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1K views137 pages

Thermo King Parts Manual CF-II M32 (uPA) - P PDF

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Serhii
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© © All Rights Reserved
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CF-II M32,

M32A & M32B


TK 40260-5.21

Printed ( Thursday, April 27, 2006)

Copyright©1992 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (April 27, 2006)

Copyright © 1992 - Thermo King Corp. - Minneapolis, MN U.S.A.


Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is


available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals


A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CF-II M32, M32A & M32B
Contents
Name Grid Page
CF-II M32, M32A & M32 REFERENCE SHEET . . . . . . . . . . . . . . . . . .2U35. . . . . . . . . . . . . . . . . . . . . .3
RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .56G6. . . . . . . . . . . . . . . . . . . .111
COMPRESSOR X426 (w/ R12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77G6. . . . . . . . . . . . . . . . . . . . .39
HIGH VOLTAGE TRAY (M32, M32A) . . . . . . . . . . . . . . . . . . . . . . . . . .95F1 . . . . . . . . . . . . . . . . . . . . .85
CONTROL BOX (M32 & M32A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95F2 . . . . . . . . . . . . . . . . . . . . .77
CIRCUIT BREAKER GROUP (M32, M32A) . . . . . . . . . . . . . . . . . . . . .95F3 . . . . . . . . . . . . . . . . . . . .101
CONDENSER COMPONENTS (M32 - M32A) . . . . . . . . . . . . . . . . . . .95F5 . . . . . . . . . . . . . . . . . . . . .27
MICROPROCESSOR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . .95F6 . . . . . . . . . . . . . . . . . . . . .97
EVAPORATOR COIL & BLOWER GROUP (M32, M32A) . . . . . . . . . .95F9 . . . . . . . . . . . . . . . . . . . . .11
DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) . . . . . .95F10 . . . . . . . . . . . . . . . . . . .119
COMPRESSOR X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C3. . . . . . . . . . . . . . . . . . . .45
DISCHARGE SERVICE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C4. . . . . . . . . . . . . . . . . . . .67
AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104D4. . . . . . . . . . . . . . . . . . . . .5
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104D5. . . . . . . . . . . . . . . . . . .125
RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .107D14. . . . . . . . . . . . . . . . . .117
COMPRESSOR X430 (CONTAINER UNITS w/ R134a) . . . . . . . . . . . .107E6 . . . . . . . . . . . . . . . . . . . .51
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .105
SOLENOID VALVE - NORMALLY CLOSED. . . . . . . . . . . . . . . . . . . . .116G10. . . . . . . . . . . . . . . . . . .65
CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .119D4. . . . . . . . . . . . . . . . . . . . .7
EVAPORATOR COIL & BLOWER GROUP (M32B) . . . . . . . . . . . . . . .119D5. . . . . . . . . . . . . . . . . . . .15
COMPRESSOR GROUP - GAUGES (M32B) . . . . . . . . . . . . . . . . . . . .119D6. . . . . . . . . . . . . . . . . . . .25
REFRIGERATION COMPONENTS (M32B) . . . . . . . . . . . . . . . . . . . . .119D7. . . . . . . . . . . . . . . . . . . .33
CONTROL BOX (M32B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D8. . . . . . . . . . . . . . . . . . . .81
HIGH VOLTAGE TRAY (M32B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D9. . . . . . . . . . . . . . . . . . . .89
CIRCUIT BREAKER ASSEMBLY (M32B). . . . . . . . . . . . . . . . . . . . . . .119D10. . . . . . . . . . . . . . . . . .103
TRANSFORMER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D11. . . . . . . . . . . . . . . . . .107
THERMOMETER GROUP (M32, M32A). . . . . . . . . . . . . . . . . . . . . . . .119D12. . . . . . . . . . . . . . . . . .109
THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) . . . . .119D13. . . . . . . . . . . . . . . . . .113
DEFROST GROUP - SENSORS (M32B) . . . . . . . . . . . . . . . . . . . . . . .119D14. . . . . . . . . . . . . . . . . .121
STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E1 . . . . . . . . . . . . . . . . . . .123
MOTOR GROUP - COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .119E3 . . . . . . . . . . . . . . . . . . . .19
COMPRESSOR GROUP & GAUGES (M32, M32A) . . . . . . . . . . . . . . .119E6 . . . . . . . . . . . . . . . . . . . .21
SUCTION SERVICE VALVE (R134a) . . . . . . . . . . . . . . . . . . . . . . . . . .119E7 . . . . . . . . . . . . . . . . . . . .71
DISCHARGE SERVICE VALVE (R134a) . . . . . . . . . . . . . . . . . . . . . . .119E8 . . . . . . . . . . . . . . . . . . . .73
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E10 . . . . . . . . . . . . . . . . . . .75
CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .93
CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) . . . . . . . .119G4. . . . . . . . . . . . . . . . . . . .95
MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .69
COMPRESSOR GASKET SET (30-243). . . . . . . . . . . . . . . . . . . . . . . .131F1 . . . . . . . . . . . . . . . . . . . .63
COMPRESSOR X430 (DRY - NO OIL) . . . . . . . . . . . . . . . . . . . . . . . . .149C10. . . . . . . . . . . . . . . . . . .57
2U35 CF-II M32, M32A & M32 REFERENCE SHEET
Revised
11/26/97

CF-II M32, M32A &


M32 REFERENCE
SHEET
2U35
11/26/97

3
Revised
11/26/97 CF-II M32, M32A & M32 REFERENCE SHEET 2U35
B/M DESCRIPTION Date
090155 CF-II M32 3/92
090170 CF-II M32A 3/92
090198 CF-II M32B 2/94
913142 System - CF-II M32 2/94
913890 System - CF-II M32A 2/94

4
104D4 AIR EXCHANGER GROUP
Revised
12/3/96

AIR EXCHANGER
GROUP
104D4
12/3/96

5
Revised
12/3/96 AIR EXCHANGER GROUP 104D4
REF PART# DESCRIPTION QTY
1 98-3541 DOOR - evaporator (upper) 1
2 98-3540 DOOR - air exchanger 1
55-2979 SCREW - door 28
55-2086 FLATWASHER 28
55-1800 LOCKWASHER 28
3 91-6206 COVER - air exchanger 1
91-581 • COVER - air exchanger 1
4 33-2015 • GASKET - air exchanger 2
5 99-6748 • BRACKET - air exchanger 1
6 55-4012 • WASHER - special 1
7 55-2550 • PIN - cotter 1
8 55-5120 • SCREW - wing 1
9 98-2998 DUCT - air exchanger 1
33-1318 GASKET - duct 1
10 99-7115 STRIP - gasket (door, 25 ft) A/R
11 91-4086 NAMEPLATE - Fresh Air Exchange 1
12 33-1712 GASKET - air exchanger 1
13 99-6783 NAMEPLATE - arrow 1
14 91-374 BRACKET - duct 1
55-3049 SCREW - duct 3
55-2001 FLATWASHER 3

6
119D4 CONDENSER COIL & MOTOR GROUP
Revised
8/22/96

CONDENSER COIL
& MOTOR GROUP
119D4
8/22/96

7
Revised
8/22/96 CONDENSER COIL & MOTOR GROUP 119D4
REF PART# DESCRIPTION QTY
1 67-1383 COIL - condenser (complete, incl 8, 12, 13) 1
55-2969 SCREW - coil 3
55-2959 LOCKWASHER 3
55-2958 FLATWASHER 3
2 99-5966 STRIP - gasket (condenser, 50 ft) A/R
3 98-4236 BRACKET - condenser motor 1
55-4931 SPACER 4
55-4955 NUT 4
4 104-627 MOTOR - condenser fan (M32, M32A) 1
104-607 MOTOR - condenser (M32B) 1
77-1498 • BEARING - motor 2
44-6259 • PROTECTOR - motor 1
55-2969 SCREW - motor 4
55-4727 WASHER 4
55-2958 FLATWASHER 4
55-4954 LOCKNUT 4
5 33-810 GROMMET 2
6 78-520 FAN - condenser 1
55-3089 • SCREW - hub 2
55-2959 • LOCKWASHER 2
55-2958 • FLATWASHER 2
7 91-3801 BRACKET - orifice 2
55-1587 SCREW - bracket 6
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
8 99-7088 NUTSTRIP 2
55-3010 RIVET 4
55-2969 SCREW - bracket 6
55-2959 LOCKWASHER 6
55-2958 FLATWASHER 6
9 98-3035 ORIFICE 1
10 98-3202 GRILLE - condenser 1
55-4742 WASHER - special 4
55-5691 INSERT - threaded 4
55-2977 SCREW - grille 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
11 99-9702 STRIP - gasket (grille) 1
12 99-9021 BRACKET - coil 1
13 99-9338 ANGLE - condenser coil 1
55-1587 SCREW - angle 4
55-1800 LOCKWASHER 4
8
119D4 CONDENSER COIL & MOTOR GROUP
Revised
8/22/96

9
Revised
8/22/96 CONDENSER COIL & MOTOR GROUP 119D4
REF PART# DESCRIPTION QTY
55-2086 FLATWASHER 4
55-3059 NUT - speed 4
14 44-8834 HARNESS - condenser (M32, M32A) 1
44-7112 HARNESS - condenser (M32B) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
15 44-5316 CONNECTOR - barb (1/2 mpt) A/R
55-2788 FITTING - barb (3/4 mpt) A/R
55-5018 NUT - connector (3/4 mpt) A/R

10
95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A)
Revised
6/2/98

EVAPORATOR
COIL & BLOWER
GROUP (M32,
M32A)
95F9
6/2/98

11
Revised
6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) 95F9
REF PART# DESCRIPTION QTY
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-2086 FLATWASHER 12
55-5253 WASHER - special 12
55-1800 LOCKWASHER 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
55-2995 SCREW - door 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
55-4526 NUT - captive 8
3 91-6210 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
55-1587 SCREW - housing 12
55-1800 LOCKWASHER 12
55-2086 FLATWASHER 12
55-5691 INSERT - threaded 12
5 78-551 WHEEL - blower (curbside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
6 99-7099 BAND - motor 2
55-2958 FLATWASHER - band 4
55-4954 NUT (hexstop) 4
7 104-628 MOTOR - evaporator blower (208/230V) 2
77-1498 • BEARING - motor 2
44-6258 • PROTECTOR - high speed winding 1
44-6260 • PROTECTOR - low speed winding 1
55-2995 SCREW - motor 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
8 78-550 WHEEL - blower (roadside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1
10 33-1725 GASKET - evaporator 2

12
95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A)
Revised
6/2/98

13
Revised
6/2/98 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) 95F9
REF PART# DESCRIPTION QTY
55-3035 RIVET - gasket 8
11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-5691 INSERT - threaded 8
12 99-8962 GUSSET - support 2
13 98-2984 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-2959 LOCKWASHER 2
55-2958 FLATWASHER 10
55-4954 NUT 8
14 33-810 GROMMET 2
15 99-9339 PLATE - defrost switch access 1
55-5636 SCREW - plate 4
16 67-1272 COIL - evaporator 1
55-2969 SCREW - coil 2
55-4954 NUT - coil 10
55-2958 FLATWASHER 12
17 98-2985 PAN - drain 1
55-1587 SCREW - pan 8
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 4
55-4953 NUT 4
55-3059 NUT - captive 4
18 99-8964 BRACKET - evaporator drain 1
19 44-9169 HARNESS - evaporator fan (#1) 1
20 44-9170 HARNESS - evaporator fan (#2) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
21 99-5966 STRIP - gasket (50 ft roll) A/R
22 33-1724 GASKET - plate 1
23 33-314 GROMMET 1
24 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1
25 99-9168 ANGLE - coil support 2
26 55-6010 PLUG (black poly) 2
27 44-5316 CONNECTOR - barb (1/2 mpt) 2
55-2788 FITTING - barb (3/4 mpt) 1
55-5018 NUT - connector (3/4 mpt) 1

14
119D5 EVAPORATOR COIL & BLOWER GROUP (M32B)
Revised
8/21/02

EVAPORATOR
COIL & BLOWER
GROUP (M32B)
119D5
8/21/02

15
Revised
8/21/02 EVAPORATOR COIL & BLOWER GROUP (M32B) 119D5
REF PART# DESCRIPTION QTY
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-2086 FLATWASHER 12
55-5223 WASHER - special 12
55-1800 LOCKWASHER 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
55-2995 SCREW - door 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
55-4526 NUT - captive 2
3 99-8959 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
55-1587 SCREW - housing 12
55-1800 LOCKWASHER 12
55-2086 FLATWASHER 12
55-7422 INSERT - threaded 12
5 78-551 WHEEL - blower (curbside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
6 99-7099 BAND - motor 2
55-2958 FLATWASHER - band 4
55-4954 NUT (hexstop) 4
7 104-608 MOTOR - evaporator blower (380/460V) 2
77-1498 • BEARING - motor 2
44-6944 • PROTECTOR - high speed winding 1
44-6945 • PROTECTOR - low speed winding 1
203-392 SEALER - antiseize A/R
55-2995 SCREW - motor 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
8 78-550 WHEEL - blower (roadside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1

16
119D5 EVAPORATOR COIL & BLOWER GROUP (M32B)
Revised
8/21/02

17
Revised
8/21/02 EVAPORATOR COIL & BLOWER GROUP (M32B) 119D5
REF PART# DESCRIPTION QTY
10 33-1725 GASKET - evaporator 2
55-3035 RIVET - gasket 8
11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-7422 INSERT - threaded 8
12 91-5659 BRACKET - support 2
13 98-4573 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-2959 LOCKWASHER 2
55-2958 FLATWASHER 10
55-4954 NUT 8
14 33-810 GROMMET (3/4 id) 2
15 91-3442 PLATE - defrost switch access 1
55-5636 SCREW - plate 4
16 67-1272 COIL - evaporator 1
55-2969 SCREW - coil 2
55-4954 NUT - coil 10
55-2958 FLATWASHER 12
17 98-2985 PAN - drain 1
55-1587 SCREW - pan 8
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 4
55-4953 NUT 4
55-3059 NUT - captive 4
18 99-8964 BRACKET - evaporator drain 1
19 44-9169 HARNESS - evaporator fan (#1) 1
20 44-9170 HARNESS - evaporator fan (#2) 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
21 99-5966 STRIP - gasket (50 ft roll) A/R
22 33-1724 GASKET - plate 1
23 33-314 GROMMET (5/16 id) 2
24 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1
25 99-9168 ANGLE - coil support 2
26 55-6010 PLUG (black poly) 2
27 44-5316 CONNECTOR - barb (1/2 mpt) 2
55-2788 FITTING - barb (3/4 mpt) 1
55-5018 NUT - connector (3/4 mpt) 1

18
119E3 MOTOR GROUP - COMPRESSOR
Revised
3/10/97

MOTOR GROUP -
COMPRESSOR
119E3
3/10/97

19
Revised
3/10/97 MOTOR GROUP - COMPRESSOR 119E3
REF PART# DESCRIPTION QTY
1 104-515 MOTOR - compressor drive (10hp) 1
77-1895 • BEARING (drive end) 1
77-1896 • BEARING (opposite drive end) 1
2 33-2446 • GASKET - cover plate 1
3 77-2156 • FAN - motor 1
4 77-2226 • COVER - fan 1
5 55-2961 SCREW - motor 4
6 55-2641 FLATWASHER 8
7 55-4955 NUT - motor 4
8 91-4076 BRACKET - motor 2
55-3089 SCREW - bracket to frame 1
10 55-2959 LOCKWASHER 4
11 55-4727 FLATWASHER 4
12 55-3021 SCREW - plate 2
13 55-1800 LOCKWASHER 2
14 55-2993 LOCKWASHER (internal tooth) 1
15 55-2086 FLATWASHER 2
16 91-1340 PLATE - cover 1
17 91-8024 NAMEPLATE - TK Service 1
18 91-3552 HOSE - pvc 1
19 44-6647 SLEEVE - crimp 3
20 41-477 CAP - crimp sleeve 3
21 55-2683 SCREW - motor to compressor 6
22 55-2363 LOCKWASHER 6

20
119E6 COMPRESSOR GROUP & GAUGES (M32, M32A)
Revised
2/4/03

COMPRESSOR
GROUP &
GAUGES (M32,
M32A)
119E6
2/4/03

21
Revised
2/4/03 COMPRESSOR GROUP & GAUGES (M32, M32A) 119E6
REF PART# DESCRIPTION QTY
1 77-1002 HUB 1
2 77-1286 PLATE - drive coupling 1
3 55-1123 • PIN - dowel 6
4 55-4316 SCREW - coupling to compressor 1
203-392 SEALER - antiseize A/R
5 77-2498 SPACER 1
6 55-3675 SCREW - plate to motor 3
55-1800 LOCKWASHER 3
7 77-809 COUPLING - compressor drive 1
77-2748 • BUSHING - coupling 6
9 33-2513 GASKET - housing to compressor 1
10 55-2959 LOCKWASHER 4
55-2958 FLATWASHER 4
11 55-3089 SCREW - compressor 4
12 102-512 COMPRESSOR - X426 (complete, ASQ) 1
102-500 COMPRESSOR - X430 (complete, ASQ) 1
102-487 COMPRESSOR - X426 (see 77G6) 1
102-500 COMPRESSOR - X430 (see 102C3) 1
13 33-1221 O-RING 1
14 22-711 ADAPTER - compressor suction 1
15 55-2641 FLATWASHER 4
16 55-2683 SCREW - adapter 4
17 55-9024 KEY - crankshaft 1
18 22-750 MANIFOLD - discharge (X426) 1
22-782 MANIFOLD - discharge (X430) 1
19 55-6822 SCREW - manifold (X430) 4
20 55-6804 WASHER - sealing 4
21 33-2805 GASKET - manifold 2
22 41-1626 SWITCH - hpco 1
23 55-2273 TEE - valve 1
24 11-5513 VALVE 1
55-1983 • CAP - valve 1
33-768 GASKET - flare 1
25 66-3962 GAUGE - compound 1
26 99-9402 BRACKET - gauge 1
55-2991 SCREW - bracket 2
55-2001 FLATWASHER 4
55-4560 NUT (stop) 2
27 55-3050 ELBOW - gauge 2
28 66-3694 TUBE - gauge 1
29 44-5840 SWITCH - 2 speed condenser fan (for connectors see 1
115D14)

22
119E6 COMPRESSOR GROUP & GAUGES (M32, M32A)
Revised
2/4/03

23
Revised
2/4/03 COMPRESSOR GROUP & GAUGES (M32, M32A) 119E6
REF PART# DESCRIPTION QTY
44-5841 • SWITCH - only 1
33-2120 SEAL - oil 1
22-1100 SEAL - crankshaft 1
32 22-693 HOUSING - drive coupling 1
33 204-972 TOOL - keyway alignment 1

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

24
119D6 COMPRESSOR GROUP - GAUGES (M32B)
Revised
2/4/03

COMPRESSOR
GROUP - GAUGES
(M32B)
119D6
2/4/03

25
Revised
2/4/03 COMPRESSOR GROUP - GAUGES (M32B) 119D6
REF PART# DESCRIPTION QTY
1 77-1002 HUB 1
2 77-1286 PLATE - drive coupling 1
3 55-1123 • PIN - dowel 6
4 55-4316 SCREW - coupling to compressor 1
203-392 SEALER - antiseize A/R
5 77-2498 SPACER 1
6 55-3675 SCREW - plate to motor 3
55-1800 LOCKWASHER 3
7 77-809 COUPLING - compressor drive 1
77-2748 • BUSHING - coupling 6
9 33-2513 GASKET - housing to compressor 1
10 55-2959 LOCKWASHER 4
55-4727 FLATWASHER 4
11 55-2969 SCREW - compressor 4
12 102-620 COMPRESSOR - X430 (see 149C10) 1
13 33-1221 O-RING 1
14 22-836 ADAPTER - suction valve 1
15 55-2641 FLATWASHER 4
16 55-2683 SCREW - adapter 4
17 55-9024 KEY - crankshaft 1
18 22-782 MANIFOLD - discharge (X430) 1
19 55-6822 SCREW - manifold 4
20 55-6804 WASHER - sealing 4
21 33-2809 GASKET - manifold 2
22 41-1626 SWITCH - hpco (for connectors see 115D14) 1
23 99-9402 BRACKET - gauge 1
55-2991 SCREW - bracket 2
55-2001 FLATWASHER 4
55-4560 NUT (stop) 2
24 66-7031 GAUGE - compound 1
25 44-5840 SWITCH - 2 speed condenser fan (for connectors see 1
115D14)
44-5841 • SWITCH - only 1
26 22-1100 SEAL - compressor crankshaft 1
27 33-2120 SEAL - oil 1
28 22-693 HOUSING - drive coupling 1
29 204-972 TOOL - keyway alignment 1

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

26
95F5 CONDENSER COMPONENTS (M32 - M32A)
Revised
3/19/01

CONDENSER
COMPONENTS
(M32 - M32A)
95F5
3/19/01

27
Revised
3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5
REF PART# DESCRIPTION QTY
1 67-1272 COIL - evaporator 1
2 66-5365 VALVE - expansion 1
66-633 • ELEMENT - power 1
66-9378 • SCREEN - inlet 1
3 66-5367 TUBE - equalizer 1
4 66-5366 TUBE - exchanger to expansion valve 1
5 67-1073 HEAT EXCHANGER (incl 6, 7, 8, M32) 1
67-799 HEAT EXCHANGER (incl 6, 7, 8, M32A) 1
6 66-4537 TUBE - exchanger to coil 1
7 66-6403 TUBE - suction (exchanger to modulation, M32) 1
66-4465 TUBE - exchanger to modulation (suction, M32A) 1
8 66-4466 TUBE - liquid 1
9 66-4589 TUBE - dehydrator to exchanger 1
10 66-5747 VALVE - dehydrator inlet 1
66-2170 • CAP - valve 1
11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2
12 66-5746 TUBE - receiver to dehydrator 1
55-302 NUT - flare 1
13 N/A TANK - receiver (see note) 1
67-1342 TANK - receiver to dehydrator 1
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
14 66-5745 TUBE - condenser to receiver tank 1
66-3295 • FITTING - saddle 1
15 66-7392 VALVE - relief 1
33-1015 O-RING - relief valve 1
16 66-6143 TUBE - exchanger to modulation (M32) 1
66-4791 TUBE - exchanger to modulation (M32A) 1
66-3615 • FITTING - saddle 1
17 66-4538 TUBE - exchanger to coil 1
18 66-4520 TUBE - valve to coil 1
19 66-3942 VALVE - service (discharge, see 102C4) 1
20 22-750 MANIFOLD - discharge (X426) 1
22-782 MANIFOLD - discharge (X430) 1
21 102-487 COMPRESSOR - X426 (see 77G6) 1
102-500 COMPRESSOR - X430 (see 102C3) 1
22 22-711 ADAPTER - compressor suction 1
23 66-2171 FLANGE 1
55-3486 SCREW - flange 2
55-2159 LOCKWASHER 2
28
95F5 CONDENSER COMPONENTS (M32 - M32A)
Revised
3/19/01

29
Revised
3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5
REF PART# DESCRIPTION QTY
55-2173 FLATWASHER 2
24 66-4790 TUBE - suction 1
25 33-920 O-RING - suction 1
26 67-1383 COIL - condenser 1
27 66-5748 VALVE - modulation (for connectors see 115D14) 1
66-5749 • VALVE - only 1
44-5175 •• COIL - valve 1
28 11-2886 VALVE - pressure 1
55-5672 • CAP - valve 1
29 91-2455 BRACKET - tube support 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-4127 CLAMP - tube 1
55-2991 SCREW - clamp 1
55-2001 FLATWASHER 1
55-4560 NUT 1
30 55-6020 CLAMP - tube (plastic) 1
91-1779 CLAMP - tube (stainless steel) 1
91-5790 SPACER - clamp 1
55-3059 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
31 99-8949 CLAMP - heat exchanger 2
55-5639 SCREW - clamp 4
32 55-4390 HANGER - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 2
55-4953 NUT 1
55-3121 SCREW - dehydrator 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
33 91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
34 55-5211 U-BOLT - valve 1
55-2001 FLATWASHER - U-bolt 2
55-4560 NUT - u-bolt 2
35 66-4571 INDICATOR - liquid (for receiver tank 67-974) 2
66-7420 INDICATOR - liquid (for 67-1342) 2

30
95F5 CONDENSER COMPONENTS (M32 - M32A)
Revised
3/19/01

NOTE: Receiver tank 67-974 has been replaced with 67-1342 after 12-95.

31
Revised
3/19/01 CONDENSER COMPONENTS (M32 - M32A) 95F5

32
119D7 REFRIGERATION COMPONENTS (M32B)
Revised
3/16/01

REFRIGERATION
COMPONENTS
(M32B)
119D7
3/16/01

33
Revised
3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7
REF PART# DESCRIPTION QTY
1 67-1272 COIL - evaporator 1
2 66-6601 VALVE - expansion 1
66-9378 • SCREEN - inlet 1
66-6567 • ELEMENT - power 1
3 66-5367 TUBE - equalizer 1
4 66-5366 TUBE - exchanger to expansion valve 1
5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1
6 66-4537 TUBE - exchanger to coil 1
7 66-6403 TUBE - suction 1
8 66-4466 TUBE - liquid 1
9 66-6834 TUBE - dehydrator to exchanger 1
10 66-6603 VALVE - dehydrator inlet 1
11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2
12 66-7121 TUBE - receiver to dehydrator 1
13 N/A TANK - receiver (see note) 1
67-1336 TANK - receiver 1
14 66-7421 TUBE - condenser to receiver 1
66-3295 • FITTING 1
66-7392 VALVE - relief 1
33-1015 O-RING - relief valve 1
16 66-7123 TUBE - exchanger to modulator 1
17 66-4538 TUBE - exchanger to coil 1
18 66-7389 TUBE - valve to coil 1
19 66-3942 VALVE - service (discharge, see 119E8) 1
20 22-782 MANIFOLD - discharge (see 112G14) 1
21 102-567 COMPRESSOR (see 107E6) 1
21 102-620 COMPRESSOR - X430 (see 149C10) 1
22 66-5318 VALVE - suction (see 119E7) 1
23 22-836 ADAPTER - suction valve (see 119D6) 1
24 66-7423 TUBE - suction 1
66-7004 TUBE - compound gauge 1
25 33-230 O-RING - suction 1
26 67-1383 COIL - condenser (see 119D4) 1
27 66-5748 VALVE - modulation (for connectors see 115D14) 1
66-5749 • VALVE (see 123A8) 1
28 66-6844 FITTING - tube 1
66-7124 TUBE - standoff 1
91-2455 BRACKET - tube support 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2

34
119D7 REFRIGERATION COMPONENTS (M32B)
Revised
3/16/01

35
Revised
3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7
REF PART# DESCRIPTION QTY
55-4127 CLAMP - tube 1
55-2991 SCREW - clamp 1
55-2001 FLATWASHER 1
55-4560 NUT 1
55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2
31 66-5752 FITTING - header 1
32 99-8949 CLAMP - heat exchanger 2
55-5639 SCREW - clamp 4
33 66-6610 FITTING - charge port (highside) 1
34 41-309 SWITCH - thermostat (see 119E10) 1
66-7125 FITTING - switch 1
35 66-7424 TUBE - liquid injector 1
36 66-6835 TUBE - tee to solenoid 1
37 66-6384 VALVE - solenoid (see 116G10, for connectors see 115D14) 1
38 66-7425 TUBE - solenoid valve to tube 1
39 55-2181 TEE (1/2 x 1/2 x 3/8) 1
40 66-6833 TUBE - tee to exchanger 1
41 91-4694 BRACKET - valve 1
55-4523 SCREW - bracket 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-5211 U-BOLT - valve 1
55-2001 FLATWASHER - U-bolt 2
55-4560 NUT - u-bolt (stop) 2
44 33-2805 GASKET - discharge valve 1
45 55-6020 CLAMP - suction tube 1
91-5790 SPACER - clamp 1
46 91-1779 CLAMP - suction tube (stainless steel) 2
55-3095 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
47 55-6388 CLAMP - tube (liquid injection) 4
55-2979 SCREW - clamp 4
55-2086 FLATWASHER 4
55-4953 NUT 4

36
119D7 REFRIGERATION COMPONENTS (M32B)
Revised
3/16/01

37
Revised
3/16/01 REFRIGERATION COMPONENTS (M32B) 119D7
REF PART# DESCRIPTION QTY
48 66-7420 INDICATOR - liquid 2
203-393 SEALER - thread A/R
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.

38
77G6 COMPRESSOR X426 (w/ R12)
Revised
9/17/03

COMPRESSOR
X426 (w/ R12)
77G6
9/17/03

39
Revised
9/17/03 COMPRESSOR X426 (w/ R12) 77G6
REF PART# DESCRIPTION QTY
102-487 COMPRESSOR - X426 1
1 23-122 • BODY - compressor 1
2 51-115 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (0.005 us) 4
22-1005 • BEARING SET (0.010 us) 4
22-1006 • BEARING SET (0.020 us) 4
22-1007 • BEARING SET (0.030 us) 4
6 11-475 • BUSHING - piston pin 4
7 NSS • PIN - piston 4
8 22-849 • PISTON (incl 7, 9, 52, 53, & 54) 4
9 55-2122 • RING - retaining 8
10 55-9024 • KEY - woodruff 1
11 77-167 • BEARING - ball 1
12 22-763 • PLUG - metering 1
13 22-586 • CRANKSHAFT 1
55-4720 • PLUG 3
55-1409 • RIVET - counterweight 4
14 77-169 • BEARING - ball 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
* 33-1221 • O-RING 1
17 55-6750 • PLUG - oil fill 1
33-1223 •• O-RING 1
18 22-297 • SLEEVE - cylinder 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 1
22 22-350 • SIGHT GLASS 1
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
26 55-6806 • SCREW (2-5/8 in lg) 8
55-6804 • WASHER - sealing 20
33-2019 • O-RING 20

40
77G6 COMPRESSOR X426 (w/ R12)
Revised
9/17/03

41
Revised
9/17/03 COMPRESSOR X426 (w/ R12) 77G6
REF PART# DESCRIPTION QTY
27 * 33-2805 • GASKET - manifold 2
28 Not Used
29 55-3364 • PLUG - pipe 1
30 55-6822 • SCREW - manifold 4
31 * 55-6804 • WASHER - sealing 4
32 55-6751 • PLUG - magnetic 1
33-2095 •• O-RING 4
33 22-653 • VALVE - check 2
34 * 33-110 • GASKET - pump end 1
35 22-554 • HOUSING - pump 1
822-554 • HOUSING - pump (remanufactured) 1
55-4210 • PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 4
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover to housing 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW - pump 8
* 55-896 • FLATWASHER 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR (incl 42-46) 1
44 NSS • SPRING 1
45 NSS • PLUNGER 1
46 NSS • RING - retaining 1
47 11-5513 • VALVE - elbow (90 deg) 1
55-1983 • CAP - valve 1
48 22-1160 • PUMP - oil (incl 49, 50 & 51) 1
49 * 33-1223 • O-RING 1
50 22-1149 • SHAFT - oil pump 1
51 55-9760 • KEY - shaft 1
52 51-115 • NUT 1
55-895 • FLATWASHER 1
53 NSS • REED - piston 1
54 NSS • HEAD - piston 1

42
77G6 COMPRESSOR X426 (w/ R12)
Revised
9/17/03

43
Revised
9/17/03 COMPRESSOR X426 (w/ R12) 77G6
REF PART# DESCRIPTION QTY
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1
61 22-611 • SCREEN - oil pickup 1
62 99-4848 • CLAMP - screen 1
55-366 • LOCKWASHER 23
55-291 • NUT 2
63 99-4849 • BRACKET - screen 1
64 55-165 • SCREW - bracket 2
55-366 • LOCKWASHER 2
65 Not Used
66 33-2513 • GASKET - drive end 1
67 99-4878 • NAMEPLATE - rotation 1
67-404 OIL - synthetic 1
67-426 OIL - petroleum 1
* 30-243 KIT - gasket 1
203-346 KIT - acid test 1

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

44
102C3 COMPRESSOR X430
Revised
9/17/03

COMPRESSOR
X430
102C3
9/17/03

45
Revised
9/17/03 COMPRESSOR X430 102C3
REF PART# DESCRIPTION QTY
102-500 COMPRESSOR - X430 (w/ regular heads, R12, R22 or R502) 1
1 23-129 • BODY - compressor 1
2 51-115 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (0.005 us) 4
22-1005 • BEARING SET (0.010 us) 4
22-1006 • BEARING SET (0.020 us) 4
22-1007 • BEARING SET (0.030 us) 4
6 11-475 • BUSHING - connecting rod 4
7 NSS • PIN - piston 4
8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4
9 55-2122 • RING - snap 8
10 51-115 • NUT 4
55-895 • WASHER - compressor 4
11 77-167 • BEARING (drive end) 1
12 22-123 • PLUG - oil metering 1
13 22-655 • CRANKSHAFT 1
55-4720 •• PLUG 3
55-1409 •• RIVET (steel) 4
14 77-169 • BEARING (pump end) 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
33-1221 • O-RING 1
17 * 55-6750 • PLUG - oil fill 1
33-1223 •• O-RING 1
18 22-656 • SLEEVE (X430) 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 3
22 22-350 • SIGHT GLASS 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
55-6806 • SCREW (2-5/8 in lg) 8
26 55-6804 • WASHER - sealing 20

46
102C3 COMPRESSOR X430
Revised
9/17/03

47
Revised
9/17/03 COMPRESSOR X430 102C3
REF PART# DESCRIPTION QTY
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 Not Used
29 55-3364 • PLUG 1
30 NSS • REED - piston 4
31 NSS • HEAD - piston 4
32 55-6751 • PLUG - magnetic 1
33-2095 •• O-RING 1
33 22-653 • VALVE - check 2
34 33-1549 • GASKET - oil pump 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - oil pump 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump 1
33-2095 •• O-RING 1
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW 8
* 55-896 • WASHER - compressor 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR - oil pressure 1
44 33-2513 • GASKET - drive plate 1
45 22-611 • SCREEN - oil pickup 1
46 99-4848 • CLAMP 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET 1
48 55-165 • SCREW 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE (90 deg) 1
50 22-1160 • PUMP - oil 1
51 * 33-1223 •• O-RING 1
52 22-1149 •• SHAFT - oil pump 1

48
102C3 COMPRESSOR X430
Revised
9/17/03

49
Revised
9/17/03 COMPRESSOR X430 102C3
REF PART# DESCRIPTION QTY
53 55-9760 • KEY 1
54 55-529 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1
67-404 OIL - compressor 1
* 30-243 KIT - gasket set 1
203-346 KIT - acid test 1

NOTE: The Heads on Compressor 102-500 do not have ports. If needed, use cylinder head 22-788 which has
a 1/8 port.
NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).

50
107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

COMPRESSOR
X430 (CONTAINER
UNITS w/ R134a)
107E6
9/17/03

51
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
102-567 COMPRESSOR (w/ regular heads, R134a) 1
1 23-129 • BODY - compressor 1
2 51-115 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (0.005 us) 4
22-1005 • BEARING SET (0.010 us) 4
22-1006 • BEARING SET (0.020 us) 4
22-1007 • BEARING SET (0.030 us) 4
6 11-475 • BUSHING - connecting rod 4
7 NSS • PIN - piston 4
8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4
9 55-2122 • RING - snap 8
10 51-115 • NUT 4
55-895 • WASHER - compressor 4
11 77-167 • BEARING (drive end) 1
12 22-123 • PLUG - oil metering 1
13 22-655 • CRANKSHAFT 1
55-4720 •• PLUG 3
55-1409 •• RIVET (steel) 4
14 77-169 • BEARING (pump end) 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
33-1221 • O-RING 1
17 * 55-6750 • PLUG 1
33-1223 •• O-RING 1
18 22-656 • SLEEVE (X430) 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 3
22 22-350 • SIGHT GLASS 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
55-6806 • SCREW (2-5/8 in lg) 8
26 55-6804 • WASHER - sealing 20

52
107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

53
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 Not Used
29 55-3364 • PLUG 1
30 NSS • REED - piston 4
31 NSS • HEAD - piston 4
32 55-6751 • PLUG - magnetic 1
33-2095 •• O-RING 1
33 22-653 • VALVE - check 2
34 33-1549 • GASKET - oil pump 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - oil pump (remanufactured) 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump 1
33-2095 •• O-RING 1
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW 8
* 55-896 • WASHER - compressor 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR - oil pressure 1
44 33-2513 • GASKET - drive plate 1
45 22-611 • SCREEN - oil pickup 1
46 99-4848 • CLAMP 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET - oil pickup 1
48 55-165 • SCREW 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE (90 deg) 1
50 22-1160 • PUMP - oil 1
51 * 33-1223 •• O-RING 1
52 22-1149 •• SHAFT - oil pump 1

54
107E6 COMPRESSOR X430 (CONTAINER UNITS w/ R134a)
Revised
9/17/03

55
Revised
9/17/03 COMPRESSOR X430 (CONTAINER UNITS w/ R134a) 107E6
REF PART# DESCRIPTION QTY
53 55-9760 • KEY 1
54 55-529 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1
203-513 OIL - compressor (1 gal) A/R
203-513 OIL - compressor (1 quart) A/R
* 30-243 KIT - gasket (X426/X430, see 131F1) 1

NOTE: This Compressor (102-567) has been replaced with Compressor (102-620), see Grid 149C10.
NOTE: The heads on Compressor 102-567 do not have ports. If needed - use cylinder head 22-788 which
has a 1/8 pipe port.
NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).

56
149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

COMPRESSOR
X430 (DRY - NO
OIL)
149C10
9/17/03

57
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
102-620 COMPRESSOR - X430 (dry, no oil) 1
1 23-129 • BODY - compressor 1
2 22-639 • ROD - connecting 4
3 55-5062 •• BOLT - connecting rod 2
4 51-115 •• NUT (12 point) 2
5 11-475 •• BUSHING - piston pin 4
6 22-1246 • BEARING SET - connecting rod (standard) 4
22-1004 BEARING SET (0.005 us) 4
22-1005 BEARING SET (0.010 us) 4
22-1006 BEARING SET (0.020 us) 4
22-1007 BEARING SET (0.030 us) 4
7 22-850 • PISTON 4
8 NSS •• PIN - piston 4
9 55-2122 •• RING - retaining 8
10 51-115 •• NUT 1
55-895 •• FLATWASHER 1
11 NSS •• REED - piston 1
12 NSS •• HEAD - piston 1
14 77-169 • BEARING - ball 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
17 55-6750 • PLUG - oil fill 1
18 22-656 • SLEEVE - cylinder 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve 4
21 * 33-822 • O-RING 1
22 22-350 • SIGHT GLASS 1
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
26 55-6806 • SCREW (2-5/8 in lg) 8
27 55-6804 • WASHER - sealing 24
28 33-2019 • O-RING 20
29 * 33-2805 • GASKET - manifold 2
30 55-6822 • SCREW - manifold 4
31 * 22-782 • MANIFOLD - discharge 1
32 55-6751 • PLUG - magnetic 1
33-2095 • O-RING 4

58
149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

59
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
33 22-653 • VALVE - check 2
34 * 33-1549 • GASKET - pump end 1
35 22-663 • HOUSING - oil pump 1
822-663 • HOUSING - pump (remanufactured) 1
55-4210 • PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 4
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover to housing 2
* 55-895 • FLATWASHER 2
* 55-896 • FLATWASHER 8
42 22-784 • REGULATOR (incl 42-46) 1
43 * 33-672 •• O-RING 1
44 99-6545 PLATE - suction inlet 1
45 55-329 SCREW - plate 4
46 91-5629 PLATE - discharge 1
47 11-5513 • VALVE - elbow (90 deg) 1
203-393 SEALER - thread A/R
55-1983 • CAP - valve 1
48 22-1160 PUMP - oil (incl 49, 50 & 51) 1
49 * 33-1223 • O-RING 2
50 22-1149 • SHAFT - oil pump 1
51 55-9760 • KEY - shaft 1
52 77-2306 • BEARING - ball 1
53 22-763 • PLUG - metering 1
54 22-655 • CRANKSHAFT 1
55-1409 •• RIVET - counterweight 4
55-4720 • PLUG 3
55 * 33-2515 • GASKET - oil sump 1
56 22-694 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1

60
149C10 COMPRESSOR X430 (DRY - NO OIL)
Revised
9/17/03

61
Revised
9/17/03 COMPRESSOR X430 (DRY - NO OIL) 149C10
REF PART# DESCRIPTION QTY
61 22-611 • SCREEN - oil pickup 1
62 99-4848 • CLAMP - screen 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
63 99-4849 • BRACKET - screen 1
64 55-165 • SCREW - bracket 2
55-366 • LOCKWASHER 2
65 22-693 • HOUSING - drive coupling 1
66 33-2513 • GASKET - drive end 1
67 55-878 • SCREW - housing 9
55-896 • FLATWASHER 9
68 22-778 • SEAL - crankshaft 1
69 55-3364 • PLUG - manifold 1
67-404 OIL - synthetic A/R
67-426 OIL - petroleum A/R
* 30-243 KIT - gasket 1
70 33-2120 • SEAL - dirt 1

62
131F1 COMPRESSOR GASKET SET (30-243)
Revised
10/11/05

COMPRESSOR
GASKET SET (30-
243)
131F1
10/11/05

63
Revised
10/11/05 COMPRESSOR GASKET SET (30-243) 131F1
REF PART# DESCRIPTION QTY
30-243 KIT - gasket 1
1 33-110 • GASKET - pump housing (X426) 1
2 33-235 • O-RING - dust seal 1
3 33-239 • O-RING - oil galley 2
4 33-408 • O-RING - cylinder sleeve 4
5 33-2205 • O-RING - oil pickup tube 1
6 33-672 • O-RING - regulator 1
7 33-822 • O-RING - sight glass 1
8 33-1175 • O-RING - oil pump cover 1
9 33-1221 • O-RING - throttling valve 1
10 33-1223 • O-RING - oil pump 1
11 33-1549 • GASKET - pump housing (X430) 1
12 33-2019 • O-RING - cylinder head screw 24
13 33-2095 • O-RING - oil pump plug 2
14 33-2513 • GASKET - drive plate 1
15 33-2515 • GASKET - oil sump 1
16 33-2805 • GASKET - manifold 3
17 33-2552 • GASKET - cylinder head 2
18 55-381 • WASHER - oil fill 1
19 55-895 • WASHER - oil pump 2
20 55-896 • WASHER - compressor seal (3/8) 57
21 33-3797 • GASKET - oil sump (7 qt) 1

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
NOTE: The 7 qt oil sump gasket (33-3797) is not included in Kit 30-243. Order gasket 33-3797 separately.

64
116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
9/8/00

SOLENOID VALVE
- NORMALLY
CLOSED
116G10
9/8/00

65
Revised
9/8/00 SOLENOID VALVE - NORMALLY CLOSED 116G10
REF PART# DESCRIPTION QTY
1 66-6102 VALVE - solenoid 1
2 66-6384 VALVE - solenoid 1
3 66-5305 VALVE - solenoid 1
4 66-2859 VALVE - solenoid 1
5 60-181 • KIT - internal parts 1
6 41-3681 • COIL 1

66
102C4 DISCHARGE SERVICE VALVE
Revised
5/6/97

DISCHARGE SER-
VICE VALVE
102C4
5/6/97

67
Revised
5/6/97 DISCHARGE SERVICE VALVE 102C4
REF PART# DESCRIPTION QTY
1 11-5513 VALVE 1
11-7777 • CORE - valve 1
2 55-1983 • CAP - valve 1
3 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
4 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
5 66-3942 VALVE - discharge (incl 3 & 4) 1
6 33-2805 GASKET - valve 1
7 55-7469 WASHER - belleville 2
8 55-3149 SCREW - valve 2

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

68
123A8 MODULATION VALVE ASSEMBLY
Revised
9/20/95

MODULATION
VALVE ASSEMBLY
123A8
9/20/95

69
Revised
9/20/95 MODULATION VALVE ASSEMBLY 123A8
REF PART# DESCRIPTION QTY
1 60-203 KIT - repair 1
2 44-5175 • COIL 1
3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1
66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

70
119E7 SUCTION SERVICE VALVE (R134a)
Revised
4/12/94

SUCTION SER-
VICE VALVE
(R134a)
119E7
4/12/94

71
Revised
4/12/94 SUCTION SERVICE VALVE (R134a) 119E7
REF PART# DESCRIPTION QTY
1 66-5318 VALVE - suction (incl 2 & 3) 1
2 66-2296 CAP - valve (suction, plastic) 1
66-3015 CAP - suction valve (brass) 1
3 33-3007 GASKET - plastic cap 1
33-350 GASKET - brass cap 1
4 33-230 O-RING - valve to adapter 1
5 55-3048 SCREW - valve 2
6 55-7469 WASHER - belleville 2
7 66-7408 ADAPTER - charge port 1
8 66-6607 FITTING - charge port (lowside) 1
9 66-7183 • CAP - charge port (blue) 1
10 55-1053 ELBOW 1
33-768 GASKET 1

72
119E8 DISCHARGE SERVICE VALVE (R134a)
Revised
5/6/96

DISCHARGE SER-
VICE VALVE
(R134a)
119E8
5/6/96

73
Revised
5/6/96 DISCHARGE SERVICE VALVE (R134a) 119E8
REF PART# DESCRIPTION QTY
1 66-3942 VALVE - discharge (incl 2 & 3) 1
2 66-2296 CAP - valve (plastic) 1
66-3015 CAP - valve (brass) 1
3 33-3007 • GASKET - plastic cap 1
33-350 • GASKET - brass cap 1
4 33-2805 GASKET - valve 1
5 55-3149 SCREW - valve 2
6 55-7469 WASHER - belleville 2
7 55-308 ELBOW 1
33-768 GASKET 1
8 66-7407 ADAPTER - charge port 1
9 66-6610 FITTING - charge port (highside) 1
10 66-7182 • CAP - charge port (red) 1

74
119E10 ELECTRICAL COMPONENTS
Revised
7/23/98

ELECTRICAL
COMPONENTS
119E10
7/23/98

75
Revised
7/23/98 ELECTRICAL COMPONENTS 119E10
REF PART# DESCRIPTION QTY
1 104-628 MOTOR - evaporator blower (M32, M32A, see 95F9) 2
104-608 MOTOR - evaporator blower (M32B, see 119D5) 2
2 44-6565 SENSOR - defrost (see 95F10) 1
3 44-5568 SENSOR - return air (see 95F10) 1
4 44-5448 SENSOR - discharge air (see 95F10) 1
5 45-1391 HEATER - evaporator coil (M32, M32A, see 95F10) 2
45-1682 HEATER - evaporator coil (M32B, see 119D14) 2
6 45-1471 HEATER - drip pan (M32, M32A, see 95F10) 1
45-1683 HEATER - drip pan (M32B, see 119D14) 1
7 45-1136 THERMOMETER (M32, M32A, see 56G6) 1
45-1831 THERMOMETER (M32B, see 107D14) 1
8 45-1303 TRANSFORMER (see 119D11) 1
9 104-627 MOTOR - condenser fan (M32, M32A, see 119D4) 1
104-607 MOTOR - condenser fan (M32B, see 119D4) 1
10 66-5748 VALVE - modulation (for connectors see 115D14) 1
66-5749 • VALVE - coil (see 123A8) 1
11 41-1626 SWITCH - hpco (see 119D6) 1
12 104-515 MOTOR - compressor drive (see 119E3) 1
13 66-6384 VALVE - solenoid (see 116G10, for connectors see 115D14) 1
14 98-3860 BOX - control (see 95F2 or 119D8) 1
15 44-5840 SWITCH - 2 speed condenser fan (see 119B6) 1
16 41-309 SWITCH - thermostat (for connectors see 115D14) 1
17 91-5660 PAD - insulating (thermostat switch) 1
55-2977 SCREW - pad 2
55-2086 FLATWASHER 2
55-4953 NUT 2

76
95F2 CONTROL BOX (M32 & M32A)
Revised
4/4/94

CONTROL BOX
(M32 & M32A)
95F2
4/4/94

77
Revised
4/4/94 CONTROL BOX (M32 & M32A) 95F2
REF PART# DESCRIPTION QTY
1 98-3860 BOX - control 1
55-2969 SCREW - box 4
55-2958 FLATWASHER 4
55-2959 LOCKWASHER 4
2 44-6822 SOCKET - remote monitor 1
55-4437 SCREW - socket 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4
3 44-9111 RELAY 3
4 44-5537 SOCKET - relay 3
55-3511 SCREW - socket 2
55-3023 WASHER - sealing 2
55-2201 FLATWASHER 2
55-4223 NUT (hexstop) 2
5 44-6560 SWITCH - on/off (4pdt) 1
6 44-2099 SWITCH - defrost (1p) 1
7 99-8981 ANGLE 1
55-1587 SCREW - angle 2
55-3028 WASHER - sealing 2
55-4953 NUT (hexstop) 2
8 99-8149 LATCH - door 1
9 55-4953 NUT (hexstop) 1
55-2086 FLATWASHER 3
55-2363 LOCKWASHER 1
10 99-8994 SPACER - tube 1
11 99-8993 BRACKET - latch 1
12 55-2957 SCREW 1
13 99-9240 ANGLE - microcontroller 1
55-2991 SCREW - angle 2
55-3008 WASHER - sealing 2
55-2001 FLATWASHER 2
55-4560 NUT (hexstop) 2
14 55-4953 NUT (hexstop) 1
15 99-8151 SPACER 1
16 55-2086 FLATWASHER 1
17 55-2977 SCREW - roller 1
18 99-8164 WINDOW 1
19 91-230 NAMEPLATE - On/Off Defrost 1
20 91-1263 COVER - control box 1
21 99-8986 STRIP - gasket (25 ft) A/R
22 55-3473 PIN - hinge 2

78
95F2 CONTROL BOX (M32 & M32A)
Revised
4/4/94

79
Revised
4/4/94 CONTROL BOX (M32 & M32A) 95F2
REF PART# DESCRIPTION QTY
203-392 SEALER - antiseize A/R
203-393 SEALER - thread A/R
23 44-7594 BOARD - pc/LED 1
91-232 NAMEPLATE - indicator mode 1
55-3696 SCREW - board 1
55-3443 SCREW - board 2
55-3023 WASHER - sealing 2
24 99-8161 SHIELD - light 2
55-3099 SCREW - shield 8
55-3008 WASHER - sealing 8
55-2001 FLATWASHER 8
55-4560 NUT (hexstop) 8
25 99-9401 NAMEPLATE - Lights Display 1
26 55-4954 NUT - cover (hexstop) 2
27 55-2958 FLATWASHER 4
28 55-3034 WASHER - sealing 2
29 55-2959 LOCKWASHER 2
30 55-2114 NUT - cover 2
31 44-739 BOOT - switch 2
32 55-3059 NUT - captive 3
33 99-9385 BRACKET - nameplate 1
34 99-8162 ROLLER - door latch 1
35 99-7900 ROD - hinge 2
36 91-231 PLATE - spacer 1

80
119D8 CONTROL BOX (M32B)
Revised
11/22/99

CONTROL BOX
(M32B)
119D8
11/22/99

81
Revised
11/22/99 CONTROL BOX (M32B) 119D8
REF PART# DESCRIPTION QTY
1 98-3860 BOX - control 1
55-1587 SCREW - box 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
2 44-6822 SOCKET - remote monitor 1
55-4437 SCREW - socket 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 4
55-2361 NUT 4
3 44-9111 RELAY 4
4 44-5537 SOCKET - relay 4
55-3511 SCREW - socket 2
55-3023 WASHER - sealing 2
55-2201 FLATWASHER 2
55-4223 NUT (hexstop) 2
5 44-2368 SWITCH - on/off (4pdt) 1
6 44-2099 SWITCH - defrost (1p) 1
55-2998 LOCKWASHER 4
7 99-8981 ANGLE 1
55-1587 SCREW - angle 2
55-3028 WASHER - sealing 2
55-4953 NUT (hexstop) 2
8 99-8149 LATCH - door 1
9 55-4953 NUT (hexstop) 1
55-2086 FLATWASHER 3
55-2363 LOCKWASHER 1
10 99-8994 SPACER - tube 1
11 99-8993 BRACKET - latch 1
12 55-2957 SCREW 1
13 99-9240 ANGLE - microcontroller 1
55-2991 SCREW - angle 2
55-3008 WASHER - sealing 2
55-2001 FLATWASHER 2
55-4560 NUT (hexstop) 2
14 55-4953 NUT (hexstop) 1
15 99-8151 SPACER 1
203-393 SEALER - thread A/R
203-392 SEALER - antiseize A/R
16 55-2086 FLATWASHER 2
17 55-2977 SCREW - roller 1
18 99-8164 WINDOW 1
19 91-230 NAMEPLATE - On/Off Defrost 1

82
119D8 CONTROL BOX (M32B)
Revised
11/22/99

83
Revised
11/22/99 CONTROL BOX (M32B) 119D8
REF PART# DESCRIPTION QTY
20 91-5299 COVER - control box 1
21 99-8986 STRIP - gasket (25 ft) A/R
22 55-3473 PIN 2
23 44-8910 BOARD - pc/LED 1
41-2558 • BOARD - pc/LED 1
91-3254 NAMEPLATE - Mode Lite Indicator 1
55-6036 SCREW - board (truss head) 2
55-2090 WASHER - sealing 2
24 99-8161 SHIELD - light 2
55-7149 RIVET - shield (plastic) 8
25 99-9401 NAMEPLATE - Lights Display 1
26 55-4954 NUT - cover (hexstop) 2
27 55-2958 FLATWASHER 4
28 55-3034 WASHER - sealing 2
29 55-2959 LOCKWASHER 2
30 55-2114 NUT - cover 2
31 55-3059 NUT - captive 3
32 91-4424 BLOCK - mount 2
33 99-8162 ROLLER - door latch 1
34 44-739 BOOT - switch 2
35 99-7900 ROD - cover 2

84
95F1 HIGH VOLTAGE TRAY (M32, M32A)
Revised
4/20/04

HIGH VOLTAGE
TRAY (M32, M32A)
95F1
4/20/04

85
Revised
4/20/04 HIGH VOLTAGE TRAY (M32, M32A) 95F1
REF PART# DESCRIPTION QTY
1 91-2452 PANEL - high voltage 1
2 55-5018 LOCKNUT 6
3 55-2788 FITTING - barb 5
55-2789 FITTING - barb 1
33-144 O-RING 1
4 44-8812 CONTACTOR 6
55-3842 SCREW - contactor 12
55-2964 LOCKWASHER 12
55-2001 FLATWASHER 12
5 44-8813 INTERLOCK - contactor 2
6 44-8811 TRANSFORMER 1
44-3710 JUMPER 2
55-3842 SCREW - transformer 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
7 44-8832 TRANSFORMER - current 1
55-3022 SCREW - transformer 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
8 44-6976 RELAY - overload 1
8 40-863 KIT - overload replacement 1
55-3684 SCREW - relay 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
9 55-5111 CONNECTOR - cable 6
33-1435 GROMMET - connector 3
10 55-5885 CONNECTOR - cable 1
11 55-1587 SCREW - panel to box 12
12 55-3028 WASHER - sealing 12
13 55-2086 FLATWASHER 12
14 55-4953 NUT (stop) 12
15 55-3000 SCREW - ground 3
55-3008 WASHER - sealing 3
16 55-2996 LOCKWASHER 6
55-2001 FLATWASHER 6
17 55-2965 NUT (stop) 6
18 44-5753 CONTACTOR - phase correction (see 119G4) 1
55-3842 SCREW - contactor 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
19 44-8833 HARNESS - high voltage tray to microprocessor 1
20 44-8844 HARNESS - heater 1

86
95F1 HIGH VOLTAGE TRAY (M32, M32A)
Revised
4/20/04

87
Revised
4/20/04 HIGH VOLTAGE TRAY (M32, M32A) 95F1
REF PART# DESCRIPTION QTY
11-3305 SLEEVING - hose (25 ft, pvc) A/R
21 44-8843 HARNESS - main (for connectors see 115D14) 1
204-209 LEAD - thermistor 1

88
119D9 HIGH VOLTAGE TRAY (M32B)
Revised
11/4/96

HIGH VOLTAGE
TRAY (M32B)
119D9
11/4/96

89
Revised
11/4/96 HIGH VOLTAGE TRAY (M32B) 119D9
REF PART# DESCRIPTION QTY
1 91-3235 PANEL - high voltage 1
99-8982 SEALER - tape (roll) A/R
2 55-5018 LOCKNUT 6
3 55-2788 FITTING - barb 5
4 44-8812 CONTACTOR 6
55-3842 SCREW - contactor 12
55-2964 LOCKWASHER 12
55-2001 FLATWASHER 12
5 44-8813 INTERLOCK - contactor 2
6 44-8811 TRANSFORMER 1
44-3710 JUMPER 1
44-5066 TERMINAL - fingrip 2
44-6381 CONNECTOR - electric 2
99-3522 NAMEPLATE - Caution 460 Volts 1
55-3842 SCREW - transformer 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
7 44-8832 TRANSFORMER - current 1
41-280 TERMINAL 2
55-3022 SCREW - transformer 2
55-2202 LOCKWASHER 2
8 40-934 RELAY - overload 1
55-3684 SCREW - relay 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
9 55-5111 CONNECTOR - cable 10
33-1435 GROMMET - connector 7
10 55-5885 CONNECTOR - cable 1
11 55-1587 SCREW - panel to box 12
12 55-3028 WASHER - sealing 12
13 55-2086 FLATWASHER 12
14 55-4953 NUT (stop) 12
15 55-3000 SCREW - ground 3
55-3008 WASHER - sealing 3
16 55-2996 LOCKWASHER 6
55-2001 FLATWASHER 6
17 55-2965 NUT (stop) 6
18 41-1971 CONTACTOR - phase correction (see 119G3) 1
55-3842 SCREW - contactor 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
19 41-544 HARNESS - high voltage tray to microprocessor 1

90
119D9 HIGH VOLTAGE TRAY (M32B)
Revised
11/4/96

91
Revised
11/4/96 HIGH VOLTAGE TRAY (M32B) 119D9
REF PART# DESCRIPTION QTY
20 44-8844 HARNESS - heater 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
21 41-308 HARNESS - main (assembly, for connectors see 115D14) 1
22 55-2789 FITTING - barb 1
33-144 O-RING 1
23 99-2702 PLUG - oil tight seal 1

92
CONTACTOR ASSEMBLY (PHASE CORRECTION,
119G3 460V)
Revised
1/14/99

CONTACTOR
ASSEMBLY
(PHASE CORREC-
TION, 460V)
119G3
1/14/99

93
CONTACTOR ASSEMBLY (PHASE CORRECTION,
Revised
1/14/99 460V) 119G3
REF PART# DESCRIPTION QTY
41-1971 CONTACTOR - phase correction (complete) 1
1 44-5752 • CONTACTOR 1
2 44-4889 •• COIL - contactor 1
3 40-333 •• KIT - points 1
4 99-6511 • BRACKET - resistor 2
5 55-2869 • SCREW - bracket 4
6 55-3014 • LOCKWASHER 8
7 55-3013 • FLATWASHER 8
8 99-5225 • BRACKET - capacitor 1
9 55-3256 • SCREW - bracket 4
10 44-2812 • CAPACITOR (0.5 UF) 1
11 55-2330 • BANDWRAP 1
41-1980 • BOARD - phase correction 1
12 99-5226 •• BRACKET - pc board 1
13 44-5149 •• BOARD - pc 1
55-2012 •• RIVET - board 4
14 44-3832 •• RECTIFIER 2
15 41-1970 •• RESISTOR 2
16 55-4438 • SCREW - resistor 4
17 55-2998 • LOCKWASHER 4
18 55-2999 • NUT 4

94
CONTACTOR ASSEMBLY (PHASE CORRECTION,
119G4 230V)
Revised
5/25/94

CONTACTOR
ASSEMBLY
(PHASE CORREC-
TION, 230V)
119G4
5/25/94

95
CONTACTOR ASSEMBLY (PHASE CORRECTION,
Revised
5/25/94 230V) 119G4
REF PART# DESCRIPTION QTY
44-5753 CONTACTOR - assembly (complete) 1
1 44-5752 • CONTACTOR - assembly 1
2 44-4889 •• COIL - contactor 1
3 40-333 •• KIT - points 1
4 99-6511 • BRACKET - resistor 2
5 55-2869 • SCREW - bracket 4
6 55-3014 • LOCKWASHER 8
7 55-3013 • FLATWASHER 8
8 99-5225 • BRACKET - capacitor 1
9 55-3256 • SCREW - bracket 4
10 44-4299 • CAPACITOR 1
11 55-2330 • BANDWRAP 1
12 44-6002 • BOARD - phase correction 1
99-5226 •• BRACKET - pc board 1
13 44-5149 •• BOARD - pc 1
55-2012 •• RIVET - board 4
14 44-3832 •• RECTIFIER 2
15 44-4298 •• RESISTOR 2
16 55-4437 • SCREW - resistor 4
17 55-2360 • LOCKWASHER 4
18 55-2361 • NUT 4

96
95F6 MICROPROCESSOR CONTROLLER
Revised
11/23/98

MICROPROCES-
SOR CONTROL-
LER
95F6
11/23/98

97
Revised
11/23/98 MICROPROCESSOR CONTROLLER 95F6
REF PART# DESCRIPTION QTY
1 45-1764 CONTROLLER - microprocessor (MPA+) 1
845-1453 CONTROLLER - microprocessor (remanufactured) 1
2 44-5571 • RELAY - microprocessor 9
3 44-7120 • JUMPER - terminal (5 fin) 1
4 44-7253 • JUMPER - terminal (3 fin) 1
5 99-8165 • PANEL - microprocessor (rear, w/o battery hole) 1
91-6574 • PANEL - microprocessor (rear, w/ battery hole) 1
6 55-3845 • SCREW - rear panel 6
55-3014 • LOCKWASHER 6
55-3013 • FLATWASHER 6
7 99-8166 • HINGE 4
55-4199 • SCREW - hinge 4
55-3014 • LOCKWASHER 4
55-2999 • NUT 4
8 99-8167 • BLOCK - hinge 2
55-2997 • SCREW - block 4
55-3014 • LOCKWASHER 4
55-3013 • FLATWASHER 4
9 91-3458 • COVER - assembly (MPA) 1
91-3459 •• NAMEPLATE - cover (MPA) 1
91-2304 • COVER (MP) 1
91-2305 •• NAMEPLATE - cover (MP) 1
10 44-6564 • CONNECTOR & CABLE - data port 1
55-3427 • SCREW - connector 2
11 44-7468 • BULB - alarm 1
44-7469 • LENS (red) 1
12 91-2304 • COVER (top) 1
91-1109 •• NAMEPLATE - digital display 1
13 99-9341 • COVER - connector 1
55-4437 • SCREW - cover 2
55-2359 • FLATWASHER 2
55-2360 • LOCKWASHER 2
55-2361 • NUT 2
14 55-6771 • SCREW - assembly 3
15 55-5396 • SCREW 2
55-3059 • NUT - captive 2
16 44-9393 • KEYPAD 1
17 40-467 • KIT - chip (MPA) 1

98
95F6 MICROPROCESSOR CONTROLLER
Revised
11/23/98

99
Revised
11/23/98 MICROPROCESSOR CONTROLLER 95F6
REF PART# DESCRIPTION QTY
18 203-439 • BATTERY - lithium (3.0V) 1
19 91-6575 • NAMEPLATE - Real Time Clock 1
20 55-5425 • PLUG - button 1
21 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1
22 44-8187 • JUMPER 1
23 99-8168 HINGE 2
24 99-8169 ANGLE - hinge 1
55-2991 SCREW - angle & hinge 7
55-3008 WASHER - sealing (angle) 3
55-2001 FLATWASHER - hinge 4
55-4560 NUT - hinge (stop) 4
25 204-635 INSTALLER - integrated circuit 1
26 204-636 REMOVER - integrated circuit 1
27 204-622 WRIST STRAP - electrostatic 1

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-
plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD
Microprocessor Controllers.The Thermoguard Microprocessor, like all micro-electronic circuits in use
today, requires special precautions in handling to avoid damaging sensitive electronic components.
While these circuits are extremely reliable and immune to most environmental extremes, they are sen-
sitive to static electricity and damage from certain external causes. Precautions must be taken when
servicing units and/or containers with these Controllers installed to ensure that the Controller and other
sensitive electronic components are not damaged. If these precautionary measures are not followed,
the risk of significant damage to the electronic components of the unit is possible. The primary risk
potential results from the failure to wear adequate electrostatic discharge preventative equipment
when handling and/or servicing the Controller. The second cause results from electric welding on the
unit and/or container chassis without taking precautionary steps.

100
95F3 CIRCUIT BREAKER GROUP (M32, M32A)
Revised
8/1/96

CIRCUIT
BREAKER GROUP
(M32, M32A)
95F3
8/1/96

101
Revised
8/1/96 CIRCUIT BREAKER GROUP (M32, M32A) 95F3
REF PART# DESCRIPTION QTY
1 91-2457 BRACKET - circuit breaker 1
55-2991 SCREW - bracket 3
55-3008 WASHER - sealing 3
2 99-7834 NAMEPLATE - Caution 1
3 91-2458 NAMEPLATE - Circuit Breaker 1
4 44-5114 POST - binding 1
5 44-3280 RECTIFIER 2
203-454 MASTIC - heat transfer A/R
55-3256 SCREW - rectifier 4
55-3013 FLATWASHER 8
55-3014 LOCKWASHER 4
55-2999 NUT 4
6 91-2459 BRACKET - relay 1
55-3025 SCREW - relay bracket 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
7 44-3184 SOCKET - relay 1
8 44-3186 RELAY 1
9 99-2027 SPRING 1
55-2270 RIVET 2
55-2771 CLAMP 1
10 44-6558 BREAKER - circuit (1.5 amp) 1
11 44-6557 BREAKER - circuit (3.0 amp) 3
12 44-5996 BREAKER - circuit (5.0 amp) 1
13 44-6180 BREAKER - circuit (1.0 amp) 1
14 44-6977 BREAKER - circuit (40 amp) 1
55-3513 SCREW - circuit breaker 4
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
15 44-8845 HARNESS - circuit breaker 1
16 91-3810 GUARD - circuit breaker 1
17 204-209 LEAD - thermistor 1

102
119D10 CIRCUIT BREAKER ASSEMBLY (M32B)
Revised
3/11/02

CIRCUIT
BREAKER ASSEM-
BLY (M32B)
119D10
3/11/02

103
Revised
3/11/02 CIRCUIT BREAKER ASSEMBLY (M32B) 119D10
REF PART# DESCRIPTION QTY
1 91-4603 BRACKET - circuit breaker 1
55-2991 SCREW - bracket 3
55-3008 WASHER - sealing 3
203-392 SEALER - antiseize A/R
2 91-5300 NAMEPLATE - Circuit Breaker 1
3 44-3280 RECTIFIER 2
203-454 MASTIC - heat transfer A/R
55-3256 SCREW - rectifier 4
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
55-2999 NUT 4
4 44-6949 BREAKER - circuit (25 amp) 1
55-2997 SCREW - breaker 4
55-3014 LOCKWASHER 4
55-3013 FLATWASHER 4
5 91-5754 BRACKET - relay 1
6 55-3025 SCREW - bracket 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
7 44-3184 SOCKET - relay 1
8 41-135 RELAY (3pdt) 1
203-524 LUBRICANT - multi-purpose A/R
55-2771 CLAMP - relay 1
9 99-2027 SPRING 1
55-2270 RIVET 2
10 44-6557 BREAKER - circuit (3.0 amp) 3
11 44-6180 BREAKER - circuit (1.0 amp) 1
12 44-5996 BREAKER - circuit (5.0 amp) 1
13 44-6558 BREAKER - circuit (1.5 amp) 1
14 41-545 HARNESS - circuit breaker 1
15 91-5624 NAMEPLATE - Amber Relay 1

104
115D14 WEATHER PACK CONNECTORS
Revised
11/15/02

WEATHER PACK
CONNECTORS
115D14
11/15/02

105
Revised
11/15/02 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 CONNECTOR - tower (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 CONNECTOR - tower (3 pin) 1
10 44-7880 SHROUD (4 pin) 1
11 44-7881 CONNECTOR - tower (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 CONNECTOR - tower (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 CONNECTOR - tower (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 CONNECTOR - tower (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1

106
119D11 TRANSFORMER GROUP
Revised
1/11/99

TRANSFORMER
GROUP
119D11
1/11/99

107
Revised
1/11/99 TRANSFORMER GROUP 119D11
REF PART# DESCRIPTION QTY
1 45-1303 TRANSFORMER 1
55-4955 NUT - transformer 4
55-2641 FLATWASHER 4
2 44-5035 SWITCH - rotary (w/ knob) 1
99-9241 NAMEPLATE - Rotary switch 1
3 55-2977 SCREW - cover & clamp 11
55-1800 LOCKWASHER 11
55-2086 FLATWASHER 7
55-5121 INSERT - threaded (cover) 7
55-4953 NUT - clamp 4
4 99-9532 CLAMP - cable 1
55-2977 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
5 44-4051 PLUG - power (MIPCO, use w/ yellow cable, 460V) 1
41-1976 PLUG - power (Minnekes) 1
41-2820 PLUG - power (ESL) 1
44-9891 TERMINAL - pin (cable end) 3
44-6310 TERMINAL - pin (plug end) 4
6 44-7121 CABLE - power (black, 88 in lg, M32, M32A) 1
44-7271 CABLE - power (yellow, 88 in lg, M32B, M32E, M32F) 1
7 45-1320 CABLE - power (yellow, 69 ft) 1
8 99-9753 CLAMP - cable 2
33-1841 GASKET - clamp 1
9 99-9242 COVER - bottom (M32, M32A) 1
91-5745 COVER - bottom (M32B, M32E, M32F) 1
10 45-1358 CABLE - power (black, 69 ft) 1
11 Not Used
12 55-3507 SCREW - ground (brass) 1
13 55-346 NUT (brass) 2
14 55-401 FLATWASHER (brass) 2
15 55-1852 LOCKWASHER (brass) 1
16 44-5133 PLUG - power (use w/ black cable) 1
17 33-1875 BUSHING - cable 1
18 33-1878 BUSHING - cable 1
19 91-258 KNOB - rotary switch 1
20 55-8685 LEVER - screw 1
21 55-2964 LOCKWASHER 1
22 55-4806 SCREW - knob 1

108
119D12 THERMOMETER GROUP (M32, M32A)
Revised
2/23/98

THERMOMETER
GROUP (M32,
M32A)
119D12
2/23/98

109
Revised
2/23/98 THERMOMETER GROUP (M32, M32A) 119D12
REF PART# DESCRIPTION QTY
1 55-2977 SCREW - bracket 4
55-1587 SCREW - thermometer 4
2 55-2086 FLATWASHER 8
55-1800 LOCKWASHER 8
3 91-2460 BRACKET (upper) 1
4 45-1136 THERMOMETER - recording (see 56G6) 1
55-6389 CLAMP - sensor 2
55-3031 SCREW - clamp 2
55-3027 FLATWASHER 2
55-4560 NUT (hexstop) 2
5 91-2461 BRACKET (lower) 1
203-219 CHART (31 day, C) A/R
203-180 CHART (31 day, F) A/R

110
56G6 RECORDING THERMOMETER ASSEMBLY - 31 DAY
Revised
6/16/97

RECORDING
THERMOMETER
ASSEMBLY - 31
DAY
56G6
6/16/97

111
Revised
6/16/97 RECORDING THERMOMETER ASSEMBLY - 31 DAY 56G6
REF PART# DESCRIPTION QTY
45-1136 THERMOMETER - recording (31 day, see note) 1
1 44-4520 • COVER - thermometer 1
2 33-1169 • GASKET - cover 1
3 99-5288 • GLASS - cover 1
4 33-1377 • GASKET - glass 1
5 99-6642 • CATCH - cover 2
6 99-5771 • CLIP - key 1
7 99-5155 • KEY - clock 1
8 44-4277 • FLANGE & SCREW - chart drive 1
9 55-4586 • NUT - chart drive 1
10 44-4261 • PLATEN - chart 1
11 55-4577 • SCREW - platen 4
12 99-4607 • ANGLE 4
55-4585 • SCREW - angle 4
55-4581 • WASHER 4
13 99-5161 • STAND - chart drive 1
14 44-2966 • DRIVE - chart (31 day) 1
15 55-4583 • SCREW - chart drive 3
16 55-6036 • SCREW - stand 3
17 44-2872 • STYLUS 1
18 99-5001 • PLATE - stylus 1
19 55-4587 • SCREW - stylus 2
20 91-2205 • KIT - stylus 1
21 44-5445 • MECHANISM 1
33-1315 • O-RING - mechanism 1
22 33-1294 • O-RING 1
23 99-5002 • PUSHROD 1
24 44-5644 • ELEMENT - thermo (1/2 od, 7.5 in lg bulb, 10 ft capillary) 1
25 55-3465 • SCREW - element 4
203-180 CHART (31 day, F) A/R
203-219 CHART (31 day, C) A/R

NOTE: Thermometer 45-1136 has been replaced with 45-1673.

112
THERMOMETER GROUP (M32B, M32E, M32F, M32G,
119D13 M32H)
Revised
7/23/98

THERMOMETER
GROUP (M32B,
M32E, M32F, M32G,
M32H)
119D13
7/23/98

113
THERMOMETER GROUP (M32B, M32E, M32F, M32G,
Revised
7/23/98 M32H) 119D13
REF PART# DESCRIPTION QTY
1 45-1831 THERMOMETER - recording (see 107D14) 1
55-3018 SCREW - thermometer 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-1801 NUT 4
2 91-5003 COVER - box 1
3 99-7849 • STRIP - gasket (0.62 in wide, bulk) A/R
91-5004 • STRIP - gasket (1.0 in wide, bulk) A/R
4 91-4217 • WINDOW - cover 1
5 91-5007 • PLATE - latch 1
55-2988 • RIVET - blind 2
6 91-5005 LATCH - cover 1
55-2988 RIVET - blind 2
7 91-4223 BRACKET - box (bottom) 1
8 91-4222 BRACKET - box (top) 1
55-2977 SCREW - bracket 4
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 4
55-4953 LOCKNUT 4
9 91-5002 BOX - thermometer 1
10 99-7230 GUIDE - latch 1
55-3027 SCREW - guide (top) 1
55-3000 SCREW - guide (bottom) 1
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
55-2964 LOCKWASHER 1
55-2965 NUT 1
11 91-4219 HINGE - right hand 1
12 91-4220 HINGE - left hand 1
55-3308 SCREW - hinge 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
13 91-4218 PLATE - box (bottom) 1
55-1844 SCREW - plate/bracket 3
55-2290 NUT 3
55-2201 FLATWASHER 3
55-2202 LOCKWASHER 3
14 91-5006 BRACKET - latch 1
15 33-451 GROMMET 1
16 91-758 CLAMP - sensor 2
55-5698 SCREW - clamp 2
55-2001 FLATWASHER 2
114
THERMOMETER GROUP (M32B, M32E, M32F, M32G,
119D13 M32H)
Revised
7/23/98

115
THERMOMETER GROUP (M32B, M32E, M32F, M32G,
Revised
7/23/98 M32H) 119D13
REF PART# DESCRIPTION QTY
55-4560 NUT (hexstop) 2

116
107D14 RECORDING THERMOMETER ASSEMBLY - 31 DAY
Revised
7/23/98

RECORDING
THERMOMETER
ASSEMBLY - 31
DAY
107D14
7/23/98

117
Revised
7/23/98 RECORDING THERMOMETER ASSEMBLY - 31 DAY 107D14
REF PART# DESCRIPTION QTY
45-1831 THERMOMETER - recording (temperature) 1
1 91-4382 • LIFTER - assembly 1
2 44-9782 • TIMER - assembly 1
3 44-9780 • ELEMENT - power 1
4 91-4380 • PLATE - recorder 1
5 203-219 • CHART - recording paper 1
6 91-4381 • NUT - chart 1
7 44-9781 • INDICATOR - voltage 1
8 NSS • BATTERY 1
9 NSS • HOLDER - battery 1
10 NSS • BRACKET - voltage indicator 1
11 NSS • BRACKET - sensor 1
12 NSS • BODY - mounting 1
13 NSS • BRACKET 1
14 NSS • BOARD - terminal 1
15 NSS • PAD (neoprene) 1

118
DEFROST GROUP - THERMOSTAT SENSORS (M32,
95F10 M32A)
Revised
6/2/98

DEFROST GROUP
- THERMOSTAT
SENSORS (M32,
M32A)
95F10
6/2/98

119
DEFROST GROUP - THERMOSTAT SENSORS (M32,
Revised
6/2/98 M32A) 95F10
REF PART# DESCRIPTION QTY
1 91-2197 BRACKET - sensor 1
55-5639 SCREW - bracket 4
2 55-6388 CLAMP - sensor 2
55-3031 SCREW - clamp 2
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
3 45-1391 HEATER - evaporator coil 2
4 99-8974 BRACKET - heater 4
5 99-8973 BRACKET - drip pan heater 4
55-5639 SCREW - bracket 20
6 45-1471 HEATER - drip pan 1
7 91-2203 BRACKET - sensor 1
8 99-8977 TUBE - drain 2
9 99-9230 CLIP - drain tube retainer 2
10 99-7103 HOSE - drain 2
11 91-2462 BRACKET - sensor 1
55-1587 SCREW - bracket 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
12 44-5448 SENSOR - discharge air 1
13 67-1272 COIL - evaporator 1
14 44-6565 SENSOR - defrost 1
15 44-5568 SENSOR - return air 1
16 33-1764 SEAL - sensor (M32) 1

120
119D14 DEFROST GROUP - SENSORS (M32B)
Revised
6/2/98

DEFROST GROUP
- SENSORS (M32B)
119D14
6/2/98

121
Revised
6/2/98 DEFROST GROUP - SENSORS (M32B) 119D14
REF PART# DESCRIPTION QTY
1 91-2197 BRACKET - sensor 1
55-5639 SCREW - bracket 4
2 55-6388 CLAMP - sensor 2
55-3031 SCREW - clamp 2
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
3 45-1682 HEATER - evaporator coil 2
4 91-3228 BRACKET - heater 4
5 99-8973 BRACKET - drip pan heater 4
55-5639 SCREW - bracket 20
6 45-1683 HEATER - drip pan 1
7 91-2203 BRACKET - sensor 1
8 99-8977 TUBE - drain 2
9 99-9230 CLIP - drain tube retainer 2
10 99-7103 HOSE - drain (74 in) 2
11 91-2462 BRACKET - sensor 1
55-1587 SCREW - bracket 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
12 44-5448 SENSOR - discharge air 1
13 67-1272 COIL - evaporator 1
14 44-6565 SENSOR - defrost 1
15 44-5568 SENSOR - return air 1

122
119E1 STRUCTURAL COMPONENTS
Revised
3/13/96

STRUCTURAL
COMPONENTS
119E1
3/13/96

123
Revised
3/13/96 STRUCTURAL COMPONENTS 119E1
REF PART# DESCRIPTION QTY
1 98-5222 FRAME - unit (foamed, complete) 1
2 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
3 98-3141 SCREEN - air (poly) 1
55-3035 RIVET 12
4 98-3038 PANEL - upper rear (M32, M32A) 1
98-4572 PANEL - upper rear (M32B) 1
55-7527 SCREW - panel 15
55-3223 WASHER - special 15
5 33-1693 GASKET - panel (rear, top) 2
6 99-8967 STRIP - gasket support 2
55-3010 RIVET 6
7 98-3039 PANEL - lower rear (before 3/93) 1
98-4345 PANEL (lower, rear, after 3/93) 1
55-3098 SCREW 25
55-5223 WASHER - spacer 25
55-3059 NUT - speed 21
8 33-1694 GASKET - panel (rear, bottom) 2
9 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
10 98-3202 GRILLE - condenser (see 119D4) 1
11 99-9702 STRIP - gasket (grille) 2
12 98-3095 PANEL - compressor 1
55-1587 SCREW - panel 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
13 98-3056 SCREEN - evaporator (rear) 1
14 99-9233 SCREEN - evaporator (side) 2
55-2840 RIVET - container 2
55-2001 FLATWASHER 12
55-2864 RIVET 12
15 99-9531 MEMBER - screen (right) 1
16 99-9530 MEMBER - screen (left) 1
17 91-731 ANGLE - screen support 1

124
104D5 NAMEPLATES
Revised
7/15/98

NAMEPLATES
104D5
7/15/98

125
Revised
7/15/98 NAMEPLATES 104D5
REF PART# DESCRIPTION QTY
1 99-7104 NAMEPLATE - Thermo King 1
2 91-4250 NAMEPLATE - HFC 134a 1
3 91-4249 NAMEPLATE - HFC 134a 1
4 99-9084 NAMEPLATE - arrow 1
5 91-5313 NAMEPLATE - Operating instructions 1
6 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1
7 91-5547 NAMEPLATE - USDA connectors 1
8 91-5316 NAMEPLATE - R134a liquid level 1
9 99-9358 NAMEPLATE - R12 Liquid Level 1
10 91-8755 NAMEPLATE - Temperature Conversion 1
11 99-9534 NAMEPLATE - American Bureau of Shipping 1
12 99-9234 NAMEPLATE - Fan Universal 1
13 91-5624 NAMEPLATE - Amber Relay 1
14 91-2514 NAMEPLATE - Wiring/Schematic Diagram 1
15 91-5313 NAMEPLATE - Operating instructions 1
16 91-4086 NAMEPLATE - Fresh Air Exchange 1
17 99-9241 NAMEPLATE - Rotary switch 1
18 99-3523 NAMEPLATE - R12 1
19 99-6783 NAMEPLATE - arrow 1
20 99-3407 NAMEPLATE - Caution 230 Volts 1
21 99-9401 NAMEPLATE - Lights Display 1
22 91-2510 NAMEPLATE - Operating Instructions (English) 1
23 91-2511 NAMEPLATE - Operating Instructions (Spanish) 1
24 91-2515 NAMEPLATE - Wiring/Schematic Diagram (M32, M32A) 1
25 91-5753 NAMEPLATE - Wiring Diagram (plastic) 1
26 91-2512 NAMEPLATE - Operating Instructions (Japanese) 1
27 91-2513 NAMEPLATE - Operating Instructions (Chinese) 1

126
INDEX NUMERICAL BY PART NUMBER

102-487 22, 28, 40 22-782 22, 26, 28, 34, 58 33-920 30


102-500 22, 28, 46 22-784 42, 48, 54, 60 40-333 94, 96
102-512 22 22-787 44, 50, 56, 60 40-467 98
102-567 34, 52 22-789 40, 46, 52, 58 40-863 86
102-620 26, 34, 58 22-836 26, 34 40-934 90
104-515 20, 76 22-849 40 41-1310 106
104-607 8, 76 22-850 46, 52, 58 41-135 104
104-608 16, 76 22-990 40, 46, 52, 58 41-1527 106
104-627 8, 76 23-122 40 41-1626 22, 26, 76
104-628 12, 76 23-129 46, 52, 58 41-1970 94
11-2886 30 30-243 44, 50, 56, 62, 64 41-1971 90, 94
11-3305 10, 14, 18, 88, 92 33-1015 28, 34 41-1976 108
11-475 40, 46, 52, 58 33-110 42, 64 41-1980 94
11-5513 22, 42, 48, 54, 60, 68 33-1169 112 41-2558 84
11-7777 68 33-1175 42, 48, 54, 60, 64 41-280 90
203-180 110, 112 33-1221 22, 26, 40, 46, 52, 64 41-2820 108
203-219 110, 112, 118 33-1223 40, 42, 46, 48, 52, 54, 41-308 92
203-346 44, 50 60, 64 41-309 36, 76
203-392 16, 22, 26, 80, 82, 104 33-1294 112 41-3681 66
203-393 38, 60, 80, 82 33-1315 112 41-477 20
203-439 100 33-1318 6 41-544 90
203-454 102, 104 33-1377 112 41-545 104
203-513 56 33-1435 86, 90 44-2099 78, 82
203-524 104 33-144 86, 92 44-2368 82
204-209 88, 102 33-1549 48, 54, 60, 64 44-2812 94
204-622 100 33-1693 124 44-2872 112
204-623 106 33-1694 124 44-2966 112
204-624 106 33-1712 6 44-3184 102, 104
204-635 100 33-1724 14, 18 44-3186 102
204-636 100 33-1725 12, 18 44-3280 102, 104
204-972 24, 26 33-1764 120 44-3710 86, 90
22-1004 40, 46, 52, 58 33-1841 108 44-3832 94, 96
22-1005 40, 46, 52, 58 33-1875 108 44-4051 108
22-1006 40, 46, 52, 58 33-1878 108 44-4261 112
22-1007 40, 46, 52, 58 33-2015 6 44-4277 112
22-1100 24, 26 33-2019 40, 48, 54, 58, 64 44-4298 96
22-1149 42, 48, 54, 60 33-2095 42, 48, 54, 58, 60, 64 44-4299 96
22-1160 42, 48, 54, 60 33-2120 24, 26, 62 44-4520 112
22-123 46, 52 33-2205 44, 50, 56, 60, 64 44-4889 94, 96
22-1246 40, 46, 52, 58 33-230 34, 72 44-5035 108
22-297 40 33-235 64 44-5066 90
22-306 40, 46, 52, 58 33-239 42, 48, 54, 60, 64 44-5114 102
22-350 40, 46, 52, 58 33-2446 20 44-5133 108
22-554 42 33-2513 22, 26, 44, 48, 54, 62, 64 44-5149 94, 96
22-555 42, 48, 54, 60 33-2515 44, 50, 56, 60, 64 44-5175 30, 70
22-568 44, 50, 56, 60 33-2552 40, 46, 52, 58, 64 44-5316 10, 14, 18
22-586 40 33-2805 22, 36, 42, 48, 54, 58, 44-5445 112
22-611 44, 48, 54, 62 64, 68, 74 44-5448 76, 120, 122
22-639 40, 46, 52, 58 33-2809 26 44-5537 78, 82
22-653 42, 48, 54, 60 33-3007 68, 72, 74 44-5568 76, 120, 122
22-655 46, 52, 60 33-314 14, 18 44-5571 98
22-656 46, 52, 58 33-350 68, 72, 74 44-5644 112
22-663 48, 54, 60 33-3797 64 44-5752 94, 96
22-693 24, 26, 62 33-408 40, 46, 52, 58, 64 44-5753 86, 96
22-694 44, 50, 56, 60 33-451 114 44-5835 106
22-711 22, 28 33-672 42, 48, 54, 60, 64 44-5836 106
22-750 22, 28 33-768 22, 72, 74 44-5837 106
22-763 40, 60 33-810 8, 14, 18 44-5838 106
22-778 62 33-822 40, 46, 52, 58, 64 44-5839 106

INDEX - 1
INDEX NUMERICAL BY PART NUMBER

44-5840 22, 26, 76 44-8910 84 55-2330 94, 96


44-5841 24, 26 44-9111 78, 82 55-2359 78, 82, 98
44-5883 106 44-9169 14, 18 55-2360 78, 82, 96, 98
44-5884 106 44-9170 14, 18 55-2361 78, 82, 96, 98
44-5885 106 44-9393 98 55-2363 20, 78, 82
44-5996 102, 104 44-9569 106 55-2550 6
44-6002 96 44-9780 118 55-2641 20, 22, 26, 108
44-6180 102, 104 44-9781 118 55-2683 20, 22, 26
44-6258 12 44-9782 118 55-2771 102, 104
44-6259 8 44-9891 108 55-2788 10, 14, 18, 86, 90
44-6260 12 45-1136 76, 110, 112 55-2789 86, 92
44-6310 108 45-1303 76, 108 55-2840 124
44-6324 106 45-1320 108 55-2864 124
44-6381 90 45-1358 108 55-2869 94, 96
44-6557 102, 104 45-1391 76, 120 55-291 44, 48, 54, 62
44-6558 102, 104 45-1471 76, 120 55-2957 78, 82
44-6560 78 45-1682 76, 122 55-2958 8, 12, 14, 16, 18, 22, 78,
44-6564 98 45-1683 76, 122 80, 84
44-6565 76, 120, 122 45-1764 98 55-2959 8, 12, 14, 16, 18, 20, 22,
44-6647 20 45-1831 76, 114, 118 26, 78, 80, 84
44-6822 78, 82 51-115 40, 42, 46, 52, 58 55-2961 20
44-6944 16 55-1053 72 55-2962 12, 16
44-6945 16 55-1123 22, 26 55-2964 12, 16, 86, 90, 102, 104,
44-6949 104 55-1409 40, 46, 52, 60 108, 114
44-6959 106 55-1417 44, 50, 56, 60 55-2965 86, 90, 114
44-6976 86 55-1587 8, 12, 14, 16, 18, 28, 30, 55-2969 8, 14, 18, 26, 78
44-6977 102 34, 36, 38, 78, 82, 86, 55-2977 8, 76, 78, 82, 108, 110,
44-7112 10 90, 110, 120, 122, 124 114
44-7120 98 55-165 44, 48, 54, 62 55-2979 6, 36
44-7121 108 55-1800 6, 8, 12, 14, 16, 18, 20, 55-2988 114
44-7253 98 22, 26, 28, 30, 34, 36, 55-2991 22, 26, 30, 36, 78, 82,
44-7271 108 38, 82, 108, 110, 114, 100, 102, 104
44-7327 106 120, 122, 124 55-2993 20
44-7330 106 55-1801 12, 16, 114 55-2995 12, 16
44-739 80, 84 55-183 42, 48, 54 55-2996 86, 90
44-7468 98 55-1844 114 55-2997 98, 104
44-7469 98 55-1852 108 55-2998 82, 94
44-7594 80 55-1983 22, 42, 60, 68 55-2999 94, 98, 102, 104
44-7811 106 55-2001 6, 12, 16, 22, 26, 30, 36, 55-3000 86, 90, 114
44-7812 106 78, 80, 82, 86, 90, 100, 55-3008 78, 80, 82, 86, 90, 100,
44-7829 106 102, 104, 114, 120, 122, 102, 104
44-7872 106 124 55-3010 8, 124
44-7880 106 55-2012 94, 96 55-3013 94, 96, 98, 102, 104
44-7881 106 55-2070 28, 34 55-3014 94, 96, 98, 102, 104
44-7884 106 55-2086 6, 8, 10, 12, 14, 16, 18, 55-3018 114
44-8187 100 20, 28, 30, 34, 36, 38, 55-302 28
44-8294 106 76, 78, 82, 86, 90, 108, 55-3021 20
44-8681 106 110, 114, 120, 122, 124 55-3022 86, 90
44-8811 86, 90 55-2090 84 55-3023 78, 80, 82
44-8812 86, 90 55-2114 80, 84 55-3025 102, 104
44-8813 86, 90 55-2122 40, 46, 52, 58 55-3027 110, 114
44-8832 86, 90 55-2159 28 55-3028 78, 82, 86, 90
44-8833 86 55-2173 30 55-3031 110, 120, 122
44-8834 10 55-2181 36 55-3034 80, 84
44-8843 88 55-2201 36, 78, 82, 86, 90, 114 55-3035 14, 18, 124
44-8844 86, 92 55-2202 36, 86, 90, 114 55-3048 72
44-8845 102 55-2270 102, 104 55-3049 6
44-8851 106 55-2273 22 55-3050 22
44-8853 106 55-2290 114 55-3059 10, 12, 14, 16, 18, 30,

INDEX - 2
INDEX NUMERICAL BY PART NUMBER

80, 84, 98, 124 55-4954 8, 12, 14, 16, 18, 80, 84 66-4520 28
55-308 74 55-4955 8, 20, 108 66-4537 28, 34
55-3089 8, 20, 22 55-5018 10, 14, 18, 86, 90 66-4538 28, 34
55-3095 36 55-5062 40, 46, 52, 58 66-4571 30
55-3098 124 55-5111 86, 90 66-4589 28
55-3099 80 55-5120 6 66-4790 30
55-3121 30, 36 55-5121 108 66-4791 28
55-3149 68, 74 55-5211 30, 36 66-5305 66
55-3223 124 55-5223 16, 124 66-5318 34, 72
55-3256 94, 96, 102, 104 55-5253 12 66-5365 28
55-329 60 55-529 50, 56 66-5366 28, 34
55-3308 114 55-5396 98 66-5367 28, 34
55-3364 42, 48, 54, 62 55-5425 100 66-5745 28
55-3427 98 55-5636 14, 18 66-5746 28
55-3443 80 55-5639 30, 36, 120, 122 66-5747 28
55-346 108 55-5672 30 66-5748 30, 34, 76
55-3465 112 55-5691 8, 12, 14 66-5749 30, 34, 76
55-3473 78, 84 55-5698 114 66-5752 36
55-3486 28 55-5885 86, 90 66-6102 66
55-3507 108 55-6010 14, 18 66-6143 28
55-3511 78, 82 55-6020 30, 36 66-633 28
55-3513 102 55-6036 84, 112 66-6384 36, 66, 76
55-366 44, 48, 54, 62 55-6388 36, 120, 122 66-6403 28, 34
55-3675 22, 26 55-6389 110 66-6567 34
55-3684 86, 90 55-6750 40, 46, 52, 58 66-6601 34
55-3696 80 55-6751 42, 48, 54, 58 66-6603 34
55-381 64 55-6752 42, 48, 54, 60 66-6607 72
55-3842 86, 90 55-6771 98 66-6610 36, 74
55-3845 98 55-6804 22, 26, 40, 42, 46, 52, 58 66-6833 36
55-401 108 55-6805 40, 46, 52, 58 66-6834 34
55-4012 6 55-6806 40, 46, 52, 58 66-6835 36
55-4127 30, 36 55-681 42, 48, 54, 60 66-6844 34
55-4199 98 55-6822 22, 26, 42, 58 66-7004 34
55-4210 42, 48, 54, 60 55-7149 84 66-7031 26
55-4211 42, 48, 54, 60 55-7422 16, 18 66-7121 34
55-4213 40, 46, 52, 58 55-7469 68, 72, 74 66-7123 34
55-4223 78, 82 55-7527 124 66-7124 34
55-4316 22, 26 55-8685 108 66-7125 36
55-4390 30, 36 55-878 62 66-7182 74
55-4437 78, 82, 96, 98 55-895 42, 46, 48, 52, 54, 58, 66-7183 72
55-4438 94 60, 64 66-7389 34
55-4523 36 55-896 42, 44, 48, 50, 54, 56, 66-7392 28, 34
55-4526 12, 16 60, 62, 64 66-7407 74
55-4560 22, 26, 30, 36, 78, 80, 55-9024 22, 26, 40 66-7408 72
82, 100, 110, 114, 116, 55-9760 42, 50, 56, 60 66-7420 30, 38
120, 122 60-181 66 66-7421 34
55-4577 112 60-203 70 66-7423 34
55-4581 112 66-2170 28 66-7424 36
55-4583 112 66-2171 28 66-7425 36
55-4585 112 66-2296 68, 72, 74 66-7790 70
55-4586 112 66-2859 66 66-7791 70
55-4587 112 66-3015 68, 72, 74 66-9015 28, 34
55-4720 40, 46, 52, 60 66-3295 28, 34 66-9378 28, 34
55-4727 8, 20, 26 66-3615 28 67-1073 28, 34
55-4742 8 66-3694 22 67-1272 14, 18, 28, 34, 120, 122
55-4806 108 66-3942 28, 34, 68, 74 67-1336 34
55-4931 8 66-3962 22 67-1342 28
55-4953 14, 18, 30, 36, 76, 78, 66-4465 28 67-1383 8, 30, 34
82, 86, 90, 108, 114 66-4466 28, 34 67-404 44, 50, 62

INDEX - 3
INDEX NUMERICAL BY PART NUMBER

67-426 44, 62 91-3810 102 98-3541 6


67-799 28 91-4019 100 98-3860 76, 78, 82
77-1002 22, 26 91-4076 20 98-4236 8
77-1286 22, 26 91-4086 6, 126 98-4345 124
77-1498 8, 12, 16 91-4217 114 98-4572 124
77-167 40, 46, 52 91-4218 114 98-4573 18
77-169 40, 46, 52, 58 91-4219 114 98-5222 124
77-1895 20 91-4220 114 99-2027 102, 104
77-1896 20 91-4222 114 99-2702 92
77-2156 20 91-4223 114 99-3407 126
77-2226 20 91-4249 126 99-3522 90
77-2306 60 91-4250 126 99-3523 126
77-2498 22, 26 91-4380 118 99-4607 112
77-2748 22, 26 91-4381 118 99-4848 44, 48, 54, 62
77-809 22, 26 91-4382 118 99-4849 44, 48, 54, 62
78-520 8 91-4424 84 99-4878 44
78-550 12, 16 91-4603 104 99-5001 112
78-551 12, 16 91-4694 36 99-5002 112
822-554 42 91-5002 114 99-5155 112
822-663 48, 54, 60 91-5003 114 99-5161 112
845-1453 98 91-5004 114 99-5225 94, 96
91-1109 98 91-5005 114 99-5226 94, 96
91-1263 78 91-5006 114 99-5288 112
91-1340 20 91-5007 114 99-5771 112
91-1779 30, 36 91-5299 84 99-5966 8, 14, 18
91-1874 30, 36 91-5300 104 99-6511 94, 96
91-2197 120, 122 91-5313 126 99-6545 60
91-2203 120, 122 91-5316 126 99-6642 112
91-2205 112 91-5547 126 99-6748 6
91-230 78, 82 91-5624 104, 126 99-6783 6, 126
91-2304 98 91-5629 60 99-6968 124
91-2305 98 91-5659 18 99-7088 8
91-231 80 91-5660 76 99-7099 12, 16
91-232 80 91-5745 108 99-7103 120, 122
91-2452 86 91-5753 126 99-7104 126
91-2455 30, 34 91-5754 104 99-7115 6
91-2457 102 91-5790 30, 36 99-7230 114
91-2458 102 91-581 6 99-7834 102
91-2459 102 91-6206 6 99-7849 114
91-2460 110 91-6210 12 99-7900 80, 84
91-2461 110 91-6574 98 99-8149 78, 82
91-2462 120, 122 91-6575 100 99-8151 78, 82
91-2510 126 91-731 124 99-8161 80, 84
91-2511 126 91-758 114 99-8162 80, 84
91-2512 126 91-8024 20 99-8164 78, 82
91-2513 126 91-8755 126 99-8165 98
91-2514 126 98-2982 12, 16 99-8166 98
91-2515 126 98-2983 12, 16 99-8167 98
91-258 108 98-2984 14 99-8168 100
91-3228 122 98-2985 14, 18 99-8169 100
91-3235 90 98-2998 6 99-8949 30, 36
91-3254 84 98-3035 8 99-8958 12, 16
91-3442 18 98-3038 124 99-8959 16
91-3458 98 98-3039 124 99-8960 12, 16
91-3459 98 98-3056 124 99-8962 14
91-3460 126 98-3095 124 99-8963 14, 18
91-3552 20 98-3141 124 99-8964 14, 18
91-374 6 98-3202 8, 124 99-8967 124
91-3801 8 98-3540 6 99-8973 120, 122

INDEX - 4
INDEX NUMERICAL BY PART NUMBER

99-8974 120
99-8977 120, 122
99-8981 78, 82
99-8982 90
99-8986 78, 84
99-8993 78, 82
99-8994 78, 82
99-9021 8
99-9084 126
99-9168 14, 18
99-9230 120, 122
99-9233 124
99-9234 126
99-9240 78, 82
99-9241 108, 126
99-9242 108
99-9338 8
99-9339 14
99-9341 98
99-9358 126
99-9385 80
99-9401 80, 84, 126
99-9402 22, 26
99-9529 14, 18
99-9530 124
99-9531 124
99-9532 108
99-9534 126
99-9702 8, 124
99-9753 108

INDEX - 5
INDEX NUMERICAL BY PART NUMBER

INDEX - 6
INDEX ALPHABETICAL BY DESCRIPTION

A BRACKET - valve 30, 36 COVER - fan 20


ADAPTER - charge port 72, 74 BRACKET - voltage indicator 118 COVER - pump 42, 48, 54, 60
ADAPTER - compressor suction 22, 28 BREAKER - circuit 102, 104 COVER - thermometer 112
ADAPTER - suction valve 26, 34 BULB - alarm 98 CRANKSHAFT 40, 46, 52, 60
ANGLE 78, 82, 112 BUSHING - cable 108
ANGLE - coil support 14, 18 BUSHING - connecting rod 46, 52 D
ANGLE - condenser coil 8 BUSHING - coupling 22, 26 DEHYDRATOR 28, 34
ANGLE - hinge 100 BUSHING - piston pin 40, 58 DOOR - air exchanger 6
ANGLE - microcontroller 78, 82 DOOR - blower housing 12, 16
ANGLE - screen support 124 C DOOR - evaporator 6
CABLE - power 108 DRIVE - chart 112
B CAP - charge port 72, 74 DUCT - air exchanger 6
BAND - motor 12, 16 CAP - crimp sleeve 20
BANDWRAP 94, 96 CAP - suction valve 72 E
BATTERY 118 CAP - valve 22, 28, 30, 42, 60, 68, 72, ELBOW 72, 74
BATTERY - lithium 100 74 ELBOW - gauge 22
BEARING 20, 46, 52 CAPACITOR 94, 96 ELEMENT - power 28, 34, 118
BEARING - ball 40, 58, 60 CATCH - cover 112 ELEMENT - thermo 112
BEARING - motor 8, 12, 16 CHART 110, 112
BEARING SET 40, 46, 52, 58 CHART - recording paper 118 F
BEARING SET - connecting rod 40, CLAMP 48, 54, 102 FAN - condenser 8
46, 52, 58 CLAMP - cable 108 FAN - motor 20
BLOCK - air 14, 18 CLAMP - heat exchanger 30, 36 FITTING 34
BLOCK - hinge 98 CLAMP - relay 104 FITTING - barb 10, 14, 18, 86, 90, 92
BLOCK - mount 84 CLAMP - screen 44, 62 FITTING - charge port 36, 72, 74
BOARD - pc 94, 96 CLAMP - sensor 110, 114, 120, 122 FITTING - header 36
BOARD - pc/LED 80, 84 CLAMP - suction tube 36 FITTING - saddle 28
BOARD - phase correction 94, 96 CLAMP - tube 30, 36 FITTING - switch 36
BOARD - terminal 118 CLIP - drain tube retainer 120, 122 FITTING - tube 34
BODY - compressor 40, 46, 52, 58 CLIP - key 112 FLANGE 28
BODY - mounting 118 COIL 66, 70 FLANGE & SCREW - chart drive 112
BOLT - connecting rod 40, 46, 52, 58 COIL - condenser 8, 30, 34 FLATWASHER 6, 8, 10, 12, 14, 16,
BOOT - switch 80, 84 COIL - contactor 94, 96 18, 20, 22, 26, 28, 30,
BOX - control 76, 78, 82 COIL - evaporator 14, 18, 28, 34, 120, 34, 36, 38, 42, 44, 48,
BOX - thermometer 114 122 50, 54, 56, 58, 60, 62,
BRACKET 48, 110, 118 COIL - valve 30 76, 78, 80, 82, 84, 86,
BRACKET - air exchanger 6 COMPRESSOR 34, 52 90, 94, 96, 98, 102, 104,
BRACKET - box 114 COMPRESSOR - X426 22, 28, 40 108, 110, 114, 120, 122,
BRACKET - capacitor 94, 96 COMPRESSOR - X430 22, 26, 28, 34, 124
BRACKET - circuit breaker 102, 104 46, 58 FLATWASHER - band 12, 16
BRACKET - coil 8 CONNECTOR - barb 10, 14, 18 FLATWASHER - hinge 100
BRACKET - condenser motor 8 CONNECTOR - cable 86, 90 FLATWASHER - U-bolt 30, 36
BRACKET - drip pan heater 120, 122 CONNECTOR - electric 90 FRAME - unit 124
BRACKET - duct 6 CONNECTOR - tower 106
BRACKET - evaporator drain 14, 18 CONNECTOR & CABLE - data port 98 G
BRACKET - gauge 22, 26 CONTACTOR 86, 90, 94 GASKET 72, 74
BRACKET - heater 120, 122 CONTACTOR - assembly 96 GASKET - air exchanger 6
BRACKET - latch 78, 82, 114 CONTACTOR - phase correction 86, GASKET - brass cap 68, 72, 74
BRACKET - motor 20 90, 94 GASKET - clamp 108
BRACKET - nameplate 80 CONTROLLER - microprocessor 98 GASKET - compressor cylinder head
BRACKET - oil pickup 54 CORE - valve 68 40, 46, 52, 58
BRACKET - orifice 8 COUPLING - compressor drive 22, 26 GASKET - cover 112
BRACKET - pc board 94, 96 COVER 98 GASKET - cover plate 20
BRACKET - relay 102, 104 COVER - air exchanger 6 GASKET - cylinder head 64
BRACKET - resistor 94, 96 COVER - assembly 98 GASKET - discharge valve 36
BRACKET - screen 44, 62 COVER - bottom 108 GASKET - drive end 44, 62
BRACKET - sensor 118, 120, 122 COVER - box 114 GASKET - drive plate 48, 54, 64
BRACKET - support 18 COVER - connector 98 GASKET - duct 6
BRACKET - tube support 30, 34 COVER - control box 78, 84 GASKET - evaporator 12, 18

INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION

GASKET - flare 22 J NAMEPLATE - Caution 460 Volts 90


GASKET - flare nut 28, 34 JUMPER 86, 90, 100 NAMEPLATE - Caution, Sensitive
GASKET - glass 112 JUMPER - terminal 98 Electronic Devices 100,
GASKET - housing to compressor 22, 126
26 K NAMEPLATE - Circuit Breaker 102,
GASKET - manifold 22, 26, 42, 48, 54, KEY 50, 56 104
58, 64 KEY - clock 112 NAMEPLATE - cover 98
GASKET - oil pump 48, 54 KEY - crankshaft 22, 26 NAMEPLATE - digital display 98
GASKET - oil sump 44, 50, 56, 60, 64 KEY - shaft 42, 60 NAMEPLATE - Fan Universal 126
GASKET - panel 124 KEY - woodruff 40 NAMEPLATE - Fresh Air Exchange 6,
GASKET - plastic cap 68, 72, 74 KEYPAD 98 126
GASKET - plate 14, 18 KIT - acid test 44, 50 NAMEPLATE - HFC 134a 126
GASKET - pump end 42, 60 KIT - chip 98 NAMEPLATE - indicator mode 80
GASKET - pump housing 64 KIT - gasket 44, 56, 62, 64 NAMEPLATE - Lights Display 80, 84,
GASKET - valve 68, 74 KIT - gasket set 50 126
GAUGE - compound 22, 26 KIT - internal parts 66 NAMEPLATE - Mode Lite Indicator 84
GLASS - cover 112 KIT - overload replacement 86 NAMEPLATE - On/Off Defrost 78, 82
GRILLE - condenser 8, 124 KIT - points 94, 96 NAMEPLATE - Operating Instructions
GROMMET 8, 14, 18, 114 KIT - repair 70 126
GROMMET - connector 86, 90 KIT - stylus 112 NAMEPLATE - Operating instructions
GUARD - circuit breaker 102 KNOB - rotary switch 108 126
GUIDE - latch 114 NAMEPLATE - R12 126
GUSSET - support 14 L NAMEPLATE - R12 Liquid Level 126
LATCH - cover 114 NAMEPLATE - R134a liquid level 126
H LATCH - door 78, 82 NAMEPLATE - Real Time Clock 100
HANGER - dehydrator 30, 36 LEAD - thermistor 88, 102 NAMEPLATE - Rotary switch 108, 126
HARNESS - circuit breaker 102, 104 LENS 98 NAMEPLATE - rotation 44
HARNESS - condenser 10 LEVER - screw 108 NAMEPLATE - Temperature
HARNESS - evaporator fan 14, 18 LIFTER - assembly 118 Conversion 126
HARNESS - heater 86, 92 LOCK - secondary 106 NAMEPLATE - Thermo King 126
HARNESS - high voltage tray to LOCKNUT 8, 86, 90, 114 NAMEPLATE - TK Service 20
microprocessor 86, 90 LOCKWASHER 6, 8, 12, 14, 16, 18, NAMEPLATE - USDA connectors 126
HARNESS - main 88, 92 20, 22, 26, 28, 30, 34, NAMEPLATE - Wiring Diagram 126
HEAD - cylinder 40, 46, 52, 58 36, 38, 44, 48, 54, 62, NAMEPLATE - Wiring/Schematic
HEAD - piston 42, 48, 54, 58 78, 80, 82, 84, 86, 90, Diagram 126
HEAT EXCHANGER 28, 34 94, 96, 98, 102, 104, NUT 8 , 12 , 14, 16, 18, 22, 26, 30, 36,
HEATER - drip pan 76, 120, 122 108, 110, 114, 120, 122, 40 , 42, 44, 46, 48, 52,
HEATER - evaporator coil 76, 120, 122 124 54, 58, 62, 76, 78, 80,
HINGE 98, 100 LUBRICANT - multi-purpose 104 82, 86, 90, 94, 96, 98,
HINGE - left hand 114 102, 104, 108, 110, 114,
HINGE - right hand 114 M 116, 120, 122
HOLDER - battery 118 MANIFOLD - discharge 22, 26, 28, 34, NUT - captive 12, 14, 16, 18, 80, 84,
HOSE - drain 120, 122 58 98
HOSE - pvc 20 MASTIC - heat transfer 102, 104 NUT - chart 118
HOUSING - blower 12, 16 MECHANISM 112 NUT - chart drive 112
HOUSING - drive coupling 24, 26, 62 MEMBER - screen 124 NUT - clamp 108
HOUSING - oil pump 48, 54, 60 MOTOR - compressor drive 20, 76 NUT - coil 14, 18
HOUSING - pump 42, 60 MOTOR - condenser 8 NUT - connector 10, 14, 18
HUB 22, 26 MOTOR - condenser fan 8, 76 NUT - cover 80, 84
MOTOR - evaporator blower 12, 16, 76 NUT - flare 28
I MOUNT - motor 14, 18 NUT - hinge 100
INDICATOR - liquid 30, 38 NUT - motor 20
INDICATOR - voltage 118 N NUT - speed 10, 124
INSERT - threaded 8, 12, 14, 16, 18, NAMEPLATE - Amber Relay 104, 126 NUT - transformer 108
108 NAMEPLATE - American Bureau of NUT - u-bolt 30, 36
INSTALLER - integrated circuit 100 Shipping 126 NUTSTRIP 8
INTERLOCK - contactor 86, 90 NAMEPLATE - arrow 6, 126
NAMEPLATE - Caution 102 O
NAMEPLATE - Caution 230 Volts 126 OIL - compressor 50, 56

INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION

OIL - petroleum 44, 62 PLUG - oil fill 40, 46, 58 110, 114, 120, 122
OIL - synthetic 44, 62 PLUG - oil metering 46, 52 SCREW - bracket to frame 20
ORIFICE 8 PLUG - oil pump 48, 54 SCREW - breaker 104
ORIFICE - blower 12, 16 PLUG - oil pump cover 42, 60 SCREW - chart drive 112
O-RING 22, 26, 40, 42, 44, 46, 48, 50, PLUG - oil tight seal 92 SCREW - circuit breaker 102
52, 54, 56, 58, 60, 86, PLUG - pipe 42 SCREW - clamp 30, 36, 108, 110, 114,
92, 112 PLUG - power 108 120, 122
O-RING - cylinder head screw 64 PLUNGER 42 SCREW - coil 8, 14, 18
O-RING - cylinder sleeve 64 POST - binding 102 SCREW - compressor 22, 26
O-RING - dust seal 64 PROTECTOR - high speed winding 12, SCREW - connector 98
O-RING - mechanism 112 16 SCREW - contactor 86, 90
O-RING - oil galley 64 PROTECTOR - low speed winding 12, SCREW - coupling to compressor 22,
O-RING - oil pickup tube 64 16 26
O-RING - oil pump 64 PROTECTOR - motor 8 SCREW - cover 48, 54, 98
O-RING - oil pump cover 64 PUMP - oil 42, 48, 54, 60 SCREW - cover to housing 42, 60
O-RING - oil pump plug 64 PUSHROD 112 SCREW - cover & clamp 108
O-RING - regulator 64 SCREW - dehydrator 30, 36
O-RING - relief valve 28, 34 R SCREW - door 6, 12, 16
O-RING - sight glass 64 RECTIFIER 94, 96, 102, 104 SCREW - duct 6
O-RING - suction 30, 34 REED - piston 42, 48, 54, 58 SCREW - element 112
O-RING - throttling valve 64 REGULATOR 42, 60 SCREW - flange 28
O-RING - valve to adapter 72 REGULATOR - oil pressure 48, 54 SCREW - grille 8
RELAY 78, 82, 102, 104 SCREW - ground 86, 90, 108
P RELAY - microprocessor 98 SCREW - guide 114
PAD 118 RELAY - overload 86, 90 SCREW - hanger 30, 36
PAD - insulating 76 REMOVER - integrated circuit 100 SCREW - hinge 98, 114
PAN - drain 14, 18 RESISTOR 94, 96 SCREW - housing 12, 16, 62
PANEL 124 RING - retaining 40, 42, 58 SCREW - hub 8
PANEL - compressor 124 RING - snap 46, 52 SCREW - hub to shaft 12, 16
PANEL - high voltage 86, 90 RIVET 8, 46, 52, 102, 104, 124 SCREW - knob 108
PANEL - lower rear 124 RIVET - blind 114 SCREW - manifold 22, 26, 42, 58
PANEL - microprocessor 98 RIVET - board 94, 96 SCREW - motor 8, 12, 16, 20
PANEL - upper rear 124 RIVET - container 124 SCREW - motor to compressor 20
PIN 84 RIVET - counterweight 40, 60 SCREW - mount 14, 18
PIN - cotter 6 RIVET - gasket 14, 18 SCREW - oil sump 44, 50, 56, 60
PIN - dowel 22, 26, 40, 42, 46, 48, 52, RIVET - shield 84 SCREW - orifice 12, 16
54, 58, 60 ROD - connecting 40, 46, 52, 58 SCREW - pad 76
PIN - hinge 78 ROD - cover 84 SCREW - pan 14, 18
PIN - piston 40, 46, 52, 58 ROD - hinge 80 SCREW - panel 124
PISTON 40, 46, 52, 58 ROLLER - door latch 80, 84 SCREW - panel to box 86, 90
PLATE - blower housing 12, 16 SCREW - plate 12, 14, 16, 18, 20, 50,
PLATE - box 114 S 56, 60
PLATE - cover 20 SCREEN - air 124 SCREW - plate to motor 22, 26
PLATE - defrost switch access 14, 18 SCREEN - evaporator 124 SCREW - platen 112
PLATE - discharge 60 SCREEN - inlet 28, 34 SCREW - plate/bracket 114
PLATE - drive coupling 22, 26 SCREEN - inlet strainer 70 SCREW - pump 42
PLATE - latch 114 SCREEN - oil pickup 44, 48, 54, 62 SCREW - rear panel 98
PLATE - recorder 118 SCREEN - suction 40, 46, 52, 58 SCREW - rectifier 102, 104
PLATE - spacer 80 SCREW 40, 46, 48, 52, 54, 58, 78, 82, SCREW - relay 86, 90
PLATE - stylus 112 98, 124 SCREW - relay bracket 102
PLATE - suction inlet 60 SCREW - adapter 22, 26 SCREW - resistor 94, 96
PLATE - valve 40, 46, 52, 58 SCREW - angle 8, 78, 82, 112 SCREW - roller 78, 82
PLATEN - chart 112 SCREW - angle & hinge 100 SCREW - shield 80
PLUG 14, 18, 40, 46, 48, 52, 54, 60 SCREW - assembly 98 SCREW - socket 78, 82
PLUG - button 100 SCREW - block 98 SCREW - stand 112
PLUG - cavity 106 SCREW - board 80, 84 SCREW - stylus 112
PLUG - magnetic 42, 48, 54, 58 SCREW - box 78, 82 SCREW - support 14, 18
PLUG - manifold 62 SCREW - bracket 8, 22, 26, 30, 34, 36, SCREW - tank 28, 38
PLUG - metering 40, 60 44, 62, 94, 96, 102, 104, SCREW - thermometer 110, 114

INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION

SCREW - transformer 86, 90 TIMER - assembly 118 WASHER - special 6, 8, 12, 16, 124
SCREW - valve 68, 72, 74 TOOL - keyway alignment 24, 26 WHEEL - blower 12, 16
SCREW - wing 6 TOOL - pin removal 106 WINDOW 78, 82
SEAL 106 TOOL - terminal crimper 106 WINDOW - cover 114
SEAL - compressor crankshaft 26 TRANSFORMER 76, 86, 90, 108 WRIST STRAP - electrostatic 100
SEAL - crankshaft 24, 62 TRANSFORMER - current 86, 90
SEAL - dirt 62 TUBE - compound gauge 34
SEAL - oil 24, 26 TUBE - condenser to receiver 34
SEAL - sensor 120 TUBE - condenser to receiver tank 28
SEALER - antiseize 16, 22, 26, 80, 82, TUBE - dehydrator to exchanger 28, 34
104 TUBE - drain 120, 122
SEALER - tape 90 TUBE - equalizer 28, 34
SEALER - thread 38, 60, 80, 82 TUBE - exchanger to coil 28, 34
SENSOR - defrost 76, 120, 122 TUBE - exchanger to expansion valve
SENSOR - discharge air 76, 120, 122 28, 34
SENSOR - return air 76, 120, 122 TUBE - exchanger to modulation 28
SHAFT - oil pump 42, 48, 54, 60 TUBE - exchanger to modulator 34
SHIELD - light 80, 84 TUBE - gauge 22
SHROUD 106 TUBE - liquid 28, 34
SIGHT GLASS 40, 46, 52, 58 TUBE - liquid injector 36
SLEEVE 46, 52 TUBE - receiver to dehydrator 28, 34
SLEEVE - crimp 20 TUBE - solenoid valve to tube 36
SLEEVE - cylinder 40, 58 TUBE - standoff 34
SLEEVING - hose 10, 14, 18, 88, 92 TUBE - suction 28, 30, 34
SOCKET - relay 78, 82, 102, 104 TUBE - tee to exchanger 36
SOCKET - remote monitor 78, 82 TUBE - tee to solenoid 36
SPACER 8, 22, 26, 78, 82 TUBE - valve to coil 28, 34
SPACER - clamp 30, 36
SPACER - tube 78, 82 U
SPRING 42, 102, 104 U-BOLT - valve 30, 36
STAND - chart drive 112
STRIP - gasket 6, 8, 14, 18, 78, 84, V
114, 124 VALVE 22, 34, 48, 54, 68
STRIP - gasket support 124 VALVE - check 42, 44, 48, 50, 54, 56,
STRIP - sealing 124 60
STYLUS 112 VALVE - coil 76
SUMP - oil 44, 50, 56, 60 VALVE - dehydrator inlet 28, 34
SUPPORT - motors/blowers 14, 18 VALVE - discharge 68, 74
SWITCH - 2 speed condenser fan 22, VALVE - elbow 42, 60
26, 76 VALVE - expansion 28, 34
SWITCH - defrost 78, 82 VALVE - modulation 30, 34, 76
SWITCH - hpco 22, 26, 76 VALVE - only 30
SWITCH - only 24, 26 VALVE - pressure 30
SWITCH - on/off 78, 82 VALVE - relief 28, 34
SWITCH - rotary 108 VALVE - service 28, 34
SWITCH - thermostat 36, 76 VALVE - solenoid 36, 66, 76
VALVE - suction 34, 72
T
TANK - receiver 28, 34 W
TANK - receiver to dehydrator 28 WASHER 8, 112
TEE 36 WASHER - belleville 68, 72, 74
TEE - valve 22 WASHER - compressor 46, 48, 52, 54
TERMINAL 90, 106 WASHER - compressor seal 64
TERMINAL - fingrip 90 WASHER - oil fill 64
TERMINAL - male 106 WASHER - oil pump 64
TERMINAL - pin 108 WASHER - sealing 22, 26, 40, 42, 46,
THERMOMETER 76 52, 58, 78, 80, 82, 84,
THERMOMETER - recording 110, 86, 90, 100, 102, 104
112, 114, 118 WASHER - spacer 124

INDEX - 4

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