde ntofthearea ofthec ontac ts urfacefora give nnor ma l load.
T he force offrict ionde pe nds uponma teria lwhic hthec ontacts ur faces ormade.
T he force offrict ionis independentofthe ve locityofs lidingofonebodyrelative toother
body.
µ=F/RN
Angleoffriction:
It may be defined as the angle which the resultant reaction R makes with
normal reactions
ta nϕ=F/RN
5.2Friction drives:
5.3.1Scre wjack:
Let p=pitchofthescrew
d=meandiameterofthescrew
α=helixangle
P=effortappliedatthecircumferenceofthescrewtolifttheload
W=loadtobelifted
µ=coefficientofthefriction
tanα=p/Πd
Torquerequiredovercomingfrictionbetweenthescrewandnut
TotalTorque requiredovercomingfriction
IfanP1isappliedattheendofaleverofarml,thenthetotaltorquerequiredtoovercome
frictionmustbeequaltothetorqueappliedattheendofthelever
Let p=pitchofthescrew
d=meandiameterofthescrew
α=helixangle
P=effortappliedatthecircumferenceofthescrewtolifttheload
W=loadtobelifted
µ=coefficientofthefriction
Efficienc yofthescrewjack:
Thee fficienc y o f the screwjack may b defined as the ratio be tweentheideal efforts to
actualeffort.
Selflockingandoverhaulingo fscrews
5.4 Clutch
Vehicular
CLUTCHFRICTION
5.5 BELT
The beltorropesare use dtotra ns m itpower from onesha fttoa nother sha ftby means ofpulle ys
whichrotateatthesamespeedoratdifferentspeed.
5.5.1Types ofbelt
1.Flat belt
2.V- belt
Typeofflatbeltdrives
Openbeltdriv
e Cross
beltdrive
Quarterturnb
eltdrive
Beltdrivewithidlerpulle y
V Belt Drives
BRAKES
M.I.E.T./MECH./S YLLABUS/II/KOM