“KAT”® CARRIAGE POWER SUPPLY SCHEMATIC
DRAWING NUMBER: GK-191-P-029
16
“KAT”® CARRIAGE/COMPACT OSCILLATOR COMBINATION
WIRING BLOCK DIAGRAM
DRAWING NUMBER: GK-201-119
36
OSCILLATOR L.C.D. BOARD ASSEMBLY SCHEMATIC
DRAWING NUMBER:
ST01-RB.S01, REV B
37
OSCILLATOR MOTOR CONTROL BOARD ASSEMBLY SCHEMATIC
DRAWING NUMBER:
ST03-RB.S01, REV B
38
OSCILLATOR PANEL BOARD ASSEMBLY SCHEMATIC
DRAWING NUMBER:
ST02-RA.S01, REV A
39
“GSP-2100” CIRCUIT BOARD DETAILS
Pin 1 of CN83 Pin 1 of CN84
Pin 1 of CN81 Pin 1 of CN82
CN8
Pin 1 of CN11 15 Amp, replaceable
automotive fuse
Pin 1 of CN13
Pin 1 of CN50
Pin 1 of CN21
Pin 1 of CN12
Pin 1 of CN2
CN10 CN7
Control Connection Details
Note: CN50 & CN21 are Molex 0.093” [2.36mm] series connectors
CN50 - Power Supply Input
Pin 1 - Optional earth ground
Pin 2 - common
Pin 3 - 24 to 38 Vdc supply
T-14
CN21 - Motor Output
Pin 1 - Motor output
Pin 2 - Motor output
Note:
Pins 1 and 2 may be swapped to reverse polarity (only necessary to match the forward and reverse
of the motor with those of the control).
Note: CN11 to CN13 & CN81 to CN84 are Molex KK, 0.1” [2.54mm]
series connectors, or equivalent spaced headers
CN11 - Tach Feed Back Connection
Pin 1 - Common
Pin 2 - Signal
Pin 3 - Sensor detection and current source
Note: Because the following connectors are effectively inputs/outputs, the particular
program of the product/application specific program installed may use these ports for
specific signals, other than their common use (described below).
CN12 - Auxiliary “Hold” (Stop) Port (Typical)
Pin 1 - Common
Pin 2 – “Hold” (Stop) (digital input active LOW)
Pin 3 – Port active recognition
Note:
When the “GSP” control is initially powered-up, it looks to see if pins 1 & 3 are in a closed circuit,
thereby indicating a device/signal using this port. If the control does not see pin 3 connected to
common, it assumes that nothing is connected to this port and will not look for the auxiliary “Hold”
(stop) signal. Therefore, any auxiliary “Hold” (stop) device that is connected to the control
after it has been powered-up will be ignored. After the microprocessor has recognised that a
device is connected to this port, it will activate the “Hold” (stop) command when pin 1 & 2 are in a
closed circuit.
CN13 - Limit Switch Monitoring Input (Typical)
Pin 1 - Common
Pin 2 - Reverse limit switch
Pin 3 - Center limit switch
Pin 4 - Forward limit switch
Pin 5 - Spare (not used)
Note:
Limit switches are to be wired in the “normally closed” configuration to allow normal use. When the
“GSP” control is initially powered-up, it looks to see if either the forward or reverse limit switches are
in closed circuit to common. If the control does not see either of pins 2 or 4 connected to common, it
assumes that no limit switches are in use and will not look for further signals. Therefore limit
switches that are connected to the control after it has been powered-up will be ignored. After
the microprocessor has recognised that limit switches are being used, it will disable any travel in the
relevant direction to that of an open circuit.
T-15
CN2 - Buzzer Output
Pin 1 - Common
Pin 2 - +12VDC
Note:
This output will be energized whenever the arc signal is on. An external buzzer can be connected
(not supplied) and used as a warning indicator to others that the equipment is running. This connector
may not be populated on some controls
CN8 – I2C Communication
For future use, may not be populated on some controls.
CN7 & CN10 – Factory Programming ports
These ports are used by the factory for programming and diagnostic purposes.
Logic Output Ports
CN81 - Relay Drive Output (Transistor Output)
Pin 1 - Common
Pin 2 - Spare (not used)
Pin 3 - Transistor collector out
Pin 4 - +12 V
Note:
This port is typically configured to activate whenever the arc signal is called for in the automatic
cycle routine.
Pin 3 and Pin 4 are typically used to energize the coil of the optional auxiliary relay module,
which is usually connected to the welding/cutting trigger signal.
CN83 - Optically Coupled Output Signal
Pin 1 - Emitter
Pin 2 - Collector
Note:
This port is typically configured to activate whenever the arc signal is called for in the automatic
cycle routine (activated at the same time as CN81, providing an optically coupled output signal
as an alternative to a transistorized output).
T-16
CN82 - Relay Drive Output (Transistor Output)
Pin 1 - Common
Pin 2 - Spare (not used)
Pin 3 - Transistor collector out
Pin 4 - +12 V
Note:
Depending upon the product/application specific micro-processor chip installed, this port, in
conjunction with one of Gullco’s optional auxiliary relay modules, may be used to activate such
things as pneumatic solenoid valves, safety circuits, etc. that may be part of the automatic
cycle routine.
Pin 3 and Pin 4 are typically used to energize the coil of an optional auxiliary relay module.
CN84 - Optically Coupled Output Signal
Pin 1 - Emitter
Pin 2 - Collector
Note:
This port is typically configured to activate at the same time as CN82, providing an optically
coupled output signal as an alternative to a transistorized output.
Caution:
Even though this control and its input and output ports have been designed to be as non destructible
and as isolated and durable as possible, extreme radiated high frequency bombardment may cause
a malfunction of the control. Gullco recommends that they be consulted in such instances.
T-17
GSP-2100 DISPLAY BOARD SCHEMATIC (GSP-4001)
DRAWING: GD4001RC REV C
T-20
GSP-2100 MOTHER BOARD (KEYPAD BOARD) SCHEMATIC (GSP-4003)
DRAWING: GD4003RD REV D
T-21
GSP-2100 DRIVER BOARD SCHEMATIC (GSP-4002)
DRAWING: GD4002 REV D
T-22
