GAGE REPEATABILITY AND REPRODUCIBILITY

GAGE NUMBER: ABCD PART NUMBER: 123456 DATE: 17-Jan-05

Characteristic: Length No. Oper: 3 No. Trial: 3 No. of Part: 10 Tol Min: 21.32 Tol Max: 21.56
Operator A Operator B Operator C
SAMPLE - Choose 10 parts/dimensions
TRIAL 1 TRIAL 2 TRIAL 3and mark them TRIAL 1 TRIAL 2 Gage TRIALR&R
3 is usedTRIAL
to validate
1 TRIAL the2 repeatability
TRIAL 3
1 (#1 to #10) - sample should include as much of
21.29 21.29 21.29 21.31 21.3and reproducibility
21.3 of your
21.31 measurement
21.31 21.31
2 21.34 21.33 21.33
the tolerance band as possible and include at 21.33 21.33 system.
21.33 Unacceptable Gage
21.34 R&R
21.34scores21.34
3 least one out21.3 21.3 part
of tolerance 21.3 21.31 21.31 indicate
21.32issues with the gaging
21.31 and/or
21.3 human
21.3
4 21.31 21.31 21.31
- 3 operators will measure each of the 21.33 21.32 interface
21.33 of your system 21.3that must
21.3 be corrected
21.31
5 21.31
parts/dimensions 21.3 each
3 times 21.31
(not in 21.33 21.33prior21.33
to starting production.
21.3 ALL CTQs21.31
21.31 MUST
6 21.39 21.39 21.38
sequence - random order of parts and trials by 21.38 21.38 have approved Gage R&Rs prior to starting
21.38 21.37 21.37 21.37
7 21.3 21.31 21.31 21.33 21.32production.
21.33 21.32 21.32 21.32
operator)
8 21.29 21.29 21.28 21.29 21.29 21.29 21.29 21.29 21.29
- Input the measured dimensions in the
9 21.29 21.29 21.29 21.31 21.31 21.31 21.31 21.31 21.31
appropriate fields of the Gage R&R sheet (i.e.
10 21.31 21.32 21.32 21.32 21.32 21.32 21.31 21.32 21.32
correct operator, trial and part)
- Analyze the results per the scoring table
below

Comments:

Source % Contribution % Study Variation % Tolerance

Total Gauge R&R 13.47% 36.71% 20.61% Total Gauge R&R Results - Measurement Capability
Repeatability 2.27% 15.08% 8.46%
Reproducibility 11.20% 33.47% 18.79% 0 - 10% EXCELLENT
Operator 3.04% 17.44% 9.79% 10-20% ACCEPTABLE
Operator by Part 8.16% 28.56% 16.04% 20-30% MARGINAL
Part - To - Part 86.53% 93.02% 52.22% 30-100% NOT CAPABLE
Total Variation 100.00% 100.00% 56.14%

Number of Distinct Categories = 4

 GAGE REPEATABILITY AND REPRODUCIBILITY
GAGE NUMBER: ABCD PART NUMBER: 123456 DATE: 17-Jan-05
Characteristic: Length No. Oper: 3 No. Trial: 3 No. of Part: 10 Tol Min: 21.32 Tol Max: 21.56
Operator A Operator B Operator C
SAMPLE TRIAL 1 TRIAL 2 TRIAL 3 TRIAL 1 TRIAL 2 TRIAL 3 TRIAL 1 TRIAL 2 TRIAL 3
1 21.29 21.29 21.29 21.31 21.3 21.3 21.31 21.31 21.31
2 21.34 21.33 21.33 21.33 21.33 21.33 21.34 21.34 21.34
3 21.3 21.3 21.3 21.31 21.31 21.32 21.31 21.3 21.3
4 21.31 21.31 21.31 21.33 21.32 21.33 21.3 21.3 21.31
5 21.31 21.3 21.31 21.33 21.33 21.33 21.3 21.31 21.31
6 21.39 21.39 21.38 21.38 21.38 21.38 21.37 21.37 21.37
7 21.3 21.31 21.31 21.33 21.32 21.33 21.32 21.32 21.32
8 21.29 21.29 21.28 21.29 21.29 21.29 21.29 21.29 21.29
9 21.29 21.29 21.29 21.31 21.31 21.31 21.31 21.31 21.31
10 21.31 21.32 21.32 21.32 21.32 21.32 21.31 21.32 21.32

Comments:

Source % Contribution % Study Variation % Tolerance

Total Gauge R&R 13.47% 36.71% 20.61% Total Gauge R&R Results - Measurement Capability
Repeatability 2.27% 15.08% 8.46%
Reproducibility 11.20% 33.47% 18.79% 0 - 10% EXCELLENT
Operator 3.04% 17.44% 9.79% 10-20% ACCEPTABLE
Operator by Part 8.16% 28.56% 16.04% 20-30% MARGINAL
Part - To - Part 86.53% 93.02% 52.22% 30-100% NOT CAPABLE
Total Variation 100.00% 100.00% 56.14%

Number of Distinct Categories = 4