LLLC-C Resonant DC-DC
LLLC-C Resonant DC-DC
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IFAC PapersOnLine 51-31 (2018) 685–689
A bidirectional LLC-C Resonant DC-DC Converter Based on Normalized
A
A bidirectional LLC-C Resonant DC-DC Converter Based on Normalized
A bidirectional
bidirectional LLC-C
LLC-C Resonant
SymmetryDC-DC
Resonant DC-DC
Resonant Converter
Tank Based
Converter Based on
on Normalized
Normalized
Symmetry
A bidirectional LLC-C Resonant
Symmetry Resonant
DC-DC
Resonant Tank
Converter
Tank Based on Normalized
Symmetry Resonant Tank
Dongjiang Yang,Symmetry Resonant
Bin Duan, Wenlong Tank
Ding, Jinqiu Song, Chenghui Zhang*
Dongjiang
Dongjiang Yang, Bin Duan, Wenlong Ding, Jinqiu Song, Chenghui Zhang*
Dongjiang Yang, Yang, Bin Bin Duan,
Duan, Wenlong
Wenlong Ding, Ding, Jinqiu
Jinqiu Song, Song, Chenghui Chenghui Zhang* Zhang*
∗ Shandong University, Shandong, China (Tel:18660718110; e-mail: [email protected], Zhang*
Dongjiang Yang, Bin Duan, Wenlong Ding, Jinqiu Song, Chenghui [email protected],
∗ Shandong University, Shandong, China (Tel:18660718110; e-mail: [email protected], [email protected],
∗∗ Shandong
Shandong University,
University, [email protected]
Shandong, China
Shandong, , [email protected],
China (Tel:18660718110;
(Tel:18660718110; e-mail:
e-mail: [email protected].).
[email protected], [email protected],
[email protected], [email protected],
[email protected]
[email protected] ,, [email protected],
[email protected], [email protected].).
[email protected].).
∗ Shandong University, Shandong, China (Tel:18660718110;
[email protected] , [email protected], e-mail: [email protected], [email protected],
[email protected].).
Abstract: A bidirectional LLC-C resonant converter with a normalized symmetry resonant tank is proposed
Abstract: [email protected] , [email protected], [email protected].).
for energyA
Abstract:
Abstract: A
bidirectional
Astorage system.LLC-C
bidirectional
bidirectional In the resonant
LLC-C
LLC-C proposedconverter
resonant
resonant converter
converter
with
with aaa normalized
LLC-C converter,
with two auxiliary
normalized
normalized
symmetry
symmetry
symmetry switches resonant
resonant
resonant
tank
tank is
are added
tank istoproposed
is provide
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proposed
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Abstract:
for energy Astorage
storage system.
bidirectional
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In the
LLC-C the proposed
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proposed LLC-C
converter
LLC-C converter, two
two auxiliary
with a normalized
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switches resonantare
are theadded
tank isto
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provide
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© 2018, IFAC
effectiveness was performed
(International
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All rights reserved. and the
Keywords: Bidirectional converter, LLC converter, voltage switching ESS systems
effectiveness
Keywords: of the proposed
Bidirectional designLLC
converter, method.
resonant converter, zero voltage switching (ZVS), ESS systems
Keywords: Bidirectional converter, LLC
Keywords: Bidirectional converter, LLC resonant converter, resonant converter, zero
zerotank. voltage
voltage switching (ZVS), ESS systems
Theswitchingproposed(ZVS), ESS systems
1.
1. INTRODUCTION
INTRODUCTION resonant
work in tank. The
forward and proposed
backward. resonant
But tank
the voltage symmetry
convert when
ratio
1. INTRODUCTION
completely the same. From Equation (1), the CLL resonant tank in the discharge
mode can be equivalent to the LLC resonant tank, as shown in
2.2 Operation Principles of the Converter Fig.4. In this way, the two topologies of the bi-directional
DC-DC converter in the forward and backward modes can be
The converter charges the batteries of the ESS when operating equivalently unified into the LLC resonant topology.
in the forward mode. The switch S-P is turned off and the Lr' Cr2
switch S-S is turned on, then and the secondary resonant T
capacitor Cr2 of the transformer is bypassed. At this time, the
resonant capacitor Cr1, the resonant inductor Lr, and the V1 Lm' V2
magnetizing inductance Lm constitute a standard LLC resonant
tank, and the equivalent circuit shows in Fig.2. n':1
Cr1 Lr T
Fig.4 Equivalent circuit of CLL
V1 Lm V2
Let the characteristic impedances of the resonant tank of
forward and backward to be same, Z1=Z2, then an expression
could be obtained
1
Cr 2 C (2)
Fig.2 Forward LLC network 2 k 1 r1
n
In this mode of operation, define the following k
parameters: In this way, the equivalent circuit model in the forward and
backward operation modes of the converter can be obtained
Series resonant frequency f r1 1/ 2 Lr Cr1 respectively, and it can be seen that the two equivalent models
Inductance ratio m ( Lm Lr ) / Lr are symmetrical.
Compared with the existing bidirectional CLLC resonant
Positive characteristic impedance Z1 Lr / Cr1 converter when the converter is operating in the forward and
Transformer ratio n n1 / n2 reverse directions, the operating characteristics of the
proposed converter are similar as conventional LLC resonant
converter. Based on the extensive methods of traditional LLC
converter, the design methods of the bidirectional converter
could be simplified largely.
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3. Converter design To ensure that the secondary diode works in the ZCS mode
and the peak gain point is the PON mode, the expressions of
3.1 Operation of Step-Up Mode the parameters IrPn and IrNn are as follows:
I rPn ( I rOn sin o0 ) 2 ( mI rOn cos O 0 1) 2 (4)
At present, LLC resonant converter mainly work in three
modulation modes, including pulse frequency modulation I rNn ( I 1/ (m 1)
2
rOn
(PFM), pulse width modulation (PWM) and phase-shift The available output power of the peak gain point is as
modulation (PSM). Among them, the PFM is widely used for follows:
LLC resonant converter due to its features such as soft f m 1
pon n [ ( I rOn cos o0 ) 2 mI rOn cos O 0
switching within a wider voltage variation range. 2
The working process of LLC resonant converter can be (5)
( I rOn sin O 0 ) 2 ( mI rOn cos O 0 1) 2
summarized as P state, O state and N state respectively. In one
cycle, according to the different switching frequency and load I rOn 1/ (m 1) m / 2(m 1)]
state of the converter, there are three states form 11 operating Among them, IrOn is
modes. However, in the 11 operating modes, only a few f n f nb
operating modes such as P, PO, and PON can realize soft I rOn ( f n ) ( I rOn 0 I rOnb ) I rOnb (6)
f n 0 f nb
switching characteristics.
When the switching frequency equals the resonant frequency,
cos( ) sin( ) cos( )( ) sin( )
the LLC resonant converter operates in the P state. This mode fn m (7)
O 0
is the simplest mode of operation of the LLC resonant cos( ) cos( )
converter, where Lr and Cr participate in the resonance, and 1 cos( )(( / f n m ) ) sin( ) (8)
the magnetizing inductance Lm is always clamped by the cos( )
secondary output voltage. At this stage, the voltage gain of the O m (9)
converter is not affected by the load change and the O 0 arccos( )
m (m 1) IrOn
normalized voltage gain is constant at 1. In half cycle, the peak voltage of the resonant capacitor can be
When the output voltage needs to be increased, the switching derived from the energy transferred by the resonant capacitor
frequency can be reduced, and the O state occurs during the as follows:
half cycle of the converter. In the O state, the resonant
Pfull
inductor Lr and the magnetizing inductor Lm are resonant with Vbus Q 2Cr1VbusVcr1 (10)
the resonant capacitor Cr, and the transformer secondary f s ,min
output current is zero. During the half cycle, the converter Pfull (11)
works in the PO mode. When the converter operates in the PO Vcr1
2 f s ,minVbus
mode, the switches of the primary bridge can operate with
ZVS, and the switches of the rectifying bridge can operate 3.2 Converter Design
with ZVS. At this point, the efficiency of the converter is
optimal, so this mode is the best operating mode of the LLC The LLC-C resonant converter can operate in four modes.
resonant converter. They are forward boost, forward step-down, backward step-up,
When the load of the converter is further increased or the and backward step-down
switching frequency is further reduced, the converter will The resonant converter design flow is divided into the
enter the PON operation mode. Compared with the PO following steps:
operating mode, the switches of rectifying bridge can still The steady-state operating point of the converter is set
implement ZCS, but the switches in primary side would lose according to the normal operating conditions of the energy
ZVS characteristics. In this mode, the converter voltage gain storage system and the output voltage characteristics of the
no longer monotonically increases as the switching frequency energy storage batteries. There are two forward and backward
decreases, thereby making the control loop be difficult to boost modes. The converter can operate in PFM mode, which
design. However, the point of peak gain, which is the increases the output voltage by lowering the switching
boundary of ZVS and ZCS for the switches of primary side. At frequency.
this moment, the resonant current crosses zero at the instant 1)the peak gain can be determined by
that the switching device is turned on or off. With this
condition applied, the peak gain of the peak gain point and the
GF , pk nVbat ,max / Vbus (12)
corresponding output full power can be obtained. 2)The resonant frequency fr of the converter is selected
When the LLC resonant converter operates in the PON mode, according to the constraint conditions such as the power level,
its peak gain and corresponding output power are expressed as the characteristics of the switch and the volume requirements
follows: of the converter, and then the respective magnetic material is
2 (3) selected according to the operating frequency range.
M pk
I rPn I rNn Furthermore, according to the characteristics of the material of
the magnetic element, the minimum switching frequency for
optimizing the efficiency of the converter is set at fmin.
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Changchun, China, September 20-22, 2018
calculated with equations (3) – (9). The maximum m value With the constraint conditions, m=5 is selected, and then the
should be select to satisfiy the peak gain requirement at the full following resonance parameters are calculated:
load. Lr = 38.7uH,Cr = 65.5nF,Lm =193.4uH,Cr2=78.6uF
4)According to the normalized switching frequency and the The forward and backward operating modes of the
rated full-load input power Pon, min corresponding to this m proposed converter is tested for the working conditon at
value, the resonant network characteristic impedance can be the maximum voltage gain, respectively.
obtained from the formula (13).
Vgs7
(nVbat ,max )2
Zr Pon,pk (13)
Pfull
t
5 ) Thus, the resonant frequency and the characteristic i7
impedance are caculated, and the resonant inductance value
and the bus-side resonant capacitance value can be obtained. t
1 ir
f r1 (14)
2 Lr Cr1
t
Furthermore, the magnetizing inductance value and the
battery-side resonant capacitance value can be obtained. VCr
Lm (m 1) Lr (15)
t
4. Simulation Results
An experimental LLC-C converter prototype has been built to
verify the effectiveness of the proposed converter topology. (a)
The specification is given in Table.1.
Parameters Value
DC Bus V in /V 380 t
Batteries Normal Voltage V out,nom /V 380 i3
Batteries Hign Voltage V out,max /V 450
Batteries Low Voltage V out,min /V 350
Full Power P out,max /kW 5.5 ir t
The converter can be set at normalized frequency 1 in normal
condition, and can operate with the minimum normalized t
frequency at 0.7 with the full power of 5.5kW and output
voltage at 450V. Following the design flow given in the VCr
section III, a table can get as shown in Table.1.
With the requirements in Table.1 and the design flow in the t
section 3, the design information shown in Table 2.
f sn,min m G pk P on,pk
Fig.5 Waveforms of steady state in forward and backward
0.7
10 1.0958 0.8761
The steady state waveforms when the voltage gain is maximal
0.7 in both forward and backward modes are shown in Fig. 5 and
9 1.1098 0.8716
the normalized switching frequency is around 0.7. Fig. 5
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Changchun, China, September 20-22, 2018
Dongjiang Yang et al. / IFAC PapersOnLine 51-31 (2018) 685–689 689
shows the gate drive signal Vgs3, current i3 and resonant current same when operating in the forward and backward, which
ir and voltage of resonant capacitor VCr. As can be seen, the further simplifies the difficulty of design of controller of the
switches of bridge can just achieve ZVS. This indicates converter. For energy storage applications, a set of converter
the working point at which the voltage peak gain is design methods was proposed. To verify the usability of the
obtained. proposed topology and the effectiveness of the proposed
The relationship between voltage gain and the normalized design method, simulations were performed using the
switch frequency can be achieved by the Simulink. Fig. 6 plots Simulink tools.
the curves of the normalized voltage gain versus the duty cycle
References
under similar effective load power. Fig. 6(a) shows the raw
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5. Conclusion
A bidirectional LLC-C resonant converter was proposed in
this paper which greatly simplified the analysis and design of
the CLLC resonant. By symmetrical resonant tanks design, the
normalized frequency-gain characteristic of the converter is
733