M i k r o P u lv e r i z e r

HAMMER MILL

A Division of HOSOKAWA ALPINE Aktiengesellschaft

Mikro ACM - Mikro Mak - mikro Pulverizer - MikroClassifier - Mikro Inject

 HIGH-PERFORMANCE, RELIABLE
IN OPERATION, ROBUST

BANTAM GRINDING
CHAMBER
FUNCTION DESIGN FINENESS

Mikro Pulverizers are high-speed hammer The standard mill housing is made of solid The end-product fineness is set as a function
mills designed for continuous operation in grey cast iron. Welded designs as well as of the rotor speed, the type of grinding BANTAM LABORATORY /
harsh environments at peripheral speeds mills made of special construction materials elements and naturally also the size of MINI BATCH MILL CLEANING AND MAINTENANCE
of up to 100 m/s. The product can be which make the mills gas-tight, pressure- the screen perforations. The following
fed by means of feed metering screws, a proof or pressure-shock-proof are also screens are available: round-perforation - Suitable for grinding tests and the - Quick exchange of grinding elements
suction intake, an injector assembly or can available for special applications. screen, herringbone screen, jump-gap production of mini batches - Grinding chamber is simple to open
alternatively be gravity fed, dependent on If required, the rotor and mill housing screen. Dependent on the application and - Informative results with test samples of - Rotor can be removed with ease
the flow properties of the feed product. can be water-cooled. The mills can also be the desired end-product fineness, different only a few grams - All product-contact parts easily accessible
Comminution is a result of the feed product equipped with special inlet manifolds to types of rotors are used such as the LFS - Test series with minimum product loss - Quick and easy to clean
impacting against the rotating hammers permit the injection of hot or cold air. stirrup-type, saw-tooth or knife-blade rotor. - Reliable test results for scale-up to larger Feed product Throughput Fineness
and the liner installed in the mill housing The fineness can be varied over a wide machine sizes kg/kWh µm

cover. The product-air mixture exits the mill range by changing the: - Fast and easy installation and cleaning of MAIN FEATURES Carbon black 50-80 99.9% < 40

via the screen clamped into the housing - rotor speed the grinding elements Iron oxide 35 99.9% < 125

bottom section. - grinding elements - Product feed by means of metering screws - Highly effective in operation Casein 56 99.0% < 200

- air flow rate or direct intake - Suitable for soft to medium-hard products Melamine resin 58 80.0% < 100

ROTORS SCREENS - size of screen perforations - Grinding, mixing and homogenisation in Plant-
protector 60-80 99.9% < 40
Dependent on the application, the are selected to suit the individual one single pass
Sugar 25-30 99.0% < 40
following rotors are available: application: APPLICATIONS - Reliable in operation; robust design
" 50 99.0% < 200
- LFS stirrup-type rotor - jump-gap screen - Easy to clean and maintain
Cacao 25-30 99.9% < 100
- Saw-tooth rotor - herringbone screen - Carbon black production - Time-proven in grinding-drying, cryogenic
" 80.0% < 40
- Knife-blade rotor - round-perforation screen - Cosmetics such as compact powder and inert gas grinding systems
Paracetamol 90 99.0% < 250
- Pharmaceutical products - ATEX-certified
Urea 26 99.9% < 100
- Food and luxury foodstuffs
- Dyes
- Plastics
- Chemicals Machine size Bantam MP 1 MP 2 MP 3 MP 4 MP 44
- Plant protectors Motor output in kW 0.75 4 11-15 22-30 45-75 90-110
- Resin Max. rotor speed in rpm 14,000 9,600 6,900 4,650 3,350 3,000
Approx. air flow rate in m3/min 0.6 2,5 7 18 24 45
Approx. weight in kg 80 250 550 1300 1750 2200

HOUSING DESIGN USING FEM

PRODUCT FEED
We developed a number of different MILL DESIGN SCB MILL DESIGN SD, DH, TH
product feed systems to cover the wide COMPACT SYSTEM
variety of different product properties. Common inlet for product and air. Dependent The product is fed by means of one, two or
on the application, either as a simple suction three steplessly adjustable feed metering ATEX
intake or as an injector assembly. screws. The air required for grinding and
MILL DESIGN W The SCB (Special Carbon Black) design was cooling enters the grinding chamber via To ensure the stipulated use of equipment and safety systems in
designed especially for use in the carbon adjustable air inlets on the side of the potentially explosive areas, the pulverizers come with an EC type
Direct product feed via a gravity intake. black industry. This design has also proved housing. test certificate as defined in 94/9/EC.
Ideal for large feed products up to 15 cm itself in operation in other industries, and
and for products with a strong tendency to is employed above all for PSR 11 pressure- EX II 1D/3GD c T 120°C / 125°C
deposit. shock-proof applications. EX II 1D/2D c T 120°C / 125°C

PROCESS TECHNOLOGIES FOR TOMORROWSM 2/

 HOSOKAWA MICRON
Fine Grinding
A Division of Hosokawa Alpine Aktiengesellschaft
Welserstr. 9-11
2. Zeile
D-51149 Cologne, Germany
Postal address:
P.O. Box 92 02 62
D-51152 Cologne, Germany
Tel.: +49 2203 308-0
Fax: +49 2203 308-125
E-mail: [email protected]

Subject to change without notice.

All information in this brochure is purely infor-
mative and non-binding. Our quotations are
authoritative with regard to orders.

Visit our website: www.hosokawamicron.de

A Division of HOSOKAWA ALPINE Aktiengesellschaft

Hosokawa Micron – a division of Hosokawa Alpine AG – is a member of the

Hosokawa Micron Group, the high-performance manufacturer of systems for

powder and particle processing, systems for the confectionery industry as well

as plastics processing machines and systems. The group is known and reputed

the world over for its power of innovation, constant product care and market-
PUL E1-01/07-1,5M

oriented R&D. The most important group resources are R&D, engineering and

manufacturing as well as customer service in all global markets.

© Hosokawa Micron, Cologne 2007. Printed in Germany.

A Division of HOSOKAWA ALPINE Aktiengesellschaft