Design of A Distribution Network Scale Model For Monitoring Drinking Water Quality
Design of A Distribution Network Scale Model For Monitoring Drinking Water Quality
Abstract: To investigate transport of drinking water in topologically complex distribution networks and associated monitoring problems,
experimental facilities can provide a relevant complement to numerical models and living laboratoriess or playgrounds. An experimental
facility was designed which is a scale model of an existing supply zone serving ∼100,000 customers. The facility was designed for
(1) investigating transport of water qualities and potential contaminations; (2) providing a fast and flexible testing ground for networks
of real-time water quality and quantity sensors prior to installment in live distribution networks; and (3) training and demonstration purposes.
A scale analysis was used to investigate the possibilities including in a single facility the processes turbulence, turbulent diffusion, particle
transport mode, and shear stress in a way that represents the real-life network environment, and to determine the facility’s spatial and temporal
dimensions. Using hydraulic modeling, it was verified that the main flow patterns in the facility are representative for the real-life network.
The final design includes a 4 × 8 m model, transparent PVC pipes, and a decentralized fast control system that includes 28 demand and
4 supply locations to simulate complex flow patterns. The setup is currently being prepared for experimentation. This paper describes the
theoretical background and the design and construction process. DOI: 10.1061/(ASCE)WR.1943-5452.0000799. © 2017 American Society
of Civil Engineers.
from stable to bed load to partial suspension (50% of grains in sus- parameters of the real-life network Srli . Although l0 , d0 , and t0
pension) to full suspension (100%) occur at values of the dimen- of the experimental facility generally differ for that of the real-life
sionless Rouse number P ¼ 7.5, 2.5, and 1.2, respectively. The network, a process i will behave equivalent to the real-life environ-
Rouse number is the ratio of downward (gravitational) and upward ment if the scale values are equal (Sefi ¼ Srli ). Because it was not
(turbulent) particle motion possible to design a facility with Sef;i ¼ Srl;i for all processes si-
ws multaneously, tolerance margin factors fm;i were defined for each
P¼ ð7Þ process with the purpose to design a single facility with dimensions
κus
such that 1=f mi ≤ Sefi =Srli ≤ f mi for all processes.
with κ = von Kármán number; us = shear stress velocity [Eq. (4)]; The margin factors have been determined for each process indi-
and ws = settling velocity of grains (Ferguson and Church 2004) vidually on the basis of their influence on the process. For turbu-
rffiffiffiffiffi lence, a relatively large tolerance margin (factor of 10) was used
g0 R 0 g 0 dgr
02
because the character of flow does not change much above the tran-
ws ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð8Þ
d0 C ν 0 þ 0.75C R 0 g 0 d 03 sition from laminar to turbulent flow. For turbulent diffusion, a
1 2 gr
large tolerance margin (factor of 10) was also used because the in-
fluence of diffusion on concentration gradients is limited for typical
with R = specific gravity for a submerged particle (e.g., 1.65
flow conditions. Because the mode of transport is relatively sensi-
for quartz in water); dgr = characteristic grain size; and con-
tive to variations in the Rouse number, a relatively small margin
stants C1 ≈ 18 and C2 ≈ 1 (Ferguson and Church 2004).
factor of 5 was chosen. The influence of shear stress on particle
Combining Eqs. (8) and (4) and p assuming
ffiffiffiffiffi gravity is scale-
accumulation and removal is not readily determined, and therefore
independent, the scaling term t0 =ðl0 d0 Þ is used for the Rouse
a relatively small tolerance (factor 5) was used.
number (Table 2).
In the scale analysis, many combinations of d0 , l0 , and t0 were
Flow investigated. Based on the scale analysis results and practical con-
The volume of water flowing through a pipe is not taken into siderations, the following dimensions were chosen for the model
account in the scale analysis. Nevertheless, a scaling relation is use- network: d0ef ¼ 50 mm, l0ef ¼ 26 m, and t0ef ¼ 96 s. (96 s in-
ful for design purposes, such as choosing pumps, flow meters, or stead of 100 s was chosen for practical convenience: an experi-
the volume of tanks. Flow through a pipe of uniform properties is mental time of 1 s corresponds to 900 s or 15 min, and the
expressed as authors verified that this does not change the conclusions from
the scale analysis.) An important practical advantage of this model
Q ¼ Av ¼ Q0 d 02 v 0 ð9Þ is its feasible size of 18 × 7 m, which can be further reduced
to a floor area of less than 8 × 4 m with some readjustments of
with Q0 ¼ ðπv0 d20 Þ=4. For plug flow, v0 equals the (approximately
pipes. For each of the four processes, Fig. 1 shows tabulated
constant) pipe velocity.
Sef =Srl values at various d0 and t0 values. The pipe length was
also varied, but for reasons of conciseness only the results for a
Results fixed length of l0ef ¼ 26 m are shown. The shaded table entries
represent facilities in which scale factors are within the tolerance
ratios (1=f mi ≤ Sefi =Srli ≤ fmi , Fig. 1). For each combination of
Scale Analysis dimensions, the number of successful processes were added
Scale parameter values were calculated for the processes turbu- and the summed values are listed in Fig. 2. For the preferred
lence, particle transport mode, shear stress, and turbulent diffusion, model (boxed field in Fig. 2), a total of three processes are
which depend on the pipe length l0 , pipe diameter d0, and time t0 within the tolerance bounds: turbulence, transport mode, and
(as described in “Scaling Relations of Hydraulic Transport shear stress.
Processes” and Table 2). For each process i, scale parameter values To keep the spatial dimensions of the facility feasible, a conces-
Srli were calculated for the real-life distribution network, using sion was made to the process of turbulent diffusion, which will be
characteristic network dimensions l0rl ¼ 22 km, d0rl ¼ 500 mm, overestimated in the experimental facility relative to the real-life
and t0rl ¼ 1 day. These dimensions serve as a reference in the scale network. The consequences were quantified using the analytical
analysis and are based on the approximate maximum pipe length expression of van Genuchten and Alves (1982), and it was calcu-
from production to customer, typical pipe diameter, and travel time lated that the influence of diffusion in the scale model is overesti-
assuming a velocity of 0.25 m=s. Scale parameters Sefi were then mated by a factor of ∼7 when considering a fluid moving through a
calculated for (imaginary) experimental facilities by varying its 500-mm-diameter pipe at 0.25 m=s. In real life, an initially sharp
dimensions l0ef , d0ef , and t0ef for comparison with the scale concentration front becomes progressively more diffuse, such that
(a) (b)
(c) (d)
Fig. 1. Comparison of scale parameter ratios of experimental facility to real-life distribution network (Sef =Srl ) for (a) turbulence; (b) particle transport
mode; (c) shear stress; (d) turbulent diffusion
Fig. 2. Sum of processes for which scale parameters of the experimental facility deviate from the real-life network by less than the tolerance margin
factor
after 1 h the front has traveled 4 km and spread over 40 m [meas- • The use of shorter pipes (l0 ≤ 26 m) is not recommended because
uring the distance between 10 and 90% of the concentration of the of the corresponding undesirable short experimental times (t0 ≤
incoming species, Fig. 3(a)]. For the scale model, the front smears 100 s to simulate 1 day), even larger pipe diameter-to-length
more than ∼30 cm when it has traveled a distance of 4 m in 4 s ratios, and even larger overestimation of turbulent diffusion.
[representative of 300 m over 4 km, Fig. 3(b)]. This overestimation • Making concessions to other processes than turbulent diffusion
of the turbulent diffusion is difficult to avoid in experimental facili- is problematic. For example, a design with a very low R number,
ties of the desired dimensions. In Fig. 3, relative length scales and a will cause abundant laminar flow, where in real life turbulence is
fixed moving coordinate of the concentration front center was used expected and this will consequently result in decreased resus-
for mutual comparison. pension and increased accumulation of particulate material,
Other design choices are possible, but are considered less different mixing behavior, and an increase of the effective wall
straightforward: resistance. Furthermore, pipe diameters become very small (less
• The analysis demonstrates that meeting all four conditions than 20 mm), which causes practical challenges such as the con-
(including turbulent diffusion) would require an impractical nection of sensors and precise measurement with magnetic
floor area (l0 ≥ 178 m). valves of flow rates <10−2 m3 =h.
(a) (b)
Fig. 3. Analytical calculation of turbulent diffusion for (a) the real-life network; (b) the experimental facility; curves represent a widening con-
centration front at equidistant steps in time
FT
plc plc
FT FT
plc plc
plc
FT FT
plc
FT FT Flow transmitter
FT
plc
plc
FT plc
FT
FIT Flow indicator transmitter
plc
FT
plc plc
FT
FT FT
plc
FT
plc
plc plc
FT
FT FT
plc
FT
Hand valve
plc
FT plc
FT
Demand unit
plc
FT
FIT
plc plc
Magnetic valve
Downloaded from ascelibrary.org by University of California, San Diego on 06/26/17. Copyright ASCE. For personal use only; all rights reserved.
drain
plc FT FT
32mm-50mm
plc
FT
plc
FT
plc 63mm-90mm
FT
plc
plc FT
plc
FIT
FT
plc
FT
Reservoir
FIT
Reservoir Reservoir 2m3
FIT
1m3 1m3 Reservoir plc
plc
0.25m3 Control unit
Fig. 4. CAD drawing of the experimental facility that includes 28 water demands, four tanks and pumps, and 60 manual valves
Fig. 5. Comparison of set-point (smaller squares) and measured (larger squares) flow at a demand node: vertical lines show 1-s intervals of experi-
mental time; the demand pattern shows typical daily variations for a period of 14.5 h; demand peaks in the morning and evening are between
experimental times 15:24:43 and 15:25:00 and 15:25:28 and 15:25:34, respectively
Hydraulic Modeling are representative of other model times. This suggests that the
degree of network complexity and number of demand nodes in-
To assess possible consequences of network topology simplifica-
tions on network hydraulics, a hydraulic model of the experimental corporated in the design is sufficient to correctly model complex
facility was made and the results were compared with those of distribution patterns. Nevertheless, because of the necessary sim-
the real-life VIP network model. Results for both models at plifications in topology and demand in the experimental facility,
8:00 a.m. (Fig. 6) demonstrate that the two models have very small local deviations in flow patterns from real-life network can-
similar global flow patterns and it was verified that these results not be avoided:
Fig. 6. Flow patterns for the (a) real-life network; (b) scale model; arrows show locations of likely local flow deviations from the real-life model; ovals
indicate possible occurrences of deviations in flow regime (black) and mixing style (gray)
• In the scale model, the flow southwest of the tank is models of the network (Fig. 7). According to the scaling
slightly higher than in the real-life model [cf. black arrows in relation v0 ¼ l0 =t0 , velocities should be 1.06 times higher after
Figs. 6(a and b)]. This is probably due to overestimated demand downscaling of the model. Indeed, velocity magnitudes closely
at nearby nodes. follow this scaling relation. Furthermore, the models show similar
• The division of flows between the two transport mains from the temporal variations in velocity and relative velocity magnitude
eastern reservoir is more symmetric in the scale model than in ratios between the four mains. This demonstrates that flow
the real-life model [cf. lighter arrows in Figs. 6(a and b)]. This is patterns are only weakly sensitive to the scaling of network
probably due to the demand on the most northern of the two dimensions.
mains [black oval in Fig. 6(a)], which is absent in the model In the model for the experimental velocity, a uniform pipe
for the facility and/or a smaller variation in diameters in the roughness of 0.1 mm was used to simulate the use of PVC in the
scale model than in real life. entire facility. This differs from the variable roughnesses in
• Dashed black ovals indicate regions where laminar flow can the real-life model. A decrease of the uniform roughnesses by a
occur in the scaled model, where turbulent flow is expected factor of 10 results in only a small increase (up to ∼10%) in flow
in the real-life network. velocities for the model of the experimental facility. This dem-
• Gray ovals indicate regions where incomplete mixing can occur onstrates that the choice of roughness has only a minor influence
due to closely-spaced T-junction proximity or, in one case, an on the flow patterns and the pressure drop due to wall resistance
X-crossing. is small both in real life and in the experimental facility.
To compare the effect of scaling of a network, flow velocities Due to the scaling to smaller dimensions, the Reynolds numbers
were compared on four transport mains for unscaled and scaled in the experimental facility are smaller by a factor of ∼10 than in the
Fig. 7. Flow velocities of the four transport mains of the distribution network for (a) the unscaled (but topologically simplified) network; (b) the
scaled model; for both models a pipe roughness of 0.1 mm is used
sions and experimental times of at least several weeks are better fit
for microbiological research (e.g., Douterelo et al. 2013).
Networkwide transport processes are influenced by local
(incomplete) mixing of water flows at double T-junctions (N- or
U-junctions) and X-crossings of pipes (although X-crossings are
not common in the supply zone). Mixing depends on the connect-
ing pipe length (in the case of double Ts) and R numbers of the Fig. 8. Construction of the experimental facility in progress as of
October 2015
incoming flows in a complex way, and to describe the mixing
behavior several scaling laws have been proposed that are based
on empirical results (Choi et al. 2008), computational fluid dynam-
ics modeling results, or a combination of both (Shao et al. 2014). Hydraulic Problems on the Household Level
A targeted study of mixing at junctions cannot be combined in the Although the experimental setup was designed to investigate an
scaled experimental facility because the real-life pipe length-to- ∼100,000 customer supply zone, it is also possible to investigate
diameter ratio is not maintained. By assessing T-junction proximity, on the scale of a neighborhood. Assuming different characteristics
locations in the facility were identified where mixing approxima- of the real-life network (e.g., 300-m instead of 22-km maximum
tions will likely affect local species concentrations. Mixing at junc- path length, 100-mm instead of 500-mm pipe diameter, and 1-h
tions is a local phenomenon that does not require a complex instead of 24-h travel time), it is possible to model the transport
network topology and is better studied in a facility with true pipe processes within the tolerance levels (Table 2) using scaling factors
dimensions. l0ef ¼ 26 m, d0ef ¼ 50 mm, and t0ef ¼ 200 s. This way, it is pos-
sible to investigate the influence of stochastic demand patterns on,
e.g., drinking water residence times. It is also possible to investigate
Outlook on Experiments
the accumulation potential of particulate material or the self-
The experimental facility is currently being prepared (Fig. 8) for cleaning capacity for various hydraulic circumstances and network
conducting various types of experiments that are listed in the fol- topologies (e.g., looped versus branched) that are known to influ-
lowing subsections. ence the discoloration risk (Vreeburg and Boxall 2007). A limita-
tion is that the network topology and installed pipe diameters of the
Transport of Water from Multiple Sources experimental setup are representative of a supply zone instead of a
The experimental setup will allow for investigation of transport, neighborhood.
residence times, and mixing zone dynamics of water from different
production sources. The facility can be used to investigate the
influence of customers’ demand patterns, production failure, Conclusions
leakages, and section isolation due to, e.g., pipe bursts, cleaning
actions, or repairs. A scale model was designed for investigation of drinking water
quality in a topologically complex distribution system. The main
Transport of Potential Contaminations conclusions from the design process are the following:
The facility can be used to study the transport and consequences • A scale analysis serves as a useful start of the design process.
of possible chemical or microbiological contaminations. Using It enables identification of the processes that can be included in
marker species, it will be possible to vary contamination source a single facility and corresponding spatial and time dimensions
locations, origin times, contamination durations and concentra- of the facility. The analysis showed that it is possible to include
tions, water demand patterns, network layout, and valve statuses, the processes’ turbulence, particle transport mode, and shear
and study the influence on spreading of contaminations. stress in a way that represents the real-life network environ-
ment, but turbulent diffusion will be overestimated. Microbio-
Testing Sensor Networks for Event Detection logical processes are not representative for the real-life situation
The setup provides a testing ground for real-life water quality due to a different time scale and surface-to-volume ratio of
sensor networks that can warn against potentially harmful events. the pipes.
The performance of sensor networks of various configurations • Scale factors based on this analysis for pipe length (1∶846), pipe
(e.g., number of sensors, sensor location, sensitivity threshold) diameter (1∶10), and time (1∶900) result in an installation of
can be tested for one or more detection objectives (e.g., contamina- practical dimensions (3.4 × 7.3 m2 ), which allows for fast ex-
tion source identification, monitoring efficiency, shortest detection perimentation (simulation of 1 day in 96 s).
time). For simulated contamination or pipe burst event scenarios, • To avoid unnecessary topological complexity but to capture
the event detection performance can be studied for various the transmission function and main flow patterns of the real-
hydraulic patterns. life system, only mains of large diameter (larger than 300 mm)