E50 Operacion y Mantenimiento PDF
E50 Operacion y Mantenimiento PDF
Compact Excavator
S/N AG3N14000 & Above
1 of 246
OPERATOR SAFETY WARNING
Operator must have instructions before operating the machine. Untrained
WARNING operators can cause injury or death.
W-2001-0502
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety
is involved!” Carefully read the message that follows.
Never operate without Do not grasp control Never operate without Avoid steep areas or
instructions. handles when entering approved cab / canopy. banks that could break
cab / canopy. away.
Read machine signs, and Never modify equipment.
Operation & Maintenance Be sure controls are in
Manual, and Operator’s neutral before starting. Never use attachments
Handbook. not approved by Bobcat
Sound horn and check Company.
behind machine before
starting.
Maximum
NA1439A NA1445A Maximum NA1449B NA1447B
Use caution to avoid Keep bystanders out of Never exceed a 15 slope Never travel up a slope
tipping - do not swing maximum reach area. to the side. that exceeds 15.
heavy load over side of
track. Do not travel or turn with
bucket extended.
Operate on flat, level
ground. Never carry riders.
STOP
Maximum
2 of 246
CONTENTS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
Write the correct information for YOUR Bobcat excavator in the spaces below. Always use these numbers when
referring to your Bobcat excavator.
NOTES:
ADDRESS:
PHONE:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator.
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
EXCAVATOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
Diesel engine exhaust and some of its constituents are known to the
Always use the serial number of the excavator when requesting service information or when ordering parts. Early or later
models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure
in doing a specific service operation.
Figure 1 Figure 3
P-97099A B-16315
Engine Serial Number The delivery report must be reviewed and signed by the
owner or operator and the dealer.
Figure 2
P-97220
24
2
3 24
1
4 15 16
14
17 23
6
5 13
10 18
12
7
8
22
11 11
9 21
20 NA5028A
19 NA5029A
[1]BUCKET - Several different buckets and other attachments are available for the Bobcat excavator.
[2] ROPS / TOPS - (Roll-Over Protective Structure / Tip-Over Protective Structure) as standard equipment. The ROPS /
TOPS meets ISO 12117-2 and ISO 12117.
Model E50 Bobcat excavators are equipped with the These and other attachments are approved for use on
following standard items: this model Bobcat excavator. Do not use unapproved
attachments. Attachments not manufactured by Bobcat
• 1960 mm (77.2 in) Dozer Blade may not be approved.
• Canopy with ROPS / TOPS Approval
• 400 mm (15.7 in) Rubber Tracks The versatile Bobcat excavator quickly turns into a multi-
job machine with a variety of attachments.
• Two-Speed Travel
• Auto-Shift Drive System See your Bobcat dealer for information about approved
• Auxiliary Hydraulics (With Selectable Auxiliary attachments and attachment Operation & Maintenance
Hydraulic Flow) Manuals.
• Hydraulic and Travel Control Lockouts
• Auger
• Engine Speed Control Dial With Auto Idle Feature
• Breaker
• Blade Float
• Hydraulic Clamp
• Work Lights - Boom and Frame Mounted
• Pro Clamp™ System
• Engine and Hydraulic system Monitor with Shut Down
• 3-Tined Grapple
• Horn
• Compactor
• Hydraulic Joystick Controls
• Grading Blade
• ISO / STD Control Pattern Selection Feature
• Power Tilt
• Suspension Seat
• Ripper
• Retractable Seat Belt
• Hydro tilt
Figure 4 Figure 5
OVERHEAD SPECIAL
GUARD APPLICATION
KIT
NA1557
The Bobcat excavator is highly maneuverable and • The AEM Safety Manual delivered with the machine
compact. It is rugged and useful under a wide variety of gives general safety information.
conditions. This presents an operator with hazards
associated with off highway, rough terrain applications, • The Compact Excavator Operating Training Course is
common with Bobcat excavator usage. available through your Bobcat dealer. This course is
intended to provide rules and practices of correct
The Bobcat excavator has an internal combustion engine operation of the Bobcat excavator. The course is
with resultant heat and exhaust. All exhaust gases can available in English and Spanish versions.
kill or cause illness so use the excavator with adequate
ventilation. • Service Safety Training Courses are available from
your Bobcat dealer. They provide information for safe
The dealer explains the capabilities and restrictions of and correct service procedures.
the Bobcat excavator and attachment for each
application. The dealer demonstrates the safe operation • See the PUBLICATIONS AND TRAINING
according to Bobcat instructional materials, which are RESOURCES Page in this manual or your Bobcat
also available to operators. The dealer can also identify dealer for Service and Parts Manuals, printed
unsafe modifications or use of unapproved attachments. materials, videos, or training courses available. Also
SI EXC-1016
This notice identifies procedures which must be • The new operator must start in an area without
followed to avoid damage to the machine. bystanders and use all the controls until he or she can
I-2019-0284 operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.
• Operator Training Courses are available from your
Bobcat dealer in English and Spanish. They provide
DANGER information for safe and efficient equipment
operation. Safety videos are also available.
• Service Safety Training Courses are available from
The signal word DANGER on the machine and in the your Bobcat dealer. They provide information for safe
manuals indicates a hazardous situation which, if not and correct service procedures.
avoided, will result in death or serious injury.
Know the Work Conditions
D-1002-1107
• Know the weight of the materials being handled.
Avoid exceeding the Rated Lift Capacity of the
machine. Material that is very dense will be heavier
than the same volume of less dense material. Reduce
WARNING the size of load if handling dense material.
• The operator must know any prohibited uses or work
The signal word WARNING on the machine and in the areas, for example, he or she needs to know about
manuals indicates a potentially hazardous situation excessive slopes.
which, if not avoided, could result in death or serious • Know the location of any underground lines. Call local
injury. utilities or the TOLL FREE phone number found in the
W-2044-1107
Before Operation section of this manual.
• Wear tight fitting clothing. Always wear safety glasses
The Bobcat excavator and attachment must be in good when doing maintenance or service. Safety glasses,
operating condition before use. respiratory equipment, hearing protection or Special
Check all of the items on the Bobcat Service Schedule Applications Kits are required for some work. See
Decal under the 8-10 hour column or as shown in the your Bobcat dealer about Bobcat safety equipment
Operation & Maintenance Manual. for your model.
SI EXC-1016
Maintenance
Operation
Electrical
SI EXC-1016
Fire Extinguishers
Starting
Sl EXC-1016
The following publications are also available for your For the latest information on Bobcat products and the
Bobcat excavator. You can order them from your Bobcat Bobcat Company, visit our Web site at Bobcat.com/
dealer. training or Bobcat.com.
6990448enUS 6990434enUS
Complete instructions on the correct operation and the Gives basic operation instructions and safety warnings.
routine maintenance of your Bobcat excavator.
OPERATOR SAFETY
SAFETY MANUAL
DVD
Gives basic safety procedures and warnings for your DVD gives basic safety instructions for many Bobcat
Bobcat excavator. products including excavators.
COMPACT EXCAVATOR
EXCAVATOR
OPERATOR TRAINING
SERVICE SAFETY
COURSE
TRAINING COURSE
7249283 (English)
6900916
7249286 (Spanish)
Introduces operator to step-by-step basics of skid-steer Introduces service technicians to step-by-step basics of
excavator operation. proper and safe skid-steer excavator maintenance and
servicing procedures.
EXCAVATOR SAFETY
VIDEO
SERVICE MANUAL
(Mobile device with
6989441enUS
quick response code
application required)
Complete maintenance instructions for your Bobcat Scan the code above to watch the excavator safety video
excavator. or view at Bobcat.com/training.
Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
and be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.
OPERATOR’S
HANDBOOK
7236492
7148147
LEFT CONSOLE AREA
6990434enUS
W/O ANGLE BLADE 7240698
WITH ANGLE BLADE 7240699 7178179
6594897
7195361 7152748
7168039
7238017
7178178
NA5028A
Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signs
and be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.
6732148
6708929 X-Change:
Pin-On 6818059
Hydraulic 7220131
Pin Grabber Quick
7185933
7120570 7160880
7185932
7169291
IN ENGINE
COMPARTMENT
7186931
7169006
INSIDE RIGHT COVER
NA5029A
Pictorial Only Safety Signs NOTE: See the numbered MACHINE SIGNS (DECALS)
on Page 16 and MACHINE SIGNS (DECALS)
Safety signs are used to alert the equipment operator or (Cont’d) on Page 17 for the machine location
maintenance person to hazards that may be encountered of each corresponding numbered pictorial
in the use and maintenance of the equipment. The only decals as shown below.
location and description of the safety signs are detailed in
this section. Please become familiarized with all safety 1. Thrown Or Flying Objects (7168039)
signs installed on the excavator.
This safety sign is located on the outside of both tracks.
Vertical Configuration
HAZARD
PANEL
HAZARD AVOIDANCE
PANEL PANEL
7169291
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Right Side Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Front Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Installing And Removing The Attachment (Hydraulic X-Change) . . . . . . . . . . . . . . . . . . . . 70
Installing And Removing The Attachment (Pin Grabber Quick Coupler) . . . . . . . . . . . . . . 73
Installing And Removing The Attachment (Pin-On X-Change) . . . . . . . . . . . . . . . . . . . . . . 78
Installing And Removing The Attachment (Pin-On Attachment) . . . . . . . . . . . . . . . . . . . . .84
Installing And Removing The Pro Clamp System Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Excavating
WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
distance from electrical power lines.
MINIMUM APPROACH
LINE VOLTAGE
DISTANCE
WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
NA1432 NA1421B
cave-in or flying objects can cause injury or death.
W-2119-0910
IMPORTANT
Avoid impacting objects with the blade. Damage to
blade and undercarriage components may occur.
I-2256-0507
NA1417 NA1423
Figure 9
5
4
5A 6 7 8
2 3
1
13
12
14
11 10
Figure 10
21 12 19 20
5 7
6
18
13
14 17
15 16
8 9 11
10
2 3
P-97989
* See SYSTEM SETUP AND ANALYSIS for Service Code Description. (See DIAGNOSTIC SERVICE CODES on Page
184.)
** Icons will be ON or flashing when diagnostic system indicates a problem. (See DIAGNOSTIC SERVICE CODES on
Page 184.)
*** Icons will be flashing when diagnostic system indicates a problem. (See DIAGNOSTIC SERVICE CODES on Page
184.)
Indicator Icons
• Operating hours
• Job Clock (1 and 2)
• Engine rpm
• Battery voltage
• Maintenance clock countdown
• Service codes
Figure 11
1
2
10
5 6 7 8 9
P-97993
1. Data Display
2. Hourmeter
6. Engine Preheat
7. Engine RPM
9. Service
Figure 12 Figure 13
P113014
- To enter a number as directed for further use of the Enter The Password:
display screen.
Use the numbers on the keypad to enter the password,
then press the [ENTER] button. A symbol will appear on
2. Display Screen: The display screen is where all
the display screen for each number entered. The left
system setup, monitoring, and error conditions are
scroll button can be used to backspace if an incorrect
displayed.
number is entered.
3. Scroll Buttons: Used to scroll through display screen
If the correct password is not entered, [INVALID
choices.
PASSWORD] will appear on the display screen and the
password will have to be reentered.
4. ENTER Button: Used to make selections on the
display screen.
See CONTROL PANEL SETUP for further description of
screens to set up the system for your use. (See
CONTROL PANEL SETUP on Page 188.)
Lights
Press key pad [1] [Figure 13] once for FRONT work
lights. Press a second time to turn all lights off.
Change Language:
Radio Option
Figure 14
P-97994
1 2 3 4 5 6 7
9
10
11
12
8
13
14 15
17
16 NA3090
NOTE: See DISPLAY (Item 3) in the following table for clock setting instructions.
Radio (Cont’d)
REF.
DESCRIPTION FUNCTION / OPERATION
NO.
1 POWER Press to turn ON; press again to turn OFF.
2 MUTE Press to mute audio output; [MUTE] will appear in display screen; press again to turn OFF.
3 DISPLAY Press to toggle between function mode (showing tuner frequency, auxiliary input, weather
band information, or timer) and clock mode.
Press and hold to enter clock setting mode; use FREQUENCY DOWN (TUN -) button to
adjust hours and FREQUENCY UP (TUN +) button to adjust minutes; normal operation
will resume automatically.
4 BAND Press to select tuner mode. Press to cycle through 2 AM (MW) bands and 3 FM bands.
5 AUXILIARY Press to select Auxiliary Input mode. Portable audio device (MP3 player) must be attached
to auxiliary input jack.
6 WEATHER BAND Press to select weather band; use FREQUENCY UP (TUN +) and FREQUENCY DOWN
(TUN -) buttons to adjust to the clearest station.
The weather alert feature, if activated, will automatically switch from the current function to
the weather band if a weather warning is received. See AUDIO / MENU ADJUSTMENT in
this table.
7 TIMER Press to access timer mode. Press to start the timer function; press again to stop timer;
The STD / ISO selector valve is located below the Raise the console before exiting the cab.
operator’s seat, inside the tool box.
Figure 18
Figure 16
P-97995
P113085
Two-Speed Travel (Without Angle Blade Option) Two-Speed Travel (With Angle Blade Option)
Figure 19 Figure 21
P-97996 P-97997
Press the button (Item 1) [Figure 19] to engage the high Press the button (Item 1) [Figure 21] to engage the high
range. Press a second time to disengage. range. Press a second time to disengage.
Figure 20 1
P-97988A
Press the button (Item 1) [Figure 19] again to disengage. When in high range, the travel motors will automatically
shift to low range when more torque is required and
return to high range when hydraulic pressure decreases.
The auto idle feature (when engaged) will reduce the engine speed to low idle when the control levers (joystick, blade,
travel, etc.) are in NEUTRAL and not used for approximately four seconds. The engine rpm will return to the set position
as soon as any control lever is activated.
Figure 23 Figure 24
The automatic idle switch (Item 1) [Figure 23] is used to Press [ENTER] (Item 1) once to engage automatic idle.
engage or disengage the automatic idle feature. Press [ENTER] (Item 1) [Figure 24] again and auto idle
will be OFF.
Press the switch (Item 1) once to engage automatic idle
and the LED (Item 2) will illuminate. Press the switch NOTE: Always disengage the auto idle feature when
(Item 1) a second time to disengage automatic idle, the loading or unloading the excavator onto a
LED (Item 2) [Figure 23] will be OFF. transport vehicle.
NOTE: Always disengage the auto idle feature when NOTE: When equipped with the deluxe instrument
loading or unloading the excavator onto a panel, the time delay for auto idle to activate
transport vehicle. can be adjusted. (See Auto Idle Time Delay on
Page 190.)
Description Description
The Bobcat excavator has an operator canopy (ROPS / The Bobcat excavator has an optional operator cab
TOPS) as standard equipment to protect the operator if (ROPS / TOPS) as standard equipment to protect the
the excavator is tipped over. The seat belt must be worn operator if the excavator is tipped over. The seat belt
for ROPS / TOPS protection. must be worn for ROPS / TOPS protection.
Check the ROPS / TOPS canopy, mounting, and Check the ROPS / TOPS cab, mounting, and hardware
hardware for damage. Never modify the ROPS / TOPS for damage. Never modify the ROPS / TOPS cab.
canopy. Replace the canopy and hardware if damaged. Replace the cab and hardware if damaged. See your
See your Bobcat dealer for parts. Bobcat dealer for parts.
ROPS / TOPS - Roll-Over Protective Structure per ISO ROPS / TOPS - Roll-Over Protective Structure per ISO
12117-2, and Tip-Over Protective Structure per ISO 12117-2, and Tip-Over Protective Structure per ISO
12117. 12117.
WARNING WARNING
Never modify operator cab by welding, grinding, Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless drilling holes or adding attachments unless
Cab Door
Figure 25 Figure 27
P-97245 P-91910
The cab door can be locked (Item 1) [Figure 25] with the When the door is in the open position, push down on the
same key as the starter switch. latch (Item 1) [Figure 27] and close the door.
1 2
P-97246 P-91911
Push the door all the way open until the latch post (Item From inside the cab, open the door using handle (Item 1)
1) engages in the latch (Item 2) [Figure 26] to hold the [Figure 28].
door in the open position.
Front Window
Figure 29 Figure 31
P-97681 P-97683
1 Press the top of the window in until the latch locks into
the latched position (both sides) [Figure 29].
P113087
Pull inward and upward slightly on the window to make
sure it is fully latched in the closed position.
Use both window grab handles (Item 1) [Figure 30] to
pull the top of the window in.
Figure 32 Figure 33
P-91998 P-97102
The front window is equipped with a wiper (Item 1) The window washer reservoir (Item 1) [Figure 33] is
[Figure 32] and washer. located under the right side cover.
Opening The Right Rear Window Closing The Right Rear Window
P-91997
Figure 35
P-91917
Figure 36
P-91918
P-91997
Figure 38
P-91915
Figure 39
P-91916
Figure 40
1
P-97985
The door, the right side rear window and the front window provide exits.
Figure 41
P-92955
Front Window
Figure 42
P-91913
Operation
Figure 43
WARNING
This machine is equipped with a motion alarm.
ALARM MUST SOUND!
when operating forward or backward.
P-97222 The motion alarm will sound when the operator moves
the travel control levers (Item 1) [Figure 45] in either the
forward or reverse direction.
This excavator may be equipped with a motion alarm
P-97985
NEUTRAL
REVERSE
2 NA1457A
2
WARNING
AVOID INJURY OR DEATH
• Check the blade location before traveling. When
the blade is to the rear, operate the steering NA1458A
levers / foot pedals in the opposite direction to
when the blade is in the front.
• Move the steering levers / foot pedals slowly. Pull the left steering lever backward to turn right while
Abrupt lever motion will cause the machine to traveling backward [Figure 47].
jerk.
W-2235-0396
Turning (Cont’d)
Figure 48 Figure 50
Counter-Rotation Left Turn
(Right Turn) (Reverse)
NA1459A NA1461A
Figure 49 Figure 51
Left Turn Counter-Rotation
(Forward) (Left Turn)
NA1460A NA1462A
Push the right steering lever forward to turn left while Push the right steering lever forward and pull the left
traveling forward [Figure 49]. steering lever backward [Figure 51].
Description Figure 53
Figure 52
STD CONTROL
PATTERN
1. Arm out.
2. Arm out and bucket dump.
3. Bucket dump.
4. Arm in and bucket dump.
5. Arm in.
6. Arm in and bucket curl.
P113002A
7. Bucket curl.
8. Arm out and bucket curl.
The left lever (joystick) is used to operate the boom and
slew the upperstructure [Figure 52].
Figure 54
ISO CONTROL
PATTERN
ISO CONTROL
PATTERN
P113002B The right lever (joystick) is used to operate the boom and
bucket [Figure 55].
The left lever (joystick) is used to operate the arm and 1. Boom lower.
slew the upperstructure [Figure 54]. 2. Boom lower and bucket dump.
3. Bucket dump.
1. Arm out. 4. Boom raise and bucket dump.
2. Arm out and slew right. 5. Boom raise.
3. Slew right. 6. Boom raise and bucket curl.
4. Arm in and slew right.
7. Bucket curl.
5. Arm in.
8. Boom lower and bucket curl.
6. Arm in and slew left.
7. Slew left.
8. Arm out and slew left.
WARNING
AVOID INJURY OR DEATH
Before leaving the machine:
• Lower the work equipment to the ground.
• Lower the blade to the ground.
• Stop the engine and remove the key.
• Raise the control console.
W-2780-0109
Quick Couplers
To Connect:
WARNING Remove any dirt or debris from the surface of both the
male and female couplers, and from the outside diameter
of the male coupler. Visually check the couplers for
AVOID BURNS corroding, cracking, damage, or excessive wear, if any of
Hydraulic fluid, tubes, fittings and quick couplers these conditions exist, the coupler(s) (Item 1) [Figure 56]
can get hot when running machine and attachments. must be replaced.
Be careful when connecting and disconnecting quick
couplers. Install the male coupler into the female coupler. Full
W-2220-0396
connection is made when the ball release sleeve slides
forward on the female coupler.
To Disconnect:
WARNING Figure 57
Figure 56
N-15540
1
Hold the male coupler (Item 1). Retract the sleeve (Item
2) [Figure 57] on the female coupler until the couplers
disconnect.
1
P-92999
1
4
3
P97998B
P113015B
Engine OFF - Auxiliary Hydraulics Pressure Press the button (Item 2) [Figure 61] on the front of the
Relieve handle to provide continuous flow to the female coupler.
Engine Running - Auxiliary Hydraulics OFF
NOTE: Pressing the switch (Item 1) to the left while
Auxiliary Hydraulics - Maximum Flow - pressing the button (Item 2) [Figure 61] on the
Continuous Flow Disabled front of the handle will provide continuous
Auxiliary Hydraulics - Medium Flow - flow to the male coupler.
Continuous Flow Disabled
Auxiliary Hydraulics - Low Flow - Continuous Press the button (Item 2) [Figure 61] a second time to
Flow Disabled stop auxiliary flow to the quick couplers.
Auxiliary Hydraulics - Maximum Flow -
Continuous Flow Enabled NOTE: Reverse flow can cause damage to some
Auxiliary Hydraulics - Medium Flow - attachments. Use reverse flow with your
attachment only if approved. See your
Continuous Flow Enabled
attachment Operation & Maintenance Manual
Auxiliary Hydraulics - Low Flow - Continuous for detailed information.
Flow Enabled
P-97990
Stop the engine and turn the start switch to ON. Press
Figure 64
P97998B
Attachments:
Press AUX HYD button (Item 1) [Figure 65] (if equipped) • Connect male coupler from attachment to female
to the right, secondary auxiliary hydraulic position. coupler of excavator then repeat procedure above.
This will relieve pressure in the attachment.
Figure 66
• Connect the female coupler from the attachment.
P113000
Description
Operation
P113095 Figure 68
Figure 69
Figure 70 Figure 71
3 2 1
1
P113004 P113005
Push the lever (Item 3) [Figure 70] forward until the lever
is in the locked position to put the blade in the float RIGHT
position.
Pull the lever backward to unlock from the float position. MS-2379S
Setting Engine Speed (RPM) ECO Mode (With Deluxe Instrument Panel Only)
2 3
P113006
Operation
Figure 74 Figure 75
The boom load holding valve (if equipped) will hold the Figure 76
boom in it’s current position in the event of hydraulic
pressure loss.
2
WARNING
AVOID INJURY OR DEATH
1
Do Not work or stand under raised work equipment
or attachment.
W-2793-0409
P-92993
Figure 77
P-92994
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396
Use the same procedure as: With rod end hose failure
and NO accumulator pressure.
1
P-92995
Lowering procedures:
Loosen the jam nut (Item 1). Install a hex wrench into the
valve screw (Item 2) [Figure 78] and slowly rotate the
Remove the boom base end hose from the boom load
holding valve. Place a container under the valve and
base end hose to contain hydraulic fluid.
Loosen the jam nut (Item 1). Install a hex wrench into the
valve screw (Item 2) [Figure 78] and slowly rotate the
screw clockwise 1/8 to 1/4 turn and allow the boom to
lower to the ground.
Description
The arm load holding valve (if equipped) will hold the arm Figure 80
in it’s current position in the event of hydraulic pressure
loss.
WARNING
AVOID INJURY OR DEATH 1
Do Not work or stand under raised work equipment
or attachment.
W-2793-0409
Figure 81
P-92998
P-92997
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396
Use the same procedure as: With rod end hose failure -
with NO accumulator pressure above.
2
P-92996
Lowering procedures:
Loosen the jam nut (Item 1). Install a hex wrench into the
valve screw (Item 2) [Figure 82] and slowly rotate the
Remove the arm base end hose from the arm load
holding valve. Place a container under the valve and
base end hose to contain hydraulic fluid.
Loosen the jam nut (Item 1). Install a hex wrench into the
valve screw (Item 2) [Figure 82] and slowly rotate the
screw clockwise 1/8 to 1/4 turn and allow the arm to
lower.
P-97104
IMPORTANT
PRESSURE WASHING DECALS
Maintenance work must be done at regular intervals. • Never direct the stream at a low angle toward the
Failure to do so will result in excessive wear and early decal that could damage the decal causing it to
P-97156
P-91990
Figure 87 Figure 88
1 4
2 5
P113009 P113010
Release the seat lever (Item 1) [Figure 87] to adjust the Fasten the seat belt [Figure 88].
seat forward or back.
Sit in the seat and turn the knob (Item 5) [Figure 87] to
adjust the height of the seat.
Figure 89 Figure 90
P-97995 P-92954
Lower the control console [Figure 89]. Adjust mirrors (Item 1) [Figure 90] (if equipped).
WARNING
AVOID INJURY OR DEATH 1
• Fasten seat belt, start and operate only from the
operator’s seat. STOP
• Never wear loose clothing when working near ON
machine.
W-2135-1108
START
WARNING
IMPORTANT AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Do not engage the starter for longer than 15 seconds Keep flammable material away.
at a time. Longer use can damage the starter by • Do not use machines in atmosphere containing
overheating. Allow starter to cool for one minute explosive dust or gases.
before using starter again. W-2051-0212
I-2034-0700
Keyless
P-76461B
When the engine preheat icon goes OFF, turn the start
switch (Item 1) [Figure 95] to START position and hold it
until the engine starts. Release the switch and it will
return to the ON position.
P113006
START
Turn the start switch (Item 1) [Figure 95] to the STOP
position to stop the engine.
1
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212 P113014
P113013
NOTE: Excavators with a Deluxe Instrument Panel If preheating is required, the glow plugs will automatically
have a permanent, randomly generated cycle and the engine preheat icon (Item 1) [Figure 99]
Master Password set at the factory. Your and will be shown in the data display.
excavator will also be assigned an Owner
Password. Your dealer will provide you with When the engine preheat icon goes OFF, turn the start
this password. Change the owner password switch to START (Item 3). Release the switch when the
to one that you will easily remember to engine starts and allow it to return to the ON position
prevent unauthorized use of your excavator. (Item 2) [Figure 98].
(See Changing The Owner Password on Page
Turn the start button (Item 2) [Figure 97] to the STOP
195.) Keep your password in a safe location
position to stop the engine.
for future needs.
Stop the engine if the warning lights and alarm do not go
NOTE: The Password Lockout feature can be used to OFF.
allow starting of the excavator without a
password. If unlocked, the start switch will Check for the cause before starting the engine again.
start the machine without using a password.
Password Lockout Feature
(See Password Lockout Feature on Page 194.)
See Password Lockout Feature. (See Password Lockout
Feature on Page 194.)
IMPORTANT WARNING
When the temperature is below -30°C (-20°F), EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH
hydrostatic oil must be warmed before starting. The OR SEVERE ENGINE DAMAGE
hydrostatic system will not get enough oil at low DO NOT use ether or starting fluid with glow plug or
temperatures and will be damaged. Park the machine air intake heater systems.
in an area where the temperature will be above -18°C W-2071-0415
(0°F) if possible.
I-2007-0910 If the temperature is below freezing, perform the following
to make starting the engine easier:
Let the engine run at least 5 minutes to warm the engine
and hydraulic fluid before operating the excavator. • Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature.
(See Engine Oil Chart on Page 152.)
• Make sure the battery is fully charged.
• Install an engine heater.
Instrument Panel
Procedure
P-97224
7161794A
P113006
Figure 107
Figure 104
P-97158 P-71989A
Start the engine. Raise the boom until the X-Change pins (Item 1) engage
the attachment hooks (Item 2) [Figure 107] on the
Swing the excavator arm fully to the left [Figure 104] (for
bucket.
better operator visibility when connecting attachments).
Installation (Cont’d)
1
2 P-91903B
3
Press and hold the X-Change switch (Item 1)
P-71993A [Figure 109] to the left (OUT) and FULLY EXTEND the
hydraulic pins.
Raise the boom and extend (curl in) the bucket cylinder Figure 110
With the arm vertical, lower the boom until the hooks
(Item 1) of the bucket disengage the X-Change pins (Item 1
2) and the plate (Item 3) [Figure 108] fully engages into
the bucket crossmember.
WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
P-69010
cave-in or flying objects can cause injury or death.
W-2119-0910
Check that both hydraulic pins (Item 1) [Figure 110] are
fully engaged to secure the attachment.
WARNING
AVOID INJURY OR DEATH
Both hydraulic pins must be fully extended through
the attachment mounting holes. Failure to fully
engage the hydraulic pins can allow attachment to
come off.
W-2935-0512
Removal
WARNING
1
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910
P-69008B
Figure 111
Figure 114
P-69004C
Installation
Figure 115
P113001
Figure 117
P113075
Installation (Cont’d)
Figure 118
1 1
1
P113078A
Figure 119
P113079
Installation (Cont’d)
Figure 122
P113080
WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910
WARNING
AVOID INJURY OR DEATH
The quick coupler locking clasps must be fully
engaged and locked to the attachment pins. Failure
to fully engage the locking clasps can allow
attachment to come off.
W-2978-0317
Installing And Removing The Attachment (Pin Grabber Quick Coupler) (Cont’d)
WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
P113074
W-2119-0910
Figure 123 Press the coupler ON / OFF switch (Item 1) [Figure 125]
to the left (ON) position to enable the pin grabber quick
coupler feature. The switch will illuminate when in the ON
Figure 126
Figure 124
P113078
P113079
Removal (Cont’d)
Figure 127
P113081
Move the arm away the excavator until the quick coupler
is clear of the attachment [Figure 127].
Figure 128
P113074
Installation
WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0907
Figure 129 Start the engine and move the arm toward the bucket
[Figure 130].
2 1 2
P-49705
Installation (Cont’d)
2
3
P-49835 P-49837
Raise the boom until the pins (Item 1) engage the hooks Raise the boom and extend the bucket cylinder until the
(Item 2) [Figure 131] on the bucket. X-Change contacts the attachment back [Figure 132].
With the arm vertical, lower the boom until the hooks
(Item 1) of the bucket disengage the pins (Item 2) of the
X-Change and the plate (Item 3) [Figure 132] fully
engages in the bucket crossmember.
WARNING
Keep all bystanders 6 m (20 ft) away from equipment
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
W-2119-0910
Installation (Cont’d)
Figure 133
P-49706
Figure 134
P-49708
Lift the attachment and fully extend and retract the bucket
cylinder.
WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
P-49838
With the engine off, turn the start key to the ON position
and move both hydraulic control levers to relieve
hydraulic pressure.
Removal (Cont’d)
Figure 136
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
1 of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
Figure 138
P-49710
Figure 137
P-49711
Drive the pin (Item 1) [Figure 137] out of the bucket and
X-Change mount.
P-49835
Removal (Cont’d)
Figure 139
P-49836
Fully retract the bucket cylinder and lower the boom and
arm until the bucket is on the ground, and the X-Change
pins (Item 1) are disengaged from the hooks (Item 2)
[Figure 139].
Installation
Figure 141
WARNING
AVOID INJURY OR DEATH
Stop the machine on a firm flat surface. When 1
removing or installing attachments (such as a
bucket), always have a second person in the
operator’s seat, give clear signals and work carefully.
W-2140-0189 1
Figure 140
P-66528A
Removal
WARNING
2
AVOID INJURY OR DEATH
Keep fingers and hands out of pinch points when 1 3
installing and removing implement or attachment.
W-2571-1212 4
P116106
WARNING
3
Keep all bystanders 6 m (20 ft) away from equipment 2 1
when operating. Contact with moving parts, a trench
cave-in or flying objects can cause injury or death.
4 P116101
Enter the excavator and start the engine. (See PRE-
STARTING PROCEDURE on Page 61.)
NOTE: To install the clamp tool (Item 1) onto the
clamp base (Item 2), the clamp tool (Item 1)
can be positioned in either configuration as
shown in [Figure 142].
Figure 143
P116102
Installation (Cont’d)
1 2
1
P116103
P116105
Raise the boom until the clamp tool (Item 1) [Figure 144] Rotate the bucket (Item 1) [Figure 146] down until it is in
P116104 Stop the engine and exit the excavator. (See STOPPING
THE ENGINE AND LEAVING THE EXCAVATOR on
Page 69.)
Continue to retract the bucket cylinder until the clamp tool
(Item 1) [Figure 145] slides into the (index point B)
[Figure 144] and [Figure 145].
X X X X X
X X X X X
X X X X X
X X X X X
Installation (Cont’d)
Figure 148
X X X X X
X X X X X
GRADING BUCKET
X X X X X
** Note: See the correct operating procedure when using the grading tool for grading. (See Using The Pro Clamp
System on Page 99.)
Installation (Cont’d)
Figure 149
WARNING
A
B AVOID INJURY OR DEATH
3 Keep fingers and hands out of pinch points when
2 installing and removing implement or attachment.
W-2571-1212
1 Figure 151
P-116082
For aligning the clamp tool and base assembly, there are
three mounting holes (Item 1, 2 and 3). For indexing the
clamp tool, there are two indexing points on the base
assembly (Item A and B) [Figure 149].
Figure 150
A P-116169
B
Lifting the bottom of the clamp tool, use the anchors and
indexing point as a hinge to align the mounting holes
(Item 1) [Figure 150].
Installation (Cont’d)
P-116107 P-116108
Rotate the clamp tool to the desired angle, aligning the Install the retaining pins (Item 1) [Figure 154].
1
IMPORTANT
Always install all of the mounting pins and retainer
pins. Failure to do so will cause structural damage.
I-2380-0314
P-116099
Removal
Figure 155 Lift on the bottom of the clamp tool using the anchors as
a fulcrum to take pressure off of the pins (Item 2) and
remove pins (Item 2) [Figure 156] (both sides). Rotate
the tool down until it hangs freely straight down.
Figure 157
2
1
P116098
Hold the bottom of the clamp tool (Item 1) and remove Figure 158
the pin (Item 2) [Figure 155] from each side.
Figure 156
P116101
2
Lower the boom and move the arm forward until the
hooks of the clamp mount (Item 1) are disengaged from
P116129 the clamp tool anchors (Item 2) [Figure 158].
Inspect The Work Area Lowering The Work Equipment (Engine STOPPED)
Before beginning operation, inspect the work area for The hydraulic control levers control the movement of the
unsafe conditions. boom, arm, bucket and upperstructure slew functions.
Look for sharp drop-offs or rough terrain. Have The console must be in the locked down position, and the
underground utility lines (gas, electrical, water, sewer, key switch in the ON position.
irrigation, etc.) located and marked. Work slowly in areas
of underground utilities. Use the control lever to lower the boom.
Object Handling
WARNING
AVOID INJURY OR DEATH
Do not exceed rated lift capacity. Excessive load can
cause tipping or loss of control.
W-2374-0500
NA1424
Lift and position the load. Once the load is in position and
tension is removed from the lift chain (secondary lift
system), remove the secondary lift system.
The excavator must be equipped with the optional lift eye Figure 162
link (Item 1) [Figure 162], the boom and arm load hold
valves and the overload warning device option. See your
Bobcat dealer for available Kits.
WARNING
AVOID INJURY OR DEATH
• Do not exceed rated lift capacity.
• Excessive load can cause tipping or loss of
control.
• Excessive load can cause failure of the lift eye
and cause the load to drop. 1
W-2991-0714
P113713A
1
P113708
P113565
Make sure the load is evenly weighted and centered on
the lifting chain (or other type of lifting device), and is
Install a lift chain (Item 1) (or other type of lifting device) secured to prevent the load from shifting [Figure 165].
Figure 164
P113531
Figure 166
EXAMPLE OF
* 1246 kg
(2746 lb)
7188434
The following example will show how to calculate the lift capacity differences between the lift capacity charts with standard
equipment and when using optional equipment.
The standard equipment weights used when determining lift capacity are as follows:
Standard Bucket = 142 kg (313 lb)
Pin-On X-Change = 28 Kg (62 lb)
The following lists the weight of the optional quick couplers and hydraulic clamp:
• Pin-on X-Change = 28 kg (62 lb)
• Hydraulic X-Change = 40 kg (87 lb)
• Pin Grabber Quick Coupler = 65 kg (143 lb)
• Lehnhoff Quick Coupler = 30 kg (66 lb)
• Klac Quick Coupler = 43 kg (95 lb)
• TAG Quick Coupler = 26 kg (58 lb)
• Hydraulic Clamp And Cylinder = 86 kg (190 lb)
• Hydraulic Pro-Clamp, Clamp Tool And Cylinder = 144 kg (317 lb)
• Optional Buckets And Attachments (See NOTE below)
NOTE: For bucket weights, see your Bobcat dealer. For attachment weights, see the attachment Operation &
Maintenance Manual.
The following is an example for determining the lift capacity using the sample chart shown above [Figure 166].
2. Subtract the difference between the weight of the standard configuration (Pin-On X-change and Standard Bucket) and
optional equipment which in this case is the Hydraulic X-Change and the Hydraulic Clamp.
Quick Coupler (Pin-On X-Change minus Hydraulic X-change): 28 kg (62 lb) - 40 kg (87 lb) = minus 12 kg (25 lb)
Hydraulic Clamp and Cylinder: 86 kg (190 lb)
* The lift capacity charts (decals) are based off of ISO 10567: 2007. The lifting capacities are defined as the lower value
of 75% of tipping load or 87% of the hydraulic lift capacity.
Figure 168
LEFT HAND CONTROL RIGHT HAND CONTROL
LEVER (JOYSTICK) LEVER (JOYSTICK)
SECONDARY AUXILIARY PRIMARY AUXILIARY
HYDRAULICS HYDRAULICS
2 1
N-15513
The lift capacities of the excavator will be reduced by 144 Operating With The Grading Tool
kg (317 lb) with the optional Pro Clamp system installed.
(See Lift Capacity on Page 96.)
2 INCORRECT
1
CORRECT
Move the switch (Item 1) [Figure 169] on the right control
lever to the right to open the clamp. Move the switch to
the left to close the clamp.
Boom Swing
NA1433B
Figure 172
NA1434B
Figure 175
NA1422
NA1440
Put planks under the tracks and drive the excavator to dry
ground.
Operating On Slopes
WARNING
WARNING AVOID INJURY OR DEATH
• Avoid steep areas or banks that could break
AVOID INJURY OR DEATH away.
• Do not travel across or up slopes that are over 15 • Keep boom centered and attachments as low as
degrees. possible when traveling on slopes or in rough
• Do not travel down or back up slopes that exceed conditions. Look in the direction of travel.
25 degrees. • Always fasten seat belt.
• Look in the direction of travel. W-2498-0304
W-2497-0304
Figure 178
When going down a slope, control the speed with the
steering levers and the speed control lever. Traveling Up Slopes
Figure 177
Traveling Down or Backing Up Slopes
304 mm
15 Maximum
NA1447
25 Maximum
Figure 179
NA1448
Traveling On Side Slopes
NEUTRAL
REVERSE
NA1450
P-97998
Do not work on slopes which are over 15 degrees. When the engine stops on a slope, move the steering
levers to the NEUTRAL position. Lower the boom /
Use a slow work cycle. bucket to the ground.
Avoid working with the tracks across the slope. This will NOTE: If the engine stops, the boom / bucket
reduce stability and increase the tendency for the (attachments) can be lowered to the ground
machine to slide. Position the excavator with the blade using hydraulic pressure which is stored in
downhill and lowered. the accumulator.
Avoid swinging or extending the bucket more than The console must be in the locked down
necessary in a down hill direction. When you must swing position, and the key switch in the ON
the bucket downhill, keep the arm low and skid the bucket position.
downhill.
Use the control lever to lower the boom.
When working with the bucket on the uphill side, keep the
bucket as close to the ground as possible. Dump the spoil Start the engine and resume operation.
far enough away from the trench or hole to prevent the
possibility of a cave in.
Operating In Water
Maximum
Water
Level
NA1446
Mud and water should be removed from the machine Avoid quick turns on bumpy and rocky fields.
before parking. In freezing temperatures, park the
machine on boards or concrete to prevent the track or Driving over sharp objects should be avoided. If this is
undercarriage from freezing to the ground and preventing impossible, do not make turns while driving over sharp
machine movement. objects.
Figure 183
PI-13035
PI-13045
Setup / Calibration
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
P113604
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning. Position the excavator [Figure 186] as shown so the
W-2050-0807
second person can install the magnetic tools, the plumb
bob and do measurements for calibrating the system.
NOTE: When the Depth Check kit was initially
installed, the machine should have had the Two magnetic mounted tools are included with the kit for
setup / calibration procedure performed. But positioning the boom, arm and bucket for calibration.
Figure 187
The calibration procedure is a two person operation. One
person must remain in the cab to enter data into the
deluxe display panel while a second person takes
measurements from outside the machine. Make sure the 1
second person is away from the machine when moving
any of the work group components (boom, arm, bucket,
etc.).
WARNING 2
2
1
P113635
P113637
P113636
Position the excavator with the bucket fully rolled out and
the arm fully extended. Position the workgroup so the
distance from the ground to the two magnetic sensors
(Item 1 and 2) [Figure 189] is identical.
A B
C P113639
P113638
C
P113653
C C P113640
P113654
P113642
A
P113641
A C C P113647
P113643
Figure 199
P113642
Have the second person in the cab and press the [2.
ARM SETUP] (Item 2) [Figure 199].
A C P113652
Figure 203
2
P113646
Move the arm until the plumb bob line is centered on the
bucket pivot pin (Item 2) [Figure 201]. (The accuracy of
the arm being vertical affects the accuracy of the Depth
Check.)
P113642
1 1 1
2 2 2
3 3 3
4 4
C 4
5
5 5
P113648 A
C P113678
A
P113649
Figure 207 This two part step will measure the distance between the
bucket pin (Item 2) [Figure 208] or the furthest point
away from the bucket pin on any attachment used with
the Depth Check system. We will be using a bucket as an
example, but all attachments will be similar for this setup.
(The accuracy of these dimensions affect the accuracy of
the Depth Check.)
1
P113650A
C P113669 C P113670
Install a magnetic pin on the second bucket pin (Item 3) Make sure the bucket is still vertical to the bucket pin
[Figure 208]. (Item 2) and the cutting edge (or bucket teeth) (Item 1),
If Using A Laser With Depth Check NOTE: For excavator equipped with a clamp, (or
other options or configurations added to the
Figure 211 arm that may interfere with the laser), make
sure there is no hose to laser interference.
LASER CR600 LASER BLR2 Fully curl the arm and bucket and make sure
the hoses do not interfere with the laser
receiver during any arm and bucket
movement. Adjust the position of the laser
1 1 receiver if necessary to avoid any contact
with the hoses.
Figure 212
P113658 1
Measure the hose from the rod end of the clamp cylinder
(Item 2) [Figure 211] to the end of the hose at the
coupler (Item 4) [Figure 212]
1
6
2
3
4
C 0
P113654
P113671
Initial Setup The [DEPTH CHECK] screen [Figure 215] shows the
following information. Press the numbered key pad to
The initial setup will describe adding and changing the access each screen for setting the system:
Depth Check target settings, grade zone setting, warning
NOTE: The laser feature must be activated before you (2) Setup: Opens screen for selecting the following
can enter the laser receiver position into the screens; Set Target Depth, Select Attachment, Setup and
dash panel. See [Figure 227] for turning the Calibration, and Preferences.
laser ON and OFF.
(3) Alarm: Sets the depth alarm to ON or OFF.
Depth Check Settings
(4) Change Screens: Toggles through various depth
Figure 214 screens; Depth Check, distance to target or grade check.
C
A B P113653
Using the left / right arrow buttons (Item A and B), toggle
to the Attachment Depth Check screen [Figure 214].
6 1
2
P113641
P113654
Press (Item 1) [Figure 219] to Set Depth Targets.
Figure 218 1
3
P113673
4
5 Press (Item 1) [Figure 220] to select Depth Target.
Figure 221
A
P113656
1
Five different depths can be pre-set and stored in the
2
system.
3
Select (Item 1 through Item 5) [Figure 218] to select one
of the existing depths. 4
2A
2
A C P113655
P113673
Use the key pads (Item 1 through 0) and enter the new
target dimension. If the dimension entered is incorrect,
Grade Zone
Figure 223
A C
P113674
1
Use the key pads (Item 1 through 0) and enter the new
grade zone dimension. If the dimension entered is
incorrect, press the arrow button (Item A) [Figure 225] to
backspace the dimension.
Warning Zone
The Warning Zone sets the upper distance from the Figure 228
target depth when the warning alarm will start to beep.
(The alarm will start beeping when getting close to the
selected target depth. The closer to the target, the faster
beeps until you reach the target depth, then it will be a
continuous sound. If the bucket goes below the selected
target depth, the beeps will be very fast until the bucket is
raised above the target depth.)
Figure 226
1 A C P113675
Use the key pads (Item 1 through 0) and enter the new
warning zone dimension. If the dimension entered is
Figure 227
P113673
Figure 232
Press [1. SET DEPTH TARGETS] (Item 1) [Figure 229]
to change to the next screen [Figure 230]. 3
1
Figure 230
6
4
P113673
Preferences
The Preferences screen is used to set two features; Press the [UNITS] button (Item 2) to toggle between
meters, millimeters, feet or inches. This sets how you will
1. To set the screen preference for; Distance to Target, record and enter ALL dimensions into the Depth Check
Depth Check or Grade Check. system. The selected units will be displayed under the
word [UNITS] (Item 3) [Figure 234] and will be visible on
2. To set units of measure (screen can be set to display; all Depth Check screens that show dimensions.
millimeters, meters, feet or inches).
Figure 235
Figure 233
4
4
P113641
Figure 234
2
4
3 4A
P113654
Preferences (Cont’d) The following will give some basic operation information
for:
Figure 237
WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground lines such as electrical, gas, oil, water,
4 etc. CALL 1-888-258-0808 and consult local utilities
before digging. Extreme caution must be used in
areas where utility lines are present.
4A W-2116-0903
P113657
Operation (Cont’d)
4
5
1
A P113656
NA1400
1B
2 2A
P113654
Operation (Cont’d)
3
1 NA1437 1
EXAMPLE: The target depth is 2 meters (6.5 ft) (Item 6A) Or, If that is not possible, position the excavator so the
and the position of the bucket (Item 1A) is at 1.5 meter bucket will reach to the bottom of the hole (Item 2)
(4.9 ft), the distance to target (Item 2) [Figure 239] will be [Figure 242] at an area that is know to be the correct
0.5 m (1.6 ft). [2 m - 1.5 m = 0.5 m (6.5 ft - 4.9 ft = 1.6 ft).] depth. (When re-benched at the bottom of the trench, set
the target depth to zero to continue digging at the original
NOTE: depth.)
The distance from the target depth to when
the when the alarm starts to beep can be set Or, With the bucket on the ground next to the excavator
using the Warning Zone information. (See (Item 3) [Figure 242], re-bench the bucket to zero. Now
Warning Zone on Page 120.). reach into the existing hole until the bucket is touching
the bottom of the hole (Item 2) [Figure 242] in an area
To reposition the excavator to continue digging the hole you know is the correct depth. Example: The dimension
at the original depth; shown in (Item 1A) [Figure 239] is now 2.5 m (8.2 ft). You
now need to reset the target depth to 2.5 m (8.2 ft) to
continue digging the hole at the original target depth.
Operation (Cont’d)
EXAMPLE: Digging a 2.0 meter wide x 1.5 meter deep Figure 244
(6.5 ft wide x 3 ft deep) hole.
Figure 243
A
4
2 m WIDE C
1 (6.5 ft WIDE)
P113657
WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground lines such as electrical, gas, oil, water,
etc. CALL 1-888-258-0808 and consult local utilities
before digging. Extreme caution must be used in
areas where utility lines are present.
W-2116-0903
Operation (Cont’d)
Read and understand the information supplied with the Figure 246
laser for correctly setting up the laser system.
1 2
Figure 245
EXAMPLE: 1 6
A
LASER BEAM
TARGET DEPTH
C P113654A
Operation (Cont’d)
Digging A Trench With Slope Using A Laser (Re-benching Using A Laser Reference)
Read and understand the information supplied with the Figure 248
laser for correctly setting up the laser system.
1 2
NOTE: Digging a slope with a laser requires a laser
that has slope capability. The laser must be
positioned square with the desired direction 1 6
of the slope.
Figure 247
LASER BEA
M
1
C P113654
2
TARGET DEP
EXC 4
With the Depth Check system set-up, the excavator can
now be repositioned anywhere in the laser range and the
dig depth will stay consistent to the set target depth and
NOTE: Make sure the laser receiver dimensional to the slope set with the laser.
location on the arm has been added into the
Depth Check. For additional information. (See
Laser Receiver Position On Arm on Page 121.)
With the arm vertical, raise or lower the boom and arm as
needed until the laser (Item 1) strikes the receiver (Item
2) [Figure 247]. (If needed, curl the bucket fully for
increased bucket ground clearance or a hole may need to
be dug so that the bucket can be lowered to allow the
laser to strike the receiver with the arm vertical.)
Procedure
Procedure
1
1
P-97225 P-97107
Fully extend the cylinders of the bucket, arm, and boom Figure 251
so that the excavator is in the position as shown
WARNING
P-92988
Figure 252 1
P-97226
Use chain binders to tighten the chains and then safely tie
the chain binder levers to prevent loosening.
P-97223A
TAILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Adjusting The Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
X-CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Maintenance Intervals
• Engine Oil - Check level and add as needed. (See Page 152.)
First 50 Hours
• Engine Oil and Filter - Replace oil and filter. (See Page 152.)
• Drive Belts (Alternator) (Air Conditioning - If Equipped) - Check condition. Replace as needed. (See Page 172.)
• Alternator and Starter - Check connections.
• Fuel Filter – Replace filter element. (See Page 150.)
• Travel Motors (Final Drive) - Replace fluid. (See Page 171.)
• Hydraulic Filter, and Case Drain Filter - Replace the hydraulic filter and case drain filter. (See Page 166.)
Every 50 Hours
• Swing Bearing - Grease swing bearing and swing pinion. Service every 10 hours when operating in water. (See Page
178.)
• Battery - Check cables, and connections. (See Page 162.)
• Fuel Tank - Drain water and sediment from fuel tank and fuel filter. (See Page 150.)
• Spark Arrestor Muffler (If Equipped) - Clean spark chamber. (See Page 167.)
• Travel Motors (Final Drive) - Check fluid level and add as needed. (See Page 171.)
• Engine Oil and Filter - Replace oil and filter. (See Page 152.)
• Cooling System - Clean debris from radiator, fuel cooler, hydraulic fluid cooler, air conditioning condenser (if
equipped). (See Page 155.)
• Hydraulic Filter, Case Drain Filter and Hydraulic Reservoir Breather Cap - Replace the hydraulic filter, case drain
filter and the reservoir breather cap. (See Page 166.)
• Drive Belts (Alternator) (Air Conditioning - If Equipped) - Check condition. Replace as needed. (See Page 172.)
• Alternator and Starter - Check connections. (See Page 172.)
• HVAC - Clean housing and coils. (See Page 154.)
Every 24 Months
Figure 255
P113091
Sit in the operator's seat, fasten the seat belt and start
the engine.
Figure 256
WARNING 1
Description WARNING
This excavator may be equipped with a motion alarm
system. The motion alarm will sound when the operator AVOID INJURY OR DEATH
moves the travel control levers in either the forward or When an engine is running in an enclosed area, fresh
reverse direction. Slight movement of the steering levers air must be added to avoid concentration of exhaust
in either the forward or reverse direction is required with fumes. If the engine is stationary, vent the exhaust
hydraulic components before the motion alarm will outside. Exhaust fumes contain odorless, invisible
sound. gases which can kill without warning.
W-2050-0807
Inspecting
Sit in the operator’s seat and fasten the seat belt. Start
Figure 257
the engine. (See PRE-STARTING PROCEDURE on
Page 61.)
1
Move the travel control levers (one lever at a time) in the
forward direction. The motion alarm must sound. Move
the travel control levers (one lever at a time) in the
reverse direction. The motion alarm must sound.
Figure 259
Figure 258 1
P113019
1
Slightly move both travel control levers in the forward
direction (until the machine is slowly moving forward) and
then press the motion alarm cancel switch (Item 1)
[Figure 259]. The motion alarm will shut off. With the
machine still moving forward, move one of the levers to
P-92947
the NEUTRAL position, the motion alarm must sound.
Inspect for damaged or missing motion alarm decal (Item Slightly move both travel control levers in the reverse
1) [Figure 257] (cab machine) or (Item 1) [Figure 258] direction (until the machine is slowly moving backward)
(canopy machine). Replace if required. and then press the motion alarm cancel switch (Item 1)
[Figure 259] (the switch icon will be illuminated when the
NOTE: The excavator will need to be moved slightly motion alarm is deactivated). The motion alarm will shut
in both the forward and reverse direction to off. With the machine still moving backward, move one of
test the motion alarm. Keep all bystanders the levers to the NEUTRAL position, the motion alarm
away from machine during test. must sound.
The motion alarm is mounted to the bottom rear of the Figure 261
excavator. (To the front of the engine oil pan.) Switch Location
Figure 260
1
1
P-92962
WARNING
This machine is equipped with a motion alarm.
ALARM MUST SOUND!
when operating forward or backward.
Figure 263
WARNING
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497
1
WARNING
Keep the rear door closed when operating the P-97227
machine. Failure to do so could seriously injure a
bystander.
W-2020-1285 The tailgate latch (Item 1) [Figure 263] can be adjusted
by loosening the two bolts, moving the latch, and
P-97103
Pull the latch (Item 1) [Figure 262] and open the tailgate.
Figure 264
P-97112
Figure 265
P113096
1
P113022
The fresh air filter is located under the right side cover.
Figure 267
1 1
P113023
P113021
The inside of the HVAC housing needs to be cleaned After the housing has been cleaned and flushed, remove
regularly. Dust will accumulate over time inside the the jackstands and raise the blade so the front of the
housing. A dusty heater and evaporator coil will reduce excavator is flat on the ground. Stop the engine.
heating and cooling efficiency. (See SERVICE
SCHEDULE on Page 136.) There are three rubber drain valves that allow
condensation to drain from the housing during normal air
The HVAC housing is located to the right of the operator conditioning usage. These drain valve can get clogged
seat. with dirt and should be cleaned at the same time the
housing is cleaned.
Figure 270
Two of the drain valve can be accessed from the right
1 side cover (the drain valves are located below the HVAC
housing on the right side) and one of the valves is located
below the left rear corner of the HVAC housing and will
1
be accessed by removing the center floorplate.
Figure 272
P113084 1
1 1
Remove the floor mat.
Position the side cover on the tabs and starting with the
front edge of the side cover, position it into the front of the
P113083
HVAC housing. Press on the front of the cover to secure
the front latch (Item 1) [Figure 270]. Then press in on the
top edge of the side cover and work back to the rear of
Use a lower pressure air or a low pressure water stream
the cover and secure the rear latch.
to remove debris and to clean the coils (Item 1)
[Figure 271]. Reinstall the floor mat.
Daily Check
Figure 273
P-97229
2
Pull the outer filter (Item 1) [Figure 275] from the air
cleaner housing.
Replace the inner filter every third time the outer filter is 2
replaced or as indicated.
Outer Filter
Figure 274 2
2
1
1
P-97228
2 After the outer filter has been replaced, press the button
P-97228 (Item 1) [Figure 273] on the end of the condition
indicator and start the engine. Run at full rpm, then
reduce engine speed and stop the engine. If the red ring
Release the three fasteners (Item 1) [Figure 274]. (Item 2) [Figure 273] shows in the condition indicator,
replace the inner filter.
Remove and clean the dust cup (Item 2) [Figure 274].
Inner Filter
• Replace the inner filter every third time the outer filter
is replaced.
Figure 277
P-97230
Remove the dust cup, outer filter and inner filter (Item 1)
[Figure 277].
Fuel Specifications
NOTE: Contact your local fuel supplier to receive Biodiesel Blend Fuel
recommendations for your region.
Biodiesel blend fuel has unique qualities that should be
At a minimum, low sulfur diesel fuel must be used in this considered before using in this machine:
machine. Low sulfur is defined as 500 mg/kg (500 ppm)
sulfur maximum.
• Cold weather conditions can lead to plugged fuel
system components and hard starting.
Ultra low sulfur diesel fuel may also be used in this
machine. Ultra low sulfur is defined as 15 mg/kg (15 ppm)
sulfur maximum. • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
U.S. Standard (ASTM D975) corrosion and plugging of fuel system components.
Use only clean, high quality diesel fuel, Grade Number • Use of biodiesel blend fuel may result in premature
2-D or Grade Number 1-D. failure of fuel system components, such as plugged
fuel filters and deteriorated fuel lines.
The following is one suggested blending guideline that
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals may be required, such
as cleaning the fuel system and replacing fuel filters
TEMPERATURE GRADE 2-D GRADE 1-D and fuel lines.
Above -9°C (+15°F) 100% 0%
• Low sulfur diesel fuel defined as 500 mg/kg (500 ppm) • Drain all water from the fuel filter daily before
sulfur maximum operating the machine.
• Diesel fuel with cetane number of 51.0 and above.
• Do not exceed engine oil change interval. Extended
Clean, high quality diesel fuel that meets the EN590 oil change intervals can cause engine damage.
specification may also be used.
• Before vehicle storage; drain the fuel tank, refill with
NOTE: Biodiesel blend fuel may also be used in this 100% petroleum diesel fuel, add fuel stabilizer and
machine. Biodiesel blend fuel must contain run the engine for at least 30 minutes.
no more than seven percent biodiesel mixed
with ultra low sulfur petroleum based diesel. NOTE: Biodiesel blend fuel does not have long term
This biodiesel blend fuel is commonly stability and should not be stored for more
marketed as B7 blended diesel fuel. B7 than three months.
blended diesel fuel must meet EN590
specifications.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Figure 278
P-97120
The fuel cap uses the start key to unlock the fuel cap.
Removing Water See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 136.)
Open the tailgate. (See TAILGATE on Page 142.)
Figure 280
Figure 279
1 P-97232
P-97231
Replacing Elements
1
Remove the filter (Item 2) [Figure 279].
Clean the area around the filter housing. Put clean oil on
the seal of the new filter. Install the fuel filter and hand
tighten.
P-97227
Remove the air from the fuel system. (See Removing Air
From The Fuel System on Page 151.)
Remove the hose (Item 1) [Figure 280] from the fuel
filter. Route the hose to a container.
After replacing the fuel filter or when the fuel tank has run
out of fuel, air must be removed from the fuel system
before starting the engine. WARNING
Figure 282
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
1 not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807
P-97232
P-97227
Check the engine oil after every 8 - 10 hours of operation Figure 285
and before starting the engine. (See SERVICE
SCHEDULE on Page 136.) ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Figure 284 (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Use a good quality motor oil that meets the correct API
Service Classification.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
Figure 286
1
P-97234
2 Remove the oil filter (Item 1) [Figure 288] and clean the
filter housing surface.
Figure 289
P-97123
Figure 287
P-97235
P-97157 Start the engine and let it run for several minutes.
Place a container under the excavator. Remove the drain Stop the engine. Check for leaks at the oil drain plug and
plug (Item 1) [Figure 287] from the drain hose. the oil filter. Check the oil level.
Recycle or dispose of used oil in an environmentally safe Add oil as needed if it is not at the top mark on the
manner. dipstick.
Check the cooling system every day to prevent over-heating, loss of performance or engine damage. (See SERVICE
SCHEDULE on Page 136.)
Cleaning
Open the right side cover. (See RIGHT SIDE COVER on Figure 292
Page 143.)
Figure 290
1 1
2 3
P-97127
P-97127
Checking Level
WARNING IMPORTANT
AVOID BURNS AVOID ENGINE DAMAGE
Do not remove radiator cap when the engine is hot. Always use the correct ratio of water to antifreeze.
You can be seriously burned.
W-2070-1203 Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
Figure 293
P-97236
WARNING 1
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203
P-97130
Figure 294
Put a hose on the drain valve on the engine block. Open
the drain valve (Item 1) [Figure 296] and drain the
coolant into a container.
Put a hose on the drain valve at the bottom of the Close the tailgate.
radiator. Open the drain valve (Item 1) [Figure 295] and
drain the coolant into a container.
Figure 297 A decal is inside the fuse cover to show location and amp
ratings.
P-97131
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Figure 298
F5 F1 F9
A C E G
F6 F2 F10
F7 F3 F11
B D F H
F8 F4 F12
The location and sizes are shown in the table below and on the decal [Figure 298]. Relays are identified by the letter “R”
in the AMP column.
REF ICON DESCRIPTION AMP REF ICON DESCRIPTION AMP REF ICON DESCRIPTION AMP
Battery Maintenance
Figure 301
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
Open the right side cover. (See RIGHT SIDE COVER on Page 143.)
1
2
P-97134 P-97138
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
B
A Check the condition of the fill strainer screen (Item 1)
[Figure 305]. Clean or replace as necessary.
1 Figure 306
A
HYDRAULIC / HYDROSTATIC FLUID
RECOMMENDED ISO VISCOSITY GRADE (VG)
P-97135B AND VISCOSITY INDEX (VI)
P-97136
Clean the surface around the reservoir cap and remove TEMPERATURE RANGE ANTICIPATED
the cap from the reservoir (Item 2) [Figure 304]. DURING MACHINE USE
[1] VG 100; Minimum VI 130
[2] VG 46; Minimum VI 150
WARNING [3] BOBCAT All-Season Fluid
[4] BOBCAT Synthetic Fluid
[5] BOBCAT Biodegradable Hydraulic / Hydrostatic
AVOID INJURY OR DEATH Fluid (Unlike biodegradable fluids that are vegetable
Always clean up spilled fuel or oil. Keep heat, flames, based, Bobcat biodegradable fluid is formulated to
sparks or lighted tobacco away from fuel and oil. prevent oxidation and thermal breakdown at operating
Failure to use care around combustibles can cause temperatures.)
explosion or fire.
W-2103-0508 Use only recommended fluid in the hydraulic system
[Figure 306].
Hydraulic Filter
Figure 308
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508 1
P-97139A
Remove the four bolts (Item 1) from the side panel (Item
2) [Figure 307]. Remove the side panel.
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
Remove the four bolts (Item 1) from the side panel (Item
2) [Figure 307]. Remove the side panel.
Figure 309
P-97141
WARNING 1
Figure 312
1
P-97142
Cleaning Procedure
WARNING 1
WARNING
Never use machine in atmosphere with explosive
IMPORTANT
dust or gases or where exhaust can contact This machine is factory equipped with a U.S.D.A.
flammable material. Failure to obey warnings can Forestry Service approved spark arrester exhaust
cause injury or death. system.
W-2068-1285
Failure to do so can cause injury or death. If this machine is operated on flammable forest,
W-2203-0595 brush, or grass covered land, it must be equipped
with a spark arrester attached to the exhaust system
and maintained in working order. Failure to do so will
Do not operate the excavator with a defective exhaust
be in violation of California State Law, Section 4442.
system.
PRC. Refer to local laws and regulations for spark
arrester requirements.
Stop the engine. Open the tailgate. (See TAILGATE on I-2284-0111
Page 142.)
NOTE: The wear of the pins and bushings on the undercarriage vary with the working conditions and the different
types of soil conditions. It is necessary to inspect track tension and maintain the correct tension. See
SERVICE SCHEDULE for the correct service interval. (See SERVICE SCHEDULE on Page 136.)
Adjusting
Figure 314
P-91968
P-91969
WARNING
AVOID INJURY
Keep fingers and hands out of pinch points when
checking the track tension.
W-2142-0903
Adjusting (Cont’d)
Track Frame
17,3 - 30 mm
(0.68 - 1.18 in)
10 - 15 mm Track
(0.39 - 0.59 in)
P-91970 B-15022
Track
B-14067
Figure 321
WARNING
HIGH PRESSURE GREASE CAN
CAUSE SERIOUS INJURY
• Do not loosen the track tension fitting more than
1 - 1/2 turns.
W-2994-0515
1
With Bleed Screw and Track Tension Fitting
Figure 319
P113712
Figure 322
1 P113712A
Figure 323 See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 136.)
WARNING
1 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
2 W-2103-0508
Add lubricant (SAE 90W) through the hole (Item 1) Install the plug (Item 1) [Figure 323].
[Figure 323] if the lube level is low.
Repeat the procedure for the opposite travel motor.
Repeat the procedure for the opposite travel motor.
Belt Adjustment
Belt Replacement
Figure 324 The engine will need to be rotated by hand to remove the
belt. To access the flywheel, remove the plug (Item 1)
1
P-98361
Figure 328
1
P-97150
Install the fan guard (Item 2) with the three bolts (Item1)
[Figure 324].
Belt Adjustment
The fan belt is a special maintenance free type that is pretensioned over the pulleys. This belt eliminates the need for a
tensioning device and does not require periodic adjustment. Contact your Bobcat dealer for replacement parts.
Belt Replacement
Stop the engine and open the tailgate. (See TAILGATE on Page 142.)
Removal Installation
The engine will need to be rotated by hand to remove the Position the belt (Item 1) [Figure 331] over the
belt. To access the flywheel, remove the plug (Item 1) crankshaft pulley and to the compressor pulley.
[Figure 329] from the flywheel housing.
Use a pry bar (Item 2) [Figure 331] to position the belt on
Figure 330 the pulley while using the second pry bar at the flywheel
to rotate the engine by hand.
P-97152
Use a pry bar (Item 1) [Figure 330] to push the belt off of
the pulley. Using a pry bar on the flywheel, rotate the
engine by hand to push the belt off the crankshaft pulley.
Continue to rotate the flywheel until the belt is loose.
Remove the belt.
P-49712 P113092
Inspect the X-Change for wear or damage. Inspect the X- Inspect the pin grabber clasps (Item 1) and the pins (Item
Change pins (Item 1) and hooks (Item 2) [Figure 332] 2) [Figure 333] (on the attachment) for wear or damage.
Procedure
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• Pressurized fluids and springs or other stored
energy components.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2505-0604
1 2
3
P-69201A
1
1 1
1 1 1 1
P-92276 P-72779
Raise the blade fully and install jackstands (Item 1) Remove the seven nuts (Item 1) [Figure 337] and bolts
[Figure 335] under the blade arms. from the cutting edge.
P-72782A
Lubrication Locations
Figure 338
P-92942
Figure 340
P-97237 8
12
10
13
P-97154 P-91980
10. Boom Cylinder Rod End (1) [Figure 341] 12. Arm Cylinder Rod End (1) [Figure 343]
Figure 344
14
11
P-91979
P-91981
11. Arm Cylinder Base End (1) [Figure 342]
Figure 345
16
15
19
P-91982A
18
Lubricate the following locations on the hydraulic
excavator EVERY 50 HOURS:
22
P-95527
Figure 348
2
3
1
2
P-97238
The two nuts (Item 3) are used as jam nuts to hold the
bolt (Item 2) with out tightening the bolt (Item 2) to the pin
boss. After the nuts (Item 3) are tightened together, the
bolt (Item 2) should be free to spin. See your Bobcat
dealer for replacement parts.
Sometimes it may be necessary to store your Bobcat After the Bobcat excavator has been in storage, it is
excavator for an extend period of time. Below is a list of necessary to follow a list of items to return the excavator
items to perform before storage. to service.
• Thoroughly clean the excavator including the engine • Check the engine and hydraulic oil levels; check
compartment. coolant level.
• Replace worn or damaged parts. • Remove grease from exposed cylinder rods.
• Drive the excavator onto planks in a dry protected • Check all belt tensions.
shelter.
• Be sure all shields and guards are in place.
• Lower the boom fully with the bucket flat on the
ground. • Lubricate the excavator.
• Put grease on any exposed cylinder rods. • Remove cover from exhaust pipe opening.
• Put fuel stabilizer in the fuel tank and run the engine • Start the engine and let run for a few minutes while
• Drain and flush the cooling system. Refill with • Drive the excavator off of the planks.
premixed coolant.
• Operate machine, check for correct function.
• Replace all fluids and filters (engine, hydraulic).
• Stop the engine and check for leaks. Repair as
• Replace all filters (i.e.: air cleaner, heater, etc.). needed.
The Service Codes will aid your dealer in diagnosing Deluxe Instrument Panel
conditions that can damage your machine.
The last 40 codes stored in history can also be viewed
Standard Instrument Panel using the Deluxe Instrument Panel.
Figure 349
1 1
CODE CODE
E0105 Throttle actuator short to battery L0102 Lights Button Error On
E0106 Throttle actuator short to ground L0202 High Flow Button Error On
E0107 Throttle actuator open circuit L0302 Auxiliary Button Error On
L0402 Information Button Error On
E0123 Throttle actuator not calibrated
L7404 Gateway Controller No Communication
E0321 5 volt supply out of range high
E0322 5 volt supply out of range low L7672 Left Hand Panel Programming Error
H2705 Angle Blade Rod Solenoid Short to Battery M0710 Hydraulic Oil Temperature High
H2706 Angle Blade Rod Solenoid Short to Ground M0711 Hydraulic Oil Temperature Extremely High
H2707 Angle Blade Rod Solenoid Open Circuit M0715 Hydraulic Oil Temperature Shutdown
H2732 Angle Blade Rod Solenoid Overcurrent M0721 Hydraulic Oil Temperature Out of Range High
M0722 Hydraulic Oil Temperature Out of Range Low
H3128 Interrupted Power Failure
M0810 Engine Coolant Temperature High
H4423 Secondary Controller Not Programmed M0811 Engine Coolant Temperature Extremely High
H4497 Secondary Controller Programmed M0815 Engine Coolant Temperature Shutdown
M0821 Engine Coolant Temperature Out of Range High
H4621 5V Sensor Supply Out of Range High M0822 Engine Coolant Temperature Out of Range Low
H4622 5V Sensor Supply Out of Range Low M0216 Hydraulic Filter Not Connected
CODE CODE
M0909 Fuel Level Low M2721 Throttle Sensor Out of Range High
M0921 Fuel Level Out of Range High M2722 Throttle Sensor Out of Range Low
M0922 Fuel Level Out of Range Low
M3128 Interrupted Power Failure
M1121 Console Sensor Out of Range High
M1122 Console Sensor Out of Range Low M3204 Throttle Controller No Communication
M1128 Console Sensor Failure
M3304 Deluxe Panel No Communication
M1305 Fuel Hold Solenoid Short to Battery
M1306 Fuel Hold Solenoid Short to Ground M3404 RFID Key Controller No Communication
M1307 Fuel Hold Solenoid Open Circuit
M3702 Hyd Exchange Output Error On
M1402 Fuel Pull Output Error On M3703 Hyd Exchange Output Error Off
M1403 Fuel Pull Output Error Off
M1407 Fuel Pull Output Open Circuit
M1428 Fuel Pull Output Failure
M4109 Alternator Low
M2102 Glow Plug Output Error On M4721 8V Sensor Supply Out of Range High
M2103 Glow Plug Output Error Off M4722 8V Sensor Supply Out of Range Low
M2107 Glow Plug Output Open Circuit
M2128 Glow Plug Output Failure M5002 Light Output Error On
M5003 Light Output Error Off
M2202 Starter Output Error On
M2203 Starter Output Error Off M5205 Offset Base Solenoid Short to Battery
M2207 Starter Output Open Circuit M5206 Offset Base Solenoid Short to Ground
M2228 Starter Output Failure M5207 Offset Base Solenoid Open Circuit
M5232 Offset Base Solenoid Overcurrent
M2302 Starter Relay Error On
M2303 Starter Relay Error Off M5305 Offset Rod Solenoid Error On
M5306 Offset Rod Solenoid Short to Ground
M2402 Fuel Pull Relay Error On M5307 Offset Rod Solenoid Open Circuit
M2403 Fuel Pull Relay Error Off M5332 Offset Rod Solenoid Overcurrent
M2521 Load Sense Sensor Out of Range High M5421 Offset Control Switch Out of Range High
M2522 Load Sense Sensor Out of Range Low M5422 Offset Control Switch Out of Range Low
M5424 Offset Control Switch Out of NEUTRAL
M2602 Glow Plug Relay Error On
M2603 Glow Plug Relay Error Off
CODE CODE
M5505 Auxiliary Base Solenoid Short to Battery M7423 Main Controller Not Programmed
M5506 Auxiliary Base Solenoid Short to Ground M7497 Main Controller Software Updated
M5507 Auxiliary Base Solenoid Open Circuit
M5532 Auxiliary Base Solenoid Overcurrent M7604 Standard Display Panel No Communication
M5605 Auxiliary Rod Solenoid Short to Battery M7748 Key Switch Multiple
M5606 Auxiliary Rod Solenoid Short to Ground
M5607 Auxiliary Rod Solenoid Open Circuit M7839 Hourmeter Changed
M5632 Auxiliary Rod Solenoid Overcurrent
Figure 350
P-97990
MACHINE HOURS (HOURMETER) The Deluxe Instrument Panel is easy to use. Continue to
set your own preferences for operating / monitoring your
Bobcat excavator.
ACTIVE WARNINGS screen icon
ENTER button
1 1 1 1
1 1
1 1 1 1
Select user.
1 1 1 1
Select [ENTER] to save.
Press left scroll to back
space numbers.
Press [4] to set alarm to
sleep. (When pressed,
display will return to main
screen.)
Press [9] to shut off alarm.
Alarm will still be active for
the next day alarm setting.
(When pressed, display
will return to main screen.)
1 1 1 1
1 1 1 1
MACHINE SETTINGS is
ATTACHMENTS is visible
visible on screen.
on screen.
Select [2. MACHINE
Press [ENTER].
HISTORY].
Password Setup is available on machines with a Deluxe Changing The Owner Password
Instrument Panel.
Password Description
Press a scroll button (Item
All new machines with a Deluxe Instrument Panel arrive 1) repeatedly until the
at Bobcat dealerships with the keypad in locked mode. Security screen icon
Locked mode means that a password must be used to (Inset) is highlighted.
start the engine. 1 1
For security purposes, your dealer may change the Select [1. PASSWORDS /
password and set the keypad in the locked mode. Your LOCKOUTS].
dealer will provide you with the password.
Master Password:
User Password:
Select [1. OWNER].
Allows starting and operating the excavator; cannot
change password or any of the other setup features.
Select user.
Description Setup
The Maintenance Clock alerts the operator when the next See your Bobcat dealer about installation of this feature.
service interval is due. EXAMPLE: The maintenance
clock can be set to a 500 hour interval as a reminder for Reset
the next 500 hour planned maintenance.
Figure 354
Standard Instrument Panel
1
Figure 353
2
1
3
NA3086
P113049
During machine operation, a 2 beep alarm will sound Press the Information button (Item 2) [Figure 354] until
when there are less than 10 hours until the next planned the display screen shows the maintenance clock.
Figure 355
1
1
P113047
P113048
The Deluxe Instrument Panel (if equipped) will display a
bar (Item 1) [Figure 356] showing the time remaining
The Deluxe Instrument Panel (if equipped) will display a until next service. This bar will turn red when service is
message (Item 1) [Figure 355] alerting the operator to past due. NEXT MAINTENANCE DUE will change to
Warning (7178178)
Warning (7148157)
Warning (7178177)
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
997 mm
(539.2 in) 586 mm
(23.1 in)
1874 mm
(73.8 in)
1960 mm
(77.2 in)
2074 mm
(81.7 in)
125 mm 872 mm
(4.9 in) (34.3 in)
2532 mm
(99.7 in)
640 mm 446 mm
(25.2 in) (17.6 in) 1960 mm
1998 mm
(77.2 in)
(78.7 in)
2523 mm
(99.3 in)
NA5066
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
6062 mm
(238.7 in)
185° 5595 mm
(220.3 in)
116°
3924 mm
(154.5 in)
465 mm
(18.3 in) 2163 mm 1926 mm
(85.2 in) (75.8 in)
3524 mm
(138.7 in)
5939 mm
(233.8 in)
NA5067
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
6441 mm
(253.6 in)
185° 5850 mm
(230.3 in)
116°
4179 mm
(164.5 in)
465 mm
(18.3 in) 2019 mm 3199 mm
(79.5 in) (126.8 in)
3923 mm
(154.5 in)
6333 mm
(249.3 in)
NA5067
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
2085 mm 433 mm
(82.1 in) (17.1 in)
1642 mm 5 mm
25°
(64.6 in) (0.2 in)
128 mm
(5.1 in) 196 mm
2461 mm (7.7 in)
(96.9 in)
467 mm
(18.4 in)
24°
569 mm
(22.4 in) NA5030A
Performance
E50
Operating weight (canopy w/ rubber
tracks, and 610 mm (24 in) bucket) 4843 kg (10677 lb)
If equipped with the following, add: Steel tracks, add 131kg (289 lb);
Cab w/ Heater, add 121 kg (267 lb);
Cab w/ HVAC, add 140 kg (309 lb);
Long Arm (with additional counterweight), add 235 kg (518 lb);
Additional Counterweight 204 kg (450 lb);
Angle Blade, add 157 kg (346 lb)
Hydraulic Clamp, add 99 kg (218 lb)
Pro Clamp System, Add 144 kg (317 lb)
Travel Speed (Low / High) 3,1 kph (1.9 mph) / 5,0 kph (3.1 mph)
Digging Force (per ISO 6015)
With Standard Arm Arm - 29997 N (6744 lbf)
Bucket - 39930 N (8977 lbf)
With Long Arm Arm - 25580 N (5751 lbf)
Bucket - 39930 N (8977 lbf)
Boom Swing Left 75° Right 50°
Hydraulic System
Hydraulic Cylinders
Drive System
Slew System
Undercarriage
Crawler Track Design Sealed track rollers with boxed section track roller frame,
grease type track adjuster with shock absorbing recoil spring
Width of crawler 1960 mm (77.2 in)
Electrical
Capacities
Tracks
Ground Pressure
Rubber Tracks - Standard Arm 27,2 kPa (0,272 bar) (3.95 psi)
Long Arm 27,9 kPa (0,280 bar) (4.05 psi)
Steel Tracks - Standard Arm 28,5 kPa (0,285 bar) (4.14 psi)
Long Arm 29,3 kPa (0,293 bar) (4.25 psi)
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
WARRANTY
Bobcat Excavators
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the owner, that each new Bobcat excavator will be free from proven defects in
material and workmanship with respect to (i) all components of the product except as otherwise
specified herein for twelve (12) months, (ii) tracks for twelve (12) months on a prorated basis based on
the remaining depth of the track at the time any defect is discovered, (iii) Bobcat brand batteries, for an
additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat
Company shall only reimburse a fixed portion of the cost of replacing the battery during such
additional twelve months and (iv) auxiliary hydraulic quick couplers for six (6) months or 200 hours,
whichever occurs first. For new Bobcat excavators sold in the United States or Canada that are
equipped with Bobcat Engines, the engine is covered for an additional twelve (12) months after the
initial twelve (12) month warranty period, or a total of 2000 hours, whichever occurs first, will apply on
machines with a delivery date on or after January 1, 2018. The foregoing time periods shall all
commence after delivery by the authorized Bobcat dealer to the original buyer.
This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts,
and other high-wear items. This warranty does not cover damages resulting from abuse, accidents,
alterations, use of the Bobcat product with any accessory or attachment not approved by Bobcat
Company, air flow obstructions, or failure to maintain or use the Bobcat product according to the
instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE
AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.
In this emissions limited warranty, the term “Manufacturer” means Kubota Corporation as the holder of the U.S. Environmental
Protection Agency (U.S. EPA) Certificate of Conformity and California Executive Order for the vehicle. The emission control limited
warranty is in addition to the standard limited warranty for your vehicle.
Your Bobcat dealer is authorized to perform all warranty and service repairs on your diesel engine. To locate a Bobcat dealer, visit
www.bobcat.com or call 1-800-743-4340.
KUBOTA Corporation
FEDERAL & CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY for NON-ROAD ENGINES (CI)
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and KUBOTA Corporation are pleased to explain the Federal and
California Emission Control System Warranty on your non-road engine. In California, new heavy duty off-road engines must be designed, built and equipped to meet
California’s stringent anti-smog standards adopted by the Air Resources Board pursuant to its authority in Chapter 1 and 2, Part 5, Division 26 of the California Health
and Safety Code. In other states of the U.S.A., new non-road engines subject to the provisions of 40 CFR 1039 subpart A must be designed, built and equipped, at the
time of sale, to meet the U.S. EPA regulations for nonroad engines.
KUBOTA must warrant the emission control system on your Compression Ignition engine for the period of time listed below provided there has been no abuse,
vandalism, neglect, improper maintenance or unapproved modifications to your engine. This emission warranty is applicable in all states of the U.S.A., its provinces and
territories regardless of whether an individual state, province, or territory has enacted warranty provisions that differ from the Federal warranty provisions. This emission
warranty is also applicable in all provinces and territories of CANADA.
Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts, connectors and other
emission-related assemblies.
Where a warrantable condition exists, KUBOTA will repair your engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer),
parts and labor.
EMISSION DESIGN AND DEFECT WARRANTY COVERAGE
The emissions warranty period for the engine begins on the original date of sale to the initial purchaser and continues for each subsequent purchaser for the period
mentioned below.
The emissions warranty period for all engines rated under 19kW (25Hp) is 2000 hours of operation or two (2) years of use, whichever first occurs.
The emissions warranty period for constant speed engines rated under 37kW (50Hp) with rated speeds greater than or equal to 3000 rpm is 2000 hours of operation
or two (2) years of use, whichever first occurs.
The emissions warranty period for all other engines not already listed is 3000 hours of operation or five (5) years of use, whichever first occurs.
If any emission related part on your engine is defective, the part will be repaired or replaced by KUBOTA free of charge.
OWNER’S WARRANTY RESPONSIBILITIES
(a) As the engine owner, you are responsible for the performance of the required maintenance listed in your KUBOTA operator’s manual. KUBOTA recommends
WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
Bobcat®, the Bobcat logo and the colors of the Bobcat machine are registered trademarks of
Bobcat Company in the United States and various other countries.
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