RE 90304-03-S / 04.

00
replaces 02.00

Service information - Rotary group adjustment

RE 90304-03-S/04.00

Notice / Contents Rotary group adjustment

A2FM/ 10...180 Series 61

A2FO/ 10...180 Series 61
A4V/ 40...125 Series 1.0
A4V/ 71...250 Series 2.0
A4VG/ 28 Series 30
A4VG/ 40...180 Series 31
A4VG/ 40...180 Series 32
A4VS/B 40...750 Series 22
180...1000 Series 30
A6VM/ 28...200 Series 60
A6VM/ 28...200 Series 63
A7VO/ 28...200 Series 60
A7VO/ 28...200 Series 63
A8VO/ 28...160 Series 60/61
80...200 Series 63
A11VO/ 40...250 Series 10
⇐ A10VG 18...63 Series 10
Calibration: not required for the hydraulic part
⇐ A10VO 18...63 Series 10

NOTICE
Specifications, descriptions and illustrative material
shown herein were as accurate as known at the time this
publication was approved for printing.
BRUENINGHAUS HYDROMATIK reserves the right to
discontinue models or options at any time or to change
specifications, materials, or design without notice and
without incurring obligation.
Optional equipment and accessories may add cost to the
basic unit, and some options are available only in
combination with certain models or other options.
For the available combinations refer to the relevant data
sheet for the basic unit and the desired option.
Adjustment and tests have to be carried out on the test
bench under operating temperatures.
Protection of personnel and property has to be guar-
anteed by appropriate measures.
Expert knowledge, the precondition of any service work,
can be obtained in our training courses.

Contents Page
A2FM / A2FO / Rotary group old 3-7
A2FM / A2FO / Rotary group new 8-9
A4V...Series 1 / Series 2 10-11
A4VG ... /31 /32 12-13
A4VS/B 14-15
A6VM / A7VO 16-25
A8VO ... 26-33
A11VO ... 34-36

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A2FM / A2FO Rotary group "old" Pos. D cup springs / spring collar Rotary group adjustment

Pull-back force

Test torque

Has to be adjusted
to dimension A A

Note: Adjustment of the hydraulic part of the rotary

Drive shafts with bearing set are the smallest assembly group
groups to exchange and can only be de-livered Adjustment of Pos.D is effected with spring collars
completely. The assembly group has to be ad-justed to of different thickness so that the clearance is in the
dimension (A). The tapered roller bearings are adjusted housing between the center pin and the spring collar for
to the stipulated breakaway torque. the mounted group.

Adjustment dimension
Size 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180
Dimension A(mm) 76,7-0,1 76,9-0,1 83,3-0,1 89,7-0,1 99,5-0,1 111,3-0,1 120,8-0,1
Mounting instruction:
Retaining force
After mounting into the housing the rotary group has
to be pulled back against the stop at the retaining
ring. Let the housing cool down from the assembly
o
temperature (approx.80 C) to room temperature. For
this the following pull-back forces are defined:

Size 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180

Piston diameter ∅ 9 9,7 11,2 12 13,3 14,2 16 18,8 17,8 18,9 20 20,6 22,3 23,6 25
Max.pull-back force F(N) 800 1000 1000 1200 1400 2000 2800

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with the
torque wrench.

Size 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180

Piston diameter ∅ 9 9,7 11,2 12 13,3 14,2 16 18,8 17,8 18,9 20 20,6 22,3 23,6 25
Max.breakaway torque (Nm) 2 4 6 8 12,5 16 25

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A2FM / A2FO - Hydraulic part (Dimension "D") Rotary group adjustment

Measuring device
Hydraulic part 1 452 269

Measuring device 452 269

M4x20 083 005

M4x25 083 006

Size 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180

* Measuring device 9452269 9452269
(1) Centering piece 9452006 -----------
(4) Intermediate ring 9452016 9452015
(5) Shim 9452007 9452008 9452009 9452010 9083279
(6) Cylinder screw 9083030 9083046 9083068 9083095 9083134
M6x60 M8x60 M10x60 M12x55 M16x50

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A2FM / A2FO - Hydraulic part (Dimension "D") Rotary group "old" Rotary group adjustment

Note:
For the adjustment of dimension (D) no cup springs must be
used.
They will only be mounted after the adjustment procedure
(determination of the thickness of the spring collar).
Attention!
When the dimension (D) is measured with cup springs, more
force has to be spent to carry out the measurement
(measuring fault).

Take care of the correct layer arrangement

of all parts!
Note:
A2FO - pump - 4 cup springs /
spring collars

A2FM - motor - 6 cup springs /

A2FO - Pump A2FM - Motor spring collars

o
Heat the housing to 80 C.
Insert rotary group.
(see repair instructions)

Install shims, front cover and retaining ring.

After mounting of the rotary group into the housing

the drive shaft has to be pulled-back against the stop
at the retaining ring.
Pulling means that the use of a bolt gun
device is prohibited.
Use a press or an extractor device.

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A2FM / A2FO - Hydraulic part (Dimension "D") Rotary group adjustment

Insert the control plate.

Assemble the measuring device

for the size.

Mount and adjust the device.

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A2FM / A2FO - Hydraulic part (Dimension "D") Rotary group "old" Rotary group adjustment

Adjustment to zero - measuring device

Turn against the stop with the hand wheel.
- Dial gauge to zero -

Measuring process
Turn downwards by 4 turns at the dial gauge.
Inspection:
2 mm clearance, dial gauge "Zero".

Clearance:
Pump und motor with 4 cup springs
Size 10 - 32 0,15 - 0,25 mm
Size 45 - 180 0,15 - 0,30 mm

Motor with 6 cup springs

Size 10 - 90 0,15 - 0,25 mm
Size 107 - 180 0,25 - 0,40 mm

Measuring process:
Turn further downwards until the stoppage occurs.
Read the measuring value.

Note:
Without great expenditure of force.

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A2FM / A2FO - Rotary group "new" (Dimension "D") Rotary group adjustment

A = Swivel centre
B = Bearing set, calibrated
(Support washer and circlip
are not "interchangeable"

D = Cylinder pre-load (stroke limitation)

Measuring points:
See service info

Note: Adjustment of the hydraulic component of the

The calibrated drive shaft complete with bearing set or rotary group
the calibrated bearing are the smallest assembly groups The adjustment of Pos.D is carried out by shims of
which are exchangeable and are only available as a set. different thickness. So that, when the rotary group is
The sub-assembly has to be calibrated to dimension (A). fitted into the housing, the correct clearance is obtained
The tapered roller bearings are pre-set to the specified between the center pin and washer.
break-out torque.

Mounting instruction:
Retaining force
After mounting into the housing the rotary group has
to be pulled back against the stop at the retaining
ring. Let the housing cool down from the assembly
temperature (approx.80oC) to room temperature. For
this the following pull-back forces are defined:
(see page 3).

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A2FM / A2FO - Rotary group "new" Rotary group adjustment

Adjustment Dimension A

A = A* + S
S = Nominal dimension - circlip

Size A (mm) A* (mm) Safety ring

V (cm3) DIN 472 / Pos.4120
S
10; 12; 16 76,7-0,1 74,2-0,1 9083415 / 80 x 2,5
23; 28; 32 76,9-0,1 74,4-0,1 9083415 / 80 x 2,5
45 83,3-0,1 80,3-0,1 9154609 / 95 x 3
56; 63 89,7-0,1 85,7-0,1 9154528 / 105 x 4
80; 90 99,5-0,1 95,5-0,1 9085128 / 115 x 4
A A* 107; 125; 131 111,3-0,1 107,3-0,1 9152143 / 125 x 4
160; 180 120,8-0,1 116,8-0,1 9083421 / 140 x 4

Adjustment Dimension D

Size
D V (cm3) D (mm)

10; 12; 16
23; 28; 32 0,15
45 bis / to
56; 63 0,25
80; 90
107; 125; 131 0,25
160; 180 bis / to
0,4

Tools see page 4

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A4V Series 1 / Series 2 Rotary group adjustment

Test torque

(4 springs) shim simulator ring

Note: Adjustment of the hydraulic part of the rotary

No combination of shims! The tolerance position group
is so that one shim is sufficient. Only one shim must be Adjustment of Pos. D is effected with the shim of
mounted. different thickness and a simulator ring Pos. A.

A4V...B1/B2

Size 40 56 71 90 125 250

Piston diameter (∅ mm) 17 19 20,5 22,2 24,8 31,2
Pos.D (mm) 93,05-0,2 104,22-0,2 112,35-0,2 121,92-0,2 136,06-0,2 171,35-0,2
+0,01 +0,01 +0,01 +0,01 +0,01 +0,01
Pos.A (mm) 4,64-0,03 5,86-0,03 5,64-0,03 6,1 -0,03 7,0 -0,03 8,08 -0,03

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with
a torque wrench.

For the variable displacement units the following standard values can be specified for inspection.

Size 40 56 71 90 125 250

Mn (Nm) 8 8 8 11 13 (20)
±2 ±2 ±2 ±2 ±3 ±3

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A4V Series 1 / Series 2 Rotary group adjustment

Size 40 56 71 90 125 250

1 Measur. bell 9453085 9453085 9452868 9452868 9452868 9452869
2 Simulat. ring 9236667 9236668 9236967 9236669 9236670 9236966
3 Center. piece 9450420 9450421 9453573 9450422 9450423 9453022

Size 40 56 71 90 125 250

Simulat. ring
(∅mm) A 42,7 47,8 51 55,9 62,4 77,5
(∅mm) B 37,9 41,8 43 46 52 67 1

∅B ∅A

Size 40 56 71 90 125 250 3

Center. piece
(∅ mm) A 33,2 37,0 39,85 43,3 48,4 61,0
(∅ mm) B 29,0 32,5 34,95 38,0 42,0 53,65
(mm) C 9 9 10 10 10 10

∅A

∅B

1. The measuring bell shall press on the retaining

plate in the center.
2. Measure with depth gauge dimension D and
compensate with a shim.
Attention! D
Use only one shim!.

Note:
It is recommended to repeat the measurement on
the opposite side and/or at adjacent spots. Even
out the dimensions if need be.

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A4VG . . . / 31 / 32 Rotary group adjustment

1) A4VG 28 /30
to 12/90 4 springs
from 01/91 3 springs

Test
torque 1) A4VG 40 /31
to 10/93 4 springs
from 11/93 3 springs

1) A4VG 56 /31
1) Shim
3 springs

Shim
Simulator ring

1) A4VG 71-180 /31

3 springs

Shim
Simulator ring
1) Shim

Note: Adjustment of the hydraulic part of the rotary

No combination of shims! The tolerance position group
is so that one spacer is sufficient. Only one shim Adjustment of Pos. D is effected with one shim of
must be mounted. different thickness and a simulator ring Pos. A.

A4VG.../ 31 / 32 to 12/90

Size 28 28 40 56 71 90 125 180

Piston (∅ mm) (13,5) 13,5 15,2 17 18,4 19,9 22,2 25,1
Pos.D (mm) (80,1-0,2) 80,1-0,2 89,6-0,2 100,06-0,2 108,7-0,2 117,4-0,2 131,0-0,2 148,2-0,2
-
+0,01 +0,01 +0,01 +0,01 +0,01 +0,01 +0,01
Pos.A (mm) (3,75) 3,16 0,03 3,19-0,03 3,49-0,03 3,58-0,03 4,0 -0,03 4,5 -0,03 5,05 0,03

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with
a torque wrench.
For the variable displacement units the following standard values can be specified for inspection.

Size 28 40 56 71 90 125 180

Mn (Nm) . . . . . . .
±. ±. ±. ±. ±. ±. ±.

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A4VG . . ./ 31 / 32 Rotary group adjustment

to 12/90
Size 28 28 40 56 71 90 125 180
1 Measur. bell 9453085 9453085 9453085 9453085 9452868 9452868 9452868 9452869
2 Simulat. ring 9451429 9452838 9452837 9452839 9452850 9453556 9452851 9452852
3 Center. piece 9451430 9451430 9453169 9453170 9453171 9453172 9452878 9453173

to 12/90

Size 28 28 40 56 71 90 125 180 1

Simulat. ring
(∅ mm) A 31,6 34 37 43 46 51 56 63
(∅ mm) B 25,5 25,5 29,5 31,5 34,5 38 41,5 47,5

∅B ∅A

Size 28 40 56 71 90 125 180

Center. piece 3
(∅ mm) A 25,65 35,5 42,8 44,95 47.95 54,95 61,95
(∅ mm) B 27,9 34,8 41,8 43,8 47,8 53,8 57,8
(∅ mm) C 6,5 6 7 8 9 10 10

∅A

∅B

1. The measuring bell shall press on the retaining

plate in the center.
2. Measure dimension D with depth gauge and D
compensate with a shim.
Attention!
Use only one shim!

Note
It is recommended to repeat the measurement on
the opposite side and/or at adjacent spots. Even
out the dimensions if need be.

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A4VS / A4VB Series 30 / Cylinder pre-load Helical springs Rotary group adjustment

Rear bearing or
centralising bush

Pre-load dimension Z

Z
is calibrated during assembly

Shims
Helical springs
The shims are to be so
18 off combined that dimension "Z"
is held.

Nominal size Pre-load dimension Z (mm) vertical 1) Centralising bush

with the helical springs A - B

180 3,20 +0,25 63 27

225 / 250 16,25 +0,25 72 30

355 4,00 +0,25 49,5 32

450 / 500 6,90 +0,25 90 34

750 7,00 +0,25 100 37

1000 6,30 +0,25 120 40

1) B
By carrying out the calibration vertically
the weight of the cylinder and the distibutor
plate are taken into account.
∅A
All tolerances: - 0,1

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A4VS / A4VB Series 22 / Cylinder pre-load cup springs Rotary group adjustment

Cylinder pre-load A4VSO 40...750 BR2X

Rear bearing or
centralising bush
Pre-load dimension Z

Z
Is calibrated during assembly
(measured with pump open,
without connection plate).

The shims are to be so

combined that dimension "Z"
is held.

Nominal size Pre-load dimension Z (mm) vertical Centralising bush

A - B

40 10,00 ±0,15 39 17

71 8,65 ±0,15 48 18,5

125 11,80 ±0,2 57 22

180 1,4 ±0,2 63 27

250 15,35 ±0,2 72 30

355 1,45 ±0,25 49,5 32

500 4,75 ±0,25 90 34

750 4,45 ±0,25 100 37

B
The calibration is carried out before assembling
the retaining system (segments and spacer tube).
∅A

All tolerances: - 0,1

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A6VM / A7VO Series 60 Rotary group adjustment

Stop Pull-back force D

Test
torque

Note:
Drive shafts with bearing set are the smallest assembly
groups to exchange and can only be de-livered
completely. The assembly group is adjusted
to dimension (A). The tapered roller bearings are
adjusted to the stipulated breakaway torque.

Mounting instruction: Adjustment of the hydraulic part of the rotary

Pull-back force group
After mounting into the housing the rotary group has to Adjustment of Pos.D is effected with spring collars
be pulled-back against the stop at the retaining ring. Let of different thickness so that the clearance is in the
the housing cool down from the assembly tem-perature housing between the center pin and the spring collar for
(approx.80oC) to room temperature. For this the the mounted rotary group.
following pull-back forces are defined:

A6VM / A7VO

Size 28 55 80 107 160 200

Max. pull-back force (N) 10000 14000 20000 28000 31500 38000

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with the
torque wrench.

Size 28 55 80 107 160 200

Max. admissible breakaway torque (Nm) 6 8 12,5 16 25 31,5

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A6VM / A7VO Series 60 - Hydraulic part - Dimension "D" Rotary group adjustment

Measuring device
Hydraulic part 9452269

Measuring device

A6VM / A7VO

Size 28 55 80 107 160 200

* Measuring device 9452269 9452269 9452269 9452269 9452269 9452269
(1) Centering piece 1x 9452019 9452020 9452021 9452022 9452023 9452024
(2) Connecting pin 2x 9452272 9452272 9452271 9452271 9452270 9452270
(3) Cylinder screw 4x 9083010 9083010 9083010 9083010 9083010 9083010
(4) Intermediate ring 2x 9452013 9452013 9452014 9452014 9452014 9452014
(5) Shim 2x 9452008 9452009 9452010 9452010 9083279 9083279
(6) Cylinder screw 2x 9083051 9083073 9083105 9083105 9083144 9083144

Mounting position
Mount the connecting pin (2) with the cylinder screw (3)
at the measuring device (*). The numbers on the bottom
side of the measuring device (*) designate the piston
diameter.

Size 28 55 80 107 160 200

Mounting position 16 20 22 25 28 31

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A6VM / A7VO Series 60 - Hydraulic part (Dimension "D") Rotary group adjustment

Note:
For the adjustment of dimension (D) no cup springs must be
used.
They will only be mounted after the adjustment procedure
(determination of the needed thickness of the spring collar).
Attention!
When the dimension (D) is measured with cup springs,
more force has to be spent to carry out the measurement
(measuring fault).

Take care of the correct layer arrangement

of all parts!

o
Heat the housing to 80 C.
Insert rotary group.
(see repair instructions)

Insert retaining ring.

After mounting of the rotary group into the housing the drive
shaft has to be drawn up against the stop at the retaining ring.
Max. pull-back force: (see page 12)

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A6VM / A7VO Series 60 - Hydraulic part (Dimension "D") Rotary group adjustment

Center the control lens and cylinder with a centering piece.

Note:
Remove location pins, lay on the gasket.
Attention!
Use ORIGINAL HYDROMATIK gasket as to spare parts list.
The thickness of the original gasket is allowed for in the
adjustment of dimension (D) and is taken into consideration
for the constructive dimensions of the tool parts.

Note:
Centering bolt (1) on measuring device.
Mounted "correctly".
Turn the "dial gauge" against the stop with the ball head.
1

Mount the measuring device in the centering piece

and the location pin borings.

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A6VM / A7VO Series 60 - Hydraulic part (Dimension "D") Rotary group adjustment

Lift the measuring device by turning and insert

intermediate rings.
Fix the cylinder crews and the shim.

Attention!
Turn measuring device back against the stop.
"Zero adjustment" before the cylinder screws
are tightned for fixing.

Turn down by four turns at the dial gauge.

Check:
2 mm clearance, dial gauge "Zero".

Measuring procedure:
Turn further downward until the stop occurs.
Attention!
No expenditure of force!

Read the measuring value:

A6VM 28 A6VM 107

Dim. (D) : 0,2 ± 0,05 mm Dim. (D) : 0,2 ± 0,05 mm

A6VM 55 A6VM 160

Dim. (D) : 0,2 ± 0,05 mm Dim. (D) : 0,25 ± 0,05 mm

A6VM 80 A6VM 200

Dim. (D) : 0,2 ± 0,05 mm Dim. (D) : 0,25 ± 0,05 mm

A7VO
Dim. (D) : 0,4 ± 0,1 mm

For adjustment to dimension (D) "spring collars" of

different thickness are available for each size with steps
of 0,1 mm each time.

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A6VM / A7VO Series 63 Rotary group adjustment

Note:
The drive shaft complete with bearing set is the smallest
exchangeable sub-assembly and is only available as a
complete sub-assembly. The sub-assembly is set up with
reference to dimension (A). The taper roller bearings are
adjusted to comply with the specified break-away
torque.

Assembly guideline: Adjusting the hydraulic component of the rotary

Withdrawal force group
After the rotary group has been fitted into the housing The adjustment of item D is achieved by the use of
pull the rotary group in until the end stop is reached. shims of various thichnesses, so that with an installed
Allow the housing to cool down from its assembly rotary group the clearance (D) is obtained between the
o
temperature (approx. 80 C) to room temperature. The centre pin and shim.
following withdrawal forces are defined as follows.

A6VM / A7VO

Nomimal size 28 55 80 107 140 160 200

Max. withdrawal force (N) 10000 14000 20000 28000 30000 31500 38000

Test torque
After assembly of the entire unit check the breakaway
force of the rotary group by means of a torque wrench.

Nomimal size 28 55 80 107 140 160 200

Max. permissible torque (Nm) 6 8 12,5 16 21 25 31,5

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A6VM / A7VO Series 63 - Hydraulic component - Dim. "D" Rotary group adjustment

Measuring device
Hydraulic component 9452269

Measuring device

A6VM / A7VO

Nominal size 28 55 80 107 140 160 200

* Measuring device 9452269 9452269 9452269 9452269 9452269 9452269 9452269

(1) Centring device 1x 9452019 9452020 9452021 9452022 9452023 9452023 9452024
(2) Locating pin 2x 9452272 . 9452271 9452271 9452270 9452270 9452270
(3) S.H.C.S. 4x 9083010 . 9083010 9083010 9083010 9083010 9083010
(4) Intermediate ring 2x 9452013 9452013 9452014 9452014 9452014 9452014 9452014
(5) Support ring 2x 9452008 9452009 9452010 9452010 9083279 9083279 9083279
(6) S.H.C.S. 2x 9083051 9083073 9083105 9083105 9083144 9083144 9083144

Assembly position
Assemble locating pin (2) and S.H.C.S. (3) onto the
measuring device (*). Take care to ensure that the
correct assembly position is used. The numbers on the
underside of the measuring device (*) relate to the
piston diameter.

Nominal size 28 55 80 107 140 160 200

Assembly position 16 20 22 25 28 28 31

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A6VM / A7VO Series 63 - Hydraulic component - Dim. "D" Rotary group adjustment

Note:
When adjusting dimension (D) do not us a spring. This is
fitted after the adjustment (determination of the required
shim thickness) procedure has been carried out.

Attention!
If dimension (D) is adjusted using a spring then more
force is necessary to carry out the measurement.
(Measuring error)

Rotary group is ready for installation

Fit assembly bush

o
Warm housing up to approx. 80 C
Insert rotary group
(See repair instructions)

Position the cylinder into the zero

position.

Remove the cylinder fixing screw 1.

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A6VM / A7VO Series 63 - Hydraulic component - Dim. "D" Rotary group adjustment

Note:
Remove locating pins, centralise the port plate and cylinder
with the centring devise.

Note:
Fit locating pin (2) correctly onto the measuring device.
Turn "dial gauge" with ball head up to the end stop.
Assemble nominal size 55 without the centralising bolt.
1

Assemble the measuring device into the centralising device

and locating pin hole.

Lift by turning the measuring device and insert the

intermediate ring.
Fix using the S.H.C.S. and support ring.
Adjust nominal size 55 by hand.

Attention!
Turn back the measuring device up to the end stop.
"Zero adjustment" before the S.H.C.S. are tightened.

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A6VM / A7VO Series 63 - Hydraulic component - Dim. "D" Rotary group adjustment

Turn down by four turns at the dial gauge:

Check:
2mm clearance, dial gauge "zero".

Measurement procedure
Continue to turn downwards until resistance is met.
Attention! Do not use force!
Read the measured value.

A6VM 28 A6VM 107

Dim. (D) : 0,15 - 0,3 mm Dim. (D) : 0,15 - 0,35 mm

A6VM 55 A6VM 140

Dim. (D) : 0,15 - 0,3 mm Dim. (D) : 0,2 - 0,4 mm

A6VM 80 A6VM 160

Dim. (D) : 0,15 - 0,3 mm Dim. (D) : 0,2 - 0,4 mm

A6VM 200
Dim. (D) : 0,2 - 0,4 mm
A7VO
Dim. (D) : 0,4 ± 0,1 mm

For adjusting the Dim. (D) there are shims available in various
thicknesses for each nominal size in steps of 0,1 mm.

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A8VO - Series 60/61 Rotary group adjustment

Stop D

Stop D

Note: Adjustment of the hydraulic part of the rotary

Drive shafts with bearing set are the smallest assembly group
groups to exchange and can only be de-livered Adjustment of Pos.D is effected with spring collars
completely. The assembly group is adjusted of different thickness so that the clearance is in the
to dimension (A). The tapered roller bearings are housing between the center pin and the spring collar for
adjusted to the stipulated breakaway torque. the mounted rotary group.

Mounting instruction: Dimension (D) = 0,4 ± 0,1 mm

Pressing force
After mounting into the housing the rotary group has to
be pressed against the stop. Let the housing cool down
o
from the assembly temperature (approx.80 C) to room
temperature.

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with the
torque wrench.

26 Brueninghaus Hydromatik
 RE 90304-03-S/04.00

A8VO - Hydraulic part - Dimension "D" - Series 60/61 Rotary group adjustment

Measuring device
Hydraulic part 9452269

Measuring device
Size 28 - 107 Size 160

A8VO

Size 28 55 80 107 160

* Measuring device 9452269
(1) Centering piece 1x 9452019 9452020 9452021 9452022 9452023
(4) Intermediate ring 2x 9452017 9452013 9452014 9452014 9452015
(5) Shim 2x 9083275 9083276 9083277 9083277 9083279
(6) Cylinder screw 2x 9083051 9083073 9083105 9083105 9083134
(7) Intermed. border 2x 9453862

Mounting position
Check correct mounting position!
The numbers on the top side of the measuring
device (*) designate the piston diameter.

Size 28 55 80 107 160

Mounting position 16 20 22 25 28

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RE 90304-03-S/04.00

A8VO - Hydraulic part (Dimension "D") - Series 60/61 Rotary group adjustment

Lay on the gasket!

Attention!
Use ORIGINAL- BRUENINGHAUS HYDROMATIK gasket as to spare parts list.
The thickness of the original gasket is allowed for in the adjustment of dimension (D) and is
taken into consideration for the constructive dimensions of the tool parts.

Size 28 - 107 Only Size 160

Mount intermediate borders to the housing.

Adjustment to zero - measuring device

Turn against the stop with the hand wheel.
- Dial gauge to zero -

Size 28 - 107 Size 160

28 Brueninghaus Hydromatik
 RE 90304-03-S/04.00

A8VO - Hydraulic part (Dimension "D") - Series 60/61 Rotary group adjustment

Measuring process Clearance: Size 28 - 160 0,4 mm ± 0,1

Turn downwards by 4 turns at the dial gauge.
Inspection:
2 mm clearance, dial gauge "Zero".

Size 28 - 107 Size 160

Measuring process:
Turn further downwards until the stoppage occurs.
Read the measuring value.

Note:
Without great expenditure of force.

Size 28 - 107 Size 160

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RE 90304-03-S/04.00

A8VO - Series 63 Rotary group adjustment

Stop
D
A

A
D
Stop

Note:
Drive shafts with bearing set
The assembly group is adjusted to dimension (A). The
tapered roller bearings are adjusted to the stipulated
breakaway torque.

Assembly guideline:
Retaining force
After the rotary group has been fitted into the housing,
it has to be pressed in until the end stop is reached.
Allow the housing to cool down from its assembly
temperature (approx.80oC) to room temperature.

Adjustment of the hydraulic component of the

rotary group
The adjustment of dimension D is carried outusing spring
plates of differing thickness, so that the correct clearance
is achieved between the rotary group which is fitted in
the housing and the centre pinand spring plates.
Dimension (D) = 0,4 ± 0,1 mm
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with the
torque wrench.

30 Brueninghaus Hydromatik
 RE 90304-03-S/04.00

A8VO - Hydraulic part (Dimension "D") - Series 63 Rotary group adjustment

Measuring device
Hydraulic component 9452269

Size 80 - 107 Size 140 - 200

A8VO

Size 80 107 140 200

* Measuring device 9452269 9452269 9452269 9452269

(1) Centering device 1x 9452019 9452022 9452026 9452025
(4) Intermediate ring 2x 9452014 9452014 9452015 9452015
(5) Shim 2x 9083277 9083277 9083279 9083279
(6) S.H.C.S 2x 9083105 9083105 9083134 9083134
(7) Intermediate plate 2x 2775186 2775187

Mounting position
Ensure that the correct mounting position is used.
The numbers on the top of the measuring
device (*) refer to the piston diameter.

Size 80 107 140 200

Mounting position 22 25 28 28

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A8VO - Hydraulic part (Dimension "D") - Series 63 Rotary group adjustment

Size 80 - 107 Only Size 140 - 200

Fit the intermediate plates onto the housing.

Zero adjustment - measuring device

Turn using the hand wheel until the stop is reached.
- Set dial gauge to zero -

Size 80 - 107 Size 140 - 200

32 Brueninghaus Hydromatik
 RE 90304-03-S/04.00

A8VO - Hydraulic part (Dimension "D") - Series 63 Rotary group adjustment

Measuring procedure
Turn down by 4 turns on the dial gauge.
Check:
2 mm clearance, set dial gauge to "Zero".

Clearance: Size 28 - 160 0,4 mm ± 0,1

Size 80 - 107 Size 140 - 200

Measuring procedure:
Turn down, using the hand wheel, until resistance is
met.
Read the measured value.

Note:
Don't use excessive force.

Size 80 - 107 Size 140 - 200

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RE 90304-03-S/04.00

A11VO . . . Series10 Rotary group adjustment

Shim Shim

(4 springs) Additional Simulator ring Additional

shim shim

Size 40...130

Test torque

Size 160...250

(4 springs) Shim Shim

Simulator ring

Note: Adjustment of the hydraulic part of

No combination of shims! The tolerance position the rotary group
is so that one shim is sufficient. Only one shim must be Adjustment of Pos. D is effected with one shim of
mounted. different thickness and a simulator ring Pos. A.
A11VO ... /10

Size 40 60 75 95 130 160 200 250

Piston diameter (∅ mm) 17,0 19,0 20,5 22,2 24,8 27,4 29,55 31,8
Pos.D (mm) 93,75-0,2 104,89-0,2 113,05-0,2 122,65-0,2 136,95-0,2 138,60-0,2 149,50-0,2 160,95-0,2
+0,01 +0,01 +0,01 +0,01 +0,01 +0,01 +0,01 +0,01
Pos.A (mm) 4,64-0,03 5,86-0,03 5,64-0,03 6,10-0 ,03 7,0 -0,03 6,0 -0,03 7,26-0,03 7,82 -0,03

Test torque
After assembly of the complete unit the breakaway
torque of the rotary group has to be checked with
a torque wrench.

For the variable displacement units the following standard values can be specified for inspection.

Size 35 60 75 95 130 160 200 250

Mn (Nm) . . . . . . .
±. ±. ±. ±. ±. ±. ±. ±.

34 Brueninghaus Hydromatik
 RE 90304-03-S/04.00

A11VO . . . Series 10 Rotary group adjustment

Size 40 60 75 95 130 160 200 250

Add. shim 9078314 9078317 9408057 9080153 9412706 - - -
Thickness (mm) 0,6 0,6 0,8 0,7 0,9 - - -
1 Measur. bell 9453085 9453085 9452868 9452868 9452868 9452869 9452869 9452869
2 Simulat. ring . 9236668 9236967 9236669 9236670 9453581 9453111 9452765
3 Center. piece . 9867920 9453571 9453568 9452808 9453572 9453113 9452865
For A11VO 40 to 130 a further shim (see table above) is needed
for the rotary group adjustment in addition to the adjustment shim.
This further shim always has to be mounted.

2
Size 40 60 75 95 130 160 200 250
Simulat. ring
(∅ mm) A . 47,8 51 55,8 62,4 63 68 73
(∅ mm) B . 47,8 43 46 52 47 50 53

∅B ∅A 3

Size 40 60 75 95 130 160 200 250

Center. piece
(∅ mm) A . 36,9 39,85 43,15 48,25 46,35 57,0 59,5
(∅ mm) B . 34,95 48,0 41,95 45,95 64,0 67,0 72,0
(∅ mm) C . 9 3,4 10 10 3,4 3,2 3,2

∅A

∅B

1. The measuring bell shall press on the retaining

plate in the center. *
2. Measure dimension D with depth gauge and
compensate with a shim*.
Attention!
Use only one shim! D
Note
It is recommended to repeat the measurement on
the opposite side and/or at adjacent spots. Even
out the dimensions if need be.

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RE 90304-03-S/04.00

A11VO . . . Series 11 Rotary group adjustment

Size 190 260

1 Measur. bell 9452869 9452869
2 Simulat. ring 2790544 2790545
3 Center. piece 2712961 2712962

1
2
Adjustment of the hydraulic part of the rotary group

Adjustment of Pos. D is effected with shims * of different

thickness and a simulator ring Pos.2
*

3
Table dimension D

Size 190 260

Piston diameter (∅ mm) 28 31
Pos. D (mm) 146,1-0,25 171,2-0,25

1. The measuring bell shall press on the retaining plate

in the center.
2. Measure dimension D with depth gauge and
compensate with shim(s) *.
*
D
Note:
It is recommended to repeat the measurement on
the opposite side and/or at adjacent spots. Even out
the dimensions if need be.

Brueninghaus Hydromatik GmbH, Werk Elchingen, Glockeraustraße 2, D-89275 Elchingen, Telefon (07308) 820, Telex 712538, Telefax (07308) 7274, 7273

Brueninghaus Hydromatik GmbH, Werk Horb, An den Kelterwiesen 14, D-72160 Horb, Telefon (07451) 920, Telex 765321, Telefax (07451) 8221

36 Brueninghaus Hydromatik