SUCCESS REPORT
LLU SEALED DEEP GROOVE BALL BEARINGS
NTN’s LLU Seals
Expected to Triple
NTN BEARINGS FOR
Uptime at Cold
Rolling Mill
A major US-based steel mill was experiencing bearing failures
on the anti-crimping and anti-flutter rolls in its cold rolling
mill. These failures would force the mill to stop running in
order to change out the roll. It is estimated that it cost the mill
about $33,000 per roll failure.
The mill previously had another bearing company evaluate
its operation. This bearing company changed the design of
the bearing from an open type deep groove ball bearing to
a spherical roller bearing and while this did provide a slight
increase in bearing life, constant failure still occurred.
NTN’s Engineering and Sales support team reviewed the
anti-crimping and anti-flutter roll operation and assessed the
failed bearings. The bearings were only lasting 4 months but
should have been seeing significantly longer life.
The NTN Solution
NTN’s team of experts determined that the competitor’s VALUE ADDED
BREAKDOWN
spherical roller bearing would never achieve its expected life
for this application due to light loads and water ingression.
After analyzing various sealing options and considering
added torsional stress on upstream drives, NTN’s metal mill
experts selected our LLU seal in an effort to maintain smooth
operation while minimizing water ingression and optimizing UPTIME IMPROVEMENT
added friction.
$396,000
The Result REDUCED ACQUISITION COST
The NTN solution is still running with no end in sight! Our full
contact LLU sealed deep groove ball bearing has successfully $81,214
run longer than the conventional open-type solution, as well
as the competitor’s spherical roller bearing, and is estimated
to triple the uptime!
The increased bearing life, decreased downtime and reduced
DOCUMENTED COST SAVINGS
acquisition cost have all added to over $477,000 in annual
cost savings. The mill has maintained its satisfaction with $477,214
NTN products and service and continue to break production CS0322
records with NTN products supporting the load.
ANNUALIZED
COST SAVINGS
$477,214
NTN LLU SEALED
DEEP GROOVE
BALL BEARINGS
Grooved Type Sealing Figure for
Excellent Performance (All Models)
A v-shaped groove is cut around the inner ring.
Under centrifugal force, the outer surface of the
‘v’ acts to keep out dirt; the inner surface of the
‘v’ acts to seal in the grease.
Double-Lip Seal Adjusts to Wear
(LLU Spec)
The inner lip of a double-lip seal is pressed
Beyond Bearings
against the inside surface of the V-groove; the
outer lip is spread open by the elastic force of
rubber to create a small gap between the outer
lip and the inner ring. Should the inner lip wear, Training. Installation Support.
the contact pressure will decrease; however, Trouble-shooting. And more.
the outer lip will get closer to the inner ring.
When you choose NTN, your team is equipped with all the
In effect, a constant degree of sealing will be necessary tools and resources to get the job done right.
maintained; and, as a result, bearing service life From installation to problem-solving, we’ll be there with
will be noticeably lengthened. the hands-on support you need to take on your toughest
challenges. This includes extra services such as:
Technical Training Unit
On-site, mobile training unit offering specialized,
hands-on instruction from NTN engineers
Product Training School
Three days of in-depth instruction from NTN
engineers at headquarters
(go.ntnamericas.com/trainingschool)
eKnowledge
Give downtime the
WEB-BASED TRAINING PROGRAM
Six online product training modules covering
cold shoulder.
different bearing types and nomenclature
(www.ntnamericas.com/eknowledge)
We’re here to help you achieve your productivity and NTN Bearing Finder
performance goals. For more information, contact your NTN Customizable search tool featuring exhaustive
Sales Representative or call 1.800.323.2358. For technical data sets, comprehensive part interchanges
questions, email [email protected]. and interactive CAD drawings
(www.bearingfinder.ntnamericas.com)
NTN BEARING CORPORATION OF AMERICA
1600 E. Bishop Court • Mount Prospect, IL 60056-7604
Tel: 847-298-7500 • Fax: 847-294-1205 • www.ntnamericas.com
20NVVAMM01
