0 1 2 3 4 5 6 7 8 9

D1 FIELD D2 MCC & CCR 2

MACHINE : Belt scale MACHINE : Belt scale

TYPE : SBS6 TYPE : SBS5

ITEM No : WT20.2 ITEM No : WT30.01

MACHINE No. : FF0320.07 MACHINE No. : FF0320.08

MATERIAL : MATERIAL :

FLOW RATE : 140 t/h FLOW RATE : 42 t/h

Client interface D2

=D1 =D2
D2
1 0..4-20mA Flowrate (t/h)
-A1
1

Alarm

BP1 BP1 BFC

BFC
1 1
2

1A 230VAC 50Hz 2
-BR1 -A40 -BR1 -A40

D1
1
-A1
1

BFC
BFC

Client interface D1
2

0..4-20mA Flowrate (t/h)

Alarm

LEGEND

1 HASLER

1A 230VAC 50Hz 2
2 Customer

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
2 General

France
2.1 Block diagram FF0324 . 009 . 001 - F . a 1
0 1 2 3 4 5 6 7 8 9

EXPLANATION OF CROSS-REFERENCES

-KM1 -KM2 -KA1

Column range Column range

Column range Page Page

Page Inst. Inst.

1 2 1 2 14
/3.5 =D2/7.5 =D2/12.7 11
3 4 3 4 12
/3.5 =D2/7.5
5 6 5 6
/3.5 =D2/7.5
13 14 13 14

Inst. =D1

Inst. =D1 Page 2 Inst. =D1 Page 5 Loc. +51 Page 10

=D1-KA1

=D1/10.7
-KM2
-KM1 +51
=D1/5.2
/2.2 Loc.

-H1

Inst. =D2
Inst. =D1 Page 3
Inst. =D2 Page 7 Loc. +52 Page 12

=E1 : Power supply

=C1 : Central controller

+51 : Switch cabinet 1

=D1 : Power rack Weighfeeder 1 & SCM +71 : Switch box 1

=AF1 : Power rack Extractor 1 +01 : Weighfeeder 1

=S1 : Hopper weighing 1 or Option +S1 : Hopper weighing 1 or Option

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
2 General

France
2.2 Drawing structure FF0324 . 032 . 001 - F . a 2
 0 1 2 3 4 5 6 7 8 9

DEFINITION OF SWITCH CABINET TERMINAL STRIPS DEFINITION OF JUNCTION BOX TERMINAL STRIPS

Terminal block mm² Description Terminal block mm² Description

-XT0 GENERAL THREE-PHASE ALTERNATING POWER SUPPLY -XT13 2.5max WEIGHFEEDER

-XT50 POWER CIRCUIT AC -XT14 2.5max LOCAL OPERATION BOX

-XT51-52 CONTROL CIRCUIT AC -XT15 2.5max HOPPER WEIGHING

-XT60 CONTROL CIRCUIT DC

-XT30, -XT32 2.5max ANALOG SIGNALS / MEASUREMENT (INPUT & OUTPUT)

ON CONNECTION MODULE

-XT31, -XT33 2.5max DIGITAL SIGNALS ( INPUT & OUTPUT )

ON CONNECTION MODULE

-XT20 2.5max ANALOG SIGNALS / MEASUREMENT (INPUT & OUTPUT)

-XT21 2.5max DIGITAL SIGNAL ( INPUT )

-XT22 2.5max DIGITAL SIGNAL ( OUTPUT )

-XT2 MOTOR WEIGHFEEDER

-XT3 2.5max SENSORS AT WEIGHFEEDER (Load cell,Digital tacho,Belt index..)

OR SENSORS AT BELTSCALE (Load cell,Digital tacho)

-XT4 2.5max LOCAL OPERATION

-XT5 2.5max HOPPER WEIGHING

-XT9 2.5max CONTROL TERMINAL STRIP FOR FRONT DOOR

INSTRUMENTATION

-XT100 MOTOR ROTARY VALVE

-XT101 MOTOR STIRRER

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
2 General

France
2.2 Drawing structure FF0324 . 032 . 001 - F . a 3
 0 1 2 3 4 5 6 7 8 9

LINES, CONNECTIONS CONTROL DEVICES DIGITAL & ANALOG SIGNALS

(HASLER equipment)

-A
CONNECTION POINT, GENERAL SYMBOL HAND DRIVE GENERAL
M

HAND DRIVE GENERAL I/O board DIN DIGITAL INPUTS

+
ACTUATION BY PRESSING OR PUSHING VDC / 10 mA
SEPARABLE CONNECTION

E.G. TERMINAL
HAND DRIVE -A

ACTUATION BY PULLING

1 2 3 PE TERMINALS OR TERMINAL STRIPS DIGITAL OUTPUTS

HAND DRIVE I/O board DOUT

ACTUATION BY TURNING 24-220VAC,1A / 24-60VDC,0,5A

CONDUCTOR
HAND DRIVE -A
GENERAL SYMBOL
ACTUATION BY KEY
D

A ANALOG INPUT
PROTECTIVE EARTHING AND PROTECTIVE CIRCUIT HAND DRIVE AI card ANAIN

ACTUATION BY TILTING + - Rin=250 Ohm 4-20 mA

ADDITIONALLY USED WHEN DRIVE BY SENSOR -A

MECHANICAL ACTUATION
A DISTINCTION IS REQUIRED D

A ANALOG OUTPUT
GENERAL MECHANICAL DRIVE AI card ANAOUT

CONNECTION POINT FOR PROTECTIVE EARTHING + - Rl<500 Ohm 4-20 mA

M MOTORISED DRIVE

PROTECTIVE EARTHING

COMMON SHIELDING FOR SEPARATELY

REPRESENTED CIRCUITS

COMMON SHIELDING FOR SEPARATELY

TWO CONDUCTORS REPRESENTED CIRCUITS

TWISTED Cable gland

EMV / EMC / CEM

CONNECTOR, PLUG

ISOLATING TERMINAL

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
2 General

France
2.2 Drawing structure FF0324 . 032 . 001 - F . a 4
0 1 2 3 4 5 6 7 8 9

COLOUR CODE OF SWITCH CABINET INTERNAL WIRING (IEC 60204-1)

POWER CIRCUIT 400 --> 500VAC L1,L2,L3 BLACK 2,5-50mm2

PROTECTIVE EARTHING AND PROTECTIVE CIRCUIT N LIGHT BLUE 2,5mm2

PE GREEN/YELLOW 2,5-50mm2

POWER CIRCUIT 230VAC L1 BLACK 2,5mm2

N LIGHT BLUE 2,5mm2

PROTECTIVE EARTHING AND PROTECTIVE CIRCUIT PE GREEN/YELLOW 2,5mm2

CONTROL CIRCUIT 110 --> 230VAC RED 1mm2

CONTROL CIRCUIT 24VDC DARK BLUE 0,75mm2

SIGNAL EXCHANGE ORANGE 1mm2

VIA " DRY CONTACTS "

(External supply)

ANALOG SIGNALS / MEASUREMENT (INPUT & OUTPUT) CABLE nx0,34mm2

LABELLING (Switch cabinet & Device) CABLE NUMBERING SYSTEM

OUTSIDE : LEGEND PLATES ARE STICKED AND/OR RIVETED

EXAMPLE: - W D 1 001
INSIDE : LABELS ARE STICKED ON THE MOUNTING PLATE

AND ON THE DEVICES THEMSELVES

CONSECUTIVE NUMBERS (001 - 999)

N° Installation

Installation

D : Weighfeeder

AF : Extractor

S : Miscellaneous

CHARACTER "W" FOR CABLE IDENTIFICATION

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
2 General

France
2.2 Drawing structure FF0324 . 032 . 001 - F . a 5
0 1 2 3 4 5 6 7 8 9

Front view Left view

192 162

144
BFC

range 0.3

HASLER International SA
ELIXIR ZORKA - ITEM : Inst. Loc.
Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque 3 Arrangement diagram
France
3.1 Dimensions FF0324 . 050 . 001 - F . a 6
0 1 2 3 4 5 6 7 8 9

+400

-A100

2A

2A 50Hz

POWER SUPPLY Customer

L N PE

light-bl

y/g
br

-WD1001
3x1.5mm2

-A1
PE

L N E
Neutral

X25
Line

PE

MAINTENANCE PORT

90...240VAC

43..63Hz RJ45-10/100

100VA

F5 F5

630mAT 630mAT
X3 X9

BFC

WEIGHING STATION ANALOG OUT DIN DOUT

AOUT DIN1 DIN2 DOUT3 DOUT2 DOUT1

GND
+AOUT

X2 1 2 X24 1 2 3 4 X24 5 6 7 8 9 10

AOUT /9.8 Flowrate IN1 /9.2 Totalizer Reset /9.3 totalizer

DOUT1

IN2 /9.0 Alarm clear

DOUT2 /9.5 General alarm

DOUT3 /9.7 Load High Level

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D1 Loc. +71

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.1 BFC Controller D1 WT20.2 FF0324 . 001 . 001 - F . a 7
0 1 2 3 4 5 6 7 8 9

-A1

WEIGHING STATION BFC

485RX+

485TX+
485RX-

485TX-
SW21

GNDSFT1

GNDSFT1

GNDSFT2

GNDSFT3

GNDSFT4
12VFT1

12VFT1

12VFT2

12VFT3

12VFT4
ON
+24V +12V

0V 0V

2 1 3 4 6 5 2 1 4 3 6 5 8 7 5 7 1 3 6 8 4 2

X22 X23 X21

shield
wh
gn

pu
rd

ye

bk
br

gr
pi

bl
-WD1000
10x(5x2x1mm2)

-A40

11 10 9 8 7 6 5 4 3 2
wh
gn
ye

br

gr
pi

Com

Vcc
+RX

Com
+TX

-RX

Vcc
-TX

s
wh
gn
ye

br

-BP1
-BR1

Parallelogram
8 pulses/rev.

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D1 Loc. +01

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.1 BFC Controller D1 WT20.2 FF0324 . 001 . 001 - F . a 8
 0 1 2 3 4 5 6 7 8 9

+71

-A1 -A1 -A1 -A1 -A1 -A1

/7.1 /7.1 /7.1 BFC /7.1 /7.1 /7.1

+71 BFC +71 BFC +71 +71 BFC +71 BFC +71 BFC
totalizer General alarm Load High Level
Alarm clear Totalizer Reset Flowrate
DOUT3 DOUT2 DOUT1

+0(4)..20mA
IN2 IN1
24VDC 230VAC 230VAC
<500 oHM
+24VD +24VD
160mA 6A 6A

10mA 10mA
4 3 2 1 6 6 8 8 10 10
1 2

X24 X24 5 7 9 X2

shield

shield
wh

wh
gn

pu
ye

bk
br

gr

rd

br
pi

bl
-WD1005 -WD1006
10x0.5mm2 2x0.50mm2

+24VDC +24VDC +24VDC

+ -
+24VDC +24VDC

Alarm clear Totalizer Reset totalizer General alarm Load High Level
Flowrate

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D1 Loc. +71

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.1 BFC Controller D1 WT20.2 FF0324 . 001 . 001 - F . a 9
0 1 2 3 4 5 6 7 8 9

+400

-A100

2A

2A 50Hz

POWER SUPPLY Customer

L N PE

light-bl

y/g
br

-WD2001
3x1.5mm2

-A1
PE

L N E
Neutral

X25
Line

PE

MAINTENANCE PORT

90...240VAC

43..63Hz RJ45-10/100

100VA

F5 F5

630mAT 630mAT
X3 X9

BFC

WEIGHING STATION ANALOG OUT DIN DOUT

AOUT DIN1 DIN2 DOUT3 DOUT2 DOUT1

GND
+AOUT

X2 1 2 X24 1 2 3 4 X24 5 6 7 8 9 10

AOUT /12.8 Flowrate IN1 /12.0 Alarm clear /12.3 totalizer

DOUT1

IN2 /12.2 Totalizer Reset

DOUT2 /12.5 General alarm

DOUT3 /12.7 Load High Level

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D2 Loc. +72

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.4 BFC Controller D2 WT30.01 FF0324 . 001 . 001 - F . a 10
0 1 2 3 4 5 6 7 8 9

-A1

WEIGHING STATION BFC

485RX+

485TX+
485RX-

485TX-
SW21

GNDSFT1

GNDSFT1

GNDSFT2

GNDSFT3

GNDSFT4
12VFT1

12VFT1

12VFT2

12VFT3

12VFT4
ON
+24V +12V

0V 0V

2 1 3 4 6 5 2 1 4 3 6 5 8 7 5 7 1 3 6 8 4 2

X22 X23 X21

shield
wh
gn

pu
rd

ye

bk
br

gr
pi

bl
-WD2000
10x(5x2x1mm2)

-A40

11 10 9 8 7 6 5 4 3 2
wh
gn
ye

br

gr
pi

Com

Vcc
+RX

Com
+TX

-RX

Vcc
-TX

s
wh
gn
ye

br

-BP1
-BR1

Parallelogram
8 pulses/rev.

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D2 Loc. +02

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.4 BFC Controller D2 WT30.01 FF0324 . 001 . 001 - F . a 11
 0 1 2 3 4 5 6 7 8 9

+72

-A1 -A1 -A1 -A1 -A1 -A1

/10.1 /10.1 /10.1 BFC /10.1 /10.1 /10.1

+72 BFC +72 BFC +72 +72 BFC +72 BFC +72 BFC
totalizer General alarm Load High Level
Alarm clear Totalizer Reset Flowrate
DOUT3 DOUT2 DOUT1

+0(4)..20mA
IN1 IN2
24VDC 230VAC 230VAC
<500 oHM
+24VD +24VD
160mA 6A 6A

10mA 10mA
2 1 4 3 6 6 8 8 10 10
1 2

X24 X24 5 7 9 X2

shield

shield
wh

wh
gn

pu
ye

bk
br

gr

rd

br
pi

bl
-WD2005 -WD2006
10x0.5mm2 2x0.50mm2

+24VDC +24VDC +24VDC

+ -
+24VDC +24VDC

Alarm clear Totalizer Reset totalizer General alarm Load High Level
Flowrate

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D2 Loc. +72

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
4 Circuit diagram

France
4.4 BFC Controller D2 WT30.01 FF0324 . 001 . 001 - F . a 12
0 1 2 3 4 5 6 7 8 9

-FF0324.71-X25

-FF0324.71-X22

-FF0324.71-X21
Nombre: 3

Nombre: 6

Nombre: 8
PE
N
L

8
light-bl

wh
gn

pu
bk

ye
rd

br

gr

pi

bl
y/g
bk

-WD1000
-WE1000

wh
pu

gn
bk

ye

gr

br

rd
bl

pi
2

10

11
Nombre: 11
+01-A40-XT13
light-bl

y/g
bk

L N PE
Mains Control

230VAC
MCC

-A100
+MCC

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D1 Loc. +01

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
5 Wiring diagram

France
5.1 Belt scale D1 WT20.2 FF0324 . 055 . 001 - F . a 13
0 1 2 3 4 5 6 7 8 9

-FF0324.72-X25

-FF0324.72-X22

-FF0324.72-X21
Nombre: 3

Nombre: 6

Nombre: 8
PE
N
L

8
light-bl

wh
gn

pu
bk

ye
rd

br

gr

pi

bl
y/g
bk

-WD2000
-WE2000

wh
pu

gn
bk

ye

gr

br

rd
bl

pi
2

10

11
Nombre: 11
+02-A40-XT13
light-bl

y/g
bk

L N PE
Mains Control

230VAC
MCC

-A100
+MCC

HASLER International SA ELIXIR ZORKA - ITEM : Inst. =D2 Loc. +02

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
5 Wiring diagram

France
5.2 Belt scale D2 WT30.01 FF0324 . 055 . 001 - F . a 14
Pos. N° Hasler Designation Commentary Type Cross-section From to

1 0631.0817 -WD1000 HASLER (10m) VDE Li-YCYP 10x(5x2x1mm2) +01=D1-A1 +01=D1-A40-XT13

2 0624.0009 -WD1001 Customer H05VV-F3G1.5 3x1.5mm2 +400=D1-A100 +71=D1-A1

3 0631.0801 -WD1005 Customer VDE Li-YCY 10x0.5mm2 +71=D1 +71=D1-A1

4 0632.0004 -WD1006 Customer VDE Li-YCY 2x0.50mm2 +71=D1 +71=D1-A1

5 0631.0817 -WD2000 HASLER (10m) VDE Li-YCYP 10x(5x2x1mm2) +02=D2-A1 +02=D2-A40-XT13

6 0624.0009 -WD2001 Customer H05VV-F3G1.5 3x1.5mm2 +400=D2-A100 +72=D2-A1

7 0631.0801 -WD2005 Customer VDE Li-YCY 10x0.5mm2 +72=D2 +72=D2-A1

8 0632.0004 -WD2006 Customer VDE Li-YCY 2x0.50mm2 +72=D2 +72=D2-A1

HASLER International SA ELIXIR ZORKA -

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
5 Wiring diagram

France
5.5 Cable list FF0324 . 015 . 001 - F . a 15
 HASLER

Installation Loc. Device Designation Technical data part number Quantity Recommended Indispensable

=D1 +71 -A1 BFC WALL 115/230V 47-63Hz 2514.0010 2 1 1

=D2 +72 -A1

=D1 +01 -BP1 Parallelogram SFT cell 1200 N 3400.0586 2 1 1

=D2 +02 -BP1

=D1 +01 -BR1 Encoder VHRS INOX 8 magnets, 2 chanels A+B 3400.0595 2 1 1

=D2 +02 -BR1

HASLER International SA ELIXIR ZORKA - ITEM: Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
6 Material list

France
6.1 Spare parts list FF0324 . 060 . 001 - F . a 16
 HASLER Manufacturer

Installation Loc. Device Designation part number Technical data part number Manufacturer

=D1 +01 -A40 Terminal box BFC-SBS Fertilizer 3401.3184 SBS/SFT 3401.3184 HASLER

=D1 +01 -BP1 Parallelogram SFT cell 3400.0586 1200 N 3400.0586 K-TRON

=D1 +01 -BR1 Encoder VHRS INOX 3400.0595 8 magnets, 2 chanels A+B 3400.0595 HASLER

=D1 +71 -A1 BFC WALL 2514.0010 115/230V 47-63Hz 2514.0010 HASLER

=D2 +02 -A40 Terminal box BFC-SBS Fertilizer 3401.3184 SBS/SFT 3401.3184 HASLER

=D2 +02 -BP1 Parallelogram SFT cell 3400.0586 1200 N 3400.0586 K-TRON

=D2 +02 -BR1 Encoder VHRS INOX 3400.0595 8 magnets, 2 chanels A+B 3400.0595 HASLER

=D2 +72 -A1 BFC WALL 2514.0010 115/230V 47-63Hz 2514.0010 HASLER

HASLER International SA ELIXIR ZORKA - ITEM: Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
6 Material list

France
6.2 General list FF0324 . 015 . 002 - F . a 17
0 1 2 3 4 5 6 7 8 9

BFC Controller

Front view Left view

210 170

192

162
144
BFC

weight : 4,5 kg

Degree of protection :IP65

Operating temperature :50 °C

range 0.8

HASLER International SA
ELIXIR ZORKA - ITEM : Inst. Loc.
Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque 7 Fabrication
France
7.1 BFC Controller FF0324 . 010 . 001 - F . a 18
 0 1 2 3 4 5 6 7 8 9

Project : ELIXIR ZORKA -

Project no.: FF0324

Rev.: Changed pages: Change description: Date: Drawn: Checked:

a - - 25.07.12 ENG-E/PBA ENG-E/PBA

HASLER International SA
ELIXIR ZORKA - ITEM: Inst. Loc.

Z.I. de L'Abbaye
Project no.: type incr.n° language Rev.: page:
38780 Pont-Evêque Coversheet

France
FF0324 . 040 . 002 - F . a 1
Chapter Sub-chapter Page Date

2 General 2.1 Block diagram 1 25.07.2012

2 General 2.2 Drawing structure 2 25.07.2012

2 General 2.2 Drawing structure 3 25.07.2012

2 General 2.2 Drawing structure 4 25.07.2012

2 General 2.2 Drawing structure 5 25.07.2012

3 Arrangement diagram 3.1 Dimensions 6 25.07.2012

4 Circuit diagram 4.1 BFC Controller D1 7 25.07.2012

4 Circuit diagram 4.1 BFC Controller D1 8 25.07.2012

4 Circuit diagram 4.1 BFC Controller D1 9 25.07.2012

4 Circuit diagram 4.4 BFC Controller D2 10 25.07.2012

4 Circuit diagram 4.4 BFC Controller D2 11 25.07.2012

4 Circuit diagram 4.4 BFC Controller D2 12 25.07.2012

5 Wiring diagram 5.1 Belt scale D1 13 25.07.2012

5 Wiring diagram 5.2 Belt scale D2 14 25.07.2012

5 Wiring diagram 5.5 Cable list 15 25.07.2012

6 Material list 6.1 Spare parts list 16 25.07.2012

6 Material list 6.2 General list 17 25.07.2012

7 Fabrication 7.1 BFC Controller 18 25.07.2012

100 Coversheet 100.1 Project 1 25.07.2012

100 Coversheet 100.2 Table of contents 1 25.07.2012

HASLER International SA ELIXIR ZORKA - ITEM : Inst. Loc.

Z.I. de L'Abbaye
Project no.: Type Incr. No language Rev.: page:
38780 Pont-Evêque
1. Table of contents

France
FF0324 . 040 . 002 - F . a 1