SINAMICS frekvensomformere

SIRIUS EVENT.

Unrestricted © Siemens AG 2015 All rights reserved. www.siemens.com/sirius

SINAMICS Family of Drives
Target Applications / Categories of Usage

low SINAMICS Performance high

Type of Application BASIC EFFICIENT FLEXIBLE
Pumping

Ventilating

Compressing V-SERIES G-SERIES S-SERIES

Moving
V-SERIES G-SERIES S-SERIES

Processing
G-SERIES S-SERIES

Machining
S-SERIES

Unrestricted © Siemens AG 2015 All rights reserved.

Page 2 20.03.2015 BJJ Author / Department
SINAMICS G in the TIA Portal
… the optimum solution for each and every application

SINAMICS G drives family

G120 G120C G120P G120D G110M
The modular drive The compact The specialist for The distributed The distributed
system to address drive distributed or conveyor conveyor
specific central pump, fan technology technology
applications and the specialist specialist
compressor drives integrated in the
motor

0,37 - 250 kW 0,55 - 18,5 kW 0,37 - 400 kW 0,75 - 7,5 kW 0,37 - 4 kW

IP20 IP20 / IP55 IP65 / IP66
Safety Integrated Safety Integrated
PROFIsafe PROFIsafe
PROFIBUS
PROFINET & PROFIenergy
Unrestricted © Siemens AG 2015 All rights reserved.
Page 3 20.03.2015 BJJ Author / Department
Dimensions

FSA* FSA FSB FSC FSD FSE

Width Height Depth Weight**

Frame size [mm] [mm] [mm] [kg]

W1 W2 H1 H2 H3 D

FSA** 79 90 - 140 150 145.5 1

FSA 79 90 166 140 150 145.5 1.05

FSB 127 140 160 135 - 164.5 1.8

FSC 170 184 182 140 - 169 2.6

FSD 223 240 206.5 166 - 172.5 4.3

FSE 228 245 264.5 206 - 209 6.6

* without fan
Unrestricted © Siemens AG 2015 All rights reserved.
** with integrated line filter
Page 4 20.03.2015 BJJ Author / Department
Communication

User terminal Wiring diagram

 2 analog inputs
 1 analog output
 4 digital inputs
 2 digital outputs

Easy to use terminal

 Simply plug in, no special
tool required
 The terminal
designations are
engraved

Communication
 Integrated communication interface for USS and MODBUS RTU,
additional modules are not required.
 Setpoints can also be specified via the analog input
 Integrated communication macros
 The automation system can be conveniently set up via the
standardized libraries in the PLC

Unrestricted © Siemens AG 2015 All rights reserved.

Page 5 20.03.2015 BJJ Author / Department
 Customer Benefits

Braking module Installation

Possible to use dynamic braking to increase braking
Side-by-side, push-through and wall mounting.
performance. Simply connect the braking resistor
Compact design and flexible installation.
to the built-in braking module (>=7.5 kWh).

Keep running mode Macro approach

Optimized application settings for quick
Higher productivity in production by automatic
commissioning and maximum performance.
adaption in the case of unstable line supplies.

Energy reduction during operation

Fine tuning of machine to its application and adaption of
Parameter cloning flux to save energy.

Easy transfer of parameter settings from one

inverter to another.

Hibernation mode
Robustness Integrated energy saving functions for stand-by.

Wider voltage range, better cooling design and

coated PCB increase robustness of the drive in
quality. Communication
USS and Modbus selectable. Easy integration in existing
DC Coupling systems. Connection macros and standard libraries
support commissioning.
Re-use regenerative energy with multiple inverters.

Unrestricted © Siemens AG 2015 All rights reserved.

Page 6 20.03.2015 BJJ Author / Department
Features and functions

Application Ease of use

 ID controller  Connection and application macro
 BICO function  Parameter cloning
 Hammer start  Keep Running Mode
 Super torque mode  USS/MODBUS RTU communication
 Blockage clearing mode  Customized default value
 Motor staging  List of modified parameters
 Flexible boost control  • Inverter status at fault
 Wobble function  Automatic restart
 Slip compensation  Flying start
 Dual ramp  DC-link voltage control
 Adjustable PWM modulation  Imax control
Protection
 Frost protection
Energy saving  Condensation protection
 ECO mode  Cavitation protection
 Hibernation mode  Kinetic buffering
 Energy consumption monitoring  Load failure detection

Unrestricted © Siemens AG 2015 All rights reserved.

Page 7 20.03.2015 BJJ Author / Department
System overview

Comprehensive options…
V20 BOP Line Braking resistor, Braking resistor,,
(Basic Operator Panel) reactor small large
(FSA, FSB, FSC) (FSD, FSE)

Line
filter
BOP (Basic Operator Panel)
interface

SD/MMC
Memory card

Shield Braking
connection kit module
(FSA, FSB, FSC)

Output Braking
reactor

Parameter loader Robustness

Easy to use

Unrestricted © Siemens AG 2015 All rights reserved.

Page 8 20.03.2015 BJJ Author / Department
Easy to save money

ECO Mode
Machine setting according to the relevant
application and adjustment of the current flow to
save energy.

DC coupling
Re-use regenerative energy across multiple
inverters.

Hibernation Mode
Integrated energy saving functions for standby
mode.

High and low overload for FSE

Integrated high overload and low overload mode
for energy save.

Integrated energy saving functions for reduction of the energy

consumption.
Unrestricted © Siemens AG 2015 All rights reserved.
Page 9 20.03.2015 BJJ Author / Department
G120C
Overview of functions

Motor control procedures Safety Integrated

• Encoderless vector control Safe Torque Off (STO)
• U/f (linear, square) With activated STO no torque is produced by the
• Flux Current Control motor and a start of the motor is prevented. .
• ECO Mode

Basic functions
Communication
• Setpoint selection, setpoint channel
Optionally: • Actuation and feedback (PROFIdrive profile)
• RS485 with USS protocol, Modbus/RTU • Different motor and control data sets
• Profinet • Macros for quick configuration
• PROFIBUS DP • Integrated technology controller (PID)
• CANopen • Brakes (pending motor holding brake, DC,
integrated chopper, compound brakes)

Protective functions
• Converter Hardware
• Motor
• Drive/load • Inputs / outputs
• Communication monitoring • Display LEDs
• Fault message storage • Slot for Micro Memory Card
• USB interface

Unrestricted © Siemens AG 2015 All rights reserved.

Page 10 20.03.2015 BJJ Author / Department
SINAMICS G120C
Motivation and Targets

Motivation Targets
• Product for applications placing low to average • Increase the market share and SINAMICS G120
performance requirements quantities sold through new customers or markets
• “Compact” product for convenient sales with • Integration of safety function and fieldbus interface as
optimum price-performance ratio standard
• Convenient handling (e.g. reduced parameter set)
• Strenghen the distributor business
• Migration of MM420/MM440 customers to G120C

• Operation on a small footprint

• Optimum use of standard cabinets
• Reduced cabinet volume
• Up to 40 % increased output and up to 30 %
reduced space requirements compared to the
best competitor
• Max. 50 °C and side-by-side installation
without derating

Unrestricted © Siemens AG 2015 All rights reserved.

Page 11 20.03.2015 BJJ Author / Department
SINAMICS G120C – comparison with / distinction
from selected G120 modular combinations

G120
G120C G120

CU240E-2
CU240B-2
PM240
PM230 PM250
G120C up to 18,5kW G120 PM230 up to 90kW G120 PM240 up to 250kW
High overload applications + Only for low overload applications - High overload applications +
Dynamic / braking behavior + For non-dynamic applications (PLK) - Dynamic / braking behavior ++
Integrated braking chopper + No braking chopper - Output options for long cable lengths +
Smallest frame size: Compact, small ++
converter, superior output For PM250 up to 90kW:
Side-by-side installation without derating ++ Energy recovery +
Reduced line reactions + Reduced line reactions +
Line reactor no longer necessary + Line reactor no longer necessary +

Control Unit G120C Control Unit CU240B-2 Control Unit CU240E-2

I/O extension + Smallest I/O quantity framework - I/O extension ++
Basic safety (STO) + No safety - Extended safety functions ++
No torque control - Torque control + Torque control +
No free function blocks - Free function blocks + Free function blocks +
No load torque monitoring - Load torque monitoring + Load torque monitoring +
Command/drive data set (CDS, DDS) 2/2 Command/drive data set (CDS, DDS) 4/4 Command/drive data set (CDS, DDS) 4/4

Unrestricted © Siemens AG 2015 All rights reserved.

Page 12 20.03.2015 BJJ Author / Department
SINAMICS G120 – the modular inverter
Energy-efficient, reliable, safe and rugged

Modularity +
Lower stock inventory and
simple, fast service
Ruggedness +
Reliable operation and a long
service life
Technology +
Safety technology,
positioning, PFC functions Energy efficiency
and many more
+
PROFIenergy, energy
recovery and many more
Interfaces +
Full TIA integration, building
systems, third-party systems Simple to Use +
When commissioning,
service, maintenance and
diagnostics

Unrestricted © Siemens AG 2015 All rights reserved.

Page 13 20.03.2015 BJJ Author / Department
SINAMICS G120, 1 x 200-240V, 50-60 HZ.
Design

The modular concept

The G120 comprises three function units

Power Module (PM)

Control Unit (CU)

Operator panel

Unrestricted © Siemens AG 2015 All rights reserved.

Page 14 20.03.2015 BJJ Author / Department
SINAMICS G120 - Power Module
To address the widest range of drive requirements

Power Module (PM)

Control Unit (CU)

PM230
PM240 / PM240-2
Operator panel PM250

Unrestricted © Siemens AG 2015 All rights reserved.

Page 15 20.03.2015 BJJ Author / Department
Power Module PM230
Overload Capability FSA ... FSC

Low Overload (LO)

• 150% x ILO for 3 seconds
110% x ILO for 57 seconds
• Load cycle 300 seconds
• Rest of time 100% ILO

High Overload (HO)

• 200% x IHO for 3 seconds
150% x IHO for 57 seconds
• Load cycle 300 seconds
• Rest of time 100% IHO

Unrestricted © Siemens AG 2015 All rights reserved.

Page 16 20.03.2015 BJJ Author / Department
Power Modules PM240 / PM240-2

Features
 Supply voltage / power range
1AC 200 - 240V +/-10% 0.55 - 4kW/0.75 – 5HP1(Low Overload)
0.37 – 3kW/0.5 – 4HP1 (High Overload)
3AC 200 - 240V +/-10% 0.55 – 7.5kW/0.75 – 10HP1 (Low Overload)
0.37 – 5.5kW/0.5 – 4.5HP1 (High Overload)
3AC 380 - 480V +/-10% 0.55 – 250kW/0.75 – 400HP1 (Low Overload)
0.37 – 200kW/0.5 – 300HP1 (High Overload)
 Overload capability (load cycle, 300 seconds)
Low Overload: 150% for 3 seconds plus 110% for 57 seconds
High Overload ( 75kW): 200% for 3 seconds plus 150% for 57 seconds
High Overload (>75kW): 160% for 3 seconds plus 136% for 57 seconds
 Degree of protection IP20/UL open type for cabinet installation
 Ambient temperature 0 ... 40oC, to 60oC with derating
 Clock frequency: FSA to FSF (90kW LO) - 4kHz, with derating up to 16kHz
FSF (>90kW LO) - 2kHz, with derating up to 4kHz
 Integrated braking chopper to control a braking resistor
 Integrated EMC filter up to 90kW LO (Class A filter) to maintain cable-conducted
interference voltages and radiated interference for installations according to EN
61800-3 Category C2
1 Power range from 220 - 240V

Unrestricted © Siemens AG 2015 All rights reserved.

Page 17 20.03.2015 BJJ Author / Department
Power Module PM230 IP55

Features
• Connecting voltage 3AC 380 - 480V +/-10%
• Rated power 0.37 ... 90kW/0.5 ... 125HP (Low Overload)
• Overload capability
Frame Size A – C: 150% for 3 seconds, 110% for 57 seconds, load cycle 300
seconds
Frame Size D – F: 110% for 60 seconds, load cycle 300 seconds
• Degree of protection IP55/UL Type 12 for decentralized mounting
• Environmental temperature 0 ... 40oC, with derating up to 60oC
• Switching frequency 4kHz, with derating up to 16kHz
• Converter technology with reduced dc link causes reduced line harmonics and
results in reduced cable diameter due to lower line current
• Integrated EMC filter (filter class A) for installations according EN 61800-3
category C2
• Integrated EMC filter (filter class B) for conducted emissions in installations
according EN 61800-3 category C1
• Pluggable motor and power terminals (up to 18,5kW)
• Removable cable connection plate  PM can be quickly replaced without
having to disconnect cables
• The fan can be simply replaced at the heat sink

Unrestricted © Siemens AG 2015 All rights reserved.

Page 18 20.03.2015 BJJ Author / Department
SINAMICS G120P Cabinet

Features
• Connecting voltage 3AC 380 - 480V +/-10%
• Power range 110 ... 400kW / 125 ... 500HP (LO)
based on two frame sizes „GX“ and „HX“
• Overload capability (LO)
135 % for 3 seconds, 100% for 297 seconds, load cycle 300 sec.
110 % for 60 seconds, 100% for 240 seconds, load cycle 300 sec.
• Degree of protection IP20 (standard)
degree of protection IP21, IP23, IP43, IP54 (optional)
• Environmental temperature 0 ... 40oC, with derating up to 50oC
can be enhanced with optional anti condensing heaters to - 10oC
• Two cabinet types available:
Type A: Standard type supporting the complete option spectrum
Type C: Compact version covering a reduced spectrum of options
• IOP provided as default panel solution
• Option variety similar to SINAMICS G150 including Line Harmonic
Filter, without special solutions for marine or chemical industry
• Cabinet delivery includes the complete mounted option package as
a ready for connection and type tested system solution

Unrestricted © Siemens AG 2015 All rights reserved.

Page 19 20.03.2015 BJJ Author / Department
SINAMICS G120 – Control Unit
monitors the PM and the connected motor

Power Module (PM)

Control Unit (CU)

Operator panel

Unrestricted © Siemens AG 2015 All rights reserved.

Page 20 20.03.2015 BJJ Author / Department
Control Units
Overview

CU230P-2 CU240B-2 CU240E-2 CU250S-2

 Advanced I/O
 Special I/O  For sensorless  For standard configuration
configuration for basic applications applications in
 Vector control
HVAC, pumps and with variable- general
speed drives machinery  Encoder
fans
construction connection
 Special functions  SLVC control,
high level of user  STO as standard  EPos
for HVAC, pumps
and fans friendliness.  Optional basic  Basic and
 Basic - I/O extended safety
 USS, BACnet safety functions
configuration functions
MS/TP, ModBus,  USS, Modbus,
CANopen,  USS, Modbus, PROFIBUS,  USS, Modbus,
PROFIBUS PROFIBUS PROFINET PROFIBUS,
PROFINET

Unrestricted © Siemens AG 2015 All rights reserved.

Page 25 20.03.2015 BJJ Author / Department
SINAMICS operator panels
Overview

Wizards are used to simply commission Simple and straightforward commissioning

standard applications using structured menus and comm. Wizard

Graphic status display

with freely selectable 2-line display with text
units

Diagnostics based on Diagnostics menu for

plain text display with parameter display
help function without help texts

Intuitive navigation
Key operation with
using a control wheel
menu structure
and menu system

Available as handheld
SINAMICS IOP Available for door SINAMICS BOP-2
device and for door
mounting
mounting

Unrestricted © Siemens AG 2015 All rights reserved.

Page 26 20.03.2015 BJJ Author / Department
Output components

Sine-wave filter
A sine-wave filter limits the voltage gradient and the
capacitive re-charging currents that generally occur at
the motor terminals for inverter operation.
The sine-wave filter at the inverter output supplies almost
sinusoidal voltage at the motor. As a consequence,
standard motors without special cable can be used.
• Operation permissible at pulse frequencies of 4 kHz
up to 8 kHz (sine-wave filter from 160 kW and higher,
only for 4 kHz)
• A power reduction (derating) of 5 % must be taken
into consideration when selecting a suitable inverter
• The output frequency is limited to 150 Hz
• Sine-wave filters can be used with the following Power
Modules
• PM230 FS D-F
• PM240 FS D-GX
• PM250

Unrestricted © Siemens AG 2015 All rights reserved.

Page 27 20.03.2015 BJJ Author / Department
Safety Integrated

Basic Functionality
STO, Safe Torque Off
 Protection against unintended start of the drive
 The drive is safely switched into a non torque condition
 A fast continuation of the operation is possible, because the drive has not to be
restarted again.

SS1, Safe Stop 1

 Fast and safe monitored stop of the drive, especially at high inertias
 The drive ramps to speed zero and is then safely switched into a non torque
condition
 Works without encoder

SBC, Safe Brake Control

 Safe control of motor holding brakes which are active during th drive stillstand
 Prevents sagging of hanging load

Unrestricted © Siemens AG 2015 All rights reserved.

Page 28 20.03.2015 BJJ Author / Department
Safety Integrated

Extended Functionality
SLS, Safe Limited Speed
 Reduction and monitoring of the drive speed for handling at the machine during
operation
 No encoder necessary

SDI, Safe Direction

 The function guarantees that the drive is only turning into the desired direction

SSM, Safe Speed Monitoring

 The drive delivers a safe signal, when the speed is below a defined value

Unrestricted © Siemens AG 2015 All rights reserved.

Page 29 20.03.2015 BJJ Author / Department
Drive selection

SINAMICS Selector App

• Using this App, you can compile the order numbers for
your SINAMICS G120C, G120P or G120 inverters
• Select your SINAMICS inverter, the rated power as
well as device options and accessories. You can then
save your selection and send it by e-mail.
• The preselection serves as basis when ordering from
a distributor / Siemens.
• iOS and Android platform, optimized for smartphones
(can also be used for tablets, but just not optimized)
• Available in the Apple Store and Google Play

Unrestricted © Siemens AG 2015 All rights reserved.

Page 30 20.03.2015 BJJ Author / Department
Drives Engineering

SIZER
• SIZER is used to engineer the complete drive train
including options, accessories and connection
systems
• SIZER supports the user by providing comprehensive
physical and technical background knowledge.
• It can handle everything from basic single-motor
drives up to complex multi-motor (sectional) drives
• Calculation of low frequent line harmonics and
comparison with the standards
• Calculation of energy consumption and comparison to
alternative configurations
• In order to verify the results, characteristics, data
documentation, mounting/installation drawings etc. are
provided
• The parts list can be exported into the ordering
systems (SAP-VSR)

Unrestricted © Siemens AG 2015 All rights reserved.

Page 31 20.03.2015 BJJ Author / Department
Drives Commissioning

STARTER
Commissioning
• Wizard-supported first commissioning
Adaption
• Adjustment of the terminals
• Bus configuration
• Setpoint channel
• BiCo connections
• Settings via function-oriented operating masks or
expert list
Optimization
• Automatic identification of the motor data
• Self optimization of the vector mode and the speed
controller
• Trace recording of max. 8 analog and/or digital signals
(from firmware V4.4 on)
Diagnostic
• Monitoring of control and status words and parameter
status, operating and communication conditions
• Comparison of different data sets

Unrestricted © Siemens AG 2015 All rights reserved.

Page 32 20.03.2015 BJJ Author / Department
SINAMICS Startdrive on the TIA Portal
… seamless integration of the drive technology

SINAMICS G120 SINAMICS Startdrive on the TIA Portal

Modular design, can be universally used … Consistent drive engineering for the perfect interaction
in the whole industry and trade sector with SIMATIC
… The application-specific, modular in every application
drive system

SINAMICS G120C
Compact, economic and functionally
optimized for auxiliary drives in machine
building
… The compact drive

SINAMICS G110M / G120D

Compact, energy-efficient, with high
degree of protection, its functions have
been especially tailored to conveyor
equipment
• User-friendly wizards and screens for the intuitive
… The distributed conveyor technology
configuration, commissioning and diagnostics of
specialists
SINAMICS G120P drives
Economic, energy-efficient and
functionally optimized for pumps, fans • Consistent network configuration with SIMATIC
and compressors components in one project
… The distributed or central pump, fan • Comprehensive drive library concept incl. S7 function
and compressor expert blocks

Reduced engineering expenditure – moving has never been so simple !

Unrestricted © Siemens AG 2015 All rights reserved.
Page 33 20.03.2015 BJJ Author / Department
SINAMICS G integrated in the TIA Portal
… for perfect interaction with SIMATIC in every
application

SINAMICS G drive family

G120 G120C G120P G120D G110M

The modular drive The compact The specialist for The distributed The distributed
system to address drive distributed or conveyor conveyor
specific central pump, fan technology technology
applications and the specialist specialist
compressor drives integrated in the
motor

Integrated and seamless engineering with SINAMICS Startdrive

Unrestricted © Siemens AG 2015 All rights reserved.

Page 34 20.03.2015 BJJ Author / Department