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Telehandler Diagnostic Report

The document provides a product status report for a Cat Electronic Technician. It summarizes diagnostic codes and parameters for the shift lever and machine control of a telehandler. Several diagnostic codes are logged related to sensors, data links, and switches. Active codes include issues with temperature sensors, data links, and gauge updates. Configuration parameters include equipment details, installation statuses, and solenoid specifications. Lifetime graphs show hydraulic oil temperature has mostly been between 50-60 degrees C, while torque converter data is unavailable.
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0% found this document useful (0 votes)
138 views8 pages

Telehandler Diagnostic Report

The document provides a product status report for a Cat Electronic Technician. It summarizes diagnostic codes and parameters for the shift lever and machine control of a telehandler. Several diagnostic codes are logged related to sensors, data links, and switches. Active codes include issues with temperature sensors, data links, and gauge updates. Configuration parameters include equipment details, installation statuses, and solenoid specifications. Lifetime graphs show hydraulic oil temperature has mostly been between 50-60 degrees C, while torque converter data is unavailable.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Cat Electronic Technician 2019A v1.

0
Product Status Report

6/17/2020 2:43 PM

Product Status Report


Parameter Value
Product ID SLE00131
Equipment ID SLE00131
Comments

Shift Lever
Parameter Value
Personality Module Part Number 159-7602-0
Personality Module Release Date JAN98
Personality Module Description Electronic Shift Control

Logged Diagnostic Codes [Diagnostic Clock = 6983 hours] - Shift Lever


Code Description Occ. First Last
No Logged
Diagnostic
Codes

Active Diagnostic Codes - Shift Lever


Code Description
No Active
Diagnostic
Codes

Machine Control TH360B (SLE00131)


Parameter Value
Product ID SLE00131
ECM Part Number 2621408-01
ECM Serial Number 12967342JT
Software Group Part Number 3567326-00
Software Group Release Date APR2010
Software Group Description Telehandler 360B
Active Diagnostic Codes Present Yes
Programmable Hydraulic System Valve ECM #1
Application Software Part Number
Programmable Hydraulic System Valve ECM #2
Application Software Part Number
Programmable Hydraulic System Valve ECM #3
Application Software Part Number
Logged Diagnostic Codes [Diagnostic Clock = 6983 hours] - Machine Control TH360B (SLE00131)
Code Description Occ. First Last
177- 3 Transmission Oil Temperature Sensor : Voltage 35 6983 6983
Above Normal
246-12 Proprietary CAN Data Link : Failure 1 6983 6983
489- 2 Implement Function Select Switch : Erratic, 1 6983 6983
Intermittent, or Incorrect
668- 9 Transmission Shift Lever : Abnormal Update Rate 1 6983 6983
750- 2 Loss of Rear Steering Manual Switch signal 3 6983 6983
882- 5 Implement Lockout Solenoid : Current Below 14 6983 6983
Normal
1127- 2 Right Hand Lever Forward/Backward Position 5 6983 6983
Sensor loss of signal
1128- 2 Right Hand Lever Left/Right Position Sensor loss 5 6983 6983
of signal
1187- 4 Continuous Flow Switch : Voltage Below Normal 1 6983 6983
1189- 2 Auxiliary Hydraulics Lever loss of signal 2 6983 6983
1529- 2 Quick Coupler Switch : Erratic, Intermittent, or 9 6983 6983
Incorrect
1658- 2 Right Joystick Thumbwheel loss of signal 1 6983 6983
1740- 5 Crab Steering Solenoid : Current Below Normal 1 6983 6983
1741- 5 Circle Steering Solenoid : Current Below Normal 2 6983 6983
811- 9 Gauge Cluster #1 : Abnormal Update Rate 127 5607 6915

Logged Event Codes [Diagnostic Clock = 6983 hours] - Machine Control TH360B (SLE00131)
Code Description Occ. First Last
E627 (1) Parking Brake Applied with Machine in Motion 6 6983 6983

Active Diagnostic Codes - Machine Control TH360B (SLE00131)


Code Description
177- 3 Transmission Oil Temperature Sensor : Voltage Above Normal
246-12 Proprietary CAN Data Link : Failure
750- 2 Loss of Rear Steering Manual Switch signal
811- 9 Gauge Cluster #1 : Abnormal Update Rate

Active Event Codes - Machine Control TH360B (SLE00131)


Code Description
No Active
Event Codes

Configuration - Machine Control TH360B (SLE00131)


Description Value Unit
Product ID SLE00131
Product Sales Model 360B Telehandler
Equipment ID SLE00131
Engine Type Configuration Electronic
Engine Output Power 74 kW
Information Units Status English
Tire Rolling Radius 545 mm
Rear Steer Auto Alignment System Not Installed
Installation Status
Rear Axle Lock Feature Installation Status Not Installed
Longitudinal Stability Indicator System Installed
Installation Status
Longitudinal Stability Indicator Sensor 0
Configuration Code
Fuel Tank Configuration Code 1
Transmission Type Power Syncromesh
Number of Transmission Forward Gears 4
Transmission Maximum Forward Gear 4
Transmission Maximum Reverse Gear 3
First Gear Autoshift Enable Status Disabled
Auxiliary Hydraulic Circuit #1 Configuration Installed
Auxiliary Hydraulic Circuit #2 Configuration Not Installed
Desired Hydraulic Aggressiveness 0.0 %
Percentage Gain
Quick Coupler Installation Status Installed
Implement Joystick Configuration North American Construction
Joystick Input #2 Configuration PWM
Diagnostics Capable Joystick Installation Installed
Status
Continuous Flow Installation Status Installed
Stabilizer Installation Status Installed
Stabilizer Pressure Sensors Installation Not Installed
Status
Longitudinal Stability Indicator Hydraulic Not Installed
Lockout Installation Status
Longitudinal Stability Indicator Hydraulic Disabled
Lockout Enable Status
Lateral Stability Adjustment Inhibit Installed
Installation Status
Frame Leveling System Installation Status Installed
Frame Leveling System Lockout Not Installed
Installation Status
Boom Telescope Extend While Machine In Disabled
Reverse Enable Status
Boom Cylinder Extend Solenoid Maximum 1.446 Amps
Current
Boom Cylinder Retract Solenoid Maximum 1.444 Amps
Current
Tilt Cylinder Extend Solenoid Maximum 1.398 Amps
Current
Tilt Cylinder Retract Solenoid Maximum 1.427 Amps
Current
Boom Telescope Retract Solenoid 1.443 Amps
Maximum Current
Boom Telescope Extend Solenoid 1.411 Amps
Maximum Current
Left Stabilizer Extend Solenoid #1 1.100 Amps
Maximum Current
Left Stabilizer Retract Solenoid #1 1.100 Amps
Maximum Current
Right Stabilizer Extend Solenoid #1 1.100 Amps
Maximum Current
Right Stabilizer Retract Solenoid #1 1.100 Amps
Maximum Current
Auxiliary Hydraulic Solenoid #1 Maximum Unavailable Amps
Current
Auxiliary Hydraulic Solenoid #2 Maximum Unavailable Amps
Current
Loader Auxiliary Valve Port A Solenoid 1.539 Amps
Maximum Current
Loader Auxiliary Valve Port B Solenoid 1.402 Amps
Maximum Current
Stabilizer Flow Control Solenoid Maximum 1.400 Amps
Current
Stabilizer Minimum Rate Percentage 39.2 %
Configuration
Advanced Machine Security System Unavailable Parameter
Installation Status
Equipment Id
Boom Ext Min 0.760 Amps
Boom Ret Min 0.714 Amps
Tilt Ext Min 0.721 Amps
Tilt Ret Min 0.721 Amps
Aux 1 Min 0.741 Amps
Aux 2 Min 0.711 Amps

Lifetime:Time vs Hydraulic Oil Temperature - Machine Control TH360B (SLE00131)


Hydraulic Oil Temperature( Deg hours %
C)
<0.0 0.00 0.00
0.0-9.9 0.00 0.00
10.0-19.9 0.00 0.00
20.0-29.9 0.00 0.00
30.0-39.9 0.15 7.50
40.0-49.9 0.25 12.50
50.0-59.9 1.00 50.00
60.0-69.9 0.35 17.50
70.0-79.9 0.25 12.50
80.0-89.9 0.00 0.00
90.0-99.9 0.00 0.00
100.0-110.0 0.00 0.00
>110.0 0.00 0.00

Lifetime:Time vs Torque Converter Outlet Temperature - Machine Control TH360B (SLE00131)


Torque Converter Outlet hours %
Temperature( Deg C )
<0.0 0.00 0.00
0.0-9.9 0.00 0.00
10.0-19.9 0.00 0.00
20.0-29.9 0.00 0.00
30.0-39.9 0.00 0.00
40.0-49.9 0.00 0.00
50.0-59.9 0.00 0.00
60.0-69.9 0.05 100.00
70.0-79.9 0.00 0.00
80.0-89.9 0.00 0.00
90.0-99.9 0.00 0.00
100.0-109.9 0.00 0.00
110.0-119.9 0.00 0.00
120.0-130.0 0.00 0.00
>130.0 0.00 0.00

3054 Telehandler (CRX12888)


Parameter Value
Equipment ID TBH00131
Engine Serial Number CRX12888
ECM Serial Number 13266050IB
Personality Module Part Number 2603302-00
Personality Module Release Date APR05
Personality Module Description CAT 3054 Engine

Logged Diagnostic Codes [Diagnostic Clock = 6983 hours] - 3054 Telehandler (CRX12888)
Code Description Occ. First Last
1684-11 Fuel Injection Pump : Other Failure Mode 6 6983 6983

Logged Event Codes [Diagnostic Clock = 6983 hours] - 3054 Telehandler (CRX12888)
Code Description Occ. First Last
E017 (2) High Engine Coolant Temperature Warning 2 6567 6571
E056 (2) High Fuel Temperature Warning 2 6961 6963
E100 (2) Low Engine Oil Pressure Warning 1 2631 2631
E441 (2) Idle Elevated to Increase Battery Voltage 14 2691 5153
E876 (3) High System Voltage 6 5035 6749

Active Diagnostic Codes - 3054 Telehandler (CRX12888)


Code Description
No Active
Diagnostic
Codes

Active Event Codes - 3054 Telehandler (CRX12888)


Code Description
No Active
Event Codes

Current Totals - 3054 Telehandler (CRX12888)


Description Value Unit
Total Operating Hours 6983 hours
Total Fuel 22024 L
Configuration - 3054 Telehandler (CRX12888)
Description Value Unit
Equipment ID TBH00131
Engine Serial Number CRX12888
ECM Serial Number 13266050IB
Personality Module Part Number 2603302-00
Personality Module Description CAT 3054 Engine
Rating Number 1
Low Idle Speed 950 rpm
High Idle Speed 2350 rpm
Low System Battery Voltage Elevated Idle Enabled
Glow Plug Start Aid Installation Status Installed
Machine Speed Limit 0 km/h
FLS 67
FTS -59
Security System Immobilizer Installation Disabled or Not Installed
Status
Total Tattletale 2

Lifetime: Time vs Engine Speed And Delivered Fuel Mass - 3054 Telehandler (CRX12888)
rpm <600 600-799 800-999 1000- 1200- 1400- 1600- 1800- 2000-
1199 1399 1599 1799 1999 2199
mg
<10.0 0.00 0.00 274.45 67.05 16.35 11.40 9.40 5.85 2.85
10.0- 0.00 0.00 2721.95 141.65 78.35 33.60 17.80 9.60 4.70
19.9
20.0- 0.00 0.00 1124.25 248.25 91.30 58.55 36.45 21.50 13.25
29.9
30.0- 0.00 0.00 437.95 180.20 99.00 47.95 29.35 21.95 15.35
39.9
40.0- 0.00 0.15 148.45 56.35 46.50 35.85 20.15 14.85 12.05
49.9
50.0- 0.00 0.60 56.75 18.80 19.30 17.85 15.15 9.65 6.60
59.9
60.0- 0.75 1.90 7.80 2.10 4.60 6.30 7.15 16.65 29.05
69.9
70.0- 0.05 1.75 1.05 0.05 0.75 2.90 7.25 7.00 0.00
79.9
80.0- 0.10 1.05 0.00 0.00 0.00 0.00 0.00 0.00 0.00
89.9
90.0- 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
99.9
>100.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Total 0.90 5.45 4772.65 714.45 356.15 214.40 142.70 107.05 83.85

Lifetime: Time vs Engine Speed And Delivered Fuel Mass - 3054 Telehandler (CRX12888)
rpm 2200-2399 2400-2599 2600-2799 >2800 Total
mg
<10.0 1.85 0.10 0.00 0.00 389.30
10.0-19.9 5.30 0.00 0.00 0.00 3012.95
20.0-29.9 24.40 0.00 0.00 0.00 1617.95
30.0-39.9 33.45 0.00 0.00 0.00 865.20
40.0-49.9 34.10 0.00 0.00 0.00 368.45
50.0-59.9 20.75 0.00 0.00 0.00 165.45
60.0-69.9 5.80 0.00 0.00 0.00 82.10
70.0-79.9 0.00 0.00 0.00 0.00 20.80
80.0-89.9 0.00 0.00 0.00 0.00 1.15
90.0-99.9 0.00 0.00 0.00 0.00 0.00
>100.0 0.00 0.00 0.00 0.00 0.00
Total 125.65 0.10 0.00 0.00 6523.35

Lifetime: Time vs Engine Coolant Temperature - 3054 Telehandler (CRX12888)


Engine Coolant Temperature( hours %
Deg C )
<-20.0 0.00 0.00
(-20.0)-(-11.0) 0.00 0.00
(-10.0)-(-1.0) 0.10 0.00
0.0-9.0 6.80 0.10
10.0-19.0 34.55 0.53
20.0-29.0 76.15 1.17
30.0-39.0 207.75 3.19
40.0-49.0 739.90 11.37
50.0-59.0 1288.00 19.80
60.0-69.0 1434.15 22.04
70.0-79.0 2346.85 36.07
80.0-89.0 369.95 5.69
90.0-99.0 1.45 0.02
100.0-109.0 0.55 0.01
>110.0 0.00 0.00

Lifetime: Time vs Inlet Air Temperature - 3054 Telehandler (CRX12888)


Inlet Air Temperature( Deg C ) hours %
<20.0 268.10 4.12
20.0-29.0 937.90 14.42
30.0-39.0 1784.60 27.44
40.0-49.0 1777.65 27.33
50.0-59.0 1121.85 17.25
60.0-69.0 370.05 5.69
70.0-79.0 135.85 2.09
80.0-89.0 69.10 1.06
90.0-99.0 28.55 0.44
100.0-109.0 9.45 0.15
110.0-119.0 1.10 0.02
120.0-129.0 0.00 0.00
130.0-139.0 0.00 0.00
>140.0 0.00 0.00

Lifetime: Time vs Boost Pressure - 3054 Telehandler (CRX12888)


Boost Pressure( kPa ) hours %
<10.0 4309.70 66.27
10.0-19.0 1346.05 20.70
20.0-29.0 328.40 5.05
30.0-39.0 141.05 2.17
40.0-49.0 89.05 1.37
50.0-59.0 71.20 1.09
60.0-69.0 64.95 1.00
70.0-79.0 74.50 1.15
80.0-89.0 73.40 1.13
90.0-99.0 4.85 0.07
100.0-109.0 0.00 0.00
110.0-119.0 0.00 0.00
>120.0 0.00 0.00

Monitoring System - 3054 Telehandler (CRX12888)


Description State Trip Point Delay Time
Engine Overspeed
Least Severe (1) On 3000 rpm 0 sec
High Engine Coolant
Temperature
Least Severe (1) On 111 Deg C 10 sec
Moderate Severity (2) On 112 Deg C 10 sec
Most Severe (3) On 118 Deg C 10 sec
High Engine Inlet Air
Temperature
Least Severe (1) On 139.0 Deg C 10 sec
Moderate Severity (2) On 142.0 Deg C 10 sec
High Fuel Temperature
Least Severe (1) On 85.0 Deg C 4 sec
Moderate Severity (2) On 100.0 Deg C 4 sec
High Hydraulic Oil
Temperature
Least Severe (1) On 100 Deg C 4 sec
Moderate Severity (2) On 105 Deg C 4 sec
High System Voltage
Most Severe (3) On 16.0 Volts 0 sec
High Transmission Oil
Temperature
Least Severe (1) On 110 Deg C 4 sec
Moderate Severity (2) On 112 Deg C 4 sec
Low Engine Oil
Pressure
Least Severe (1) On None 2 sec
Most Severe (3) On None 2 sec
Unknown Event
Moderate Severity (2) On None None

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