WORK INSTRUCTION SSE-WI-020

Sheet 01 of 01
Title:Deburring Work Instruction for TRIPOT
Issue No 1
Revision No 0
Operation Name Deburring Machine No. Machine Name Manual
Date 9/1/2018

HANDLE PARTS CAREFULLY & ZERO TOLERANCE TO BE MAINTAINED AS REGARDS TO NICKS, SCRATCHES & DENTS
SET UP PROCEDURE OPERATION SEQUENCE
S/ No Description REMARKS S/No Description

Select Wright deburring tools(File or Blade) 1 Pre check all corners.

1
Check for all corners, No Jaw marks on Outer diameter, No Dents and damages on
2 2 Remove the burr on Corners using blade
OD & Bowl side.

3 No rust & Pit marks. 3 Remove the burr on Bowl side.

4 Remove the burr on Outer profile side.Sharp edges remove by file.

5 If It is "OK" Move the Parts next process.

6 If it is "NOT OK" Quarantine Rework.

ABNORMALITY HANDLING

Following are the abnormal conditions:

1.Tooling change 2.Shift change

3.Operator Change
ERROR PROOFING
In all the above mentioned abnormal conditions, first Piece inspection to
1
be done & QA approval to be got

CORRECTIVE ACTIONS 1 If a defect is discovered, Stop the Process, inform Shift supervisor.

Check previous run parts for same defect. Check until condition is no
2
S/No Non-conformance Cause CA Rework Instruction longer found. TOOL HOLDERS / Tool & Insert
Hard burr-deburring tool worn Segregate the parts as "reject", rework and "OK" in previously run parts
1 Burr 100% Visual check Re-place in tool 3
out and move to respective places 1 Blade

S/No DO's DO-NOT

2 Flat matel file

GENERAL INSTRUCTIONS
1 Place parts in bins. 3
2 All the bins must have correct WIP tags
3 Don't mix lots ASSOCIATED DOCUMENTS
4 If machine is inoperable, notify shift supervisor 1 Work Instruction
5 Enter the number of parts produced from the particular insert in respective tool life monitoring chart. 2
6 If there are any abnormalities in the process, inform the shift supervisor 3 VALIDATION
7 Check for calibration color code for gauges / Instruments 4
SAFETY REVISION DETAILS
1. Wear Goggles, ear plugs if required.
2. Never operate machines if guards are not in place
Prepared By Ananth.P
3. Don't put any body parts into the machine once it has been cycled
4. Wear chemical resistant gloves and safety glasses with side shields if required. Note: , Approved By
5. check area frequently for any slip, trip or fall hazards 1. COMPONENTS/PROCESS PARAMETER SHOULD BE CHECKED AT THE
SAFETY HAND SAFETY BEGINNING OF THE SHIFT, AFTER SETTING, TOOL CHANGE &
SAFETY
SHOES GLOVES GOGGLE MAINTENANCE.
2. WHEN CONSECUTIVE OPERATION IS MANNED BY THE SAME OPERATOR,
"INCOMING QUALITY CHECK" CAN BE AVOIDED.
3.FOR 100% INSPECTION,RECORD THE OBSERVATION FOR EVERY 25 NOS.
safety