Chem Lyra

S.A
DRAWINGS for APPROVAL
N2 GENERATOR

XL 110
Project Document №:
08443-10A
Rev. 0
 Document index

1. SMDL

2. NA

3. Data sheet, N2 generator

4. Piping & instrument diagram (P&ID)

5. General arrangement (GA)

6. Electric drawings

7. Functional Description

8. Lube Oil Chart

9. Spare Parts List & Loose Item list

10. FAT/SAT Procedure

11. NA

12. NA

13. Handling, Transport, Installation & Preservation

1. SMDL
 Chem Lyra S.A

0 2008-04-22 Issued as Approval documents ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign. Sign. Sign.

Package Number Package Title

Nitrogen Generating Unit

Supplier Logo :

Supplier Document Number:

08443-86-001

Contract Number :

Supplier Project №

08443

Tag Number / Unit Description Hull №'s

XL 110
Document Title:

Supplier Master Document List (SMDL)

Document № Total № of pages
PROJECT CODE DISCIPLINE CATEGORY SEQUENCE NO. REVISION

08443 8 6 001 0 2
08443-86-001 Rev 0 SMDL.xls
 SMDL Doc.№.: 08443-86-001 Client Doc. Schedule
Supplier Master Document List Rev. 0 Sheet 1 of 1
Planned Sub. Chapter Ref. Electronic For Appr. Working Final
Document/drawing Title Suppliers Doc. No. Doc. Rev. Doc Type System Handover
date Final doc. Format Bid Doc Doc. Doc.
SMDL 08443-86-001 1 0 PDF A/B Y Y Y
Operating & Maintenance Instructions, N2 generator 08443-843-002 2 0 PDF B Y
Package Data Sheets N2 Generator 08443-846-003 3 0 PDF A/B Y Y Y
P&ID - Piping & Instrument Diagram 08443-841-001 4 0 PDF A/B Y Y Y
Instrument List 08443-841-002 4 0 PDF A/B Y Y Y
Component List 08443-841-003 4 0 PDF A/B Y Y Y
General Arrangement Drawing, N2 generator 08443-831-001 5 0 PDF A/B Y Y Y
General Arrangement Drawing, Compressor, Comp-Air 08443-831-003 5 0 A/B A/B Y Y Y
Cable Gland List 08443-817-003 6 0 PDF B Y
Component layout 08443-81 101 6 0 PDF B Y Y Y
Circuit Diagram 08443-81 201/211 6 0 PDF B Y
Block diagram 08443-81 301 6 0 PDF B Y Y Y
External termination 08443-81 401/402 6 0 PDF B Y Y Y
Electric circuit diagram 08443-813-001 6 0 PDF B Y
Function Description 08443-843-001 7 0 PDF A/B Y Y Y
Lube Oil Chart 08443-846-008 8 0 PDF B Y Y Y
Spare Part List 08443-34-001 8 0 PDF B Y Y Y
Loose Item List 08443-34-002 9 0 PDF B Y Y Y
Factory Acceptance Test Procedures 08443-95-001 10 0 PDF B Y Y Y
Site Acceptance Test Procedures 08443-95-002 10 0 PDF B Y Y
Factory Acceptance Test Reports 08443-141 11 0 PDF B Y
BV Certificate 08443-848 12 0 PDF B Y
Certificate of Conformity 08443-1013 12 0 PDF B Y
Handling, Transport, Installation and Preservation 08443-834-001 13 0 PDF B Y Y Y
User Manual / Final Documentation 08443-10 - PDF B Y
Handover Legend:
A: Authority / Class B: Buyer
O: Owner Y: Yard

Prepared By: ES
Hull no: XL 110 Revision 0
Date: 2008-04-22
3. Datasheets, N2 Generator
Document Title: Supplier Logo :

Package Data Sheet

Package Number Package Title

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-846-003 7
Client Hull Designation: Client / IMO Ref.

Chem Lyra S.A. Hull XL-110

Document References:

[Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram

[Ref. 2] Doc. No. 08443-831-001, General Arrangement Drawing

0 2008-04-22 Issued as Approval Document TJJ ES OBE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign. Sign. Sign.
 PACKAGE DATASHEET Page: 2 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Pos. Service Description : Onsite production of Nitrogen Project : Hull XL-110
Document № : 08443-846-003 Supplier Proj. № : 08443
P&ID № : 08443-841-001 Contract № :

1 GENERAL
1.1 Unit Type Nitrogen Generator
1.2 Enclosure Description
1.3 Package Supplier ETech Process AS
1.4 Package Manufacturer ETech Process AS
1.5 Operating Principle Membrane separation of gaseous Nitrogen from Atmosphere
1.6 Key Operating Unit Hollow Fibre Configured Membrane Module
1.7 Class Society BV
1.8 Working Units: Pressure: Bar Temperature: °C Mass: mg, g, kg Volume: m3, l
Power: W, kW, MW Frequency: Hz Velocity: m/sec Rate: m3/h , 'l/h
2 PLANT SPECIFIC DATA Unit Min Design Max Description
2.1 №'s of Generator Units 1 Nitrogen Generator Package (NGP)
2.2 №'s of FAC 2 FAC: Feed Air Compressor
o
2.3 Ambient Temp. C 15 40 40 Design
2.4 Relative humidity @ Ambient Temp % RH --- 60 60 Design
2.5 Feed Air Supply Type Screw Compressor Oil lubricated screw compressor
2.6 Feed Air Supply Capacity m3/h --- 2556 --- @ Pos. 2.3 & 2.4
2.7 Feed Air Supply Pressure BarG 3.0 13.0 13.5 @ NGU 6) Inlet
2.8 N/A
2.9 Compressor Technical Data Unit Min Design Max
2.9.1 Compressor Oil Quantity l 135
2.9.2 Compressor Oil Type PAO type
2.9.3 Compressor Oil Replacement Interval hours TBA
2.9.4 Noise Level dB 73
2.9.5 Vibration level mm/sec TBA
2.9.6 Cooling Water Consumption l/min 125 Water Supply @ max. water temp 35 ºC , ΔT=20 ºC
2.9.7 Cooling Water Pressure min/max Bar 2/5

2.10 Cooling Water Requirements System Comments

Recommended Maxima Unit Recirculation Pass-Through
2.10.1 Chloride (Cl-) mg/l
2.10.2 Sulphate (SO3) mg/l
2.10.3 Total Solids mg/l
2.10.4 Suspended Solids as SiO2) mg/l
2.10.5 Free Chlorine (Cl2) mg/l
2.10.6 Ammonia (NH3) mg/l
2.10.7 Copper mg/l
2.10.8 Iron mg/l N/A
2.10.9 Manganese mg/l
2.10.10 Oxygem mg/l
2.10.11 Carbonate Hardness (as CaCO3) mg/l
2.10.12 Organics (KMnO4) mg/l
2.10.13 Algae mg/l
2.10.14 Oil mg/l
3 PRODUCT SPECIFICATION Unit Min Design Max
3.1 Product Flowrate m3/h --- 1250 1250 @ Design, Ref. Pos 6.6
3.2 Product Purity Vol % O2 <5 6.0 Design, Ref. Pos 6.6, Max Ref. Pos 6.7
o
3.3 Product Dewpoint @ atm. pressure C < N/A < N/A Dew Point @ atm pressure, Ref. Pos 6.11
3.4 Delivery Pressure BarG --- 10 11 @ N2 Generator Package Product Outlet
o
3.5 Delivery Temperature C --- 30 50 (approx)
4 FEED AIR REQUIREMENT Unit Min Design Max NOTE: On Board Feed Air Supply of Instrument Air Quality
4.1 Module Inlet Feed Air Flowrate m3/h --- 2935 --- Ref. Pos. 2.3 & 2.4
4.2 Module Inlet Pressure BarG --- 12.5 ---
o
4.3 Module Inlet Temperature C --- 50 60 Ref Pos. 6.4
4.4 Particle Size 2) micron 0.01
4.5 Particle Concentration 3) mg/m3 0.1
4.6 Oil Content 3) mg/m3 < 0.01 Ref. EPA thermal desorption method IP-1B sampling results
4.7 Dew Point @ 7 bar 3) o
C <5
5 ELECTRIC POWER REQUIREMEN Unit Design
5.1 I. Voltage V/ph/Hz 400 / 3 / 50
5.2 Electric Heater kW 19 (approx.)
5.3 Feed Air Compressor kW 2x200 (nominal)
5.4 II. Voltage V/ph/Hz 230 / 1 / 50
5.5 Control Panel(s) kW 2 (approx.)
 PACKAGE DATASHEET Page: 3 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Service Description : Onsite production of Nitrogen Project : Hull XL-110
Document No. : 08443-846-003 Supplier Project No : 08443
P&ID No. : 08443-841-001
Sensor Alarm Alarm Functions
Pos. Unit Set Point Description Location of Sensor Comments
Tag Tag A1 A2 A3
6 SET POINTS & ALARMS
Alarms in Nitrogen Generator Units, Displayed on LCP 301
6.1 K 101 KA 102 - N/A Compressor Warning Compressor control panel C1, C10
6.2 K 101 KA 101 - N/A Compressor Shut Down Compressor control panel C1, C10
6.3 LS 101 LAHH 101 - N/A X X Auto Drain Alarm Electric water drain valve at CB 102 -
6.4 TT 102 - °C 50 N/A N/A N/A Feed Air Temp. Set Point Temperature transmitter after H 301 Set Point
6.5 TT 102 TAHH 102 °C 70 X X Temp. Feed Air High High Temperature transmitter after H 301 C1
6.6 AIT 301 - Vol% O2 5 N/A N/A N/A Oxygen Content On Spec Set Point O2 analyser, downstream membranes Set Point
6.7 AIT 301 QAH 301 Vol% O2 6 X X Oxygen Content High O2 analyser, downstream membranes C2
6.8 AIT 301 QAHH 301 Vol% O2 6.5 X X Oxygen Content High High O2 analyser, downstream membranes C1
6.9 FIS 302 - l/h 100 N/A N/A N/A Set Point
6.10 FIS 302 FAL 302 l/h 20 X X Flow Switch O2 Analyser Flow switch on FIS 302, analyser C1
6.11 AT 302 - ºC N/A N/A N/A N/A N/A N/A C3
6.12 AT 302 QAH 302 ºC N/A N/A N/A N/A N/A N/A C2
6.13 AT 302 QAHH 302 ºC N/A N/A N/A N/A N/A N/A C1
6.14 PT 401 PALL 401 BarG 2 Pressure N2 Buffer Tank Low Low Pressure transmitter on buffer tank C7
6.15 PT 401 PAL 401 BarG 3 Pressure N2 Buffer Tank Low Pressure transmitter on buffer tank C8
6.16 PT 304 PL 304 BarG TBA TBA TBA TBA C4
6.17 PT 304 PH 304 BarG TBA TBA TBA TBA C5
6.18 PT 401 PAH 401 BarG 10 Pressure N2 Buffer tank High Pressure transmitter on buffer tank C9
6.19 PT 401 PAHH 401 BarG 11 Pressure N2 Buffer tank High High Pressure transmitter on buffer tank C1
6.20 PDI 101/2 Gauge Display Bar 0.35 N/A N/A N/A Feed Air Filter Diff. Pressure Feed Air Filter, Tag No. CB 101 & CB 102 C6
6.21 XA1 XA 1 - N/A X X Emergency Stop Emergency switch C1, C10
6.22 PS 301 PAL 301 BarG 3 X X Feed Air Pressure Low Pressure switch, Feed air supply C7
6.23 PT 401 PA 401 mA <4 , >20 Device Fault PT 310 03 Pressure transmitter on buffer tank C1
6.25 TT 102 TA 102 mA <4 , >20 X X Device Fault TT 102 Temperature transmitter after H 301 C1
6.27 AIT 301 QA 301 mA <4 , >20 X X Device Fault AIT 301 O2 Analyser C1
6.29 SSA 301 - N/A X X Circuit breaker fault Circuit breakers in local control panel C1
6.30 XV 302 XVA 302C - N/A X X Off Spec Valve Position fault Motor operated Valve C11
6.31 XV 303 XVA 303D - N/A X X On Spec Valve Position fault Motor operated Valve C11
6.32 XS 306B - X X Communication failure between NGP units
6.33 N/A N/A
6.34 PSV 401 N/A BarG N/A N/A N/A N/A N/A N/A

7 INSTRUMENT READINGS - NORMAL

Description Unit Value Comments
7.1 PDI Bar 0 - 0.35
7.2 TT 102 ºC 50
7.3 PI 301 BarG 12.5 Approx.
7.4 N/A
7.5 N/A
7.6 FI 301 m3/h 1250
7.7 FIS 302 l/h 100 Approx.
7.8 PI 401 (Buffer Tank) BarG N/A
Alarm Functions
A1 : Local Audible & Visual Alarm
A2 : Common Warning Alarm (XS 310 01)
A3 : Common Shut Down Alarm (XS 310 02) SSD 1)
Comments Description
C1 : CTA 8) & CA 7) w/ 2FA function to IAS SSD 1) C7 : CA 7) Warning
C2 : CA 7) N2 Off Spec. to Vent C8 : CA 7), Start
7)
C3 : Dew Point @ atm pressure C9 : CA , Standby
C4 : Set Point, Start Generator / N2 Booster Compressor C10 : Manual Reset at FAC Control Panel
C5 : Set Point, Stop Generator / N2 Booster Compressor C11 : SSD 1) Actuator limit switch not triggered
C6 : Gauge Diff. Pressure Reading Only
 PACKAGE DATASHEET Page: 4 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Service Description : Onsite production of Nitrogen Project : Hull XL-110
Document No. : 08443-846-003 Supplier Project No. : 08443
P&ID No. : 08443-841-001 Contract No. :
Parameter Group / Parameter Settings
Pos. Parameter Description Unit Set Value Comments
/ Parameter "Limit" Settings

8 PARAMETER SETTINGS
8.1 On FAC Operation Panel
1 Parameters Loading pressure MPa
Unloading pressure MPa
Loading pressure 2 MPa
Unload. pressure 2 MPa
Y-time sec
Load delay sec
№ starts/day starts/day
Min. stop time sec
Progr. stop time sec
Comm. time out sec
2 Protections Compressor outlet
dP oil separator - Serv Max MPa
dP oil separator - Delay at Signal sec
Element outlet - Shd Max ºC
Element outlet - ShdwMax ºC
Dryer PDP -
Ambient Air -
Cooling water in - Warning Max ºC
Cooling water in - Delay at start sec
Cooling water in - Delay at signal sec
Cooling water out - Warning Max ºC
Cooling water out - Delay at start sec
Cooling water out - Delay at signal sec
Emergency stop -
Remote start / stop -
Remote load / unload -
3 Service Plan Running hours - Level A h
Life time - Level A ---------
4 Configuration C.C.M - Remote Control
Press. band used -
Node ID -
Language in use - English
Time -
Date -
Date format - YY.MM.DD
Pressure unit bar
Temperature unit ºC
Vibration unit -
Level unit -
Flow unit -
Volume unit -
Start mode -
Auto restart -
Password -
M.C.C. -
Digital PB sel -
Saver cycle -
5 Clock Function Clock Function -
 PACKAGE DATASHEET Page: 5 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Service Description : Onsite production of Nitrogen Project : Hull XL-110
Document No. : 08443-846-003 Supplier Project No. : 08443
P&ID No. : 08443-841-001 Contract No. :
Parameter Group / Parameter Settings
Pos. Parameter Description Unit Set Value Comments
/ Parameter "Limit" Settings

8 PARAMETER SETTINGS, Cont'd

8.2 On NGU, Local Panel, LCP 301 Parameter settings on NGU can be set by selecting “Limit setting” in the menu of the operation panel.
8.2.1 Alarm & Process Settings
8.2.1.1. Alarm Limit Settings
1 Temp Al. HH Limit for TAHH 102 alarm ºC 70
2 Press. Al. HH Limit for PAHH 401 alarm BarG 11 N/A
3 Press. Al. H Limit for PAH 401 alarm BarG 10 N/A
4 Press. Al. L Limit for PAL 401 alarm BarG 3 N/A
5 Press. Al. LL Limit for PALL 401 alarm BarG 2 N/A
6 O2 Al. HH Limit for QAHH 301 alarm vol% 6.5
7 O2 Al. H Limit for QAH 301 alarm vol% 6
8 Dewp. Al. HH Limit for QAHH 302 alarm ºC N/A
9 Dewp. Al H Limit for QAH 302 alarm ºC N/A
8.2.1.2. Process "Limit" Settings
1 PID1-PV Process value for PID1 regulator. Temperature after Heater -
2 PID1-SP Set point temp. for for PID1 regulator. Temp. after Heater ºC 50
3 PID1-P Gain, PID1 regulator. Temperature after Heater 2
4 PID1-TI Integral time, PID1 regulator. Temperature after Heater 1
5 PID1-TD Derivative time, PID1 regulator. Temperature after Heater 0.1
6 PID1-H PID1 Max output limit. Temperature after Heater ºC 70
7 PID1-L PID 1 Min Output Limit. Temperature after Heater ºC 20
8 PID2-PV Process value for PID1 regulator. Oxygen Content - -
9 PID2-SP O2 Set point temperature for for PID1 regulator. Oxygen Content vol% 3
10 PID2-P Gain, PID1 regulator. Oxygen Content 2
11 PID2-TI Integral time, PID1 regulator. Oxygen Content 1
12 PID2-TD Derivative time,, PID1 regulator.
g Oxygen
yg Content 0.1
13 PID2-H PID1 Max output limit. Oxygen Content 80
14 PID2-L PID 1 Min Output Limit. Oxygen Content 15
15 On Spec O2 O2 limit for entering On Spec production vol% 3.1
16 On Spec Dew Dew Point limit for entering On Spec production ºC N/A
17 Pr. Stop H Pressure limit for stop of plant to standby BarG TBA
18 Pr. Start L Pressure limit for start up of plant from standby BarG TBA
8.2.2 Counter and Timer Limits
8.2.2.1 Counter Limits
1 Unit R. H. Package Running Hours - -
2 Condenser R. H. Running hours for the Refrigerant Dryer Condenser fan. - -
3 Filter R. H Running hours for filters. - -
8.2.2.2 Process and Alarm Timers
1 EWD Delay Delay timer for electric water drain malfunction alarm. sec 30
2 FAL 302 Delay timer for Analyser flow switch. sec 30
3 XV 303 Delay timer for 3-way valve XV 303 limit switch alarms sec 15
4 PS 101 Delay timer for Feed Air Pressure low alarm sec 120
5 Devicef. Delay timer for all device fault alarms sec 15
6 DPS-1 N/A - -
7 SS310 01 Delay Timer for Circuit Breaker failure alarm sec 15
8 Startup Delay timer for start up of plant sec 60
Delay timer for entering On-spec after limit for
9 On-spec sec 120
O2 or dew point is reached
Delay timer for cooling shutdown after the
10 Shutdown sec 60
compressor motor / compressed air supply has stopped
 PACKAGE DATASHEET Page: 6 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Service Description: Onsite production of Nitrogen Project : Hull XL-110
Document No. : 08443-846-003 Supplier Project No. : 08443
P&ID No. : 08443-841-001 Contract No. :
Tag Client Range / Data
Item Parameter Description Unit Logic Type of Item
No. Tag No. Set Value Type
8 PARAMETER SETTINGS, Cont'd
8.2 On NGU, Local Panel, LCP 301 Parameter settings on NGU can be set by selecting “Limit setting” in the menu of the operation panel.
8.2.3 Configuration of N2 Package
8.2.3.1 Configuration of Unit Number
Displays the number of the Unit.
1 This Unit - - - - - -
Unit number is activated by pushing F2 for Unit 1 or F3 for unit 2
8.2.3.2 IAS Interface List

Analogue Signals
38 AIT 301 O2 content for product gas Vol % O2 0 ~ 25 AO 4 - 20 mA Process Value

Hardwired signals
40 XS 301 Common Warning alarm N/A DO OFF=alarm Alarm
41 XS 302 Generator running N/A DO ON=Running Status indic.
42 XS 303 N/A N/A
43 XS 304 Emergency Shut Down from IAS N/A DI OFF=alarm Shut Down
44 XS 305 Common Shut down alarm N/A DO OFF=alarm Alarm
45 XS 306 Stop Cargo Pump N/A DO OFF=alarm Alarm
46 XS 307 Start / Stop N/A DI ON=Start
47 XS 308 Heater Failure N/A DO ON=Alarm Shut Down
8.2.3.3 Inhibitation of Common alarms on Local Control Panel
1 PALL 401 - Inhibit of activating alarm on local control panel - 0 - - -
Value= 1 indicates that the alarm is inhibit to be presented as common alarm to IAS
Value = 0 indicates that the alarm will be displayed as common alarm to IAS.
 PACKAGE DATASHEET Page: 7 of 7
Date: 2008-04-22 Rev: 0
NITROGEN GENERATOR PACKAGE TJJ ES OBE
Prepared Checked Approved

Package № : U-08443 Client : Chem Lyra S.A.

Pos. Service Description : Onsite production of Nitrogen Project : Hull XL-110
Document No. : 08443-846-003 Supplier Project N : 08443
P&ID No. : 08443-841-001 Contract No. :

9 DESIGN CODES Comments

9.1 Membrane Separator Unit Value
9.1.1 Classification Society TüV
9.1.2 Classification Art. 3 par. 3 Acc to Annex II
9.1.3 Enclosure NA Anodized aluminium cylinder
9.1.4 Max Operating Pressure BarG 14.0
o
9.1.5 Max Operating Temperature C 60
9.1.6 Design Operating Pressure BarG 12.5
o
9.1.7 Design Operating Temperature C 50

10 PIPING SPECIFICATIONS
Pipe Line OD Wall Material Surface Treatment Comments
10.1 Feed Air pipe (mm) 88.9 3.5 316 SS
10.1 N2 Prod./ Off. Spec. 60.3 2.8 316 SS
10.1 Pipe Fittings 316 SS
10.1 Permeate Pipe & Fittings (mm) 219.1 4.19 316 SS
10.1 Drain Pipe (mm) 25 2 316 SS
10.1 Drain Fittings 316 SS
10.1 Instrument Tube (mm) 6 1 316 SS
10.1 Instrument Fittings 316 SS

11 DIMENSIONS / WEIGHT Dimensions (mm) Weight (kg) Comments

L W H Dry Op.
a)
11.1 Nitrogen Generator Package 1960 1200 2240 1100 a): Cabinet Width, add 200 mm for flanges
11.2 b
Membrane d l
Module 1080 Ø
Ø: 180 16 ( h)
(each)
11.3 Compressor Module 2800 1920 2083 4090 (each)
12 NOZZLE / CONNECTION SCHEDULE
Ref. No. Description
12.1 [Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram
12.2 [Ref. 2] Doc. No. 08443-831-001, General Arrangement Drawing
13 PAINTING SPECIFICATION
Spec. / Color Code Detail Painting Specification
13.1 Project Painting Specification NGP TBA Ref. Spec. Doc. No. 3106-R989, art. 2.6
14 MAIN MOTOR DRIVE &
ELECTRICAL DATA Unit Value Comments
14.1 Power Supply V/ph/Hz 400 / 3 / 50
14.2 Main Motor manufacturer WEG
14.3 Nominal Motor Rating kW 200
14.4 Total Input Power kW TBA
14.5 Rotational Speed rpm 1800
14.6 Cos ϕ 0.84 @ Nominal Motor Rating
14.7 Efficiency % 90 Approx.
14.8 Motor Encapsulation IP 55
14.9 Terminal Box Encapsulation IP 55
14.10 Service Factor 1.1
14.11 Isolation Class F
14.12 Temperature Rise Class B
14.13 Motor Cooling TEFC
14.14 Cooling Method IC 4A1A1 According to IEC 60034-6
14.15 El. Motor According to Regulations According to IEC 60034-1 & IEC 60092-301

1) SSD : System Shut Down 7) CA: Common Alarm

2) Manufacturer Requirement 8) CTA: Common Trip Alarm
3) Ref. ISO 8573-1:1991, Class 1.4.1 9) 2FA: Second Fault Alarm
4) NGP: Nitrogen Generator Package 10) IAS: Integrated Automation System
5) FAC: Feed Air Compressor 11) PAO: PolyAlphaOlefin
6) NGU: Nitrogen Generator Unit 12) FWS . Fresh Water Supply
4. Piping & instrument diagram (P&ID)
Document Title: Supplier Logo :

Instrument List
Package Number Package Title

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-841-002 3
Client Hull Designation: Client / IMO Ref.

Chem Lyra S.A. Hull XL-110

Document References:

[Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram

[Ref. 2] Doc. No. 08443-831-001, General Arrangement Drawing

0 2008-04-22 Issued s Approval Document TJJ SL OBE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign Sign Sign
 INSTRUMENT LIST

Contract №'s: Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
Chem Lyra S.A. 08443 08443-841-002
System: Project: 2008-04-22 0 TJJ SL OBE
N2 Generator Package Hull XL-110

Tag Instrument Range / Supply

Application Code Q'ty Type Supplier Remarks
No. description Set Point Status

Pressure before Mounted in

PI 301 PI Pressure Indicator 1 Gauge 0-16 BarG ETech Ø100
Membrane Modules Cabinet
Pressure Indicator Supplied by
PI 401 Pressure, Buffer Tank PI 1 Gauge 0-16 BarG External
Others
Temperature upstream Temperature Analogue Mounted in
TT 102 TT 1 0 - 100 °C ETech
Membrane Modules Transmitter 4-20mA Cabinet
O2 Analyser Analogue Mounted in
AIT 301 O2 Analyser AIT 1 0.1 - 25 % ETech O2 in product gas
4-20mA Cabinet
Product Quality Control Back Pressure Mounted in
QCV 301 QCV 1 Self Operating 0 - 100 % ETech
Valve Regulator Cabinet
Mounted in
QC 301 Quality Control Interlock QC PLC Function 1 ETech
Cabinet
Flow Control Control signal Mounted in
QY 301 QY 1 I/P Converter 1 - 100 % ETech In 4-20 mA, out 0,2-1 bar
valve positioning converter Cabinet
3 Mounted in
FI 301 N2 Product Flow FI Flow Indicator 1 VA-meter TBA m /h ETech Metal tube VA meter
Cabinet
Flow Indicator Switch Inductive sw./ 0 - 200 l/h / Mounted in
FIS 302 Product Gas to Analyser FIS 1 ETech Located on glass tube VA meter
O2 VA Meter 20 l/h Cabinet
Feed Air Inlet Pressure Inductive Mounted in
PS 301 PS Pressure Switch 1 3 BarG ETech
Switch Low switch Cabinet
Analogue
PT 401 Pressure Buffer Tank PT Pressure Transmitter 1 0-16 BarG External ETech Pressure monitoring and alarmcontrol
4-20mA
Temperature Control Temperature Analogue Mounted in
TC 102 TC 1 0 - 100 °C ETech Integrated as a PLC function
Supply Air Controller 4-20mA Cabinet
EL-operated 3-way Mounted in
XV 302 Product Line XV 3-Way Switch Valve 1 N/A ETech Valve operated by El - actuator
L-run Valve Cabinet
Instrument Air supply to Solenoid Switch Mounted in
XY 302 XY 1 N/A ETech 230 VAC supply
XV 302 Valve Cabinet
Mounted in
ZS 302 Limit Switch, XV 302 ZS 1 Direct op. ETech
Cabinet
Pneumatic on/off Mounted in
XV 303 N2 Off Spec Line XV 1 Ball Valve N/A ETech
valve Cabinet

Print out 22.04.2008 08443-841-002 Rev 0 Instrument List.xls Page 2 of 3

 INSTRUMENT LIST

Contract №'s: Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
Chem Lyra S.A. 08443 08443-841-002
System: Project: 2008-04-22 0 TJJ SL OBE
N2 Generator Package Hull XL-110

Tag Instrument Range / Supply

Application Code Q'ty Type Supplier Remarks
No. description Set Point Status

Instrument Air supply to Solenoid Switch Mounted in

XY 303 XY 1 N/A ETech 230 VAC supply
XV 303 Valve Cabinet
Mounted in
ZS 303 Limit Switch, XV 303 ZS 1 Direct op. ETech
Cabinet
Instrument Air supply to Solenoid Switch Mounted in
XY 306 XY 1 N/A ETech 230 VAC supply
Block & Bleed Valves Valve Cabinet
Pressure Reduction Block Pneumatic on/off
XV 501 XV 1 Ball Valve N/A Loose item ETech
Valve valve
Pressure Reduction Bleed Pneumatic on/off
XV 502 XV 1 Ball Valve N/A Loose item ETech
Valve valve
Pressure Reduction Block Pneumatic on/off
XV 503 XV 1 Ball Valve N/A Loose item ETech
Valve valve
N2 Pressure after Pressure Indicator Analogue Supplied by
PIT 501 PIT 1 TBA Loose item
Pressure Reduction Transmitter 4-20mA Others
Drain System, Water Solenoid Type Mounted in
B 101 Drain valve 1 - ETech
Separator CE 101 drain valve cabinet
DrainSystem, Coalescing Solenoid Type Mounted in
B 103 Drain valve 1 - ETech
Filter, CB 101 drain valve cabinet
DrainSystem, Drain valve with El. operated Mounted in
B 104 LS 1 - ETech
Coalescing Filter, CB 102 Alarm Level switch drain valve cabinet
Drain System,Coalescing Drain Valve with El. operated Mounted in
LS 101 LS 1 - ETech Solenoid type switch valve
Filter, CB 102 Alarm Level Switch drain valve Cabinet
PDI 101, Pretreatment, Differential Pressure Mounted in
PDI 2 Gauge 0 - 0.7 Bar ETech Mounted on CB 101 & CB 102
PDI 102 Supply Air Indicator Cabinet

Print out 22.04.2008 08443-841-002 Rev 0 Instrument List.xls Page 3 of 3

Document Title: Supplier Logo :

Component List
Package Number Package Title

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-841-003 3
Client Hull Designation: Client / IMO Ref.

Chem Lyra S.A. Hull XL-110

Document References:

[Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram

[Ref. 2] Doc. No. 08443-831-001, General Arrangement Drawing

0 2008-04-22 Issued as Approval Document TJJ SL OBE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign Sign Sign
 COMPONENT LIST

Contract No. Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
Chem Lyra S.A. 08443 08443-841-003
System: Project: 2008-04-22 0 TJJ SL OBE
N2 Generator Package Hull XL-110

Tag Component Supply

Application Code Q'ty Type Supplier Remarks
No. Description Status
Control Panel Integrated type with display and Mounted in
K 101 A/B Control Panel 2 ETech 2x50% Compressor Configuration
Feed Air Compressor push buttons Cabinet
Control Panel Integrated type with display and Mounted in
LCP 301 Control Panel 1 ETech
N2 Generator push buttons Cabinet
Recording, Display & Push
R 301 O2 Recorder Recorder 1 Loose Item ETech
Buttons
Control Panel View
CP 301 Cargo Control Room Panel 1 Display & Push Buttons Loose Item ETech
Only
Mounted in
H 101 El Heater for Supply Air
El. Supply Air Heater 1 Electrical Heater ETech
Cabinet
Water Condensate Knock Mounted on
CE 101 Water Separator 1 Cyclone Type ETech
Out Cabinet
Mounted on
CB 101 Supply air pretreatment Coalescing Filter 1 Coarse Coalescer ETech FAC: Feed Air Compressor
Cabinet
Mounted on
CB 102 Supply air pretreatment Coalescing Filter 1 Fine Coalescer ETech
Cabinet
Mounted in
CV 201/208 Membrane Modules N2 Generation 8 Hollow Fiber ETech
Cabinet
Isolation valves for Mounted in
HV 201/208 Hand operated valve 8 Ball valve, 1" ETech
Membrane Module Cabinet
Isolation valves for Mounted in
HV 211/218 Hand operated valve 8 Ball valve, 1" ETech
Membrane Module Cabinet
Press. Reduction Instr. Air Pressure Reduction Mounted in
PCV 310 1 Adjustable ETech
Supply Valve Cabinet
Press. Reduction Instr. Air Pressure Reduction Mounted in
PCV 311 1 Adjustable ETech
Supply to QY 301 Valve Cabinet
Non Return Valve Mounted in
CV 301 Non Return Valve 1 Check valve, 1 ¼" ETech
N2 Product Flow Cabinet
Supplied By
HV 404 Drain from Buffer Tank Hand operated valve 1 Ball valve External
Others
Supplied By
V 401 Buffer Tank Buffer Tank 1 Cabon steel tank for N2 product External
Others
Pressure Relief Supplied By
PSV 401 Relief Valve, Buffer Tank 1 Pressure relief valve External
Valve Others

Print Out: 22.04.2008 08443-841-003 Rev 0 Component List.xls Page 2 of 3

 COMPONENT LIST

Contract No. Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
Chem Lyra S.A. 08443 08443-841-003
System: Project: 2008-04-22 0 TJJ SL OBE
N2 Generator Package Hull XL-110

Tag Component Supply

Application Code Q'ty Type Supplier Remarks
No. Description Status
Isolation Root Valve, Mounted in
HV 301 Hand operated valve 1 Ball valve, ¼" ETech
Instruments Air Supply cabinet
Isolation Root Valve, Mounted in
HV 101 Hand operated valve 1 Ball valve, ¼" ETech
Zero Span cabinet
Isolation Root Valve, Mounted in
HV 303 Hand operated valve 1 Ball valve, ¼" ETech
Instruments Calibration Cabinet
Calibration of O2 3 way cock valve, ¼" Mounted in
HV 304 Hand operated valve 1 ETech
Transmitter L-Operated Cabinet
Calibration of y cock valve,, ¼"
3 way Mounted in
HV 305 Hand operated valve 1 ETech
O2Transmitter L-Operated Cabinet
Non Return Valve, Purge Supplied By
CV 402 Non Return Valve 1 Check valve External
Outlet Others
Product Valve, Buffer Tank Supplied By
HV 401 Hand operated valve 1 Ball valve. External
Feed Others
Product Valve, N2 supply Supplied By
HV 402 Hand operated valve 1 Ball valve External
from Buffer Tank Others
Isolation valve, Pressure 3 way Cock valve with 40 mm Mounted in
HV 311 Hand operated valve 1 ETech
Switch PS 301 flange, ½" Cabinet
Isolation valve, manometer 3 way Cock valve with 40 mm Mounted in
HV 312 Hand operated valve 1 ETech
upstream membranes flange, ½" Cabinet
Root valve for instruments, Supplied By
HV 403 Hand operated valve 1 Ball valve External
Buffer Tank Others
On / Off Valve, Purge Supplied By
HV 405 Hand operated valve 1 Ball valve External
Outlet Others
Isolation valve for Supplied By
HV 411 Hand operated valve 1 3 way Cock valve External
instrument, Buffer Tank Others
Isolation valve for Supplied By
HV 412 Hand operated valve 1 3 way Cock valve External
instrument, Buffer Tank Others
Isolation valve, Pressure 3 way Cock valve with 40 mm Supplied By
HV 501 Hand operated valve 1 Loose Item
Indicator Transm. PIT 501 flange, ½" Others
Selv Contained Pressure Red.
PCV 501 Pressure Reduction Valve 1 Loose Item ETech
Controller

PVB 501 Pressure Vacuum Breaker 1 Loose Item ETech

Print Out: 22.04.2008 08443-841-003 Rev 0 Component List.xls Page 3 of 3

5. General arrangement (GA)
6. Electric drawings
Document Title: Supplier Logo :

Cable gland list

Package Number Package Title

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-817-003 2
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

[Ref. 1] Doc. No. 08443-81 301, Block Diagram

[Ref. 2] Doc. No. 08443-81 401, External Wiring Diagram

[Ref. 3] Doc. No. 08443-81 402, External Wiring Diagram

Cable Tag/Type to be filled in by Client

Outer diameter to be filled in by Client

0 2008-04-22 Issued for approval ES KKE SL

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign. Sign. Sign.
CABLE GLAND LIST - N2 SYSTEM
Order No. Client:Chem Lyra S.A
Doc. Name: Doc no. Date: Rev no:
Cable gland list for external connections 08443-817-003 2008.04.22 0
N2 UNIT A

Cable No. Client cable tag/type No Core/Square section Outer diameter (mm) Cable gland
2
W01 3xØ mm + PE
W02 2xØ mm 2 + PE
W03 3xØ mm 2 + PE
W04 3xØ mm 2 + PE
W05 7 pair twisted+screen
W06 1 pair twisted+screen Blue
W07 4 pair twisted+screen
W08 4 pair twisted+screen
W09 1 pair twisted+screen
W10 1 pair twisted+screen
W11 1 pair twisted+screen
W22 1 pair twisted+screen Blue
W101 1 pair twisted+screen
 1 2 3 4 5 6 7 8

SIDE VIEW FRONT VIEW INT FRONT VIEW EXT REAR VIEW INT

1000.00
6
A
Eldon Cabinet 1000x2200x600_FW

25

­CC1 29
Mounting plate 1750x450x4 21

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6

­X1

­X2

­X3
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6

1­8 1­28 1­6

3 4
2 8

40x40
SIEMENS
SF

6ES7953­8LF11­0AA0
1
BF
24VDC DC5V
3
FRCE
4
230VAC RUN
5
STOP
PUSH
6
7
RUN
STOP 8
MRES
9

­A10
B
10

­A1

­A2
SIEMENS

11
12
13

6ES7390­1AE80­0AA0_2
14

6ES7332­5HB01­0AB0
6ES7307­1EA00­0AA0

6ES7313­5BF03­0AB0
15
16
17
18

20

­A3
20
19 18
1+ 2+ 3­ 1 LCP 01
CONTROL PANEL
N2­GENERATOR
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21

12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
30 40

10
20
50
SIEMENS SIMATIC PANEL
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24

KFD2­SR2­Ex1 W
0 60

­K101
­K102
­K103
­K104
­K105
­K106
­K107
­K108
­K109
­K110

NO
1 2
°C
­A6
6AV6641­0CA01­0AX0

A1 A1 A1 A1 A1 A1 A1 A1 A1 A1

­S1
7 8 9

A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
F1 F2 F3 F4
ETR 201
­U1
13

K1 K2 K3 K4
HELP

HELP
11 26 12 15 26 14 26 7 8 9

12 4 5 6
ESC

ACK
1 2 3

INS
. 0 , SHIFT HELP ENTER
OF OF OF OF DEL
1 3 1 3 1 3 1 3 1 1 1 1 3
multi9 multi9 multi9 multi9 multi9 multi9 multi9

­F2
T

C60H/C 10­2 +Vigi C60 30mA
­F3
C60H/C 2­2
­F4
C60H/C 2­2
­F5
C60L/Z 4­2
­F6 ­F7 ­F8
C60L/Z 2­1C60L/Z 2­1 C60L/Z 2­1
­F9
C60H/C 2­2

2 4
11
12
2 4 2 4 2 4 11
12
2 2 11
12
2 11
12
2 4 25x40
14 14 14 14

21
C 29 30

40x40
1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A1 A2 1 2 3 4 5 6 7 8 9
­COM1
­X6
­X4

­X5

­IE

1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A1 A2 1 2 3 4 5 6 7 8 9

1­4 1­10 1­16 1­9

26 13 31 24
21 ALARM BUZZER POWER STAND BY RUNNING

25x40
OF 7 8 7 8 ­H4 x1 x1 x1

multi9
1 3 5
5+
TURCK
6­ 5+
TURCK
6­
­H1 ­H2 ­H3
­F1
1 2 3 4
Pwr Pwr

­U2­U3
­X7

C60H/C 32­3 EM 24DC RD x2 x2 x2

MK33­11Ex0­Li MK33­11Ex0­Li
24VDC 24VDC
multi multi
modul modul
1 2 3 4 [EEx ia] ||C [EEx ia] ||C

11 2 4 6
12 1+ 2­ 1+ 2­
14

17 35 34 33

40x40
32
EMERGENCY STOP

28 ­XA1
M22­PV/K11
1 2 3 4 5 6
1L1 3L2 5L3

6
celduc
­1X0

Three
5 Phase Angle
Controller
4

1 2 3 4 5 6
3

2
1
­TC102
SVTA4684
Initial
Ramp Time Value 2T1 4T2 6T3

D 1­6
22
25x40

TO BE MOUNTED OUTSIDE IN (CABLE BRACKET)

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 101 102
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check.
SL
Approv. 01 COMPONENT LAYOUT
08443­81
 1 2 3 4 5 6 7 8

25x80

120
25x80

170
B

40x80

140
40x80
60x80

60x80

120
1550

40x80

C
120

40x80
120

40x80
180

200
D
60x80
150

PE
120

TO BE MOUNTED OUTSIDE IN (CABLE BRACKET)

E 450

PE
TO BE MOUNTED IN BOTTOM OF CABINET (ETECH)

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 102 201
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check.
SL
Approv. 01 COMPONENT LAYOUT
08443­81
 1 2 3 4 5 6 7 8

A
6mm²

1 3 5 1L1 3L2 5L3

­F1 32A ­TC102 HEATER CONTROLLER

/209.E2 2T1 4T2 6T3

2 4 6

C
6mm² 6mm²

­1X0 ­1X0
2
3

4
5
6
1
6.00 mm² Brown

D
6.00 mm² Black
6.00 mm² Blue

BN
BK
BU
TXOI 0.6/1kV 6mm²
TXOI 0.6/1kV 6mm²
TXOI 0.6/1kV 6mm²
L3

L3
L2

L2
L1

L1

/401.A4 /403.A4

E ­PWR1 ­HEATER101
MAIN POWER 400VAC/50HZ INLET AIR HEATER
25,0kW

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 201 202
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check. Approv.
SL
02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

1 3 1 3 1 3 1 3

­F2 10A ­F3 2A ­F9 2A ­F4 2A

x1
POWER
­H1 AVAILABLE
x2
300mA 2 4 2 4 2 4
2 4

­A1:L1 L1
22 24 /203.A1
B ­K105 ­A1:N N1
/203.A1
/210.C3 21

1
­S1
12 14 12 14 12 14
2 ­K101 ­K106 ­K107
C 11 11 11
L1

10
­X1 ­X1 ­X1 ­X5 ­X1
2

3
4

5
6

7
8
~
1

D 2

­E2.1
FILTERFAN
19W
WH1

WH1
1.50 mm² Black

BU1

BU1
1.50 mm² Grey

TCX 2x2x0.75
TCX 2x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75
N N N
C6
C7

BU1
N

N
L

L
/401.A4 /403.B4 /401.E4 L L L /403.B4

­XY302 ­XY303 ­XY306

TO BUFFERTANK TO ATMOSPHERE BLOCK AND BLEED
­PWR2 ­B104 ­R301 +UA/404.C5 +UA/404.C5 +UA/404.D5 ­AIT301
POWERSUPPLY 220VAC AUTO DRAIN record O2 ANALYZER
+FIELD_EQ

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 202 203
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check.
SL
Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

1 3
L1
/202.B8
­F5 4A
A N1
/202.B8

2 4

24VDC:F5
/204.A1
0VDC:F5
/204.A1

B
L1

L+

L+

L+

X11:20 X11:30 X12:40 X12:30 X12:20 M L+ X12:1 X12:21 X12:31

N

­A1 PE ­A1 MANA 4M 3M 2M 1M ­ + PE 1L+ 2L+ 3L+

CPU­X1 Power supply
­A2 24V DC
C
DI 24 / DO 16 / AI 5 / AO 2

X11:2­4 AI 752 /208.E2 TEMP.AFTER HEATER X12:12 DI 125.0 /206.E1 TEMP SWITCH H101
X11:5­7 AI 754 /208.E3 X12:13 DI 125.1 /206.E2 PRESS. SWITCHLINE IN
X11:8­10 AI 756 /208.E4 O2 ANALYZER X12:14 DI 125.2 /206.E3 XV302 OPEN
X11:11­13 AI 758 /208.E6 PRESS. TRANSMITTER
INERT LINE X12:15 DI 125.3 /206.E4 XV302 CLOSED
X11:14­15 AI CH5 X12:16 DI 125.4 /206.E5 XV303 OPEN
X12:17 DI 125.5 /206.E5 XV303 CLOSED
X11:16­17 AO 752 /209.B2 TEMP.CONTROLLER
HEATER X12:18 DI 125.6 /206.E6
X11:18­19 AO 754 /209.B3 FLOW CONTROLLER
O2 CONTENT X12:19 DI 125.7 /206.E7

X11:22 DI 126.0 /207.E1 START IAS SIGNAL X12:22 DO 124.0 /210.A2 ALARM LAMP

D X11:23 DI 126.1 /207.E2 X12:23 DO 124.1 /210.A2 ACOUSTIC alarm
X11:24 DI 126.2 /207.E3 X12:24 DO 124.2 /210.A3 N2 SYSTEM RUNNING
X11:25 DI 126.3 /207.E4 COMPRESSOR RUNNING X12:25 DO 124.3 /210.A4
X11:26 DI 126.4 /207.E4 general WARNING X12:26 DO 124.4 /210.A5 N2 SYSTEM FAULT
X11:27 DI 126.5 /207.E5 SHUTDOWN alarm X12:27 DO 124.5 /210.A6
X11:28 DI 126.6 /207.E6 X12:28 DO 124.6 /210.A6 HEATER FAULT
X11:29 DI 126.7 /207.E7 X12:29 DO 124.7 /210.A7 ACTIVATE HEATER CONTR

X12:2 DI 124.0 /205.F2 COMPRESSOR RUNNING X12:32 DO 125.0 /211.A2

X12:3 DI 124.1 /205.F3 general WARNING X12:33 DO 125.1 /211.A3
X12:4 DI 124.2 /205.F3 SHUTDOWN alarm X12:34 DO 125.2 /211.A3 ACTIVATE XV302
X12:5 DI 124.3 /205.F4 X12:35 DO 125.3 /211.A4 ACTIVATE XV303
E X12:6 DI 124.4 /205.F5 X12:36 DO 125.4 /211.A5 STOP CARGO PUMP
X12:7 DI 124.5 /205.F6 emergency STOP X12:37 DO 125.5 /211.A6
X12:8 DI 124.6 /205.F7 X12:38 DO 125.6 /211.A7 ACTIVATE XV306
X12:9 DI 124.7 /205.F7 AIT302 LOW FLOW X12:39 DO 125.7 /211.A7

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 203 204
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check.
SL
Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

24VDC:F5 24VDC:F5
/203.A8 /205.A1

A 0VDC:F5 0VDC:F5
/203.A8 /205.A1

­F6 2A

B
20 1

M L+

­A3
AO 2

CH1 AO CH1 /209.B4 O2 CONTENT TO IAS

CH2 AO CH2

+24V 0V
+ ­
­A6
RS­232
RS­422
USB

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 204 205
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
Rev.
08.04.21
Date
ISSUED FOR APPROVAL
Description
ES
Trace.
KES
Check.
SL
Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

24VDC:F5 24VDC:F5 ­F8:1

/204.A8 /208.A1

A 0VDC:F5 0VDC:F5
/204.A8 /206.A1

­F7 2A

2
24VDC:F7
/206.A1
B

­X2 ­X2 ­X2 ­X2

2

8
WH2
BU2

BU3
BU1
TCX 4x2x0.75

TCX 4x2x0.75

TCX 4x2x0.75

TCX 2x2x0.75
12 14
­F1
+FAC K101A 11

36
­X8 ­X8 ­X3
3

12 14
C
­F3
13 13 + 11
C1 12 14 9 8
­3K4 ­5K7 ­SHD

11
­LS101 ­XA1 ­F6 ­U1
14 14 ­ /403.B4

12
C2 11 /209.B6 7
12 14
35
­X8 ­X8 ­X3
4

­F8
11
D 12 14
­F9
WH2

WH3

BU2
11
WH1

TCX 4x2x0.75

TCX 4x2x0.75

TCX 2x2x0.75
TCX 4x2x0.75

­X2 ­X2 ­X2 ­X2

3

7
1

X12:2 X12:3 X12:4 X12:5 X12:6 X12:7 X12:8 X12:9

DI 124.0 DI 124.1 DI 124.2 DI 124.3 DI 124.4 DI 124.5 DI 124.6 DI 124.7

K101A K101A K101A reserve LS101 S3 FAL 302

COMPRESSOR general SHUTDOWN LEVEL emergency CIRCUITBREAKER AIT302
RUNNING WARNING alarm HIGH STOP FAIL LOW FLOW
­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2
/203.E4 /203.E4 /203.E4 /203.E4 /203.E4 /203.E4 /203.E4 /203.E4
Size: Reference: Design: Rev.: Sheet no.: Next sheet:
A3 CHEM LYRA S.A XL 110 ES 08.04.21 205 206
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent. Rev.
0 08.04.21
Date
ISSUED FOR APPROVAL
Description Trace.
ES KES
Check.
SL
Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

24VDC:F7 24VDC:F7
/205.B8 /207.A1

A 0VDC:F5 0VDC:F5
/205.A8 /207.A1

10

16

18

20

22
­X2 ­X2

12
­X2 ­X2 ­X2 ­X2

B
BU1

BU1

BU1

BU1
TCX 1x2x0.75

TCX 1x2x0.75

TCX 2x2x0.75

TCX 2x2x0.75
+ 4 1 1 1 1
/403.D4 /403.D4 /403.D4 /403.D4
­TS101 ­PS301 ­ZL302 H ­ZL302 L ­ZL303 ­ZL303
/403.C4 /403.C4
­ 1 4 2 4 2

C
WH1

WH1

WH1

WH2

WH1

WH2
TCX 1x2x0.75

TCX 1x2x0.75

TCX 2x2x0.75

TCX 2x2x0.75

TCX 2x2x0.75

TCX 2x2x0.75
15

17

19
­X2 ­X2 ­X2 ­X2 ­X2 ­X2

21
11
9

X12:12 X12:13 X12:14 X12:15 X12:16 X12:17 X12:18 X12:19

DI 125.0 DI 125.1 DI 125.2 DI 125.3 DI 125.4 DI 125.5 DI 125.6 DI 125.7

TAH101 PSAL301 ZL302H ZL302L ZL303H ZL303L reserve reserve

E
TEMP SWITCH PRESS. SWITCH XV302 XV302 XV303 XV303
H101 LINE IN OPEN CLOSED OPEN CLOSED
­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2
/203.C6 /203.C6 /203.C6 /203.C6 /203.D6 /203.D6 /203.D6 /203.D6

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 206 207
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent.
0
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08.04.21
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Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

24VDC:F7 24VDC:F7
/206.A8 /209.A1

A 0VDC:F5 0VDC:F5
/206.A8 /208.D1

24

26

28
­X6 ­X2 ­X2 ­X2
2

BU2

BU3
BU1

BU1
TCX 7x2x0.75

TCX 4x2x0.75

TCX 4x2x0.75

TCX 4x2x0.75
B

+IAS +FAC K101B

36
­X8 ­X8 ­X3

5
| ||
­S1 START / STOP

13 13 +

C ­3K4 ­5K7 ­SHD

14 14 ­

35
­X8 ­X8 ­X3

6
WH1
TCX 7x2x0.75

WH1

WH2

WH3
­X6
TCX 4x2x0.75

TCX 4x2x0.75

TCX 4x2x0.75
1

D
23

25

27
­X2 ­X2 ­X2

X11:22 X11:23 X11:24 X11:25 X11:26 X11:27 X11:28 X11:29

DI 126.0 DI 126.1 DI 126.2 DI 126.3 DI 126.4 DI 126.5 DI 126.6 DI 126.7

­S1 K101B K101B K101B reserve reserve

E
START COMPRESSOR general SHUTDOWN
IAS SIGNAL RUNNING WARNING alarm
­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2
/203.D4 /203.D4 /203.D4 /203.D4 /203.D4 /203.D4 /203.D4 /203.E4

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 207 208
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

­AIT301
­TT102 O2 ANALYZER
24VDC:F5 TEMPERATURE DOWNSTREAM HEATER + ­
/205.A8 4 5 ­R301
/404.B4 record
A ­PT401 ­PIT501
/404.A4 PRESSURE BUFFERTANK PRESSURE INERT LINE
1
+ ­ + ­
/401.E4
­F8 2A

115
116
/401.D4 /401.D4

2
WH1

WH1

WH1

WH1

WH1
BU1

BU1

BU1

BU1

BU1
TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75
TCX 1x2x0.75

TCX 1x2x0.75

TCX 1x2x0.75
B

­X3 ­X7 ­X3 ­X3 ­X7

2

5
6

4
1

11+ 2­ 1+ 2­

­U2 ­U3
/209.C6 /209.B7
5+ 6­ 5+ 6­

0VDC:F5 0VDC:F5
/207.A8 /209.A1

D X11:10

X11:12

X11:13
X11:11
X11:3

X11:4

X11:6

X11:5

X11:7

X11:9

X11:8
X11:2

I V COM I V COM I V COM I V COM

AI 752 AI 754 AI 756 AI 758
TT102 PT401 AIT301 PIT501
E TEMP.AFTER PRESSURE O2 ANALYZER PRESS. TRANSMITTER
HEATER BUFFERTANK INERT LINE

­A2 ­A2 ­A2 ­A2

/203.C4 /203.C4 /203.C4 /203.C4

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 208 209
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

A 24VDC:F7 24VDC:F7
/207.A8

0VDC:F5 0VDC:F5
/208.D8 /210.B1

/203.D4 /203.D4 /204.C2

­A2 ­A2 ­A3

TEMP.CONTROLLER FLOW CONTROLLER O2 CONTENT

HEATER O2 CONTENT TO IAS
­K109
TC102 QC301 AIT301
B /209.E8

15

14
AO 752 AO 754 AO CH1

7
V I V I V/I+ S+ S­ M ­ + /205.D7 ­ + A1 A2
­U1 ­U1 ­U3

6
X11:16

X11:17

X11:18

X11:19
/208.C5
3­ 2+ 1+

7
­ +
­U2
/208.C2

12 14
­K108
/210.C7 11

10

13

14

15
16
­X4 ­X6 ­X2 ­X6
3

9
WH1

D
BU1

WH1
BU1
TCX 1x2x0.75

TCX 1x2x0.75

WH1
BU1

TCX 1x2x0.75
TCX 1x2x0.75
TCX 1x2x0.75

TCX 1x2x0.75

+
­
+ /401.C4
12
11

4 6 5 ­FIS302
/404.C4 /403.C4
­TC102 O2 CONTENT ­
E /201.C3 TO IAS ­XA2
EMERGENCY STOP FROM IAS
­QC301
FLOW CONTROLLER O2 CONTENT FLOW SWITCH ANALYZER
­K109
/209.B8
12
11 14
22
21 24

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 209 210
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
available to third parties without our written consent. Rev.
0 08.04.21
Date
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ES KES
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Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

/203.D6 /203.D6 /203.D6 /203.D6 /203.D6 /203.D6 /203.D6 /203.E6

­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2
ALARM LAMP ACOUSTIC N2 SYSTEM N2 SYSTEM N2 SYSTEM SHUTDOWN HEATER ACTIVATE
alarm RUNNING STANDBY FAULT alarm FAULT HEATER CONTR
A
H4a H4b H3 H2 IAS IAS IAS TC102

DO 124.0 DO 124.1 DO 124.2 DO 124.3 DO 124.4 DO 124.5 DO 124.6 DO 124.7

X12:22 X12:23 X12:24 X12:25 X12:26 X12:27 X12:28 X12:29

X3 X2 X1
A1 x1 x1 A1 A1 A1 A1
­K105 ­H3 ­H2 ­K103 ­K102 ­K104 ­K108
B
A2 x2 x2 A2 A2 A2 A2
/210.C3 /210.C7

­H4
0VDC:F5 0VDC:F5
/209.A8 /211.D1

­K105 ­K108
/210.B3 /210.B7
­X6

12
12 ­X6 ­X6 ­X6 12

8
11 14 11 14
/210.D3 /209.C2
22 22
C 21 24 21 24
/202.B4

12 14 12 14 12 14 12 14
­K105 ­K103 ­K102 ­K104
11 11 11 11
D

­X6 ­X6 ­X6 ­X6

11

7
E
NITROGEN SYSTEM COMMON WARNING SHUT DOWN ALARM HEATER FAIL
RUNNING

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 210 211
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

/203.E6 /203.E6 /203.E6 /203.E6 /203.E6 /203.E6 /203.E6 /203.E6

­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2 ­A2
START START ACTIVATE ACTIVATE STOP ACTIVATE
COMPRESSOR COMPRESSOR XV302 XV303 CARGO PUMP XV306
A
K101A K101B XY302 XY303 IAS reserve XY306 reserve

DO 125.0 DO 125.1 DO 125.2 DO 125.3 DO 125.4 DO 125.5 DO 125.6 DO 125.7

X12:32 X12:33 X12:34 X12:35 X12:36 X12:37 X12:38 X12:39

­X5 2 ­X5

4
BU4

BU4
TCX 4x2x0.75

TCX 4x2x0.75
B
+FAC K101A +FAC K101B
­X8 ­X8
7

7
A1 A1 A1 A1 A1 A1
­10K9 ­10K9 ­K101 ­K106 ­K110 ­K107
A2 A2 A2 A2 A2 A2

­X8 ­X8
8

8
WH4

WH4

C
TCX 4x2x0.75

TCX 4x2x0.75

­X5 ­X5
3
1

0VDC:F5
/210.B8

14
­X6
D

12 14
­K110
11

13
E ­X6

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 211 301
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 02 CIRCUIT DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

N2 PACKAGE A (+UA) +CC301 CCR

A ­W27 ­DC SUP
COM 1 ­W101 ­PLC

­1X0
­W01

­X1, ­X3
/401.E4
­W10 ­R301 record
/401.E4
­W11 ­R301 record
­X1

­W02

­W05 +IAS
ECR
­X6
­W09
B

+HAZARDOUS AREA
/401.D4
­X7

­W06 ­PT401 PRESSURE BUFFERTANK

/401.D4
­W22 ­PIT501 PRESSURE INERT LINE
­X2, ­X5

K 101 A
+FAC
­W07
­2Q0

­W03
­X3,  ­X8

­W08

K 101 B
+FAC
­2Q0

E
­W04
­X3,  ­X8

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 301 401
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 03 BLOCK DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

­1X0
1 BK BK L1 /201.E1
2 BU ­W01 BU L2 ­PWR1 MAIN POWER 400VAC/50HZ
3 BN BN L3
A

­X1
1 BN /202.E1
BN L
­W02 ­PWR2 POWERSUPPLY 220VAC
2 GR GR N

­X6
1 WH1 WH1
START / STOP DO
2 BU1 BU1
3 WH2 WH2
COMMON WARNING DI
B 4 BU2 BU2
5 WH3 WH3
SHUTDOWN ALARM DI SIGNALS FOR SHIP IAS­SYSTEM
6 BU3 BU3
WH4 TCX 7x2x0.75 WH4
7
­W05 HEATER FAIL DI
8 BU4 BU4
WH5 WH5

IAS IE
9
O2 signal AI
10 BU5 BU5
11 WH6 WH6
N2 SYSTEM RUNNING DI
12 BU6 BU6
13 WH7 WH7
STOP CARGO PUMP DI
14 BU7 BU7

C IAS IE
­X6
15 WH1 TCX 1x2x0.75 /209.E8
WH1 +
­W09 ­XA2 EMERGENCY STOP FROM IAS
16 BU1 BU1 ­

+HAZARDOUS AREA
­X7
1 WH1 TCX 1x2x0.75 /208.A3
WH1 +
­W06 ­PT401 PRESSURE BUFFERTANK
2 BU1 BU1 ­
­IE
­IE

D 1
­X7
3 WH1 TCX 1x2x0.75 /208.A6
WH1 +
­W22 ­PIT501 PRESSURE INERT LINE
4 BU1 BU1 ­
­IE

­IE
9

­X1 +CCR
5 WH1 TCX 1x2x0.75 +UA/202.E4
WH1 L
­W10 ­R301 record
6 BU1 BU1 N
E

­X3
5 WH1 TCX 1x2x0.75 /208.A4
WH1 115
­W11 ­R301 record
6 BU1 BU1 116
­IE
­IE

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 401 402
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 04 EXTERNAL WIRING DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

+FAC K101A
­X8 ­2Q0
­X2 WH1 4 1 BN TXOI 0.6/1kV BN L1
1 WH1 BU1 3 2 BK ­W03 BK L2 ­PWR3 MAIN POWER 400VAC
2 BU1 ­X8 3 GY GY L3
A WH2 WH2
3 6
TCX 4x2x0.75
4 BU2 BU2 5
­W07
5 WH3 ­X3

­IE
6 BU3 WH3 35
­X5 BU3 36
1 WH4
2 BU4 ­X8
­IE WH4 8
2 BU4 7

B +FAC K101B
­X8 ­2Q0
WH1 4 1 BN BN L1
­X2 TXOI 0.6/1kV
BU1 3 2 BK ­W04 BK L2 ­PWR4 MAIN POWER 400VAC
23 WH1 GY L3
24 BU1 ­X8 3 GY
WH2 6
25 WH2
TCX 4x2x0.75 BU2 5
26 BU2
27 WH3
­W08 ­X3
WH3 35
­IE

28 BU3
BU3 36
­X5
3 WH4
­X8
WH4 8
C 4 BU4
BU4 7

+CCR

+CC301
­COM1 ­PLC
A1 WH LIYCY­3X0.14 WH A1
­W101
A2 BN BN A2
D

­DC
WH1 TCX 1x2x0.75 WH1
EXTERNAL DC 24V
­W27
SUPPLY BU1 BU1 0V

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 402 403
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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08.04.21
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Approv. 04 EXTERNAL WIRING DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

­1X0
4 BN TXOI 0.6/1kV 6mm² BN L1 /201.E4
5 BK ­W12 BK L2 ­HEATER101 INLET AIR HEATER
6 BU BU L3
A

­X1
7 WH1 TCX 1x2x0.75 /202.E8
WH1 L
­W13 ­AIT301 O2 ANALYZER
8 BU1 BU1 N

­X1
3 WH1 /202.E4
WH1 C6 /205.D5
4 BU1 TCX 2x2x0.75 ­B104
BU1 C7
­W14 AUTO DRAIN
WH2 C1
­LS101
BU2 C2
­X2
7 WH2
8 BU2

9 WH1 TCX 1x2x0.75
WH1 ­
­W15 ­TS101 TEMP SWITCH HIGH
­IE 10 BU1 BU1 +
/206.C1
C
­IE

3
11 WH1 TCX 1x2x0.75
WH1 1
­W16 ­PS301 PRESSURE SWITCH LOW
12 BU1 BU1 4
/206.C2
­IE

3
13 WH1 TCX 1x2x0.75
WH1 ­
­W17 ­FIS302 FLOW SWITCH ANALYZER
14 BU1 BU1 +
/209.E6
­IE

4
15 WH1
WH1 /206.C3
16 BU1 TCX 2x2x0.75 4
­ZL302 H
­W18 BU1 1
17 WH2 WH2 /206.C4
2
­ZL302 L
­IE

18 BU2 1
D 4
19 WH1 /206.C5
TCX 2x2x0.75 WH1 4
20 BU1 BU1 ­ZL303 H
­W19 1
21 WH2 /206.C5
WH2 2
­ZL303 L
­IE

22 BU2 1
5

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 403 404
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
should not be copied, reproduced and/or made
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Approv. 04 EXTERNAL WIRING DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

­X3
1 WH1 TCX 1x2x0.75 /208.A2
WH1 4
­W20 ­TT102 TEMPERATURE DOWNSTREAM HEATER
2 BU1 BU1 5

­IE
6
3 WH1 TCX 1x2x0.75 /208.A4
WH1 +
­W21 ­AIT301 O2 ANALYZER
4 BU1 BU1 ­

­IE
6

­X4
1
2
3 WH1 TCX 1x2x0.75 /209.E3
WH1 11
­W23 ­QC301 FLOW CONTROLLER O2 CONTENT
4 BU1 BU1 12
­IE

­X5
WH1 TCX 1x2x0.75
5 WH1 L
C ­W24 ­XY302 TO BUFFERTANK
6 BU1 BU1 N
/202.E5
­IE

7
WH1 TCX 1x2x0.75
7 WH1 L
­W25 ­XY303 TO ATMOSPHERE
8 BU1 BU1 N
/202.E6
­IE

8
WH1 TCX 1x2x0.75
9 WH1 L
­W26 ­XY306 BLOCK AND BLEED
10 BU1 BU1 N
/202.E7
­IE

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 404 405
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
This drawing remains our exclusive property, and CONTROL CUBICLE
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Approv. 04 EXTERNAL WIRING DIAGRAM
08443­81
 1 2 3 4 5 6 7 8

Size: Reference: Design: Rev.: Sheet no.: Next sheet:

A3 CHEM LYRA S.A XL 110 ES 08.04.21 405
F
Scale:
NA =310 +UA
ETech process Projection:
N2 PACKAGE DWG./DOC. No.:
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Approv. 04 EXTERNAL WIRING DIAGRAM
08443­81
7. Functional Description
 Document Title: Supplier Logo:

Functional Description
Package Number: Package Title:

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document Number: Total No. Of Pages:

08443 08443-843-001 8
Client (Logo:) Hull Designation: Client / IMO Ref.

Chem Lyra S.A. Hull XL-110

Document References:

[Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram

[Ref. 2] Doc. No. 08443-846-003, Package Data Sheet

0 2008.04.22 Issued as Approval Document TJJ ES OBE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision Description Sign. Sign. Sign.
Functional Description
Chem Lyra S.A. Hull XL-110 Page : 2 of 8
Package No. U-08443 Date : 2008.04.22
Doc. No. 08443-843-001 Rev. : 0
TABLE OF CONTENTS

1  GENERAL 3 

2  ABBREVIATIONS / DEFINITIONS 3 

3  SUMMARY 3 

4  SYSTEM DESCRIPTION 4 
4.1  System Status Acknowledgement 4 
4.2  Feed Air Supply 4 
4.3  Feed Air Filters (Tag. No. CB 101 / CB 102) 4 
4.4  Air Inlet Heater (Tag. No. H 101) 4 
4.5  Membrane Modules 5 
4.5.1  Brief Separator Description 5 
4.5.2  Principle of Separation 5 
4.5.3  Design Parameters 6 
4.6  Product Monitoring / Control 6 
4.6.1  Product Gas On Spec. Mode 6 
4.6.2  Product Gas Off Spec. Mode 6 
4.6.3  Product Gas Off Spec. System Shut Down (SSD) Mode 7 

5  CONTROL PHILOSOPHY 8 
Functional Description
Chem Lyra S.A. Hull XL-110 Page : 3 of 8
Package No. U-08443 Date : 2008.04.22
Doc. No. 08443-843-001 Rev. : 0
1 GENERAL
In reading this document, reference is given to documents listed in Document
References on front page.

2 ABBREVIATIONS / DEFINITIONS

Abbreviation Definition
FAC Feed Air Compressor Unit (Tag No. K 101) - The Feed Air Compressor
& Pre-Treatment Unit of the NGP
IAS Integrated Automation System
LCP 301 Local Control Panel – Control panel located in NGP
NGP Nitrogen Generator Package (U-08443), Complete package supply,
inclusive of FAC & NGU
NGU Nitrogen Generator Unit – The Nitrogen Generation Section of the NGP
Comprising Feed Air Pre-Treatment Section, Membrane Section & N2
Product Monitoring Section
SSD System Shut Down

3 SUMMARY
This Nitrogen Generator Package (NGP) (Package No. U-08443) consists of three
functional units, two Feed Air Compressor units (FAC, Tag No. K 101 A/B) and one
Nitrogen Generator Unit (NGU) both integrated in one package. Compressed air is
filtered through the Feed Air filters (Tag No. CB 101 and CB 102) located in the NGU to
ensure adequate air quality before entering the Membrane Modules located in the
Membrane Section of the NGU. A Feed Air Heater (Tag No. H 101) is provided
upstream the Membrane Modules to ensure feed air at design temperature [Ref. 2, Pos
6.4].
The NGP is equipped with instrumentation and interface junction for integration into the
vessel’s Integrated Automation System (IAS). This allows for continuous operation
without the need for any assistance once in operation.
At the outlet of the NGP, nitrogen is available at a specific product pressure [Ref. 2,
Pos. 3.4] below specified inlet pressure [Ref. 2, Pos. 2.7]. During start up, the nitrogen
enriched outlet flow is continuously monitored for oxygen content, and in cases of off-
spec product gas, the NGP will vent such gas to atmosphere. After the start up phase
has elapsed, i.e. the feed air has thoroughly heated the Membrane Modules to design
temperature, the NGP will produce a continuous flow of dry nitrogen at stated perfor-
mance values.
An Oxygen Analyser (Tag. No. AIT 301) monitors continuously the quality of the
nitrogen product flow. Appropriate alarms and shutdown systems (SSD's) are provided
for safe operation.
The NGP can deliver nitrogen at a higher purity than specified. This, however, results
in a corresponding reduction of produced nitrogen. The NGP is always ready for start
up and may run continuously for extended periods of time.
Functional Description
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Package No. U-08443 Date : 2008.04.22
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4 SYSTEM DESCRIPTION

4.1 System Status Acknowledgement

In order to initiate operation of the NGP (Package No. U-08443) a System Status
Acknowledgement is carried out to check that the NGP system is ready for operation. A
TRUE statement of this acknowledgement shall in turn initiate start up, which leads to
the NGP's PRODUCT GAS OFF SPEC. mode (Ref. Section 4.6.2) announced in LCP
301.

4.2 Feed Air Supply

The feed air supply is from dedicated 2 x 50% capacity Feed Air Compressor (FAC)
unit integrated in the NGP. The FAC consists of an oil lubricated water cooled screw
type single stage compressor.

4.3 Feed Air Filters (Tag. No. CB 101 / CB 102)

The Feed Air Filters consist of a two stage filtration layout, one Coalescing Coarse
Filter (Tag. No. CB 101) and one Coalescing Fine Filter (Tag. No. CB 102).
The Coalescing Filters (Tag. No.s CB 101 & CB 102) function is to provide an
additional condensate knock out, as well as to provide a particle filtration function in the
case of any particle carry over from the FAC’s. The filters are equipped with differential
pressure indicators (Tag. No.s PDI 101 /102 ) for visual monitoring in cases of differential
pressures above set point [Ref. 2, Pos. 6.20]. The Coalescing Fine Filter (Tag. No. CB
102) automatic drain device is equipped with an auto drain switch (Tag No. LS 101) with
liquid level alarm device (Tag No. LAHH 101) in the case of auto drain malfunction.

4.4 Air Inlet Heater (Tag. No. H 101)

After filtration, the feed air enters the Air Inlet Heater (Tag. No. H 101). This unit
provides a temperature control to ensure a preset normal operating air temperature
[Ref. 2, Pos 6.4] prior to entering the modules in the Membrane Bank. The Air Inlet
Heater (Tag. No. H 101) is equipped with a temperature controller for control of the
heat load to feed air (TC 102) for thermal control / protection of membrane modules
with set point as specified in [Ref. 2, Pos 6-4]. After the feed air temperature has been
adjusted to operating temperature via Temperature Transmitter (Tag No. TT 102), the
feed air pressure is monitored by a Pressure Indicator (Tag. No. PI 301) before
entering the Membrane Bank.

If Temperature Transmitter (Tag No. TT 102) registers a temperature higher than

maximum operating temperature [Ref. 2, Pos 6.5], then the HEATER FAILURE alarm
is announced in LCP 301 and to IAS as Trip Alarm and the NGP will enter SSD mode.
Functional Description
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Package No. U-08443 Date : 2008.04.22
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4.5 Membrane Modules
The NGU consists of a specific number of hollow fibre type membrane gas separator
modules, located in the Membrane Section, assembled vertically and connected via
feed air and product nitrogen gas manifolds.

4.5.1 Brief Separator Description

Each nitrogen membrane separator consists of a bundle of hollow fibres contained in a
metal cylindrical enclosure, or housing. The housing, is equipped with three external
connections, one located at each end of the cylinder leading to the bore sides of the
fibres, and one side connection leading to the shell side of the fibres. Each fibre
consists of a composite layer of polymers, where one layer (being relatively thick)
functions as a support layer, and the other layer (a thin film) functions as the
separation-controlling layer.

4.5.2 Principle of Separation

The principle of separation is based on selective permeation of the constituent gases in
air through thin film polymer composite membranes. Oxygen, carbon dioxide, and
water vapor permeate faster than nitrogen. This difference in permeation rate is the
basis for gas separation by membranes.

Nitrogen is produced by leading compressed, filtered air in to one of the end

connections of each separator, allowing for the air to enter into the bore side (inside) of
the hollow fibers.

As a result, a non-permeated, super-dry nitrogen flow exits the other bore side end of
the separator. The permeated oxygen-enriched gas is lead to atmosphere via the
separator's side connection and further via vent line to atmosphere.
Functional Description
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Package No. U-08443 Date : 2008.04.22
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4.5.3 Design Parameters

The design parameters that govern the membrane performance are as follows:

• Feed air pressure

• Feed air temperature
• Feed air flow rate
• Nitrogen flow rate
• Nitrogen purity
• Available membrane surface area, i.e. number and size of separators

In general, the capacity (nitrogen flow rate) at given conditions of feed air and product
quality is proportional to the number and size of separator. Therefore, the size and
number of separators constitute the main design parameters. However, the variations
in feed air temperature, and in particular the feed air pressure, which is the driving
force for permeation, will also affect the overall performance.

4.6 Product Monitoring / Control

The product gas flow from each membrane enters into a product manifold and flows
further into a variable area type Flow Indicator (Tag. No. FI 301), and flow Quality
Control Valve (Tag. No. QCV 301). The flow Quality Control Valve (Tag. No. QCV 301)
is set to stabilize and maintain a steady product purity.

Downstream the flow Quality Control Valve (Tag. No. QCV 301), a sample stream of
the nitrogen product is drawn off for analysis and indication of the oxygen content (Tag.
No. AIT 301) of the product flow.

The NGP is equipped with START / STANDBY function that is activated from the
Pressure Transmitter (Tag. No. PT 401) located on N2 Buffer Tank (Tag No. V 401) If
the tank pressure is equal or lower than low pressure set point, PL 401, [Ref. 2, Pos
6.16], then the NGP START mode is activated and displayed in LCP 301. When the
high pressure set point is reached, PH 401 [Ref.2, Pos. 6.17], then the NGP enters into
STANDBY mode.
The Buffer Tank (Tag No. V 401) Pressure Transmitter (Tag. No. PT 401) is equipped
with alarm functions for alarm control and Pressure monitoring. Alarm set points PALL
401, PAL 401, PAH 401and PAHH 401 are specified as in [Ref. 2, Pos. 6.14, 6.15, 6.18
and 6.19, respectively].

4.6.1 Product Gas On Spec. Mode

At oxygen content value equal to or less than specified set point values [Ref. 2, Pos.
6.6], the produced nitrogen is within specification, and the PRODUCT GAS ON SPEC.
mode is active and displayed in LCP (Tag No. LCP 301). In this mode, product stream
flows via Product outlet via On/Off Valve (Tag. No. XV 302) and Check Valve (Tag No.
CV 301) to Nitrogen Buffer Tank (Tag. No. V 401).

4.6.2 Product Gas Off Spec. Mode

During start up, or after a shut down, the PRODUCT GAS OFF SPEC. mode will be
activated and announced in LCP (Tag. No. LCP 301) until the produced nitrogen
meets the design specification in terms of oxygen content.
Functional Description
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Once the oxygen set point is met [Ref. 2, Pos. 6.], then the PRODUCT GAS ON SPEC
mode is activated and announced in LCP (Tag No. LCP 301).

4.6.2.1 Oxygen Off Spec HIGH

At an oxygen value higher than specified OXYGEN HIGH set point value [Ref. 2 , Pos.
6.7], the product gas is off specification, and the PRODUCT GAS OFF SPEC mode is
initialized. In this mode the On/Off Valve (Tag. No. XV 302) is shut, and On/Off Valve
(Tag. No. XV 303) is opened to lead the off spec product gas via vent line to
atmosphere and a HIGH OXYGEN alarm (Tag No. QAH 101) is announced in LCP 301
and as Fault Alarm to the IAS.

4.6.3 Product Gas Off Spec. System Shut Down (SSD) Mode
Any deviation from normal operation that activates the SSD mode, requires immediate
operator attention.

In cases where the sample gas Flow Switch (Tag No. FIS 302) is triggered, then this
indicates that there is no sample gas flow through the Oxygen Analyser (Tag. No. AIT
301), and the SSD mode is activated.
Functional Description
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Package No. U-08443 Date : 2008.04.22
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4.6.3.1 Oxygen Off Spec. HIGH HIGH
If, for some reason, the oxygen content should continue to increase to the OXYGEN
HIGH HIGH level [Ref. 2, Pos. 6.8], then immediate attention is required and the
PRODUCT GAS OFF SPEC. is announced in LCP (Tag No. LCP 301) and SSD mode
is activated. In this mode the Nitrogen Generator Package (Package No. U-08443) will
shut down.

5 CONTROL PHILOSOPHY
As previously mentioned, the membrane performance is dependent on the feed air
temperature and pressure. For the NGP (Package No. U-08443), the design
philosophy is based on producing a product gas at a fixed design gas purity set point
[Ref. 2, Pos. 6.6] within a total pressure drop over Nitrogen Generator Unit as stated in
[Ref. 2, Pos. 2.7 & 3.4], at normal feed air conditions [Ref. 2, Pos. 4], and Feed Air
Temperature Set Point [Ref. 2, Pos. 6.4].

In cases where for some reason the feed air inlet pressure should vary, the
performance of the NGP will also vary. In cases where the ambient air temperature
varies, the Inlet Air Heater (Tag. H 101) will compensate for this accordingly to ensure
design temperature conditions. Of these two cases, it is the variation in feed air
pressure that has the most profound effect on the NGP, in terms of performance.

In the NGP, the control philosophy is based on a set pressure from the FAC, (Tag No.
K 101 A/B) unit. This set pressure together with initial system temperature, flow and
pressure settings via Heater (Tag No. H 101) and flow Quality Control Valve (Tag No.
QCV 301) ensure a stable performance which is verified against the product gas quality
via the Oxygen Analyser (Tag. No. AIT 301).
8. Lube Oil Chart
Document Title: Supplier Logo:

Lube Oil Chart

Package Number: Package Title:

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document Number: Total No. Of Pages:

08443 08443-846-008 2
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

0 2008.04.22 Issued as Approval document ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision Description Sign. Sign. Sign.
Lube Oil Chart Page : 2 of 2
Doc. No. 08443-846-008 Rev. : 0

Lube Oil Chart

Lube oil Spesific Oil type Recommended Oil capacity

change interval
Oil for compressor CompAir 4000 hours 135 litres
screw 4000
CompAir 4000 hours 135 litres
Blue Energy
Statoil 4000 hours 135 litres
CompWay SX46
9. Spare parts List & Loose Item List
Document Title: Supplier Logo :

Spare parts list

Package Number Package Title

Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-34-001
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

0 2008-04-22 Issued as Approval document ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign. Sign. Sign.
 SPARE PARTS & TOOLS LIST

Contract No. Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
08443 08443-34-001
System: Hull no's: Client Project No.: na Date: 0 ES TJJ OE
Nitrogen Generator XL 110 2008.04.22

Sketch with Dimension Quantity

Pos. ID No. / DWG/
Name and Weight Remarks
No. Material Working Sets Spare/Ship Part No.
(kg / piece)
1 Coarse Filter Element 2 COM372XA
2 Fine Filter Element 2 COM372X1
Document Title: Supplier Logo :

Loose items
Package Number Package Title

Nitrogen Generator Package

Supplier Project Number: Supplier Document No.: Total No. Of Pages:

08443 08443-841-002
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

0 2008-04-22 Issued as Approval document ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision description Sign. Sign. Sign.
 Loose items

Contract No. Client: ETech Project No.: Doc. No.: Rev. By Contr. Appr.
08443 08443-34-002
System: Hull no's: Client Project No.: Date: 0 ES TJJ OE
N2 Generator XL 110 2008.04.22

Dimension Quantity
Pos. ID No. / DWG/
Name and Weight Remarks
No. Material Ship Part No.
(kg / piece)

Double block and bleed system

1 Block valve DN 50 XV 501/316 1 Wafer type, Air Torque

2 Bleed valve 1/2" BSP XV 502/316 1 Ball type, Air Torque
3 Block valve DN 50 XV 503/316 1 Wafer type, Air Torque
4 Isolation valve DN 50 HV 501/316 1 Hand operated wafer type
5 Pressure control valve DN40 PCV 501/316 1 Pressure reduction, Cargo Tanks / Padding

P/V valve with switch to cargo pump

6 Pressure vacum breaker DN 50 PVB 501 1 Set point pressure= TBA / Set point vacum = TBA
7 Pressure Transmitter 1/2"NPT PIT 501 1 Set point TBA hazardious area.

8 Extra CCR panel equipped with O2 recorder R 301 1

9 Pressure Transmitter PT 401 1

10. FAT/SAT Procedure
Document Title: Supplier Logo:

Factory Acceptance Test Procedure

Package Number: Package Title:

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document Number: Total No. Of Pages:

08443 08443-95-001 6
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

[Ref. 1] Doc. No. 08443-841-001, Piping & Instrument Diagram

[Ref. 2] Doc. No. 08443-846-003, Package Data Sheet
[Ref. 3] Doc. No. 08443-141-001, FAT Reports

0 2008.04.22 Issued as Approval document ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision Description Sign. Sign. Sign.
Factory Acceptance Test Procedure
Hull no. :XL 110 Page : 2 of 6
Document no. : 08443-95-001 Procedures - Factory Acceptance Date : 2008-04-22
Test.doc
Rev. : 0

TABLE OF CONTENTS

TABLE OF CONTENTS 2

1 DEFINITIONS 3

2 TEST PROGRAM 3

3 MECHANCIAL COMPLETION 4

4 SIGNAL TEST 4

5 FUNCTIONAL TEST 4

6 FUNCTIONAL ALARM TEST 4

7 PERFORMANCE TEST 5

7.1 Introduction 5

7.2 Acceptance Criteria / Performance Data 5

7.3 Test Definition 5

7.4 Performance Test Procedure 5

7.5 Test Equipment 5

8 TEST REPORTS 6
Factory Acceptance Test Procedure
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Document no. : 08443-95-001 Procedures - Factory Acceptance Date : 2008-04-22
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1 DEFINITIONS
The Factory Acceptance Test takes place at SELLER’s location in Kristiansand.

SELLER: ETech Process AS

BUYER: Chem Lyra S.A
PROJECT: Ref Document Heading
SHALL: Is an absolute requirement, which is to be followed strictly.
SHOULD: Is a recommendation. Alternative solutions having the same
functionality and quality are acceptable.
MAY: Indicates a permissible course of action.
CAN: Is a conditional requirement indicating a possibility open to user
FAT: Factory Acceptance Test
CLASS: Third Part Verification Body
IAS: Ship’s Integrated Automation System
IAT: Internal Acceptance Test
NGP: Nitrogen Generator Package

The FAT test is the last test before hand over to BUYER, hence BUYER shall consider
this test as a final check and approval milestone.

2 TEST PROGRAM
The purpose with FAT is to prove that the system is operating as expected, and the
capacity is in accordance with the agreement and the specification.

This test procedure specifies all items and activities that will be included in order to
perform a complete and detailed FAT.

The testing will take place at the SELLER’s test facility in Kristiansand, Norway.

The FAT is estimated to take one working day. The individual test/activities described
below, will be performed in the following order:

• Mechanical Completion Check

• Signal test
• Functional test
• Functional alarm test
• Performance test
• Test Report Completion and Certificates, Signed by SELLER, BUYER and CLASS.
Factory Acceptance Test Procedure
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Document no. : 08443-95-001 Procedures - Factory Acceptance Date : 2008-04-22
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Rev. : 0

3 MECHANCIAL COMPLETION
A Mechanical Completion Check is to be performed / checked prior to the Electrical
Instrument Test based on the following:

• Mechanical Assembly
• Electrical Instrument Assembly
• Tagging and Nameplates
• Mechanical Function / Operation Check
• Loose Items

The Mechanical Completion Check has been fully completed by SELLER in advance,
ref. IAT status in Data Sheet, and the parties should select some items, if necessary,
for spot-checking of this test.

4 SIGNAL TEST
The Signal test will be performed prior to Functional Test.

The Electrical Instrument Test will comprise

• Wiring & Tag check

• Item Calibration & Position
• Loop Function
• Device Operation

for digital & analogue input / output signals.

The Signal test has been fully completed by SELLER in advance, and the parties
should select some items, if necessary, for spot-checking of this test

5 FUNCTIONAL TEST
The Functional Test will be performed prior to Performance Test.

The Functional Test has been fully completed by SELLER in advance, ref. IAT status in
Data Sheet, and the parties should select some items, if necessary, for spot-checking
of this test.

The Functional Test will comprise start up, operation and shut down sequences.

6 FUNCTIONAL ALARM TEST

Where possible, process conditions, which activate alarms / shut down, will be shown,
otherwise simulated. The functional alarm test will also include output signal check to
IAS.

The Functional Alarm Test has been fully completed by SELLER in advance, and the
parties should select some items, if necessary, for spot-checking of this test.
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Document no. : 08443-95-001 Procedures - Factory Acceptance Date : 2008-04-22
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Rev. : 0

7 PERFORMANCE TEST

7.1 Introduction
This test is basically provided to ensure that the NGP will meet the specified product
capacity and quality, at specified process conditions [Ref. 2].
The NGP instrumentation, associated instrumentation and meters will measure these
operating data [Ref. 1, 2 ].

7.2 Acceptance Criteria / Performance Data

The following criterias for acceptance are described in document Package Datasheet
[Ref. 2].

Table 1 Acceptance Criteria / Performance Data

Description Unit Value

3
Nitrogen Capacity m /h [Ref 2, Pos 3-3.1] Package
Datasheet
Nitrogen Purity Vol% O2 [Ref 2, Pos 3-3.2] Package
Datasheet
Nitrogen Dew Point ºC [Ref 2, Pos 3-3.3] Package
Datasheet
Nitrogen Delivery Pressure approx. Barg [Ref 2, Pos 3-3.4] Package
Datasheet

Prior to FAT start-up, the NGP is run for a certain period in order to ensure that the
membrane modules are fully dried out.

7.3 Test Definition

This Performance test is to verify that the system is capable of producing the amount of
Nitrogen, to the design criteria for a period of 2 hours in stable condition.

The Performance Test Sheet comprising all important instrument indications for the
package will be used during the tests and shall be signed by all parties to show
acceptance of the plant performance.

After start up, pressure, temperature, N2 flow and specified product quality (Ref. Sec.
7.2 Acceptance Criteria / Performance Data) will be adjusted until satisfactory
operation and stable conditions are achieved.

7.4 Performance Test Procedure

The NGP will be started up according to the start up procedure algorithm in the
Process Logic Controller (PLC) of Local Control Panel , Tag No. LP 101.

After the system has started-up, temperature and process parameters are to be in a
stable condition before the Performance Test data logging is commenced.

7.5 Test Equipment

The electric power will be provided from local transformer giving 400 V / 50 Hz, for
Compressor, 220 V / 50 Hz for Control Panel.
Factory Acceptance Test Procedure
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Rev. : 0

The installed Flow Indicator (Tag No. FI 301) will measure the nitrogen flow.
If the operating process parameters such as pressure, temperature and mol weight are
different from calibration values of Flow Indicator, the reading will be corrected
manually in accordance with flow meter reading corrections formula located on
Performance Test Sheet.

The installed oxygen analyser (Tag No. AIT 301) will measure the oxygen content in
the product gas. The inert gas O2 content must be less than the value specified in Sec.
7.2 Acceptance Criteria / Performance Data and [Ref. 2 ].

8 TEST REPORTS
The log sheets completed during each test shall be signed to show acceptance by all
parties, i.e. SELLER, BUYER representatives and CLASS.

Acceptance certificates to be signed by SELLER, BUYER representatives and CLASS

before shipment [ Ref 3].
13. Handling, Transport, Installation & Preservation
Document Title: Supplier Logo:

Handling, Transport, Installation and

Preservation
Package Number: Package Title:

U-08443 Nitrogen Generator Package

Supplier Project Number: Supplier Document Number: Total No. Of Pages:

08443 08443-834-001 8
(Client Logo:) Hull Designation: Client / IMO Ref.

XL 110

Document References:

0 2008.04.22 Issued as Approval document ES TJJ OE

Rev Issue Date Prep. Chkd. Appr.
Code (YYYY/MM/DD) Revision Description Sign. Sign. Sign.
Handling Transport, Installation and Preservation
Chem Lyra S.A Page : 2 of 8
Doc. No. 08443-834-001

TABLE OF CONTENTS

1 GENERAL 3

2 DEFINITIONS 3

3 PURPOSE AND SCOPE 3

4 AUTHORITY AND RESPONSIBILITY 3

5 INSTRUCTION FOR PACKING AND PRESERVATION 4

5.1 Packaging, Preservation and Marking 4
5.2 Surface Treatment 4
5.3 Loose Item 4
5.4 Electrical/Instrument Packaging, Preservation and Marking 5
5.5 Preservation Requirements during Storage 5

6 GUIDELINES FOR LIFTING AND HANDLING 5

6.1 Use of Fork Lift Truck and Lifting by Crane 5
6.2 Weight of Nitrogen Generator Package 6

7 TRANSPORT / SHIPPING 6

8 INSTRUCTION FOR RECEIPT, UNPACKING AND INSTALLATION 6

8.1 Unpacking 6
8.2 Inspection 6
8.3 Installation 6
8.3.1 Reference Documents 6
8.3.2 Mounting of Unit 7
8.3.3 Pipe Connections 7
8.3.4 Electrical connections 7
8.3.5 Connecting communication cables 8
8.3.6 Earthing 8
8.4 Before initial start up 8
Handling Transport, Installation and Preservation
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Doc. No. 08443-834-001

1 GENERAL
This specification defines the minimum requirements for preparation, identification,
protection, packing, shipment, storage and preservation of equipment and materials to
be supplied to the nitrogen generator package.

The possible forces imposed on packages during transit or handling and climatic
conditions shall be considered in the design, construction, materials and workmanship
of all packaging. Packaging and marking shall comply with Etech standard procedures
and client requirements in package specifications.

Reference is made to the following documentation:

• [Ref. 1] Doc. No. 08443-841-001 Piping & Instrument Diagram
• [Ref. 2] Doc. No. 08443-831-001 General Arrangement Drawing
• [Ref. 3] Doc. No. 08443-81 External Connection Diagram
• [Ref. 4] Doc. No. 08443-846-003 Package Datasheets
• [Ref. 5] Doc. No. 08443-843-002 Operating & Maintenance Instructions N2
Generator
• [Ref. 6] Doc. No. 08443-81 Connection Diagram of Communication Cable

2 DEFINITIONS
Description Definition
Package Package No. U-08443 , Nitrogen Generator Package
Seller ETech Process AS
Buyer Chem Lyra S.A

3 PURPOSE AND SCOPE

Seller requires the product to be handled correctly, and has therefore prepared and
implemented procedures for handling, transport, installation and preservation.

4 AUTHORITY AND RESPONSIBILITY

The Operation Manager is responsible for preparing procedures as necessary. The
warehouse is responsible for correct packaging of the products.

• Ensure that all project personnel are familiar with the issued standard instruction
with respect to material and storage.
• Personally supervise those handling activities that are considered difficult and
may cause damage to the material.
• Prepare and issue information concerning material handling and packaging.
• Ensure that the packaging and handling of material complies with specification
Handling Transport, Installation and Preservation
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Doc. No. 08443-834-001

5 INSTRUCTION FOR PACKING AND PRESERVATION

5.1 Packaging, Preservation and Marking

Preservation and maintenance checklists will be included in the preservation record.

Guidelines

• Before any preservation can start, installed pipe work and equipment must be
thoroughly cleaned.
• All in/outlets from the Package shall be plugged/blanked sufficient to provide
mechanical/electrical protection and water/dust tight sealing.
• Apply/fasten plywood board to all glasses in instrument fronts.
• All ball valves to be in open position.
• Make sure all internal components are properly fixed for transport.
• Threads coated with grease and have plugs or caps fitted

The Package will be packaged / crated in accordance with Standard Export Packaging
in a manner adequate to make it seaworthy and free from damage, loss or
deterioration.

One (1) copy of the detailed packing list will be enclosed. A master packing list will also
be enclosed identifying each individual package of the respective shipment.

The marking will consist of the following information in sequence:

1. Buyer’s Name and Address

2. Buyer’s Project and Contract №’s
3. Number of Letter of Credit
4. Port of shipment
5. Number of packages in the shipment
6. Name of the equipment
7. Handling instructions (e.g. “Fragile”, “No Hook” etc.)
8. Net and gross weight and cubic measures
9. Shipper’s name and/or trademark, if any
10. Caution and other marks, if applicable

5.2 Surface Treatment

The Nitrogen Generator Package shall be wrapped in vinyl film sheet in order to protect
it from contamination and / or mechanical damage during the Ship construction period.

All exposed surfaces of stainless steel bolt & nut, clip, chain, toggle, pin, etc. except
above shall be spread with varnish.

5.3 Loose Item

Loose Items are packed separately, and the following text is clearly specified on the
surface packing, together with Buyer’s logo ():

Reference: [Ref 7]
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5.4 Electrical/Instrument Packaging, Preservation and Marking

• Glands shall be taped in place so they can`t rattle loose.
• All electrical, instrument and electronic equipment exposed to humidity shall be
protected with corrosion inhibitor (Silica Gel).
• Stickers shall be applied to equipment where humidity protection is used.
• Gaskets and “O” rings on instrument equipment to be greased with Vaseline or
equal.

5.5 Preservation Requirements during Storage

The storage facilities must be weather proof and protected from exposure to extreme
temperature conditions like frost or temperatures in excess of 60 ºC.
No additional preservation needed during transport and the first 12 months storage.

• The Package must be placed on a level, dry surface.

• All openings / apertures shall be sealed off with woodwork
• Electrical items will be protected from moisture by use of silica gel. If the package
is stored for an extended period of time (in excess of a year),
the silica gel must be changed.
• All switches / fuses must remain in “OFF” position.
• No heavy goods should be placed on top of packaged items.
• Care must be taken not to damage the packing material.
• All manual valves must be operated from open to close and back to open if the
equipment is stored for a period more than 12 months.
• All equipment must be kept in its original packing during storage period.
• There is no limitation in the storage time and the equipment does not require any
services or inspection during this period, except that instructions of initial
preservation and protection of junction boxes and valve operation are maintained

6 GUIDELINES FOR LIFTING AND HANDLING

6.1 Use of Fork Lift Truck and Lifting by Crane

The Nitrogen Generator Package can be lifted by fork lift in main frame foundation.
In order to lift the Nitrogen Generator Package by crane a spreader or sling is required.

• Remove the Cover plates on the main frame foundation.

• Use beam or equal in forklift slots.
• Make sure the spreader is located above the package.
• Lift with caution.

During Lifting make sure that the lifting slings or spreader are long enough. During
lifting make sure that personnel are not standing directly under the equipment being
lifted.

Reference: [Ref 2].

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6.2 Weight of Nitrogen Generator Package

The weight of the Package is as specified in the Package Datasheets [Ref 4].

7 TRANSPORT / SHIPPING

It’s important to have the package preservation completed before transport. The
complete package packing must be mounted on pallet for lifting and transport.
The package and the preservation must be properly attached and fixed for transport.
The equipment will be covered in plastic in a wooden case.

8 INSTRUCTION FOR RECEIPT, UNPACKING AND INSTALLATION

8.1 Unpacking
Some equipment has a protective layer of paint. It is important that the paint is not
damaged. The equipment must therefore be handled with care during receipt and
unpacking.

8.2 Inspection
When the plastic protection and wooden case is removed from the equipment, an
inspection for transportation damages must be carried out.

• Any surface damage (paint) discovered during inspection should be repaired

before the equipment is installed.

8.3 Installation
Installation must be carried out according to installation instruction.

Installation instruction is provided to give the client the necessary instruction for final
assembly of the delivered equipment. The instruction includes reference for correct
mechanical, instrumental and electrical hook-up.
In addition, an Operating & Maintenance Instruction procedure of the equipment is
provided.

8.3.1 Reference Documents

See section 1
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8.3.2 Mounting of Unit

The unit must be installed on a solid level surface suitable for taking the weight as
specified in [Ref 4].
When the unit is located in its correct position, it must be installed and secured as
described in [Ref 2].

8.3.3 Pipe Connections

After installation and alignment of the equipment, supply and outlet piping must be
connected according to reference below:

Bolting to be tensioned to project nominated torque and in accordance with project

specifications.

Reference: [Ref 1] & [Ref 2]

8.3.4 Electrical connections

The package is to be supplied with two separate power connections.
400 VAC connects to main switch interlock in the door of the starter panel.
220 VAC connects to the control panel of the nitrogen generator unit.

8.3.4.1 Connecting 400 VAC power cable

1. Power cable for 400 VAC is entered through gland for TP2,
2. Connect cable to Main Terminal for L1, L2 & L3.
3. Connect earth conductor to earth bolt in starter

Reference: [Ref 3]

8.3.4.2 Connecting 220 VAC power cable

1. Power cable for 220 VAC is entered through gland for TP1.
2. Connect power cable to terminal as specified in electrical drawings.

Reference: [Ref 3]

8.3.4.3 Connecting instrument cables

1. Instrument cables is entered through gland for TP1.
2. Connect instrument cable to terminal as specified in electrical drawings.

Reference: [Ref 3]
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8.3.5 Connecting communication cables

1. Communication cables are connected directly to com ports at the PLC
system for the nitrogen generator unit control panel.
2. Connect communication cables as specified in electrical drawings.

Reference: [Ref 6]

8.3.6 Earthing
Connect unit to the floor earthing system by the earth boss on the frame.

Reference: [Ref 2]

8.4 Before initial start up

Please refer to section for Operation and Maintenance instructions.

Reference: [Ref 5].