5S Workplace Organisation
5S is a technique that describes the way to a friendly and stimulating working
Description:
environment, in which deviations are immediately visible.
This can be achieved in five steps:
1. Sort
When in doubt Â….throw it out!!!
Place all items that are not used in the current process in an auction area (Red
Tagging).
o Store
Where; Determine the location, depending on the usage of the item;
What; Clearly indicate what should be available
How much; Determine the quantity
o Sweep
Define who is responsible for which areas
Procedure: Set up cleaning standards (5W2H)
Make spots that are difficult to clean more accessible. Cleaning = inspecting!
Standardize
o Fail safe; Cannot go wrong
o Visual steering mechanism; Warn when deviating
o Visual tool; Visible: One Point Lessons, general information
Sustain
:
Make sure that people are willing to follow agreements:
a. Make the best way the easiest way;
b. Reward good behaviour
Check compliance with agreements by performing audits.
Different visions organizing working environments:
Shed: private, closed, aimed at individual Supermarket: public, open, aimed at group
A friendly and stimulating workplace:
Everything has a fixed location and quantity
Everybody can immediately see, pick and return items required for the
process
Result: Search time is maximally 30 seconds
The workplace is impeccable clean
Deviations from the standard are visible in one glance
The process is under control by performing everything according to an
fixed agreement. Everybody acts according this standard until a better
standard has been found.
There is a minimal amount of simple paperwork.