250 Piping Design Guide
250 Piping Design Guide
FLUOR DANIEL
ADMINISTRATIVE
PRACTICES
670.250.0020: Table Of Contents: Piping Engineering Design Guide
670.250.0100: Organization Chart
670.250.0120: Discipline Responsibilities
670.250.0170: Operation Numbers And Activity Codes
000.000.0310: Safety In The Home Office
670.250.0750: Project Discipline Responsibilities - General
670.250.0755: Design Documents - Descriptions / Requisites
TECHNICAL
PRACTICES
670.200.1005: Drawing Numbering Systems
670.250.1037: Drawing Checking
670.250.1038: Drawing Corrections - Piping
670.250.1039: Drawing Checking - Piping Isometrics
670.200.1050: Drawing Practices
670.250.1055: Drawing Practice - Simplified Method Of Drawing Elliptical And
Dished Vessel Heads
670.200.1060: Supplier Drawing And Data Review
670.250.1060: Supplier Drawing And Data Review
670.250.1061: Supplier Submittal Review - Exchangers
670.250.1062: Supplier Review - Pumps And Turbines
670.250.1063: Supplier Review - Reciprocating Compressors
670.210.1150: Storm Drainage
670.210.1160: Sanitary Sewer Systems
670.210.1200: Outside Underground Piping
670.210.1210: Loads On Underground Pipe
670.210.1211: Thrust Restraint Design
670.250.1601: Heat Tracing Practices
670.250.1610: Heat Tracing - Isometric And Plan Instructions
670.250.1630: Heat Tracing - Sample Title Block Instructions
670.250.1635: Heat Tracing - Sample Isometric - Single Tracer
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
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Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
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Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
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Piping Engineering
Practice 670 250 0020
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Piping Engineering
Practice 670 250 0020
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DETAILS
670.240.4000: Table Of Contents: Plumbing Details
670.245.4000: Table Of Contents: Fire Protection Details
670.250.4200: Table Of Contents: Fabrication Details
670.245.4300: Table Of Contents: Steam Tracing Details
670.250.4301: Maximum Steam Tracer Length And Pocket Depth
670.250.4302: Tracer Supply And Condensate Header Sizing
670.250.4303: Maximum Instrument Tracer Lengths And Pocket Depth
670.250.4304: Tracer Position
670.250.4305: Tracer Expansion Loops Tracer Anchor And Guide
670.250.4306: Valves, Flanges, And Control Valve Manifold
670.250.4307: Steam Jacketing
670.250.4308: Pump Case Tracing
670.250.4309: Steam Tracing - Liquid Level Instruments
670.250.4310: Steam Tracing Manifolds
RESOURCES
670.250.9801: Dimensional Chart - Overall Dimensions - Weld Fitting And Branches
670.250.9804: Formulas For Rolled Offsets Using Bends Or Elbows
670.250.9809: Dimensional Chart - Nominal Wall Thickness For Pipe
670.250.9810: Dimensional Chart - Dimensions - Fittings, Flanges, And Valves
670.250.9811: Dimensional Chart - Slip-On Flanged Fittings
670.250.9812: Dimensional Chart - Standard Dimensions - Ring Joint Weld Neck
Flanges
670.250.9813: Dimensional Chart - Large Diameter Fabricated Type Reducers
670.250.9814: Dimensional Chart - Dimensions - Two And Three Weld Mitered
Elbows
670.250.9815: Dimensional Chart - Line Spacing - Pipe
670.250.9816: Dimensional Chart - Cutting And Dimensioning Pipe At Odd Angles
670.250.9817: Symbols For Piping Plan Drawings - Valve And Fitting
670.250.9818: Symbols For Piping Isometrics - Fittings And Flanges
670.250.9820: Dimensional Chart - Spectacle Blinds
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Page 7 of 7
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Topical Index of Piping Practices by Subject - Piping Engineering Design Guide
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 1 of 8
FLUOR DANIEL
Note!!! The purpose of this attachment is to sort the Piping practices by subject. The subject
areas are the following:
Miscellaneous
Plant Arrangement
Offsites - Plant Arrangement
Underground
Equipment Studies
- Vessels
- Pumps and Turbines
- Exchangers
- Fired Equipment
- Compressors
Instruments
Supplier Data
Stress
Material Sketching
Plastic Model Piping
Miscellaneous Details, Utility Stations, Spectacle Blinds
Drawing and Drawing Checking
Piping Isometrics
Heat Tracing
Piping Plans
Supports
Dimension Charts and Tables
The listings in this attachment are not automatically updated with the table of contents.
Miscellaneous
670.250.9100: Table Of Contents: Piping Applications Guide For Intergraph PDS
670.250.0100: Organization Chart
670.250.0120: Discipline Responsibilities
670.250.0170: Operation Numbers And Activity Codes
670.200.0310: Safety In The Home Office
670.250.0750: Project Discipline Responsibilities - General
670.250.0755: Design Documents - Descriptions / Requisites
Plant Arrangement
670.250.2005: Plant Arrangement - Plot Plan Development - Instructions
670.250.2010: Plant Arrangement - Flow Diagram Transposition Instructions
670.250.2015: Plant Arrangement - Location Control Plan Instructions - Onsites
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 2 of 8
FLUOR DANIEL
Offsites Plant
Arrangement
670.250.2100: Offsites - Refinery Plot Plans
670.250.2105: Offsites - Tank Spacing
670.250.2110: Offsites - Atmospheric Storage Tank Piping Layout Guide
670.250.2111: Sleeve Through Dike
670.250.2301: Tie-In Practices - General Design
670.250.2340: Tie-In Practices - Tie-In List Instructions And Sample Form
Underground
670.210.1150: Storm Drainage
670.210.1160: Sanitary Sewer Systems
670.210.1200: Outside Underground Piping
670.210.1210: Loads On Underground Pipe
670.210.1211: Thrust Restraint Design
670.240.4000: TOC Plumbing Details
670.245.4000: TOC Fire Protection Details
Equipment Studies:
Vessels
670.250.2650: Vessel Layout And Orientation - Piping
670.250.2651: Vessel Layout And Orientation - Trays
670.250.2660: Vessel Layout - Classification Of Vessels vs Piping
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 3 of 8
FLUOR DANIEL
670.250.2352: Pumps And Turbines - Pump Piping (Steam) Turbines And Reciprocating
Pumps
670.250.2353: Pumps And Turbines - Misc Pump Piping - Coolant, Flush Oil, Vent, And
Drain
670.250.2360: Pumps And Turbines - Strainers, Pump Suction, Conical
Exchangers
670.250.2600: Exchangers - TEMA Nomenclature
670.250.2601: Exchangers - Equipment Location And Piping Layout Shell And Tube
Heat Exchangers
670.250.2602: Exchangers - Forced Draft And Induced Draft Air Cooler Arrangements
670.250.2603: Exchangers - Double Pipe Exchangers Piping Arrangements
Fired Equipment
670.250.2520: Fired Equipment Piping - Plot Layout
670.250.2521: Fired Equipment Piping - Plot Location And Arrangement
6700.250.2525: Fired Equipment Piping - Piping Design
670.250.2526: Fired Equipment Piping - Burner Piping
670.250.2561: Fired Equipment - Ladder And Platform Requirements - Heater
670.250.2580: Heater Squad Checking - Fired Equipment Piping
Compressors
670.250.2470: Compressor Piping - Reciprocating Compressors - Piping And
Arrangement
670.250.2475: Compressor Piping - Pulse Dampener Type And Location Of Mounting On
Reciprocating Compressors
670.250.2480: Compressor Piping - Pipe Support Spacing For Reciprocating Compressors
670.250.2481: Compressor Piping - Line Spacing Using Holddowns
670.250.2485: Compressor Piping - Centrifugal Compressor General Arrangement
670.250.2490: Compressor Piping - Steam Turbines For Compressor Piping And General
Arrangements
Instruments
670.250.2701: Instruments - Control Valve Manifold Arrangement And Layout Guide
670.250.2702: Instruments - Control Valve Manifold Clearances And Camflex Type
Layout Guide
670.250.2705: Instruments - Tagging For Piping Plans, Isometrics, And Models
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 4 of 8
FLUOR DANIEL
670.250.2710: Instruments - Meter Runs - Orifices, Flow Nozzles, And Venturi Tubes
670.250.2711: Instruments - Orifice Flange Tap Piping
670.250.2720: Instruments - Pressure Instrument Branch Connection And Layout
Clearances
670.250.2730: Instruments - Thermowell Details Selection Chart
670.250.2740: Instruments - Level Instrument Piping Layout Guidelines
670.250.2750: Instruments - Relief Valve Piping And Locations
670.250.2752: Instrument Piping - Steam Trap, Continuous Drainer, And Drip Pot Piping
670.250.2790: Instruments - Piping Layout Requirements - Misc Items
Supplier Data
670.200.1060: Supplier Drawing And Data Review
670.250.1060: Supplier Drawing And Data Review
670.250.1061: Supplier Submittal Review - Exchangers
670.250.1062: Supplier Review - Pumps And Turbines
670.250.1063: Supplier Review - Reciprocating Compressors
Stress
670.250.2210: Stress Design - Responsibilities
670.250.2220: Stress Design - Sketch Procedure
670.250.2221: Stress Design - Sketch Information
670.250.2230: Stress Design - Layout Aids For Rotating Equipment
670.250.2231: Stress Design - Layout Aids For Equipment - Exchangers And Vessels
670.250.2232: Stress Design - Layout Aids For Pipeway
670.250.2240: Stress Design - Spring Hangers And Hanger Rods
670.250.2250: Stress Design - Piping Flexibility Log
670.250.2291: Stress Design - Reinforcing Pad Requirements
Material Sketching
670.250.2190: Material Sketching - Procedure For Preliminary And Secondary Material
Takeoff
670.250.2191: Material Sketching - Material Sketching Instructions
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 5 of 8
FLUOR DANIEL
Miscellaneous Details,
Utility Stations, Spectacle
Blinds
670.250.2170: Spectacle Blind Layout, Design, Handling, And Removal
670.250.2172: Detail - Utility Station Piping
670.250.2174: Detail - Vents And Drains
670.250.2175: Sample Connections And Sample Cooler Details
Piping Isometrics
670.250.1039: Drawing Checking - Piping Isometrics
670.250.2080: Piping Isometrics - Piping Isometrics Drawing Instructions
670.250.2081: Piping Isometrics - Manual Components Drawing Instructions
670.250.2082: Piping Isometrics - Sample Isometric - Field Fabrication, Pipeway
670.250.2083: Piping Isometrics - Sample Isometric - Shop Fabrication, ASME Butt
Weld, Dimension Method
670.250.2084: Piping Isometrics - Sample Isometric - Shop Fabrication, Post Heat Treated
And Stainless Steel Butt Weld, Dimension Method
670.250.2085: Piping Isometrics - Sample Isometric - Field Fabrication, Non-Post Heat
Treated Butt Weld, Dimension Method
670.250.2086: Piping Isometrics - Sample Isometric - Field Fabrication, Screwed Or
Socket Weld Dimension Method
670.250.2087: Piping Isometrics - Sample Isometric - Shop Fabrication, Non-Post Heat
Treated Butt Weld Coordinate And Elevation Method
670.250.2088: Piping Isometrics - Sample Isometric - Field Fabrication, Non-Post Heat
Treated Butt Weld Coordinate And Elevation Method
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 6 of 8
FLUOR DANIEL
Heat Tracing
670.250.1601: Heat Tracing Practices
670.250.1610: Heat Tracing - Isometric And Plan Instructions
670.250.1630: Heat Tracing - Sample Title Block Instructions
670.250.1635: Heat Tracing - Sample Isometric - Single Tracer
670.250.1636: Heat Tracing - Sample Isometric - Dual Tracer
670.250.1640: Heat Tracing - Sample Isometric - Steam Supply Manifold
670.250.1641: Heat Tracing - Sample Isometric - Condensate Return Manifolds
670.250.4300: Table Of Contents: Steam Tracing Details
670.250.4301: Maximum Steam Tracer Length And Pocket Depth
670.250.4302: Tracer Supply And Condensate Header Sizing
670.250.4303: Maximum Instrument Tracer Lengths And Pocket Depth
670.250.4304: Tracer Position
670.250.4305: Tracer Expansion Loops Tracer Anchor And Guide
670.250.4306: Valves, Flanges, And Control Valve Manifold
670.250.4307: Steam Jacketing
670.250.4308: Pump Case Tracing
670.250.4309: Steam Tracing - Liquid Level Instruments
670.250.4310: Steam Tracing Manifolds
Piping Plans
670.250.1055: Drawing Practice - Simplified Method Of Drawing Elliptical And Dished
Vessel Heads
670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
670.250.2051: Piping Plans - Sample Aboveground - Minimum Detail
670.250.2052: Piping Plans - Sample Aboveground - Simple Detail / Dimension Method
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 7 of 8
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Supports
670.250.2150: Supports - Base Supports, Base Springs, Base Anchors, Angle Base
Supports, And Concrete Pads
670.250.2151: Supports - Field Supports
670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear Lugs, Riser
Clamps, And U-Bolts
670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates, Anchors,
Directional Anchors And Guides - Metallic Piping
670.250.2154: Supports - Hanger Rods - Metallic Piping
670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns - Low
Temperature
670.250.2156: Supports - Holddowns And Adjustable Spring Wedges - Pulsating Piping
670.250.2157: Supports - Gusset Supports
670.250.2158: Supports - Structural Steel (For Piping Layouts Only)
670.250.2159: Supports - Concrete (For Piping Layouts Only)
670.250.4200: Table Of Contents: Fabrication Details
Piping Engineering
Practice 670 250 0020
Publication Date 13Nov96
Attachment 01 Page 8 of 8
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Piping Engineering
Practice 670 250 9100
Publication Date 31Oct95
Page 1 of 1
FLUOR DANIEL
TECHNICAL
PRACTICES
670.250.9100: Table of Contents: Piping Application Guide for Intergraph PDS
670.250.9101: Introduction
670.250.9102: Project Setup
670.250.9103: Plot Plan, Indexes, and LCP
670.250.9104: Equipment Modeling
670.250.9105: Pipe Modeling
670.250.9106: Underground Piping
670.250.9115: Interference Detection
670.250.9120: Design Review
670.250.9125: Isogen
670.250.9126: Checking and Auditing
670.250.9130: Drawing Extraction and Composition
670.250.9135: MTO Reporting
670.250.9136: Material Interface
670.250.9137: Reference Database
670.250.9141: Plotting
670.250.9142: Forms
670.250.9143: Memos
670.250.9190: Glossary
RESOURCES
090.203.9000: Table of Contents: PDS Base Case Project Execution Plan
Piping Engineering
Practice 670 250 0120
Publication Date 07Aug95
Page 1 of 1
FLUOR DANIEL
DISCIPLINE RESPONSIBILITIES
PURPOSE
This practice defines the discipline responsibilities of Piping Engineering and Design.
GENERAL
Piping Engineering and Design is comprised of five subgroups:
Piping Design
Piping Material Control
Piping Material Engineering
Model Shop
Pipe Stress Analysis Engineering
These groups, under the direction of the assigned project piping engineer, are responsible for
all piping engineering and design on a given project, and are commonly referred to under the
collective title of Piping.
Piping provides the resources and talent for producing all piping related deliverables required
on a project. Since this department usually is the focal point of a project's detail design
coordination, Piping engineers, designers, and drafters may be involved in the engineering
work from concept to startup.
To efficiently perform this work, many computer engineering programs are utilized to provide
engineering calculations, three dimensional plant design, and two dimensional drawings and
isometrics. These electronic methods, in conjunction with design models and conventional
drawing methods, are evaluated for each project, and the combination providing the best value
in engineering production is selected.
MAIN AREAS OF
RESPONSIBILITY
Plant layout and equipment arrangement drawings.
Piping layout, design, detail, and isometric drawings.
Design, material, fabrication, and installation for piping, insulation and coatings.
Material take-off requisitioning and control.
Pipe stress analysis and pipe supports.
Modeling technology to produce scaled models for layout, site arrangement, architectural
features, detailed design, and working models.
REFERENCES
The following documents are related to the use of this practice:
Piping Engineering
Practice 670.250.0750: Project Discipline Responsibilities - General
Piping Engineering
Practice 670.250.0755: Design Documents - Descriptions/Requisites
Piping Engineering
Practice 670 250 0170
Publication Date 07Aug95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for standardized Operation Numbers and Activity Codes
to be used by Piping Engineering and Design. Using these numbers and codes on timesheets
during the course of each project will provide historical data, enabling the Piping Engineering
discipline to produce more accurate and timely factors to measure the engineering effort.
SCOPE
Refer to General Engineering Practice 670.200.0170: Common Engineering Activity Codes,
for common Engineering Activity Codes applicable for all disciplines. This practice covers
the range of technical activities on projects for the following groups:
250 Piping Engineering
Covers labor for the activities of the Lead Piping Engineer and detailed tasks associated
with that position.
251 Piping Design
Covers labor expended for Piping design activities including plant layout and design of
Piping systems. Includes drawing production of plans, elevations, isometrics, equipment
locations, and modeling (plastic and electronic).
When P&ID (Piping and Instrumentation Diagram) drafting is done by Piping, it will be
done under Operation 251.
252 Piping Material Engineering
Covers labor expended for the specification of Piping materials of construction.
Activities include specification, line list and P&ID input, commodity catalog, and related
computer data base functions.
253 Piping Material Control
Covers labor expended in the Engineering control of piping materials from the initial
material takeoff to final installation.
254 Piping Stress Engineering
Covers labor expended for the Piping stress activities of stress analysis, engineered pipe
supports, standard support details, and evaluation of the effect of loads on rotating
equipment.
APPLICATION
The Lead Piping Engineer is responsible for the proper application of this practice on a
project.
REFERENCES
General Engineering
Practice 670.200.0170: Common Engineering Activity Codes
Piping Engineering
Practice 670.250.0730: Estimating Engineering Labor And Expenses - Piping Engineering
Piping Engineering
Practice 670.250.0770: Scheduling - Project Discipline Responsibilities
Piping Engineering
Practice 670 250 0170
Publication Date 07Aug95
Page 2 of 2
FLUOR DANIEL
Piping Engineering
Practice 670.250.0786: Engineering Project Completion Report - Project Discipline
Responsibilities
ATTACHMENTS
Attachment 01:
Operation Number and Activity Code Matrix
Piping Engineering
Practice 670 250 0170
Publication Date 07Aug95
Attachment 01 Page 1 of 2
FLUOR DANIEL
Op No
2 2 2 2 2
5 5 5 5 5
Activity Discipline Specific Activity 0 1 2 3 4
E. Unassigned
F. Specifications ...................................... (Includes Datasheets) .............................. - ü ü ü ü
G. Unassigned
H. Permitting ............................................................................................................. - ü ü - ü
I. Unassigned
J. Flow Diagrams .................................... Reviews And P&ID Drafting .................. ü ü ü ü ü
K. Interdiscipline Drawing Squad Checks ................................................................. - ü ü ü ü
L. Revamp Activities ............................... Tie-Ins .................................................... - ü - - -
Demolition Drawings ............................. - ü - - -
M. CIE Support ........................................................................................................... ü - - - -
N. Project Standard .................................. Drawings ................................................ - ü - - -
Details .................................................... - ü - - -
O. Unassigned
P. Technical Support Activities ................................................................................. ü ü ü ü ü
Q. Modeling ............................................ Plastic (Including Review) ...................... - ü - - -
Specialty Items List ............................................................................................... - - ü - -
Project Specification Database (PDS - RDB) ......................................................... - - ü ü -
Stress Analysis Activities (Calculations) ............................................................... - - - - ü
R. Spare Parts ............................................................................................................ - - - ü -
Engineered Component Design ............................................................................. - - - - ü
S. Electronic Modeling ............................ Computer - PDS ..................................... - ü - - -
Project Commodity Catalog ................. PDS ....................................................... - - ü - -
FACET .................................................. - - ü - -
Other ..................................................... - - ü - -
Preliminary MTO Activities .................................................................................. - - - ü -
Piping Engineering
Practice 670 250 0170
Publication Date 07Aug95
Attachment 01 Page 2 of 2
FLUOR DANIEL
Op No
2 2 2 2 2
5 5 5 5 5
Activity Discipline Specific Activity 0 1 2 3 4
Piping Engineering
Practice 670 250 0750
Publication Date 07Aug95
Page 1 of 6
FLUOR DANIEL
PURPOSE
This practice defines the responsibilities of the Piping discipline during a project's
development.
Members of the Piping discipline are responsible for performing those portions of the scope of
work assigned them. The assigned PPE (project piping engineer) will enforce the using this
practice.
SCOPE
The definition and scope of project discipline responsibilities will vary from project to project.
The roles, activities, and responsibilities will include but not be limited to the following
functions:
Project Piping Engineer (PPE)
Piping Design
Piping Material Engineering
Piping Material Control
Pipe Stress Analysis and Engineering
Model Shop
APPLICATION
The Piping discipline usually is the focal point of the detail design coordination for industrial
and process oriented projects. Therefore, the tempo of major projects is often set by the
ability of Piping personnel to identify problem areas, respond to them on a timely basis, and
be a leader in the design and engineering coordination efforts.
Even though the major portion of Piping work is centered around process oriented projects,
there is a significant amount of work involved in commercial and general engineering projects.
The discipline's responsibilities within these types of projects are equally as important as those
within process oriented projects, but are not as complex or extensive.
In general, Piping will do the following:
Prepare piping design, material, fabrication, and specialties specifications as required for
items such as the following:
- Insulation
- Coatings -Expansion joints
- Engineered supports
Overall plant layout.
Coordinate piping design with vendor equipment drawings.
Prepare scale models for process plant, topographical or architectural requirements.
Prepare bulk material takeoffs and requisitions.
Perform technical bid analysis, and approve vendor drawings.
Piping Engineering
Practice 670 250 0750
Publication Date 07Aug95
Page 2 of 6
FLUOR DANIEL
Project Piping
Engineer
The project piping engineer is responsible for the following:
Administering corporate personnel policies.
Preparing the piping scope of work and design basis for the project; preparing estimates
of manhours, computer time, and expenses.
Initiating and maintaining a front-end work plan.
Supervising the five engineering and design functions within the discipline; coordinating
their work with other disciplines and with the client through project management.
Providing discipline staff with all technical assistance required, and supervising the
quality of the design work of the engineers, designers, and drafters, including all
calculations, drawings, and specifications.
Providing reporting and budget control, which includes:
- Meeting notes
- Estimate Deviation Notices
- Information needs lists
- Monthly summaries of work for engineering reports
- Control of manhours within the discipline
Providing schedule input for the discipline's activities, and assuring preparation and
maintenance of control level schedule.
Maintaining the piping discipline's input to project status reports.
Performing engineering inspections on the jobsite and at vendor facilities.
Enforcing department and project procedures.
Reviewing and approving vendor drawings.
Projecting estimated manpower requirements, and coordinating schedule and budget
requirements with the discipline department manager and the project engineering
manager.
Providing performance appraisals and counseling for direct reports assigned to the
project, and input to performance appraisals for others on the project.
Instituting and monitoring formal checking practices and quality audits throughout the
five Piping functional groups.
Piping Design
The piping design function on a project will do the following:
Prepare all specifications required for plant layout and design, pipe fabrication,
winterizing and heat tracing, and other piping specifications.
Develop the overall and area plot plans; size process equipment buildings; locate all
major equipment consistent with job specifications, codes, economics, safety,
maintenance, and constructibility requirements.
Prepare project planning, plot development, and design models for client review.
Interface with Construction and all design and engineering groups during development.
Develop design manhour estimates, trends, and detailed work schedules.
Piping Engineering
Practice 670 250 0750
Publication Date 07Aug95
Page 3 of 6
FLUOR DANIEL
Work directly with Equipment Engineering to select major items of equipment. This
service includes economic studies of equipment and piping systems, and participating in
vendor and client conferences.
Interface with the equipment engineers establishing preliminary equipment data
requirements and outlines. Review Seller's drawings; where necessary, review "in-house"
drawings developed by other design groups.
Coordinate Piping Design activities with other groups within Piping to ensure control of
piping material quantities, completion of piping model work, and stress analysis of
required systems.
Provide piping plans and related piping isometrics that supply construction and
fabricators with sufficient details for prefabrication and installation of piping systems.
Provide scope of work narratives and supporting drawings for piping subcontracts (e.g.,
shop fabrication; insulation; erection of above and below ground systems).
Coordinate with Project Controls to provide data necessary for developing project piping
estimates and schedules.
Provide personnel for shop assistance, subcontract monitoring, and inspection and
construction assistance at the jobsite.
Piping Material
Engineering
The piping material engineering function on a project will do the following:
Establish basic piping material specification requirements, and prepare all detailed
material and purchase specifications. Prepare other specifications including material
certification, valve nondestructive examination, and fiber reinforced plastics.
Initiate and maintain the Summary of Heat Treatment and Related Requirements
document.
Assign line classifications, line identification, and insulation codes to all piping systems.
Prepare Piping Line List. Review all P&IDs for conformance to the piping material
specifications.
Select special piping material components not covered by piping material specifications.
Prepare pipe wall (pressure and vacuum), spectacle blind, and other required material and
component pressure-retaining thickness calculations.
Technically evaluate piping material bidder's lists; assist inspection in evaluating
manufacturing and fabrication facilities.
Evaluate and approve quotation summaries, products, and material and component
substitutions for all piping materials and components.
Develop inspection, examination, and quality control requirements for all piping systems
material and components.
Provide control and coordination procedures for certification and traceability of piping
materials and components, when so dictated by Contract.
Prepare field pressure test specification, calculation summary, and instructions.
Provide consultation services regarding piping, insulation and coating materials. Assist
all engineering groups and Construction with piping material interfaces or applications.
Monitor trends and developments in the piping component fields to ensure that Fluor
Daniel and Client have the benefit of the latest technology.
Piping Engineering
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Develop material and application specifications for heat conserving insulation, including
acoustical control. Develop specifications for internal and external coatings, including
the following:
- Concrete coated pipe applications
- Internal cleaning, passivating
- Underground steel pipe coatings
- Galvanizing
- Heat transfer cements
- Intumescent mastic fireproofing
- Internal linings
Technically evaluate insulation bidder's list in cooperation with Procurement for Client
and project approval.
Prepare Request for Quotation design packages for insulation materials or subcontracts.
Participate in technical evaluation of insulation quotations, preparation of bid summaries,
and appropriate bidder recommendations.
Initiate insulation Purchase Requests, Supplements, and all necessary procurement
support documentation, including interface with subcontracts manager.
Monitor insulation manufacturer and subcontractor's performance; provide inspection,
examination, and quality control services for materials and application.
Monitor new developments in insulation and coating materials and in applicable codes,
standards, and regulations.
Piping Material
Control
The piping material control function on a project will do the following:
Prepare piping material acquisition plan and milestones commensurate with Construction
and Engineering schedules.
Prepare material logistics diagrams, and provide materials management resources.
Prepare piping, insulation, and coating material takeoffs, and bills of material.
Prepare Request for Quotation and Purchase Request with required attachments for piping
materials.
Monitor the bidding's progress; coordinate the review of bid summaries.
Provide Project Controls with piping material data and requirements for development of
estimates.
Provide Project Controls with Purchase Order Committed Dollar reports, and provide
other cost information for cost accounting and cost controlling.
Provide Construction with reports and other information necessary to maintain field
material inventory control.
Coordinate special material handling procedures with Construction.
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Piping Stress
The piping stress engineering function on a project will do the following:
Analyze and approve piping systems for effects of the following:
- Thermal expansion and contraction
- Dead weight from operating and test loading
- When required, dynamic or static seismic loading
- Wind loads
- Vibration
- Live loads
- Thermal transients
- Thermal shock
- Earth loads
Analyze the system for compliance with state, local, and national codes as well as
contractual obligations.
Provide engineering direction to meet allowable criteria for above parameters.
Evaluate equipment and piping layout to optimize installation.
Determine requirements for formal and informal documentation of calculations.
Technically evaluate and approve bidder's list; initiate Request for Quotation and
Purchase Request packages for spring hangers, expansion joints, slide plates, and other
stress related components.
Develop and provide specifications for stress analysis requirements and related
engineered piping and support items.
Evaluate the effects of new tie-ins on existing systems within existing plants.
Develop inspection, examination, and quality control recommendations for piping support
items.
Monitor developments in applicable codes and standards to ensure necessary compliance.
Determine piping loads at structures, vessels, and equipment; transmit them to related
disciplines for incorporation into Equipment and Structural designs.
Provide assistance to construction for field checkout of piping.
Model Shop
The model shop function on a project will do the following:
Provide scaled model components mounted on plot boards and necessary services to
construct planning, plot development, and design models.
Provide specialty, large scale models to evaluate clearance or other problems.
Provide special topographic or portable sales models to illustrate overall planning
requirements of a project.
Develop manhour and model material estimates and schedules.
Provide photography service.
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Crate and arrange for shipment or disposal of model upon the project's completion.
Perform material takeoff for model supplies and components; procure material and
supplies. Establish and maintain inventory control and material transfer.
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PURPOSE
This practice defines the various types of design documents produced by Piping on a typical
project.
SCOPE
This practice is organized into the following major sections:
CODES, STANDARDS AND PRACTICES
SPECIFICATIONS
DRAWINGS
LISTS
CALCULATIONS AND ANALYSIS
REPORTS
PDI (PIPING DESIGN INSTRUCTIONS) BOOK
APPLICATION
This practice applies to all projects in all Fluor Daniel Operations Centers. Flexibility is
allowed based on project needs, the approval of the project manager, and the Operations
Center Manager of Piping Engineering.
Each Project Piping Engineer needs to review the data listed here, analyze the specific project
needs, and make sure the project management team and the client fully understand what is to
be included as part of the job.
RESPONSIBILITY
The responsibility for ensuring compliance with this practice rests with the assigned project
piping engineer.
CODES,
STANDARDS
AND PRACTICES
The design, materials, and methods of construction for all piping systems and accessories will
comply with the current editions of the practices, methods, or standards prepared by the
technical societies, associations and regulatory agencies as applicable:
ANSI (American National Standards Institute)
ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials)
DIN (Deutsche Industrie Norm)
FDA (Food and Drug Administration)
GMP (Good Manufacturing Practices)
MSS (Manufacturers Standard Society)
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SPECIFICATIONS
Piping specifications are narrative definitions of various technical aspects of the piping effort
on a project. Depending on project requirements, some or all of the following specifications
may be used. Additional specifications may also be developed to meet specific project
requirements.
50001: Process And Utility Design, Layout, And Drawing
This specification prescribes the specific design, layout, and drawing criteria,
and procedures to be used on the specific project. It includes spacing criteria for
equipment, access clearances, and other safety, maintenance, and constructibility
guidelines.
Prerequisite: Interface meetings to define Client and construction criteria.
Originator: Project Piping Engineer / Lead Piping Design Supervisor
50002: Piping Design Models
This specification is a basic overview of the methods, procedures, and
components used for modeling an engineering project.
Prerequisite: Decision as to requirement and definition of any unusual project
requirements.
Originator: Lead Piping Design Supervisor
50003: Piping - Line Class Material Specification
This specification prescribes all material required to assemble piping systems by
line class based on pressure, temperature, corrosion, and commodity criteria.
Prerequisite: Process and metallurgical flow diagram developed to a high level
of definition; and a design criteria flow diagram review.
Originator: Lead Piping Material Engineer
50025: Piping -- Shop Fabrication And Handling-Process And Utility Piping
This specification prescribes the specifics of vendor shop-oriented fabrication of
metallic piping systems.
Prerequisite: Determination of piping systems to be shop-fabricated; and
Specification 50003.
Originator: Project Piping Engineer
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This specification prescribes the scope, criteria, and technical requirements for
paint systems for piping aboveground and in non-immersion services.
Prerequisite: Determination of any Client product preference criteria; site
climate data
Originator: Lead Piping Material Engineer
86310: Coating And Wrapping Of Steel Pipe
This specification prescribes the materials and technical requirements for the
external protective coating of steel pipe installed underground.
Prerequisite: Determination of need; interface meetings with Civil; Material
Specification 50003; and preliminary material take-off.
Originator: Lead Piping Material Engineer
DRAWINGS
Drawings are graphic records that are the results of the engineering and design process. They
fall into two categories: issued and developmental.
Issued Drawings
Drawings produced as issued for construction deliverable documents may include, but not be
limited to, the following:
Plot Plans
Plot plan is a scaled drawing of an overall site or unit within a site, and Client approval of this
document is a key milestone to project's progress. (For related document, Site Plan, refer to
Civil Engineering Practice 670.210.0755.)
Prerequisite: Client-furnished data about the site, design criteria, maintenance and operating
philosophy, and process data about the plant(s).
Piping Drawing Index
Piping drawing index is a plot plan-oriented drawing that forms a key to the piping plans
issued on a project.
Prerequisite: Approved plot plan; definitive manhour estimate; and responsible level of plant
layout to establish drawing match lines or partition and limits.
Piping Plans
Piping plan drawings are produced as a standard deliverable on all projects. Piping plans will
be provided at a scale which displays the level of detail necessary to convey quality and
accurate design information.
Prerequisite (Plans and Sections):
Development: Approved plot plans; approved equipment location control plans; issued
for Design P&IDs; and definitive equipment data (and piping design model where
applicable)
Check and Issue: Certified Dimensional outlines or FDOs (Fluor Daniel Outlines) of all
(or most) equipment. (Issued for Approval and Approved for Construction issues with
holds due to late outlines may be required by schedule but should be avoided.)
Demolition Drawings
Occasionally on projects, piping engineering and design will be responsible for the
development of scaled drawings or photo markup drawings showing piping and equipment
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removal in an existing facility. These drawings will depict piping items to be removed from
an existing site prior to a new installation.
Prerequisite: Client furnished data about the site.
Piping Sections
Piping section drawings are developed as required to support the piping plans and isometrics
in providing proper data to Construction for installation.
Prerequisite: (Refer to above Piping Plans.)
Piping Isometrics
The term isometric is used to describe an 11 by 17 inch, 3-dimensional drawing of a line or
part of a line, complete with all information required for purchase, fabrication, and
installation. On a base case, Fluor Daniel project, isometrics are produced for all lines.
Prerequisite
Development: Approved plot plans; issued for Design P&IDs; definitive equipment data
(or piping design model where applicable); piping plans and sections.
Check and Issue: Certified Dimensional outlines of all (or most) equipment. (Issued for
Approval and Approved for Construction issues with holds due to late outlines may be
required by schedule but should be avoided.)
Piping Details
Piping details fall into three categories:
Pre-Engineered Support Details
Pre-engineered support details are generic, miscellaneous items normally used on piping
systems (e.g., field support, anchors, guides, hangers, and pickups). The Fluor Daniel
pre-engineered details are based on the major industry hanger components and are
packaged to reduce cost yet ensure high quality.
Prerequisite
- Development: None.
- Check and Issue: Preliminary material take-off to confirm requirement of existing
detail or need for new assembly.
Engineered Support Details
Project specific items such as spring hangers and expansion joint details are developed for
each individual need.
Prerequisite
- Development: Stress analysis identification of need.
- Check and Issue: Final design check of applicable piping system.
Pre-Engineered Piping Details
Pre-engineered piping details are generic, miscellaneous sub-assemblies normally used in
piping systems (e.g., steam trap, safety shower, pressure, temperature vent, utility station
assemblies).
Prerequisite
- Development: Identification of application and need
- Check and Issue: Final design check of applicable piping system.
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Developmental
Drawings
Developmental drawings produced on a project but not normally issued may include the
following:
Equipment Location Control Plan
An equipment location control drawing is generated for all areas of the project. These
drawings will show the locations of hard and soft items that require space. Hard items are
structures, equipment, or physical obstructions that are permanent. Soft items are items such
as clearances, passageways, tube bundle removal areas.
Prerequisite: Client-approved plot plan; specific equipment size data; and preliminary issue
of the applicable P&IDs.
Piping Transposition
A piping transposition, or "one-line," is a simplified plot plan-oriented drawing produced by
superimposing the routing of major process lines on a plot plan or location control plan
background to prove the plot and to support cost estimating. Various versions may be
produced and then checked for cost impact prior to formal issue of a plot plan for Client
approval.
Prerequisite: Not applicable.
Piping Layouts / Studies
Piping layouts, or studies, are produced in various levels of detail and at various times as
required to define plant layout problems and explore economical solutions. Layouts are
rough, informal drawings that are not intended for issue, but do contribute to the final design
deliverable.
Prerequisite: Not applicable.
Nozzle Orientation Sketches
Nozzle Orientation Sketches are produced with enough detail to show locations of vessel
connections in plan and elevation. They are dimensioned and will include projection
dimensions. These are informal sketches not intended for issue. They are used for
preliminary information to the equipment group and for piping to continue design efforts while
formal vendor drawings are being developed.
Prerequisite: IFD P&IDs, equipment data sheets, and preliminary vessel shell and internals.
Stress Sketches
Stress sketches may be in the form of a formal isometric (copy) or a specific sketch developed
for pipe line stress analysis. Data applicable to the stress analysis process is added to the
sketch (or isometric copy); the results of the analysis is also recorded on the sketch.
Recommendations and requirements of the stress analysis process are included in the final
design piping plans and isometrics.
Prerequisite: Process P&IDs; equipment data; Material Specification 50003; and Stress
Analysis Specification 50200.
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LISTS
Some piping engineering and design deliverables are lists, as follows:
Piping Line List
The piping line list is a tabulation of each line on the project, complete with all identification,
origin, terminus, pressure, temperature, and other technical data used in design, stress analysis,
fabrication, installation, and testing.
Prerequisite: Preliminary level P&ID development.
Originator: Project Piping Material Engineer
Specialty Piping Items List (SP List)
The specialty piping items list is a tabulation of piping components that fall outside the normal
line class specification (Material Specification 50003). Each item listed is identified by
information that includes a number, P&ID location, line number for installation, description,
manufacturer, and purchase order.
Prerequisite: Definition of need and process criteria.
Originator: Project Piping Material Engineer
Tie-in List
The tie-in list is a tabulation of each connection point of new piping to existing piping. Each
tie-in is identified by number, P&ID origin, line number, tie-in type, responsibility, and other
installation and testing data.
Prerequisite: Determination of need based on development progress or P&ID and input from
Client jobsite.
Originator: Project Piping Design Engineer
Piping Material Commodity Catalog
The piping material commodity catalog is a definitive publication of the full purchase
descriptions of all piping materials specified for the project. The data contained is used by
various home office groups to make initial purchases, and by the field to make subsequent
buys and form a record for Client after job completion for spare parts and replacement.
Prerequisite: Piping Material Specification 50003.
Originator: Project Piping Material Engineer
CALCULATIONS
AND ANALYSIS
Calculations are a function of any engineering effort. A wide range of items are analyzed
during the normal course of Piping engineering and design of a project.
The actual calculations are not normally issued as a deliverable; however, exceptions may
occur. Areas of analysis may include the following:
Material Cost Analysis
Materials of Construction Analysis
Corrosion Allowance Analysis
Flange Design Analysis
Bolt Torque Analysis
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REPORTS
Reports are a byproduct of many of the Piping engineering and design activities, and are used
to control the work and inform Project and Client management personnel.
Standard reports available on a project may include but are not limited to the following:
Piping Drawing Status Report
Piping Specification Status Report
Piping Isometric Status Report
Piping Tie-in Status Report
Interference Report (Electronic Model)
Shop Fabricated Piping Status Report
PROCEDURE
PDI Book
The PDI is a collection of contract specific data organized in a consistent manner from job to
job, to advise, instruct, guide, or inform all Piping personnel on projects what will be done for
each specific project.
Prerequisite: Not applicable.
Originator: Project Piping Engineer / Lead Design Supervisor
REFERENCES
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
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PURPOSE
This practice establishes guidelines for the sequence of functions and responsibilities in
developing plot plans and is intended to ensure orderly development of plot plans with
participation by responsible disciplines.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
PREREQUISITE
TERMINOLOGY
OVERVIEW
REFERENCES
ATTACHMENTS
APPLICATION
The practice is to be used by all projects requiring plot plans.
RESPONSIBILITY
Responsible disciplines include, but are not limited to, the following:
Architectural
Building Mechanical
- HVAC
- Plumbing
- Fire Protection
Civil
Construction
Control Systems
Electrical
Environmental
Equipment
Manufacturing Engineering
Piping
Process
Structural
Vessels
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PREREQUISITE
Ideally, prior to the application of this interface procedure, the task force has been assembled,
overall project design criteria has been established, and some basic information and
documents are available.
TERMINOLOGY
Transposition: A simplified piping routing plan drawing used to prove plot plan
arrangement.
AFC: Approved for Construction.
OVERVIEW
The plot plan is the starting point planning tool for the physical definition of a project or part
of a project. It will graphically show the key areas, units, equipment, and general features of
the project. As such, it requires the input of all relevant engineering disciplines, construction,
and the client.
The activities outlined in Attachment 01 will be regarded as guidelines and not as rigid
instructions. They may be tailored to fit specific project and client requirements.
REFERENCES
Piping Engineering
Practice 670.250.2010: Plant Arrangement - Flow Diagram Transposition
Instructions
Piping Engineering
Practice 670.250.2030: Plant Arrangement - General Recommendations For Spacing
Piping Engineering
Practice 670.250.2040: Plant Arrangement - Typical Unit Plot Arrangement
Piping Engineering
Specification 670.250.50001: Process And Utility Piping Design, Layout, And Drawing
ATTACHMENTS
Attachment 01:
Plot Plan Execution Procedure
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Architectural
Building Mechanical
HVAC
Plumbing
Fire Protection
Civil
Construction
Control Systems
Electrical
Environmental
Equipment
Manufacturing Engineering
Piping
Process
Structural
Vessels
08 Issue Rev. B Piping Revise plot plan to incorporate
comments received in Sequence
#07. Hold formal Fluor Daniel
review with disciplines listed in
Sequence 07.
09 Issue Rev. 0 Piping Incorporate changes for
Sequence #08, distribute to all
participants and issue for client
approval.
10 Issue Rev. 1 Piping Receive client comments,
review with affected disciplines,
revise as necessary, and issue
AFC.
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PURPOSE
This practice provides instructions that serve as a guide for developing Flow Diagram
Transpositions. Because each project has its own specific requirements, sound judgment must
be exercised.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
INITIAL PLOT ORDER STUDY
STEP I AND II TRANSPOSITION PREPARATION
STEP I TRANSPOSITION
STEP II TRANSPOSITION
ITEMS TO BE INDICATED ON STEP I AND II TRANSPOSITIONS
HEAT TRACING TRANSPOSITION
REVISIONS
ATTACHMENTS
APPLICATION
Flow Diagram Transpositions should be prepared on all projects. The main objective of the
piping transposition is to confirm that the plot plan is arranged for optimum plant design and
economics. Give considerable attention to the line routing and component arrangements.
RESPONSIBILITY
Because the transposition establishes the optimum plant arrangement, the Area/Unit Piping
Design Supervisor should be responsible for their assigned area/unit.
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STEP I AND II
TRANSPOSITION
PREPARATION
The transposition is usually prepared on a transparency of the plot plan. Pipeway width will
make it necessary to cut the plot plan in the pipeway area and add a section of paper to
accommodate the lines. If a multilevel pipeway seems required, use a separate transparency
for upper (utilities) and lower (process lines) levels.
STEP I
TRANSPOSITION
Step I transposition should prove plot plan economics and set preliminary pipe support
configurations and sizes by transposing all process and utility lines on a transparency of the
initial plot plan. Divide the pipeway into evenly spaced berths and indicate large and hot lines
near the pipe support column centerlines. Route the remaining lines without regard for
pipeway sequence. Color off a copy of the flow diagram to ensure all lines are accounted for.
Check for the following:
Verify instrument and electrical rack duct requirements, aboveground versus
underground, and size.
Color code 14 inch and larger alloy, exotic, and heavy wall lines on a print of Step I.
Study the transposition for optimum plant design and economics.
Review the transposition with Process Engineer and construction to obtain their squad
check approval of plot arrangement.
Update plot plan as required.
STEP II
TRANSPOSITION
Step II transposition should finalize basic pipeway, including expansion loop bays and anchor
supports; use for preliminary MTO (Material Takeoff) and vessel orientations. Locate
subpipeways. Verify header sizes, pressure drop conditions, and piping flexibility studies; and
provide an initial piping study to be further developed.
Check for the following:
Study Step I in order to sequence pipeway lines. Generally group hot lines to one side to
aid in expansion loop configurations.
Route the lines with the goal that only minor additional studies would be required to
develop the model, pipeway control drawings, and piping plans. Color off a copy of the
mechanical flow diagrams.
Obtain Lead Supervisor's approval.
Readjust transposition as required.
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ITEMS TO BE
INDICATED ON
STEP I AND II
TRANSPOSITIONS
All process lines (Exclude items such as bridles and vent valves.)
Utility lines in any pipeway or connecting to a major piece of equipment (Exclude items
such as utility stations, steam traps, and sample coolers.)
Flow arrows
Line identification
Utility commodities
Line size (Indicate reducers in a pipeway.)
Line risers and drops
Control valve stations and the control valve function (such as PVC, LV, and FV)
Orifice flanges
Relief valves other than atmospheric or bypass systems
Unit battery limit block valves and related platforms
Detached plans for multilevel structures
Distribution chart
HEAT TRACING
TRANSPOSITION
For heat tracing transposition instructions and practices, refer to Practice 670.250.1601: Heat
Tracing Practices.
REVISIONS
After the client has approved the plot plan, only major process or plot changes or an update of
preliminary MTO would require a revision of the transposition.
ATTACHMENTS
Attachment 01:
Initial Plot Order Study - Step I and Step II Transpositions
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PURPOSE
This practice establishes guidelines for the format and development of the front end document
locating all equipment and space allocation requirements.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
GENERAL DRAWING INSTRUCTIONS
METHOD OF COORDINATING PLOT ITEMS
METHOD OF INDICATING ELEVATIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice and the LCP (Location Control Plan) is intended for use on all projects.
Exception to the use of an LCP will have the approval of the Manager of Piping Engineering
and the respective Project Engineering Manager.
RESPONSIBILITY
The Lead Piping Design Supervisor (or designated area Lead Supervisor) is responsible for
the initiation and maintenance of the LCP.
GENERAL DRAWING
INSTRUCTIONS
Size
Roll size drawings are recommended.
Scale
Appropriate scale will be tailored to specific job requirements. The following are
recommended:
One eighth of an inch = 1'- 0" drawing scale is recommended.
One fourth of an inch = 1'- 0" drawing scale may be used if required for clarity (for
example, congested areas).
Items drawn out-of-scale for size and location should be avoided.
Potentially out-of-scale items will be evaluated for impact on other disciplines.
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North Arrow
Orientation of north arrow will be consistent with overall project requirements.
Title Block
Title block will be in accordance with project requirements.
The following items will be noted on drawings:
Last Structural pipe support or sleeper number used.
Last utility station number used.
Last safety shower number used.
Key plan with north arrow is required, if more than 1 location control plan is used for an
area.
Space allocation legend and typical detail will appear on each plan. Legend will include,
but not be limited to, items shown on sample drawing.
Coordinates that have been transferred to foundation location plan drawings will be
encircled on the LCP drawing with a cloud and cross-hatched, to indicate that Structural's
foundation location plan drawing is now the controlling document.
Revisions
Coordinates Or
Dimensions
Neatly cross out portion to be revised on the drawing, add new number and revision triangle,
and encircle with a cloud. Initial and date piping master. Only latest revision will remain on
original.
Relocation Of Equipment
Draw in new location, remove from previous location, add revision triangle, and encircle
change with a cloud. Initial and date piping master.
Addition Of Equipment
Add equipment, revise elevation table, add revision triangle, and encircle revised area with a
cloud. Initial and date piping master.
Deletion Of Equipment
Remove equipment from face of drawing and elevation table. Add revision triangle and
encircle revised area with cloud. Initial and date piping master.
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Distribution
Design Engineering distribution chart will be added to drawing and will include, but not be
limited to, distribution list shown on sample drawing. The distribution chart is to be filled in
with the dates sent to the appropriate department.
METHOD OF
COORDINATING PLOT
ITEMS
Vertical Cylindrical
Equipment
Coordinate centerlines at grade or primary support level only.
Horizontal Cylindrical
Equipment
Horizontal cylindrical equipment is located at grade and in structures. Coordinate longitudinal
centerline and a reference line, usually aisle side head. After outlines have been received,
coordinate centerline of support used for anchor and remove reference line coordinate.
Indicate anchor (X).
Exchangers
Air Coolers
Coordinate centerline of air cooler columns at corner which must be held due to clearances or
other reasons.
Pumps
Horizontal Pumps
Coordinate longitudinal centerline and a reference face of foundation. After receipt of outline,
coordinate centerline of discharge nozzle and remove reference coordinate on face of
foundation. Refer to Attachments 01 and 02.
Vertical Pumps
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Compressors
Reciprocating - Coordinate centerline of crankshaft and number 1 cylinder.
Centrifugal - Coordinate centerline of shaft and discharge nozzle.
Auxiliary equipment - Dimension from compressor coordinate lines.
Structures
A structure is defined as an open structure designed as a support or access system such as
process column towers, pipe racks, and bridges.
Dimension to centerline of columns from equipment coordinates.
At a structure that supports single horizontal or vertical equipment, dimension to centerline of
columns from equipment coordinates.
Draw section to establish structure elevations.
Overhead Bents
Coordinate centerlines of columns (both sides) and longitudinal centerline of each bent.
Dimension cantilever from centerline coordinate.
Indicate pipeway bracing as braced bay.
Buildings
A building is defined as an enclosed structure designed for occupancy by people, equipment,
or both such as process building and control house laboratory.
Buildings with equipment (for example, compressors, pumps, boilers)
Coordinate main equipment and locate building by dimensions from equipment centerline
to centerline of columns or outside face of masonry depending on type of building
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construction. Dimensions will be given to that part of building which must be held due to
clearances or other reasons.
Buildings without mechanical equipment (for example, control house, laboratory,
administration, and change houses)
Coordinate the corner that must be held due to clearances or other reasons. Coordinate
will be outside face of concrete or centerline of steel depending upon type of building.
Paving
Show and coordinate edge of paving.
Roadways
Coordinate centerline and dimension to edge of road and shoulder.
Miscellaneous Equipment
And Plot Items
Miscellaneous items which require plot space will be shown on the LCP. The space required
will be shown to scale.
Some of the items that could be shown are listed below:
Switchgear
Coordinate face and 1 side and give overall dimension.
Upon receipt of electrical drawings, add coordinate for centerline of columns and remove
reference coordinate for face of rack.
Substations and miscellaneous electrical equipment
Coordinate fence line or edge of concrete slab on corner that must be held due to
clearances or other reasons.
MH (Manholes)
Indicate, but do not coordinate, callout MH.
Sumps and pits
Coordinate inside control corner and define size by dimension or note.
Existing interferences above and below ground including deadmen
Coordinate and dimension for clearance.
Auxiliary equipment
Dimension from main equipment coordinate lines.
Items normally located around pipe supports and major equipment will be shown and
called out.
Items to be shown will include, but not be limited to, the following and those indicated in
legend of sample drawing:
Utility stations
Junction boxes
Emergency shower
Piping Engineering
Practice 670 250 2015
Publication Date 21Oct95
Page 6 of 7
FLUOR DANIEL
Eyewash
Electrical and instrument racks
Hose reel
Fire hose cabinet
Fire monitors and hydrants
Piping manifolds (control valve manifolds, steam tracing supply manifolds, and steam
tracing condensate return manifolds)
Security equipment (for example, floodlight pole and TV monitors)
Welding receptacle
METHOD OF
INDICATING
ELEVATIONS
Elevations will be given in elevation table, as indicated below:
Equipment Method
Compressors Centerline of crankshaft elevation
Pumps TOG (Top of Grout) elevation
Heaters and boilers TOG elevation
Shell and tube exchangers Centerline elevation
Double pipe - fins Face Elevation of bottom flanges
Air coolers Base plate elevation
Vertical vessels TOG elevation
Horizontal vessels Centerline elevation
Tanks (concrete foundation) TOG elevation
Mechanical items TOG elevation
Building floors HPFS (High Point of Finished Surface)
Pipe supports TOS (Top of Support) elevation
For elevations on structures, the top of steel or concrete elevation on operating levels is to be
indicated on the section.
For slab elevations, consideration must be given to minimum slab thickness at (low points)
(drain funnel locations).
For pipeway strut elevation, the top of steel elevation will be indicated on the plan.
HPFS elevations will appear on plan.
Note!!! 1. The method of indicating elevation for equipment should be evaluated
for each contract. Example: Air coolers at grade will be indicated as
TOG.
2. Early establishment of TOG for some equipment such as pumps and
vertical vessels will allow Structural an early start for foundation
design.
REFERENCES
Piping Engineering
Practice 670.250.0755: Design Documents - Descriptions/Requisites
Piping Engineering
Practice 670 250 2015
Publication Date 21Oct95
Page 7 of 7
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Figure 1. Vertical Pumps - Detail A
Figure 2. Vertical Pumps - Detail B
Attachment 02:
Equipment And Miscellaneous Plot Items Matrix
Attachment 03:
Sample Location Control Plan
Piping Engineering
Practice 670 250 2015
Publication Date 21Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
a. = Indicate by symbol
b. = Show min. Outline to scale
c. = Locate by coordinate
or elevation
d. = Locate by
Dimension Remarks
Vertical Cylindrical Equipment X X
Horizontal Cylindrical Equipment X X
Exchangers X X
Pumps X X
Compressors X X
Auxiliary Equipment X X
Heaters X X
Structures X X
Pipeways X X X Indicate P/W Bracing as "Braced
Bay" Coord. Centerlines and Dim.
L. and W.
Buildings X X X Coordinate Building Without
Mechanical Equipment
Paving X X
Roadways X X X Dimension from Centerline to
Edge of Road and Shoulder
Switchgear X X X Coordinate Face and One Side,
and Indicate Overall Dimension
Substations and Miscellaneous X X
Electrical Equipment
Manholes X Callout "MH"
Sumps and Pits X X Coordinate Inside Control Corner
- Define Size by Dimension on
Note
Utility Stations, Junction Boxes, X
and Eyewash
Instrument and Electrical Rack X
Existing Interference X Dimension for Clearances
Piping Engineering
Practice 670 250 2020
Publication Date 21Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the contents and preparation of the Pipeway Control
Drawing from the Step II Transposition through the Rack Loading and Final Pipeway Drawing
stages.
SCOPE
This practice provides the following:
Transmission of material requirements to the Material Control group.
A scale drawing for the Stress group to check stress, establish loads, and forces.
Transmission of information to the Structural Design group.
A source of information for Construction for rack loading.
APPLICATION
This practice should be considered for application on any project where there are major pipe
racks where construction would benefit.
PHILOSOPHY
Fabrication philosophy for this drawing (rack loaded portion) is maximum field
fabrication.
Lines in the pipeway that cross 2 or more supports will be rack loaded 2 feet past the last
support it crosses.
Individual projects may alter the fabrication philosophy to meet the requirements of their
Project.
Prerequisites
The following prerequisites apply:
Step II Transpositions.
Pipe support spacing.
Cross section of pipeway showing required clearances such as instrument racks, electrical
racks, deck elevations, and drop areas.
PREPARATION
Pipeway drawings are prepared for each main unit pipeway and main process area
interconnecting pipeway. Offsite pipeways may be handled in the same manner.
Microfilming frames will be placed on all roll size drawings. (Refer to Piping Design
Guide 8.5.)
It should be determined early in the contract life (prior to loading issue) if a roll drawing
can be issued as a contract document. If not, separate drawing numbers must be assigned
to each microfilming frame to facilitate breaking roll drawings into individual drawings.
Piping Engineering
Practice 670 250 2020
Publication Date 21Oct95
Page 2 of 4
FLUOR DANIEL
If contract requirements call for 4 or 5 size drawings for issued contract drawings, the roll
drawing will have to be cut up and given the drawing numbers which appear in the
microfilming frame.
Drawings may be produced utilizing manual, 2D CAD, or 3D CAD methods.
A roll type drawing with the upper and lower racks drawn parallel is preferable for issue
to Construction for rack loading, and for use by Design during the layout drawing and
checking activities.
For rack loading purposes, the drawing must contain line numbers, sizes, pipe support
numbers, elevations, coordinates, and extent of piping to be rack loaded.
The Pipeway Control Drawing will be drawn to the same scale as the area drawings.
The Pipeway Control Drawing will be concerned primarily with lines in the pipeway and
their associated items such as supports, hangers, anchors, and guides. Branch
connections are shown for approximate locations initially, and updated as information
becomes confirmed.
A master copy of the pipeway control drawing is to be maintained by the Unit Supervisor
in the same manner as a master flow diagram. It must be updated and revised to scale as
the area piping plans and isometrics are drawn and checked.
Layout
Investigate for the following:
Space and location for electrical and instrument racks.
Drop areas.
Client requirements for future space.
Box clearances for orifice flange piping and other instruments.
Potential interferences caused by lines dropping out of berth at 45 degrees, or use of SR
ells.
Oversized insulation on steam traced or cold insulated lines.
Insulation of flanges on steam lines.
Hold downs, anchors, guides, special shoes, and cradles.
Sloping lines requiring special supports.
Battery limit manifold requirements.
Valve access requirements.
Lines with valves in run which require more space than normal valves (lift plug VAs).
Hamer blinds.
Interferences caused by expansion such as line dropouts or steam boot leg movement in
pipe supports.
Lines in the main run are indicated including space for steam tracing headers as required.
Utility lines will be located to the side of the heavy user and on the upper level of a
2-level rack.
The hottest line will be located on 1 side of the rack and adjacent lines will be
progressively cooler.
Locate small lines that cannot span the pipe support spacing between the 2 cool
uninsulated lines to enable the use of pick ups. Special consideration must be given to
nonmetallic lines such as PVC, glass, and plastics.
Piping Engineering
Practice 670 250 2020
Publication Date 21Oct95
Page 3 of 4
FLUOR DANIEL
Indicate the required method of support for each line such as 5PU1, 5DS1, or 5HR3.
Indicate the amount of cold spring/prespring.
Locate and size required expansion loops.
Show all lines as single line regardless of size.
Indicate all pressure and nonpressure attachments.
Lines in the pipeway will be located by both dimension and coordinate.
Branch lines are indicated in their approximate location and sequence. They are not
dimensioned or coordinated as this will be done on the isometric and area drawing.
When a line crosses 2 or more supports, the rack loaded piping (portion located between
field welds) will be indicated by a double line, broken off at each end.
Pressure and nonpressure attachments must be indicated and identified on the rack loaded
lines such as shoes, process, hydrotest vents and drains, and instrument air connections.
Allow ample space between branch connections to the pipeway header and header-in-line
items, for branch location adjustment.
A distribution chart is to be added to the Pipeway Control Drawing.
Stress Review
Stress will receive 3 prints of the Pipeway Control Drawing from Piping Design and if
required by Stress, 1 print of the Step II Flow Sheet Transposition.
The Stress Engineer will review size and location of expansion loops, anchors, guides,
and cold spring, and calculate anchor forces for Structural Design.
The Stress Engineer will return 2 copies of the reviewed Pipeway Control Drawing to the
Pipeway Design Supervisor and retain 1 copy for personal files. The Piping Design
Supervisor will forward 1 copy to Structural Design, retain 1 copy for Design's use, and
mark it as "Master Copy."
As the Stress Group evaluates the branch sketches, they may have to modify the Pipeway
Control Drawing. These revisions must by marked on the Piping Design Master and
transmitted to Structural Engineering.
Piping Engineering
Practice 670 250 2020
Publication Date 21Oct95
Page 4 of 4
FLUOR DANIEL
Check
The Pipeway Control Drawing Checker is responsible to verify the accuracy of the
drawing such as spacing, branch location, and stress review comments.
- For checking procedure and checklist, refer to Piping Design Guide 8.3.
Area Checkers are responsible to mark any changes affecting the pipeway control drawing
on the master copy.
Issue
The pipeway control drawing will be issued first for rack loading. Then, after final
design, check will be issued as the pipeway plan or plans.
For reason of control, a reproduction of the Pipeway Control Drawing should be used as
the rack loading original, and should be assigned a sketch drawing number.
Whenever issuing the Pipeway Loading Drawing or the Pipeway Piping Plan or plans
where pipeway isometrics are not drawn, BM/BMFMRs must accompany them.
Revisions including those without material changes must be sent through MTO before
being issued.
The Distribution Chart is to be filled in with the dates and sent to the appropriate
department.
REFERENCES
Piping Design Guide 8.3, 8.5.
ATTACHMENTS
Attachment 01:
Rack Loading Drawing Sample
Attachment 02:
Rack Loading Drawing Typical Notes
Piping Engineering
Practice 670 250 2021
Publication Date 21Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
To provide a document for transmitting design information, and coordinating the
interconnecting pipeway design interfaces.
To provide a uniform method and procedure for conveying design changes promptly.
To ensure quality control and accuracy for the interface match points at battery limits.
SCOPE
This practice provides:
Consistency and direction for interface between individual plant/unit design groups at unit
battery limits.
Instructions for preparation of interface control charts.
APPLICATION
This practice should be on any project where there exists pipeway-to-unit interface
coordination requirements. Example:
Major interconnecting pipeway under 1 Area Lead and multiple onsite areas.
Interconnecting or pipeway interface with another Fluor Daniel engineering office.
Interconnecting or pipeway interface with another engineering company.
RESPONSIBILITY
The Area Lead for the interconnecting pipeway design group initiates the pipeway
interface control chart, maintains control of the master copy, and is responsible for
updating and issuing the latest revision.
General Procedure
The interconnecting pipeway group enters all known information and issues a
reproducible (vellum) work copy to the Unit Design Supervisor.
- All match points will be located with coordinates and centerline or face elevation.
- Add special requirements such as slope (provide rate), or "Do Not Pocket" notes in
the remarks column.
The unit design group checks and modifies the information as required. New information
and changes are added to the reproducible, and after taking a print for unit records, the
reproducible is returned to the pipeway group.
As new information is developed, it is added to the original and distributed to the Unit
Supervisor.
As the pipeway design progresses, the chart will be updated and distributed promptly,
thus ensuring both design groups are developing their pipeways to the latest data.
Prior to check of pipeway control drawings or isometrics, either design group will inform
the other, and design changes will be minimized to avoid rework.
Piping Engineering
Practice 670 250 2021
Publication Date 21Oct95
Page 2 of 2
FLUOR DANIEL
Isometric Interface
The interconnecting pipeway isometrics will indicate all materials up to and including the
flange on the interconnecting side of battery limit block valve. Bolts and gaskets for
connecting flanges will be covered by the unit isometrics.
The interconnecting pipeway isometrics will cover all required materials up to the battery
limit block valves on butt welded, socket weld, and screwed valves.
When a natural breakpoint is not available, such as a valve or flange, piping will
terminate with a plain or beveled end, as applicable. Screwed lines will terminate with a
male threaded connection on the interconnecting pipeway side.
Heat tracing: The process unit's responsibility for tracing will end at the battery limit
connection.
REFERENCES
Piping Engineering
Practice 670.250.2020: Plant Arrangement - Pipeway Control Drawing and
Procedures
ATTACHMENTS
Attachment 01:
Form: 000.250.F3600: Pipeway Interface Control Chart
Attachment 02:
Sample Form: 000.250.F3600:Pipeway Interface Control Chart
Attachment 03:
Example Pipeway Interface Responsibilities
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice defines recommended spacing for buildings and equipment in oil and chemical
plants.
SCOPE
This practice includes recommendations for spacing in the following types of facilities:
Oil Refineries
Chemical Plants
Gasoline Plants
Petrochemical Plants
APPLICATION
This practice is to be used by Designers for preliminary layout and spacing of facilities and
equipment. The specification 670 250 50001, Process and Utility Piping Design, Layout, and
Drawing, should also be used.
It is important to obtain the clients criteria and approval when developing plant
arrangements.
ATTACHMENTS
Attachment 01:
General Recommendations For Spacing In Oil and Chemical Plants
Attachment 02:
General Recommendations For Spacing in Oil Pipeline Pump Stations.
Attachment 03:
General Recommendations For Spacing in Public Utility Natural Gas Pumping Stations.
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 01 Page 1 of 2
FLUOR DANIEL
Serv. Elec. Utility Cool. Control Compr. Process Process Process Atmos. Press. Refrig. Unload
Bldg.. sub. & Areas Tower Rooms & Unit Unit Unit Storage Storage Storage .
MCC Pump Mod. Inter. High Tanks Tanks Tanks &
Houses Hazard Hazard Hazard Load.
Racks
Service Buildings (1)
(3)
Electrical Substations (1)
and MCC
Utilities Areas 50 50
Note: Spacings are shown in feet; Also see page 2 for notes ( ).
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 01 Page 2 of 2
FLUOR DANIEL
(1) The spacing requirements for building to building are based on occupancy, square area, storage criteria, type of
construction, and access requirements. Minimum spacing for buildings shall be obtained from the Architectural
Engineering Group.
(2) The spacing for storage tanks shall be determined using the NFPA 30 principles.
(3) Service buildings generally include: offices, change houses, maintenance warehouses, cafeterias, labs, hospitals, garages,
etc.
(4) Control rooms serving unusually large or hazardous units and central control rooms for multiple units or housing
computer equipment, require greater spacing and may require blast - resistant construction.
(5) LPG tank locations, preferably, should be isolated to remote sections of the plant vessel heads aimed away from major
plant values or occupancies. Spheres also should be remotely located whenever possible.
(7) Flare stacks (with knock out vessels) less than 75 feet in height should be 300 feet distance from other equipment and
tankage; with stacks over 75 feet in height 200 feet distance may be considered. These minimum distances shall be
verified by Fluor Daniel Process Engineering.
(8) Inter-Unit Spacing Recommendation are based on the Industrial Risk Insurers (IRI) Guidelines for Loss Prevention and
Control (IM.2.5.2).
(9) Moderate Hazard: "This category includes processes, operations, or materials having a limited explosion hazard and a
moderate fire hazard. This class generally involves endothermic reactions and nonreactive operations, such as
distallation, absorption, mixing and blending of flammable liquids. Exothermic reactions with no flammable liquids or
gases also fit in this group." Typical examples include: Acetic anhydride, Acetone (dehydrogenation of alcohol),
Ammonia, Crude distillation, Ethanol (from methanol) Ethylene glycol, Formaldehyde, Methyl ethyl, solvent
extraction, Urea, Visbreaking.(IRI, IM.2.5.2A)
(10) Intermediate Hazard: "This category includes processes, operations, or materials having an appreciable explosion
hazard and a moderate fire hazard. This class generally involves mildly exothermic reactions." Typical examples
include: Alkylation (Refinery), Benzene Benezene-Taoulene-Zylene, Methanol (Reforming), Polypropylene,
Polystyrene, Reforming (Refinery). (IRI, IM.2.5.2A)
(11) High Hazard: This category includes processes, operations, or materialshaving a high explosion hazard and moderate
to heavy fire hazard. This class involves highly exothermic or runaway reactions and highly hazard products
handling." Typical examples include: Acetic acid, Acetone (cumene oxidation), Acrylic acid, Butadiene, Ethylene,
Hydrocracking (Refinery), Polyethylene LD (high pressure), Polyethylene HD (large units), Propylene oxide, Vinyl
acetate, Vinyl chloride. (IRI, IM.2.5.2A)
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 02 Page 1 of 2
FLUOR DANIEL
Offshore Properties
Service Proc / Gas Open Gas Emerg Product
Bldg. Separation Flame Compressor Shutdown Storage
Stations
Service Building 20
Process and 50
Gas Separation (3)
Open Flame 100
Gas Compressor 50 50 50
Houses (4)
Emergency 50 100 100 50 - 250
Shutdown Stations
Product Storage 50 50 100 200 100
Tanks (2)
Loading Docks 100 100 100 100 100 100
Note: Spacings are shown in feet; Also see page 2 for notes ( )
Notes:
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 02 Page 2 of 2
FLUOR DANIEL
(2) Small open flame devices should be located no less than 50 feet from any vapor hazard area.
(3) Service buildings include: Offices, change houses, maintenance warehouses, laboratories, garages,,
except as specifically indicated.
2 Small open flame devices should be located no less than 50 feet from any vapor hazard area.
3. Service buildings include: Offices, change houses, maintenance warehouses, laboratories, garages, except as
specifically indicated.
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 03 Page 1 of 2
FLUOR DANIEL
GENERAL RECOMMENDATIONS FOR SPACING IN PUBLIC UTILITY NATURAL GAS PUMPING STATIONS
Compr. Gen. Shop Office Boiler Gas Air Gas Jacket Ware- Main Product
Houses Bldg. Bldg. Bldg. Houses Meter Cooled Cooling Water Houses Lines Storage
Reg. Exch. Tower Cooling Tanks
Houses (Gas) Wood Tower
Compressor Houses (4), (6)
Note: Spacings are shown in feet; Also see page 2 for notes ( ).
Piping Engineering
Practice 670 250 2030
Publication Date 07Apr98
Attachment 03 Page 2 of 2
FLUOR DANIEL
GENERAL RECOMMENDATIONS FOR SPACING IN PUBLIC UTILITY NATURAL GAS PUMPING STATIONS
1. There should be a minimum of 2 remote control stations to actuate the main linepower operated valves. One (RCS)
should be located 250 feet or more from any gas pumping building, and 250 feet or more from any gas line. The
second (RCS) should be located 250 feet or more from the other (RCS) or any gas line or gas pumping building, or
shielded by topography or structures so as to be accessible at all times.
2. Power operated valves with no remote control stations and manually operated valves on main suction or discharge
lines should be located no less than 500 feet but not over 1,000 feet from any station building.
3. Main lines when equipped with other than power operated valves with (RCS) should be located no less than 500 feet
but not over 1,000 feet from any station building.
4. Distances indicated are for buildings or structures of incombustible construction. If otherwise, consult you Insurance
Underwriters.
5. All open flame devices or ordinary electrical equipment, should be located 100 feet from any gas vapor hazard area,
gas line or gas pumping building; and 200 feet from Product Storage Tanks.
6. Often electrical generating equipment, gas turbines, or other similar items are housed in the same building with gas
compressors. In such instances, you should consult you Insurance Underwriters concerning the standards for the
installation of this equipment.
General Notes:
(A) Main-line power operated valves with (RCS) should be located 350 feet from all station buildings.
(B) Electrical Equipment should be located 100 feet from gas sources and 50 feet from cooling towers.
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 04 Page 1 of 3
FLUOR DANIEL
-2
Pressure Tanks 150 200 200 200 150 100 250
Atmospheric Tanks 100 200 200 200 100 50 2 dia 100 250
largest
Loading Racks 100 200 200 200 100 100 100 50- 100 150
100
Fired Heaters 100 100 100 100 50 150 100 100 100 150
Cooling Towers 50-3 50-3 50-3 100 100 250 200 200 200 100
100 100 100
Ski Unit for 100 50 50 40 100 100 100 200 250- 150
Package Plant 500
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 04 Page 2 of 3
FLUOR DANIEL
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 04 Page 3 of 3
FLUOR DANIEL
* Control houses serving unusually large or hazardous units and central control houses for multiple units or
housing computer equipment, require greater spacing and may require blast-resistant construction.
** Both stations should be located at least 250 feet and not over 500 feet from compressor house, process area,
loading racks, heaters, and main gas lines. Minimum 250 feet between stations.
*** Height less than 75 feet, 300 feet from plant. Height over 75 feet, 200 feet from plant.
Service buildings include: Offices, laboratories, change houses, gate houses, shops, maintenance
warehouses, garages, cafeterias, and hospitals.
Utilities include: Boilers, power houses, and water treating.
1. Where equipment is housed because of cold climate, a standard firewall should separate compressor and
process equipment.
2. Maximum of 300,000 gallons per group; 100 feet between groups, or other suitable arrangements.
3. Fifty feet for handling nonflammables, 100 feet for handling flammables.
Note!!! Fire water systems, with locations of hydrants and valves, require special consideration.
4. More spacing may be required in unattended plants or in high-valued attended plants with complex control
systems.
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 05 Page 1 of 2
FLUOR DANIEL
Offshore Properties
Serv Bldg Proc / Gas Open Flm Gas Comp Emer Shtdn
Service Buildings 20
Process and 503 -
Gas Separation
Open Flame Devices - 100 -
4
Gas Compressor Houses 50 50 50 -
Emergency Shutdown Stations 50 100 100 50- 250 -
2
Product Storage Tanks 50 50 100 200 100
Loading Docks 100 100 100 100 100
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 05 Page 2 of 2
FLUOR DANIEL
Offshore Properties
Prod Stor Ldg
Service Buildings
Process and
Gas Separation
Open Flame Devices
Gas Compressor Houses
Emergency Shutdown Stations
Product Storage Tanks -
Loading Docks 100 -
2 Small open flame devices should be located no less than 50 feet from any vapor hazard area.
3. Service buildings include: Offices, change houses, maintenance warehouses, laboratories, garages, except as
specifically indicated.
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 06 Page 1 of 3
FLUOR DANIEL
GENERAL RECOMMENDATIONS FOR SPACING IN PUBLIC UTILITY NATURAL GAS PUMPING STATIONS
No. 5
Boiler Houses 1005 304 304 304 -4
Towers
Warehouses 1005 304 304 304 304 - 304,5 304,5 304.5 304
Main-Line Valves Main-Line Power Operated Valves with (RCS)
Should be Located 350 feet from All Station Buildings
Remote Control Refer to Note No. 1
Shutdown Stations
Main Lines 3503 3503 3503 3503 3503 Refer 3505 3505 3505 3505
to
No. 5
Product Storage Tanks 200 200 200 200 200 200 200 200 200 200
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 06 Page 2 of 3
FLUOR DANIEL
GENERAL RECOMMENDATIONS FOR SPACING IN PUBLIC UTILITY NATURAL GAS PUMPING STATIONS
Product Storage 200 200 500- 500- 200 200 100 100 100
Tanks 1000 1000
Piping Engineering
Practice 670 250 2030
Publication Date 21Oct95
Attachment 06 Page 3 of 3
FLUOR DANIEL
GENERAL RECOMMENDATIONS FOR SPACING IN PUBLIC UTILITY NATURAL GAS PUMPING STATIONS
** Main-line power operated valves with (RCS) should be located 350 feet from all station buildings.
*** Turret nozzles should be located 50 to 100 feet from any large structures, gas compressor buildings, cooling towers,
or tanks.
1. There should be a minimum of 2 remote control stations to actuate the main linepower operated valves. One (RCS)
should be located 250 feet or more from any gas pumping building, and 250 feet or more from any gas line. The
second (RCS) should be located 250 feet or more from the other (RCS) or any gas line or gas pumping building, or
shielded by topography or structures so as to be accessible at all times.
2. Power operated valves with no remote control stations and manually operated valves on main suction or discharge
lines should be located no less than 500 feet but not over 1,000 feet from any station building.
3. Main lines when equipped with other than power operated valves with (RCS) should be located no less than 500 feet
but not over 1,000 feet from any station building.
4. Distances indicated are for buildings or structures of incombustible construction. If otherwise, consult you Insurance
Underwriters.
5. All open flame devices or ordinary electrical equipment, should be located 100 feet from any gas vapor hazard area,
gas line or gas pumping building.
6. Often electrical generating equipment, gas turbines, or other similar items are housed in the same building with gas
compressors. In such instances, you should consult you Insurance Underwriters concerning the standards for the
installation of this equipment.
Piping Engineering
Practice 670 250 2031
Publication Date 21Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice describes the Fluor Daniel method for determining valve accessibility and
operating clearances.
SCOPE
This practice includes information on the following areas:
Vertical Stem Valves
Horizontal Stem Valves
Average Man Clearances
APPLICATION
This practice should be used on all projects. It is intended as a guideline only. It is the
responsibility of both the Designer and Checker to follow this practice where practical.
ATTACHMENTS
Attachment 01:
Valve Accessibility And Clearance - Vertical Stem
Attachment 02:
Valve Accessibility And Clearance - Horizontal Stem
Attachment 03:
Average Man Clearances
Piping Engineering
Practice 670 250 2040
Publication Date 07Apr98
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice establishes recommended guidelines to assist the Piping Designer for
development of a unit plot arrangement.
SCOPE
This practice is arranged in the following major sections:
RESPONSIBILITY
ARRANGEMENT OF EQUIPMENT
EQUIPMENT AND PIPEWAY CLEARANCES
PIPEWAY LAYOUT
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used as a guideline for the development of the unit Plot Plan.
RESPONSIBILITY
It is the Lead Piping Supervisor's responsibility to ensure that this guideline is followed, along
with any specific client requirements.
ARRANGEMENT OF
EQUIPMENT
Note!!! The numbers enclosed in parentheses below refer to specific notes in circles on
Attachments 01, 02, and 03.
Equipment Structures
The plant layout of equipment shall utilize common structures for equipment vessels and
pumps. As a rule single installation of equipment will not require a structure.
Vertical Vessels
Vertical vessels (A1) will be on a given centerline established by the largest vessel. The shell
of the largest vessel will be 2'- 0" from the aisleway reference line.
Vessels that are considered larger than the average vessel (A1.1) in a unit, will be established
independently with the shell located 2'- 0" from the aisleway reference line.
Manways in vertical vessels will normally be located on the side of the vessel away from the
pipe rack. This leaves the pipe rack side clear for pipes going to and from the rack. Ladders
will be located on either side of the vessel.
Stacking two or more vertical vessels shall be investigated. This investigation shall consider
the process conditions (commodities, temperatures, pressures), vertical height limitations, and
Piping Engineering
Practice 670 250 2040
Publication Date 07Apr98
Page 2 of 5
FLUOR DANIEL
piping layout for economic advantages. The stacking of vessels requires the acceptance of
Process and Vessel engineering.
Horizontal Vessels
Horizontal vessels (A2) will have the head of the largest vessel line up with the aisleway
reference line. All other horizontal vessels in the same vicinity will have a common tangent
line coordinate with the largest vessel. It may be economical for adjacent vessels to share a
common saddle coordinate to utilize a common foundation.
The minimum elevation from grade is usually shown on the P&ID if it is critical for process
reasons. If no elevation is expressed and minimum is required, care should be taken to allow
adequate clearance for piping.
Exchangers
Shell and tube heat exchangers (A3.1) will be lined up with their channel heads away from the
pipeways, so that tube withdrawal is toward the outside of the unit.
The shell heads will be lined up so that the largest head is in line with the aisleway reference
line. All other exchangers are to be lined up to have a common channel nozzle coordinate. It
may be economical for adjacent exchangers to share a common saddle coordinate to utilize a
common foundation.
"G"- fin or fin tube type exchangers will be located (A3.2) with the centerline of the shell
nozzles lined up and located such that all piping remains clear of the aisleway reference line.
Horizontal reboilers (A3.3) will preferably be located next to the equipment they service.
Pumps
Locate pumps close to the equipment from which they take suction (A4.1).
Pumps handling flammable products are not to be located under pipeways
carrying major product lines, air coolers, or vessels. Pumps handling
non-flammable products may be located under pipeways and air cooled
exchangers.
Pumps located between pipeways and equipment row should be located to
avoid being hazardous to pipeway and equipment. Industrial Risk Insurers
IM.2.5.2 (IRI) indicates the minimum distance to be 10 feet clear (A4.2); this
distance should be verified by the clients requirements.
Layout pump suctions and discharges on common centerlines, allowing the
use of common pipe supports (A4.3).
Aircoolers
Aircoolers will normally be located above the pipeways (A5).
Piping Engineering
Practice 670 250 2040
Publication Date 07Apr98
Page 3 of 5
FLUOR DANIEL
Furnaces
Furnaces should be located upwind or sidewind from the rest of the unit and be separated by at
least 50 feet.
Compressors
Compressors should be located downwind from the rest of the unit, be separated from the
other equipment, and preferably not located in an enclosed building.
Valve Manifolds
Operational valve manifolds, control valve manifolds and utility stations (A6) are to be
located for operability and access.
EQUIPMENT AND
PIPEWAY
CLEARANCES
Walkways
2'- 6" horizontal by 7'- 0" vertical (C1.1).
Aisleway
For fork lift or similar equipment 6'- 0" horizontal by 8'- 0" vertical. For portable manual
equipment operation 3'- 0" horizontal by 8'- 0" vertical (C1.2).
Access Way
Mobil equipment access (hydraulic cranes, trucks, etc.) 10'- 0" horizontal by 10'- 0" vertical
(C1.3).
Flange Clearance
Between adjacent equipment (example: shell and tube heat exchangers) 1'- 6" clearance
between flanges if no other access is required (C2).
Foundation Footings
Minimum (2'- 6") walkway clearances are required between foundations of any equipment and
any adjacent equipment or piping.
Pump Clearances
For pumps extending under the pipeways, a minimum 10'- 0" (C4.1) clearance is required
between pumps at opposite sides of the rack. This clearance need not be in a straight line
down a series of pumps under the rack.
Minimum clearance of 3'- 0" is required between pumps (C4.2). The 3'- 0" dimension is a
minimum requirement between adjacent equipment, foundation or piping.
Exchanger Clearances
Piping Engineering
Practice 670 250 2040
Publication Date 07Apr98
Page 4 of 5
FLUOR DANIEL
Clear aisleway for exchanger shell head removal will be 6'- 0" when using a fork lift truck or
portable "A" frame (C4.3).
3'- 0" clear platform is required when using a mobile crane positioned at channel end to
remove shell cover (C4.3.1).
3'- 0" clear when shell cover is fixed and removal is not required.
Miscellaneous Clearances
Platforms will be 1'- 0" minimum clear of piping or pipeway (C4.4.1). Allow clearance for
drain funnels in front of pumps (C4.4.2).
Road Clearances
The requirements for drainage ditches or underground pipeway easement may increase the
dimension from the edge of roads to equipment (C5).
PIPEWAY LAYOUT
For pipeway support elevations (P1), refer to Practice 670.250.2041: Plant Arrangement -
Pipeway Layout - Allowable Pipe Spans.
Pipe support spacings shall be maximized using the limits of pipe spans and structural
integrity.
Location of electrical and instrument raceways will be determined by one of the following:
When electrical is located primarily aboveground (P2.1), raceways for electrical and
instruments will be located as shown (vertical or horizontal, with horizontal being the
alternate location), taking care not to interfere with pipe turn-outs and expansion loops.
On projects where electrical is predominately aboveground, the top level of the pipeway
(P2.2) will be reserved for electrical and instrument raceways.
Drop space (P3), if required, for utility, steam trap, or vent piping drop space width is set by
minimum clearance for largest line and may be on either or both sides of pipeway as required.
The centerline of line drops (P4) will normally be 2'- 0" from centerline of P.S. column or end
of cantilever, whichever is applicable. Special consideration needs to be given to large
diameter lines.
Width of rack (P5) will be determined by the flow diagram transposition.
Refer to Practice 670.250.2010: Plant Arrangement - Flow Diagram Transposition
Instructions.
For pipe support spacing (P6), refer to Practice 670.250.2041.
Piping Engineering
Practice 670 250 2040
Publication Date 07Apr98
Page 5 of 5
FLUOR DANIEL
REFERENCES
Piping Engineering
Practice 670.250.2005: Plant Arrangement - Plot Plan Development Instructions
Piping Engineering
Practice 670.250.2010: Plant Arrangement - Flow Diagram Transposition
Instructions
Piping Engineering
Practice 670.250.2015: Plant Arrangement Location Control Plan Instructions
Piping Engineering
Practice 670.250.2041: Plant Arrangement - Pipeway Layout - Allowable Pipe Spans
ATTACHMENTS
Attachment 01:
Unit Plot Arrangement
Attachment 02:
Section Thru Pipeway, Standard Arrangements
Attachment 03:
Space Allocation At Support Columns
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 1 of 8
FLUOR DANIEL
PURPOSE
This practice establishes general guidelines for various types of tie-ins.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
DEFINITIONS
REVIEW REQUIREMENTS
LOCATE TIE-IN IN THE FIELD
PREPARE DEMOLITION ISOMETRIC
DESIGN ROUTING OF LINE TIE-IN TO DESTINATION
REVIEW ISOMETRICS
DOCUMENTATION
MATERIALS
PRESSURE TAPS
BOLT-ON CONNECTIONS
VALVES
TESTING
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used as a guideline for making piping tie-ins, including selection,
location, and design of tie-in connections to existing piping and equipment.
RESPONSIBILITY
The Lead Piping Engineer will be responsible for the physical location, design, and
initiation of material procurement for the tie-in.
The Lead Process Engineer will establish tie-in process requirements.
Construction will establish blinding, purging, safety procedures, and will perform NDE
(Nondestructive Examination) on the proposed locations.
The client will approve tie-ins.
DEFINITIONS
Tie-In: A new piping connection to any existing pipeline or piece of equipment which is
made in place.
Pressure Tap (hot tap): A tie-in made by drilling or cutting a line or vessel, which is either
under pressure or has been depressurized, but has not been cleared for conventional
construction methods.
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 2 of 8
FLUOR DANIEL
Stopple: A device used to isolate a section of pipe for repair or revision without depressuring
or clearing the entire line.
REVIEW
REQUIREMENTS
Use as-built P&IDs (Piping and Instrumentation Diagrams).
Check for special process requirements such as the following:
- Do not picket
- Vibrating service
- Allowable pressure drop
- Two-phase flow.
Determine hot-tap or cold-cut.
Prepare tie-in list (refer to Piping Engineering Practice 670.250.2340: Tie-In List
Instructions And Sample Forms).
LOCATE TIE-IN IN
THE FIELD
The majority of tie-ins to existing facilities will be accomplished during a Plant shutdown.
Those piping systems remaining live during a Plant shutdown and requiring tie-ins will be
identified as such in the preliminary flowsheet markups. As illustrated by the following items,
special care and attention will be given during the design phase, which will be effective in
minimizing system shutdown requirements:
Tie-in points will be tagged with a weatherproof tag indicating the job number and tie-in
number, and will be fixed to the tie-in location by means of a semi-permanent but
removable device such as a wire. The tie-in point will also be painted on the pipe or
valved tie-in point with a color of paint which is acceptable to the Plant Engineer.
Tie-ins will be as shown on applicable P&IDs.
Use existing connections when possible.
- Valve with no connection.
- Blind flange.
- Replace existing flanged spools with new spools incorporating a connection point.
Choose locations which can be blocked by existing valves.
Review tie-in locations with Process, Operations, and Maintenance.
Determine testing requirements.
Use Form: 000.250.F0300: FSR (Field Service Request), from Piping Engineering
Practice 670.250.2340: Tie-In List Instructions And Sample Forms, for manual
measurements and survey data.
- Determine existing reference coordinates and elevations by survey, and paint the
information on the reference item in the field; for example, pipe support column
coordinates and top of steel elevations.
- Measure from marked columns and steel elevations.
- Take pipe measurements from welds rather than from hard-to-find centerline of
elbows or Tees.
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 3 of 8
FLUOR DANIEL
PREPARE
DEMOLITION
ISOMETRIC
Demolition can be shown on existing isometrics or be part of the new tie-in isometric.
Demolition isometrics show Construction exactly where the existing line has to be cut to
install the new tie-in.
DESIGN ROUTING OF
LINE FROM TIE-IN TO
DESTINATION
Field check for clearances.
Try to maximize the use of existing steel.
Do not block future expansions.
REVIEW ISOMETRICS
Verify constructibility (such as crane access and welder access).
Verify clearances for hot-tap machine (if required).
Verify sketch's level of detail; does it show existing anchors, guides, and supports (for
stress review)?
Verify that thermal expansion has been accounted for when taking existing line field
measurements.
Verify that existing isolation valves are shown.
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 4 of 8
FLUOR DANIEL
DOCUMENTATION
In addition to data normally shown on Piping drawings, the following information will be
given when hot tapping or stoppling piping or equipment:
Process fluid or vapor, and maximum operating pressure and temperature.
Material specifications, acceptable wall thickness (not less than calculated minimum) of
equipment or pipe to be tapped.
Exact location and orientation of tapping nozzle.
Drill or cutter diameter.
Nozzles and adapters will be according to Piping Material Specifications as shown on the
drawings.
For cast iron lines, tapping saddle or sleeve specifications and the exact outside R (radius)
of the lines measured at the point of pressure tapping.
Special welding and heat testing procedures, if required.
Valve size, rating, materials, and type.
Packing material for valve and tapping machine, if other than that shown in the Piping
Material Specifications for the valve.
Gaskets for valve, adapter, and tapping machine, if other than that shown in the Piping
Material Specifications for the valve.
Test fluid and pressures for testing nozzle, valve, adapter and reinforcing pad (if
reinforcing is specified), and special instructions for removal of test fluid and cleaning the
nozzle, if required to prevent product contamination.
Special instruction for work to be performed on equipment containing toxic or potentially
hazardous material, and any other special safety precautions which may be required.
Precautionary notes such as those required when tapping or stoppling ethylene, butadiene,
or acetylene. The minimum clear, full-round valve opening required (allow for 1/8 of an
inch clearance in diameter), and the specific valve meeting this requirement.
If reinforced connections are not commercially available or if excessive time is required
to secure the commercial connections, specify the following and provide the necessary
information for their fabrication:
- Cast iron lines. Design according to applicable code.
- Other than cast iron lines. Specify pad.
MATERIALS
Valves, packing, gaskets, and other piping components will be in accordance with the
Piping Material Specifications.
Nozzle reinforcement material will be of the same nominal chemical composition and
physical characteristics as the branch connection and the equipment being tapped.
PRESSURE TAPS
Pressure taps must be approved by Owner's Engineer.
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 5 of 8
FLUOR DANIEL
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 6 of 8
FLUOR DANIEL
Design of pressure tap connections will be in accordance with the applicable Codes and
Standards.
Locate pressure tap connections according to the following:
- Allow sufficient clearance to install connections and operate the tapping or plugging
equipment.
- Whenever possible, locate connections so welding is performed at least 2 feet from
flanges, threaded connections, and riveted joints. This should prevent leaks from
developing in those joints.
- Locate connections so that no welding is required within 2 inches of an existing weld.
The nozzle length must be determined for the particular tapping machine that will be used
in order to ensure a complete cut through the equipment wall. In addition, for flanged
nozzles, the length should be adequate to permit removal of flange bolts. When
practicable, the face-to-center line dimension of flanged nozzles for perpendicular
connections to pipeline should be the same as the corresponding dimensions for a welding
tee, and welding neck flange of the same size and rating as the tapped line.
Connections will be the reinforced type using 1 of the following:
- Pressure tap connections for size-to-size connections will be a full encirclement
saddle (3-inch minimum width and a minimum thickness of either 1/4 of an inch or
the header wall thickness, whichever is greater).
- Pressure tap connections for other than size-to-size will be 1 of the following:
a) Integrally reinforced welding outlet fitting (fully welded).
b) Reinforcing pad (3-inch minimum width and a minimum thickness of either 1/4
of an inch or the header wall thickness, whichever is greater).
c) Full encirclement, weld-on saddles (3-inch minimum width and a minimum
thickness of either 1/4 of an inch or the header wall thickness, whichever is
greater).
d) Full encirclement, bolt-on saddles where attachment by welding is not permitted.
- Pressure tapping connections for cast iron pipelines will be full encirclement, bolt-on
saddle.
- Stoppling connections will be full encirclement type, fitting equal to T. D.
Williamson's stopple fitting.
Connections will be designed to prevent buckling of the surface being tapped, due to
application of test pressure to the inside of the branch connection. An acceptable method
for calculating the buckling pressures in externally loaded cylinders is given in R. J.
Roark's Formulas For Stress And Strain, Fourth Edition, Page 54, Item S(34).
The minimum pressure tapping nozzle and valve size specified will be 1 inch NPS.
Heating or purging of the tapping or stoppling connection will be specified, if the
equipment contents will be solid at ambient temperatures.
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 7 of 8
FLUOR DANIEL
BOLT-ON
CONNECTIONS
When welding or other hot work is not allowed, pressure taps using bolt-on connections
will be considered.
When bolt-on saddles are used to pressure tap equipment within limits or in fire
hazardous areas, a fireproof gasket will be specified.
VALVES
Valves must have clear, full round openings at least 1/8 of an inch greater in diameter
than the specified drill or cutter OD. Valves will be inspected for sufficient clearance of
cutter prior to tapping.
Regular-port (not tilted-port or venturi-port) gate valve with the same NPS and rating as
the branch connection will be specified, except as follows:
- Ball valves may be used, if port opening and material specifications are adequate.
- Corporate plug cocks (3/4 of an inch NPS) may be used in water service, if the line
being tapped is cast iron or steel, Schedule 40, and is 4 inch NPS or larger.
- If maximum drill diameter is required for valves size 2-inch NPS and smaller,
full-port valves equal to Smith Valve No. 88 (threaded or socketweld).
- Flanged full-port valves will be either API 600 pattern (available in 1- 1/2 inch and
2-inch sizes) or forged body (available in any size as a special order); check
availability with the Material Engineer.
For valve sizes 2 inch NPS and smaller (other than full-port type), it may be necessary to
use a drill diameter 1 size smaller than that specified in order to clear the valve seat rings.
This decision must be made in the field after the valve has been selected, since inside
dimensions of the smaller valves vary widely with manufacturer and style.
TESTING
The hot tapping or stoppling connections, reinforcing pad, valve, machine, and joints will
be pressure tested prior to tapping the line.
Hydrostatic test shall be specified for equipment operating between 40 and 200 degrees F,
unless other special conditions require a different test medium. Air, nitrogen, or another
inert gas shall be specified for other temperatures.
Test pressure for the valve, nozzles, and reinforcing pad (if required) will be as follows:
- For tanks, test pressure will be 40 psi.
- For piping and pressure vessels, test pressure will be calculated in accordance with
the applicable code and will be based on the most severe combination of design
pressure and temperature (not the operating conditions), since operating conditions
may change from time to time.
REFERENCES
Roark, R.J. Formulas For Stress And Strain. Fourth Edition. Item S(34): 54.
Piping Engineering
Form 000.250.F0300: FSR (Field Service Request)
Piping Engineering
Practice 670 250 2301
Publication Date 22Oct95
Page 8 of 8
FLUOR DANIEL
Piping Engineering
Form 000.250.F4101: Piping Tie-In List
Piping Engineering
Practice 670.250.2340: Tie-In List Instructions And Sample Forms
ATTACHMENTS
Attachment 01:
Tie-In Examples
Piping Engineering
Practice 670 250 2340
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
TIE-IN LIST AND FIELD REQUEST FORM INSTRUCTIONS AND SAMPLE FORMS
PURPOSE
This practice provides information on Form 000.250.F4101: Piping Tie-In List, and Form
000.250.F0300: FSR (Field Service Request). Instructions for both forms are included. Use
this practice directly with Piping Engineering Practice 670.250.2301: Tie-In Practices -
General Design.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
FORM INSTRUCTIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used as a guide for completing Form 000.250.F4101 and
Form 000.250.F0300.
RESPONSIBILITY
The Lead Piping Engineer will be responsible for the use of the tie-in forms.
FORM INSTRUCTIONS
Form 000.250.F0300:
Fsr (Field Service
Request)
Refer to Attachment 01. This form is to be initiated by the Piping Engineer as a request for
service for data from the field.
Form 000.250.F4101:
Piping Tie-In List
Refer to Attachment 02. This form is to be completed as follows:
Header Section
Fill in the title area with the originator's (BY) initials, Checker's (CHK) initials, contract
number, unit and area numbers, sheet number, revision, and date.
Revision Section
Provide revision number indicating when the individual tie-in was added or last revised.
Piping Engineering
Practice 670 250 2340
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
TIE-IN LIST AND FIELD REQUEST FORM INSTRUCTIONS AND SAMPLE FORMS
Drawing Reference
Section
Provide Fluor Daniel tie-in number (and Client tie-in number, if required).
Provide Piping line number, sheet number, and pipe size.
Provide Piping plan drawing number on which the tie-in appears.
Provide P&ID number and drawing section where the tie-in appears.
Planning Section
Tie-in line service.
Provide measured wall thickness of the existing pipe. If equipment, list equipment
number and put equipment name or other designator in remarks.
Provide tie-in size and facing; for example, 4"-300RF.
Indicate the material status. (Is the material ready for installation?)
Indicate whether Fluor Daniel or the Client will perform the tie-in.
Indicate how the line will be prepared for making the tie-in; for example, blinding,
purging, and cleaning.
Indicate process and Client approvals.
Indicate start and finish dates of shutdown or shutdown phase period.
Indicate if a hot tap is required. Yes or No.
Indicate if Form 000.250.F0300 was generated. Yes or No.
Indicate date when the tie-in isometric went AFC.
Construction Section
Indicate date when tie-in is complete.
Indicate date when inspection and hydrotest are complete.
Remarks Section
Any pertinent comment regarding a tie-in.
REFERENCES
Piping Engineering
Practice 670.250.2301: Tie-In Practices - General Design
ATTACHMENTS
Attachment 01:
Form 000.250.F0300: FSR (Field Service Request)
Attachment 02:
Form 000.250.F4101: Piping Tie-In List
Piping Engineering
I I I I I I I I I
01 I I
Practice 670 210 1150
Publication Date 20Sep95
Page 1 of 21
FLUOR DANIEL
STORM DRAINAGE
PURPOSE
This practice provides guidelines for overall storm drainage design for a project site and
applies to projects being performed by the Civil Discipline that require storm drainage design.
Information contained herein should be used by the Civil Engineer as a guide. Many design
criteria, data, charts are available in text books, handbooks, manuals, but some of them are
shown here. The Design Engineer should stay up to date on materials, specifications, and
design criteria.
Each project will have its own set of situations to be analyzed and addressed with the best
engineering concept. Good engineering judgment and most economical solutions should be
utilized.
For complicated projects, obtain appropriate reference publication and design storm drainage
system as specified in the publication. For very large projects, computer programs are
available where time and cost saving is justified. Even for smaller systems, simple computer
programs are available which provide quick and accurate results.
SCOPE
This practice utilizes many design criteria, data, charts, textbooks, handbooks, and manuals
available for storm drainage design.
This practice contains types of commonly used hydrology analysis, hydrology design criteria,
the rational method to determine storm water runoff from a drainage area, hydraulic design of
open channel and closed storm sewers, storage basins, and design of culverts.
APPLICATION
Each engineer or designer performing storm drainage design should utilize this guideline on
each project. It is the overall responsibility of the Lead Engineer to ensure that this practice is
used for storm drainage design on projects.
GENERAL
CONSIDERATIONS
Comprehensive storm drainage design includes more than determination of runoff quantities
and the layout of a collection or conveyance system to dispose of the runoff. Integral to the
design is the consideration of erosion control and its impact on adjacent properties. The
design of the storm drainage system should be prepared in conjunction with the grading design
since the grading directly influences the type and design of drainage system employed. It is
necessary that the drainage philosophy be established before the grading design is prepared.
The impact of increased/decreased runoff from the project site to adjacent properties must be
considered. Further development within the watershed must also be considered. Stormwater
management is integral to the drainage system design. It is becoming more commonplace for
local/state authorities to require stormwater management programs in the form of
retention/detention ponds. The rate of runoff is frequently controlled by statute.
Implementation Of
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 2 of 21
FLUOR DANIEL
STORM DRAINAGE
Storm Drainage
Practice
Implementation of storm drainage practice includes the following:
Data collection
Define existing watershed
Define/develop drainage philosophy for site
Develop proposed layout of system
Prepare calculations for system
Design stormwater management facilities, if required
Data Collection
Review local/state statutes.
- Erosion Control
- Stormwater Management
Establish/determine requirements for permit applications.
- Plan Requirements
- Calculations
Obtain most recent topographic plans of watershed.
- Use USGS to establish general location and define total watershed.
- Use city/county topographic plans for preliminary design in absence of more accurate
data.
- Obtain topographic survey prepared at suitable accuracy for final design.
Obtain rainfall data.
- Obtain latest rainfall data from appropriate governmental agency (weather bureau).
Define Existing
Watershed
Delineate watersheds on topographic plans.
Calculate existing runoff (Q10, Q25, Q50, and Q100) as required.
- Onto site
- From site
Define/Develop
Design Philosophy
For Site
Consider method of collecting runoff.
- Sheet flow versus series of drainage inlets
- Ditches versus underground piping system
Establish design criteria.
Develop Proposed
Layout Of System
Prepare conceptual grading and drainage plan.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 3 of 21
FLUOR DANIEL
STORM DRAINAGE
Prepare Calculations
For System
Design collection system for design storm frequency.
Refine grading plans and adjust layout of storm drainage.
- Check ponding at inlets. Check capacity of grates.
- Consider special inlets with high capacity grates.
- Check ditch flow for depth and velocity. Consider need for erosion netting, sod, or
rip rap/energy dissipaters. Use available charts for design of open channels.
- Check pipe flow for cleansing/scouring velocity and depth of flow.
- Determine inlet and outlet losses for manholes and culverts.
Pay special attention to details for proper drainage at the following:
- Intersections of roadways
- Truck docks
- Building entrances
- Rail docks/yards
- Pedestrian crossings
- Roof drainage discharge points
- Parking lots
Design Stormwater
Management Facilities
Code search
- Check state/local/federal requirements.
Prepare calculations/drawings for the following:
- Erosion control
- Retention/detention basins
- Outflow structures
- Emergency spillways
- Earth dams
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 4 of 21
FLUOR DANIEL
STORM DRAINAGE
HYDROLOGY
ANALYSIS
Technical Release 55
(TR-55)
Technical Release 55, Urban Hydrology for Small Watersheds, presents simplified procedures
to calculate storm runoff volume, peak rate of discharge, hydrographs, and storage volumes
required for floodwater reservoirs. These procedures are applicable in small watersheds,
especially urbanizing watersheds, in the United States.
The model described in TR-55 begins with a rainfall amount uniformly imposed on the
watershed over a specified time distribution. Mass rainfall is converted to mass runoff by
using a runoff CN (curve number). CN is based on soils, plant cover, amount of impervious
areas, interception, and surface storage. Runoff is then transformed into a hydrograph by
using unit hydrograph theory and routing procedures that depend on runoff travel time through
segments of the watershed.
Use peak discharge method for up to 2,000 acres of drainage area. Use tabular method for up
to 20 square miles of drainage area.
In TR-20, the use of TC (Time of Concentration) permits this method for any size watershed
within the scope of the curves or tables, while in TR-55, the procedure is limited to a
homogeneous watershed. The approximate storage routing curves are generalizations derived
from TR-20 routings.
Use TR-20 if the watershed is very complex or a higher degree of accuracy is required.
Use TR-20 if TT (travel time) is greater than 3 hours and time of concentration TC is greater
than 2 hours and a drainage area of individual subareas differ by a factor of 5 or more.
Refer to Civil Engineering software, quick TR-55, and TR-20 for computer application.
Synthetic Unit
Hydrograph Method
(Chapter 16, Pages
16-1 To 16-26)
Over the past 2 decades, the federal, state, county, and local agencies have made numerous
hydrologic investigations of drainage basins using synthetic unit hydrograph methodology.
The synthetic unit hydrograph method should be used on larger drainage areas.
Rational Method
The rational method is 1 of the most widely used techniques for estimating peak runoffs, and
is applicable to most of the drainage problems encountered on Fluor Daniel projects.
The rational formula is Q = CIA
where
Q = Peak runoff, cfs
C = Coefficient of runoff, the rate of direct runoff to rainfall
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 5 of 21
FLUOR DANIEL
STORM DRAINAGE
HYDROLOGY
DESIGN CRITERIA
Normally, design for a storm frequency of 10 years for projects, unless otherwise specified by
the client.
Check for storm frequency of 50 years to estimate the consequences of flooding the site.
For major structures such as culvert under public highway, use a storm frequency of 50 years.
Design major flood control channels and major lift stations for a storm frequency of 100 years.
Stormwater runoff from tank farms is normally not included in the design. Stormwater is
impounded within the dikes and released after the peak stormwater runoff has passed.
Design containment storage within containment areas for a storm frequency of 10 years,
24-hour storm for projects, unless otherwise specified by the client.
Ponding at inlets should be less than 3 inches for a frequency of 25 years storm.
RATIONAL
METHOD
Rational Formula
The rational formula is Q = CIA. On a topographic plan of the drainage area, draw the
drainage system and block off the subareas draining into the system.
Determine A, the area of each subarea in acres.
Coefficient Of Runoff
The coefficient of runoff is intended to account for the many factors which influence peak
flow rate. The coefficient of runoff primarily depends on the rainfall intensity, soil type and
cover, percentage of impervious area, and antecedent moisture condition.
Determine the coefficient of runoff C, for appropriate class of ground surface from the
following table. If more than 1 class of ground surfaces fall in 1 tributary drainage area, use a
composite coefficient of runoff value.
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STORM DRAINAGE
Coefficient of Runoff C
Roofs 1.00
Pavements
Concrete 1.00
Asphalt 1.00
Oiled Compacted Soil 0.80
Compacted Gravel 0.70
Compacted Impervious Soil 0.60
Natural Bare Soil 0.60
Uncompacted Gravel 0.50
Compacted Sand Soil 0.40
Natural Soil, Grass Cover 0.40
Uncompacted Soil 0.20
Lawns 0.20
Composite coefficient of runoff C:
A1C1 + A2C2 + A3C3 + −−−−AnCn
A1 + A2 + A3 + An
where
A1 A2 A3 ---- An= Areas in acres of different class of surfaces
C1 C2 C3 ---- Cn = Corresponding coefficient of runoff
Time Of
Concentration
If rain were to fall continuously at a constant rate and be uniformly distributed over an
impervious surface, the rate of runoff from that surface would reach a maximum rate
equivalent to the rate of rainfall. The time required to reach the maximum or equilibrium
runoff rate is defined as the time of concentration.
The time of concentration depends upon the length of the flow path, the slope, soil cover, and
the type of development.
Determine the initial time of concentration using the nomograph on Attachment 01.
Use a minimum time of concentration of 5 minutes for paved areas and a minimum time of
concentration of 10 minutes for unpaved areas.
Precipitation
The various precipitation amounts during specified time periods at recording stations are
analyzed using common models of probability distributions.
A number of alternative statistical distributions such as Log Pearson Type III, Pearson Type
III, Two-Parameter Lognormal, Three-Parameter Lognormal, and Weibull, Type I, Extreme
Value are used in flood hazard analysis.
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Publication Date 20Sep95
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FLUOR DANIEL
STORM DRAINAGE
Intensity Duration
Curves
Use the intensity duration curves available from federal, state, county or local agencies for the
project location. If such curves are not available, construct these curves using Weather
Bureau Technical Paper Number 40 (Continental United States); 42 (Puerto Rico and Virginia
Islands); 43 (Hawaiian Islands); 47 and 52 (Alaska); or NOAA Atlas, Precipitation -
Frequency Atlas of the United States, published by the National Weather Service.
For constructing the curves, given only 1 or 2 points, use the following conversion factors
based on 30 minutes as 1.00:
Duration in Duration in
Minutes Factor Minutes Factor
5 2.22 40 0.80
10 1.71 50 0.70
15 1.44 60 0.60
20 1.25 90 0.50
30 1.00 120 0.40
To go from 1 curve to another, use the following factors based on the 50 year maximum
rainfall as 1.000:
Rainfall intensity duration curves for more than 100 years can be constructed using rainfall
data for periods of 2, 5, 10, 25, 50, and 100 years; and time periods of 20 minutes, 60 minutes,
2 hours, 3 hours, 6 hours, 12 hours; and 24 hours using the following formula:
_ _
Xji = Xi + Kj Si Xi
where
j = Return period in years
i = Specific storm duration in minutes, hours or days
Xji = Precipitation in inches for return period j and duration i
Xi = Mean maximum annual storm for duration i
Kj = Frequency factor (in standard deviations) for a return period of j years
Si = Standard deviation of maximum annual storm for duration i
For more detailed procedures using this formula, refer to "Analysis of Data," Pages 7 to 25 of
Rainfall Depth Duration Frequency for California, Department of Water Resources, State of
California, November 1982.
A sample set of curves is shown in the sample problems in this practice.
Civil Engineering
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Publication Date 20Sep95
Page 8 of 21
FLUOR DANIEL
STORM DRAINAGE
Using the initial time of concentration, determine "I" intensity of rainfall in inches per hour
from the intensity duration curve for the plant's geographical location using the proper yearly
rainfall frequency.
Compute Q = CIA.
Refer to sample problems in this practice.
Travel Time
Determine the size of the channel or pipe required to carry Q on the slope of the drain.
Determine the velocity of flow.
Measure the length of flow to the point of inflow of the next subarea downstream. Compute
the time of flow for this reach and add it to the initial time of concentration for the first area to
Calculate Q for second subarea, using the new time of concentration and continue in similar
fashion until a junction with a lateral channel is reached.
Start at the upper end of the lateral and carry its Q to the junction with the main channel.
Storm Runoff At
Junction
Compute the Q at the junction.
Peak Q cfs (cubic feet per second), time of concentration in minutes, rainfall intensity in
inches/hour.
If TA = TB then Qp = QA + QB
TP = TA = TB
If QA > QB then Qp = QA + QB IA
IB
TP = TA
If QA< QB then Qp = QB + QA IB
IA
TP = TB
Qp = Peak Q at junction
Tp = Peak time of concentration at junction
If more than 2 tributary areas are contributing at 1 junction, combine 2 areas at a time and
proceed similarly until tributary areas are combined.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 9 of 21
FLUOR DANIEL
STORM DRAINAGE
DITCHES AND
CHANNELS
Capacity
The capacity of ditches and channels will be calculated using the Manning's equation:
Civil Engineering
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Publication Date 20Sep95
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FLUOR DANIEL
STORM DRAINAGE
For ditches and channels with capacities from 50 cfs to 200 cfs, add 1.5 feet.
For ditches and channels with more than 200 cfs capacities, refer to Chapter 7, Pages 159 and
160, of Chow, Ven Te, Open-Channel Hydraulics, McGraw-Hill Book Company, New York,
1959.
For curved alignments, add freeboards above the superelevated water surface.
It is desirable to provide a depth greater than critical. If not possible, an energy dissipator
may be required at the end of the ditch section.
Linings
Ditches and channels with a flow velocity that exceeds permissible velocity will be lined.
Lining of ditches and channels will be poured concrete, gunite, asphalt, crushed rock, riprap,
or other type of slope protection.
For design procedure of riprap design, refer to Chapter 3, Pages III-137 to III-150 of Virginia
Erosion and Sediment Control Handbook, Virginia Department of Conservation and
Recreation Division of Soil and Water Conservation, 1980.
GRAVITY STORM
SEWER SYSTEM
Capacity
The capacity of a gravity storm sewer system will be calculated using the Manning's equation.
Refer to sections covering Ditches and Channels in this practice.
Closed storm sewers should be deigned to flow full for the design storm, unless otherwise
specified by the Client.
The gravity storm sewer system will be designed in such a manner that at the maximum design
flow, the water level in the most remote catch basin of the system or subsystem is a minimum
of 6 inches below top of grating. The controlling elevation at a junction of a main, lateral, or
sublateral for calculating the hydraulic gradeline upstream will be the hydraulic grade
elevation of the main or lateral at the point or the soffit elevation of the pipe, whichever is
greater.
Values of Manning's n for closed sewers are as follows:
Pipe Material n
Polyvinyl chloride pipe 0.010
Steel 0.011
Ductile iron 0.013
Cast iron 0.013
Cement lined pipe 0.015
Concrete pipe 0.013
Vitrified clay pipe 0.013
Fiberglass reinforced plastic 0.010
Corrugated metal pipe 0.024
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Publication Date 20Sep95
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FLUOR DANIEL
STORM DRAINAGE
The preferred slope for sewer lines will be approximately 0.01 foot (1/8 of an inch) per foot.
The minimum slope will be approximately 0.005 foot (1/16 of an inch) per foot but may be
decreased, if necessary, provided the required minimum velocity is maintained to avoid
disposition of solids.
The minimum pipe size for branch lines will be 4-inch diameter and 8-inch diameter for catch
basin outlet pipes.
The minimum velocity for closed storm sewers should be 2.0 feet per second to prevent the
settling of solids.
For concrete sewers where high velocity flow is continuous and grit erosion is expected to be
a problem, use a maximum velocity of about 10 feet per second.
The alignment chart in Attachment 02 can be used for the solution of Manning's equation for
circular pipes flowing full.
The graph in Attachment 03 is used for the solution of problems involving sewers flowing
only partly filled. The following procedure is used for finding the hydraulic elements of the
pipes.
Compute the ratio of q/Q for each line.
Find the ratio of h/D and v/V.
From the ratio h/D, calculate h.
From the ratio v/V, calculate v.
q = Actual flow, cfs
Q = Quantity if pipe flowing full, cfs
h = Actual depth of flow, feet
D = Inside diameter of pipe, feet
v = Actual velocity, fps (feet per second)
V = Velocity if pipe were flowing full, fps
Losses
Manhole losses will be calculated from the following:
2 2
hmh = 0.05 v to0.75 v
2g 2g
depending upon the inlet and outlet pipe size, elevation and design.
Bend losses will be calculated from the following equations:
2
hb = Kb v
2g
where
Kb = 2.0 δ
90
where δ = Central angle of bend in degrees.
Bend losses should be included for closed conduits; those flowing partially full as well as
those flowing full.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 12 of 21
FLUOR DANIEL
STORM DRAINAGE
CULVERTS
Drainage culverts are normally corrugated metal pipe, reinforced concrete pipe, or reinforced
concrete box as necessary to meet the requirements for stormwater drainage flow, truck loads,
and depth of fill above the culvert.
Culverts under roads will be designed to support the earth pressures on the culvert and the
maximum wheel load that will be imposed over it through its design life, plus the applicable
impact, as defined in AASHTO (American Association of State Highway and Traffic
Officials) Standard specifications for Highway Bridges. In the absence of construction or
maintenance vehicles with a greater wheel load, the culvert will be designed to support a
wheel load of 16,000 pounds (HS-20 loading). Minimum cover over culverts will be
12-inches for circular corrugated metal pipe, and 18-inches for reinforced concrete pipe, and
corrugated metal pipe arches.
The minimum size of culvert will be 12-inch diameter for lengths of 30 feet or less and
18-inch diameter for lengths over 30 feet.
Where installation of multiple culverts is required, the minimum clear distance between pipes
will be as follows:
Civil Engineering
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Publication Date 20Sep95
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FLUOR DANIEL
STORM DRAINAGE
ho = dc + D
2
Compare the headwaters for both inlet and outlet control. The higher headwater governs and
indicates the flow existing under the given conditions for the trial size selected.
Select culvert size which keeps headwater depth below allowable limit.
STORMWATER
DETENTION AND
RETENTION
BASINS
Flood Control
Detention Basin
The primary function of the flood control detention basin is to store the storm runoff during
peak flood and reduce the peak discharge.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 14 of 21
FLUOR DANIEL
STORM DRAINAGE
The flood control detention basin is generally the least expensive and most reliable measure.
It can be designed to fit a wide variety of sites and can accommodate multiple outlet spillways
to control multifrequency outflow.
Measures other than flood control detention basins may be preferred in some locations. Any
device selected, however, should be assessed as to its function, maintenance needs, and
impact.
Design flood control detention basins for 50 years storm frequency.
For flood control detention basin storage volume requirement calculations procedure, for up to
2,000 acres of drainage area, refer to Chapter 6 Storage Volume for Detention Basins, Pages
6-1 to 6-11 of Urban Hydrology for Small Watersheds, TR-55, United States Department of
Agriculture, Soil Conservation Service, January 1975, or use local drainage manual, if
available.
Stormwater Retention
Basin
Regulations require management of storm runoff from industrial plant sites so as not to
discharge toxic or hazardous pollutants to receiving waters.
The purpose of stormwater retention basins is to store the stormwater during periods of storm
runoff and release it at a lower rate to the treatment process.
Retention pond and storage basin capacities will be determined based on the total accumulated
stormwater runoff from the design storm frequency for duration of 24 hours. A minimum
freeboard of 12 inches will be provided on top of water surface.
Lining for ponds and basins will be as recommended in the Geotechnical Investigation Report
or as required by process and environmental criteria for the project.
Sediment Control
Basin
Erosion and sediment control measures are required during construction to prevent surface
storm water runoff pollution into stream channels and water bodies.
The sediment control basin is required to collect and store sediment or debris from affected
areas.
The sediment control basin collects and holds stormwater runoff to allow suspended sediment
to settle out.
Design sediment control basins for 10-year storm frequency, unless regulatory agencies dictate
otherwise.
The surface area of the sediment basin at the height of the rim of the riser pipe is calculated by
using the following formula:
KQ
A=
Vs
Civil Engineering
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Publication Date 20Sep95
Page 15 of 21
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STORM DRAINAGE
where
A = Basin surface area square feet
Q = Storm runoff cfs
K = 1.2
Vs = 0.00096 ft/sec settling velocity for a 0.02 millimeter particle size.
Particles greater than or equal to the 0.02 millimeter particle size are to be retained in the
basin.
The sediment storage volume is 75 cu yd per acre of disturbed construction area. The settling
zone will be a minimum of 2 feet deep.
The combined capacities of the riser pipe and spillway are designed to be sufficient to pass the
peak rate of storm runoff of a 10-year storm frequency.
The sediment control basin will need to be periodically cleaned out to restore the basin to its
original designed volume capacity.
A concentric antivortex device and trash rack should be provided on top of the riser pipe.
A concrete base of sufficient weight to prevent flotation of the riser is attached to the riser
pipe with a watertight connection.
Stone riprap protection should be provided on the spillway to reduce erosion of the spillway
dike.
A protection fence should be provided around the sediment control basin for safety.
The sediment control basin may be used after construction as a permanent stormwater
management basin.
For sediment control basin design requirements and procedure, refer to Chapter 3, Pages
III-59 to III-88 of Virginia Erosion and Sediment Control Handbook, Virginia Department of
Conservation and Recreation Division of Soil and Water Conservation, 1980.
STORM DRAINAGE
SOFTWARE
(AVAILABLE
IN IRVINE)
1. Advanced Designer Series
Civil Soft
Storm Plus
Storm Drain Analysis Program
Storm Plus is based on the original computer program F0515P and was developed in
April 1979. This program was written for use by the Los Angeles County Flood Control
District or by its contractors on district projects.
This program computes and plots uniform and nonuniform steady flow water surface
profiles and pressure gradients in open channels or closed conduits with irregular or
regular sections. The flow in a system may alternate between super critical, subcritical, or
pressure flow in any sequence. The program will also analyze natural river channels
Civil Engineering
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Publication Date 20Sep95
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FLUOR DANIEL
STORM DRAINAGE
although the principle use of the program is intended for determining profiles in improved
Flood Control Systems.
2. Haestad Methods
Civil Engineering Software
HEC-1
Flood Hydrograph Package
This computer program was developed by HEC (The Hydrologic Engineering Center),
Corp of Engineers, Department of the Army.
The HEC-1 model is designed to simulate the surface runoff response of a river basin to
precipitation by representing the basin as an interconnected system of hydrologic and
hydraulic components.
Each component models an aspect of the precipitation runoff process with a portion of the
basin, commonly referred to as a subbasin. A component may represent a surface runoff
entity, a stream channel, or a reservoir. The result of the modeling process is the
computation of stream flow hydrographs at desired locations in the river basin.
HEC-1 has several major capabilities which are used in the development of a watershed
simulation model and the analysis of flood control measures. The capabilities are the
following:
Automatic estimation of unit graph, interception/infiltration, and streamflow routing
parameters.
Simulation of complex river basin runoff and streamflow.
River basin simulation using a precipitation depth versus area function.
Computation of modified frequency curves and expected annual damages.
Simulation of flow through a reservoir and spillway for dam safety analysis.
Simulation of dam breach hydrographs.
Optimization of flood control system components.
3. Haestad Methods
Civil Engineering Software
HEC-2
Water Surface Profiles
This computer program was developed by HEC, Corps of Engineers, Department of the
Army.
The HEC-2 computer program is intended for calculating water surface profiles for
steady, gradually varied flow in natural or manmade channels. Both subcritical and
supercritical flow profiles can be calculated. The effect of various obstructions such as
bridges, culverts, weirs, and structures in the flood plain may be considered in the
computations. The program is also designed for application in flood plain management
and flood insurance studies to evaluate floodway encroachments and to designate flood
hazard zones. Also, capabilities are available for assessing the effect of channel
improvements and levels on water surface profiles.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 17 of 21
FLUOR DANIEL
STORM DRAINAGE
4. Haestad Methods
Civil Engineering Software
HEC-Plot
Plotting Program for HEC-1 and HEC-2
HEC-Plot is an enhanced version of the Plot 2 Program of the US Army Corps of
Engineers, written by HEC.
Computer Program HEC-Plot was developed to provide a quick and simple graphical
display of cross section data and computed results from HEC-1 and HEC-2. The
HEC-Plot Program provides the capability to plot cross section data, including the
changes to the section caused by the HEC-2 options that modify section data. HEC-2
profiles and rating curves of the output variables, available on HAESTAD 95 or TAPE
95, can be plotted. HEC-Plot also plots HEC-1 output hydrographs.
5. Haestad Methods
Civil Engineering Software
Quick HEC-12
Drop Inlet Design and Analysis
Quick HEC-12 handles the following inlet types:
Curb
Grate
Combination curb and grate
4-inch bridge Scupper
Slotted Drain
Grate in trapezoidal ditch
Quick HEC-12 uses the manual procedure outlined by the Federal Highway
Administration, Hydraulic Engineering circular Number 12, Drainage of Highway
pavements, March, 1984.
6. Haestad Methods
Civil Engineering Software
POND-2
Detention Pond Design and Analysis
POND-2 Computer Program is for detention pond design. It estimates detention storage
requirements, computes a volume rating table for any pond configuration, routes
hydrographs for different return frequencies through alternative ponds and plots the
resulting inflow and outflow hydrographs. POND-2 is completely compatible with
LINK-2 and can automatically import inflow hydrographs from QUICK TR-55, TR-20,
and HEC-1 computer files.
7. Haestad Methods
Civil Engineering Software
Quick TR-55
Hydrology for small watersheds
Quick TR-55 Computer Program was developed based on the SCS TR-55 Urban
Hydrology for small watersheds. The program can generate and plot hydrographs,
compute peak discharges, and perform predeveloped and postdeveloped analysis.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 18 of 21
FLUOR DANIEL
STORM DRAINAGE
8. Haestad Methods
Civil Engineering Software
TR-20
Project Formulation Hydrology
The TR-20 Computer Program is a single-event model which computes direct runoff
resulting from any synthetic or natural rainstorm. It develops flood hydrographs from
runoff and routes the flow through steam channels and reservoirs. The following major
Civil Engineering software programs from Haestad Methods are also available:
9. HECWRC
Flood Flow Frequency
10. HMR52
Probable Maximum Storm
11. WSP-2
Water Surface Profiles
12. Hy-4-69
Hydraulics of Bridge Waterways
13. WSPRO (Hy-7)
Bridge Waterways Analysis Model
14. DAMS 2
Structure Site Analysis
15. THYSYS
Culverts Storm Sewer and Inlets
16. SWMM
Storm Water Management Model
17. HEC-6
Scour and Deposition
18. SEDIMOT II
Hydrology and Sedimentology
19. HYDRA
Storm and Sanitary Sewer Analysis Software
PITZER
HYDRA is one of the most practical programs available to analyze storm and sanitary
sewer collection systems. It is structured to work well on both large municipal systems
and small tracks, with or without database files and without or within AutoCAD.
HYDRA allows the designer to generate storm flows by the Rational Method, a modified
SCS Method (Soil Conservation Service) or by continuous simulation. The best method
to use depends upon the situation, available data, and the requirements of the
municipality.
Civil Engineering
Practice 670 210 1150
Publication Date 20Sep95
Page 19 of 21
FLUOR DANIEL
STORM DRAINAGE
REFERENCES
AASHTO (American Association of State Highway and Traffic Officials).
Analysis of Data, Pages 7 to 25 of Rainfall Depth Duration Frequency for California,
Department of Water Resources, State of California, November 1982.
Bureau of Engineering Manual. Part G, Storm Drain Design. City of Los Angeles,
Department of Public Works.
Capacity Charts For the Hydraulic Design of Highway Culverts. Hydraulic Engineering
Circular Number 10. Mar. 1965.
Chow, Ven Te. Handbook of Applied Hydrology. McGraw-Hill Book Company. 1964.
Chow, Ven Te. Open-Channel Hydraulics. McGraw-Hill Book Company. New York. 1959.
Design and Construction of Sanitary and Storm Sewers. American Society of Civil Engineers.
WPCF Manual of Practice Number 9. 1972.
Design Manual. Hydraulic. Los Angeles County Flood District.
Design Manual. Orange County Flood Control District.
Engineering Field Manual. United States Department of Agriculture. SCS. Washington, DC.
1989.
Estimating Probabilities of Extreme Floods: Methods and Recommended Research. National
Research Council. Washington, DC. 1988.
Guide For Sediment Control on Construction Sites in North Carolina. United States
Department of Agriculture. Soil Conservation Service, SCS. North Carolina. 1973.
Guidelines For Determining Flood Flow Frequency. Interagency Advisory Committee on
Water Data, Bulletin #17b of the Hydrology Subcommittee, VA. 1982.
Gumbel, E. J. Statistics of Extremes. Columbia University Press. New York. 1958.
Hydraulic Charts For the Selection of Highway Culverts. Hydraulic Engineering Circular
Number 5. Dec 1965.
Hydraulic Design of Improved Inlets For Culverts. Hydraulic Engineering Circular Number
13. Aug 1972.
Hydrology Manual. Los Angeles County Flood Control District.
Hydrology Manual. Orange County Flood Control District.
Hydrology Manual. Riverside County Flood Control and Water Conservation District.
King and Brater. Handbook of Hydraulics. McGraw-Hill Book Company. New York.
Kite, G. W. Frequency and Risk Analysis in Hydrology. Water Resource Publication.
Littleton, CO. 1977.
Manual For Erosion and Sediment Control in Georgia. Georgia Soil and Water Conservation
Committee. 1975.
Manual of Standards For Erosion and Sediment Control Measures. Association of Bay Area
Governments. Jun 1981.
Civil Engineering
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Publication Date 20Sep95
Page 20 of 21
FLUOR DANIEL
STORM DRAINAGE
ATTACHMENTS
Attachment 01:
Overland Flow Time
Attachment 02:
Alignment Chart For Manning Formula For Pipe Flow
Attachment 03:
Relative Velocity And Flow In Circular Pipe For Any Depth Of Flow
Attachment 04:
Headwater Depth For Concrete Pipe Culverts With Inlet Control
Civil Engineering
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Publication Date 20Sep95
Page 21 of 21
FLUOR DANIEL
STORM DRAINAGE
Attachment 05:
Headwater Depth For CM Pipe Culverts With Inlet Control
Attachment 06:
Headwater Depth For CM Pipe Arch Culverts With Inlet Control
Attachment 07:
Head For Concrete Pipe Culverts Flowing Full
Attachment 08:
Head For Standard CM Pipe Culverts Flowing Full
Attachment 09:
Head For Standard CM Pipe Arch Culverts Flowing Full
Attachment 10:
Critical Depth Circular Pipe
Attachment 11:
Critical Depth Standard CM Pipe Arch
Attachment 12:
Form 000.210.F8000: Rational Method Calculation Form
Attachment 13:
Form 000.210.F8001: Peak Q At The Junction Calculation Sheet
Attachment 14:
Form 000.210.F5000: Datasheet - Culvert Design
Civil Engineering
Practice 670 210 1160
Publication Date 20Sep95
Page 1 of 10
FLUOR DANIEL
PURPOSE
This practice establishes the parameters of the various components involved in the design of
gravity and force main sanitary sewer systems.
Design of these systems will require compliance with regulations and standards of various
private and public agencies and applicable federal, state, county and city regulations. The
design data, dimensions, regulations and standards will reflect a considerable diversity
between owner and government agencies.
The Civil Engineer must review these various regulations and standards and select the
appropriate ones for the project. This technical practice should be used in conjunction with
textbooks and other publications on the subject, such as those listed in the references. The
design engineer should stay updated on materials, specifications, and design criteria.
SCOPE
This practice includes the following major sections:
SEWAGE FLOWRATES
GRAVITY SEWER DESIGN
MANHOLES
PUMPING STATIONS
SIPHONS
HYDRAULIC DESIGN
EXAMPLE PROBLEM
REFERENCES
ATTACHMENTS
APPLICATION
This practice provides guidelines for the design of sanitary sewers and applies to all projects
and work assignments being performed by Fluor Daniel Civil Discipline. The Lead Civil
Engineer on a project is responsible for the use of these guidelines in designing sanitary sewer
systems.
SEWAGE
FLOWRATES
Domestic sewage quantities normally are to be computed on a contributing population basis,
except as noted in subparagraph d and e on page 3-1 of Hydraulic Design of Sewers.
Subparagraph d (Industrial Waste Flows)
Such industries cannot be computed totally on a population or fixture unit basis.
Industrial waste sewers and sanitary sewers will be designed for the peak industrial flow
as determined for the particular industrial process or activity involved.
Subparagraph e (Fixture Unit Flow) The size of building connections, including those
from theaters, restaurants, chapels, clubs and other such buildings, will, in all cases, be
large enough to discharge the flow computed on a fixture unit basis.
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Publication Date 20Sep95
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FLUOR DANIEL
The population to be used in design depends upon the type of area which the sewer
serves. If the area is entirely residential, the design population is based on full
occupancy. If the area served is entirely industrial, the design population is the greatest
number of employees in the area at any one time.
Average Daily
Per Capita
Sewage quantities for different types of installations are shown on page 3-1 of Hydraulic
Design of Sewers. The average daily flow will be computed by multiplying the resident and
nonresident contribution populations by the appropriate per capita allowances and adding the
two flows.
Nonresidents working 8 hour shifts will be allowed 30 gallons per capita per day.
Flowrate
The average hourly flowrate should be used when designing sewers to serve small areas of the
installation where several buildings or a group of buildings are under consideration and where
the majority of sewage is generated by nonresidents or other short term occupants.
The peak daily or diurnal flowrate is an important factor in sewer design, especially when
minimum velocities are to be provided on a daily basis. The peak diurnal flowrate will be
taken as 1/2 of the extreme peak flowrate.
Extreme flowrates of flow occasionally and must be considered. Sewers will be designed with
adequate capacity to handle extreme peaks flowrates, ratios of extreme peak flowrates at
average flow will be calculated with the use of the following formula:
R = C 0.67
Q
where
R = Ratio of extreme peak flowrate to average
Q = Average daily flow or average hour flowrate in million gallons per
day, gallons per day or gallons per hour
C = Constant 3.8 for MGD, 38.2 for GPD, or 22.5 for GPH
Infiltration And
Inflow
In computing wastewater flows for new sewer design, allowances for groundwater infiltration
will be 500 to 1,000 gallons per day per inch diameter per mile of pipe and will be added to
the peak rate of flow.
Civil Engineering
Practice 670 210 1160
Publication Date 20Sep95
Page 3 of 10
FLUOR DANIEL
GRAVITY SEWER
DESIGN
Generally, it is not desirable to design sewers for full flow even at peak rates. Trunk and
interceptor sewers will be designed to flow at depths not exceeding 90 percent of full depth;
lateral and main sewers 80 percent; and building connections, 70 percent. However,
regardless of flow and depth, the minimum sizes to be used are 6 inch for building connections
and 8 inch for all other sewers.
The Manning formula will be used for design of gravity sewers:
Velocity
Sewers will be designed to provide a minimum velocity of 2.0 FPS (feet per second) at the
average daily flow, or average hourly flowrate, and minimum velocity of 2.5 to 3.5 FPS at the
peak diurnal flowrate.
Pipe Cover
Adequate cover will be provided for frost protection and against structural damage due to any
superimposed surface loading.
Hydraulic Profile
In most cases where small to medium sized gravity sewers are installed in long runs, it will be
safe to assume uniform flow throughout the entire length of pipe. A hydraulic profile is
recommended showing all the other utilities crossing the sewer line. Sewer plans generally
will be oriented so that the flow in the sewer is from right to left on the sheet and stationing is
upgrade from left to right. Each sewer plan should include a north arrow. Match lines should
be easily identifiable.
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Practice 670 210 1160
Publication Date 20Sep95
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Critical Flow
Gravity sewers will ordinarily be designed to maintain subcritical flow conditions in the pipe
throughout the normal range of design flows. However, there are exceptions in which
supercritical flow may be required and will be justified.
Hydrogen Sulfide
In Sewers
Two of the most important problems occurring in wastewater collection systems are the
corrosion of sewers and appurtenances, and the propagation and emission of odors and toxic
gases. Both of these problems can be attributed in large part to the generation of hydrogen
sulfide (H2S) in sewers. Sewers will be designed hydraulically in accordance with U.S. EPA
(Environmental Protection Agency) guidelines established therein to prevent excessive
generation of hydrogen sulfide.
Corrosion Control
Plastic pipe PVC (Polyvinyl Chloride); HDPE (High Density Polyethylene); ABS
(Acrylonitrile-Butadien-Styrene), fiberglass, and vitrified clay pipe are best suited for
corrosive environments, whereas concrete (including ABS composite), asbestos cement,
ductile iron, and cast iron soil pipe should be avoided unless a special protective lining,
coating or treatment are provided.
MANHOLES
Sanitary sewer manholes will be spaced 300 to 400 feet. When the size is large enough to
permit a man to enter, a spacing of 500 feet may be used. Manholes should be located at the
junctions of sewers and changes in grades, sizes, or alignment. Manholes may be precast
concrete (assembled in the field) cast in place, or brick.
PUMPING
STATIONS
Pumping station and pneumatic ejectors will normally be required to remove waste from areas
which cannot be served hydraulically by gravity sewers. In certain situations, however, a
gravity sewer system can be used, but only at the expense of deep trench excavation. Both
wastewater pumping and gravity flow sewers may be technically feasible and capable of
meeting service requirements, however, they may not be equivalent in economic terms. When
it is not readily apparent which solution would be more economical, the decision to use one or
the other should be based on life cycle cost analysis. Initial capital and construction costs for
pumps, ejectors, structures, force main, plus operation and maintenance costs should be
compared with cost of deep trench excavation or other special construction methods required
for a gravity system. Generally, a gravity sewer system will be justified until its cost exceeds
the cost of a pumped system by 10 percent.
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Publication Date 20Sep95
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Pumping Equipment
Pumping equipment used in sanitary sewer systems may be classified into two general types;
centrifugal pumps and pneumatic ejectors. The latter are used only in the smaller installations
where centrifugal pumps, if used, would be too large for the application.
Centrifugal pumps fall into the following three general classifications:
Axial - flow or propeller pumps
Mixed Flow or angle - flow pumps
Radial - flow pumps (commonly referred to as centrifugal pumps)
The classification into which a pump falls usually can be determined by its specific (Ns) at the
point of maximum efficiency.
The specific speed of an impeller may be defined as the speed in rpm (revolution per minute)
at which a geometrically similar impeller would run if it were of such size as to deliver 1 gpm
against 1 foot of head.
The formula for specific speed is as follows:
RPM GPM
Ns =
H 3/4
where H is in feet.
Pump Construction
Most pump casings are made of cast iron. Although for special applications where gritty or
corrosive liquids are involved, other materials sometimes are specified.
Pneumatic ejectors are usually used for lifting sewage from basement of buildings and small
lift stations where their advantage outweigh their low efficiency, which is limited to about 15
percent. Their advantages are the following:
Sewage is completely enclosed an consequently no sewer gases can escape except through
the vent.
Operation is fully automatic and the ejector goes into service only when needed.
The relatively few moving parts in contact with sewage require little attention or
lubrication.
Ejectors are not easily clogged.
The following is an empirical formula for the approximate capacity of air required to operate
an ejector:
Q(H + 34)
V=
250
where
V = volume of free air required in CFM
H = total head in feet
Q = rate of sewage discharge in GPM
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Practice 670 210 1160
Publication Date 20Sep95
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FLUOR DANIEL
Datum
All readings for suction lift, suction head, discharge head, and net positive suction head are
taken with reference to the datum which in the case of horizontal shaft, is the elevation of the
pump center line and in the case of vertical shaft pumps is the elevation of the entrance eye of
the suction impeller.
Total Discharge
Head (Hd)
Total discharge head is the reading of a pressure gage at the discharge of the pump, converted
to feet of liquid and referred to datum, plus the velocity head at the point of gage attachment.
SIPHONS
The siphon in sewerage practice almost invariably refers to an inverted siphon or depressed
sewer which would stand full even with no flow. Its purpose is to carry the flow under an
obstruction such as stream or depressed highway and to regain as much elevation as possible
after the obstruction has been passed.
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Publication Date 20Sep95
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FLUOR DANIEL
Profile
Two considerations which govern the profile of a siphon are provision for hydraulic losses and
ease of cleaning. The friction loss through the barrel will be determined by the design
velocity. For calculating the head loss it is sound conservative Hazen-Williams C of 100
(Manning n from 0.014 for small sizes to 0.018 for the largest). Siphons may need cleaning
more often than gravity sewers. For easy cleaning, siphons should not have any sharp bends
either vertical or horizontal; only smooth curves of adequate radius should be used.
HYDRAULIC
DESIGN
The first step in the hydraulic design of a sanitary sewer system is to prepare a map showing
the locations of all required sewers and from which the tributary can be shown. Preliminary
profiles of the ground surface along each line are also needed. They should show the critical
elevations which will establish the sewer grades, such as basements of low lying buildings.
topographic maps are useful at this stage of the design.
Sanitary sewer design computation, being repetitious may best be done on tabular forms. The
attached tabulation form is fairly comprehensive and can be adapted to the particular need of
the designer. In using this form for sanitary sewer design, supplementary graph or tables are
required to calculate wastewater flows and hydraulic data. It is recommended that all flows
should be converted to cubic feet per second (CFS). Calculations should start from the
highest elevation and proceed downward. Each building sewer outlet should be shown and be
connected to the nearest sanitary sewer manhole.
There is a tendency on the part of some designers to increase the size of the sewer in order to
obtain a theoretical velocity of 2 feet per second when the available slope would not produce
this velocity in a smaller pipe. Actually, in the larger pipe, the depth of flow would be
decreased to such extent that the velocity might be no greater, and perhaps less, than in a
smaller pipe laid on the same slope. In such cases, the net result of increasing the pipe size
would be to increase the cost without improving the flow conditions. Errors of this nature can
usually be eliminated through analysis of the velocity at various rates of flow.
Civil Engineering
Practice 670 210 1160
Publication Date 20Sep95
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FLUOR DANIEL
EXAMPLE
PROBLEM
Refer To
Attachment 07:
Column 1 (Total Discharge in GPMs [Gallons Per Minute]) was taken from the 3 buildings
having a total of 236 fixture units designed by the mechanical department. With the use of the
supply demand curve (Refer to Attachment 01), it will read 98.16 GPM.
Column 2, Size of Pipe; Column 3, Length of Line in Feet; Column 4, Slope of Pipe in
Percent; and Column 5, Velocity Flowing Full, use slope of 2.0 percent.
Column 4 and 5 use pipe flow chart (Refer to Attachment 02) = 4.5 FPS.
Column 6 (Discharge Flowing Full) = 1.52 CFS.
Column 7, convert (Column 1) 98.16 GPM into CFS = 98.16 x 0.002228 = 0.2187 CFS =
21.87 (1/100) average flow to be 1/3.8 peak flow = 21.87/3.8 = 5.76 (1/100) CFS.
Column 8 (peak flow 1/100 CFS) = 98.17 GPM x 0.002228 = 0.2187 CFS = 21.87 1/100
CFS.
Column 9 (Discharge Average %) = (Column 7) 5.76 divided by (Column 6) 1.52 = 3.79 CFS.
Column 10 (Discharge Peak %) = (Column 8) 21.87 divided by (Column 6) 1.52 = 14.39
CFS.
Column 11 (Velocity Average %) = use proportionate flow chart on Attachment 03. Column
9 (3.79 discharge to velocity) = 0.46 FPS.
Column 12 (Velocity Peak %) = use proportionate flow chart on Attachment 03. Column 10
(14.39 discharge to velocity) = 0.70 FPS.
Column 13 (average flow velocity FPS) = (Column 11) 0.46 x (Column 5) 4.5 = 2.07 FPS.
Column 14 (Peak Flow Velocity FPS) = Column 12 0.70 x Column 5 4.5 = 3.15 FPS.
Column remarks, the designer will show the total discharge that are being added on that
particular line.
As specified previously, the pipe should not be designed flowing full. Attached are graphs to
be used in calculating the hydraulic elements. To use Hydraulic Elements Graph in
Attachment 04 for circular pipe.
Example:
Flows will be known, extreme peak, diurnal peak and average daily flow.
Extreme Peak = 1.71 CFS
Diurnal Peak = 0.91 CFS
Average Daily = 0.44 CFS
Q = 1.71
S = 0.003
12" Diameter
n = 0.013
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Practice 670 210 1160
Publication Date 20Sep95
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FLUOR DANIEL
From Attachment 05, for 12 inch the discharge is 2.0 CFS and the velocity is 2.53 FPS.
1.71 = 0.86 then on Attachment 04 hydraulic elements, with the use of this graph plot 0.86 =
2.0
d/D = 0.71 is less than the lateral and main sewer 0.80. using the same line proceed to the
right where it intersects the dash line for velocity and it reads 1.14. 1.14 x 2.53 = 2.88 FPS.
Same procedure will be performed for the other flows. The minimum velocity for average
flow is V = 2.0 FPS. Q = 0.44 CFS = 0.44 = 0.22 from Attachment 04 = d/D = 0.33. 0.79 x
2.00
2.53 = 2.0 FPS for average flow.
REFERENCES
Design and Computation of Sanitary and Storm Sewers. ASCE Manual and Reports on
Engineering. ASCE. Practice Number 37.
Domestic Wastewater Treatment. Department of the Army Technical Manual (TM 5-814-3).
Engineering Manual. Part VIII, Chapter 1. Corps of Engineers.
Hydraulic Design of Sewers. Department of the Army Technical Manual (TM 5-814-1).
Plumbing. Engineering Manual. EM 1110-345-165. Corps of Engineers.
Sanitary and Industrial Wastewater Collection - Pumping Stations and Force Mains.
Department of the Army Technical Manual (TM 5-814-2).
Selye, E.E. Book of Design.
Sewerage Treatment Plant Design. ASCE Manual and Reports on Engineering. ASCE
Practice Number 34.
Steel and McGhee. Water Supply And Sewerage.
These standards provide guidelines for the design of sanitary sewers and applies to all projects
and work assignments being performed by the Fluor Daniel Civil Discipline.
ATTACHMENTS
Attachment 01:
Supply Demand Curve
Attachment 02:
Pipe Flow Chart
Attachment 03:
Proportionate Flow Chart (Manning's Formula)
Attachment 04:
Hydraulic Elements Graph for Circular Sewers
Attachment 05:
Alignment Chart for Manning Formula for Pipe Flow
Attachment 06:
Critical Depth of Flow and Specific Head In Rectangular And Circular Conduit
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Practice 670 210 1160
Publication Date 20Sep95
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Attachment 07:
Typical Computation Form
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Practice 670 210 1200
Publication Date 20Sep95
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PURPOSE
This practice establishes the general layout and design guidelines for outside underground
piping and should be used for basic design. This practice will benefit Civil, Process, and
Piping Design Engineers, but also can be of assistance to other disciplines as well. It is the
responsibility of the Lead Engineer to ensure application and utilization of this practice.
SCOPE
This practice includes the following major sections:
DOMESTIC WATER (POTABLE)
SANITARY SEWERS
OIL WATER DRAINAGE
COOLING WATER
FIREWATER
NATURAL GAS
PIPE MATERIALS
PIPE BEDDING
PIPE SETTLEMENT
REFERENCES
APPLICATION
This technical practice should be utilized by engineers and designers when locating outside
underground piping facilities for industrial or process uses as well as commercial and
residential uses. The practice should be used in conjunction with job specifications, client
specifications, and specifications established by the local Purveyor or Government agency and
is not intended to override any of the aforementioned guidelines unless none exist.
DOMESTIC
WATER
(POTABLE)
In general, domestic water lines should be located on the side of the road that provides the
shortest service connections. These lines should not be located under paved or heavily
traveled areas.
Horizontal separation of domestic water lines and other utility lines should be a minimum of
10 feet to avoid potential contamination. If possible, it should be located in its own easement.
Domestic water lines should not be located in the same trench with other utilities.
When domestic water lines cross other utilities, there will not be a joint within 3 feet in either
direction of the crossing. The water line should be located at an elevation higher than other
utilities, when at all possible. If the water line must cross underneath other utilities, the other
pipeline should be enclosed in concrete or incorporate the use of pressure rated pipe.
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Publication Date 20Sep95
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FLUOR DANIEL
Minimum cover should be 4 feet under heavily traveled roads or railroads. In other
nonstructural areas, 3 feet minimum cover is acceptable. Domestic water lines should always
be located below frost depth.
SANITARY
SEWERS
Sanitary sewers are usually gravity flow and should be located vertically and horizontally
before pressure pipelines.
Sanitary sewers may be located at the centerline of roadways to help avoid conflicts with other
pipelines located on either side of the roadway.
It is preferable to locate sanitary sewers outside of roadways to avoid having to excavate
roadways when repairing or replacing pipe.
In many cases, flat sites may require a sanitary sewer lift station and force main system
installed. The force main should be treated as a pressure line normally located next to
roadways in a dedicated casement or corridor.
Manholes on gravity lines should be used for changes in direction or slope and for
maintenance access and should be spaced at approximately 300 feet for lines up to 12 inches
in diameter and 500 feet maximum for lines larger than 12 inches in diameter.
Minimum cover should be 4 feet for lines under heavily traveled roadways or railroads and 3
feet in nonstructural areas. For larger sanitary sewer mains (12 inches and above), it is not
necessary for the top of the line to be below frost depth. The centerline or Springline should
be at or below the frost line to avoid frost heave problems and provide satisfactory bedding.
Also refer to Practice 670.210.1160: Sanitary Sewer Systems, for more detailed sanitary
sewer design.
Storm Sewers -
Surface Runoff
Storm water runoff is normally collected via overland flow in ditches and culverts designed by
the Civil Discipline. Many projects require enclosed stormwater systems with catch basins
and manholes located as required. Clean stormwater should be discharged into natural site
drainageways as much as possible.
Stormwater runoff during construction may require a runoff pond to settle the solids and let
the clear stormwater flow into the natural waterway. The governing laws on erosion control
should be followed.
In areas where hydrocarbon or other hazardous liquids or materials are present, catch basins or
trench drains should be utilized so as to collect the flow. These hazardous materials should be
piped to the appropriate waste treatment facilities.
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Publication Date 20Sep95
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FLUOR DANIEL
Storm Drainage
Within Tanks
Compound Areas Arrange grading in tank farm areas so that the surface slopes at a minimum
of the 1 percent away from the tank to swales or ditches along the sides of the enclosure.
Where there are 2 rows of tanks, the pipeway is normally run down the center. Provide a high
point under the pipeway to prevent liquid spills from collecting there.
Terminate the drainage ditches or swales at the corners of the tank enclosure. Provide a
minimum 8 inch drain pipe from this point through the dike with a gate valve or indicator post
valve outside of the enclosure. The drain valve should discharge to the storm ditches. This
valve is normally kept closed and is used only after a rainstorm to discharge accumulated
clean water.
Provide a valved branch line from a point upstream of the drain valve which will give the
operator the option of discharging the tank enclosure to an oily water sewer in the event of a
spill of contamination.
In cold climates, arrange the piping so that water does not stand against closed valves.
OIL WATER
DRAINAGE
Storage tanks are normally provided with a drain valve at the bottom of the tank to permit
periodic drawoff of water which normally collects in the product. The water drawoff valve
should be positioned over an open concrete box with an outlet discharging into the oily water
collection system.
The collecting sewer for a group of tanks is run under the center portion of the compound and
a gate valve or indicator post valve operable outside of the compound is provided. This valve
is normally kept closed so that in the event of spill or tank rupture, the commodity remains
inside the diked enclosure and does not run into the cleanwater storm sewer system.
Routing Of
Clean And Oily
Water Sewers
Routing for main lines from process areas to waste treatment areas should run parallel to roads
and not directly underneath. Where space permits, an easement or corridor alongside the road
should be provided. Avoid routing large mains down the center of roads as it could
potentially leave trenches open for long periods of time. It should be noted that storm sewer
lines alongside of roads also can sustain heavy loads during the construction process.
Consider keeping large trench excavations clear of construction work and access areas. If
possible, discuss routing of all major (24 inches and larger) underground lines with
Construction Manager.
Verify whether or not sewer lines under roads and millroads will sustain earth and traffic
loads. Refer to Practice 670.210.1210: Loads On Underground Pipe.
For large sewer mains, it may not be necessary for the top of the line to be below frost depth.
It is obvious the volumes of water that are flowing in these larger mains are not about to
Civil Engineering
Practice 670 210 1200
Publication Date 20Sep95
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FLUOR DANIEL
freeze. To avoid frost heave problems and provide satisfactory bedding, the centerline or
Springline should be at or below the frost line.
Manholes And
Invert Elevations
Provide manholes to access and maintain the system and in accordance with the requirements
set forth in the contract specifications. When separate major groups of storage tanks, process
blocks, and loading facilities are involved, sealed and vented manholes will be required at
strategic points to sectionalize the system.
Sewer invert elevations are set by the slope and size of the line handling the design flow and is
a compromise between a larger line at a flat slope or a smaller line at a steeper slope.
The starting and terminating elevations of the system play an important role in the above
choice. To meet the hydraulic requirements, the system should terminate so that the top of
pipe is 2 to 3 inches higher than the maximum water level in the receiving body of water or, if
an existing sewer, the water level in the manhole.
COOLING
WATER
This system is run underground where the line sizes are large and soil conditions permit. The
supply line starts at the cooling water pumps. Downstream of the associated valving, it drops
underground.
Routing of the supply and return line should parallel main roads running between the cooling
tower and the process area units. The most economical route should be selected with the same
considerations given to these lines as described in the section preceding.
These headers usually run for long distances and depth of cover should be kept to a minimum
giving consideration to the following:
Top of pipe to be at or below frost line.
At least 2 feet minimum cover and more, if necessary, to sustain construction traffic
loads.
Flat turn at changes of direction are preferred, provided all other piping and electrical
ducts in the area can be set to avoid interference.
Spacing of parallel cooling water headers:
- To avoid heat transfer, provide clear space as follows:
-- 18-inches between 24-inches and smaller headers
-- 24-inches between 30-inches and larger headers
FIREWATER
The design responsibility of underground firewater systems varies from office to office
depending on available expertise. Detailed design of these systems are performed by Fire
Protection personnel. The Civil Discipline, as a minimum, provides coordination in the final
system layout and often shows the fire loop and building run-ins on the civil underground
utilities plan.
Civil Engineering
Practice 670 210 1200
Publication Date 20Sep95
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FLUOR DANIEL
NATURAL GAS
In General, natural gas pipelines are run underground and can be laid out in the form of a
connected loop whenever possible dependent on those facilities requiring gas service.
The mains should be located under or just outside the road shoulders or in a separate easement
or utility corridor, whenever possible.
Separation should be a minimum of 5 feet from pipelines or facilities containing nonhazardous
materials and a minimum of 10 feet from facilities containing hazardous materials. It should
be noted that many local agencies and codes require separation which are more strict than
those mentioned above.
Depth of bury should be at least 3 feet in potential traffic areas to avoid high traffic loading.
Cathodic protection should always be considered for steel pipe, especially in areas with
potentially high soil electrolysis. Coordinate with the electrical discipline.
PIPE
MATERIALS
Several pipe materials are available on the current market and are applicable to a wide variety
of uses. The most common include the following:
PVC Polyvinyl Chloride Pipe
DIP Ductile Iron Pipe
VCP Vitrified Clay Pipe
CIP Cast Iron Pipe
RCP Reinforced Concrete Pipe
CMP Corrugated Metal Pipe
HDPE High Density Polyethylene Pipe
PIPE BEDDING
When suitable soil is encountered in a trench excavation, it can be used for pipe bedding if it
meets the requirements of Specification 670.210.02224: Excavation, Backfill, And
Compaction For Underground Piping. Any local rules and regulations should also be
consulted along with the recommendations of the pipe manufacturer.
When unstable bedding is encountered and the bottom of the trench is not sufficiently stable or
firm, proper bedding must be installed to prevent vertical or lateral displacement of the pipe
after installation.
Excavate native soil below grade of bedding material and replace with a layer of gravel,
crushed rock, sand, or other coarse aggregate which may produce the desired stability.
Bedding details will be as shown on the drawings.
PIPE
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Publication Date 20Sep95
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FLUOR DANIEL
SETTLEMENT
Differential settlement of manholes and connecting sewers can sometimes break the sewer
pipe. A pipe joint just outside the manhole can lessen this danger. If the soil conditions are
unstable or a high water table could leach sand bedding out from under the pipe, a second
joint within 3 feet of the first should be provided. The pipe joints must be flexible such as a
compression or mechanical joint.
Differential settlement of cooling water branch lines and exchangers on piled foundation
which may not settle, can over stress the piping. This problem can be remedied by locating
the headers so that the branch lines are at least 10 feet long and providing flexible connectors,
such as Dresser and Smith-Blair, at either end of the branch of steel pipe, or using mechanical
joints for cast iron pipe.
REFERENCES
Civil Engineering
Practice 670.210.1160: Sanitary Sewer Systems
Civil Engineering
Practice 670.210.1210: Loads On Underground Pipe
Civil Engineering
Specification 670.210.02224: Excavation, Backfill, And Compaction For Underground
Piping
Civil Engineering
Practice 670 210 1210
Publication Date 20Sep95
Page 1 of 8
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the engineer or designer calculating the loading that
may be expected for various depths of bury and live loads on the surface over underground
pipe and a method to verify that the loading is not excessive. This practice provides a design
methodology to accurately calculate loads on underground pipe. This practice will benefit
engineers and designers when laying out conduits crossings under roads or traffic areas that
could have potentially heavy loading. In most cases, it will be needed to determine the load
produced by the fill and the strength of pipe required to carry the load. In some cases, a
definite strength of pipe will be specified and it will be desired to find a height of fill which
will not produce a load on a pipe greater than that which it is capable of supporting. It is the
responsibility of the engineer or designer to ensure the application of this practice.
SCOPE
This practice provides the following:
Discussion of different types of pipe and the methods for determining the inherent
strength.
Discussion of live and dead loads and the factors affecting the calculations of these loads.
Description of pipe bedding and the applicable load factors.
A design check and sample calculations.
APPLICATION
It is the responsibility of the engineer and/or designer to consult this practice whenever earth
loads or live loads exceed normal conditions. Normal conditions are defined as normal depths
of bury and normal live loads transmitted by vehicles. This information contained within this
practice would apply to new design as well as checking existing pipes for extreme loading
such as that which would be encountered during construction.
PIPE STRENGTH
When designing underground conduits, inherent pipe strength should be known so the
supporting capability of the pipe is not exceeded by the proposed earth and live loads.
Pipe strengths can be obtained from formulas derived using specific tests or are usually
obtained from pipe manufacturers catalogs.
ASTM (American Society for Testing and Materials) testing standards usually require pipe
strengths to be such that normally expected live and dead loads can be handled. However,
some conditions such as extraordinary loads or very deep or shallow depths of bury require
special attention.
Pipe is normally classified as either rigid or flexible. Rigid pipe such as cast iron, concrete, or
clay fail when the combined load (internal pressure and external load) imposed on them
become greater than their inherent circumferential stiffness and they crack or rupture.
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Publication Date 20Sep95
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FLUOR DANIEL
D Load Strength
(Concrete Pipe)
For reinforced concrete pipe only, laboratory strength may be expressed as the load per foot of
pipe which causes the pipe to develop an 0.01 inch crack or also as the ultimate load the pipe
will withstand. The strength of the pipe, at either the 0.01 inch crack or ultimate, divided by
the nominal internal diameter of the pipe in feet, is called the D load strength. For example, a
48 inch diameter reinforced concrete pipe has a 3 edge bearing test load at 0.01 inch crack of
8,000 lb/ft and an ultimate strength of 12,000 lb/ft The 0.01 inch crack strength is then 2,000D
and the ultimate strength is 3,000D.
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Publication Date 20Sep95
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FLUOR DANIEL
TYPES OF BURY
Types of bury are essentially classified as that in cut or that in fill. Pipes in a cut situation are
referred to as trench condition and pipes in a fill situation are referred to as embankment
condition. There can also be a combination of both. Refer to Attachment 02.
To simplify this practice and to induce a certain amount of conservatism, this practice will be
limited to trench conditions and embankment conditions. A combination condition will be
considered as an embankment condition.
PIPE LOADING
Formulas and charts for determining loads on an underground pipe are determined from
theories developed by A. Marston, Iowa State University. Earth loads and live or transmitted
loads must be considered when designing underground conduits. Data on live and dead loads
can be obtained from many different handbooks available as well as from pipe manufacturer's
guidelines.
Every condition of bury or loading does not have to be checked for failure. In most cases,
pipe loading does not need to be checked. Most underground pipe design regulations require
that pipe be designed for normal depths of bury with normally expected live loads. Certain
conditions should be checked for pipe loading conditions. These conditions can be the
following:
Depths of bury exceeding 10 feet
Abnormal soil conditions
Unusually high live or transmitted loads
Live loads for depths or buy less than 3 feet
Earth Loads
The amount of earth loads that is transmitted to the pipe is dependent on many factors. The
primary factors that determine earth loading are:
Depth of cover
Width of trench at top of pipe
Rigid or flexible pipe
Type of construction (trench or embankment)
Soil density and cohesion characteristics
Formulas and charts developed by A. Marston provide a means to closely calculate the earth
loading for the variable factors listed above. This data can be found in many available
handbooks. AWWA (American Water Works Association) C-101, is a good example, as well
as many catalogs and handbooks published by pipe manufacturers. Full descriptions of the
various construction conditions are also given.
In order to simplify the determination of earth loading, Attachment 03 may be used for
approximate values. Approximate values from the table are satisfactory for the following
reasons:
Depths of cover are usually less than 8 feet.
Earth load values for a depth of 8 feet are well below the 3 edge bearing strength of
vitrified clay pipe or reinforced concrete pipe for any properly installed system.
Civil Engineering
Practice 670 210 1210
Publication Date 20Sep95
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FLUOR DANIEL
Unless the width of the trench is specified and controlled during construction, calculating
earth loads from Marston's formula would be impractical.
The unit weight of soil used in Attachment 03 is 120 pounds per cubic foot.
Pipes with 12 inch diameter and less are assumed to have a trench width 1 foot wider than
the outside diameter of the pipe. Pipes from 12 inches to 36 inches are assumed to have a
trench width 2 feet wider than the outside diameter of the pipe.
The table in Attachment 03 is intended to be used as a guide in determining earth loads for
underground conduits with normal bury conditions. For unusual bury conditions such as large
diameter pipes or deep pipes, the designer should consult the pipe manufacturer's catalog for
design criteria.
Live Loads
It is usually not necessary to consider live loads except where they are exceedingly large or
where they occur on conduits with very little cover. A few computations under various
conditions will establish the relative importance of live loads in the designers mind.
Trucks or construction equipment moving over the ground surface above underground piping
subject the piping to loads. A certain percentage of the total load, based on depth of cover and
size of pipe, is transmitted to the pipe. If paving is involved, flexible pavement will transfer
more load to the pipe; whereas, rigid pavement such as concrete will tend to bridge the pipe
transmitting more load to the surrounding soil. For calculating transmitted loads, use the
guidelines that follow and the Table in Attachment 04 which gives the percent of live load that
is transmitted to the pipe for various depths of cover.
For piping under roads, depth of cover should be based on rough grade elevations for the
road, since underground lines will be subject to truck traffic before any asphalt surface is
applied.
For design purposes, use a wheel load of 32,000 pounds (1/2 axle load of 64,000 pounds).
The wheel load may be on dual tires but is still considered 1 wheel. This load is the
heaviest that would be expected from a large unladen truck crane. Heavier loads could be
possible during equipment handling or lifting activities and this point should be reviewed
with Construction Management. Generally, the pipe is protected with timber mats or
omitted entirely during these operations.
The wheel load of 32,000 pounds recommended above is twice that of H-20 truck loading
which is used as a basis for bridge and highway design.
Where loads are known to be less or greater, the calculations should be based on the
actual figures. The minimum wheel load used for design purposes is 16,000 pounds
which is normal H-20 loading.
When expecting heavy 1 time construction or equipment loads, the conduit could be
installed after the loading has been imposed.
PIPE BEDDING
The pipe bedding determines the load factor or number to multiply the 3 edge bearing strength
to determine the field supporting strength. The bedding is the contact between the pipe and
the foundation on which it rests. The soil on the sides of the pipe and above it is the backfill.
The field supporting strength of a rigid pipe and, therefore, the load factor for a particular
conduit, depend chiefly upon 2 characteristics of the installation as follows:
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Width of the bedding of the pipe and the quality of the contact between the pipe and
bedding as it affects the distribution of the vertical forces.
Magnitude of the lateral pressure acting against the sides of the pipe and the area of the
pipe over which the lateral pressure acts.
Cohesion for trench conduits is assumed to be negligible because of the following:
Considerable time must elapse before effective cohesion between the backfill material and
the sides of the trench can develop.
The assumption of no cohesion yields the maximum probable load on the conduit.
FACTOR OF SAFETY
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When the materials are analyzed and the job is properly assembled in the designer's mind, a
factor of safety should be applied to the plans to account the unforeseen stresses which may be
imposed on the structure. This technical practice would not be complete without a discussion
of this factor of safety as applied to the structural design of an underground conduit. A factor
of safety cannot be computed by laws and equations, but depends entirely upon the judgment
and experience of the engineer and/or designer. In general, the Factor of Safety will range
from 1.0 to 1.5 depending on a variety of conditions or situations. Culvert or nonpressure
conduit failures are gradual in occurrence; whereas, pressure conduits usually fail quickly
once a crack develops. Bedding and backfill is another variable factor that must be considered
when selecting a factor of safety. Rigid pipes usually require a higher factor of safety than
flexible pipes since flexible conduits will usually deflect more before they reach failure.
DESIGN CHECK
This section gives the procedure for checking if a line under a given earth cover, subject to
construction traffic loads, will not be excessively loaded.
Minimum cover for protection against traffic loads
Minimum cover depth which is measured from grade to top of pipe is determined by
computing total load on pipe, but in no case should be less than:
- 2'- 6" for cast iron and asbestos cement pressure lines
- 2'- 0" for steel and concrete pressure lines
- 2'- 0" for all nonpressure lines
Bedding conditions
Where calculations indicate that pipe will not sustain loads at the covers specified above,
consideration may be given to improving the load carrying capability of the pipe by specifying
a bedding condition with a higher load factor.
Formulas and table
- Earth loads (dead loads)
We = Earth load based on maximum conditions of trench width and
120 lb./cu. foot soil material using Marston formula. Refer to
Attachment 03.
- Truck loads (live loads)
Wt = Truck load, based on a concentrated wheel load of 32,000 pounds and
an impact factor of 1.0. Use Table in Attachment 04 to determine load
reaching pipe.
If impact factor is required, multiply result by appropriate factor.
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P1 − p
Wd = W
P1
where:
Wd = Safe supporting strength (pound)
W = Crushing load with no internal pressure (pound per linear feet)
P' = Bursting pressure with no external load
p = Working pressure times 2.5 safety factor
The values of W and P are calculated as follows:
W= Rt 2
.0795(d + t)
P 1 = 2St
d
where:
R = Ring modulus of rupture, use 40,000 psi
S = Bursting tensile strength, use 18,000 psi
t = Net thickness (inch) specified thickness less casting tolerance
d = Nominal pipe size (inch)
Wd must be equal to or greater than:
2.5(We + Wt)
Lf
where:
We = Earth load
Wt = Truck load
Lf = Load factor
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ATTACHMENTS
Attachment 01:
Crushing Strength
Attachment 02:
Types Of Bury
Attachment 03:
Dead Load From Earth Cover On Underground Pipes
Attachment 04:
Percentage Of Wheel Load Transmitted To Underground Pipe
Attachment 05:
Design Handbook Listing
Attachment 06:
Sample Design 1
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CRUSHING STRENGTH
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Depth of
Cover,
Ft. Nominal Pipe Diameter, Inch.
4 6 8 10 12 15 18 21 24 27 30 33 36
2 180 240 290 340 390 450 500 560 610 700 750 820 875
3 270 370 460 550 630 750 860 950 1,040 1,120 1,200 1,300 1,400
4 370 520 650 780 920 1,080 1,230 1,400 1,520 1,630 1,750 1,850 2,000
5 470 660 830 1,000 1,160 1,420 1,610 1,810 2,010 2,200 2,340 2,500 2,630
6 570 800 1,000 1,200 1,430 1,710 2,000 2,230 2,500 2,700 2,950 3,180 3,350
7 670 950 1,180 1,420 1,700 2,050 2,400 2,700 3,050 3,300 3,570 3,900 4,100
8 780 1,080 1,370 1,620 1,960 2,400 2,780 3,200 3,550 3,900 4,200 4,500 4,800
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Attachment 04 Page 1 of 1
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(Figures Show Percentage of Wheel Load Applied to One Ln. Ft. of Pipe)
Depth of
Cover,
Ft. Nominal Pipe Diameter, Inches
4 6 8 10 12 15 18 21 24 27 30 33 36
1 9.3 12.8 15 17.3 20 22.6 24.8 26.4 27.2 28 28.6 29 29.4
2 4.3 5.7 7 8.3 9.6 11.5 13.2 15 15.6 16.8 17.8 18.7 19.5
3 2 2.9 3.6 4.3 5.2 6.4 7.5 8.6 9.3 10.2 11.1 11.8 12.5
4 1.2 1.7 2.1 2.5 3.1 3..9 4.6 5.3 5.8 6.5 7.2 7.9 8.5
5 0.7 1.2 1.4 1.7 2.1 2.6 3.1 3.6 3.9 4.4 4.9 5.3 5.8
6 0.5 0.8 1 1.1 1.4 1.8 2.1 2.5 2.8 3.1 3.5 3.8 4.2
7 0.2 0.5 0.7 0.8 1 1.3 1.6 1.3 2.1 2.3 2.6 2.9 3.2
8 0.1 0.4 0.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.3
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PURPOSE
This practice establishes guidelines for the analysis and design of thrust blocks and joint
restraint for pipelines and underground piping. It is the responsibility of the Civil Lead
Engineer or Designer to utilize this practice where necessary.
SCOPE
This practice includes the following:
Discussions of thrust restraint for pressure piping, including both thrust blocks and pipe
joint restraints.
Typical values for soil parameters.
Thrust values.
APPLICATION
Thrust restraint must be included in the design and construction of pressure piping systems.
Without thrust restraint, piping may separate during service.
THRUST GENERATION
Thrust exists in pressure piping wherever there is a deflection, either horizontally or vertically,
in the line. The thrust forces are generated from the static and dynamic fluid action on the
pipe. Velocities in the majority of lines are of such low magnitude that dynamic thrust can
usually be neglected. However, static thrust in pipes due to internal pressure usually require
some kind of thrust restraint since the forces are of large magnitude. Large pipe diameters
together with large deflection angles and high internal pressure will cause very large thrust
forces that require careful design.
RESTRAINT METHODS
Restraint for unbalanced forces in piping systems may be accomplished using one or a
combination of the following methods:
Concrete thrust blocks
Restrained joints
Thrust Blocks
Thrust blocks are cast in place concrete blocks designed to transmit unbalanced forces from
the pipe fitting to the soil that the block bears against. A thrust block acts similar to a spread
footing, distributing the thrust across an adequate area of undisturbed soil. Thrust blocks must
be cast in place against undisturbed soil which is very important in the selection of a thrust
restraint system. Future excavation will disturb the soil bearing area in congested utility areas.
Also, past excavation in a given area may not allow for thrust blocks to be utilized in such a
case.
Other considerations that must be addressed in the selection phase of a thrust restraint system
is available space, soil parameters, and whether the deflection is vertical or horizontal. A
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FLUOR DANIEL
crowded utility corridor or small plant area may cause the design of a thrust block to be
impractical because of space and excavation limitations. Also poor soil bearing capacities
may require thrust blocks to become too large for the available space. Thrust blocks should
not be used for vertical thrust restraint hat is in the upward direction. Downward vertical and
horizontal thrusts are appropriate directions for thrust block restraint.
Location
Location of thrust blocks:
Horizontal deflections greater than 10 degrees
Downward vertical deflections
Under valves in asbestos cement systems (not used much anymore)
At fire hydrants
The direction of thrust and the direction of the soil resultant reaction must be collinear to
prevent an unbalanced moment from acting on the system. The depth to the bottom of the
thrust block from the soil surface should be equal to or greater than two times the height of the
block.
Sizing
Sizing of thrust blocks, as with all thrust restraint systems, must be designed for the highest
pressure the pipe will experience throughout its service life. Typically, the highest pressure
will occur during testing of the pipe line.
Calculation of thrust resulting from pipe deflection is determined using the following formula:
T = 2PASin Θ
2
Equation 1
where:
T = Thrust (pounds
P = Maximum (Test) Pressure psi
A = Cross Sectional Area (Square Inch) of pipe
Θ = Pipe Deflection
Values calculated from the above formula have no factor of safety.
Values of thrust forces have been tabulated by the CIPRA (Cast Iron Pipe Research
Association) and are presented in Attachment 01, Table 1. Values in Attachment 01, Table 1
are higher than those calculated using Equation 1. CIPRA values may contain a factor of
safety that has been included in these values.
As stated above, thrust blocks will be sized on the basis of test pressure in accordance with
Attachment 01, Table 1, or the calculated value, and the bearing capacities of the soil.
Bearing capacities are readily available from the project soils report. For preliminary sizing,
Attachment 01, Table 2 shows typical soil classifications with bearing capacities. Again, these
values should only be used for preliminary sizing of blocks.
Knowing the force and soil bearing capacities, the thrust block size can be calculated. Block
width usually varies from one to two times the height. Again, the height of the block should
Civil Engineering
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be at least as high as the outside pipe diameter and at least as deep as the block is high.
Reinforcement placement, sizing, and spacing for large blocks should be reviewed by
structural engineering for adequacy.
The placement of thrust blocks should be at a 45 degree angle to the soil bearing surface and
should not cover any bolts or fittings of the piping.
Restrained Joints
Restrained joints are specially designed joints that together with soil friction transfer forces at
pipe bends. Restrained joints are predominantly used where thrust blocks are not economical
or practical due to limited space, access, unstable soils, or possible disturbance by future
excavation.
When restrained joints are used, the pipeline becomes its own thrust block. By restraining a
length of pipe near bends and along the pipe line, the thrust force is transferred to the
surrounding soil by the pipe.
Unbalanced Forces
Horizontal Bends:
The length of pipe to be restrained is calculated by the formula
S f PAK
L=
KF s + DP p
Equation 2
where:
L = length of pipe to be restrained (feet)
Sf = safety factor
P = internal pressure (psi)
A = cross sectional pipe area (square inch)
Fs = pipe to soil friction (pounds per feet)
Θ = deflection angle
K = 4 tan Θ
2
Pp = passive soil resistance (psf)
D = pipe diameter (feet)
The length (L) calculated specifies the length of pipe that is required to be fitted with
restrained joints to prevent the pipes from separating. Within this length, frictional and
bearing forces of the soil will resist the thrust forces imposed from the pipe line deflection. To
calculate pipe to soil friction, Fs, certain soil parameters are required.
Fs = Ap C + W tan δ
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where:
Ap = pipe surface area (SF/LF)
C = pipe cohesion (psf)
W = normal force on pipe (plf)
δ = f φφ
φ = soil internal friction angle (degree)
fφ = pipe friction to soil friction ratio
Also:
C = fc Cs
where:
fc = pipe cohesion to soil cohesion ratio
Cs = soil cohesion (psf)
Typical values of soil parameters are presented in Attachment 02, Soil Friction and Cohesion
Factor, from Thrust Restraint For Underground Piping Systems by R. J. Carlsem. The soil
parameters to be used for the friction calculation should be for whatever soil is in direct
contact with the pipe. For example, if the pipe is surrounded by bedding material and the
trench then backfilled with native material, the bedding parameters should be used for the
calculations.
To calculate the normal force on the pipe (W), the weight of the pipe plus the weight of fluid
in the pipe plus the weight of soil above the pipe are added together. The soil above the pipe
may be simplified to:
We = ω HD
where:
We = weight of earth (plf)
ω = unit weight of soil (pcf)
H = depth of cover (feet)
D = pipe diameter (feet)
The passive soil resistance, Pp, is calculated using Rankine Theory.
P p = ωH c N φ + 2C s N φ
where:
Hc = height of cover (feet)
tan2 45 o + 2
φ
Nφ =
To accurately account for all forces along the pipe length, an additional force for the added
resistance resulting from pipe bells should be added to Fs to calculate F's.
F's = Fs + Fb
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where
P p D 2b − D 2
Fb = π
4
Db = outside diameter of bell (feet)
D = diameter of pipe (feet)
If the pipe is to be wrapped or encased with polyethylene, the value of Fs and F's must be
reduced by 30 percent to account for slipping which may occur between the pipe and
polyethylene.
Vertical Bends:
For unbalanced forces resulting in vertical uplift the following formula should be incorporated
for design lengths:
S f KPA
L=
KF s + 2W
Terms have been previously defined.
Dead Ends:
The required length for unbalanced forces resulting from a dead end is calculated as follows:
S f PA
L=
Fs
Passive soil resistance may be included if the soil is to remain undisturbed.
Tees
Tees in pipe line are capable of restraining quite a lot of force through passive soil resistance.
S f (4PA − DP p L x )
L=
4F s
where:
Ls = LT + 2Lp
LT = length of tee (feet)
Lp = length of pipe adjacent to fitting (feet)
General
When designing thrust restraint joints, one problem to be aware of is restraint length overlap
and bend combinations. If two deflections are located near one another, the total deflection to
be designed for may be the sum of the two deflections if bends are within each others restraint
length. Also, joints should always be designed for test pressures if that is the maximum
pressure that the pipe will experience.
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REFERENCES
Carlsem, Roger J. Thrust Restraint for Underground Piping Systems. CIPRA (Cast Iron Pipe
Research Association).
Handbook - Ductile Iron and Cast Iron Pipe. Cast Iron Pipe Research Association. Oak
Brook, Illinois.
Kennedy, H., D.S. Shumard, C.M. Meeks. Ductile Iron Pipe Thrust Restraint Design
Handbook. EBAA Iron Sales, Eastland, Texas.
ATTACHMENTS
Attachment 01:
Table 1. Thrust at Fittings in lbs/100 psi Water Pressure
Table 2. Approximate Values of Soil Capacities for Preliminary Design
Attachment 02:
Soil Friction and Cohesion Factor
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Attachment 01 Page 1 of 1
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Pipe Size Pipe End or 90 Degree 45 Degree 22.5 Degree 11.25 Degree
Inches Tee Bend Bend Bend Bend
4 1,810 2,559 1,385 706 355
6 3,739 5,288 2,862 1,459 733
8 6,433 9,097 4,923 2,510 1,261
10 9,677 13,685 7,406 3,776 1,897
12 13,685 19,353 10,474 5,340 2,683
14 18,385 26,001 14,072 7,174 3,604
16 23,779 33,628 18,199 9,278 4,661
18 29,865 42,235 22,858 11,653 5,855
20 36,644 51,822 28,046 14,298 7,183
24 52,279 73,934 40,013 20,398 10,249
30 80,425 113,738 61,554 31,380 15,766
Note!!! To determine thrust at pressures other than 100 psi, multiply the thrust obtained in the table by the ratio of pressure
to 100.
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Friction Angle
Soil Description Degrees Cohesion Cs (psf) fφ fc
Well Graded Sand:
Dry 40 0 0.95 0
Saturated 32 0 0.75 0
Cohesive Granular:
Clay:
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PURPOSE
Piping assemblies usually are readily differentiated from vessel assemblies; occasionally,
however, this distinction is not easily recognized. This practice provides design personnel
with information that will assist them in recognizing this difference. Proper classification is
important because improper classification affects code compliance, design, purchase,
fabrication, testing, inspection, shipping, and installation.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
CLASSIFICATION
EXEMPTION
APPLICATION
This practice applies to all projects in all Fluor Daniel operations centers.
RESPONSIBILITY
Bring any assembly whose classification is questionable to the attention of responsible Vessel
Engineer and Piping Engineer for final disposition. Design personnel are cautioned to take
special note of the following:
Small, independently supported bottle assemblies consisting of a section of pipe with
weld caps at each end and flanged or coupling outlets.
Drip legs with liquid level control or indicators in piping systems.
There have been occasions where such assemblies have been designed and fabricated as
piping, then rejected by Client or by the local agency that has jurisdiction because they should
have been handled as vessels. The mere presence of liquid level indicators or controls shows
an intent to store a liquid, even momentarily; therefore, the assembly may be required to be a
code pressure vessel by some jurisdictional agencies.
CLASSIFICATION
Piping System
A piping system is considered to be a pressure containing system whose primary function is to
transport fluids from one location to another.
A piping system may contain pressure vessels as well as piping components.
The following are to be considered as piping components when used in a piping system:
Expansion joints
Fittings
Pressure containing parts of other components such as small strainers and devices that
serve such purposes as mixing, separating, snubbing, distributing, and metering or
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FLUOR DANIEL
controlling flow, providing that pressure containing parts of such components are
generally recognized as piping components or accessories and are not required to be
classed as vessels according to vessel classification.
Vessel
Usually the assembly is classified as a vessel when any of the following conditions exist:
It has been identified by a vessel item number on flow diagrams and drawings.
It must be designed, fabricated, or certified in accordance with a nationally recognized
code or standard such as ASME, API, AWWA, NFPA, TBMA, or Factory Mutual.
It must be fabricated by a vessel fabricator because of size, shape, construction,
complexity, or economic advantage. The dimensions of the cross section are important
criteria in the determination of whether a vessel is required to be certified to be
constructed according to the Pressure Vessel Code. (Refer to Notes.)
It is classified as a vessel by Client, Client's insurance underwriter, or local, state, and
federal laws and ordinances. (Refer to RESPONSIBILITY.)
It is classified as a vessel by jobsite labor craft jurisdiction.
Its function is storage (even momentary), settling, surge, expansion, accumulation,
separating, reacting, and blowdown; for example, something other than a conduit for
transferring fluids.
It is a nonexempt vessel. (Refer to EXEMPTION.)
EXEMPTION
Piping System
Piping systems recognized as superheaters, economizers, and other pressure parts connected
directly to a boiler without intervening valves will be considered parts of the boiler proper.
Their construction will conform to ASME Section I rules.
Vessel
Notes
Notes regarding the ASME (American Society of Mechanical Engineers) Pressure Vessel
Code, Section VIII, Division I:
Any component or assembly, regardless of size or pressure, may be stamped with the ASME
Code Division 1 symbol if it meets all design, material, fabrication, and testing requirements
of the code. However, Division 1 of the code does not consider the following to be
necessarily within its scope and as such may be handled as either piping or as a vessel when
none of the conditions listed under ASME Vessel Classification is present.
A hot water supply storage tank heated by steam or any other indirect means when none
of the following limitations is exceeded:
- A heat input of 200,000 Btu per hour (58.6 kW)
- A water temperature of 210 degrees F (99 degrees C)
- A nominal water containing capacity of 120 gallons (16 cubic feet)
Vessels having an internal or external operating pressure not exceeding 15 psi with no
limitation on size.
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Vessels having an outside dimension not exceeding 6-5/8 inches (or in the case of
rectangular cross section 6-5/8 inch diagonal) with no limitation on pressure.
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PURPOSE
This practice establishes guidelines for squad checking heater supplier drawings.
SCOPE
This practice includes the following major sections:
SUPPLIER CONFERENCE
CHECKLIST GENERAL ARRANGEMENT DRAWING
SQUAD CHECKING
REFERENCES
ATTACHMENTS
APPLICATION
The assigned Lead Piping Supervisor is responsible for the application of this practice.
The narrative specifications, Mechanical Equipment Datasheets, P&IDs (Piping and
Instrumentation Diagrams), supplier outlines, client data, and the job standards define the
framework of the heater design.
SUPPLIER
CONFERENCE
Preparing for a supplier conference for a heater is a large task. A great deal of information
must be collected and cross checked. Designs must be started with a minimal amount of data
and direction. Most importantly, many design variations must be reviewed and a direction
selected that proves to be the most desirable in regard to economics, safety, and ease of
operation. The preliminary design is presented to the Heater Supplier at the outset during the
preorder (Supplier) conference. In a broad sense, squad checking problems are relative to the
degree of effectiveness with which Piping Design communicates with the Heater Supplier.
This is a stage setting process; that is, the foundation for all further activities in dealing with
the Supplier in design problems.
Presently, a large part of the squad checking effort is the result of not establishing sufficient
ground rules for the required design. Piping Design and Mechanical Engineering should do a
detailed investigation during preliminary design of the equipment and create a sufficient
number of drawings, sketches, and details to describe as much detail to the Heater Supplier as
possible.
There are a number of items that are negotiated with the Supplier during the conference;
therefore, it is important to document the various agreements for future reference.
Note!!! After the Supplier conference, the Supplier starts the detail drawings. The process
continues to a higher and higher level. As time goes on, changes cost Fluor Daniel
and the Supplier more time and more money. The original Supplier conference was
virtually free; however, the fourth squad check can become quite costly.
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CHECKLIST GENERAL
ARRANGEMENT
DRAWING
The key to effective squad checking is to focus fine attention to the Supplier's general
arrangement drawings. This is the drawing that controls the other Supplier's detail drawings.
Make certain that all the items requiring checking are reviewed and back checked. If needed,
support the squad check markups with detail sketches to clearly indicate some requirement by
firmly attaching the sketch to the drawing.
Care must be taken to transfer all marks to the "Return Copy" for the Supplier.
Provide adequate (even liberal) clearances so that minor changes such as line size change
will not necessitate an additional squad check change.
Transfer adequate (even liberal) piping loads (design) to the Supplier so that increases in
line size will not require new support design.
Miscellaneous Items
Check heater floor height. Refer to contract standard (narrative specifications) when air
preheater is required. Check clearance under duct.
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Platform Drawings
The following should agree with heater narrative, Piping specifications, and Structural
contract standard drawings. Check for the following:
Effective widths.
Clearances around crossovers, overhead, and windbracing.
Convection section tube removal doors can be opened without interfering with platform
or handrail. Removable platforms or handrails may be required.
Piping plus insulation clears steel knee braces and wind braces. Check fireproofing
requirements.
Pipe openings located and sized.
Platform design agrees with structural specifications.
- Side or front step-off ladders.
- Maximum pitch and height of stairways runs.
- Maximum runs of ladders. (Intermediate platforms may be required.)
- Area of 200 square feet or more requires additional ladder or stairway for escape.
- Check for access, area, and configuration.
Foundation Loading
Drawing
Check for orientation and location of supports, ladders, and stairways.
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SQUAD CHECKING
Helpful hints that would improve squad checking effectiveness are as follows:
Create a control list describing briefly all the markups on each drawing and make sure a
copy is forwarded to the Supplier in the transmittal letter. This helps as a reference
during phone calls and project cost control record keeping.
If the markups are not perfectly clear, make a sufficient number of sketches to back up the
changes. Use reference marks or section arrows to clearly indicate the view reference.
Attach copies of the sketches to the squad check. This greatly helps in speeding marks
transfer as well as eliminating the possibilities of errors.
Provide ample design tolerances for possible changes so that changing Supplier criteria is
reduced; for example, a 3-inch line with 1-inch insulation and a 400-pound load is
designed as if it were a 14-inch pipe with a 600-pound design load. Usually, for small
pipes and loads, a 100 percent overage is not expensive. Check with the Pipe Stress
Engineer for design tolerance when loads exceed 1,000 pounds.
When it appears that markups will create significant changes on the design of the heater,
communicate these comments to the Fired Equipment Engineer prior to forwarding the
squad check. Design, scope, schedules, and costs may be adversely affected; for example,
changing vertical heater supports from top to bottom supports.
Always maintain a copy of each squad check.
Do not waste time squad checking detail heater drawings; emphasize the general
arrangement drawing as far as controlling the design.
Have the Stress group squad check the general arrangement drawing during Piping squad
check. Do not waste time rerouting material through Supplier data.
Do not waste time asking questions that could have answers generated by design, for
example, rather than asking the question, "What is projection of 1-1/2 inch snuffing steam
connection?", state that, "Projection of all snuffing connections will be 6 inches." The
Supplier wants answers, not more questions. This is an important item. Many squad
check comments contain too many questions rather that stating conditions or giving
answers.
Make certain that plan and elevation drawings of the general arrangement are squad
checked at the same time. With the Supplier via the Fired Heater Engineer, schedule the
arrival of drawings in related batches rather than piecemeal involvement. It may be wiser
to delay a squad check when there is knowledge of a pending receipt of a related or
critical drawing.
Avoid situations where lines drop through platforms. The squad checking effort to
approve such a scheme is complicated, particularly when there are line size changes.
Also, the structural detail drawings must be available to avoid interferences. The
structural details are not obtainable in the early stages of contract work.
Unless there are great cost differences, it is always better to have the Heater Supplier
provide collection headers when there are more than 2 connections. For example, ring
headers for process outlets of vertical heaters are routed through congested areas where it
is difficult for Fluor Daniel to squad check. Collection headers underneath box heaters
may have 20 connections.
The Supplier is required to design the required supports for headers. In counter weighted
systems, this is difficult to control unless the Supplier has total responsibility. There are
contractual and liability implications present. In terms of squad checking, it is important
to qualify all the interface points between the following:
Piping Engineering
Practice 670 250 2580
Publication Date 22Oct95
Page 6 of 7
FLUOR DANIEL
REFERENCES
Piping Engineering
Practice 670.250.2501: Fired Equipment Piping - General Introduction
Practice 670.250.2505: Fired Equipment Piping - General Discussion
Practice 670.250.2510: Fired Equipment Piping - Narrative Specs
Practice 670.250.2511: Fired Equipment Piping - Datasheets
Practice 670.250.2515: Fired Equipment Piping - Interface Program
Practice 670.250.2516: Fired Equipment Piping - Job Book
Practice 670.250.2520: Fired Equipment Piping - Plot Layout
Practice 670.250.2521: Fired Equipment Piping - Plot Location And Arrangement
Practice 670.250.2525: Fired Equipment Piping - Piping Design
Practice 670.250.2526: Fired Equipment Piping - Burner Piping
Practice 670.250.2530: Fired Equipment Piping - Air Preheaters
Practice 670.250.2535: Fired Equipment Piping - Instruments And Controls
Practice 670.250.2540: Fired Equipment Piping - Snuffing Steam
Practice 670.250.2545: Fired Equipment Piping - Soot Blowers
Practice 670.250.2550: Fired Equipment Piping - Steam Generation
Practice 670.250.2555: Fired Equipment Piping - Steam-Air Decoking
Practice 670.250.2560: Fired Equipment Piping - Heater Platforms
Practice 670.250.2561: Fired Equipment - Ladder And Platform Requirements -
Heaters
Practice 670.250.2580: Heater Squad Checking - Fired Equipment Piping
Piping Engineering
Practice 670 250 2580
Publication Date 22Oct95
Page 7 of 7
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Heater Squad Checking - Squad Checking Examples
Piping Engineering
Practice 670 250 2705
Publication Date 22Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice illustrates which instrument balloons are to be shown on models, isometrics, and
piping plans.
SCOPE
This practice covers the most commonly used drawing instrument symbols for tagging. It also
provides illustrations of this tagging for pressure, flow, temperature, and level instruments,
and steam traps.
APPLICATION
This practice should be used by Piping Engineers when tagging piping plans, isometrics, and
models.
ATTACHMENTS
Attachment 01:
Drawing Instrument Symbols
Attachment 02:
Pressure Instruments
Attachment 03:
Flow Instruments
Attachment 04:
Temperature Instruments
Attachment 05:
Level Instruments and Steam Traps
Piping Engineering
Practice 670 250 2710
Publication Date 22Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice is used for determining minimum straight pipe runs needed for various meter run
installations.
SCOPE
This practice includes information on meter runs for orifices, flow nozzles, and venturi tubes.
APPLICATION
This practice will be used as a design guide by Piping Designers. Exceptions to its use will be
only with the approval of the Lead Piping Engineer and Lead Control Systems Engineer.
ATTACHMENTS
Attachment 01:
Meter Runs For Orifices
Attachment 02:
Specialty Meters
Attachment 03:
Meter Runs For Orifices, Flow Nozzles, And Venturi Tubes - General Notes
Attachment 04:
Meter Runs For Orifices, Flow Nozzles, And Venturi Tubes - Schedules 1 Through 8
Figure 1. Schedule 1 - For Orifices And Flow Nozzles
Figure 2. Schedule 2 - For Orifices And Flow Nozzles
Figure 3. Schedule 3 - For Orifices And Flow Nozzles
Figure 4. Schedule 4 - For Orifices And Flow Nozzles
Figure 5. Schedule 5 - For Orifices And Flow Nozzles
Figure 6. Schedule 6 - For Orifices And Flow Nozzles
Figure 7. Schedule 7 - Valves
Figure 8. Schedule 8 - For Venturi Tubes
Figure 9. Typical Piping Arrangement With Fittings Or Bends In The Same Plane
Figure 10. Typical Piping Arrangement With Fittings Or Bends Not In The Same Plane
Figure 11. Typical Piping Arrangement At Boiler Outlet
Piping Engineering
Practice 670 250 2710
Publication Date 22Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
SPECIALTY METERS
NOTES:
Piping Engineering
Practice 670 250 2710
Publication Date 22Oct95
Attachment 03 Page 1 of 1
FLUOR DANIEL
METER RUN FOR ORIFICES, FLOW NOZZLES, AND VENTURI TUBES - GENERAL NOTES
1. Schedules 1 through 8, shown on Attachment 04, sheets 1 through 4, will apply in all cases except that 6 diameters will
normally be used for the downstream run. Upstream runs will be based on a d/D ratio of 0.75. Deviations from these
upstream and downstream runs will require the approval of Control Systems Engineering.
2. Attachment 04, sheets 5, 6, and 7, show typical piping arrangements and schedules that apply.
3. For practical purposes, a "diameter" (as used to measure the length of straight pipe) may be taken as a linear distance
equal to the nominal pipe size in inches.
4. The upstream and downstream dimensions shown are minimum, and will be increased where practical.
5. If possible, the piping layout will avoid the use of straightening vanes. Use of straightening vanes requires the approval
of Control Systems Engineering.
6. The dimensions given on Schedules 1 through 7 are for orifice flanges or fittings having flange taps and for flow nozzles.
When pipe taps (2-1/2 and 8 diameters) are used, the upstream dimension will be increased by 2 diameters and the
downstream dimension by 8 diameters.
7. When piping arrangement is not covered by a schedule, consult with Control Systems Engineering.
8. Meter run schedules 1 through 8 are from ASME (American Society of Mechanical Engineers). Application - Part II Of
Fluid Meters, 6th Edition, 1971, Interim Supplement 19.5 On Instruments And Apparatus, Page 180.
9. Meter run schedules 1 through 8 show the recommended minimum lengths of pipe preceding orifices, flow nozzles, and
venturi tubes. All control valves, including regulators, should be located on outlet side of primary element.
0.0 - 0.50 Ratio 0.50 - 0.60 Ratio 0.60 - 0.70 Ratio 0.70 - 0.80 Ratio
Fittings Allowed 1. Tees 1. Tees 1. Gate Valves 1. Gate Valve
on Outlet Side of 2. 45º Ells 2. Gate Valves 2. Y-Fittings 2. Long Radius
Straight Pipe 3. Gate Valves 3. Y-Fittings 3. Separators Bend
4. Y-Fittings 4. Exp Joints (If inlet neck is
5. Exp Joints 5. Separators 1 dia. lg.)
6. Separators (If inlet neck is
1 dia lg.)
11. For meter run Schedules 1 through 8, the absolute minimum downstream run will be 6 diameters if a control valve,
regulator, partially closed gate valve, or check valve is the first downstream fitting.
Piping Engineering
Practice 670 250 2790
Publication Date 22Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice provides piping layout information for a range of situations not covered by other
documents.
SCOPE
This practice covers the following areas:
Butterfly Valve
Rotameter
Ring Joint Orifice Plate Holder
APPLICATION
This practice combines various information not readily found and is utilized by the piping
department to facilitate the layout effort.
ATTACHMENTS
Attachment 01:
Butterfly Valve
Attachment 02:
Rotameter Piping
Attachment 03:
Ring Joint Orifice Plate Holder
Piping Engineering
Practice 670 250 1060
Publication Date 20Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice establishes guidelines to ensure a consistent and complete supplier document
review. It applies to all projects.
SCOPE
This practice provides procedure details and guidelines in reviewing and handling of supplier
documents.
APPLICATION
This practice should be referred to during the early stages of the project as TDC (Technical
Data Control) is set up and as supplier documents arrive in-house. It should be referenced by
the Piping Design Supervisor and Piping Designers throughout the project in relationship to
squad checking and review of all supplier data and documentation.
RESPONSIBILITY
The Design Supervisor will enforce the utilization of this practice.
INTRODUCTION
The Piping Design Supervisor should review the project schedule to ensure that supplier
documents to be received are scheduled in a logical time sequence to support engineering and
piping design.
PROCEDURE DETAILS
General
Supplier documentation for review may occur in any of the following forms:
Catalogue Cut Sheets
Supplier Preliminary Drawings
Supplier Approval drawings being returned to the Supplier
Certified Drawings
Approval Drawings
Supplier documentation should be received by the Piping Design Supervisor or his designee.
TDC should be instructed as to who will receive the documentation ensuring that all items are
reviewed and processed expeditiously. Return date and signoff sheet should be part of routing
package.
Piping Engineering
Practice 670 250 1060
Publication Date 20Oct95
Page 2 of 4
FLUOR DANIEL
CATALOGUE CUT
SHEETS
On certain projects, the schedule sometimes dictates that supplier catalogue cut sheets be used
to allow design to proceed. When utilizing catalogue cut sheets for layout, the following
should be remembered:
Catalog cut sheets are usually adequate for "off the shelf" items; i.e. small pumps, filters,
valves, double pipe heat exchangers, air handling units, etc.
Provide adequate clearances for service door swing, air flow requirements, or any other
equipment requirements.
When using cut sheets for layout, assure that adequate space is available to accommodate
growth of the equipment (since this is usually in the early stage of design and sizes and
capacities are still changing).
Provide space for removal of equipment internals.
Estimate nozzle sizes and use preliminary vessel sketches (if available) locating nozzles,
manways, etc. for proper orientation.
The Design Supervisor and Area Lead Designers should be aware of the Equipment Engineer's
responsibility and establish a working relationship to ensure that information is exchanged as
it becomes available.
DOCUMENTATION
Drawing Review
The drawings are to be distributed by the Design Supervisor or his designee, to the applicable
Area Lead Designer for review. All comments are to be marked neatly in red on review prints
or in pencil on sepia prints. The drawing review should include, but not necessarily be limited
to the following:
The overall package should be reviewed in general to verify that all drawings that
comprise the package have been received.
Review for adequacy of dimensioning on drawings, i.e. ensure that all nozzles and
openings are completely dimensioned.
Review the drawings against the P&IDs to verify that all piping/instrument connections
are accounted for.
Review the Bill of Material to ensure that piping nozzles are in accordance with
applicable piping specifications (i.e., material of construction, pressure rating, pipe
schedules, etc.).
Set manway/handhole locations/orientations to suit optimum accessibility.
Orient piping connections to suit piping layouts.
Verify that type of end connections on the nozzles are clearly called out i.e., buttweld,
flanged, etc. (if flanged, type of flange as well as flange orientation should be specified).
Pipe stress review to locate pipe supports/pads.
Ladders, platforms and other attachments shown in proper location.
If the supplier drawings are from a foreign manufacturer, verify that piping connections
meet ASTM (American Society for Testing and Materials), ANSI (American National
Standards Institute), or other applicable codes.
Piping Engineering
Practice 670 250 1060
Publication Date 20Oct95
Page 3 of 4
FLUOR DANIEL
Orient agitators, dip tubes, etc. to allow for pull space around equipment and structural
steel.
Review the equipment for constructibility; i.e., can the equipment be installed after
adjacent equipment has been set and structural steel installed? Sequencing equipment
arrival on site should be coordinated with the equipment group and the Construction
Engineer.
When equipment is mating to other equipment (i.e., thermosyphon reboilers to vessels)
verify that mating flanges between the equipment are identical.
Check that all equipment weights are supplied, maintenance requirements stated, required
lifting lugs, and any special shipping, maintenance, lifting and supporting considerations
are listed.
Drawing Returned To
Supplier
When supplier drawings are returned to the supplier with comments, TDC should distribute
prints of the marked-up drawings to the applicable disciplines. Refer to Attachment 01 for
sample stamp and review codes.
The Design Supervisor, or his designee, should review the marked-up prints to ensure that all
comments have been incorporated. Any discrepancies should be pointed out to the
responsible engineer immediately. Additional comments added by other disciplines should be
reviewed to determine the impact on engineering/design development.
Certified Drawings
The certified supplier drawings should be reviewed to verify that marked-up comments have
been incorporated by the supplier. Any deviation from the marked-up prints should be
forwarded to the responsible engineer.
SUPPLIER FILES
The Piping Design Supervisor, or his designee, will set up discipline files for supplier
documentation where the latest revisions are kept. As revisions are received, the superseded
copies are stamped "superseded" and kept for record.
Refer to Practice 670.250.0790: Filing - Project Discipline Responsibilities.
REFERENCES
For more detailed information and squad checking lists for various types of equipment see:
General Engineering
Practice 670.200.1060: Supplier Drawing And Data Review
Piping Engineering
Practice 670.250.0790: Filing - Project Discipline Responsibilities
Piping Engineering
Practice 670.250.1061: Supplier Drawing And Data Review - Exchangers
Piping Engineering
Practice 670 250 1060
Publication Date 20Oct95
Page 4 of 4
FLUOR DANIEL
Piping Engineering
Practice 670.250.1062: Supplier Drawing And Data Review - Pumps and Turbines
Piping Engineering
Practice 670.250.1063: Supplier Drawing And Data Review - Reciprocating
Compressors
ATTACHMENTS
Attachment 01:
Sample Stamp and Review Code
Piping Engineering
Practice 670 250 1061
Publication Date 20Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice provides a general guide and checklist for squad checking supplier drawings of
various types of exchangers, to ensure all piping discipline needs are met and responsibilities
are fulfilled.
SCOPE
This practice provides:
General squad checking items common to all exchangers.
Specific squad checking items that relate to the following types of exchangers:
- Shell and Tube
- Air Coolers
- Reboiler (Kettle)
- Thermosyphon Reboiler
- Double Pipe
- Plate and Frame
General notes and instructions.
APPLICATION
The primary function of squad checking supplier drawings for exchangers is to ensure all
design criteria are met, data is correctly documented and to convey any required changes to
the supplier. Supplier drawings should show all required information to allow for accurate
piping design and layout. Refer to Practice 670.250.1060: Supplier Drawing And Data
Review, for guidelines in reviewing and handling of supplier drawings.
RESPONSIBILITY
The Design Supervisor and Area Lead Designer shall enforce the utilization of this standard.
The Piping Designer/Checker responsible for squad checking the applicable drawings shall
ensure all supplier data/drawings are carefully reviewed. Caution, squad checking should be
avoided on all unchecked certified drawings submitted for approval.
Common To All
Exchangers
The following general list of squad check items is applicable to the various types of
exchangers.
Nozzle size, rating, and orientation.
Location of nozzles and supports.
All location dimensions.
Miscellaneous connections in each nozzle (if required by equipment specification) and
orientation of each.
Correct equipment number and service.
Nameplate in visible location.
Piping Engineering
Practice 670 250 1061
Publication Date 20Oct95
Page 2 of 4
FLUOR DANIEL
AIR COOLERS
The following are specific squad check items for forced draft and induced draft air cooler
arrangements.
Centerline dimensions of support columns.
All platforms and structural steel (cross bracing) should be shown.
Headroom below fan motor.
Platform access to fan motor, vibration switches and header box where required.
Expansion of tubes and location of anchor points.
Header box vent and drain (when required).
Show any additional piping loads on air cooler support columns.
Allowable nozzle loads.
Allowable nozzle movements.
Weights of tubes and total unit for correct support design.
REBOILER (KETTLE)
The following are specific squad check items for reboiler exchangers.
Location of level gage, level controller and dimensions between connections.
Piping Engineering
Practice 670 250 1061
Publication Date 20Oct95
Page 3 of 4
FLUOR DANIEL
Offset dimension between centerlines of shell outside diameter and channel outside
diameter.
See items under shell and tube exchanger squad checklist.
THERMOSYPHON
REBOILER
The following are specific squad check items for thermosyphon reboiler.
Dimensions between nozzles on reboiler (to match with vessel nozzles).
Support requirements.
Clearances for tube pulling or bundle and rodding, if required.
DOUBLE PIPE
The following are specific squad check items for double pipe exchangers.
Verify span of double pipe exchanger to ensure that no additional support is required.
Proper stacking and flow arrangement, verify with specification sheet and flow diagram.
All units are shown on supplier drawings.
Tube pulling area required, and type of maintenance.
GENERAL NOTES
The narrative specifications and mechanical equipment datasheets define the exchanger
design; as required verify all design criteria with these documents and the project standards.
General sources of reference material to check against should be as follows:
Piping Layout Drawings
Structural/Civil Drawings
Mechanical Equipment Datasheets
Process Flow Diagrams.
The following sources should be checked for special requirements:
Engineering Conference Notes
Fluor Daniel Narrative, Equipment Specifications
Supplier Equipment Drawing Notes
Piping Engineering
Practice 670 250 1061
Publication Date 20Oct95
Page 4 of 4
FLUOR DANIEL
REFERENCES
Piping Engineering
Practice 670.250.1060: Supplier Drawing And Data Review
Piping Engineering
Practice 670.250.2600: Exchangers - TEMA Nomenclature
Piping Engineering
Practice 670.250.2601: Exchangers - Equipment Location And Piping Layout Shell
And Tube Heat Exchangers
Piping Engineering
Practice 670.250.2602: Exchangers - Forced Draft And Induced Draft Air Cooler
Arrangements
Piping Engineering
Practice 670.250.2603: Exchangers - Double Pipe Exchangers Piping Arrangements
Piping Engineering
Practice 670 250 1062
Publication Date 20Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice establishes guidelines and checklists for seller drawing squad checks of various
types of pumps and general purpose turbines.
SCOPE
This practice includes information about the following major topics:
General pump squad check items for various types of pumps and turbines
Specific squad check items for certain types of pumps
Special squad check items for general purpose turbines
General notes
APPLICATION
The primary function of squad checking seller drawings for pumps and turbines is to convey
any required changes to the seller, and to ensure that all design criteria are met and that data
are correctly documented. Seller drawings should show all required information to allow for
accurate piping design and layout. Refer to Practice 670.250.1060: Supplier Drawing And
Data Review for guidelines in reviewing and handling of seller drawings.
RESPONSIBILITY
The design supervisor and area lead designer shall enforce the utilization of this practice. The
piping designer/checker who is responsible for squad checking the applicable drawings shall
ensure all seller data and drawings are carefully reviewed. The department manager shall
maintain and revise this practice as required.
GENERAL PUMP
SQUAD CHECKLIST
The following list of general squad check items is applicable to the various types of pumps
including centrifugal, reciprocating (piston), rotary, vertical in-line, and vertical sump pumps.
Overall dimensions:
Be sure to adequately dimension for space and orientation requirements, including
attached driver and pump baseplate.
External connections:
Be sure that the location for external connection points of piping are clearly sized and
dimensioned.
Drawings:
Review the drawings against the P&IDs (process and instrument diagrams) to verify that
all piping/instrument connections are accounted for.
Piping Engineering
Practice 670 250 1062
Publication Date 20Oct95
Page 2 of 4
FLUOR DANIEL
ADDITIONAL SQUAD
CHECK ITEMS
The following specific items apply to certain types of pumps as listed:
Reciprocating (piston) pumps - rod removal:
Location and extent of clearance required for piston pull and rod removal.
Piping Engineering
Practice 670 250 1062
Publication Date 20Oct95
Page 3 of 4
FLUOR DANIEL
TURBINE SQUAD
CHECKLIST
The following specific checklist applies to squad checking of seller drawings and for general
purpose steam turbine pump drivers.
For commonly checked items such as overall dimensions, maintenance requirements,
removal clearances, and auxiliaries, refer to previous section, General Pump Squad
Checklist.
Inlet and exhaust:
Check size rating and facing of these connections and be sure that they are dimensionally
located and in accordance with applicable piping specifications.
Verify that exhaust connection is high enough above grade to accommodate boot, trap,
and drain requirements.
Trip-throttle valve (seller supplied):
Check for clearances around valve and equipment for operation, maintenance, and
removal.
Loading limitations:
Check limitations to loads, forces, and moments from Fluor Daniel piping, and forward to
the stress group.
Drain and leakoff connections:
Check against piping layout drawing for clearances to foundation support and
accessibility in operation of valves. Check mechanical auxiliary flow diagrams for valve
and piping requirements. Common drain and leakoff connections are as follows:
Steam chest drains
Casing drains
Shaft packing leakoffs
Trip valve or trip and throttle valve above seat drains
Trip valve or trip and throttle valve and governor valve steam leakoffs
GENERAL NOTES
Piping Engineering
Practice 670 250 1062
Publication Date 20Oct95
Page 4 of 4
FLUOR DANIEL
For all seller auxiliary schematic drawings, verify with Fluor Daniel auxiliary flow diagrams
for process requirements. Check that all devices and piping furnished by seller and all devices
and piping required to complete the installation have been so indicated.
General sources of reference material to check against should be as follows:
Piping layout drawings
Structural/civil drawings
Mechanical equipment datasheets
Auxiliary diagrams and P&IDs
Piping Material Specifications
The following sources should be checked for special requirements as they apply to seller
equipment:
Engineering conference notes
Fluor Daniel narrative equipment specifications
Seller equipment drawing notes
Fluor Daniel mechanical equipment engineer
Seller's service manual
Specific project requirements
Squad checking should be avoided on all unchecked certified drawings submitted for
approval.
REFERENCES
Piping Engineering
Practice 670.250.1060: Supplier Drawing And Data Review
Piping Engineering
Practice 670.250.2350: Pumps And Turbines - Typical Piping Arrangement For
Centrifugal Pumps
Piping Engineering
Practice 670.250.2352: Pumps And Turbines - Pump Piping (Steam) Turbines And
Reciprocating Pumps
Piping Engineering
Practice 670.250.2353: Pumps And Turbines - Misc Pump Piping - Coolant, Flush
Oil, Vent, And Drain
Piping Engineering
Practice 670 250 1063
Publication Date 20Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice provides a general guide for squad checking seller drawings of reciprocating
compressors and associated drawings.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
SELLER DRAWING LIST
GENERAL SQUAD CHECKLIST
ADDITIONAL SQUAD CHECK ITEMS
GENERAL NOTES
REFERENCES
APPLICATION
The primary function of squad checking seller drawings for reciprocating compressors is to
convey any required changes to the seller, and to ensure that design criteria are met and that
data are correctly documented. Seller drawings should show all required information to allow
for accurate piping design and layout. Refer to Piping Engineering Practice 670.250.1060:
Supplier Drawing And Data Review for guidelines in reviewing and handling of seller
drawings.
RESPONSIBILITY
Design Supervisor and Area Lead Designer will enforce the utilization of this standard.
Piping Designer/Checker who is responsible for squad checking the applicable drawings will
ensure that seller data and drawings are carefully reviewed.
SELLER DRAWING
LIST
The following is a list of seller drawings that Piping Designer may be required to squad check:
Composite outline drawing of driver and compressor
Driver outline
Jacket water piping schematic
Lube oil schematic
Packing vent and drain schematic
Interstage equipment and piping drawings
Lube oil cooler outline
Oil filter outline
Lube oil pump outline (when not integral part of compressor)
Auxiliary lube oil pump outline
Piping Engineering
Practice 670 250 1063
Publication Date 20Oct95
Page 2 of 5
FLUOR DANIEL
GENERAL SQUAD
CHECKLIST
Composite Outline Of
Compressor And Driver
Overall Dimensions:
Adequately dimensioned for space and orientation requirements. Be sure that the location
for external connection points of piping are clearly dimensioned. Check totally enclosed
motors for maintenance requirements with Electrical Supervisor.
Piston Pull:
Check piping layout drawing for space requirements.
Centerline of Shaft above Floor:
Check against the piping layout elevation requirements. Check the horizontal offset
between compressor shaft and driver shaft if gear box is required.
Cylinder Valve:
Check cylinder valve orientation and removal requirements plus manual clearance pocket
requirements against suction and discharge bottle orientation and nozzle lengths.
Cylinder Support:
Check cylinder support and distance piece support (if required) against piping layout
elevation and check clearance from bottom bottle to cylinder support.
Dimensions:
Check dimensions from centerline of cylinder to inlet and outlet face connections.
Suction and Discharge Size, Rating, and Facing:
Ensure that piping nozzles are in accordance with applicable piping specifications for
items such as material type, pressure ratings, pipe schedules, and type of facing. If the
seller drawings are from an offshore manufacturer, verify that piping connections meet
ASTM, ANSI, or other applicable codes. Ensure that all nozzles are adequately
dimensioned.
Stud Projections:
The bottom cylinder bottle connection must be long enough for double nuts (stud
removal) for bottle removal.
Piping Engineering
Practice 670 250 1063
Publication Date 20Oct95
Page 3 of 5
FLUOR DANIEL
Drawings:
Review the drawings against the P&IDs to verify that piping and instrument connections
are accounted for.
Maintenance Lifts:
Check against piping layout drawing for handling requirements. Verify weight of
heaviest component that might be removed and check facility to be employed. Also,
check piping layout for overhead clearance and required breakout flanges in piping.
Allowable Nozzle Loads:
The maximum limitations for allowable loads, forces, and moments by the seller should
be clearly indicated on the compressor drawing or datasheet.
Foundation Requirement:
Check against compressor structure plan drawing. On seller's first squad check, show
extent of concrete around the unit and the minimum clearance dimension to edge of
concrete for seller fittings, piping, or down connections to auxiliary equipment.
Auxiliary Piping Connections:
Check against auxiliary and P&ID (process and instrument diagram) for identifying
symbols, size, rating, and facing. Connection points should be verified for erection ease.
ADDITIONAL SQUAD
CHECK ITEMS
Additional items that must be squad checked but that may or may not appear on the composite
outline drawing are indicated as follows:
Piping Engineering
Practice 670 250 1063
Publication Date 20Oct95
Page 4 of 5
FLUOR DANIEL
GENERAL NOTES
For reciprocating compressors, the lube oil system equipment is usually mounted on the
compressor and supplied and piped by the seller.
For all seller schematic drawings, verify with Fluor Daniel auxiliary flow diagrams for process
requirements. Check that all devices and piping furnished by the seller, and devices and
piping required to complete the installation have been so indicated.
Piping Engineering
Practice 670 250 1063
Publication Date 20Oct95
Page 5 of 5
FLUOR DANIEL
REFERENCES
Piping Engineering
Practice 670.250.1060: Supplier Drawing And Data Review
Piping Engineering
Practice 670.250.1062: Supplier Drawing And Data Review - Pumps And Turbines
Piping Engineering
Practice 670.250.2470: Compressor Piping - Reciprocating Compressors - Piping
And Arrangement
Piping Engineering
Practice 670 250 2210
Publication Date 22Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice defines the responsibilities of the Piping Designer for layout, design, and support
of all piping systems.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
TERMINOLOGY
STRESS DESIGN RESPONSIBILITIES
SUPPORT CRITERIA
STRESS ENGINEER RESPONSIBILITIES
REFERENCES
APPLICATION
This practice applies to all Piping Designers on all Fluor Daniel projects.
RESPONSIBILITY
Assigned Project Piping Engineer, Lead Design Supervisor, and Lead Stress Engineer are
responsible for implementing this practice.
TERMINOLOGY
Layout and Design: The arrangement of all equipment; the routing of the piping that
connects the equipment; and the conceptual definition of hard supports, pre-engineered,
and engineered supports.
Hard Supports: Structural steel or concrete structures provided by the structural
department.
Pre-Engineered Supports: Supports such as base supports, rod hangers, shoes, guides,
and anchors as shown in the detail practices listed in Piping Engineering Practice
670.250.4200: Table Of Contents: Fabrication Details.
Engineered Supports: Supports such as spring hangers, spring can base supports,
snubbers, and constant support spring hangers specially designed by Stress Engineer for a
specific location.
STRESS DESIGN
RESPONSIBILITIES
Overview
Piping Designer will create a sound piping layout and a design that includes the following
items:
Accurate interpretation of the P&ID (Piping And Instrumentation Diagram).
Piping Engineering
Practice 670 250 2210
Publication Date 22Oct95
Page 2 of 4
FLUOR DANIEL
Policy Statement
Piping Designer is responsible for the layout, design, and support of all piping systems and is
also responsible for the following items, obtained by using the applicable sections of the
Piping technical practices:
Locating supports, guides, anchors, compressor hold downs, and hanger rods.
Providing prespring, cold spring, and clearance required for line expansion and additional
line flexibility.
Transmitting and handling stress sketches in complete compliance with procedures
outlined in Piping Engineering Practice 670.250.2220: Stress Design - Sketch Procedure.
Piping Designer is not responsible for the flexibility calculations nor the validity of such
calculations made by the Stress Engineer. Designer is responsible for any calculations or
flexibility analysis that was undertaken and resolved without Stress Supervisor's approval.
Design Guidelines
The following guidelines apply to piping design stress considerations:
Prefer pipe routing, fittings, and loops to provide flexibility. Where space and other
limitations preclude this approach, request assistance from Project Lead Stress Engineer.
Design piping to require a minimum number of anchors and guides.
Keep weight stresses off equipment nozzles using base supports and anchors, or rod
hangers or structural supports.
To obtain flexibility that accommodates expansion at towers and drums, arrange the
equipment locations and nozzle orientations so that the natural run of the piping will
provide sufficient flexibility.
Note!!! For hot piping, do not locate nozzles so that the most direct pipe routing is the
end result.
When computing stresses and allowing for expansion, use the worst case operating
conditions (hot line and cold tower, or vice versa, or both: 1 pump hot, 1 pump cold).
Consider startup conditions when lines and equipment are brought up to operating
conditions from the cold conditions. Consider flexibility for lines that may be steam or
hot gas purged and that are subject to regeneration, decoking, and dryout conditions.
Ensure that outdoor piping in cold climates can contract the required amount.
Investigate expansion, or the lack of it, in closed relief systems and hot blowdown
systems.
Piping Engineering
Practice 670 250 2210
Publication Date 22Oct95
Page 3 of 4
FLUOR DANIEL
Calculate and correctly apply the thermal expansion of the pipe to select the proper shoe
length.
Incorporate rigid supports for exhaust stacks of relief systems venting to the atmosphere.
To avoid differential expansion problems, investigate equipment tube anchors on vertical
and horizontal tube heaters.
Investigate cold piping conditions at bypasses around exchangers.
Make the branch lines more flexible rather than installing expansion loops or expansion
joints in the header.
Investigate spring supporting or Teflon mounting pumps instead of using flexible piping
on hot pump suction lines.
Apply cold spring and prespring to piping for the following reasons:
- Detailed stress analysis requires it.
- It maintains adequate pipe spacing.
Take cold spring into account during analysis, and indicate it on drawings to ensure sound
design.
To maintain adequate pipe spacing, use cold spring to make clearance corrections in pipe
groups or racks, thus preventing excessive spreading between lines. Line size has no
bearing on this. Show cold spring with 50 percent of the total movement at operating
temperature. There is no minimum limit to the amount of cold spring that may be used;
however, consider using less than 1 inch cold spring only where dictated by the design
conditions.
Use extreme care in selecting the maximum temperature used to calculate expansion. The
operating temperature often is not the maximum temperature experienced by the process
lines. For instance, most process lines must be steamed out at higher temperatures than
those encountered during normal operation.
Both Piping Designer and Stress Engineer must investigate using engineered expansion
joints and other flexible connectors to eliminate piping forces on equipment. No
expansion joint, either metal or elastomer bellows, shall be specified or purchased without
the approval of Stress Group Supervisor or Project Lead Stress Engineer.
Guide axial expansion joints on each side and anchor at changes of direction of pipe runs
to take hydrostatic thrust, friction force, velocity thrust, and the mechanical spring rate of
the joint.
SUPPORT CRITERIA
Hard supports and pipe supported by pre-engineered or engineered element are to be designed
in, not added on.
During layout, Designer should plan, visualize, define, and communicate to Stress Engineer
the method of support for all pipe lines.
Talk early with Structural Engineer to establish concepts and schedule requirements.
Continue this communication throughout the project, providing detailed definitions of support
locations, anchor locations, anchor forces, and other data required for support design.
Piping Engineering
Practice 670 250 2210
Publication Date 22Oct95
Page 4 of 4
FLUOR DANIEL
STRESS ENGINEER
RESPONSIBILITIES
Lead Stress Engineer must validate calculations and flexibility analysis provided to Piping
Designer and must further validate items listed in Policy 1 of the Pipe Stress Analyst Design
Guide (refer to Piping Engineering Practice 670.250.1201: Piping Stress Analysis - General
Operating Practices.
REFERENCES
Piping Engineering
Practice 670.250.1201: Piping Stress Analysis - General Operating Practices
Piping Engineering
Practice 670.250.1202: Piping Stress Analysis - Limiting Criteria On Equipment
Piping Engineering
Practice 670.250.2220: Stress Design - Sketch Procedure
Piping Engineering
Practice 670.250.4200: Table Of Contents: Fabrication Details
Piping Engineering
Practice 670 250 2220
Publication Date 22Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for preparing and submitting piping sketches for stress
analysis and ensures that these sketches are complete and contain the necessary information.
This practice eliminates sketching of lines that can be given approval by other means such as
inspection at model or equipment study, and provides the Piping Supervisor with a method to
verify that the isometric checker has reviewed the Stress Sketch.
SCOPE
This practice provides direction for the interface between Piping Design and Pipe Stress
during the stress sketch development and isometric sign-off phase of the contract.
APPLICATION
This practice will be implemented during the piping layout phase of the contract. The Piping
Design Supervisor and the Pipe Stress Engineer will utilize this practice to ensure that stress
related requirements are properly integrated into the piping design.
ACTIVITIES/
RESPONSIBILITIES
Step-by-step activities and the responsible parties involved in implementing this practice are
outlined in Attachment 01.
TERMINOLOGY
Formal Analysis: A system requiring a manual stress review or a formal computer analysis;
however, the Stress Engineer may require that certain lines be sketched in order to determine
if a formal analysis is required.
REFERENCES
Piping Engineering
Practice 670.250.2221: Stress Design - Sketch Information
Piping Engineering
Practice 670.250.2250: Stress Design - Piping Flexibility Log
ATTACHMENTS
Attachment 01:
Responsibilities And Activity Descriptions
Piping Engineering
Practice 670 250 2220
Publication Date 22Oct95
Attachment 01 Page 1 of 3
FLUOR DANIEL
Piping Engineering
Practice 670 250 2220
Publication Date 22Oct95
Attachment 01 Page 2 of 3
FLUOR DANIEL
Note!!! If there is any doubt that the change may affect Stress, the checker must
consult with the Stress Engineer and the Piping Supervisor.
19 Revision Checker If flexibility is affected, consult with Stress Engineer and determine if a resubmittal
is required and if so, revise Stress sketch original to agree with revised isometric,
sign off in space provided and change revision, place initials on Stress sketch
original under the appropriate revision space for that line and isometric sheet
number. Erase Unit Piping Supervisor and Stress Analyst signatures on sketch.
Forward to Unit Supervisor. Return to Sequence 6. Hold Check print until Stress
Engineer returns Stress sketch. Incorporate Stress comments.
Note!!! If the issued isometric had been signed off by Stress, the Stress Engineer
will review and approve all changes.
Stress Signatures on Isometrics
20 Unit Piping Supervisor or Note isometric sheets that must be sent to Stress for signature. check Piping
Piping Assistant Isometric Record and checked isometric to determine which isometrics require
Stress approval signature. Hand carry to Stress Engineer. Wait for approval or
leave with Stress Engineer. Receive signed isometrics from Stress Engineer.
21 Stress Engineer (if Design In addition to signoff of isometrics, reviews model before and after Client review to
Model is used on the ensure that all lines approved earlier by inspection only are still acceptable.
Project)
Unit Supervisor Monitoring
22 Stress Engineering Stress Engineer Supervisor must review his work load and take action to meet his
Supervisor schedule.
Piping Engineering
Practice 670 250 2220
Publication Date 22Oct95
Attachment 01 Page 3 of 3
FLUOR DANIEL
Piping Engineering
Practice 670 250 2221
Publication Date 22Oct95
Page 1 of 3
FLUOR DANIEL
PURPOSE
This practice establishes guidelines to outline the information furnished by Piping Design,
Pipe Stress, and Process Engineering to be utilized in the production of Stress Sketches.
SCOPE
This practice includes the following major sections:
SYSTEM BOUNDARY
TITLE BLOCK DATA
GRAPHIC SECTION
SPRING HANGERS
FLARE ISOMETRICS
REFERENCES
ATTACHMENTS
APPLICATION
This practice will be implemented during the Stress Analysis Phase of the contract and will be
utilized when analysis of a piping system is required. Pipe Stress and Process Engineering
will use this practice to convey information to Piping Design for use in the development of
system configuration, process conditions, and pipe supports.
SYSTEM BOUNDARY
A line or system requiring stress analysis will be submitted from anchor or equipment to other
anchors or equipment as an isometric sketch or drawing. The original, coinciding with the
Stress group file copy, will be returned to the responsible Design Supervisor.
Piping Engineering
Practice 670 250 2221
Publication Date 22Oct95
Page 2 of 3
FLUOR DANIEL
Unusual conditions such as lethal or hazardous commodity flowing in the line or ASME
(American Society of Mechanical Engineers) boiler code requirements. Pipe Stress
Engineering will provide specific instructions regarding system configuration when
jacketed pipe is specified or on pharmaceutical projects where stainless steel pipe with
Tri-Clover connections are specified.
GRAPHIC SECTION
Line work will be single stroke and may be drawn freehand. Weld dots will be indicated to
identify FMU (fitting makeup) only. Dimensions will indicate distance from centerline of
branch or ell to support. Round off dimensions to nearest 6 inches. The following
information will be included on the sketch:
Location of proposed support points and type such as the following:
- Pipe supports
- Trunnions
- Spring hangers
- Pickups
- Hanger rods
- Dummy supports
- Field supports
- Snubbers
Location and orientation of proposed or actual control points such as the following:
- Anchors
- Equipment
- Guides
- Critical clearance
- Directional anchor
- Branch points
- Spring wedges
- Hold downs
Foundation settlement
SPRING HANGERS
The following information should be indicated as an integral part of the Stress Sketch as soon
as stress information has been established. Resubmit revised sketch to Stress when steel
information becomes available.
Location of spring hanger.
Height of the support point in relation to the centerline of the pipe or to the point on the
pipe where the spring hanger is attached.
Type of beam or structure used as supporting point and its orientation.
FLARE ISOMETRICS
Piping Engineering
Practice 670 250 2221
Publication Date 22Oct95
Page 3 of 3
FLUOR DANIEL
The flare isometric will provide Stress and Process Engineering with adequate information to
analyze the complete system on a unit-by-unit basis. Refer to Attachment 02 for flare
isometric example. Flare isometrics will adhere to the following:
The isometric will be drawn on roll size layout paper.
The header will be indicated as a complete system through the unit to the interconnecting
pipeway main header or blowdown drum.
Two-inch and larger branches will be indicated from the pressure relief valve to the flare
header.
The portion upstream of the pressure relief valve will be submitted with the flare
isometric as a package on the following documents:
- Stress Engineering: Stress sketches
- Process Engineering: Stress sketches or isometrics
REFERENCES
ASME (American Society of Mechanical Engineers)
Piping Engineering
Practice 670.250.2220: Stress Design - Sketch Procedure
Piping Engineering
Practice 670.250.2250: Stress Design - Piping Flexibility Log
ATTACHMENTS
Attachment 01:
Stress Sketch Example
Attachment 02:
Flare Isometric Example
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice is intended as an aid for the Piping Designer in determining the effects of the
piping's thermal expansion or contraction on equipment nozzles.
SCOPE
This practice provides a method, which can be used by the Piping Designer, to determine the
acceptability of pipe routings to rotating equipment. Included in this practice are instructions
on how to determine the following:
The location of the rotating equipment's Anchor.
The allowable loads on the rotating equipment nozzles.
The loads exerted by the piping on the rotating equipment.
Methods for adding flexibility if the actual force exerted exceeds the allowable force.
APPLICATION
During the initial stages of piping layout, the Piping Designer needs to examine the effects that
the thermal expansion or contraction of a piping system would have on rotating equipment to
which the given system is located. Optimum equipment location, nozzle orientations, and pipe
routing can be achieved via the implementation of the techniques outlined in this practice.
The resulting pipe routing is still subject to the review and approval of the review and
approval of the assigned Lead Project Stress Engineer. However, based on the Piping
Designer's correct application of this technical practice, modification to satisfy stress
requirements should be minimized.
Note!!! Refer to Attachments 01 through 04, as indicated below, to determine the location of
equipment Anchors and, therefore, nozzle thermal movements, on various types of
rotating equipment.
Turbines, Common
Variation
Refer to Attachment 03, Turbines - Common Variation, Figure 2.
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Page 2 of 4
FLUOR DANIEL
Centrifugal Compressor
Refer to Attachment 04, Centrifugal Compressor.
Allowable Loads
The maximum allowable force on steel equipment nozzle is 200 pounds times the nominal
nozzle size, but must not exceed 2,000 pounds.
Examples:
2-inch, 300 pounds, RF, CS Nozzle, 200 by 2 = 400 pounds
18-inch, 150 pounds, RF, CS Nozzle, 200 by 18 = 3,600 pounds
The latter exceeds the limit; therefore, use 2,000 pounds as a limiting force.
The maximum allowable force on cast iron equipment nozzle is 50 pounds times nominal
nozzle size, but must not exceed 500 pounds.
Examples:
4-inch, 125 pounds, FF, CI Nozzle, 50 by 4 = 200 pounds
12-inch, 250 pounds, FF, CI Nozzle, 50 by 12 = 600 pounds
The latter exceeds the limit; therefore, use 500 pounds.
EXAMPLE
Refer to Attachment 05, How to Determine Pipe Length Required For Flexible Pump Layout.
Allowable Force On
Pump Nozzle
Eight-inch nozzle times 200 lbs / nom. in. = 1,600 pounds maximum force allowed.
Expansion North-South
Direction
The 15'-6" leg is the only run in the North-South direction.
15'-6" times 0.0362 = 0.5611" expansion.
Absorbing Legs
The 2 legs 90 degrees to the 15'-6" leg are the East-West leg (11'-0") plus the vertical leg
(7'-3").
Total available bending leg = 11'-0" plus 7'-3" = 18'-3".
Nomograph Application
Refer to Attachment 06, Nomograph Application - North-South Expansion.
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Page 3 of 4
FLUOR DANIEL
Expansion East-West
Direction
Assuming that 1 pump is hot and 1 cold, the 11'-0" leg is the only run, expanding in the
East-West direction.
11'-0" times 0.362"/14 = 0.3982" expansion
Absorbing Legs
The legs 90 degrees to the East-West run are the 2 vertical legs (6'-8" and 7'-3") and the
North-South leg (15'-6").
Total Available Bending Leg = (6'-8") + (7'-3") + (15'-6") = 29'-5".
Nomograph Application
Refer to Attachment 07, Nomograph Application - East-West Expansion.
Expansion Vertical
Direction
The worst case vertical thermal expansion occurs between the Anchor point at the pump
assumed hot and the support or Anchor on the vertical vessel. The total vertical leg expanding
is:
(1'-4") + (7'-3") + (6'-8") + (2'-9") = 18'-0"
18'-0" times 0.0362 "/' = 0.6515" expansion
Absorbing Legs
The legs 90 degrees to the vertical runs and falling along a direct line from the vessel nozzle
to the nozzle of the pump assumed hot, are the 11'-0" North-South leg and the 15'-6"
East-West leg.
Total Available Bending Leg = (11'-0") + (15'-6") = 26'-6".
Nomograph Application
Refer to Attachment 08, Nomograph Application - Vertical Direction, and Attachment 09,
Nomograph A (For Flexibility Based On Piping Force).
ATTACHMENTS
Attachment 01:
Pumps - Normal Case
Attachment 02:
Pumps - Variation Case
Attachment 03:
Figure 1. Turbines - Normal Case
Figure 2. Turbines - Common Variation
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Page 4 of 4
FLUOR DANIEL
Attachment 04:
Centrifugal Compressor
Attachment 05:
Example: How To Determine Pipe Length Required For Flexible Pump Layout
Attachment 06:
Nomograph Application - North-South Expansion
Attachment 07:
Nomograph Application - East-West Expansion
Attachment 08:
Nomograph Application - Vertical Direction
Attachment 09:
Nomograph A (For Flexibility Based On Piping Force)
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Attachment 06 Page 1 of 1
FLUOR DANIEL
Step 1 On the force scale, locate maximum allowed force on pump nozzle. 1,600 pounds (Point 1).
Step 2 On Total Thermal Expansion scale, locate expansion in inches. 0.5611" (Point 2).
Step 3 Draw a line from Point 1 to Point 2. Where this line crosses the Pivot Line , locate Point 3.
Step 4 On Nominal Pipe Diameter scale, locate line size 12" (Point 4). When the schedule of pipe is other than the standard
weight, use Pipe Moment of Inertia scale. This locates Point 5 on the Pipe Length scale.
Step 5 Draw a line from Point 3 on the Pivot Line to Point 4 on the Nominal Pipe Diameter scale. This locates Point 5 on
the Pipe Length scale.
Read 23'-0" on the Pipe Length scale as the minimum required absorbing pipe length.
Step 6 The available bending leg is 18'-3" (Refer to Page 2) is less than 23'-0". Therefore, a minimum of 5'-0" must be
added to the vertical or East-West direction to be within the maximum allowable force on the pump nozzle.
Step 7 Since equipment elevations cannot be easily changed (both Process and Structural Engineering must become
involved), the simplest method for adding the required bending leg is to add East-West bending leg as shown by
dotted line on Attachment 05.
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Attachment 07 Page 1 of 1
FLUOR DANIEL
Step 1 On the force scale, locate maximum allowed force on the pump nozzle - 1,600 pounds (Point 1).
Step 2 On total thermal expansion scale, locate expansion in inches - 0.3982" (Point 6).
Step 3 Draw a line from Point 1 to Point 6. Where this line crosses the pivot line, locate Point 7.
Step 4 On nominal pipe diameter scale, locate line size 12" (Point 4).
Step 5 Draw a line from Point 7 to Point 4. This locates Point 8 on the pipe length scale.
Step 6 The available bending leg is 29'-5" which is greater than the required leg of 20'-0". Therefore, no additional
flexibility is required to accommodate the East-West expansion.
Piping Engineering
Practice 670 250 2230
Publication Date 22Oct95
Attachment 08 Page 1 of 1
FLUOR DANIEL
Step 1 On the force scale, locate maximum allowed force on the pump nozzle - 1,600 pounds (Point 1).
Step 2 On the total thermal expansion scale, locate expansion in inches - 0.6516" (Point 9).
Step 3 Draw a line from Point 1 to Point 9. Where this line crosses the pivot line, locate Point 10.
Step 4 On a nominal pipe diameter scale, locate line size 12" (Point 4).
Step 5 Draw a line from Point 10, on the pivot line, to Point 4. This locates Point 11 on the pipe length scale.
Note!!! The minimum required absorbing pipe length (bending leg) is 24'-0".
Step 6 The available bending leg is 26'-6" that is greater than the required leg of 24'-0".
Piping Engineering
Practice 670 250 2231
Publication Date 22Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for Stress Engineers to initiate plot arrangements,
determine thermal expansion, and locate anchors on nonrotating equipment such as
exchangers and vessels. The assigned Project Piping Engineer will be responsible to enforce
the use of this practice.
SCOPE
This practice provides information about the following:
Anchor locations
Stacking arrangements
Information required to determine thermal expansion
Exchangers - shell and tube
Kettle reboilers
Vertical vessels or reactors
Horizontal vessels
Air cooled exchangers
Fired heaters and reboilers
Stress Analysis
APPLICATION
During initial stages of piping layout, this practice will help Stress Engineers review
equipment drawings for items such as stacking arrangement of shell and tube exchangers for
piping flexibility, method of anchor, and anchor location to reduce differential expansion and
minimize thermal stresses. Information required to calculate reasonable thermal expansion is
explained for horizontal and vertical vessels. For air cooled exchangers, a method of
controlling tube expansion and header box movement is discussed.
Exchangers -
Shell And Tube
The following information will be used to locate anchors and origin of thermal expansion:
The stacking and plot arrangement on multiple shells in interconnected service.
Wherever a close coupled arrangement is proposed, it is preferred to see all
interconnecting lines such as shell-to-shell and channel-to-channel, plus bypass lines
wherever operation can be maintained on partial capacity.
Location of anchor point related to piping connection (vertical and horizontal). Wherever
piping parallels horizontal equipment, anchor the end that provides the most
compensating expansion.
Identification of exchanger service; that is, reboiler, condenser or cooler, and
identification of nozzles as shell or channel.
Exchangers with process streams in both channel and shell should hang the shell cover end
anchored. The objective, in most cases, is to utilize exchanger expansion to compensate for
piping expansion. Grade mounted exchangers with buried cooling water to the channel may
have to be anchored on the channel end support.
Piping Engineering
Practice 670 250 2231
Publication Date 22Oct95
Page 2 of 5
FLUOR DANIEL
Stacked exchangers are similar, with expansions accumulating from the anchor point. The
supplier's stacking arrangement should be reviewed by Stress Analyst before outlines are
approved.
The single pass on the shell side of the exchangers will invariably cause leaks if the
connecting flanges are located at opposite ends and the temperature difference across the shell
is appreciable. A much better arrangement is to locate all nozzles at the channel end so the
connecting nozzles are close to each other, and the differential expansion between them is
negligible.
If the exchangers must be arranged with nozzles at opposite ends, or if there are 3 stacked
exchangers, the nozzles at either one or both ends, one set, should be side projections to
provide flexibility for differential expansion.
The same problem will occur with single pass tube exchangers and should be treated
accordingly.
Thermosyphon Reboilers
Thermosyphon reboilers may be supported from the adjacent vessel or from independent
structures from grade. In either case, the method and location of support will be reviewed by
Piping Stress. Location of the supports will be determined on the basis of minimizing
differential movements between the reboiler piping and the vessel. If steam is to be circulated
through the reboiler before startup, or if there is an appreciable difference between
temperature of the reboiler and vessel, the reboiler may require spring support and additional
flexibility in the piping.
Kettle Reboilers
The horizontal reboiler anchor location depends upon its relationship to the vessel. It is
normally anchored at the reboiler support closest to the centerline of the vessel.
The reboiler bottom elevation should be located as close as possible to the vessel tangent line
elevation to reduce footage of piping required to accommodate vertical growth. The reboiler
elevation must also meet process requirements as specified on the Flow Sheet.
Vertical Vessels Or
Reactors
The following information will be used to determine thermal expansion and related criteria:
Point of support, skirt height, and whether fireproofed, insulated, or both.
Shell diameter and nozzle projection/size.
Shell thickness and type of material.
Shell temperatures: Use design temperatures of bottom, intermediate and top outlet
piping. Do not use design temperatures as given on vessel outlines. Refractory lined
vessels must be figured on a skin temperature obtained from the Vessel Engineer.
Piping Engineering
Practice 670 250 2231
Publication Date 22Oct95
Page 3 of 5
FLUOR DANIEL
Horizontal Vessels
The following information will be used to determine thermal expansion and related criteria:
Location of support points of vessel with respect to nozzles.
Anchor location (the end of the vessel that will provide the most compensating effect for
piping expansion).
Shell diameter and nozzle projection.
Shell thickness and material.
Any fireproofing or insulation.
Design temperature: Do not use design temperature shown on vessel drawing; use design
temperatures shown on the line list for inlet and outlet piping.
Piping Engineering
Practice 670 250 2231
Publication Date 22Oct95
Page 4 of 5
FLUOR DANIEL
Stress Analysis
The maximum allowable stress on steel equipment is 15,000 psi.
Refer to Attachment 01 to determine pipe length required for flexible equipment layout.
Expansion North-South Direction
Exchanger anchored side to the centerline of the vessel is the total North-South
expansion.
(10'-0")x(0.0061)+(15'-0"+5-0")x(0.0023)+(6'-0")x(0.0061) = 0.1436"
Absorbing Legs
The two legs 90 degrees to the North-South expansion are the East-West leg (18'-0") plus
the vertical legs (70'-0" + 4'-0").
Total available = (18'-0") + (70'-0" + 4'-0") = 92'-0"
Nomograph Application
Refer to circled numbers on Nomograph B, Attachment 02.
Step 1 On PIPE STRESS scale, locate maximum allowable stress on steel equipment.
15,000 psi (Point 1)
Step 2 On TOTAL THERMAL EXPANSION scale, locate expansion in inches.
0.1436" (Point 2)
Step 3 Draw a line from Point 1 to Point 2. Where this line crosses the PIVOT LINE,
locate Point 3.
Step 4 On NOMINAL PIPE DIAMETER scale, locate line size 24" (Point 4).
Step 5 Draw a line from Point 3 on the PIVOT LINE to Point 4 on the NOMINAL
PIPE DIAMETER scale. This locates Point 5 on the PIPE LENGTH scale as
the minimum required absorbing pipe length.
Step 6 The available absorbing leg 92'-0" is greater than the minimum required pipe
length 13'-0". So the pipe routing is okay in the North-South direction.
Expansion East-West Direction
The 18'-0" leg is the only run in the East-West direction. (18'-0") x (0.0023) = 0.0414"
expansion such as 0.1".
Follow the procedure described above and the minimum required absorbing pipe length is
10'-0".
Expansion - Vertical Direction
(20'-0")x(0.046)+(30'-0")x(0.027)+(15'-0")x(0.0061)-(70'-0"+4'-0")x(0.0023)
-(6'-0")x(0.0061) = 1.6147" expansion
Following the procedure described above, the minimum required absorbing pipe length is
44'-0".
Piping Engineering
Practice 670 250 2231
Publication Date 22Oct95
Page 5 of 5
FLUOR DANIEL
The available absorbing leg is (15'-0") + (18'-0") + (5'-0") = 38'-0". This figure is smaller
than the minimum required pipe length; so, add at least 6'- 0" in the North-South or
East-West direction to be within the maximum allowable stress on the steel equipment.
Use the same procedure and criteria as for pump layout, but check with Stress Analyst for
the amount of expansion that may be taken by the heater tubes.
ATTACHMENTS
Attachment 01:
How To Determine Pipe Length Required For Flexible Equipment Layout
Attachment 02:
Nomograph "B" (For Flexibility Based On Pipe Stress)
Piping Engineering
Practice 670 250 2232
Publication Date 22Oct95
Page 1 of 6
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for Stress Engineers in evaluating the location of
Anchors and guides, and determining the size of loops so that unbalanced forces are
limited to 2,000 pounds and stresses in the piping system are limited to 20,000 psi.
SCOPE
This practice provides information regarding stress limitations in piping and force
limitations on Anchors and guides. Expansion loop requirements are based on the total
expansion of piping systems. The size of the loop is calculated based on a stress limiting
criteria of 20,000 psi. Thermal and frictional forces on Anchors and guides are limited to
2,000 pounds (imbalanced) by adjusting the size of the loop and relocating the Anchors
and guides. Bowing of loop at point is also evaluated.
APPLICATION
This practice is to be used by Project Stress Engineers.
GENERAL
During the initial stages of piping layout, Anchors and guides are located and the size of
loops is determined based on a stress limitation of 20,000 psi. Imbalanced Anchor and
guide forces are limited to 2,000 pounds so that no transmittal of load is required to
Structural group. Pipe movement, at point, can be calculated to check interference with
adjacent piping.
Stress Limit
The stress limiting criteria is 20,000 psi maximum allowable stress.
Force Limit
Force limit on Anchors and guides is 2,000 pounds maximum unbalanced force including
friction loads.
where
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Practice 670 250 2232
Publication Date 22Oct95
Page 2 of 6
FLUOR DANIEL
Example:
Note!!! Consult Supervising Stress Engineer for possible alternatives to comply with the
force limitation.
Expansion Loop
Requirements
Generally, if the total expansion in direction on the pipeway is less than 10 inches,
the loop could be avoided by locating an Anchor in the middle of the run.
The total expansion between loop Anchors should not exceed 12 inches.
The expansion at the change of direction should not exceed 5 inches. Refer to
Attachment 02, Points A and B. Consult the Supervising Stress Engineer for
exceptions.
Location Of Loops
And Guides
Example:
500' - 0"
A B
X X
Max Exp 12 Inch Diameter Standard Weight Max Exp
5 Inches 5 Inches
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Practice 670 250 2232
Publication Date 22Oct95
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FLUOR DANIEL
Total Expansion In
The East-West
Direction
(500'-0") x (0.0362) = 18.1 inches.
Location Of Loop
Anchors
Anchors should be located in such a way that the expansion going into the loop should not
exceed 12 inches and the total unbalanced forces at the Anchors should be within the
limiting criteria of 2,000 pounds. Locate Anchors at 125'-0" from Points A and B in the
above example.
Expansion Going
Into The Loop
{(500'-0") - 2(125'- 0")} x (0.0362) = 9.05 inches.
Step 1.0
Determine Stress Coefficient K using the following formula:
Maximum allowable stress
K= Expansion going into the loop
20,000
K= 9.05
= 2, 210
Step 2.0
Enter the table, Curve Number For Stress Coefficient K, on the left-hand side of
Attachment 01, and read down to the appropriate wall thickness 0.375 inch and draw an
imaginary horizontal line across the table. At the top of the table, find the appropriate
pipe diameter 12 inches, and draw an imaginary vertical line down the table. Read the
correct curve Number 9 at the intersection of the 2 imaginary lines.
Step 3.0
Enter the curve chart on Attachment 01, at the bottom for K = 2,210. Draw an imaginary
line up to the curve Number 9. At the point of intersection, draw an imaginary horizontal
line to the left and read the appropriate value for H and H = 23'-0" minimum.
Piping Engineering
Practice 670 250 2232
Publication Date 22Oct95
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FLUOR DANIEL
Step 4.0
The loop width W and the guide locations for different pipe sizes are shown on
Attachment 01.
Thermal Forces
At Loop Anchors
Step 1.0
Enter the table, Curve Number For Force Coefficient C, on the left-hand side of
Attachment 02, and determine the curve Number 12 using the procedure outlined in the
above Steps 1.0 and 2.0.
Step 2.0
Enter the curve chart on Attachment 02, on the left-hand side at H = 23'-0" and draw an
imaginary horizontal line across the chart until it intersects curves Number 12. Draw an
imaginary line from the intersection down to the value for C and read C = 190.
Step 3.0
Thermal force = F(t) = (Force Coefficient C) x (Expansion going into the loop, inches).
Location Of Guides
In The North-South
Direction (G-1)
Step 1.0
Determine the Expansion at the change of direction.
Step 2.0
Using the maximum allowable Stress of 20,000 psi and Nomograph B, determine the
minimum required length = 48'-0".
Thermal Forces
At Anchors
Thermal forces at the Anchors due to guides in the East-West direction near the Points A
and B:
Step 1.0
On the Nominal Pipe Diameter scale, locate line Size 12. When the Schedule of pipe is
other than the standard weight, use Pipe Moment of Inertia scale. Refer to Nomograph A.
Piping Engineering
Practice 670 250 2232
Publication Date 22Oct95
Page 5 of 6
FLUOR DANIEL
Step 2.0
On the Pipe Length scale, locate the available length, 48'-0".
Step 3.0
Draw a line connecting these 2 points to locate a point on the Pivot Line.
Step 4.0
On the Total Thermal Expansion scale, locate expansion in inches (4.5 inches).
Step 5.0
Draw a line connecting the total thermal expansion point and the Pivot Line point to
locate a point on the Force scale. Read 1,400 pounds as the thermal force.
Friction Forces
At The Loop Anchors
Weight of pipe = 49.5 pounds per foot
Weight of commodity = 0.0 pounds per foot
Weight of Insulation = 0.0 pounds per foot
____________________
Friction Force At
Anchor A-1 From
The East Side
F(f) = (Friction Coefficient) x (Total weight per foot) x (Length in feet)
Friction Force At
Anchor A-1 From
The West Side
250 −0” 23 −0”
F(f) = (0.3) x (49.6) x 2
+ 2
= 2, 030 pounds
Determining
Unbalanced Forces
Refer to Attachment 04.
Reduction Of
Unbalanced Forces
The following steps could be taken to reduce the unbalanced forces within limits:
By increasing the length h, the unbalanced forces at Anchor A-1 or A-2 might exceed
the force limitation. In that case, increase the loop length H and recalculate the
forces.
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Practice 670 250 2232
Publication Date 22Oct95
Page 6 of 6
FLUOR DANIEL
Bowing
Check the bowing at the middle of the loop and at the base of the loop.
Using the loop in the above example, δ L' = 250 x 0.0362 = 9.05 inches where L' =
Distance between Anchors = 250'-0"
W / H = 20/23 = 0.869
L / at = 60/20 = 3
δ b = 0.55 x δ L' = 0.55 x 9.05 = 5 inches (Back of the Loop bows 5 inches).
Fifty percent cold spring produces half of this movement in the opposite direction
initially and half in the normal direction in the final position.
ATTACHMENTS
Attachment 01:
Layout Aids For Pipeway: Loop Stress Coefficient
Attachment 02:
Layout Aids For Pipeway: Loop Force Coefficient
Attachment 03:
Curves For Determining The Deflections At Different Points In The Expansion "U" Bend
Attachment 04:
Layout Aids For Pipeway: Determining Unbalanced Forces
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Practice 670 250 2240
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the Piping Designer or Engineer to estimate the size of
variable spring cans and constant supports; to determine the minimum clearance between the
bottom of structural supporting steel and the top of pipe for variable spring hangers and for
rigid rod hangers; and to determine the length of rod required to limit the amount of lift caused
by horizontal movement.
SCOPE
This practice includes the following major sections:
LIMITATIONS
SPRING HANGERS AND HANGER RODS
ATTACHMENTS
APPLICATION
This practice is to be used by the Piping Designer or Engineer in determining the appropriate
spring hangers and hanger rods.
Charts containing the approximate size of variable spring cans and constant supports are based
on Grinnell hanger components. Although the dimensions of spring hangers is fairly
consistent among different manufacturers, the dimensions and method of structural attachment
for constant supports varies from one manufacturer to another.
LIMITATIONS
Piping Engineers or Designers working on Power Piping designed to ASME B31.1 must
remember to limit the angle of swing of a hanger rod, measured from the vertical, to 4 degrees.
This requirement is not included in ASME B31.3; however, when the 4 degree rule is
exceeded, the resulting horizontal loads should be evaluated on the structural steel and on the
hanger components.
Clearances
Variable spring hangers can be roughly sized by relating the hanger load to the diameter D of
the container and by relating the line movement combined with the hanger load to the length L
of the container. Refer to Attachments 01 and 02.
Constant piping hangers can be roughly sized by relating the line movement combined with
the hanger load to the length L and the diameter D of the container. Refer to Attachments 03
and 04.
Piping Engineering
Practice 670 250 2240
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
Squad Check
Requirements
Piping checklist
Structural/vessel checklist
- Attachments to structural member
- Load carrying capacity of structure or vessel
Lengths
Rod hanger lengths necessary for horizontal line movement. Refer to Attachment 5.
ATTACHMENTS
Attachment 01:
Variable Spring Hanger Sizing Table
Attachment 02:
Variable Spring Hanger Drawing
Attachment 03:
Constant Spring Hanger Sizing Table
Attachment 04:
Constant Spring Hanger Drawing
Attachment 05:
Rod Hanger Lengths
Piping Engineering
Practice 670 250 2240
Publication Date 22Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
50 to 125 4 6 30 9 33 16 39
126 to 300 5-9/16 6 30 9 33 17 42
301 to 700 6-5/8 7 33 11 36 20 45
701 to 5,000 8-5/8 10 39 14 42 26 54
5,001 to 10,000 8-5/8 12 45 19 52 34 66
10,001 to 20,000 12-3/4 16 57 24 63 45 84
20,001 to 40,000 12-3/4 22 66 32 75 61 102
Piping Engineering
Practice 670 250 2240
Publication Date 22Oct95
Attachment 03 Page 1 of 2
FLUOR DANIEL
Piping Engineering
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Publication Date 22Oct95
Attachment 03 Page 2 of 2
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17 16
27 20
Piping Engineering
Practice 670 250 2250
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines to provide a uniform system of identifying, tracking, and
noting status of sketches submitted to the Stress Engineer for formal analysis. This practice
includes instructions for the preparation and maintenance of the Piping Flexibility Log.
SCOPE
This practice includes the following major sections:
DEFINITIONS
PROCEDURE
REFERENCES
ATTACHMENTS
APPLICATION
The major stress evaluation work should occur during the equipment and pipeway layout
phase of the piping activities. Based on a joint and continuing review by the Unit Supervisor
and Stress Engineer of the piping layouts and model as they progress through layout, the line
list is marked to indicate the line numbers to be sketched and submitted for formal analysis.
The piping Flexibility Log is the tool used by the Unit Piping Supervisor to record and track
these sketches.
DEFINITIONS
Formal Analysis: A system requiring a manual stress review or formal computer analysis;
however, the Stress Engineer may require that certain lines be sketched in order for the
engineer to determine if a formal analysis is required.
PROCEDURE
The Unit Piping Supervisor is responsible for maintaining the Piping Flexibility Log for stress
analyzed piping within the supervisor's jurisdiction. The Unit Piping Supervisor will delegate
portions of the actual work to the Piping Assistant.
Refer to Attachment 01 for Form: 000.250.F1002: Piping Flexibility Log. Attachment 02 is
a sample Piping Flexibility Log and instructions for completion.
REFERENCES
Piping Engineering
Practice 670.250.2221: Stress Design Sketch Information.
Piping Engineering
Practice 670 250 2250
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Form 000.250.F1002: Piping Flexibility Log
Attachment 02:
Sample Piping Flexibility Log And Instructions
Piping Engineering
Practice 670 250 2291
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for estimating the maximum internal pressure at which an
unreinforced fabricated tee (stub-in) may be specified. This practice also provides a quick
means of sizing a reinforcing pad.
SCOPE
This practice includes the following major sections:
REQUIREMENTS
LIMITATIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used by personnel involved in stress design and reinforcing pad
requirements.
REQUIREMENTS
Before using this practice for design, check the specific requirements for branch connections
contained in the Piping Engineering Specification 670.250.50002: Development And Design
Models, and Specification 670.250.50003: Piping - Material Specification Line Class.
The allowable stresses listed in Attachment 1 are less than or equal to the basic allowable
stress values given in Table A-1 of ASME B31.3. The allowable stress values listed in B31.3
are applicable for seamless pipe; for longitudinally welded pipe, the allowable stress values
must be multiplied by the appropriate quality factors from Table A-1B of B31.3. (If the
branch connection does not intersect the longitudinal weld, the basic allowable stress may be
used in determining the requirement for pressure reinforcement.)
In order to determine the need for a reinforcing pad due to pressure considerations, first find
the allowable stress for the pipe material at the design temperature in Attachment 01. Find the
row with the header size and wall thickness (or schedule) on the left side of Attachment 02.
Find the column containing the allowable stress (from Attachment 01) and the corrosion
allowance for the pipe on the top of Attachment 02. The intersection of this row and this
column shows the maximum allowable design pressure, in psi, for an unreinforced fabricated
tee. If the actual design pressure is higher than the listed pressure, a reinforcing pad is
required on fabricated tees (stub-ins).
LIMITATIONS
Although specifically developed for piping designed to the requirements of ASME B31.3
(Chemical Plant and Petroleum Refinery Piping), this document may be used for piping
designed to the requirements of other codes. The individual using this document for design to
other codes should be familiar with the differences in design criteria between B31.3 and the
applicable code. For example, the allowable stress values in B31.3 typically decrease from
Piping Engineering
Practice 670 250 2291
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
ambient to 600 degrees F. In B31.1, the allowable stress value at 600 degrees F is typically
the same as at ambient. Also, for a given pressure and allowable stress, B31.1 requires 7
percent more reinforcement area than B31.3.
The requirement for reinforcing pads on lines which are subject to substantial thermal growth
or which are subject to shock loadings such as blowdown lines must be coordinated with Pipe
Stress Engineering.
This practice should not be used in the following situations:
The angle between the header and the branch is not 90 degrees.
The design temperature is higher than the maximum range of Attachment 01.
The allowable stress at temperature is less than the minimum allowable stress tabulated in
Attachment 02.
In the above cases, the need for a reinforcing pad should be based on code calculations. If this
document indicates that a reinforcing pad is required, it is recommended that a standard
reinforcing pad made from the same pipe as the header be specified.
REFERENCES
ASME (American Society of Mechanical Engineers)
Piping Engineering
Specification 670.250.50002: Development And Design Models
Piping Engineering
Specification 670.250.50003: Piping - Material Specification Line Class
ATTACHMENTS
Attachment 01:
Basic Allowable Stress In Tension
Attachment 02:
Maximum Allowable Pressure
Piping Engineering
Practice 670 250 2291
Publication Date 22Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2291
Publication Date 22Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
Hdr Hdr Header Stress = 20,000 Stress = 18,800 Stress = 16,000 Stress = 12,000
Size Sch Wall Corrosion Allowance Corrosion Allowance Corrosion Allowance Corrosion Allowance
Thickness (in) (in) (in) (in)
(in)
0.000 0.065 0.125 0.000 0.065 0.125 0.000 0.065 0.125 0.000 0.065 0.125
3 10S 0.120 680 259 0 640 243 0 544 207 0 408 155 0
40 0.216 1,369 894 467 1,260 840 439 1,095 715 374 820 535 280
80 0.300 1,969 1,369 1,041 1,850 1,286 977 1,575 1,095 832 1,180 820 624
4 10S 0.120 510 194 0 480 182 0 408 155 0 306 116 0
40 0.237 1,113 763 446 1,000 717 419 890 610 356 665 455 267
80 0.337 1,650 1,244 967 1,551 1,169 909 1,320 995 774 990 745 580
6 10S 0.134 377 168 0 355 158 0 302 134 0 226 100 0
40 0.280 850 619 421 810 581 396 680 495 337 510 370 253
80 0.432 1,394 1,150 947 1,310 1,081 893 1,115 920 760 835 690 570
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PROCEDURE FOR PREPARATION AND HANDLING OF DATA USED FOR THE PRELIMINARY AND
SECONDARY MATERIAL TAKEOFF
PURPOSE
This practice provides instruction for the preparation and handling of data to be transmitted to
the Material Control Supervisor for the Preliminary and Secondary Piping MTO (Material
Takeoff).
SCOPE
This procedure identifies the responsible parties and describes the sequential activities
involved in the preparation and handling of this data.
APPLICATION
This practice should be used by all Piping Engineering personnel responsible for Preliminary
and Secondary MTO Data transmitted to the Material Control Supervisor.
RESPONSIBILITIES
The following is a list of the responsible parties involved:
Lead Piping Supervisor
Unit Piping Supervisor
Material Control Supervisor
Stress Engineer
Piping Designer
Piping Assistant
Step-by-step activities of the individuals concerned are shown in Attachment 02.
Handling of the Preliminary and Secondary Sketches are essentially the same; however, Steps
4B, 5D, 6, and 7 apply to Preliminary Sketch only, and Steps 4C and 5B apply to the
Secondary Sketch.
Overview
The purpose of the Preliminary MTO is to give the Material Control Group an early
evaluation of all material requirements and an accurate MTO for large diameter, alloy,
stainless, and special type materials.
The Secondary MTO is a continuous type takeoff, comparing the secondary and final
material requirements. Changes should be minor.
Strict conformance to this practice will result in a uniform approach to the handling of the
Preliminary and Secondary Takeoff. This is important to ensure that all material, and
specifically long delivery items, arrives at the jobsite prior to scheduled fabrication of
those Isometrics.
One hundred percent of all the material required for the Preliminary MTO will be
purchased. The appropriate "bump" (as defined by project) will be applied in accordance
with contract procedures.
The Unit Supervisor is responsible to contact the Material Control Supervisor and revise
the sketches/data whenever a major revision, such as changes to alloy piping, large valve
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
PROCEDURE FOR PREPARATION AND HANDLING OF DATA USED FOR THE PRELIMINARY AND
SECONDARY MATERIAL TAKEOFF
size changes, line size changes, or specification changes are required. This will be done
at any time during the job regardless of shutoff dates for Preliminary or Secondary
Takeoffs.
The Piping Designer is responsible to monitor the Master P&IDs (Piping and
Instrumentation Diagrams), layouts, and other data continuously, and promptly report
changes that affect material to the Unit Supervisor.
This practice, together with any related data, will be reviewed with the Project Piping
Engineer and the Material Control Supervisor to determine if any additional requirements
should be included, and to ensure it is suitable for the contract.
PREREQUISITES
The following data should be available in order to perform a successful MTO:
Plot Plans, AFC Issue.
P&IDs, AFC Issue. ("For Client Approval Issue" may be used for Takeoff.)
Pipe Line List.
Piping Material Specifications, AFC Issue.
Standard Drawings.
Flow Diagram Transpositions for Preliminary Takeoff.
Related Model Piping or Piping Studies for Secondary Takeoff.
DATA TRANSMITTED
TO MATERIAL
CONTROL
SUPERVISOR
The matrix in Attachment 01 identifies the documents to be transmitted to the Material
Control Supervisor by Piping Design in order to perform the Preliminary or Secondary
Takeoff.
DETAILED
PROCEDURES
Refer to Attachment 02, Detailed Procedure of Individuals Involved in the Preparation and
Handling of Data Used for Preliminary and Secondary MTO.
ATTACHMENTS
Attachment 01:
Data Transmitted to Material Control Supervisor By Piping Supervisor
Attachment 02:
Detailed Procedure of Individuals Involved in the Preparation and Handling of Data Used for
Preliminary and Secondary MTO
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 01 Page 1 of 3
FLUOR DANIEL
Items Provided
Piping Classification Preliminary
Transpositions, Studies / Piping Sketches Isometrics Fab. and
Plot Plans Pipeway Plans Inst. Details
Inst. Plans Unchecked (4)
Underground Piping (1) X X
SCRD / SW Carbon Steel (3)
1/2" Through 12" BW Carbon (3)
Steel
14" and Larger BW Carbon Steel X
All Heavy Wall (3/4" Wall and X
Greater)
All ASME Piping X
All Alloy X
All Stainless Steel X
All Special Piping (2) X
All Special Piping (2) X
Misc Supts, Guides, Etc. X
Pipeway Lines X (9)
Notes: (Apply Only Where Reference Number is Shown in Matrix)
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 01 Page 2 of 3
FLUOR DANIEL
Items Provided
Piping Classification Secondary
Transpositions, Studies / Piping Sketches Isometrics Fab. and
Plot Plans Pipeway Plans Inst. Details
Inst. Plans Unchecked (4)
Underground Piping (1) (5) X
SCRD / SW Carbon Steel (3)
1/2" Through 12" BW Carbon (8) (6)
Steel (8)
14" and Larger BW Carbon Steel (7) (6)
All Heavy Wall (3/4" Wall and (7) (6)
Greater)
All ASME Piping (7) (6)
All Alloy (7) (6)
All Stainless Steel (7) (6)
All Special Piping (2) (7) (6)
All Special Piping (2) X
Misc Supts, Guides, Etc. X
Pipeway Lines X
Notes: (Apply Only Where Reference Number is Shown in Matrix)
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Practice 670 250 2190
Publication Date 22Oct95
Attachment 01 Page 3 of 3
FLUOR DANIEL
NOTES
(Apply Only Where Reference Number is Shown)
1 Supplement Underground transpositions, studies and plans additional details of 14" and larger carbon steel, cast iron and
Vitrified Clay Riser, drops and congested areas.
2 Special materials are those which have long delivery dates, are very costly or require special fabrication techniques.
Included are non-metallics and lined piping. The materials Engineer shall provide information for these types in addition
to assisting Material Control and the Piping Supervisor in deciding which to sketch.
3 Requirements will be developed from information shown on P&IDs, plot plans and transpositions applied to a factor
system.
4 Fabrication details must be accompanied by an index listing all details available and estimated number of each item.
6 Unchecked Isometrics may be used in lieu of Sketches only if they are available. Isometrics shall not be prepared ahead
of schedule solely to meet the needs of the material sketching activities.
7 Preliminary Sketches may be used for Secondary Takeoff if configuration and sheet numbers will match the final
isometric.
8 Field fabricated lines require sketches. Vendor shop fabricated 1/2 inch thru 12 inch carbon steel lines will not require
sketching unless Fluor procures materials for the shop.
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 02 Page 1 of 5
FLUOR DANIEL
DETAILED PROCEDURE OF INDIVIDUALS INVOLVED IN THE PREPARATION AND HANDLING OF DATA USED
FOR PRELIMINARY AND SECONDARY MTO
2. Unit Supervisor Review the schedule for timing, duration, and manpower availability. Report any
problems to the Lead Piping Engineer via the Lead Piping Supervisor, and review
schedule and final plan with the material Control Supervisor.
3. Piping Assistant Input Line List data into the Pipe Isometric Record.
D. Transmit sketches in groups of 5 to the Unit Supervisor. (Do not cause bottle
necking by holding up large quantities of sketches.)
5. Unit Supervisor A. Review first 10 Preliminary and Secondary Sketches from each Designer for
correct application of specification, standards, and instructions. Feed back all
comments to Designers to eliminate repetition of initial errors.
C. Stress review not required - yellow-off the Master Flow Diagrams as sketches
are turned in. review sketches for completeness and forward to the Piping
Assistant. Advance to sequence 8.
6. Stress Engineer Make adequate analysis of Preliminary Sketch by inspection and note on original
any additional materials necessary to satisfy flexibility and allow stiffener ring
requirements (for example, three 14-inch 90-degree ells and 40' - 14" pipe).
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 02 Page 2 of 5
FLUOR DANIEL
DETAILED PROCEDURE OF INDIVIDUALS INVOLVED IN THE PREPARATION AND HANDLING OF DATA USED
FOR PRELIMINARY AND SECONDARY MTO
8. Piping Assistant Transmit originals to Material Control Supervisor and for Secondary Takeoff;
update Pipe Isometric Record.
Sketch Update
10. Unit Supervisor Monitor P&IDs, returned Stress Sketches, and Model Review Comments for
changes affecting Material Sketches. Inform designers to review changes and revise
material Sketches as required. review model development regularly for possible
material changes.
11. Piping Designer Continuously monitor the P&IDs and other documents for changes that affect the
MTO Sketch or Isometrics.
In red, neatly make changes (that affect only the material) on the xerox print Piping
Design File.
Compare file copy of MTO Sketch with Stress Sketches returned from Stress since
last issue to MTO, and incorporate Stress comments that affect material.
Any significant change must be revised immediately as next Rev. and given to Unit
Supervisor. A significant change may be one that affect, butt welded fittings and
flanged or butt welded valves.
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 02 Page 3 of 5
FLUOR DANIEL
DETAILED PROCEDURE OF INDIVIDUALS INVOLVED IN THE PREPARATION AND HANDLING OF DATA USED
FOR PRELIMINARY AND SECONDARY MTO
Once a line number is used and voided, it will not be used again. Never reuse that
line number throughout duration of contract.
Notify Material Control Supervisor when last sketch has been submitted for each
(Preliminary and Secondary) Takeoff.
14. Piping Assistant Receive redrawn sketches and xerox prints (with red marks) from Unit Supervisor.
16. Piping Assistant Handle subsequent revisions in accordance with Sequence 14.
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 02 Page 4 of 5
FLUOR DANIEL
DETAILED PROCEDURE OF INDIVIDUALS INVOLVED IN THE PREPARATION AND HANDLING OF DATA USED
FOR PRELIMINARY AND SECONDARY MTO
One print of each Master P&ID will go on the roller board for temporary master;
send the other to the Material Control Supervisor.
Send Master P&IDs (brownline mylar) from roller board to Control Systems Design
Group for update. Prints on roller board will be master until new brownlines are
made.
18. Material Control Issue Document Checklist to Piping Assistant via Lead Supervisor.
Supervisor
19. Piping Assistant Verify that all line numbers, sheet numbers, and revision numbers of sketches input
in Documents Checklist by material Control agree with the Pipe Isometric Record.
Report Deviations to Unit Supervisor.
Show only as much of the Piping configuration on an Isometric sheet as was shown
on the MTO sketch sheet.
Piping Engineering
Practice 670 250 2190
Publication Date 22Oct95
Attachment 02 Page 5 of 5
FLUOR DANIEL
DETAILED PROCEDURE OF INDIVIDUALS INVOLVED IN THE PREPARATION AND HANDLING OF DATA USED
FOR PRELIMINARY AND SECONDARY MTO
For Isometric originals showing revision 0, obtain checkprint and file in Drawing
Area checkprint package. Check off under column 18.
Update Piping Isometric Record for Isometric drawn and revised sketches.
22. Material Control Update Secondary Takeoff. Advise Unit Supervisor of any material changes
Supervisor initiated by material Control that may affect callouts or dimensions on the Isometric.
23. Piping Checker After checking, compare checked Isometric with Secondary MTO Sketch.
Immediately advise Material Control Supervisor of any significant change.
25. Lead Piping Monitor document checklist to ensure that it is in agreement with Piping Isometric
Supervisor Record.
Close out and dispose of Material Sketch file in accordance with contract
procedures.
Piping Engineering
Practice 670 250 2191
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
The purpose of this practice is to provide instructions to produce sketches containing the
proper data in a consistent format to enable Piping Material Control to perform a material
takeoff for the purchase of materials.
SCOPE
This practice is arranged according to the following major sections:
GENERAL INSTRUCTIONS
PRELIMINARY MTO SKETCHES
SECONDARY MTO SKETCHES
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to any project in any operations center where early piping material
identification is critical or advantageous to the success of the construction effort.
GENERAL
INSTRUCTIONS
Use in conjunction with the procedure for preparation and handling of data used for
material sketches, Practice 670.250.2190: Material Sketching - Procedure For
Preliminary And Secondary Material Takeoff.
Sketches shall be drawn on Piping sketch form E-643.
Sketches will be given to Unit Supervisor in groups of 5 or less to avoid causing a
bottleneck during yellow-off.
Sketches may be drawn freehand or using a straightedge.
PRELIMINARY MTO
SKETCHES
Sketches may be drawn from origin to terminus or broken into as many sheets as required
for clarity.
Stress Sketches may be substituted as preliminary sketches with Unit Supervisor approval.
SECONDARY MTO
SKETCHES
The Secondary Takeoff is a continuous type takeoff, comparing the secondary and final
material requirements. This comparison can be achieved only by maintaining material
segregation by line and sheet number. Therefore, the sketch sheet number for a given
configuration must match the final isometric sheet number for that same configuration.
When this becomes impractical, sketches shall be revised to reflect materials relocated
from one sheet to another.
Piping Engineering
Practice 670 250 2191
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
REFERENCES
Piping Engineering
Practice 670.250.2190: Material Sketching - Procedure For Preliminary And
Secondary Material Takeoff
ATTACHMENTS
Attachment 01:
Notes
Attachment 02:
Figure 1. Sample Line Sketch
Figure 2. Sample Line Sketch
Attachment 03:
Sample Line Sketch
Attachment 04:
Sample Line Sketch
Attachment 05:
Sample Line Sketch
Piping Engineering
Practice 670 250 2191
Publication Date 22Oct95
Attachment 01 Page 1 of 2
FLUOR DANIEL
NOTES
Numbers shown here refer to the corresponding number shown in hexagon symbols on Attachments 02, 03, 04 and 05.
4. Indicate flow diagram number and section in which line appears in the lower left hand corner.
5. North arrow orientation shall be to the upper right or left. Continuing sketch sheets shall have same north arrow
orientation if practical.
6. Indicate selected wall thicknesses on sketches. Material Engineering will note the selected wall thicknesses on the
flow diagrams.
8. Round off dimension to the nearest foot for all welded lines. Enclose dimensions in parentheses.
9. Do not indicate weld dots or screwed/socketweld symbols unless there is a chance of misinterpretation (i.e., butt
weld valves and flanged valves in the same line class, and fitting makeup).
11. Show reducers and swages. Call out only if eccentric or for clarification.
13. Indicate all items per flow diagram including bleed valves, vents, drains, spectacle blinds, and orifice flanges.
14. Call out equipment mating flanges and other items only if different from the Material Specifications.
15. Instrument numbers are not required. Indicate the type of instruments in balloons with their size adjacent.
18. Note any alloy vacuum stiffener ring requirements on field fabricated portions.
20. Indicate "holds" by encircling and labeling on sketch. "HOLD" shall be indicated in blue pencil on Master Flow
Diagram for reference.
21. Revisions: The first revision number used on the sketches for the Preliminary Material Takeoff shall be "P1". The
first Secondary revision number shall be "S1". Subsequent revisions shall be revisions shall be P2, etc., or S2, etc.,
as required.
Piping Engineering
Practice 670 250 2191
Publication Date 22Oct95
Attachment 01 Page 2 of 2
FLUOR DANIEL
NOTES
22. Sheet Number Revisions: When a sheet number must be changed, update Xerox print in Piping Design File to next
revision, crossing out previous sheet number (do not erase) and mark new sheet number in red. When additional
sheets must be prepared for existing sketches, the next sheet number shall be assigned.
23. Voiding Line Numbers: Mark "VOID LINE NUMBER" on sketch (Xerox print in file). Indicate next revision
number in red. Also void out line number in the line list.
24. REVISIONS SHALL NOT BE MADE BY ERASING AND REDRAWING ONCE SUBMITTED TO THE
MATERIAL CONTROL SUPERVISOR.
Preliminary and Secondary revisions (changes) made to existing line configurations, shall be made by drawing a
wavy line through the portion of the existing line configuration that changed. The new line configuration will be
drawn next to the voided line configuration in red. The entire revision shall be circled and marked with a revision
symbol (see Method #1). When there is no room to draw the new line configuration next to the voided line
configuration, draw it in any blank space on the same sketch sheet (see Method #2).
Mark the Piping Design File Xerox print in red with the following note: "VOID P2, REDRAWN ON NEXT
REVISIONS."
The new sketch shall contain the following note "REDRAWN ON (enter next revision.)"
Example: If sketch being revised was revision "P1", the revision number used to void the sketch would be
"P2" and the revisions number for the redrawn sketch would be "P3". (For the Secondary Takeoff,
the revisions would be S2 and S3 respectively.)
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 1 of 6
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the preparation and completion of piping models.
SCOPE
This practice includes the following major sections:
SCALE AND ACCURACY
LEGEND
DESIGN MODEL DATA
MODEL BOARDS
STRUCTURES, FOUNDATIONS, SUPPORTS, AND PIPEWAYS
MODEL PIPING
VALVES
FITTINGS
MISCELLANEOUS AND SPECIALTY ITEMS
ELECTRICAL / CONTROL SYSTEMS
SUPPORTS
SPECIAL FEATURE IDENTIFICATION
PERSONNEL PROTECTION
FIRE PROTECTION
TAGGING
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used by all personnel involved in the creation of model piping. Work
this practice directly with Piping Engineering Specification 670.250.50002: Development
And Design Models.
SCALE AND
ACCURACY
Models are typically built in a range of scales from 1:48 (1/4" = 1'- 0") to 1:12 (1" = 1'- 0").
For our purposes, however, the most commonly used scale is 1:32 (3/8" = 1'- 0"). The
accuracy of the model can be held to plus or minus 1/16". The decision to use other scales
will be based on the specific needs of the project.
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 2 of 6
FLUOR DANIEL
LEGEND
A model board legend will be attached to one of the model boards and will identify, by
example, such items as:
Piping service color code
Types of valves
Types of instruments
Piping specialties
Safety showers
Fire hose reels
Fire extinguishers
Equipment Outlines
It is the Piping Supervisor's responsibility to compile equipment dimensional data from
Mechanical Engineering and forward this information to the Model Shop. As outlines are
received from Suppliers, the Unit Supervisor is to review the outlines and forward them to the
Model Shop as necessary. The Model Shop will fabricate equipment in a simplified form, tag,
and attach to model board, as required.
MODEL BOARDS
The Piping Supervisor initiates the model board index on a reproducible of the plot plan to
outline the perimeter of the model boards.
Whenever possible, try breaking the model boards along column centerlines to eliminate the
need for ghost supports. The area match lines and the edges of the boards should correspond
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 3 of 6
FLUOR DANIEL
or should be reasonably close. For the model board to clear standard door openings, the
maximum size of model board should not exceed 2'- 6" by 5'- 0". When overall height of
model including bases does not exceed 2'- 6", the width may be increased.
When possible, fired heaters should be put on separate model bases along with their related
equipment and pipeway to facilitate the model piping and review.
STRUCTURES,
FOUNDATIONS,
SUPPORTS, AND
PIPEWAYS
A design sketch or layout approved by Structural Engineering can be used for transmitting
pipeway, structure, and miscellaneous pipe support information to the Model Shop.
Foundation sizes for aboveground are not required for exchangers, vertical vessels, and
pumps.
MODEL PIPING
Using P&IDs (Piping And Instrumentation Diagrams), drafting room instructions, piping
layouts, plot plan, and equipment studies, the designers will install the piping on the models.
The designer is responsible for workmanship, completeness, and conformance to contract
practices, specifications, and procedures. As an aid to accomplish this, the designer will
yellow off copies of the P&IDs as each line is installed and tagged. This work should be
audited by the Piping Supervisor on a regular basis.
The pipe is represented by plastic tubing of the appropriate diameter and color. Pipe colors
are to be as specified in Piping Engineering Specification 670.250.50002.
Screwed / socketweld and 1-1/2 inches and smaller butt weld will be installed as specified in
Piping Engineering Specification 670.250.50002.
Adhesive buttons are available through the Model Shop for all piping tags. Tag the model as
specified in Piping Engineering Specification 670.250.50002.
VALVES
Valves are installed on the model as described in Piping Engineering Specification
670.250.50002.
Valves will be permanently fixed in place only after final review and immediately prior to
shipment.
Refer to Attachment 02 for illustrations.
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 4 of 6
FLUOR DANIEL
FITTINGS
Commercially available components are installed when applicable in accordance with Piping
Engineering Specification 670.250.50002.
The Model Shop will fabricate piping, valves, or specialty items when there are no
commercially available components.
Refer to Attachment 03 for illustration.
MISCELLANEOUS AND
SPECIALTY ITEMS
Miscellaneous and specialty items will be installed in accordance with Piping Engineering
Specification 670.250.50002.
Gray colored, commercially available components are installed when applicable.
Adhesive buttons are available through the Model Shop for all piping tags.
Refer to Attachment 04 for illustration.
ELECTRICAL /
CONTROL SYSTEMS
Electrical / Control Systems items will be installed in accordance with Piping Engineering
Specification 670.250.50002.
Refer to Attachment 05 for illustration.
SUPPORTS
The method of support for piping installed on the model is representative, indicating as near as
possible the actual requirements.
Ghost supports are installed to stabilize the pipe on the model.
Pipe guide clips are installed to stabilize the pipe coming down a vessel. Locate model
supports and guides as close as possible to the actual location.
Refer to Attachment 06 for illustration.
SPECIAL FEATURE
IDENTIFICATION
Refer to Attachment 07 for illustrations.
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 5 of 6
FLUOR DANIEL
PERSONNEL
PROTECTION
Personnel protection equipment is installed in outline forms.
Refer to Attachment 09.
FIRE PROTECTION
Fire protection equipment is installed in block forms fabricated to scale. Furnish Model Shop
with size and quantity information.
Refer to Attachment 08.
TAGGING
Tags will be added to the model to provide information that is not readily visible as described
in Piping Engineering Specification 670.250.50002.
Tags will be hand lettered with "Pilot Ultra Fine" permanent black ink pens. Ballpoint,
fountain, or other type marking pens are not recommended.
Tags are to be applied to clean surfaces only.
Tags will be commercially available whenever possible.
REFERENCES
Piping Engineering
Specification 670.250.50002: Development And Design Models
ATTACHMENTS
Attachment 01:
Sample Model Board Index
Attachment 02:
Valves
Attachment 03:
Fittings And Flanges
Attachment 04:
Miscellaneous And Specialty Items
Attachment 05:
Instruments
Attachment 06:
Supports
Attachment 07:
Special Feature Identification
Piping Engineering
Practice 670 250 2120
Publication Date 18Mar96
Page 6 of 6
FLUOR DANIEL
Attachment 08:
Fire Protection Equipment
Attachment 09:
Personnel Protection
Piping Engineering
Practice 670 250 2121
Publication Date 22Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice defines the requirements and guidelines for the preparation of project planning
models and plot development.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
PROJECT PLANNING MODEL
PLOT DEVELOPMENT MODEL
APPLICATION
This practice will be applied selectively on projects where the use of this type of model
renders appropriate value as determined by Piping Engineering and Project Management.
RESPONSIBILITY
The assigned Project Piping Engineer will be responsible for the application of this practice.
PROJECT PLANNING
MODEL
The Project Planning Model is an overall site model developed to give a graphic
representation of the plant. The model components can be rearranged with minimal effort to
depict various schemes, to incorporate comments from the client, and to expedite approvals on
projects.
The following information is transmitted by Project Piping Engineer to the model shop as
rapidly as the information is developed:
Project model specification
Plot board sizes.
Unit sizes.
Topographical drawing (if required).
Control house and substation sizes.
Building sizes.
Interconnecting pipeways and sizes.
Other information as required.
Units are indicated and painted the appropriate color. Pipeways are indicated by
approximately colored plastic strips.
Roads are indicated by black tape outlines.
You may take pictures as a record of various arrangements.
When the model is no longer needed, return it to the model shop.
Piping Engineering
Practice 670 250 2121
Publication Date 22Oct95
Page 2 of 2
FLUOR DANIEL
PLOT DEVELOPMENT
MODEL
The Plot Development Model is a 3 dimensional tool used to establish the most functional
equipment arrangement with consideration for economics, operation, maintenance, and safety.
The following information is transmitted by Project Piping Engineer to the model shop as
rapidly as the information is developed:
Project model specification.
Plot board sizes.
Vessel and equipment sketches with dimensions and elevations necessary for fabrication
and installation.
Structural information with dimensions necessary for fabrication of buildings and pipe
racks.
Electrical equipment, control house, instrument control panel, and analyzer house
dimensional data and location.
Other information as required.
As equipment is fabricated, the model shop will attach item number labels and will paint the
equipment the appropriate color. Use double-faced tape to mount the equipment. You may
take pictures as a record of various arrangements. When the model is no longer needed, return
it to the model shop.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 1 of 7
FLUOR DANIEL
PURPOSE
This practice defines the responsible disciplines and their activities in order to ensure an
orderly completion of models that may be required on a Fluor Daniel project.
SCOPE
This practice includes the following major sections:
GENERAL
MODEL PREPARATION PLANNING CONFERENCE
PREPARATION OF PROJECT PLANNING AND PLOT DEVELOPMENT MODELS
PROJECT PLANNING AND PLOT DEVELOPMENT MODEL REVIEW AND
APPROVAL
DESIGN MODEL PREPARATION
MODEL PIPING
FLUOR DANIEL FINAL REVIEW
CLIENT MODEL REVIEW
APPLICATION
All engineering disciplines and project management will review this practice during the early
planning stages of a project and revised it if necessary to conform with contractual
requirements of the project. When used on a project, this practice will be used to monitor,
control, and sequence the activities to their completion.
GENERAL
This practice describes the steps to be followed for developing the project planning model, the
plot development model, and the design model; this practice also indicates the parties
responsible for each model. This practice begins with the establishment of model criteria from
initial development through the review and approval of each type of model.
This practice applies to the preparation of the various models that may be required on a
project. The project planning model is used for overall site/unit location and is normally built
at a scale of 1 inch = 20 feet or smaller. The plot development model is used to establish
equipment locations and elevations and is normally built at a scale of 1/4 of an inch = 1 foot.
The design model is used for the actual design of a plant and is usually built at a scale of 3/8
of an inch = 1 foot to 3/4 of an inch = 1 foot. These models may be used in any combination
for any project.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 2 of 7
FLUOR DANIEL
MODEL PREPARATION
PLANNING
CONFERENCE
During the early stages of a project, PPE (Project Piping Engineer) will call a conference with
Engineering Coordinator, Project Lead Piping Design Supervisor, and Project Manager to
review and discuss the following data:
Contractual requirements and definitions of the types of models required and level of
detail.
Definitions of areas requiring models.
Model specifications, practices, and procedures.
Review of plan to utilize integrated engineering.
Establishment of the status of equipment information to be used.
Establishment of client review activities.
Model photography schedule.
PREPARATION OF
PROJECT PLANNING
AND PLOT
DEVELOPMENT
MODELS
Each engineering discipline and construction are responsible to provide Project Piping
Engineering with the necessary information and data to complete the model.
Project Electrical Engineer will establish substation sizes and locations, indicate electrical
right-of-way or easement requirements, and provide sketches or layouts as necessary.
Project Structural Engineer will establish building sizes, provide topographical maps as
required, indicate civil requirements, and provide preliminary design sketches for structures,
pipeways, and equipment supports.
Project Control Systems Engineer will establish locations and sizes of analyzer and control
houses, overhead instrument racks, and will also provide sketches and layouts as necessary.
Project Vessel Engineer will establish unit tank and vessel sizes.
Project Process Engineer will provide block type flow diagrams for unit tie-ins and design
criteria for approximate unit sizes.
Project Engineer will provide plant site information and client requirements.
Project Mechanical Engineer will provide preliminary equipment sizes.
Construction Representative will provide the type and size of mobile equipment to be used at
the jobsite.
Project Piping Lead Design Supervisor will establish sizes and locations of units and
interconnecting pipeways. Lead Piping Design Supervisor will accumulate design data,
review and develop overall plot arrangement and model board sizes, and then transmit this
information to the model shop.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 3 of 7
FLUOR DANIEL
Model Shop will fabricate and provide plot boards, equipment structures, and components
required for completion, revisions, or repairs.
After the model shop work has been completed, Project Piping, Area/Unit Piping Design
Supervisor will review the model for completeness and notify Project Piping Engineer that the
model is ready for project review.
PROJECT PLANNING
AND PLOT
DEVELOPMENT
MODEL REVIEW AND
APPROVAL
Project Piping Engineer will call a conference for Fluor Daniel review, arrange for review
facilities, and notify participants, who will include:
Construction Representative
Control Systems Engineer
Electrical Engineer
Engineering Coordinator
Fire Protection Engineer
Lead Piping Design Supervisor
Process Engineer
Project Manager
Structural Engineer
The model will then be reviewed with consideration to the following criteria:
Proper location of tankage, buildings, control houses, substations and other offsite
equipment in relationship to the process units, project, and code requirements.
Operation and maintenance.
Construction and erection requirements.
Overall review for fire protection.
Project Piping Engineer will have the model corrected in accordance with the model
conference notes and notify Project Manager when the model is ready for client review.
Project Manager will review the model with the client and obtain comments and approval.
Project Piping Engineer will have the model corrected in accordance with the conference
notes and will prepare overall plot plan.
DESIGN MODEL
PREPARATION
Project Piping Engineer is responsible for ensuring the performance of the following:
Initiate model board schedule and coordinate model construction with Model Shop
Supervisor.
Ensure that input from other design disciplines is received.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 4 of 7
FLUOR DANIEL
Develop a model board index for each scheduling area and release to model shop.
Review vessel and equipment outlines for component fabrication and release to model
shop as received.
Develop the equipment location control plan and release to the model shop.
Coordinate with control systems and electrical to provide for the installation of electrical
and instrument model components.
Component Development
Unit Piping Design Supervisor, with input from Vessel Design Supervisor, will prepare
assigned vessel orientations, review, and then submit to the model shop. Unit Piping Design
Supervisor will provide equipment locations, required piping layout data, and all pipe support
data required for structural design, and will transmit to the structural engineer.
Project Structural Engineer will provide Unit Piping Design Supervisor with the following
information:
Design sketches for structures and equipment support suitable for model fabrication.
Pipe support configurations and member sizes.
Sketches and typical pipe support drawings.
Project Mechanical/Electrical/Control Systems Engineer and Vessels Design Supervisor will
transmit dimensional information for equipment to Unit Piping Design Supervisor.
Unit Piping Design Supervisor will accumulate and review for completeness of detail all
vendor drawings, equipment information, and structural information, and will transmit to
Model Shop Supervisor as received. Unit Piping Design Supervisor will monitor, schedule,
and report to Project Piping Engineer obstacles affecting manhour budget or schedule.
Area Project Engineer will be responsible for expediting missing dimensional information for
equipment to be transmitted to Unit Piping Design Supervisor.
Component Fabrication
Model Shop will perform these activities:
Fabricate and hold model boards in accordance with the model board index and the
piping design schedule.
Fabricate equipment, structures, pipe supports, equipment foundations, instruments, and
electrical racks.
Install components in the model and release model to Unit Piping Design Supervisor.
Unit Piping Design Supervisor will review the model with Project Piping Engineer for
accuracy and completeness.
Component Assembly
Review
Project Piping Engineer will then schedule a component assembly review, arrange for review
facilities, and notify participants, who will consist of the following:
Area Project Engineer
Control Systems Engineer
Lead Piping Design Supervisor
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 5 of 7
FLUOR DANIEL
Process Engineer
Unit Piping Design Supervisor
Vessel Engineer
Structural Engineer
Construction Representative
Electrical Design Supervisor
Electrical Engineer
Engineering Coordinator
Fire Protection Engineer
Project Mechanical Engineer
Structural Design Supervisor
The model will be reviewed with consideration to the following criteria:
Conformance to project specifications, practices, and flow diagrams
Operation and maintenance
Consistency
Economics
Fire protection and safety
At the completion of the review, Unit Piping Design Supervisor will correct the model in
accordance with the conference notes; Area Project Engineer will schedule a client review.
MODEL PIPING
The Unit Piping Design Supervisor will supervise the performance of the following:
Install piping on the model complete with valves, inline instruments, and identification
tags in accordance with contract specifications and established procedures.
Review model piping as work progresses for compliance with job standards,
specifications, instructions, and industry design practices.
Review drain funnel locations with the underground specialist.
Coordinate with Lead Electrical Design Supervisor and Lead Control Systems Design
Supervisor to schedule the installation of their respective systems and design features.
Stress Engineer and Process Engineer will continually evaluate piping configurations and
inform Unit Piping Design Supervisor immediately of any changes or potential problem areas.
Control Systems Design Supervisor and Project Control Systems Engineer will perform these
activities:
Install instrumentation in accordance with contract specifications and established
procedures.
Review locations of inline instruments and instrument connections and notify Unit Piping
Design Supervisor of any required changes.
Review instrument installations with Project Control Systems Engineer and make
corrections as necessary.
Review instrument rack routing.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 6 of 7
FLUOR DANIEL
Electrical Design Supervisor and Project Electrical Engineer will review locations and
accessibility of electrical equipment, motor control center switchgear, pushbutton stations, and
routing of conduit and cable racks. At the completion of this review, Electrical Design
Supervisor will notify Unit Piping Design Supervisor that the model is ready for final review.
Piping Engineering
Practice 670 250 2122
Publication Date 22Oct95
Page 7 of 7
FLUOR DANIEL
CLIENT MODEL
REVIEW
Project Manager is responsible to perform these activities:
Provide the client with the latest approved flow diagrams, contract specifications and
procedures, supplies, and facility for the model review.
Review and approve client comments and issue model conference notes.
At the conclusion of the client model review, Unit Piping Design Supervisor will correct the
model in accordance with the model conference notes.
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 1 of 7
FLUOR DANIEL
DRAWING CHECKING
PURPOSE
This practice provides sources of information, general instructions, and suggested checking
procedures for manual, FACET, CALMA and Intergraph projects.
APPLICATION
The checking of drawings is one of the more important functions in the Piping Department, if
not the most important. Not only does the exactness of our dimensions shown on the drawings
rest in the hands of the checker, but so does the overall appearance of the finished plant.
When checking a drawing in detail, a checker has the opportunity to watch for good operating
conditions, proper clearance between equipment, and general plant consistency, all of which
we wish to maintain.
SCOPE
This practice includes the following major sections:
SOURCES OF INFORMATION
GENERAL INSTRUCTIONS
CHECKING PROCEDURES
CHECKING PROCEDURE CALMA AND INTERGRAPH 3D DRAWINGS
SOURCES OF
INFORMATION
The checker needs the following items to accomplish the checking function. Should you have
any problem obtaining this information, see your Design Supervisor for assistance.
Preliminary job information
Piping specifications
Piping Plot Plan and/or Drawing Index
Piping Drawing Progress Report
Piping model (plastic or electronic) - when applicable
Line list
Mechanical and Utility Flow Diagrams
Piping design instructions
Fluor Daniel Piping Design Guide
Purchased or estimated piping material line bills or isometrics (material sketches)
Appropriate Fluor Daniel and Client standards and specification
Contract piping practices
Location Control Plan
Insulation specifications
Equipment list
Structural steel, concrete, electrical and vessel drawings, or model files
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 2 of 7
FLUOR DANIEL
DRAWING CHECKING
GENERAL
INSTRUCTIONS
Design Supervisor assigns checker the area to check.
The checker will show all additions and changes in sufficient detail for the draftsman's
complete understanding. Avoid verbal instructions.
If reasons for errors are not clearly apparent, consult the designer in charge of the area
before making changes.
Immediately notify Design Supervisor of any changes in piping, material, or equipment
that may affect other departments.
The piping checker is not to redesign because of personal preference or opinion.
Obviously any changes of this type lead to expensive drafting costs and material
discrepancies. If any material discrepancies are found, they must be called to the
attention of Design Supervisor immediately.
After drawings have been checked, return the check prints to the Design Supervisor for
review and assignment of designer for backcheck and corrections.
After the corrections have been made, the originals and check prints will be returned to
the checker for signature. Before signing the drawings, be sure to check the master flow
diagrams for any new revisions pertaining to the drawings; then sign the originals and
return them to the design supervisor. Return the check prints to Design Supervisor for
filing.
The checker is responsible to keep the marks on his personal (desk copy) flow diagrams
up to date with the master flow diagrams.
The checker must inform Design Supervisor and mark all reference drawings for any
changes made that will affect work already completed or in progress. This reference
material will usually consist of (but not be limited to) other design sections work, adjacent
piping areas, specifications, and vendor drawings. Design Supervisor is responsible for
communicating these changes to proper parties through the proper procedural channels.
CHECKING
PROCEDURES
The order in which the following items are listed is a suggested step-by-step procedure for
checking piping drawings to avoid unnecessary repetition of reference, possibility of omission,
and wasted motion. This procedure is not meant to be a hard and fast rule that must be
followed, but as a guide to assist our checkers in establishing a checking pattern.
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 3 of 7
FLUOR DANIEL
DRAWING CHECKING
Orientation Of Drawing
Note!!! Reference Material - Plot Plan and Piping Drawing Index.
North arrow.
Coordinates of match lines.
Reference to adjacent drawings.
Equipment Location
Note!!! Reference Material - Location Control Plan, Foundation Location Drawing,
Structural Stick File, Vessel and Electrical Reference Drawings, and Equipment
Folders.
Coordinates of building columns, foundations, and pipe supports.
Outlines of equipment, structures, foundations.
Coordinates of vessels.
Equipment Chart: Vessel nozzle orientation, elevations, projection size and rating.
Ladders, platforms, walkways.
Roads, paved areas, trenches.
Proper numbers for all equipment and structures.
Electrical substations, starter racks.
Anchor location of horizontal vessels and exchangers.
Equipment Configuration
Check
Equipment size per CDO (certified dimensional outline).
Nozzle size and rating per CDO.
Nozzle locations per CDO.
Locations of supports and guides per CDO. or Ladder and Platform drawings.
Any other pertinent details that affect the quality of the interference check (such as
stiffener rings, insulation, and access/removal envelopes).
Note "Hold" for all equipment not having certified outlines.
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 4 of 7
FLUOR DANIEL
DRAWING CHECKING
Space Requirements
Note!!! Reference Material - Preliminary Job Information, Equipment, Vessel and Structural
Reference Drawings.
Erection space.
Operating space.
Tube bundle pulling or maintenance space.
Manway clearance.
Adequate operating space on platforms around instruments.
Equipment removal space.
Future installation requirements.
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Practice 670 250 1037
Publication Date 20Oct95
Page 5 of 7
FLUOR DANIEL
DRAWING CHECKING
Location and designation of anchors, guides, hangers, and brackets. For these items, be
sure to review stress sketches from Stress Group.
Underground connections.
Dimensions
Sufficient dimensioning to draw Isometrics of the pipe lines without scaling and without
reference to any other source other than piping drawings.
Dimensioning to be in accordance with Practice 000.250.9810.
Review Of General
Piping Arrangement
Correct spelling.
Check line to see that it agrees completely with the master flow diagrams and contains all
valves, instruments, control stations, and connections.
If control valve is operated by a liquid level controller, it should, if possible, be located in
view of the gage glass showing the liquid level.
Vents should be provided at the high points of all lines, except those in air service.
Drains should be provided at low points on all lines.
On ring joint piping, check for enough flanges or offsets so that it can be installed.
Check for location of underground connections and drain funnels.
Use flat faced steel flanges against 125# flat faced cast iron equipment. gaskets will be
full face type.
Provide thermal relief valves between block valves on liquid lines directly exposed to
sun.
Check for proper support of small bore piping.
Check structural drawings for miscellaneous steel not normally shown on model or plan
drawing (for example, bracing, or gussets).
CHECKING
PROCEDURE, CALMA
AND INTERGRAPH 3D
DRAWINGS
Partition Audit
Note!!! The Partition Audit involves the following:
Review of the Equipment Status Record to determine that it is complete and current
according to the latest equipment outline (aboveground partitions only).
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 6 of 7
FLUOR DANIEL
DRAWING CHECKING
Review of the Pipeline Status Record for items on hold (aboveground partitions only).
Ideally, no items should be incomplete at this time, or the partition is not ready to be
audited.
Verification that IFC conflicts are resolved. Auditor must confirm that there are no
unacceptable conflicts and that the envelope file date is just before the audit.
Verification that material has been updated to the latest reference database. Designers
will indicate when they have run Verify Reconstruct and Reconstruct Component on the
Pipeline Status Record. The auditor will confirm that no database changes have occurred
since those dates.
Review the Partition Control Book to determine that all interface points have been
documented.
Using a plant view plot as a record, check 5 instances of each of the following on the
workstation (aboveground partition only):
Line spacing (insulation, thermal expansion).
Pipe spans.
Bottom of pipe or trunnion versus TOS.
Access, maintenance, removal clearances.
The designer and the piping supervisor will discuss the result of the audit to determine
whether any additional checking is required. An Audit Status Sheet should be completed by
the auditor and will help in tracking the various auditing tasks.
Orientation Of Drawings
Note!!! Reference Material - Plot Plan and Piping Drawing Index.
North arrow.
Coordinates of match lines.
References to adjacent drawings.
Design Review
Note!!! The PDS designer will generate and annotate the piping drawings in accordance with
the contract requirements.
The partition layout designer's name will be placed in the "Designed By" blank. The partition
designer's and the auditor's initials (if the partition was audited) will be placed in the "Checked
By" blank. The partition designer or the auditor will also review the final drawing for the
following:
The computer model view used in the drawing (levels/classes displayed, extent of
clipping match Drawing Index).
Reference computer models added and displayed.
Proper text (equipment numbers and coordinates, pipe support coordinates, pipe
elevations, all lines labeled).
Drawing symbols and text (reduced print scale, north arrow, a title block, HPFS,
reference to individual piping isometrics for additional details).
Matchline coordinates and reference to adjacent drawings.
Piping Engineering
Practice 670 250 1037
Publication Date 20Oct95
Page 7 of 7
FLUOR DANIEL
DRAWING CHECKING
Audit Confidence
Note!!! This procedure is intended to replace the full detail "Check" done in the past and our
confidence in the system is based on the following:
Interference check done before issue of drawings.
Checked database prior to 3D modeling. All PDS designers access the same database for
each individual project.
Checked equipment (location and piping connections).
Material cross-check between reference database and partition file.
Proven reduced field rework on PDS projects with this audit procedure implemented.
Piping Engineering
Practice 670 250 1038
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for making corrections to Piping Engineering drawings. It
applies to all projects and work assignments.
SCOPE
This practice includes the following major topics:
RESPONSIBILITY
OVERVIEW
GENERAL CORRECTION GUIDELINES
REFERENCES
APPLICATION
Drawings must be checked, updated, and corrected before they can be issued for construction.
This practice serves as a reminder for the experienced employee, and aids the new employee
in the following ways:
It acquaints new employees with actual job conditions and serves as a useful transitional
tool from class to job.
It provides additional training and job experience because it helps minimize the demands
on the new designers until they gain more experience and confidence.
It shows where errors often occur, and brings the new designers' experience level up more
quickly.
It frees up more experienced designers to work on more difficult tasks.
RESPONSIBILITY
The Design Supervisor for each discipline is responsible for proper use of this practice. The
Department Manager is responsible for keeping design supervisors informed of changes and
additions to this practice.
OVERVIEW
Because changes and errors can and will occur, corrections are a vital part of all engineering
drawings. Cooperation and communication is essential between checker, designer, and
corrector during the checking and correction process.
If an individual does not have the original drawing, the supervisor will indicate where the
originals are kept and how to obtain them. When given a correcting assignment, the employee
should handle originals carefully, and never crease or fold the original. Each original
represents thousands of dollars of effort.
Before any corrections are made, look over the check print carefully. There may be some
critical notes in black lead pencil explaining how to make certain corrections. If in doubt, ask
the checker.
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Practice 670 250 1038
Publication Date 20Oct95
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FLUOR DANIEL
GENERAL
CORRECTION
GUIDELINES
Checker marks will be corrected on the original as follows:
Do not touch items on the original that are marked correct on the check print. However,
if corrected items need to be moved in order to make the change required, circle those
items or areas in orange on the check print. This procedure will warn the checker to
verify that the items are still correct.
Delete areas on the original that are marked for deletion on the check print.
Add areas or items on the check print that are marked to be added to the original or
drawings.
All changes on piping plan drawings should be to correct scale. If maintaining the correct
scale creates a significant amount of additional work, consider drawing items out of scale.
This approach will require approval of the supervisor in addition to identifying out of
scale items with a wavy line below the applicable dimension.
After the correction has been made on the original, circle all items on the check print in
black lead pencil. This will make it easier to see what items are left to do.
Conform to linework already on the original. Make all lettering neat and legible. Plan
ahead when making corrections so that the changes are presented in a clear, organized
manner. Tiny lettering, poor linework, and disorganized work are not acceptable.
If a drawing can be clarified by redrawing or by erasing large areas marked correct, go to
the supervisor first to determine if the idea is warranted. Never erase correct areas to
"clean up" a drawing without approval from the supervisor.
After the corrections have been made, be sure to initial each check print in black lead
pencil and return them to the supervisor.
Corrections to PDS Model Files must be made by a properly assigned PDS Designer. The
reasons for making corrections to PDS Files are to obtain computer generated design check
reports on such things as interferences and incompatible specifications, or to generate hard
copy markups by another designer during the normal checking process.
REFERENCES
General Engineering
Practice 670.200.1037: Drawing Checking
Piping Engineering
Practice 670.250.1037: Drawing Checking
Piping Engineering
Practice 670.250.1039: Drawing Checking - Piping Isometrics
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 1 of 8
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for checking all manual and computer generated isometric
piping drawings. It applies to all projects and work assignments.
SCOPE
This practice provides:
General instructions to checker
Prerequisite data
Sequence of checking
Attachments
APPLICATION
The primary function of isometric piping drawings is to convey the exacting details that are
necessary to construct and install a portion of piping. If not properly prepared, the drawing
will not convey the information necessary to transform design ideas into a finished product.
All drawings are a form of a written communication and should be developed to transmit
thoughts, ideas, and technical information as clearly and concisely as possible. Accuracy is
the most important aspect of the isometric.
RESPONSIBILITY
The Design Supervisor will enforce the utilization of this standard. The Department Manager
will maintain and revise this practice as required.
GENERAL
INSTRUCTIONS TO
THE CHECKER
Piping isometrics should be checked simultaneously with the model and the piping plan
drawings. All resources used during checking of piping plan drawings should also be used for
the checking of the piping isometrics. There are, however, some additional details and
considerations that pertain to the piping isometrics only. These are listed and discussed in
THE SEQUENCE OF CHECKING section of this practice.
In general, butt-welded, shop, or field fabricated isometrics shall be fully detailed and
dimensioned so that a vendor shop or site shop can fabricate all required spool pieces.
In general, screwed or socketwelded isometrics should be dimensioned so that the field may
cut and prefabricate as much as possible before installation.
When using the coordinate and elevation method, show key elevations with only limited
dimensions as required for material takeoff.
Dimensions that must be maintained, show thus: 6'-7" (without plus or minus).
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
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FLUOR DANIEL
Dimensions that may vary slightly without affecting the clearance, show thus: 12'-4" ±.
Dimension to the nearest inch.
The isometrics released for checking should be completed to the best of the isometric drafter's
ability as related to the information availability and instructions. Anything omitted or
incorrect that is remembered by the isometric drafter should be called to the attention of the
checker. If not already discovered, it can be incorporated on the check print.
When assigning work to be checked, the Design Supervisor will specifically indicate
isometrics to be checked. No drafting will be performed within the specifically assigned areas
while checking is in progress.
Each print to be used as a check print should be identified with a rubber stamp identifying it as
a check print. The information required on the stamp will vary from office to office but
should include the checker's name and the date, and the corrector's name and the date. The
checker is to fill in his/her name and the date when isometric checking actually starts.
The checker must make sure that the latest available information is being used. If any
suppliers' prints are not certified, a "hold" or a note to "field verify" should be placed on the
drawing as determined by Project Piping Engineer's instructions.
Isometrics will be checked only against information that has already been checked such as
certified supplier prints and areas of a model that have been reviewed. If, during a check, it is
discovered that more information is needed or a design change is necessary, the checker will
attach a note of explanation to the check print and hold until information is received. When
checking has been completed, the check prints will be forwarded to designers for correction.
The checker will ensure that all out-of-spec items and engineered items are identified as listed
on the project engineered item list.
The checker will indicate all additions, deletions, and changes. Major changes will be
returned for redesign and resubmitted upon completion to the checker. The colors used for
checking will be in accordance with General Engineering Practice 670.200.1050: Drawing
Practices.
The checker should not return work to be redesigned unless it is determined that a majority of
the design is unacceptable.
The checker will consult with the Design Supervisor if the reasons for the errors are not
clearly apparent. All markings will be clear and concise for the corrector's complete
understanding. Avoid using verbal instructions.
Upon completion of an assignment, the checker should review the check prints with the
Design Supervisor and the isometric/drafter before having the necessary corrections made to
the drawings.
Upon completion of the corrections and backchecking by the isometric drafter, the checker
will review the drawings with the check prints and documents for the current changes prior to
signing the drawings as checked. The signed drawing will be returned to the Design
Supervisor and the check prints will be placed on file.
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 3 of 8
FLUOR DANIEL
PREREQUISITE DATA
As a minimum, the Design Supervisor will make the following information available to the
checker (all items to be approved for design):
Any special instructional documents, job notes, or other information that has been passed
on (either verbally or in writing) in project meetings or by other means.
P&IDs
Pipe line list
Applicable piping specifications
Equipment lists
Drawing Progress/Status Reports (all departments)
Vendor drawings
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 4 of 8
FLUOR DANIEL
SEQUENCE OF
CHECKING
Check the title block data.
Fabrication And
Installation Data
Shop or field fab
Internal cleaning requirements
Post weld heat treatment required
ASME boiler code requirements
Seal welding required
Shoes, guide and anchor requirements
Check for any other special requirements
Identification Data
Piece mark number (shop fab only)
Reference drawings
Drafter's name/date drawn
Project number/area/unit/change order
Line number and class/sheet number/revision number
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 5 of 8
FLUOR DANIEL
North Arrow
North arrow orientation will be to the upper right preferably. Upper left is an alternate, if
required.
All isometrics will have the same north arrow orientation.
Configuration
Check general configuration.
Check general configuration and routing of the line to see that it is in agreement with the
P&IDs piping drawings and the model, and that it contains all the major items such as
control stations, bypasses, and laterals before proceeding with a detailed check.
Check the break out flange and union locations for the operation, maintenance, and
turnaround requirements.
Check the line list and P&ID for proper origin and terminus showing the correct
equipment number, nozzle orientation, and elevation when tying into the equipment.
On lines leaving area, check for match line, location, elevation, and coordinates. This
should agree with the piping plans and the continuation sheets. Check for the
continuation sheet number. Check for the same north arrow orientation.
Make a detailed check of each piping isometric configuration.
Each of the following items should be checked in detail to see that the piping isometric agrees
with the piping drawings, model and flow diagrams:
Exact configuration
Line sizes and changes in size
Direction of flow
Location of branches, connections, and other similar items
Fittings, flanges, valves, instruments, and other similar items
Ensure that all items appearing on the flow diagram, model, and piping drawings are
accounted for, and that they are shown correctly, using the proper symbols.
Callouts
Check for callouts.
Special items, or items that are not in accordance with the piping specifications, are to be
called out and labeled such as the following:
Off-specification valves, flanges, pipes, or fittings
Flanges 26 inches and larger must have the following information:
- Flange OD
- Bore
- Bolt circle
- Bolt hole diameter
- Number of bolt holes
- Flange thickness
(The above listed items are not required for A.P.I. flange.)
All specialty items by SP number or IC number
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 6 of 8
FLUOR DANIEL
Supports
Check for support.
Ensure that the line is adequately supported and that miscellaneous field supports, rod and
spring hangers, brackets, lugs, and pickup supports are properly shown.
Note!!! Supports not given a pipe support number or detailed by the structural group must be
called out and detailed on the isometric.
Provide special supporting for hydrotesting or erection.
Check need for insulation lugs.
Insulation
Check all instrument connections for the following:
Identification number
Location
Size, rating, facing, or connection type
Accessibility
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Practice 670 250 1039
Publication Date 20Oct95
Page 7 of 8
FLUOR DANIEL
Clearance
Orifice tap orientation
Orientation of control valve actuators
Flow Sheets
Check items that are not always shown in piping plans, models and flow sheets, such as the
following:
The hydrostatic test vents and drains. (Be sure to follow the line into the adjoining areas
to verify the high or low points and to see if the vent or drain has been taken care of on
the continuation isometric.)
The elevation and orientation of the control valve bypass and the bypass valves.
The steam traps at the low points on the steam lines.
The minimum distance between welds.
Dimensional
Make a complete, detailed, and dimensional check in accordance with the Fluor Daniel
dimensioning practice, paying particular attention to the following items:
The main dimension lines should run from the face of flanges to the centerline of the pipe
(ells or tees) and include valves, and changes in direction, and should be in a continuous
string.
The secondary dimensions should be used for laterals, miscellaneous connections,
instruments, vents, drains, and other similar features. These items should be dimensioned
separately and from 1 direction only (not in the main dimensions string).
Dimensions on the piping isometric drawing will be to the contact face of flanges (except
ring joint flanges will be to the extreme face of flange) and to the centerline of pipes,
branches, and other similar features. Dimensions will be in inches up to 1'-0"; in feet and
inches 1'-0" and over. Dimensions will be to the nearest 1/16 of an inch.
Offsets will be full dimensioned, that is, all sides and angles.
When calculating the eccentric reducer offset dimensions, use the outside diameter of
both ends.
Gaskets
At the valves, flanges, orifice flanges, specification blinds, strainers, and other similar
features, ensure that the location of the gaskets are shown in the proper location.
At the valves, orifices, flanges, and specification blinds, gaskets should be included
within the valve, orifice, or specification blinds dimensions.
At equipment nozzles, gaskets should be shown on the equipment side and the outside of
the regular dimension string.
Miscellaneous
Check for cold spring or prespring.
Check for adequate meter run lengths.
Check for anchor and support locations.
Piping Engineering
Practice 670 250 1039
Publication Date 20Oct95
Page 8 of 8
FLUOR DANIEL
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Page 1 of 3
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for instruction and samples of a typical Fluor Daniel
piping isometric including title block information.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
GENERAL NOTES
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to all projects in Fluor Daniel Operations Centers. Flexibility is allowed
based on project's needs, the approval of the Project Piping Engineer, and the Operations
Center Manager.
RESPONSIBILITY
The responsibility for ensuring compliance with this practice rests with the assigned Project
Piping Engineer, Lead Piping Design Supervisor, and Area Supervisors.
GENERAL NOTES
The purpose of the piping isometric instructions and the sample isometrics are:
To define Fluor Daniel minimum requirements pertaining to piping isometrics.
To present the general format for piping isometrics.
The term piping isometric is used to describe an 11 inch by 17 inch 3D drawing of a line or
part of a line, complete with all information required for fabrication and installation. Refer to
Attachment 14 for a copy of the Standard Piping Isometric Border.
Isometrics are used for various activities during the course of a job such as material takeoff,
stress analysis, and insulation subcontract administration. Therefore, the isometric drawing
must also include adequate data to satisfy the needs of these activities without becoming
unreadable.
All items pictured on the piping isometric will be clearly identified and located through
symbols, dimensions, or notes. For isometric symbols, refer to Practice 670.250.9818:
Symbols For Piping Drawings And Isometrics - Fittings And Flanges.
A piping isometric consists of 3 parts:
Engineering Data Block consisting of 4 major sections:
- Fabrication and Installation Data - Listing special information related to the
fabrication and installation requirements of the line.
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Page 2 of 3
FLUOR DANIEL
- Line List Data - Listing the commodity, service conditions, insulation, and tracing
requirements.
- Identification Data - Listing information required to identify the piping isometric and
the source documents.
- Revision Blocks - Indicate the type of revision and the required approvals.
Geographic Section (or face) showing what is to be fabricated.
B/M (Bill of Material) listing all materials required to fabricate and install the line is
prepared by the Piping Material Control Group and may be attached to the isometric or
issued as a separate document.
REFERENCES
ASME (American Society of Mechanical Engineers)
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2081: Piping Isometrics - Manual Components Drawing
Instructions
Piping Engineering
Practice 670.250.2190: Material Sketching - Procedure For Preliminary And
Secondary Material Takeoff
Piping Engineering
Practice 670.250.2191: Material Sketching - Material Sketching Instructions
Piping Engineering
Practice 670.250.2291: Stress Design - Reinforcing Pad Requirements
Piping Engineering
Practice 670.250.9818: Symbols For Piping Drawings And Isometrics - Fittings And
Flanges
Piping Engineering
Practice 670.250.9820: Dimensional Chart - Spectacle Blinds
Piping Engineering
Specification 670.250.50003: Piping - Material Specification Line Class
Piping Engineering
Specification 670.250.50025: Shop Fabrication And Handling - Process And Utility Piping
Piping Engineering
Specification 670.250.50026: Field Fabrication And Installation - Process And Utility
Piping
Piping Engineering
Specification 670.250.50028: Internal Cleaning Of Piping Systems
Piping Engineering
Specification 670.250.50201: Piping Support Elements
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Page 3 of 3
FLUOR DANIEL
Piping Engineering
Specification 670.250.50300: Heat Tracing For Piping, Equipment, And Instruments
Piping Engineering
Specification 670.250.85013: Welding - Stainless Steel Hygienic Tubing
Piping Engineering
Specification 670.285.85002: Welding - Pipe, Shop / Field Fabrication
ATTACHMENTS
Attachment 01:
Key To Miscellaneous Isometric Examples
Attachment 02:
Sample Isometric Title Blocks
Attachment 03:
Miscellaneous Isometric Examples - 2.9.3
Attachment 04:
Miscellaneous Isometric Examples - 4.4 to 4.6
Attachment 05:
Miscellaneous Isometric Examples - 4.6 to 4.9
Attachment 06:
Miscellaneous Isometric Examples - 4.10 to 4.12
Attachment 07:
Miscellaneous Isometric Examples - 5.8 to 5.11
Attachment 08:
Miscellaneous Isometric Examples - 5.14 to 5.19
Attachment 09:
Miscellaneous Isometric Examples - 5.21 to 5.22
Attachment 10:
Miscellaneous Isometric Examples - 5.23 to 5.25
Attachment 11:
Miscellaneous Isometric Examples - 5.25
Attachment 12:
Miscellaneous Isometric Examples - 8.2.1 to 8.2.2
Attachment 13:
Example of Line Weight and Required Grid Lines
Attachment 14:
Form 000.250.F7103: Standard Piping Isometric Border+
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Attachment 01 Page 1 of 9
FLUOR DANIEL
1.0 Numbered notes on this attachment refer to specific sections of the sample Isometric Title Block (Attachment 02)
and example of miscellaneous Isometric Symbols (Attachments 03 through 12).
2.0 General
2.1 Piping Engineering Practice 670.250.0720: Project Requirements Checklist - Piping Engineering, will
define which lines require piping isometrics and the dimensioning method employed such as dimension
method or coordinate and elevation method. The Designer should refer to the appropriate sample piping
isometrics.
2.2 The sample isometrics included in this section illustrate methods of dimensioning and various types of
callouts.
2.3.1 Clarity; do not overcrowd. Sample isometrics in this section show the maximum that should be on
1 sheet.
2.3.2 For manual and facet ISOs (Isometrics), review secondary material sketch before drawing
isometric. Refer to Piping Engineering Practices 670.250.2190: Material Sketching - Procedure
For Preliminary And Secondary Material Takeoff and 670.250.2191: Material Sketching -
Material Sketching Instructions.
2.3.3 Configuration and sheet number also will agree with secondary material sketch (P-Sketch).
Differences should be called to the attention of the Piping Design Supervisor.
2.4 Piping isometrics are not drawn to scale. However, there should be some semblance of proportion between
the various runs of pipe. A run 4 feet long should be shown longer than a run 2 feet long. Fittings and
valves also should be in a reasonable proportion within themselves, although these items are very often
shown on the large side for clarity. Refer to Piping Engineering Practice 670.250.2081: Piping Isometrics -
Manual Components Drawing Instructions, Page 1, for fitting, flange and valve proportion samples.
2.5 North arrow orientation may be to the upper right or upper left depending on Best Presentation. Continuing
piping isometric sheets will have same north arrow orientation. Once determined, north arrow should stay
that way for entire project.
2.6 Lettering will be caps, minimum 3/16 of an inch high for manual ISOs or 3/32 of an inch high for electronic
ISOs.
2.7 Line types and weights on ISOs are to be indicated as shown on the sample ISOs.
2.8 Isometric symbols will be in accordance with Piping Engineering Practice 670.250.9818: Symbols For
Piping Drawings And Isometrics - Fittings And Flanges.
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Attachment 01 Page 2 of 9
FLUOR DANIEL
2.9.1 The term Shop Fabrication refers to a line or any portion of that line that is fabricated in a shop
outside the perimeter of the jobsite.
2.9.2 Refer to individual contract Project Requirements Checklist for shop / field fabrication categories.
2.9.3 Small flanges in the field fab category that are butt welded to swages and short stubs (plus or
minus 12 inches) will be included in the shop fabrication such as at control valves and pumps.
Refer to Attachment 03.
2.9.4 All field fabricated portions will be noted by a shop / field break. Field attached and field
assembled items such as drains, vents, and field supports, will not show shop / field break. Project
Piping Engineer to ensure this is understood by Shop Fabricator and Construction.
2.10.1 The term Field Fabrication refers to a line or any portion of that line (butt weld, screwed, or socket
weld) that is to be fabricated at the jobsite.
3.0 Engineering Data (Refer to Attachment 02 for Sample Engineering Data Block)
3.1 Enter Piping Engineering Specification 670.250.50025: Shop Fabrication And Handling - Process And
Utility Piping. If the line is to be shop fabricated in total or in part, enter "X" in "Yes" column for "Shop
Fab;" otherwise, make entry in "No" column.
3.2 Enter Piping Engineering Specification 670.250.50026: Field Fabrication And Installation - Process And
Utility Piping. If the line is to be totally field fabricated, partially field fabricated, or all shop, enter "X" in
"Yes" column for "Field Fab."
3.3 Enter Piping Engineering Specification 670.250.50028: Internal Cleaning Of Piping Systems. When
internal cleaning of pipe is called for on the flow diagram or line list, enter "X" in "Yes" column for
"Internal Cleaning Required." Otherwise, make entry in "No" column.
3.4 Enter Piping Engineering Specification 670.285.85002: Welding - Pipe, Shop / Field Fabrication. Enter
"X" in "Yes" column for Post Weld Heat Treatment when called for on the summary for welding
requirements included with Specification 670.250.85013: Welding - Stainless Steel Hygienic Tubing.
Otherwise, make entry in "No" column.
3.5 When ASME (American Society of Mechanical Engineers) Code requirements for the line are called for on
the flow diagram, enter "X" in "Yes" column for "ASME Boiler Code Piping." Otherwise, make entry in
"No" column. All ASME code piping requires special control procedures, special documentation, and
special checking and handling in the field.
3.6 Where seal welding is required for threaded connections, enter "X" in "Yes" column for Seal Weld Screwed
Joints. Otherwise, make entry in "No" column. Refer to the Piping Engineering Specification
670.250.50003: Piping - Material Specification Line Class.
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3.7 In the box labeled "Shoes, Guides, Cradles," enter quantity and drawing number of items required for
installation which are not graphically presented or noted on face of isometric. If none required, enter
"None." Entries include all items listed in Piping Engineering Specification 670.250.50201: Piping
Support Elements.
3.9 The Line Commodity will be as shown on the line list. Also, put an "X" in the appropriate box for either
liquid or vapor as shown on the line list. When mixed commodity (vapor and liquid), put an "X" in each
box.
3.10 The Design / Operating Pressures and Temperatures will be entered exactly as shown on the line list.
3.11 Enter an "X" in the appropriate box for Insulation requirements as noted on the flow diagram. If the total
ISO requires IH (heat conservation), IS (safety), IC (cold), or IA (acoustic insulation), enter an "X" in the
appropriate box. If the ISO does not require insulation, enter an "X" in the "None" column. If the ISO is
partially insulated and partially uninsulated, enter an "X" in "As Noted" box.
3.12 Tracing - When the flow diagram indicates tracing is required, enter "X" in "Yes" column for trace. Enter
number and size of tracers required as called for in Piping Engineering Specification 670.250.50300: Heat
Tracing For Piping, Equipment, And Instruments, and enter "X" in the box for "Heat Transfer Cement
Requirements." When the flow diagram calls for ET (electric trace), enter "X" in "Yes" column for
"Electric Trace." When the flow diagram calls for ETT (electric trace), enter "X" for both "Electric Trace"
and "Heat Transfer Cement Required." When no tracing is required, make all entries in "No" column.
Identification Data
3.13 On ISOs containing shop fabrication, enter designation for color code band to be painted on each piece
mark. This color, in accordance with the contract area color code specification, designates the unit or area
in which the line is to be installed.
3.14 Enter line number prefix designation as shown in the line list. This may be the area or the unit number.
Also, enter the full line number and line class.
3.15 The piece or mark number will not be entered in this area but will be shown or designated on the face of the
ISO for each piece. Refer to Section 5.12.
3.16 Enter the Reference Plan Drawing number for the piping plan on which this ISO is shown.
3.17 Enter the flow diagram number and section showing the line.
3.18 Designer is to enter first initial, last name, and date the ISO was drawn. 3.19. Enter the Project Number.
Use all digits in accordance with the project criteria. For scheduling and cost control purposes, also enter
the Area number and the Unit number.
3.20 The "Line Number" block will have the full line number as shown in the line list. This normally includes
the unit prefix, the line number, and the line class; for example, 11-102A. The Designer drawing the ISO
Piping Engineering
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FLUOR DANIEL
also will add the appropriate Sheet Number to each ISO as drawn. Add the total number of sheets only to
the last sheet. If there is only 1 sheet, enter a "1 of 1." If there are 5 sheets, enter "5 of 5" on the last sheet.
Sheets 1 through 4 will not have an entry in the second space. The "Rev." box is used to indicate the
current revision status of the isometric. For issue AFC (Approved For Construction), the drawings will be
issued Revision 1, and use numeric revision changes.
Revision Blocks
3.21.4 The unit supervisor will initial on approval line after flow diagram yellow-off.
3.21.6 If line has been reviewed by stress and the stress sketch is marked "Resubmit Checked Spool,"
checker will enter "Yes" on line for stress approval. Isometric will be sent to Stress Engineer who
will remove "Yes" and enter their initials. If stress sketch is marked "Approved" or line did not
require stress analysis, draw line through "Stress."
3.22 Subsequent revisions of AFC ISOs. The Designer making the change will fill in revision number, enter
initials in "By" space, and the date change was made. The method of showing a dimensional change on
face of ISO will be to cloud change and add delta. Checker is to enter initials in "Checked" space. The
initials for "Stress," "Material," and "Approval" will be completed for each revised ISO as noted in 3.21.
Performance Standard
It will be the responsibility of the Project Piping Engineer to ensure that adequate data required to produce ISO
dimensions is readily accessible to the Designer prior to the start of ISO preparation.
It will be the responsibility of the Designer to produce ISOs which are dimensionally correct.
4.1 Refer to individual Project Requirements Checklist for method of dimensioning to be used on a particular
contract.
4.2 Refer to the sample ISOs in this section for examples of the dimensioning method specified on the contract
Project Requirements Checklist.
4.3 Except for ring joint flanges, dimensions are centerline of pipe to centerline of pipe or centerline of pipe to
contact face of flange. Ring joint flanges are dimensioned to the extreme face of flange and not to the
contact surface of groove.
4.4 Air cooler header piping with 3 or more nozzles to be dimensioned as indicated on Attachment 04.
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4.5 Valves, or any items requiring extra long bolts such as bolt through control valves, will be noted as "Bolt
Thru" with a face-to-face dimension given (include gaskets). Refer to Attachment 04.
4.6 Dimensions locating lateral connections on headers are to be the intersection of centerlines. Refer to
Attachment 04.
4.7 When calculating eccentric reducer offset dimensions, use the outside diameter of both ends.
4.8.1 Indicate cold spring or prespring by placing "Fab" before the dimension and the amount of cold
spring or prespring deducted or added under the dimension.
4.8.2 Cold spring or prespring will be as indicated on the piping plan drawing. Refer to Attachment 05.
4.9 Offset dimensions: The following rules apply to all piping ISOs. Refer to Attachment 05.
4.9.1 Offset in single planes: (horizontal or vertical.) Give true length, 2 sides, and angle.
4.9.2 Offset in 2 planes: Give true length, 2 horizontal dimensions and 1 vertical dimension, and a
horizontal and vertical angle.
4.10 Taper boring requirements will be noted at field welds on the ISO, if internal surface alignment of piping
components to be jointed by butt welding exceeds 1/16 of an inch, unless otherwise specified by Project
Design Criteria. Refer to Attachment 06.
4.11 Insulation break points will be located. Refer to Project Design Criteria for limitations.
4.12 Tie-ins will be noted by indicating tie-in number, existing line number and drawing reference number.
Dimension as indicated on Attachment 06.
5.1 The equipment number and the nozzle identification letter or number will be shown.
5.2 The size, rating, and facing of flanges of equipment will be given.
5.3 A minimum of 1 elevation and 1 coordinate in each direction will be given on each ISO.
5.4 All dotted line continuations shown on an ISO will be referenced to a line number, a sheet number, or a
drawing number. If the continuation is located on a different portion of the same sheet, reference will be
indicated from point "A" to point "A", from point "B" to point "B", and so on.
5.5 Items having recognizable symbols and are included in the material specification for the line class do not
require callouts or clarifying notes. Exceptions to this practice include size notations of line reductions
using fitting, flanges, valves, and branches.
5.6 Item Code and Specialty Item Numbers appearing on the flow diagram will be shown on the ISO.
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5.7 Out-of-spec flange callout will include rating, facing, and nonstandard flange thicknesses only when
different from the line class of the ISO.
5.8 Flanges 26 inches and larger must have the following information: flange OD, bore, bolt circle, bolt hole
diameter, number of bolt holes, flange thickness, and catalog reference. Refer to Attachment 07.
5.9 When jack screws are required for spectacle blinds, the jack screw orientation will be noted; for example,
jack screws on E-W centerline. Refer to spectacle blind standard drawings, Piping Engineering Practice
670.250.9820: Dimensional Chart - Spectacle Blinds, and Attachment 07.
5.10 Reducing slip-on flanges are to be listed by the 2 nominal pipe sizes; for example, 6 inch by 2 inch. Use
only when flow is into equipment. Refer to Attachment 07.
5.11 In-line furnished items will be noted as "Furn'd" or "Bolts and Gaskets Furn'd." Refer to Attachment 07.
5.12 Mark numbers for shop fabricated spools. Mark numbers will be established for all shop pieces prior to
final MTO (Material Takeoff) and issue. Identical configurations on the same ISO will not have the same
mark number. Where possible, number pieces in the direction of flow. Pieces will be designated by sheet
number and letter; for example, 1A, 1B, 1C, 2A, 2B, 2C. Field fabricated pieces do not require mark
numbers.
5.13 FW (Field Welds) on shop ISOs will be located to allow spool pieces to fit within the shipping and handling
requirements as defined on Project normally 8 feet by 8 feet by 40 feet.
5.13.1 Field welds also will be located to facilitate installation such as through a building wall, platform,
or within a structure or pipeway.
5.13.2 Locate field welds above platforms and away from pipe supports to facilitate welding.
5.13.3 Where a choice exists between a field weld in the horizontal or vertical run, the horizontal location
is preferred.
5.13.4 Field fitup type field welds should be provided for any piping arrangement that may require field
alteration for fitup; for example, multiple equipment connections where branches are too short to
allow correction without cutting. Fitup type field welds will only be used with Project Piping
Engineer's approval.
5.14 Reinforcing pad thickness and size will be indicated where required. Refer to Attachment 08 and Piping
Engineering Practice 670.250.2291: Stress Design - Reinforcing Pad Requirements.
5.15 Bends will be shown with round corners and note radius of bend in diameters in accordance with Piping
Material Specifications, or note radius dimension. Refer to Attachment 08.
5.16 Orient handwheels on flanged and butt welded valves. Handwheel orientations will only be shown for
screwed or socket welded control manifold valves and when operation or clearance is a consideration.
5.17 When valve handwheel or equipment flange orientation causes bolt holes to rotate off its normal
north-south, east-west, horizontal or vertical axis, bolt holes will be noted to straddle the required
centerline.
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5.18 Chain operated valves will be indicated on ISO with the distance above grade or platform indicated. Refer
to Attachment 08.
5.19 Handwheel extension stems will be shown on ISO with length of extension stem indicated. Refer to
Attachment 08.
5.20 The extent of mechanical or chemical cleaning of a piping system (when indicated on a P&ID) will be
indicated on ISO.
5.21 Selected wall thickness or schedule. When total line or a specific line size requires a selected wall
thickness, it will be indicated on the B/M (Bill of Material). If only a portion of the same line size requires
a selected wall thickness or schedule, it will be shown on the face of the ISO. Refer to Attachment 09.
5.22 Instrument location, orientation, and identification will be shown. Minimum instrument identification
balloon size will be 1/2 of an inch diameter. Refer to Attachment 10.
5.23 Heater Tube Slot Detail will be shown on ISO with the heater piping dimensionally located from the heater
tube slot centerlines in the installed position. Refer to Attachment 10.
5.25 Cap screws will be noted on ISO as "Cap Screws Reqd" or "Cap Screws Furn'd." If cap screws are
required, show size on ISO. Refer to Attachment 10. Length may be determined by referring to
Attachment 11.
Piping Engineering
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Publication Date 21Oct95
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6.1 Piping Fabrication and Installation Details are drawings of items which are either Supplier or field
fabricated and installed by the field from a standard detail drawing.
6.2 Individual job instructions will define which fabrication and installation details will be used on your
contract.
6.3 Fabrication and Installation Details include, but are not limited to the following items:
7.1 Refers to Fabrication and Installation packages. Square will be 1/2 of an inch. Examples are steam traps
assemblies and utility stations.
7.2 Fabrication and Installation packages will not be used on alloy, ASME, category "x", 900#, and higher
rating ISOs. Orifice taps and level controllers will be detailed on ISO.
The ASME Engineer is responsible for a Field Welding Procedure that is attached to the isometric for all
welds made in-place. Therefore, all welds that are or might be made in-place must be identified on the ISO.
General Rule: All in-place welds will be identified with a field weld number typical for welds of the same
size and type. Welds will be designed by ISO sheet number and letter such as 1A, 1B, 2A, and 2B.
Piping Engineering
Practice 670 250 2080
Publication Date 21Oct95
Attachment 01 Page 9 of 9
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Welds that require identification on ISOs are as indicated below. Refer to Attachment 12.
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Practice 670 250 1601
Publication Date 20Oct95
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PURPOSE
This practice establishes guidelines for the design of heat tracing systems.
SCOPE
This practice includes the following major sections:
GENERAL
WINTERIZATION
TEMPERATURE ZONES
HEAT CONSERVATION
INSTRUMENTATION WINTERIZATION AND HEAT CONSERVATION
STEAM TRACING
IDENTIFICATION
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used by personnel involved in the design of heat tracing systems.
GENERAL
This practice covers the protection of piping, vessels, equipment, and instrumentation against
the effects of low temperatures that would cause congealing or freezing of contents, interfere
with the normal operation of equipment or piping systems, or damage equipment or piping
systems. Heat tracing to protect against low ambient temperatures is accomplished by means
of winterization. Heat tracing to retain or maintain a specific temperature is accomplished by
means of heat conservation.
Should a conflict arise between this specification and the process flow diagrams, the process
flow diagrams will govern.
WINTERIZATION
The term winterization applies to measures taken to protect equipment from damage, and to
prevent either interruption or failure of plant operations due to low ambient temperatures.
Winterization procedures, design, and equipment must provide protection during the months
when extreme low temperature conditions exist.
Winterization of underground piping systems subject to freezing will consist of maintaining a
burial depth equal to or greater than the frost line.
Winterization is not required for equipment or piping systems located inside of heated
buildings.
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Methods Of
Winterization
Circulation
Winterization by circulation is provided where a sufficient power source is available to keep
the fluid circulating.
Draining
Utility water and utility air lines in intermittent service will be winterized by draining.
Steam Tracing
Winterization by steam tracing is preferred if winterizing by circulation or draining is
impractical.
Electric Tracing
Winterization by electric tracing is utilized when precise temperature control is required or
where other tracing methods are impractical.
TEMPERATURE ZONES
The low January average temperature is used to define the zone number and the low ambient
design temperature, which then determines the degree of winterization protection required.
For areas outside the United States, the daily average low temperature of the coldest month
will be used to determine the low ambient design temperature.
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Publication Date 20Oct95
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HEAT CONSERVATION
The term heat conservation applies to measures taken to retain heat for the process, to
maintain temperatures critical to process control, and to recover heat for economic reasons.
Heat conservation of process piping, equipment, and instruments is required whenever the
pour point of the fluid is above the normal operating temperature or when it would be
desirable to maintain certain fluid temperatures.
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Publication Date 20Oct95
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Methods Of Heat
Conservation
Insulation
Wherever practical, insulation will be used for heat conservation.
Steam Tracing
Steam tracing is the preferred method of heat conservation for heavy fluids where insulation
alone is inadequate.
Electric Tracing
Electric tracing is utilized when precise temperature control is required or where steam tracing
is not practical. To keep fluids in condition to flow, the thermostat setting for electric tracing
will be determined according to fluid properties.
INSTRUMENTATION
WINTERIZATION AND
HEAT CONSERVATION
Instrumentation winterization and heat conservation will be accomplished using the same zone
numbers as indicated under the winterization section.
Where practical, instruments will be installed in heated buildings to simplify protection
requirements and to facilitate maintenance.
Heat tracing and heated housings will be installed in such a manner that maintenance and
removal of the instrument can be accomplished easily.
Instruments, instrument lines, and level glasses that are heat traced and contain liquids that
boil at tracing medium temperature are separated from the tracers with spacers to prevent
overheating.
Protection is required on gas or air service in all zones where condensate may render
instruments inaccurate or inoperative.
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Publication Date 20Oct95
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FLUOR DANIEL
In Zones II and III, protection is required on liquid service where moisture is likely to enter
lead lines and instruments.
It is acceptable to use 1 tracer to heat trace more than 1 instrument item within a system. (For
example, for a steam flow meter, the tracer may run first to the condensate pots, then down the
lead lines, and then to the heater in the meter house.)
Zone I
Seals will be used for lead lines and instruments that contain water, or where condensate may
occur.
If seals are impractical, drip pots or drip legs will be used.
Lead lines and instruments containing fluids, as indicated in Zone I previously, will be traced.
Zone II
Lead lines and instruments containing fluids, as indicated in Zone II previously, will be
protected by seals, tracing, or heated housings.
Zone III
Lead lines and instruments containing fluids, as indicated in Zone III previously, will be
protected by tracing or heated housings.
Seals will be a nonfreezing solution compatible with the process fluids, and with piping and
instrument materials. A 60 percent ethylene glycol and water solution will be used for most
hydrocarbon process fluids. Refer to API RP-550 for other sealing fluids.
Those parts of seal pots that are in contact with the process fluids are protected for the zone in
which they are installed.
In areas where steam or electricity is not readily available for heat tracing, consideration will
be given to the use of instruments equipped with a mechanical diaphragm type seal at the
process connection, in lieu of heat tracing.
Instruments with dry gas or dry air purging do not require protection for the lead lines.
Winterizing requirements for electronic transmitters will have special considerations and will
be determined as contract standards are developed.
Bulb type temperature instruments will be specified with fill material that does not require
winterizing for the particular zone in which they are to be installed.
Differential pressure instruments having factory-filled bellows or diaphragm assemblies will
be specified with a fill material that does not require winterizing for the particular zone in
which they are to be installed. Care will be taken not to overheat diaphragms above their
design temperatures.
Sample systems for analyzers that require a liquid stream will be protected in the same manner
as the pipe line from which the sample is obtained for the zone in which they are installed.
Caution will be used to ensure that the sample is not damaged by overheating or vaporizing.
Gas samples to analyzers that contain condensables will be provided with heat tracing to
prevent condensation.
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Practice 670 250 1601
Publication Date 20Oct95
Page 6 of 8
FLUOR DANIEL
Heated housings may be required for the analyzer and sample conditioning system. Each
analyzer installation will be investigated for winterization requirements.
External float or displacer type level instruments and level glasses will be protected, as
indicated under the appropriate zone, or installed in heated housings.
Protective provisions for differential type level instruments will conform to those described
for differential type flow and pressure instruments.
Control valves will not be traced with the associated process piping, except that valves will be
stem traced on gas or vapor services with high pressure drops, where hydrates may be formed,
or where freezing or congealing may occur.
When control valves used, as direct connected regulators, require winterization, the pressure
control line and valve diaphragm chamber containing the process fluid will be heat traced and
insulated. Except Zones I and II, when the diaphragm chamber is sealed, the pressure control
lines will be heat traced and insulated from the point of seal to the process line connection.
Local mounted recorders for Zone I will be provided with weatherproof instrument cases with
rain shields. For Zones II and III, they will be housed for protection from rain and snow. For
heating requirements, refer to the Instrumentation Winterization And Heat Conservation
section.
STEAM TRACING
Steam tracing minimum pressure requirements will be as follows:
Zone I
Minimum tracer steam pressure is 15 psig; maximum allowed is 150 psig. At minimum
pressure, condensate will be routed to the plant sewer system. If condensate is collected, the
minimum usable pressure is 25 psig.
Zone II
Minimum tracer steam pressure is 25 psig; maximum allowed is 150 psig.
Zone III
Minimum tracer steam pressure is 60 psig; maximum allowed is 200 psig.
Steam tracing tubing materials will be in accordance with line Class Y for piping and
equipment and line Class ZX for instrumentation.
Tracers will be OD tubing. Soft annealed copper tubing will be used where temperature of the
product line or tracing steam does not exceed 400 degrees F. Above this temperature dead
soft annealed, hydraulic quality, low carbon seamless steel tubing will be used.
For stainless steel lines, the tracer material will be low carbon steel. Stainless steel instrument
leads will be traced with copper tubing.
For aluminum pipe lines, the tracer material will be stainless steel.
When calculating the outside diameter of the insulation, the pipe size must be increased by 1
size to allow for the tracers.
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Practice 670 250 1601
Publication Date 20Oct95
Page 7 of 8
FLUOR DANIEL
For conditions where the tracer could overheat lines containing acid, caustic, amine, phenolic
water, or any other chemicals insulation, spacer blocks will be installed between the tracer and
the process line.
Each tracer will have its own trap. Tracer traps will discharge to an open sewer or to grade. If
condensate must be collected, minimum usable steam pressure is 25 psig.
Compression type fittings will be installed outside of the insulation's OD socket type fittings
may be installed inside of the insulation.
Steam tracers will be pressure tested before the insulation is applied. Under emergency
conditions, the insulation may be applied prior to the tracers; however, the fittings will be left
exposed until the testing is complete.
The required tracer size and length, for piping and equipment, is determined by piping heat
loss and tracer steam pressure found in Attachment 01, Heat Loss Chart.
The minimum tracer size is 3/8 of an inch OD tubing; the maximum size is 1 inch OD tubing.
For economy, where the Heat Loss Chart indicates the requirements for multiple tracers, a
single tracer with heat transfer cement should be considered.
When using heat transfer cement, tracers of 3/8 of an inch and 1/2 of an inch are
recommended. If more tracer area is required, multiple tracers of 3/8 of an inch and 1/2 of an
inch will be used.
Piping systems that are to be traced for heat conservation or for winterization will be so noted
on the process flow diagrams. It will be further noted whether this will be accomplished by
electric tracing, stem tracing, or steam tracing with heat tracing cement.
All valves, flanges, and fittings will be included in the tracing requirements unless otherwise
indicated in the specific job specifications.
IDENTIFICATION
Steam tracing identification will be accomplished by providing metal tags with the line
number of the traced line or the number of the traced instrument. Place 1 tag at each header or
subheader block valve and 1 at each steam trap manifold. If more than 1 circuit is required,
assign a hyphen and a number (for example, - 01), after the line or instrument number.
Electric tracing identification will consist of each heater cable assembly being factory-shipped
with a permanent, noncorrosive, metal tag securely attached to the junction box end of the
cold section. The metal tag will state the heater number, type, hot section length, voltage, and
amperes. The tag must remain on the header for permanent identification. The field will
install caution signs, at 25 foot intervals, along electric traced lines, and on all electric traced
instruments.
REFERENCES
Pabco Manual: 19-46.
Piping Engineering
Specification 670.250.86110: Hot Insulation
Piping Engineering
Practice 670 250 1601
Publication Date 20Oct95
Page 8 of 8
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Heat Loss Chart
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Page 1 of 3
FLUOR DANIEL
PURPOSE
This practice establishes general guidelines and specific instructions for developing heat
tracing plans and ISO (isometric) drawings based on the piping plans and ISOs previously
issued for construction.
SCOPE
This practice includes information about the following major topics:
Overview
Layout Instructions
Plan Instructions
ISO Instructions
The procedures detail each activity, and the sequence in which they should be performed to
successfully complete the heat tracing system design.
APPLICATION
This Practice applies to any Fluor Daniel project where there is a requirement for heat tracing
for process fluid protection or winterization.
PROCEDURES
Attachment 01 provides an overview of the procedures for establishing an overall heat tracing
plan by listing each activity and the sequence in which it should be performed. Attachments
01, 02, and 03 provide the basics for use on a typical project. Project specific issues should be
considered and modifications made as required.
GENERAL
INSTRUCTIONS
When color coding the heat tracing systems, take care to differentiate between systems (such
as water, steam, glycol, oil, and dow-therm).
If at all possible, tracer runs should start at a high point and terminate at a low point.
For tracer sizes, maximum runs and total depths of pockets, and header sizes, refer to Piping
Engineering Practice 670.250.1651: Heat Tracing - Runs, Loops, Anchors, And Insulation
Blocks.
Do not route tracers through more than 1 unit. Tracers must stop at the battery limits block
valve. The unit beyond the block valve must provide tracing beyond this point.
With the exception of local pressure gages and local close-coupled pressure instruments,
instruments requiring tracing will have their own supply sources independent from the piping
tracing.
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Practice 670 250 1610
Publication Date 20Oct95
Page 2 of 3
FLUOR DANIEL
Pre-insulated tubing installations are preferred for the tracer run from the supply manifold
block valve to the line or instrument tracer, and from the line or instrument tracer to the return
manifold. Check with Piping Material Engineering.
Confer with the Piping Material Engineer or Control Systems Engineer, depending on contract
responsibility, for the specific size and type of steam trap to be used when steam is the heat
medium.
Show welded or socketwelded piping to and from the supply and return manifolds to their
respective headers on the piping plans.
Show the actual location of supply and return manifolds on the piping plans. Indicate each
manifold with a box representing the size of piping, valve handwheels, traps, and other
features; label each with the manifold number. Refer to Attachment 02 for manifold
numbering procedure.
Remove clouds (for example, field fab and revisions) from the ISO reproducible prior to
routing tracers.
Avoid obscuring or removing pipe sizes or dimensions on the reproducible when routing
tracers.
Represent tracers with a thick line, drawn freehand, yet neat and orderly.
Add the tracer on the tracing ISO. Indicate the approximate lengths in feet. Represent both
the supply and return tracer runs.
Add the following note to tracer ISOs with supply / return run tubing: "Routing shown is the
preferred method of installation. Field to determine most practical and economical routing
and supporting methods."
Reference the supply manifold and return manifold numbers at the appropriate tracer origin
and terminus, respectively.
Back-cloud heat tracing supply / return run tracer, references, and callouts that apply to heat
tracing only. Take care to avoid confusion with revision clouds.
Liquid level instruments will be fully shown and detailed in the same manner as the line.
Additional instruments will reference the detail number indicated in Piping Engineering
Practice 670.250.1651.
Draw ISOs for supply and return manifolds and piping to and from their main headers using
the same procedures and guidelines that apply for the piping isometrics for the contract.
ISOs for supply and return manifolds also will indicate the location and orientation for
manifold and tracer identification tags.
Also indicate the appropriate manifold title and number in the lower right corner of the
graphics section.
REFERENCES
Piping Engineering
Practice 670.250.1038: Drawing Checking: Piping Plan Corrections
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Page 3 of 3
FLUOR DANIEL
Piping Engineering
Practice 670.250.1039: Drawing Checking: Piping Isometrics
Piping Engineering
Practice 670.250.1601: Heat Tracing Practices
Piping Engineering
Practice 670.250.1630: Heat Tracing - Sample Title Block Instructions
Piping Engineering
Practice 670.250.1635: Heat Tracing - Sample Isometric - Single Tracer
Piping Engineering
Practice 670.250.1636: Heat Tracing - Sample Isometric - Dual Tracer
Piping Engineering
Practice 670.250.1640: Heat Tracing - Sample Isometric - Steam Supply Manifold
Piping Engineering
Practice 670.250.1641: Heat Tracing - Sample Isometric - Condensate Return
Manifold
Piping Engineering
Practice 670.250.1651: Heat Tracing - Runs, Loops, Anchors, and Insulation Blocks
ATTACHMENTS
Attachment 01:
Procedures For Defining And Documenting Tracing System Requirements
Attachment 02:
Tracer Numbering System
Attachment 03:
Tracer Manifold Numbering System
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Attachment 01 Page 1 of 2
FLUOR DANIEL
2 Piping Designer Using a copy of the master flow diagram and line list,
color code lines, equipment, and instruments that
require heat tracing. Represent each kind of tracing
(single, dual or heat transfer cement) by a different
color.
Manifold number
Valve number
Tracer number
ISO / Line number
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Attachment 01 Page 2 of 2
FLUOR DANIEL
14 Piping Checker Review ISOs and piping plans for compliance with
Fluor Daniel practices, contract specifications, master
flow diagrams, line lists, and drafting room
instructions. Return to designer for corrections.
15 Design Supervisor Review package and color off the master flow
diagrams to ensure that traced lines have been
completed. Submit ISOs for issue.
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
The tracer numbering will be the ISO (Isometric) (Line Number) with the prefix HT added to the existing number.
Piping Engineering
Practice 670 250 1610
Publication Date 20Oct95
Attachment 03 Page 1 of 1
FLUOR DANIEL
SM:
RM:
Piping Engineering
Practice 670 250 1630
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes specific guidelines for the development and preparation of the title
block and engineering data block areas of the typical Heat Tracing Isometric.
SCOPE
This practice includes detailed instructions for the preparation of the following areas of each
Heat Tracing Isometric:
Fabrication List Data
Line List Data
Identification Data
Revision Blocks
APPLICATION
This practice applies to any Fluor Daniel project where there is a requirement for heat tracing
for process fluid protection and/or winterization.
PROCEDURES
Attachment 01 provides a typical isometric title block for a Heat Tracing Isometric with
references to the following general instructions.
GENERAL
INSTRUCTIONS
When reviewing Attachment 01, refer to the following instructions for properly completing the
Heat Tracing Isometric title block.
Fabrication and Installation Data
- Steam Tracing Isometrics are FIELD fabricated. If line is marked "YES" for shop
fab on sepia, change to "NO."
- Change other entries to "NO" that are marked "YES." None of these apply to heat
tracing.
- Entries under "shoes, guides, cradles" are to be deleted and "NONE" added.
Line List Data
- Change line commodity to the applicable steam used for heat tracing and mark
"VAPOR" under the vapor/liquid section.
- Change the design/operating pressures and temperatures to those of the applicable
tracing steam medium.
- Leave the insulation and tracing sections as they are.
Piping Engineering
Practice 670 250 1630
Publication Date 20Oct95
Page 2 of 2
FLUOR DANIEL
Identification Data
- Delete entries under piece mark numbers.
- The reference flow diagram indicated will be where the stream manifold, from which
the tracer originates, is located.
- Under "drawn" and "date drawn," change to those applicable to the Heat Tracing
Isometric.
- Add the prefix "HT" to the line number and change the line class to that of the heat
tracing medium.
- Sheet number will remain the same as the original isometric.
Revision Blocks
- Remove initials, dates, and other entries from revision blocks.
- Change the isometric revision number to "1."
REFERENCES
Piping Engineering
Practice 670.250.1601: Heat Tracing Practices
Piping Engineering
Practice 670.250.1610: Heat Tracing - Isometric and Plan Instructions
ATTACHMENTS
Attachment 01:
Sample Heat Tracing Isometric Title Block
Piping Engineering
Practice 670 250 1635
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the development and preparation of the isometric
drawing required for the fabrication and installation of a single tracer heat tracing system.
SCOPE
This practice includes the following major sections:
PROCEDURES
GENERAL INSTRUCTIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to any Fluor Daniel project where there is a requirement for heat racing
for process fluid protection and winterization.
PROCEDURES
Attachment 01 provides a typical isometric of a single tracer steam tracing isometric with
references to the following general instructions.
GENERAL
INSTRUCTIONS
When reviewing Attachment 01, refer to the following instructions for properly completing the
single tracer steam tracing isometric:
1.1 Steam trace tubing will be represented by a thick heavy line, following the
outline of the line being traced.
1.2 Avoid obscuring any pipe sizes and dimensions when routing the tubing on the
sepia.
1.3 Add the routing of the preinsulated tubing required for the steam supply and
return on the tracing isometric. Show the lengths required in parenthesis, in feet.
1.4 The following note will be added to all steam tracing isometrics with
preinsulated tubing:
"Routing shown is the preferred method of installation. Field to
determine the most practical and economical method of routing and
supporting of tubing."
1.5 Reference the steam supply manifold and the condensate return manifold at the
appropriate preinsulated tubing origin and terminus.
1.6 Remove any existing clouds that may appear on the sepia isometric. Cloud
preinsulated tubing routing and added callouts, notes, and references which
apply to steam tracing only.
1.7 Make references to appropriate steam tracing details.
Piping Engineering
Practice 670 250 1635
Publication Date 20Oct95
Page 2 of 2
FLUOR DANIEL
1.8 Make references to detail numbers for the instrument tracing. The exceptions
are liquid level instruments which are fully shown on the tracing isometric.
REFERENCES
Piping Engineering
Practice 670.250.1601: Heat Tracing Practices
Piping Engineering
Practice 670.250.1610: Heat Tracing - Isometric And Plan Instructions
Piping Engineering
Practice 670.250.1630: Heat Tracing - Sample Title Block Instructions
Piping Engineering
Practice 670.250.4300: Table Of Contents - Steam Tracing Details
ATTACHMENTS
Attachment 01:
Heat Tracing - Single Tracer Sample Isometric
Piping Engineering
Practice 670 250 1636
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the development and preparation of the isometric
drawing required for the fabrication and installation of a dual tracer heat tracing system.
SCOPE
This practice includes the following major sections:
PROCEDURES
GENERAL INSTRUCTIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to any Fluor Daniel project where there is a requirement for heat tracing
for process fluid protection and winterization.
PROCEDURES
Attachment 01 provides a typical isometric of a dual tracer steam tracing isometric with
references to the following general instructions.
GENERAL
INSTRUCTIONS
When reviewing Attachment 01, refer to the following instructions for properly completing the
dual tracer steam tracing isometric:
1.1 Steam trace tubing will be represented by a thick heavy line, following the
outline of the line being traced.
1.2 Avoid obscuring any pipe sizes and dimensions when routing the tubing on a
sepia.
1.3 Add the routing of the preinsulated tubing required for the steam supply and
return on the tracing isometric. Show the lengths required in parenthesis, in feet.
1.4 The following note will be added to all steam tracing isometrics with
preinsulated tubing:
"Routing shown is the preferred method of installation. Field to
determine the most practical and economical method of routing and
supporting of tubing."
1.5 Reference the steam supply manifold and the condensate return manifold at the
appropriate preinsulated tubing origin and terminus.
1.6 Remove any existing clouds that may appear on the sepia isometric. Cloud all
preinsulated tubing routing and all added callouts, notes, and references which
apply to steam tracing only.
Piping Engineering
Practice 670 250 1636
Publication Date 20Oct95
Page 2 of 2
FLUOR DANIEL
1.7 Make reference to the appropriate steam tracing details making note of the
number of assemblies required.
1.8 Make reference only to instrument details found on detail drawings. The
exceptions are liquid level instruments which are fully shown on the tracing
isometric.
1.9 Show only one steam tracer in its entirety. The remaining tracer will be shown
broken to prevent cluttering the isometric.
1.10 In the Scheduling Data block, add the following note:
" Two Tracer Assemblies Required."
REFERENCES
Piping Engineering
Practice 670.250.1601: Heat Tracing Practices
Piping Engineering
Practice 670.250.1610: Heat Tracing - Isometric And Plan Instructions
Piping Engineering
Practice 670.250.1630: Heat Tracing - Sample Title Block Instructions
Piping Engineering
Practice 670.250.4300: Table Of Contents - Steam Tracing Details
ATTACHMENTS
Attachment 01:
Heat Tracing - Dual Tracer Sample Isometric
Piping Engineering
Practice 670 250 1640
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the development and preparation of the isometric
drawing required for the fabrication and installation of the heat tracing steam supply manifold.
SCOPE
This practice includes the following major sections:
PROCEDURES
GENERAL INSTRUCTIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to any Fluor Daniel project where there is a requirement for heat tracing
for process fluid protection and winterization.
PROCEDURES
Attachment 01 provides a typical isometric of the heat tracing steam supply manifold with
references to the following general instructions.
GENERAL
INSTRUCTIONS
When reviewing Attachment 01, refer to the following instructions for properly completing the
heat tracing steam supply manifold isometric:
1.1 Refer to Piping Engineering Practices 670.250.2087 and 670.250.2088 for
guides to isometric presentation.
1.2 Refer to Piping Engineering Practice 670.250.4300 for tracer identification,
manifold application, and manifold and tracer tagging.
1.3 All manifold and tracer tags will be shown in their correct orientation.
1.4 Call out the appropriate manifold title and number in the lower right corner of
the graphics section of the isometric.
1.5 Provide at least one spare valved tap for future tracing requirements.
1.6 Leave at least 12 inches after last branch connection on header for additional
future requirements.
REFERENCES
Piping Engineering
Practice 670.250.1610: Heat Tracing - Isometric And Plan Instructions
Piping Engineering
Practice 670 250 1640
Publication Date 20Oct95
Page 2 of 2
FLUOR DANIEL
Piping Engineering
Practice 670.250.2087: Piping Isometrics - Sample Fabrication, Nonpost Heat
Treated Butt Weld Coordinate And Elevation Method
Piping Engineering
Practice 670.250.2088: Piping Isometrics - Sample Isometric - Field Fabrication,
Nonpost Heat Treated Butt Weld Coordinate And Elevation
Method
ATTACHMENTS
Attachment 01:
Heat Tracing - Steam Supply Manifold Sample Isometric
Piping Engineering
Practice 670 250 1641
Publication Date 20Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the development and preparation of the isometric
drawing required for the fabrication and installation of the heat tracing condensate return
manifold.
SCOPE
This practice includes the following major sections:
PROCEDURES
GENERAL INSTRUCTIONS
REFERENCES
ATTACHMENTS
APPLICATION
This practice applies to any Fluor Daniel project where there is a requirement for heat tracing
for process fluid protection and winterization.
PROCEDURES
Attachment 01 provides a typical isometric of the heat tracing condensate return manifold with
references to the following general instructions.
GENERAL
INSTRUCTIONS
When reviewing Attachment 01, refer to the following instructions for properly completing the
heat tracing condensate return manifold isometric:
1.1 Refer to Piping Engineering Practices 670.250.2087 and 670.250.2088 for
guides to isometric presentation.
1.2 Refer to Piping Engineering Practice 670.250.4300 for tracer identification,
manifold application, and manifold and tracer tagging.
1.3 All manifold and tracer tags will be shown in their correct orientation.
1.4 Call out the appropriate manifold title and number in the lower right corner of
the graphics section of the isometric.
1.5 Provide at least one spare valved tap for future tracing requirements.
1.6 Leave at least 12 inches after last branch connection on header for additional
future requirements.
REFERENCES
Piping Engineering
Practice 670.250.1610: Heat Tracing - Isometric And Plan Instructions
Piping Engineering
Practice 670 250 1641
Publication Date 20Oct95
Page 2 of 2
FLUOR DANIEL
Piping Engineering
Practice 670.250.2087: Piping Isometrics - Sample Fabrication, Nonpost Heat
Treated Butt Weld Coordinate And Elevation Method
Piping Engineering
Practice 670.250.2088: Piping Isometrics - Sample Isometric - Field Fabrication,
Nonpost Heat Treated Butt Weld Coordinate And Elevation
Method
ATTACHMENTS
Attachment 01:
Heat Tracing - Condensate Return Manifold Sample Isometric
Piping Engineering
Practice 670 250 1055
Publication Date 20Oct95
Page 1 of 1
FLUOR DANIEL
DRAWING PRACTICE: SIMPLIFIED METHOD OF DRAWING ELLIPTICAL AND DISHED VESSEL HEADS
PURPOSE
This practice defines a simplified method for manually drawing elliptical heads on equipment.
SCOPE
This practice includes the following major sections:
ELLIPTICAL HEAD
STANDARD FLANGED AND DISHED HEAD
ATTACHMENTS
APPLICATION
This practice should be used to manually draw vessel heads.
ELLIPTICAL HEAD
Refer to Attachment 01.
STANDARD FLANGED
AND DISHED HEAD
Refer to Attachment 02.
ATTACHMENTS
Attachment 01:
Elliptical Head
Attachment 02:
Standard Flanged And Dished Head
Piping Engineering
Practice 670 250 2050
Publication Date 21Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the development of aboveground piping plan drawings.
Piping Engineering Practice 670.250.2051: Piping Plans - Sample Aboveground - Simple
Nondimensioned Method, through Practice 670.250.2055: Piping Plan - Sample
Aboveground - Fully Detailed / Dimension Method, describes piping plan production with
varying levels of detail. This practice should be used directly with those practices. When
PDS (Plant Design System) is used, refer to PDS Piping Applications Guide.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
GENERAL
REFERENCES
ATTACHMENTS
APPLICATION
This practice should be used during the proposal stage or early on in a project to select the
appropriate level of drawing detail required.
RESPONSIBILITY
It is the responsibility of the Lead Piping Engineer (with the concurrence of both Project
Management and Discipline Management) to apply this practice.
GENERAL
The presentation and level of detail for piping plans and sections will vary based on the
project needs. Refer to Attachment 01, Piping Plan Level Of Detail Options List. Piping
Engineering Practice 670.250.0720: Project Requirements Checklist - Piping Engineering,
defines the drawing method to be used on the project.
Drawing Scales
Piping plans will normally be drawn or plotted at 3/8 of an inch = 1'- 0" scale. Smaller or
larger scales may be used when deemed appropriate by the Design Supervisor.
Piping Engineering
Practice 670 250 2050
Publication Date 21Oct95
Page 2 of 4
FLUOR DANIEL
Match Lines
Match lines with coordinates and adjacent drawing references will be shown.
North Arrow
Plan drawings will have a north arrow placed in the upper right corner and pointing as
follows:
First choice: Up
Second choice: Left
Third choice:Right
Line Work
Attachment 02, Line Work, will be followed for either manual or electronic applications.
Symbols
For Fluor Daniel piping symbols, refer to Piping Engineering Practice 670.250.9817:
Symbols For Piping Plan Drawings - Valve And Fitting, and Piping Engineering Practice
670.250.9818: Symbols For Piping Isometrics - Fittings And Flanges.
Piping
Single-line piping will be used throughout.
Note!!! Exception: Use double-line piping only where necessary to show critical clearances.
Cold spring and prespring will be shown on Piping plans. Refer to Attachment 03,
Cold Spring And Prespring.
Fittings
Weld dot symbols will be shown.
Screwed and socketweld fitting symbols will be shown.
Swages and reducers will be shown, but not called out unless they are eccentric (for example,
TF and BF).
Lettering
Letters and numbers should be distinct, opaque, uniform, and properly spaced for legible
reproduction.
Upper case letters will be used for lettering on drawings.
Letters and numbers will have a natural slant to the right. (CAD drawings will be vertical.)
Piping Engineering
Practice 670 250 2050
Publication Date 21Oct95
Page 3 of 4
FLUOR DANIEL
The minimum height for lettering will be 1/8 of an inch. (CAD drawings may be 3/32 of an
inch.)
Words are to be clearly separated by a space equal to the height of the lettering.
The minimum vertical spacing between lines will normally be 1/8 of an inch.
Lettering should not be underlined, except when special emphasis is required.
Note!!! Exception: When revisions are made, the original style of lettering should be
maintained.
REFERENCES
PDS Piping Applications Guide
General Engineering
Practice 670.200.1050: Drawing Practices
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2051: Piping Plans - Sample Aboveground - Simple
Nondimensioned Method
Piping Engineering
Practice 670.250.2052: Piping Plans - Sample Aboveground - Simple Detail /
Dimension Method
Piping Engineering
Practice 670.250.2053: Piping Plans - Sample Aboveground - Full Dimension
Method
Piping Engineering
Practice 670.250.2054: Piping Plans - Sample Aboveground - Fully Detailed With
Full Dimensions
Piping Engineering
Practice 670.250.2055: Piping Plans - Sample Aboveground - Fully Detailed /
Dimension Method
Piping Engineering
Practice 670.250.2070: Piping Plans - Drawing Area Chart For Metric And English
Systems
Piping Engineering
Practice 670.250.9817: Symbols For Piping Plan Drawings - Valve And Fitting
Piping Engineering
Practice 670.250.9818: Symbols For Piping Isometrics - Fittings And Flanges
ATTACHMENTS
Piping Engineering
Practice 670 250 2050
Publication Date 21Oct95
Page 4 of 4
FLUOR DANIEL
Attachment 01:
Piping Plan Level Of Detail Options List
Attachment 02:
Line Work
Attachment 03:
Cold Spring And Prespring
Piping Engineering
Practice 670 250 2050
Publication Date 21Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
* Critical Piping: ASME Code Piping, Category "M" Piping (ANSI B31.3) alloy and special material, pressure classes
greater than 900# and piping requiring holddowns.
Note 1. For lines not shown on plans (such as utility stations), isometrics will be produced from standard details.
Note 2. Home office will produce isometrics for lines shown on plans only. Construction will provide isometrics for the
balance based on typical details and standards.
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Page 1 of 4
FLUOR DANIEL
PURPOSE
This practice is to be used as an alternate to the Fluor Daniel base case. (Refer to Practice
670.250.2054: Piping Plans - Sample Aboveground - Fully Detailed With Full Dimensions).
This practice establishes guidelines for the presentation of Piping Plan Drawings that would
be considered applicable to a reduced Fluor Daniel Project scope; for example, Architectural
And Engineering "conceptual." Work this practice directly with Piping Engineering Practice
670.250.2050, Piping Plans - Aboveground Piping Plan Instructions.
When PDS (Plan Design System) is used, refer to the PDS Piping Application Manual.
SCOPE
This practice includes the following major sections:
PIPING GENERAL NOTES
PIPING DRAWINGS
COORDINATES, DIMENSIONS, AND ELEVATION
EQUIPMENT AND PLOT ITEMS
INSTRUMENTS AND ELECTRICAL
REFERENCES
ATTACHMENTS
APPLICATION
The Lead Piping Engineer and Lead Piping Design Supervisor are responsible for the proper
execution of this practice.
This practice is to be used as an alternate to the Fluor Daniel base case. Alternative levels of
detail will be based on project needs (refer to Piping Engineering Practice 670.250.2050).
PIPING GENERAL
NOTES
This practice illustrates information that is shown on a minimum detail Aboveground Piping
Plan. The Aboveground Piping Plan, together with the plastic model (if used), will have all
the minimum information required to present the overall routing of piping in the following
categories:
All butt weld piping 2 inches and larger
All sizes of alloy and special materials
Carbon steel screwed or socket weld piping 2 inches and smaller, and 1-1/2 inches and smaller
butt weld piping will not be shown except when it ties into a piece of equipment or a control
valve manifold. Show (but do not locate) a section of piping at the equipment or manifold;
then use the "Field Route" symbol (refer to Piping Engineering Practice 670.250.2050).
All piping, regardless of size, will be shown when located in pipeways, in sleeperways, and
when resting on common or special structural supports.
PIPING DRAWINGS
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Page 2 of 4
FLUOR DANIEL
Piping connections to equipment will be shown with minimum detail. Utility station piping
will not be indicated.
Piping will be shown, but not located, at controls or critical points such as control valves,
meter runs, or mixing tees.
The drawing of sections and details will require the approval of the Unit Piping Supervisor.
Detached or upper piping plans will be used as required to avoid congestion.
Line Identification
Line numbers and flow arrows will be shown throughout the drawing to adequately identify all
lines.
Vessel trim numbers will be shown on drawing.
COORDINATES,
DIMENSIONS, AND
ELEVATIONS
Coordinates
Indicate coordinates on the graphic section of the plan for major structures only.
This work is conceptual; therefore, a minimum number of coordinates will be shown.
Dimensions
All dimensions 1 foot and above will be in feet and inches. Dimensions less than 1 foot will
be in inches.
Dimension lines are to be grouped in a string, if possible.
This work is conceptual; therefore, a minimum number of dimensions will be shown.
Miscellaneous Callouts
Callouts for angular offsets will be given only if offsets are other than 90 or 45 degrees.
Do not use shading to highlight or emphasize portions of the drawing.
Elevations
Show HPFS (High Point of Finished Surface) elevation on grade plans only.
Elevations will be given for major groups of pipe routing only. Use of BOP (Bottom of Pipe)
or centerline elevations will be interchangeable, and choice will be based on the easiest to
determine.
This work is conceptual; therefore, a minimum number of elevation callouts will be shown.
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Page 3 of 4
FLUOR DANIEL
Show minimum outline of all equipment or items that take up plot space. Outline should be
sufficient to indicate location, clearances, and provide a correct representation of the
equipment's appearance (refer to Attachment 01). Identify equipment by indicating its
corresponding tag number.
Nozzle Tables
Equipment nozzle charts are not to be used.
Field Supports
Indicate field supports as described in the following practices:
Piping Engineering Practice 670.250.2150: Supports - Base Supports, Base Springs,
Base Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering Practice 670.250.2151: Supports - Field Supports
Piping Engineering Practice 670.250.2152: Supports - Cradles, Dummy Supports,
Trunnions, Shear Lugs, Riser Clamps, And U-Bolts
Piping Engineering Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates,
Stiffener Plates, Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors,
And Holddowns - Low Temperature
Piping Engineering Practice 670.250.2156: Supports - Holddowns And Adjustable
Spring Wedges - Pulsating Piping
Nonstandard Items
Nonstandard items must be called out on piping plans. Do not include item codes and
specialty items that are covered by the P&IDs (Piping and Instrumentation Diagrams). Some
examples of nonstandard items are the following:
Short radius elbows
Reducing elbows
Slip-on reducing flange
Chain operated valves and valve handle extensions
Hanger springs
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Page 4 of 4
FLUOR DANIEL
INSTRUMENTS AND
ELECTRICAL
The instructions on Attachment 02 are to be used as minimum requirements. Additional
information may be required in some cases for clarification.
REFERENCES
Piping Engineering
Practice 670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
Piping Engineering
Practice 670.250.2054: Piping Plans - Sample Aboveground - Fully Detailed With
Full Dimensions
Piping Engineering
Practice 670.250.2150: Supports - Base Supports, Base Springs, Base Anchors, Angle
Base Supports, And Concrete Pads
Piping Engineering
Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear
Lugs, Riser Clamps, And U-Bolts
Piping Engineering
Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates,
Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering
Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering
Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns
- Low Temperature
Piping Engineering
Practice 670.250.2156: Supports - Holddowns And Adjustable Spring Wedges -
Pulsating Piping
ATTACHMENTS
Attachment 01:
Equipment And Plot Items Presentation Matrix
Attachment 02:
Instrument And Electrical Item Presentation Matrix
Attachment 03:
Sample Aboveground Piping Plan (Minimum Detail)
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2051
Publication Date 21Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice is to be used as an alternate to the Fluor Daniel base case. (Refer to Piping
Engineering Practice 670.250.2054: Piping Plans - Sample Aboveground - Fully Detailed
With Full Dimensions). This practice establishes guidelines for the presentation of Piping
Plan Drawings that would be considered applicable to a reduced Fluor Daniel Project scope;
for example, Engineering and Construction Management only. Work this practice directly
with Piping Engineering Practice 670.250.2050, Piping Plans - Aboveground Piping Plan
Instructions.
When PDS (Plan Design System) is used, refer to the PDS Piping Application Manual.
SCOPE
This practice includes the following major sections:
PIPING GENERAL NOTES
PIPING DRAWINGS
COORDINATES, DIMENSIONS, AND ELEVATION
EQUIPMENT AND PLOT ITEMS
INSTRUMENTS AND ELECTRICAL
REFERENCES
ATTACHMENTS
APPLICATION
The Lead Piping Engineer and Lead Piping Design Supervisor are responsible for the proper
execution of this practice.
This practice is to be used as an alternate to the Fluor Daniel base case. Alternative levels of
detail, both increased or decreased, will be based on project needs (refer to Piping
Engineering Practice 670.250.2050).
PIPING GENERAL
NOTES
This practice illustrates information that is shown on a simple detail Aboveground Piping
Plan. The Aboveground Piping Plan, together with the plastic model (if used), will be
complete with all the minimum information required for the routing of piping in the following
categories:
All butt weld piping 2 inches and larger
All sizes of the following:
- ASME code piping
- Category "M" piping {refer to ANSI (American National Standards Institute)
B31.3.}
- Alloy and special materials
- Pressure classes greater than 900 number
- Piping requiring "holddowns"
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Page 2 of 5
FLUOR DANIEL
Carbon steel screwed or socket weld piping 2 inches and smaller, and 1-1/2 inches and smaller
butt weld piping will not be shown except when it ties into a piece of equipment or a control
valve manifold. Show (but do not locate) a section of piping at the equipment or manifold;
then use the "Field Route" symbol (refer to Piping Engineering Practice 670.250.2050).
All piping, regardless of size, will be shown when located in pipeways, in sleeperways, and
when resting on common or special structural supports.
PIPING DRAWINGS
Piping connections to equipment will be shown with minimum detail. Utility station
piping will not be indicated.
Piping will be shown, but not located, at controls points such as control valves, meter
runs, or mixing tees.
The drawing of sections and details will require the approval of the Unit Piping
Supervisor.
Detached or upper piping plans will be used as required to avoid congestion.
Line Identification
Line numbers and flow arrows will be shown throughout the drawing to adequately
identify all lines.
Vessel trim numbers will be shown on drawing.
COORDINATES,
DIMENSIONS, AND
ELEVATIONS
Coordinates
Indicate coordinates on the graphic section of the plan for major equipment, pipe supports,
and structures only.
Dimensions
All dimensions 1 foot and above will be in feet and inches. Dimensions less than 1 foot
will be in inches.
Dimension lines are to be grouped in a string, if possible.
Omit face-to-face dimensioning of valves and other piping components. Fitting makeup
will not be dimensioned.
The use of 1/16 of an inch dimensions will be avoided when locating piping or
equipment. Usage will be limited to fitting makeup, calculated dimensions, furnished
equipment, or similar situations.
A minimum number of dimensions will be shown. Dimensions shown on lower plans will
not be repeated on upper plans. Dimensions shown on individual area plans will not be
repeated on adjoining plans unless the lack of that dimension will cause excessive
checking time.
Generally, piping will be dimensioned from coordinates on equipment, pipe supports, or
structures.
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Page 3 of 5
FLUOR DANIEL
Miscellaneous Callouts
Callouts for angular offsets will be given only if offsets are other than 90 or 45 degrees.
Do not use shading to highlight or emphasize portions of the drawing.
Elevations
Show HPFS (High Point of Finished Surface) elevation on grade plans only.
Elevations will be given for lines that cannot be located by reference to either equipment
or pipeway. Use of BOP (Bottom of Pipe) or centerline elevations will be
interchangeable, and choice will be based on the easiest to determine.
Do not show elevations for horizontal runs established by vertical fitting makeup.
Elevation callouts are not required for inline items in vertical runs.
Nozzle Tables
Equipment nozzle charts are not to be used.
Field Supports
Indicate field supports as described in the following practices:
Piping Engineering Practice 670.250.2150: Supports - Base Supports, Base Springs,
Base Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering Practice 670.250.2151: Supports - Field Supports
Piping Engineering Practice 670.250.2152: Supports - Cradles, Dummy Supports,
Trunnions, Shear Lugs, Riser Clamps, And U-Bolts
Piping Engineering Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates,
Stiffener Plates, Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors,
And Holddowns - Low Temperature
Piping Engineering Practice 670.250.2156: Supports - Holddowns And Adjustable
Spring Wedges - Pulsating Piping
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Page 4 of 5
FLUOR DANIEL
Nonstandard Items
Nonstandard items must be called out on piping plans. Do not include item codes and
specialty items that are covered by the P&IDs (Piping and Instrumentation Diagrams). Some
examples of nonstandard items are the following:
Short radius elbows
Reducing elbows
Slip-on reducing flange
Chain operated valves and valve handle extensions
Hanger springs
INSTRUMENTS AND
ELECTRICAL
The instructions on Attachment 02 are to be used as minimum requirements. Additional
information may be required in some cases for clarification.
REFERENCES
ANSI (American National Standards Institute) B31.3
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
Piping Engineering
Practice 670.250.2054: Piping Plans - Sample Aboveground - Fully Detailed With
Full Dimensions
Piping Engineering
Practice 670.250.2150: Supports - Supports, Base Supports, Base Springs, Base
Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering
Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear
Lugs, Riser Clamps, And U-Bolts
Piping Engineering
Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates,
Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Page 5 of 5
FLUOR DANIEL
Piping Engineering
Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering
Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns
- Low Temperature
Piping Engineering
Practice 670.250.2156: Supports - Holddowns And Adjustable Spring Wedges -
Pulsating Piping
ATTACHMENTS
Attachment 01:
Equipment And Plot Items Presentation Matrix
Attachment 02:
Instrument And Electrical Item Presentation Matrix
Attachment 03:
Sample Aboveground Piping Plan
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2052
Publication Date 21Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the presentation of Piping Plan Drawings that would
be considered applicable to a reduced scope Fluor Daniel Project; for example, Engineering
and Procurement only. This practice is to be used as an alternate to the Fluor Daniel base case
Piping Engineering Practice 670.250.2054: Piping Plans - Sample Aboveground - Full Detail
With Full Dimensions. This practice is to be used with Piping Engineering Practice
670.250.2050: Piping Plans - Aboveground Piping Plan Instructions. When PDS (Plant
Design System) is used, refer to the PDS Piping Application Manual.
SCOPE
This practice includes the following major sections:
PIPING GENERAL NOTES
PIPING DRAWINGS
COORDINATES, DIMENSIONS, AND ELEVATIONS
EQUIPMENT AND PLOT ITEMS
INSTRUMENTS AND ELECTRICAL
REFERENCES
ATTACHMENTS
APPLICATION
The Lead Piping Engineer and Lead Piping Design Supervisor are responsible for the proper
execution of this practice.
This practice is to be used as an alternate to the Fluor Daniel base case. Increased or
decreased alternative levels of detail will be based on project needs. Refer to Piping
Engineering Practice 670.250.2050.
PIPING GENERAL
NOTES
This practice illustrates information that is shown on a reduced detail Aboveground Piping
Plan. The Aboveground Piping Plan, together with the plastic model (if used), will be
complete with all information required to produce isometrics for fabrication and installation in
the following categories:
All butt weld piping 2 inches and larger
All sizes of the following:
- ASME code piping
- Category "M" piping {Refer to ANSI B31.3. (American National Standards
Institute)}
- Alloy and special materials
- Pressure classes greater than 900 number
- Piping requiring holddowns
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Page 2 of 5
FLUOR DANIEL
Carbon steel screwed or socket weld piping 2 inches and smaller, and 1-1/2 inches and smaller
butt weld piping will not be shown except when it ties into a piece of equipment or a control
valve manifold. Show a section of piping at the equipment or manifold; then, use the "Field
Route" symbol (refer to Piping Engineering Practice 670.250.2050). Regardless of size, all
piping will be shown when located in pipeways, sleeperways, resting on common or special
structural supports, or in critical areas such as heaters, compressors, and multilevel structures.
Instrumentation (level glasses and level controllers) will also be shown.
PIPING DRAWINGS
Piping plans with equipment nozzle charts will be provided. Areas that may require additional
detail include, but are not limited to, the following:
Compressors
Multilevel structure
Heaters
The drawing of sections and details will require the approval of the Unit Piping Supervisor.
Detached or upper piping plans will be used as required to avoid congestion.
Line Identification
Line numbers and flow arrows will be shown throughout the drawing to adequately identify
every line.
Vessel trim numbers will be shown on drawing.
COORDINATES,
DIMENSIONS, AND
ELEVATIONS
Coordinates
Indicate coordinates on the graphic section of the plan for equipment, pipe supports, and
structures.
Indicate coordinate at anchored end of equipment and show an "X".
Dimensions
All dimensions 1 foot and above will be in feet and inches. Dimensions less than 1 foot will
be in inches.
Dimension lines are to be grouped in a string, if possible.
Omit face-to-face dimensioning of valves and other piping components. Fitting makeup will
not be dimensioned.
The use of 1/16 of an inch dimensions will be avoided when locating piping or equipment.
Usage will be limited to fitting makeup, calculated dimensions, furnished equipment, or
similar situations.
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Page 3 of 5
FLUOR DANIEL
A minimum number of dimensions will be shown. Dimensions shown on lower plans will not
be repeated on upper plans. Dimensions shown on individual area plans will not be repeated
on adjoining plans unless the lack of that dimension will cause excessive checking time.
Generally, piping will be dimensioned from coordinates on equipment, pipe supports, or
structures.
Miscellaneous Callouts
Callouts for angular offsets will be given only if offsets are other than 90 or 45 degrees.
Do not use shading to highlight or emphasize portions of the drawing.
Elevations
Show HPFS (High Point of Finished Surface) elevation on grade plans only.
Elevations will be given for lines that cannot be located by reference to either equipment or
pipeway. Use of BOP (Bottom of Pipe) or centerline elevations will be interchangeable and
choice will be based on the easiest to determine.
Do not show elevations for horizontal runs established by vertical fitting makeup.
Elevation callouts are required for inline items in vertical runs. Exceptions will be instruments
as noted on Attachment 02 and items located by fitting makeup.
Nozzle Tables
Tabulate all nozzles that require piping or instrumentation.
Show nozzle designation or description.
Show size and rating or type such as 8-inch 150 #RF, 3/4 of an inch SW CPLG.
Elevations will be shown for nozzles that require piping or instrumentation. Elevations will
not be given for screwed or socket weld connections on top or bottom of equipment where it
would result in a threaded end or plan end elevations.
Orientation will be given in degrees, clockwise from North (North = 0 degrees).
Nozzles on vertical equipment that require piping will have projection shown.
Coordinates will be shown for all tabulated nozzles except those located radially on vertical
equipment that will show projection and orientation. Piping attached to vertical equipment
will have the first drop or rise located by coordinates on the equipment nozzle table.
Field Supports
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Page 4 of 5
FLUOR DANIEL
Nonstandard Items
Nonstandard items must be called out on piping plans. Do not include item codes and
specialty items that are covered by the P&IDs (Piping and Instrumentation Diagrams).
Examples include the following:
Short radius elbows
Reducing elbows
Slip-on reducing flange
Chain operated valves and valve handle extensions
Hanger springs
Item code numbers not covered by the P&IDs
INSTRUMENTS AND
ELECTRICAL
The instructions on Attachment 02 are to be used as minimum requirements. Additional
information may be required in some cases for clarification.
REFERENCES
ANSI (American National Standards Institute)
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Page 5 of 5
FLUOR DANIEL
Piping Engineering
Practice 670.250.2150: Supports - Base Supports, Base Springs, Base Anchors, Angle
Base Supports, And Concrete Pads
Piping Engineering
Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear
Lugs, Riser Clamps, And U-Bolts
Piping Engineering
Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates,
Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering
Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering
Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns
- Low Temperature
Piping Engineering
Practice 670.250.2156: Supports - Holddowns And Adjustable Spring Wedges -
Pulsating Piping
ATTACHMENTS
Attachment 01:
Equipment And Plot Items Presentation Matrix
Attachment 02:
Instrument And Electrical Item Presentation Matrix
Attachment 03:
Sample Aboveground Piping Plan
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2053
Publication Date 21Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the presentation of Piping Plan Drawings that would
be considered applicable to a full Engineering, Procurement, and Construction Fluor Daniel
project. Use this practice in conjunction with Piping Engineering Practice 670.250.2050:
Piping Plans - Aboveground Piping Plan Instructions. When PDS (Plant Design System) is
used, refer to the PDS Piping Application Manual.
SCOPE
This practice includes the following major sections:
RESPONSIBILITY
PIPING GENERAL NOTES
PIPING DRAWINGS
COORDINATES, DIMENSIONS, AND ELEVATIONS
EQUIPMENT AND PLOT ITEMS
INSTRUMENTS AND ELECTRICAL
REFERENCES
ATTACHMENTS
APPLICATION
This practice is to be used as a base case for a full Piping Engineering effort. Alternative
levels of detail, both increased or decreased, will be based on project needs. Refer to Piping
Engineering Practice 670.250.2050.
RESPONSIBILITY
The Lead Piping Engineer and Lead Piping Design Supervisor are responsible for the proper
execution of this practice.
PIPING GENERAL
NOTES
This practice illustrates the information that is shown on a detailed and fully dimensioned
Fluor Daniel Aboveground Piping Plan. Additional notes, data, and details may be required in
accordance with project criteria. The Aboveground Piping Plan, together with the plastic
model (if used), will contain the information required to produce Isometrics for fabrication
and installation. All piping, regardless of size, will be shown on the plan drawings.
Alternate
Carbon steel screwed or socket weld utility piping, 2 inches and smaller, may be omitted from
plans except when it ties into a piece of equipment or a control valve manifold, or when piping
is located in pipeways, sleeperways, resting on common or special supports, or in critical areas
such as heaters, compressors, and multilevel structures. Instrumentation (level glasses and
level controllers) will also be shown. Piping will be shown on isometrics. When omitting
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Page 2 of 5
FLUOR DANIEL
utility pipe on plans, show a section of piping at the equipment or manifold; then, use the Field
Route symbol. (Refer to Piping Engineering Practice 670.250.2050.)
PIPING DRAWINGS
Full piping plans with equipment nozzle charts will be provided. Areas that may require
additional detail include, but are not limited to, the following:
Compressors
Multilevel structure
Heaters
The drawing of sections and details will require the approval of the Unit Piping Supervisor.
Detached or upper piping plans will be used as required to avoid congestion.
Line Identification
Line numbers and flow arrows will be shown throughout the drawing to identify lines
adequately.
Vessel trim numbers will be shown on drawing.
COORDINATES,
DIMENSIONS, AND
ELEVATIONS
Coordinates
Indicate coordinates on the graphic section of the plan for equipment, pipe supports, and
structures.
Indicate coordinate at anchored end of equipment and show an "X".
Dimensions
Dimensions 1 foot and above will be in feet and inches. Dimensions less than 1 foot will be in
inches.
Dimension lines are to be grouped in a string, if possible.
Omit face-to-face dimensioning of valves and other piping components. Fitting makeup will
not be dimensioned.
The use of 1/16 of an inch dimensions will be avoided when locating piping or equipment.
Usage will be limited to fitting makeup, calculated dimensions, furnished equipment, or
similar situations.
A minimum number of dimensions will be shown. Dimensions shown on lower plans will not
be repeated on upper plans. Dimensions shown on individual area plans will not be repeated
on adjoining plans unless the lack of that dimension will cause excessive checking time.
Generally, piping will be dimensioned from coordinates on equipment, pipe supports, or
structures.
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Page 3 of 5
FLUOR DANIEL
Miscellaneous Callouts
Callouts for angular offsets will be given only if offsets are other than 90 or 45 degrees.
Do not use shading to highlight or emphasize portions of the drawing.
Elevations
Show HPFS (High Point of Finished Surface) elevation on grade plans only.
Elevations will be given for lines that cannot be located by reference to either equipment or
pipeway. Use of BOP (Bottom of Pipe) or centerline elevations will be interchangeable and
choice will be based on the easiest to determine.
Do not show elevations for horizontal runs established by vertical fitting makeup.
Elevation callouts are required for in-line items in vertical runs. Exceptions will be
instruments, as noted on Attachment 01, Instrument And Electrical Item Presentation Matrix,
and items located by fitting makeup.
Nozzle Tables
Tabulate nozzles that require piping or instrumentation.
Show nozzle designation or description.
Show size and rating or type such as 8 inches - 150 #RF, 3/4 of an inch SW CPLG.
Elevations will be shown for nozzles that require piping or instrumentation. Elevations will
not be given for screwed or socket weld connections on top or bottom of equipment where it
would result in a threaded end or plan end elevations.
Orientation will be given in degrees, clockwise from North (North = 0 degrees).
Nozzles on vertical equipment that require piping will have projection shown.
Coordinates will be shown for tabulated nozzles; those located radially on vertical equipment
will show projection and orientation. Piping attached to vertical equipment will have the first
drop or rise located by coordinates on the equipment nozzle table.
Field Supports
Indicate field supports as described in the following practices:
Piping Engineering Practice 670.250.2150: Supports - Field Supports, Base Springs,
Base Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Page 4 of 5
FLUOR DANIEL
Nonstandard Items
Nonstandard items must be called out on piping plans. Do not include item codes and
specialty items that are covered by P&IDs (Piping and Instrumentation Diagrams). Examples
include the following:
Short radius elbows
Reducing elbows
Slip-on reducing flange
Chain operated valves and valve handle extensions
Hanger springs
Item code numbers (that are not covered by P&IDs)
INSTRUMENTS AND
ELECTRICAL
The instructions in Attachment 01 are to be used as minimum requirements. Additional
information may be required in some cases for clarification.
REFERENCES
PDS Piping Application Manual
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
Piping Engineering
Practice 670.250.2150: Supports - Field Supports, Base Springs, Base Anchors,
Angle Base Supports, And Concrete Pads
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Page 5 of 5
FLUOR DANIEL
Piping Engineering
Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear
Lugs, Riser Clamps, And U-Bolts
Piping Engineering
Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates,
Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering
Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering
Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns
- Low Temperatures
Piping Engineering
Practice 670.250.2156: Supports - Holddowns And Adjustable Spring Wedges -
Pulsating Piping
ATTACHMENTS
Attachment 01:
Instrument And Electrical Item Presentation Matrix
Attachment 02:
Equipment And Plot Items Presentation Matrix
Attachment 03:
Sample Nozzle Block Chart
Attachment 04:
Sample Aboveground Piping Plan (Detailed With Full Dimensions)
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2054
Publication Date 21Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Page 1 of 5
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the presentation of Piping Plan Drawings that would
be considered applicable to a full Engineering, Procurement, and Construction Fluor Daniel
Project where ISOs (Isometrics) are not being produced. Use this practice in conjunction with
Piping Engineering Practice 670.250.2050: Piping Plans - Aboveground Piping Plan
Instructions. When PDS (Plant Design System) is used, refer to the PDS Piping Application
Manual.
SCOPE
This practice includes the following major sections:
PIPING GENERAL NOTES
PIPING DRAWINGS
COORDINATES, DIMENSIONS, AND ELEVATION
EQUIPMENT AND PLOT ITEMS
INSTRUMENTS AND ELECTRICAL
REFERENCES
ATTACHMENTS
APPLICATION
The Lead Piping Engineer and Lead Piping Design Supervisor are responsible for the proper
execution of this practice.
This practice is to be used as an alternate to the Fluor Daniel base case. Alternative levels of
detail will be based on project needs. Refer to Piping Engineering Practice 670.250.2050.
PIPING GENERAL
NOTES
This practice illustrates the information that is shown on a detailed, fully dimensioned Fluor
Daniel Aboveground Piping Plan with sections. Additional notes, data, and details may be
required in accordance with project criteria. The Aboveground Piping Plan and required
sections will contain all of the information required for fabrication and installation. All
piping, regardless of size, will be shown on the drawing. (Refer to Attachment 01).
PIPING DRAWINGS
Full piping plans with equipment nozzle charts will be provided. (Refer to Attachment 02).
Detached or upper piping plans will be used as required to avoid congestion.
Line Identification
Line numbers and flow arrows will be shown throughout the drawing to identify all lines
adequately.
Vessel trim numbers will be shown on drawing.
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Page 2 of 5
FLUOR DANIEL
COORDINATES,
DIMENSIONS, AND
ELEVATIONS
Coordinates
Indicate coordinates on the graphic section of the plan for equipment, pipe supports, and
structures.
Indicate coordinate at anchored end of equipment and show an "X."
Dimensions
Dimensions 1 foot and above will be in feet and inches. Dimensions less than 1 foot will be in
inches.
Dimension lines are to be grouped in a string, if possible.
Omit face-to-face dimensioning of valves and other piping components. Fitting makeup will
not be dimensioned.
The use of 1/16 of an inch dimensions will be avoided when locating piping or equipment.
Usage will be limited to fitting makeup, calculated dimensions, furnished equipment, or
similar situations.
A minimum number of dimensions will be shown. Dimensions shown on lower plans will not
be repeated on upper plans. Dimensions shown on sections will not be repeated on plans.
Dimensions shown on individual area plans will not be repeated on adjoining plans unless lack
of that dimension will cause excessive checking time.
Generally, piping will be dimensioned from coordinates on equipment, pipe supports, or
structures.
Miscellaneous Callouts
Callouts for angular offsets will be given only if offsets are other than 90 or 45 degrees.
Do not use shading to highlight or emphasize portions of the drawing.
Elevations
Show HPFS (High Point of Finished Surface) elevation on grade plans only.
Elevations will be given for lines that cannot be located by reference to either equipment or
pipeway. Use of BOP (Bottom of Pipe) or centerline elevations will be interchangeable and
choice will be based on the easiest to determine.
Do not show elevations for horizontal runs established by vertical fitting makeup.
Elevation callouts are required for inline items in vertical runs. Exceptions will be items
located by fitting makeup.
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Page 3 of 5
FLUOR DANIEL
Show minimum outline of equipment or items that take up plot space. Outline should be
sufficient to indicate location, clearances, and provide a correct representation of the
equipment's appearance. Refer to Attachment 03. Identify equipment by indicating its
corresponding tag number.
Nozzle Tables
Tabulate nozzles that require piping or instrumentation.
Show nozzle designation or description.
Show size and rating or type such as 8-inch, 150 #RF, 3/4 of an inch SW (Socket Weld)
CPLG (Coupling).
Elevations will be shown for nozzles that require piping or instrumentation. Elevations will
not be given for screwed or SW connections on top or bottom of equipment where it would
result in a threaded end or plan end elevations.
Orientation will be given in degrees, clockwise from North (North = 0 degrees).
Nozzles on vertical equipment that require piping will have projection shown.
Coordinates will be shown for tabulated nozzles; those located radially on vertical equipment
that will show projection and orientation. Piping attached to vertical equipment will have the
first drop or rise located by coordinates on the equipment nozzle table.
Field Supports
Indicate field supports as described in the following practices:
Piping Engineering Practice 670.250.2150: Supports - Base Supports, Base Springs,
Base Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering Practice 670.250.2151: Supports - Field Supports
Piping Engineering Practice 670.250.2152: Supports - Cradles, Dummy Supports,
Trunnions, Shear Lugs, Riser Clamps, And U-Bolts
Piping Engineering Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates,
Stiffener Plates, Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors,
And Holddowns - Low Temperature
Piping Engineering Practice 670.250.2156: Supports - Holddowns And Adjustable
Spring Wedges - Pulsating Piping
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Page 4 of 5
FLUOR DANIEL
Nonstandard Items
Nonstandard items must be called out on piping plans. Do not include item codes and
specialty items that are covered by the P&IDs (Piping and Instrumentation Diagrams). Some
examples of nonstandard items are the following:
Short radius elbows
Reducing elbows
Slip-on reducing flange
Chain operated valves and valve handle extensions
Hanger springs
INSTRUMENTS AND
ELECTRICAL
The instructions on Attachment 04 are to be used as minimum requirements. Additional
information may be required in some cases for clarification.
REFERENCES
PDS (Plant Design System) Piping Application Manual
Piping Engineering
Practice 670.250.0720: Project Requirements Checklist - Piping Engineering
Piping Engineering
Practice 670.250.2050: Piping Plans - Aboveground Piping Plan Instructions
Piping Engineering
Practice 670.250.2150: Supports - Base Supports, Base Supports, Base Springs, Base
Anchors, Angle Base Supports, And Concrete Pads
Piping Engineering
Practice 670.250.2151: Supports - Field Supports
Piping Engineering
Practice 670.250.2152: Supports - Cradles, Dummy Supports, Trunnions, Shear
Lugs, Riser Clamps, And U-Bolts
Piping Engineering
Practice 670.250.2153: Supports - Shoes, Load Pads, Slide Plates, Stiffener Plates,
Anchors, Directional Anchors, And Guides - Metallic Piping
Piping Engineering
Practice 670.250.2154: Supports - Hanger Rods - Metallic Piping
Piping Engineering
Practice 670.250.2155: Supports - Base Supports, Cradles, Anchors, And Holddowns
- Low Temperature
Piping Engineering
Practice 670.250.2156: Supports - Holddowns And Adjustable Spring Wedges -
Pulsating Piping
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Page 5 of 5
FLUOR DANIEL
ATTACHMENTS
Attachment 01:
Sample Aboveground Piping Plan (Fully Detailed With Full Dimensions And Sections)
Attachment 02:
Sample Nozzle Block Chart
Attachment 03:
Equipment And Plot Items Presentation Matrix
Attachment 04:
Instrument And Electrical Item Presentation Matrix
Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
Attachment 03 Page 1 of 1
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Piping Engineering
Practice 670 250 2055
Publication Date 21Oct95
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Piping Engineering
Practice 670 250 4200
Publication Date 27Jan98
Page 1 of 1
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Document Assembly
Number Number Description
670.250.4200 --- Table Of Contents: Fabrication Details
670.250.4262 5BSH1-*-** Base Supports - Hygienic
670.250.4263 5BSH2-*-** Base Supports - Hygienic
670.250.4264 5BSH3-*-** Base Supports - Hygienic
670.250.4265 5CLH1-*-** Clamp - Hygienic
670.250.4266 5CLH2-*-** Clamp - Hygienic
670.250.4267 5CLH3-*-** Clamp - Hygienic
670.250.4268 5FSH1-* Field Support - Hygienic
670.250.4269 5FSH2-* Field Support - Hygienic
670.250.4270 5FSH3-* Field Support - Hygienic
670.250.4271 5FSH4-* Field Support - Hygienic
670.250.4272 5HRH1-*-** Hanger Rods - Hygienic
670.250.4273 5HRH2-*-** Hanger Rods - Hygienic
670.250.4274 5HRH3-*-** Hanger Rods - Hygienic
670.250.4275 5TSH Toggle Support - Hygienic
Piping Engineering
Practice 670 250 9809
Publication Date 31Oct95
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Piping Engineering
Practice 670 250 9809
Publication Date 31Oct95
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Piping Engineering
Practice 670 250 9820
Publication Date 31Oct95
Page 1 of 3
FLUOR DANIEL
SPECTACLE BLINDS
PURPOSE
This resource provides basic dimensions and design data for selection and specification of
blanks, also known as line blinds, spectacle blinds, paddle, and spacer blinds.
SCOPE
This practice includes the following major sections:
GENERAL
DESIGN NOTES
DESIGN BASIS
SELECTION CHART
FABRICATION NOTES
REFERENCES
ATTACHMENTS
APPLICATION
Use this document as a guide to determine thicknesses and other dimensions for design layout.
The dimensional charts may also be used as a requisition attachment for ordering blanks.
GENERAL
This resource covers spectacle blinds, paddle blinds, and paddle spacers that are designed to
be inserted between a pair of line flanges, including flanges that are part of a valve or a piece
of equipment. It does not include blanks that are permanently mounted in a quick-change
device such as a Hamer blind or equivalent.
This resource is for use only on projects where API (American Petroleum Institute) standards
are not used, and for sizes and ratings outside the coverage of API Standard 590. Wherever
API 590 is applicable, it will supersede this resource.
DESIGN NOTES
Blanks will be provided where indicated on the flow diagrams.
Blanks will be accessible from grade, platform, or permanent ladder.
When weight of a blank exceeds 100 pounds, lifting and handling facilities will be provided,
either mobile or in place. Mobile handling means crane or cherry picker type equipment.
Grade access and reach capabilities require some type of structure, capable of taking the load,
above the blank, and with provisions for attaching a hoisting device.
When the piping is too stiff to allow easy removal of blinds, consideration will be given to the
use of flange jacking devices or the installation of jack screws.
Piping Engineering
Practice 670 250 9820
Publication Date 31Oct95
Page 2 of 3
FLUOR DANIEL
SPECTACLE BLINDS
DESIGN BASIS
Blanks shown in this resource are designed to fit ASME/ANSI (American Society of
Mechanical Engineers/ American National Standards Institute) B16.5 flanges. Thicknesses
are calculated in accordance with Equation 15 in ASME B31.3, Paragraph 304.5.3 and
Equation 7 in ASME B31.3, Paragraph 104.5.3. Design pressure is maximum flange rating.
A single corrosion allowance (applied to one side only) of 0.05 inch is included for carbon
steel blanks. No corrosion allowance is provided for stainless steel.
SELECTION CHART
Use the charts in Attachments 1 through 7 to determine the appropriate choice of spectacle
blind or paddle blind and spacer. When size and rating indicate that paddles and spacers are
required, both will be provided.
Carbon steel and stainless steel blanks designed for raised face flanges may be bolted to either
raised face or flat face steel or stainless steel flanges. They may not be bolted to iron or
plastic flanges, including pipe flanges, flanges on valves or flanges on equipment. Blanks
required in these situations will either be located adjacent to a pair of steel flanges or a special
design including a full face with bolt holes will be provided.
FABRICATION NOTES
Dimensional tolerances will be as follows:
"T" -- +0.030 inch, -0.000 inch
All others --- ñ0.063 inch
Gasket contact surface will be in accordance with ASME/ANSI B16.5 Paragraph 6.3.4.
Special finishes are not required.
Ring-joint groove dimensions and tolerances will be in accordance with ASME/ANSI B16.5
Table 5.
Gasket seating surfaces of nongalvanized carbon steel blanks will have a solvent removable or
peelable rust-preventive coating for shipment.
Material for carbon steel blanks will be ASTM-A516 grade 70 plate. Dimensions "T" is
applicable for this grade only. Material for stainless steel blanks will be ASTM A-240, grade
304. Grade 316 may also be used. Dimension "T" is applicable for grades 304 or 316, and
will be recalculated if low-carbon grades or other grades with lower allowable strengths are
used.
REFERENCES
ANSI B16.5
API Standard 590
ASME B31.3
ASTM-A516
Piping Engineering
Practice 670 250 9820
Publication Date 31Oct95
Page 3 of 3
FLUOR DANIEL
SPECTACLE BLINDS
ATTACHMENTS
Attachment 01:
Symbols And Thickness Tables
Attachment 02:
Spectacle Blinds: 150#, 300#, 600#, 900# Raised Face - 150# Flat Face
Attachment 03:
Spectacle Blinds: 300#, 600#, and 900# Ring Joint
Attachment 04:
Paddle Blinds: 150#, 300#, 600#, 900# Raised Face - 150# Flat Face
Attachment 05:
Paddle Spacer: 150#, 300#, 600#, 900# Raised Face - 150# Flat Face
Attachment 06:
Paddle Spacer: 300#, 600#, 900# Ring Joint
Attachment 07:
Paddle Spacer: 300#, 600#, 900# Ring Joint
Piping Engineering
Practice 670 250 9821
Publication Date 31Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice provides data necessary to calculate piping weights for carbon steel components
and conversion factors for other materials.
SCOPE
This practice includes information about the following major topics:
Carbon steel piping component weights
Insulation weights
Noncarbon steel weight factors
APPLICATION
The data provided may be used for normal piping layout, design, and checking functions.
ATTACHMENTS
Attachment 01:
Tables Of Piping Materials, By Size In Pounds, For Carbon Steel Components
Table 1. 1" Pipe (1.313" OD)
Table 2. 1- 1/2" Pipe (1.900" OD)
Table 3. 2" Pipe (2.375 OD)
Table 4. 3" Pipe (3.500" OD)
Table 5. 4" Pipe (4.500" OD)
Table 6. 6" Pipe (6.625" OD)
Table 7. 8" Pipe (8.625" OD)
Table 8. 10" Pipe (10.75" OD)
Table 9. 12" Pipe (12.75" OD)
Table 10. 14" Pipe (14.00" OD)
Table 11. 16" Pipe (16.00" OD)
Table 12. 18" Pipe (18.00" OD)
Table 13. 20" Pipe (20.00" OD)
Table 14. 24" Pipe (24.00" OD)
Attachment 02:
Various Piping Insulation Material Weights
Attachment 03:
Relative Weight Factors For Other Piping Materials
Piping Engineering
Practice 670 250 9821
Publication Date 31Oct95
Attachment 01 Page 1 of 14
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Piping Engineering
Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Piping Engineering
Practice 670 250 9821
Publication Date 31Oct95
Attachment 02 Page 1 of 1
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Values For I
Calcium silicate 11
85 percent magnesium 11
Thermobestos 11.53
KALO 21
Diatomaceous earth 21
High temperature 24
Super - X 25
Polyurethane 2.3
Amosite asbestos 16
Foamglas 9
Cellular glass 9
Mineral wool 8
Perlite
Piping Engineering
Practice 670 250 9821
Publication Date 31Oct95
Attachment 03 Page 1 of 7
FLUOR DANIEL
Refer to Attachment 01, Tables 1 through 14 for carbon steel pipe components.
Relative weight factors for other pipe materials.
Note!!! Value weights are approximate. When possible, obtain weights from the manufacturer.
All flanged fitting. Flanged valve and flange weights include the proportional weight of bolts
or studs to make up all joints.
Piping Engineering
Practice 670 250 9821
Publication Date 31Oct95
Attachment 03 Page 2 of 7
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Practice 670 250 9821
Publication Date 31Oct95
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Practice 670 250 9821
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Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Page 1 of 1
FLUOR DANIEL
PROPERTIES OF PIPE
PURPOSE
This practice provides lists defining the properties of pipe for use in design and engineering
calculations.
SCOPE
This practice includes information about the following major topics:
Properties of Pipe by Size and Schedule
Linear Expansion of Metals
Modulus of Elasticity of Nonferrous Material
APPLICATION
These tables should be used for reference to specific factors to be used in design and
engineering work.
REFERENCES
Piping Engineering
Practice 670.250.9821: Table Of Weights / Piping Components
Piping Engineering
Practice 670.250.9823: Coefficient Of Expansion Tables
ATTACHMENTS
Attachment 01:
Properties of Pipe
Attachment 02:
Modulus of Elasticity for Ferrous Material
Attachment 03:
Modulus of Elasticity of Nonferrous Material
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 1 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
Description Dimension
D Outside Diameter Of Pipe Inches
Sch Pipe Schedule Non Dimension
t Wall Thickness Inches
d Inside Diameter Of Pipe Inches
5
d Fifth power of "d" Inches To The Fifth Power
Ao D Π/12 Outside Pipe Surface Sq Ft / Ft Length
Ai d Π/12 Inside Pipe Surface Sq Ft / Ft Length
Am (d2 − d2 )Π/4 Metal Area Sq Inches
2
Af d 2Π/4 Flow Area Sq Inches
w 3.4Am Weight Of Pipe Lbs / Ft (Carbon Steel)
Ww 0.433 Af Weight Of Water In Pipe Lbs / Ft
1/2 2 2
Rg (I/A) = (D + d ) ½ / 4 Radius Of Gyrations Inches
2 4 4
I AmRg = 0.0491 (D - d ) Moment Of Inertia Inches To The Fourth Power
4 4
Z 2I/D = 0.0982(d - d )/D Section Modulus Inches Cubed
D Sch t d d5 Ao Ai Am Af w Ww Rg I Z
1/8 10S 0.049 0.307 0.00273 0.106 0.080 0.055 0.074 0.186 0.032 0.1271 0.0009 0.0043
D=0.045 40 STD 40S 0.068 0.269 0.00141 0.106 0.070 0.072 0.057 0.245 0.025 0.1215 0.0011 0.0052
80 XS 80S 0.095 0.215 0.00046 0.106 0.056 0.092 0.036 0.314 0.016 0.1146 0.0012 0.0060
1/4 10S 0.065 0.410 0.01159 0.141 0.107 0.097 0.132 0.330 0.057 0.1694 0.0028 0.0103
D=0.540 40 STD 40S 0.088 0.364 0.00639 0.141 0.095 0.125 0.104 0.425 0.045 0.1628 0.0033 0.0123
80 XS 80S 0.119 0.302 0.00251 0.141 0.079 0.157 0.0072 0.535 0.031 0.1547 0.0038 0.0140
3/8 10S 0.065 0.545 0.04808 0.177 0.143 0.124 0.233 0.423 0.101 0.2169 0.0059 0.0174
D=0.675 40 STD 40S 0.091 0.493 0.02912 0.177 0.129 0.167 0.191 0.568 0.083 0.2090 0.0073 0.0216
80 XS 80S 0.126 0.423 0.01354 0.177 0.111 0.217 0.140 0.739 0.061 0.1991 0.0086 0.0255
10S 0.083 0.674 0.13909 0.220 1.176 0.197 0.357 0.671 0.154 0.269 0.0143 0.0341
1/2 40 STD 40S 0.109 0.622 0.09310 0.220 0.163 0.250 0.304 0.851 0.132 0.261 0.0171 0.0407
D=0.840 80 XS 80S 0.147 0.546 0.04852 0.220 0.143 0.320 0.234 1.088 0.101 0.250 0.0201 0.0478
160 0.188 0.466 0.02198 0.220 0.122 0.384 0.171 1.304 0.074 0.240 0.0221 0.0527
XXS 0.294 0.252 0.00102 0.220 0.066 0.504 0.050 1.715 0.022 0.219 0.0243 0.0577
5S 0.065 0.920 0.6591 0.275 0.241 0.201 0.664 0.683 0.288 0.349 0.0245 0.0467
10S 0.083 0.884 0.5398 0.275 0.231 0.252 0.614 0.857 0.266 0.343 0.0297 0.0566
3/4 40 STD 40S 0.113 0.824 0.3799 0.275 0.216 0.333 0.533 1.131 0.231 0.334 0.0370 0.0706
D=1.050 80 XS 80S 0.154 0.742 0.2249 0.275 0.194 0.434 0.432 1.474 0.187 0.321 0.0448 0.0853
160 0.219 0.614 0.0873 0.275 0.161 0.570 0.296 1.937 0.128 0.304 0.0527 0.1004
XXS 0.308 0.434 0.0154 0.275 0.114 0.718 0.148 2.441 0.064 0.284 0.0579 0.1104
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 2 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5 Ao Ai Am Af w Ww Rg I Z
5S 0.065 1.185 2.337 0.344 0.310 0.255 1.103 0.867 0.478 0.443 0.0500 0.7600
10S 0.109 1.097 1.589 0.344 0.287 0.413 0.945 1.404 0.409 0.428 0.0757 0.1151
1 40 STD 40S 0.133 1.049 1.270 0.344 0.275 0.494 0.864 1.679 0.374 0.420 0.0874 0.1329
D=1.315 80 XS 80S 0.179 0.957 0.803 0.344 0.250 0.639 0.719 2.172 0.311 0.407 0.1056 0.1606
160 0.250 0.815 0.360 0.344 0.213 0.836 0.522 2.844 0.226 0.387 0.1252 0.1903
XXS 0.358 0.599 0.077 0.344 0.157 1.076 0.282 3.659 0.122 0.361 0.1405 0.2137
5S 0.065 1.530 8.384 0.435 0.410 0.326 1.839 1.108 0.796 0.564 0.1037 0.1253
10S 0.109 1.442 6.235 0.434 0.378 0.531 1.633 1.805 0.707 0.550 0.1605 0.1934
1-1/4 40 STD 40S 0.140 1.380 5.005 0.434 0.361 0.668 1.496 2.273 0.648 0.540 0.1948 0.2346
D=1.660 80 XS 80S 0.191 1.278 3.409 0.434 0.334 0.881 1.283 2.997 0.555 0.524 0.2418 0.2914
160 0.250 1.160 2.100 0.434 0.304 1.107 1.057 3.765 0.458 0.506 0.2839 0.3421
XXS 0.382 0.896 0.577 0.434 0.234 1.534 0.630 5.215 0.273 0.472 0.3412 0.411
5S 0.065 1.770 17.37 0.497 0.463 0.375 2.461 1.275 1.066 0.649 0.158 0.166
10S 0.109 1.682 13.46 0.497 0.440 0.613 2.222 2.085 0.962 0.634 0.247 0.260
1-1/2 40 STD 40S 0.145 1.610 10.82 0.497 0.421 0.799 2.036 2.718 0.882 0.623 0.310 0.326
D=1.900 80 XS 80S 0.200 1.500 7.59 0.497 0.393 1.068 1.767 3.632 0.765 0.605 0.391 0.412
160 0.281 1.337 4.27 0.497 0.350 1.431 1.404 4.866 0.608 0.581 0.483 0.508
XXS 0.400 1.100 1.61 0.497 0.288 1.885 0.950 6.409 0.411 0.549 0.568 0.598
5S 0.065 2.245 57.03 0.622 0.588 0.472 3.958 1.605 1.714 0.817 0.315 0.265
10S 0.109 2.157 46.69 0.622 0.565 0.776 3.654 2.638 1.582 0.802 0.499 0.420
40 STD 40S 0.154 2.067 37.73 0.622 0.541 1.074 3.356 3.653 1.453 0.787 0.666 0.561
2 0.167 2.041 35.42 0.622 0.534 1.158 3.272 3.938 1.417 0.783 0.710 0.598
D=2.375 0.188 2.000 32.00 0.622 0.524 1.288 3.142 4.381 1.360 0.776 0.777 0.654
80 XS 80S 0.218 1.939 27.41 0.622 0.508 1.477 2.953 5.022 1.278 0.766 0.868 0.731
160 0.344 1.689 13.74 0.622 0.442 2.190 2.240 7.445 0.970 0.728 1.163 0.979
XXS 0.436 1.503 7.67 0.622 0.393 2.656 1.774 9.030 0.768 0.703 1.312 1.104
5S 0.083 2.709 145.9 0.753 0.709 0.728 5.76 2.475 2.496 0.988 0.711 0.495
10S 0.120 2.635 127.0 0.753 0.690 1.039 5.45 3.531 2.361 0.975 0.988 0.687
2-1/2 40 STD 40S 0.203 2.469 91.8 0.753 0.646 1.704 4.79 5.794 2.073 0.947 1.530 1.064
D=2.875 80 XS 80S 0.276 2.323 67.6 0.753 0.608 2.254 4.24 7.662 1.835 0.924 1.925 1.339
160 0.375 2.125 43.3 0.753 0.556 2.945 3.55 10.01 1.536 0.894 2.353 1.637
XXS 0.552 1.771 17.4 0.753 0.464 4.028 2.46 13.70 1.067 0.844 2.872 1.998
5S 0.083 3.334 411.9 0.916 0.873 0.891 8.73 3.03 3.780 1.208 1.300 0.743
10S 0.120 3.260 368.2 0.916 0.853 1.274 8.35 4.33 3.610 1.196 1.822 1.041
3 40 STD 40S 0.216 3.068 271.8 0.916 0.803 2.228 7.39 7.58 3.200 1.164 3.018 1.724
D=3.500 80 XS 80S 0.300 2.900 205.0 0.916 0.759 3.016 6.60 10.25 2.860 1.136 3.900 2.226
160 0.438 2.624 124.0 0.916 0.687 4.213 5.41 14.33 2.340 1.094 5.040 2.879
XXS 0.600 2.300 64.0 0.916 0.602 5.466 4.15 18.58 1.800 1.047 5.990 3.425
5S 0.083 3.834 828.0 1.047 1.004 1.021 11.55 3.47 5.000 1.385 1.960 0.979
3-1/2 10S 0.120 3.760 752.0 1.047 0.984 1.463 11.10 4.97 4.810 1.372 2.760 1.378
D=4.000 40 STD 40S 0.226 3.548 562.0 1.047 0.929 2.680 9.89 9.11 4.280 1.337 4.790 2.394
80 XS 80S 0.318 3.364 431.0 1.047 0.881 3.678 8.89 12.51 3.850 1.307 6.280 3.141
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 3 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5 Ao Ai Am Af w Ww Rg I Z
5S 0.083 4.334 1529.0 1.178 1.135 1.151 14.75 3.91 6.390 1.562 2.810 1.248
10S 0.120 4.260 1403.0 1.178 1.115 1.651 14.25 5.61 6.170 1.549 3.960 1.762
40 STD 40S 0.237 4.026 1058.0 1.178 1.054 3.170 12.73 10.79 5.510 1.510 7.230 3.220
Special 0.312 3.876 875.0 1.178 1.015 4.100 11.80 13.96 5.110 1.485 9.050 4.020
4 80 XS 80S 0.337 3.826 820.0 1.178 1.002 4.410 11.50 14.99 4.980 1.477 9.610 4.270
D=4.500 Special 0.375 3.750 742.0 1.178 0.982 4.860 11.04 16.52 4.780 1.404 10.420 4.630
120 0.438 3.624 625.0 1.178 0.949 5.590 10.31 19.00 4.470 1.444 11.660 5.180
Special 0.500 3.500 525.0 1.178 0.916 6.280 9.62 21.36 4.170 1.425 12.770 5.670
160 0.531 3.438 480.0 1.178 0.900 6.620 9.28 22.51 4.020 1.416 13.270 5.900
XXS 0.674 3.152 311.0 1.178 0.825 8.100 7.80 27.54 3.380 1.374 15.290 6.790
5S 0.109 5.345 4363.0 1.456 1.399 1.880 22.43 6.38 9.710 1.928 6.970 2.510
10S 0.134 5.295 4162.0 1.456 1.386 2.290 22.02 7.77 9.530 1.920 8.430 3.030
40 STD 40S 0.258 5.047 3275.0 1.456 1.321 4.300 20.01 14.62 8.660 1.878 15.170 5.450
5 80 XS 80S 0.375 4.813 2583.0 1.456 1.260 6.110 18.19 20.78 7.880 1.839 30.680 7.430
D=5.563 Special 0.438 4.688 2264.0 1.456 1.227 7.040 17.26 23.95 7.470 1.819 23.310 8.380
120 0.500 4.563 1978.0 1.456 1.194 7.950 16.35 27.04 7.060 1.799 25.740 9.250
160 0.625 4.313 1492.0 1.456 1.129 9.700 14.61 32.97 6.330 1.760 30.030 10.800
XXS 0.750 4.063 1107.0 1.456 1.064 11.34 12.97 38.55 5.610 1.722 33.640 12.100
D Sch t d d5/103 Ao Ai Am Af w Ww Rg I Z
5S 0.109 6.407 10.80 1.734 1.677 2.23 32.2 7.58 13.95 2.304 11.84 3.58
10S 01.34 6.357 10.38 1.734 1.664 2.73 31.7 9.29 13.74 2.295 14.40 4.35
Special 0.250 6.125 8.62 1.734 1.604 5.01 29.5 17.02 12.75 2.256 25.50 7.69
6 40 STD 40S 0.280 6.065 8.21 1.734 1.588 5.58 28.9 18.98 12.51 2.246 28.10 8.50
D=6.625 80 XS 80S 0.432 5.761 6.35 1.734 1.508 8.40 26.1 28.58 11.29 2.195 40.50 12.23
120 0.562 5.501 5.04 1.734 1.440 10.70 23.8 36.40 10.29 2.153 49.60 14.98
160 0.719 5.189 3.76 1.734 1.358 13.32 21.1 45.30 9.16 2.104 59.00 17.81
XXS 0.864 4.897 2.82 1.734 1.282 15.64 18.8 53.17 8.16 2.060 66.30 20.03
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 4 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/103 Ao Ai Am Af w Ww Rg I Z
5S 0.109 8.407 42.00 2.258 2.201 2.92 55.5 9.91 24.04 3.010 26.40 6.13
10S 0.148 8.329 40.10 2.258 2.180 3.94 54.5 13.40 23.59 3.000 35.40 8.21
20 0.250 8.125 35.40 2.258 2.127 6.58 51.8 22.37 22.45 2.960 57.70 13.39
30 0.277 8.071 34.20 2.258 2.113 7.26 51.2 24.70 22.15 2.950 63.40 14.69
40 STD 40S 0.322 7.981 32.40 2.258 2.089 8.40 50.0 28.56 21.68 2.940 72.50 16.81
8 Special 0.375 7.875 30.30 2.258 2.062 9.72 48.7 33.00 21.10 2.920 82.90 19.22
D=8.625 60 0.406 7.813 29.10 2.258 2.045 10.48 47.9 35.60 20.80 2.910 88.80 20.58
80 XS 80S 0.500 7.625 25.80 2.258 1.996 12.76 45.7 43.40 19.80 2.880 105.70 24.52
100 0.594 7.439 22.80 2.258 1.948 14.96 43.5 50.90 18.80 2.850 121.40 28.14
120 0.719 7.189 19.20 2.258 1.882 17.84 40.6 60.60 17.60 2.810 140.60 32.60
140 0.812 7.001 16.80 2.258 1.883 19.93 38.5 67.80 16.70 2.780 153.70 35.63
XXS 0.875 6.875 15.40 2.258 1.800 21.30 37.1 72.40 16.10 2.760 162.00 37.57
160 0.906 6.813 14.70 2.258 1.784 21.97 36.5 74.70 15.80 2.750 165.90 38.48
5S 0.134 10.482 127.00 2.810 2.740 4.47 86.3 15.20 37.40 3.750 63.00 11.72
10S 0.165 10.420 123.00 2.810 2.730 5.49 85.3 18.70 36.90 3.740 76.90 14.30
20 0.250 10.250 113.00 2.810 2.680 8.25 82.5 28.00 35.70 3.710 113.70 21.16
30 0.307 10.136 107.00 2.810 2.650 10.07 80.7 34.20 34.90 3.690 137.50 25.57
10 40 STD 40S 0.365 10.020 101.00 2.810 2.620 11.91 78.9 40.50 34.10 3.670 160.80 29.91
D=10.75 60 XS 80S 0.500 9.750 88.10 2.810 2.550 16.10 74.7 54.70 32.30 3.630 212.00 39.40
80 0.594 9.654 80.00 2.810 2.500 18.92 71.8 64.30 31.10 3.600 244.80 45.50
100 0.719 9.314 70.10 2.810 2.440 22.63 68.1 76.90 29.50 3.560 286.20 53.20
Special 0.750 9.250 67.70 2.810 2.420 23.56 67.2 80.10 29.10 3.550 296.30 55.10
120 0.843 9.064 61.20 2.810 2.370 26.24 64.5 89.20 27.90 3.520 324.30 60.30
140 XXS 1.000 8.750 51.30 2.810 2.290 30.63 60.1 104.1 26.00 3.470 367.90 68.40
160 1.125 8.500 44.40 2.810 2.230 34.02 56.7 115.7 24.60 3.430 399.40 74.30
5S 0.156 12.438 298.00 3.340 3.260 3.17 121.5 21.0 52.60 4.450 122.40 19.20
10S 0.180 12.390 292.00 3.340 3.240 7.11 120.6 24.2 52.20 4.440 140.50 22.00
20 0.250 12.250 276.00 3.340 3.210 9.82 117.9 33.4 51.10 4.420 191.90 301.0
30 0.330 12.090 258.00 3.340 3.170 12.88 114.8 43.8 49.70 4.390 248.50 39.00
STD 40S 0.375 12.000 249.00 3.340 3.140 14.58 113.1 49.6 49.00 4.380 279.00 43.80
12 40 0.406 11.938 242.00 3.340 3.130 15.74 111.9 53.5 48.50 4.370 300.00 47.10
D=14.00 XS 80S 0.500 11.750 224.00 3.340 3.080 19.24 108.4 65.4 47.00 4.330 362.00 56.70
60 0.562 11.626 212.00 3.340 3.040 21.52 106.2 73.2 46.00 4.310 401.00 62.80
Special 0.625 11.500 201.00 3.340 3.010 23.81 103.9 80.9 45.00 4.290 439.00 68.80
80 0.687 11.376 191.00 3.340 2.980 26.04 101.6 88.5 44.00 4.270 475.00 74.50
100 0.843 11.064 166.00 3.340 2.900 31.53 96.1 107.2 41.60 4.220 562.00 88.10
120 XXS 1.000 10.750 144.00 3.340 2.810 36.91 90.8 125.5 39.30 4.170 642.00 100.70
140 1.125 10.500 128.00 3.340 2.750 41.09 86.6 139.7 37.50 4.130 701.00 109.90
160 1.312 10.126 106.00 3.340 2.650 47.14 80.5 160.3 34.90 4.070 781.00 122.60
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 5 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/103 Ao Ai Am Af w Ww Rg I Z
5S 0.156 13.688 481 3.67 3.58 6.78 147.2 23.1 63.7 4.90 163 23.2
10S 0.188 13.624 469 3.67 3.57 8.16 145.8 27.7 63.1 4.88 195 27.8
10 0.250 13.500 448 3.67 3.53 10.80 143.1 36.7 62.0 4.86 255 36.5
20 0.312 13.375 428 3.67 3.50 13.44 140.5 45.7 60.8 4.84 315 45.0
30 STD 0.375 13.250 408 3.67 3.47 16.05 137.9 54.6 59.7 4.82 373 53.3
14 40 0.438 13.125 389 3.67 3.44 18.66 135.3 63.4 58.6 4.80 429 61.4
D=14.00 XS 0.500 13.000 371 3.67 3.40 21.21 132.7 72.1 57.5 4.78 484 69.1
60 0.594 12.814 345 3.67 3.35 24.98 129.0 84.9 55.8 4.74 562 80.3
Special 0.625 12.750 337 3.67 3.34 26.26 127.7 89.3 55.3 4.73 589 84.1
80 0.750 12.500 305 3.67 3.27 31.22 122.7 106.1 53.1 4.69 687 98.2
100 0.938 12.125 262 3.67 3.17 38.47 115.5 130.8 50.0 4.63 825 117.9
120 1.094 11.814 230 3.67 3.09 44.32 109.6 150.7 47.5 4.58 930 132.8
140 1.250 11.500 201 3.67 3.01 50.07 103.9 170.2 45.0 4.53 1027 146.8
160 1.406 11.188 175 3.67 2.93 55.63 98.3 189.1 42.6 4.48 1117 159.6
5S 0.165 15.670 945 4.19 4.10 8.21 192.9 27.9 83.5 5.60 257 32.2
10S 0.188 15.624 931 4.19 4.09 9.34 191.7 31.8 83.0 5.59 292 36.5
10 0.250 15.500 895 4.19 4.06 12.37 188.7 42.1 81.7 5.57 384 48.0
20 0.312 15.375 859 4.19 4.02 15.40 185.7 52.4 80.4 5.55 474 59.3
30 STD 0.375 15.250 825 4.19 3.99 18.41 182.7 63.6 79.1 5.53 562 70.3
40 XS 0.500 15.000 759 4.19 3.93 24.35 176.7 38.8 76.5 5.48 732 91.5
16 60 0.656 14.688 684 4.19 3.85 31.62 169.4 107.5 73.4 5.43 833 116.6
D=16.00 Special 0.750 14.500 641 4.19 3.80 35.90 165.1 127.5 71.5 5.40 1047 130.9
80 0.844 14.314 601 4.19 3.75 40.14 160.9 136.5 69.7 5.37 1157 144.6
100 1.031 13.938 526 4.19 3.65 48.48 152.6 164.8 66.1 5.29 1365 170.6
120 1.219 13.564 459 4.19 3.55 56.56 144.5 192.3 62.6 5.23 1556 194.5
140 1.438 13.124 389 4.19 3.44 65.79 135.3 223.7 58.6 5.17 1761 220.1
160 1.594 12.814 345 4.19 3.35 72.10 129.0 245.1 55.8 5.12 1984 236.7
5S 0.165 17.670 1723 4.71 4.63 9.24 245.2 31.4 106.2 6.31 368 40.9
10S 0.188 17.624 1700 4.71 4.61 10.52 243.9 35.8 105.6 6.30 417 46.4
10 0.250 17.500 1641 4.71 4.58 13.94 240.5 47.4 104.1 6.28 549 61.0
20 0.312 17.375 1584 4.71 4.55 17.36 237.1 59.0 102.7 6.25 679 75.5
ST 0.375 17.250 1527 4.71 4.52 20.76 233.7 70.6 101.2 6.23 807 89.6
30 0.438 17.124 1472 4.71 4.48 24.17 230.3 82.2 99.7 6.21 932 103.6
18 XS 0.500 17.000 1420 4.71 4.45 27.49 227.0 93.5 98.3 6.19 1053 117.0
D=18.00 40 0.562 16.876 1369 4.71 4.42 30.79 223.7 104.7 96.9 6.17 1171 130.2
Special 0.625 16.750 1318 4.71 4.39 34.12 220.4 116.0 95.4 6.15 1289 143.3
60 0.750 16.500 1223 4.71 4.32 40.64 213.8 138.2 92.6 6.10 1515 168.3
80 0.938 16.126 1090 4.71 4.22 50.23 204.2 170.8 88.4 6.04 1834 203.8
100 1.156 15.688 950 4.71 4.11 61.17 193.3 208.0 83.7 5.97 2180 242.2
120 1.375 15.250 825 4.71 3.99 71.81 182.7 244.2 79.1 5.90 2498 277.6
140 1.562 14.876 728 4.71 3.89 80.66 173.8 274.3 75.3 5.84 2750 305.5
160 1.781 14.433 627 4.71 3.78 90.75 163.7 308.5 70.9 5.77 3020 335.6
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 6 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/103 Ao Ai Am Af w Ww Rg I Z
5S 0.188 19.624 2910 5.24 5.14 11.70 302.5 39.8 131.0 7.00 574 57.4
10S 0.218 19.564 2870 5.24 5.12 13.55 300.6 46.1 130.2 6.99 663 66.3
10 0.250 19.500 2820 5.24 5.11 15.51 298.6 52.7 129.3 6.98 757 75.7
20 STD 0.375 19.250 2640 5.24 5.04 23.12 291.0 78.6 126.0 6.94 1114 111.4
30 XS 0.500 19.000 2480 5.24 4.97 30.60 283.5 104.1 122.8 6.90 1457 145.7
20 40 0.594 18.814 2360 5.24 4.93 36.20 278.0 122.9 120.4 6.86 1704 170.4
D=20.00 Special 0.625 18.750 2320 5.24 4.91 38.00 276.1 129.3 119.6 6.85 1787 178.7
60 0.812 18.376 2100 5.24 4.81 48.90 265.2 166.4 114.8 6.79 2257 225.7
Special 0.875 18.250 2020 5.24 4.78 52.60 261.6 178.7 113.3 6.77 2409 240.9
80 1.031 17.938 1860 5.24 4.70 61.40 252.7 208.9 109.4 6.72 2772 277.2
100 1.281 17.438 1610 5.24 4.57 75.30 238.8 256.1 103.4 6.63 3316 331.6
120 1.500 17.000 1420 5.24 4.45 87.20 227.0 296.4 98.3 6.56 3755 375.5
140 1.750 16.500 1220 5.24 4.32 100.3 213.8 341.1 92.6 6.48 4217 421.7
160 1.969 16.064 1070 5.24 4.21 111.5 202.7 379.1 87.8 6.41 4586 458.6
D Sch t d d5/106 Ao Ai Am Af w Ww Rg I Z
10 0.250 21.500 4.59 5.76 5.63 17.1 363 58.1 157.2 7.69 1010 91.8
10 0.312 21.376 4.46 5.76 5.60 21.5 359 72.3 155.6 7.67 1250 113.7
20 ST 0.375 21.250 4.33 5.76 5.56 25.5 355 86.6 153.6 7.65 1490 135.4
22 30 XS 0.500 21.000 4.08 5.76 5.50 33.8 346 114.8 150.0 7.60 1953 177.5
D=22.00 Special 0.625 20.750 3.85 5.76 5.43 42.0 338 142.7 146.4 7.56 2400 218.2
Special 0.750 20.500 3.62 5.76 5.37 50.1 330 170.2 142.9 7.52 2830 257.3
60 0.875 20.500 3.41 5.76 5.30 58.1 322 197.4 139.5 7.48 3246 295.1
Special 1.000 20.000 3.20 5.76 5.24 66.0 314 224.3 136.0 7.43 3646 331.5
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 7 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/106 Ao Ai Am Af w Ww Rg I Z
5S 0.218 23.564 7.26 6.28 6.17 16.3 436 55.4 188.8 8.41 1152 96.0
10 10S 0.250 23.500 7.17 6.28 6.15 18.7 434 63.4 187.8 8.40 1316 109.6
Special 0.312 23.376 6.98 6.28 6.12 23.2 429 78.9 185.8 8.38 1629 135.8
20 STD 0.375 23.250 6.79 6.28 6.09 27.8 425 94.6 183.8 8.35 1943 161.9
Special 0.438 23.125 6.61 6.28 6.05 32.4 420 110.1 181.9 8.33 2249 187.4
XS 0.500 23.000 6.44 6.28 6.02 36.9 415 125.5 179.9 8.31 2250 212.5
30 0.562 22.876 6.26 6.28 5.99 41.4 411 140.7 178.0 8.29 2840 237.0
24 Special 0.625 22.750 6.09 6.28 5.96 45.9 406 156.0 176.0 8.27 3140 261.0
D=24.00 40 0.688 22.626 5.93 6.28 5.92 50.3 402 171.1 174.1 8.25 3420 285.0
Special 0.750 22.500 5.77 6.28 5.89 54.8 398 186.3 172.2 8.22 3710 309.0
60 0.969 22.064 5.23 6.28 5.78 70.0 382 238.1 165.6 8.15 4653 388.0
Special 1.031 21.938 5.08 6.28 5.74 74.4 378 252.9 163.7 8.13 4920 410.0
80 1.219 21.564 4.66 6.28 5.65 87.2 365 296.4 158.1 8.07 5670 473.0
100 1.531 20.938 4.02 6.28 5.48 108.1 344 367.4 149.1 7.96 6852 571.0
120 1.812 20.376 3.51 6.28 5.33 126.3 326 429.4 141.2 7.87 7824 652.0
140 2.062 19.876 3.50 6.28 5.20 142.1 310 483.2 134.3 7.79 8630 719.0
160 2.344 19.314 2.69 6.28 5.06 159.4 293 542.0 126.9 7.70 9455 788.0
10 0.312 25.376 10.52 6.81 6.64 25.2 506 85.7 219.0 9.08 2078 160.0
STD 0.375 25.250 10.26 6.81 6.61 30.2 501 102.6 216.8 9.06 2479 191.0
Special 0.438 25.124 10.01 6.81 6.56 35.2 496 119.6 214.7 9.04 2874 221.0
20 XS 0.500 25.000 9.77 6.81 6.54 40.1 491 136.2 212.5 9.02 3257 250.0
Special 0.562 24.876 9.53 6.81 6.51 44.9 486 152.7 210.4 9.00 3639 280.0
26 Special 0.625 24.750 9.29 6.81 6.48 49.8 481 169.4 208.3 8.97 4014 309.0
D=26.00 Special 0.656 24.688 9.17 6.81 6.46 52.2 479 177.6 207.3 8.96 4198 323.0
Special 0.750 24.500 8.83 6.81 6.41 59.5 471 202.3 204.1 8.93 4747 365.0
Special 0.812 24.376 8.61 6.81 6.38 64.3 467 218.5 202.1 8.91 5102 393.0
Special 0.875 24.250 8.39 6.81 6.35 69.1 462 234.8 200.0 8.89 5458 420.0
Special 0.938 24.124 8.17 6.81 6.32 73.9 457 251.2 197.9 8.87 5808 447.0
Special 1.000 24.000 7.96 6.81 6.28 78.5 452 267.0 195.9 8.85 6147 473.0
10 0.312 27.376 15.38 7.33 7.17 27.1 589 92.3 254.9 9.79 2602 186.0
ST 0.375 27.250 15.03 7.33 7.13 32.5 583 110.7 252.5 9.77 3106 222.0
Special 0.438 27.124 14.68 7.33 7.10 37.9 578 128.9 250.2 9.75 3603 257.0
20 XS 0.500 27.000 14.35 7.33 7.07 43.2 573 146.9 247.9 9.72 4086 292.0
28 Special 0.562 26.876 14.02 7.33 7.04 48.4 567 164.7 245.6 9.70 4562 326.0
D=28.00 30 0.625 26.750 13.70 7.33 7.00 53.8 562 182.8 243.3 9.68 5039 360.0
Special 0.656 26.688 13.54 7.33 6.99 56.4 559 191.6 242.2 9.67 5271 377.0
Special 0.750 26.500 13.07 7.33 6.94 64.2 552 218.3 238.8 9.64 5966 426.0
Special 0.812 26.376 12.77 7.33 6.91 69.4 546 235.8 236.6 9.62 6416 458.0
Special 0.875 26.250 12.46 7.33 6.87 74.6 541 253.5 234.3 9.60 6867 490.0
Special 0.938 26.124 12.17 7.33 6.84 79.7 536 271.1 232.1 9.57 7311 522.0
Special 1.000 26.000 11.88 7.33 6.81 84.8 531 288.4 229.9 9.55 7742 553.0
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 8 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/106 Ao Ai Am Af w Ww Rg I Z
5S 0.250 29.500 22.3 7.85 7.72 23.4 683 79.4 296.0 10.52 2586 172
10 10S 0.312 29.376 21.9 7.85 7.69 29.1 678 98.9 293.5 10.50 3210 214
ST 0.375 29.250 21.4 7.85 7.66 34.9 672 118.7 291.0 10.48 3833 255
Special 0.438 29.125 21.0 7.85 7.62 40.6 666 138.0 288.4 10.45 4434 296
20 XS 0.500 29.000 20.5 7.85 7.59 46.3 661 157.6 286.0 10.43 5040 336
30 Special 0.562 28.875 20.1 7.85 7.56 52.0 665 176.8 283.6 10.41 5635 376
30 0.625 28.750 19.6 7.85 7.53 57.7 649 196.1 281.1 10.39 6230 415
Special 0.656 28.688 19.4 7.85 7.51 60.5 646 205.6 279.9 10.38 6514 434
Special 0.750 28.500 18.8 7.85 7.46 68.9 638 234.3 276.2 10.34 7377 492
Special 0.812 28.376 18.4 7.85 7.43 74.5 632 253.2 273.8 10.32 7937 529
Special 0.875 28.250 18.0 7.85 7.40 80.1 627 272.2 271.4 10.30 8499 567
Special 0.938 28.124 17.6 7.85 7.36 85.6 621 291.2 269.0 10.28 9053 604
Special 1.000 28.000 17.2 7.85 7.33 91.1 616 309.8 266.6 10.26 9591 639
10 0.312 31.376 30.4 8.38 8.21 31.1 773 105.6 334.8 11.20 3900 244
STD 0.375 31.250 29.8 8.38 8.18 37.3 767 126.7 332.1 11.18 4660 291
Special 0.438 31.124 29.2 8.38 8.15 43.4 761 147.7 329.4 11.16 5410 338
20 XS 0.500 31.000 28.6 8.38 8.12 49.5 755 168.2 326.8 11.14 6140 384
Special 0.562 30.876 28.1 8.38 8.08 55.5 749 188.7 324.2 11.12 6861 429
32 30 0.625 30.750 27.5 8.38 8.05 61.6 743 209.5 321.6 11.10 7585 474
D=32.00 40 0.688 30.624 26.9 8.38 8.02 67.6 737 230.1 318.9 11.07 8300 518
Special 0.750 30.500 26.4 8.38 7.98 73.6 731 250.3 316.4 11.05 8995 562
Special 0.812 31.376 25.9 8.38 7.95 79.6 725 270.5 313.8 11.03 9682 605
Special 0.875 30.250 25.3 8.38 7.92 85.6 719 290.9 311.2 11.01 10371 648
Special 0.938 30.124 24.8 8.38 7.89 91.5 713 311.2 308.6 10.99 11052 691
Special 1.000 30.000 24.3 8.38 7.85 97.4 707 331.1 306.1 10.97 11714 732
10 0.312 33.376 41.4 8.90 8.74 33.0 875 112.3 378.8 11.91 4686 276
STD 0.375 33.250 40.6 8.90 8.70 39.6 868 134.7 376.0 11.89 5599 329
Special 0.438 33.124 39.9 8.90 8.67 46.2 862 157.0 373.1 11.87 6505 383
20 XS 0.500 33.000 39.1 8.90 8.64 52.6 855 178.9 370.3 11.85 7383 434
Special 0.562 32.876 38.4 8.90 8.61 59.0 849 200.7 367.6 11.82 8256 486
34 30 0.625 32.750 37.7 8.90 8.57 65.5 842 222.8 364.8 11.80 9130 537
D=34.00 40 0.656 32.624 37.0 8.90 8.54 72.0 836 244.8 361.9 11.78 9994 587
Special 0.750 32.500 36.3 8.90 8.51 78.3 830 266.4 359.2 11.76 10835 637
Special 0.812 32.376 35.6 8.90 8.48 84.7 823 287.9 356.5 11.74 11666 686
Special 0.875 32.250 34.9 8.90 8.44 91.1 817 309.6 353.7 11.72 12501 735
Special 0.938 32.124 34.2 8.90 8.41 97.4 810 331.3 350.9 11.69 13326 784
Special 1.000 32.000 33.6 8.90 8.38 103.7 804 352.5 348.2 11.67 14129 831
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 01 Page 9 of 9
FLUOR DANIEL
PROPERTIES OF PIPE
D Sch t d d5/106 Ao Ai Am Af w Ww Rg I Z
10 0.312 35.376 55.4 9.42 9.26 35.0 983 118.9 425.6 12.62 5571 310
ST 0.375 35.250 54.4 9.42 9.23 42.0 976 142.7 422.6 12.60 6659 370
Special 0.438 35.124 53.5 9.42 9.20 48.9 969 166.4 419.6 12.57 7739 430
20 XS 0.500 35.000 52.5 9.42 9.16 55.8 962 189.6 416.6 12.55 8786 488
36 Special 0.562 34.876 51.6 9.42 9.13 62.6 955 212.7 413.6 12.53 9827 546
D=36.00 30 0.625 34.750 50.7 9.42 9.10 69.5 948 236.2 410.7 12.51 10871 604
40 0.750 34.500 48.9 9.42 9.03 83.1 935 282.4 404.8 12.46 12909 717
Special 0.812 34.376 48.0 9.42 9.00 89.8 928 305.2 401.9 12.44 13906 772
Special 0.875 34.250 47.1 9.42 8.97 96.6 921 328.9 398.9 12.42 14904 828
Special 0.938 34.124 46.3 9.42 8.93 103.3 915 351.3 396.0 12.40 15893 883
Special 1.000 32.000 45.4 9.42 8.90 110.0 908 373.9 393.1 12.38 16855 936
Special 0.312 41.376 121.3 11.0 10.83 40.9 1345 138.9 582.2 14.74 8879 423
STD 0.375 41.250 119.4 11.0 10.80 49.0 1336 166.7 578.7 14.72 10621 506
Special 0.438 41.124 117.6 11.0 10.77 57.2 1328 194.4 575.1 14.67 12353 588
XS 0.500 41.000 115.9 11.0 10.73 65.2 1320 221.6 571.7 14.67 14037 668
42 Special 0.562 40.876 114.1 11.0 10.70 73.2 1312 248.7 568.2 14.65 15710 748
D=42.00 Special 0.625 40.750 112.4 11.0 10.67 81.2 1304 276.2 564.7 14.64 17393 828
Special 0.750 40.500 109.0 11.0 10.60 97.2 1288 330.5 557.8 14.59 20685 985
Special 0.812 40.376 107.3 11.0 10.57 105.1 1280 357.2 554.4 14.56 22295 1062
Special 0.875 40.250 105.6 11.0 10.54 113.0 1272 384.4 550.9 14.54 23916 1139
Special 0.938 40.124 104.0 11.0 10.50 121.0 1264 411.4 547.5 14.52 25522 1215
Special 1.000 40.000 102.4 11.0 10.47 128.8 1257 437.9 544.1 14.50 27088 1290
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
E = Modulus Of Elasticity - ksi (multiply tabulated values by 103), For Temp Degrees F
Material
Temperature - Degrees F
-325 -200 -100 70 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
Carbon steels
with carbon
content 0.30% 31.4 30.8 30.2 29.5 28.8 28.3 27.7 27.3 26.7 25.5 24.2 22.4 20.4 18.0
or less
Carbon steels
with carbon
content above 31.2 30.6 30.0 29.3 28.6 28.1 27.5 27.1 26.5 25.3 24.0 22.2 20.2 17.9 15.4
0.30%
Carbon-Molly
steels. Low
chrome steels 32.6 32.8 31.4 30.6 29.8 29.4 28.8 28.3 27.7 27.1 26.3 25.6 24.6 23.7 22.5 21.1 19.4
(2-1/4 Cr thru
3 Cr)
Intermediate
chrome steels (5 32.9 32.3 31.7 30.9 30.1 29.7 29.0 28.6 28.0 27.3 26.1 24.7 22.7 20.4 18.2 15.5 12.7
Cr thru -9 Cr)
Austenitic steels
(TP304, 310, 30.3 29.7 29.0 28.3 27.6 27.0 26.5 25.8 25.3 24.8 24.1 23.5 22.8 22.1 21.2 20.2 19.2 18.1
316, 321, 347)
Straight
Chromium steels
(12 Cr, 17 Cr, 31.2 30.7 30.1 29.2 28.5 27.9 27.3 26.7 26.1 25.6 24.7 22.2 21.5 19.1 16.6
27 Cr)
Gray Cast Iron 13.4 13.2 12.9 12.6 12.2 11.7 11.0 10.2
Note!!!
These data are for information only. Verify suitability of materials for intended service at temperatures shown with
Metallurgist or Piping Material Engineer.
Piping Engineering
Practice 670 250 9822
Publication Date 31Oct95
Attachment 03 Page 1 of 1
FLUOR DANIEL
E = Modulus Of Elasticity - ksi (multiply tabulated values by 103), For Temp Degrees F
Material
Temperature - Degrees F
-325 -200 -100 70 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
Monel 400 27.8 27.3 26.8 26.0 25.4 25.0 24.7 24.3 24.1 23.7 23.1 22.6 22.1 21.7 21.2
Copper - Nickel 23.3 22.9 22.7 22.0 21.5 21.1 20.7 20.2 19.6 18.8
(70 Cu - 30 Ni)
Aluminum Alloys 11.1 10.8 10.5 10.0 9.60 9.20
(6061 & 6063)
Copper 16.9 16.6 16.5 16.0 15.6 15.4 15.0 14.7 14.2 13.7
(99.8% Cu)
Leaded Tin
Bronze (88 Cu - 14.8 14.6 14.4 14.0 13.7 13.4 13.2 12.9 12.5 12.0
6 Sn-1.5 Pb 4.5
Zn)
36% Nickel Steel 19.2 19.5 20.0 20.8 21.5 22.0 22.5 22.6 22.6
(Invar) 36 Ni
Note!!!
These data are for information only. Verify suitability of materials for intended service at temperatures shown with
Metallurgist or Piping Material Engineer.
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Page 1 of 1
FLUOR DANIEL
PURPOSE
This practice provides data for the linear expansion of metals. This material is for information
only; the metals listed in Attachment 01 are not always suitable for the temperatures shown.
SCOPE
This practice covers linear expansion in the following metals:
Carbon steel, carbon-moly
5 and 9 chrome-moly
Austenitic stainless steel
12, 17, and 27 chrome
25 chrome/20 nickel
Monel 67
3-1/2 nickel
Aluminum
Grey cast iron
Bronze
Brass
70 Cu / 30 Ni
Ni-Fe-Cr
APPLICATION
This practice should be used as a guide in layout only.
ATTACHMENTS
Attachment 01:
Linear Thermal Expansion Of Metals
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 1 of 6
FLUOR DANIEL
(Base Temp. = 70°F) Linear Thermal Expansion of Metals (Inches / 100 Feet)
Material
Temp. Carbon Steel 5 Cr Mo Austenitic 12 Cr 25 Cr Monel 67 3-1/2
Degree F Carbon-Moly Through Stainless 17 Cr 20 Ni Ni 30 Cu Nickel
Low-Chrome 9 Cr Mo Steels 27 Cr
(Through 3 Cr Mo) 18 Cr 8 Ni
-325 -2.37 -2.22 -3.85 -2.04 -2.62 -2.24
-300 -2.24 -2.10 -3.63 -1.92 -2.50 -2.17
-275 -2.11 -1.98 -3.41 -1.80 -2.38 -2.07
-250 -1.98 -1.86 -3.19 -1.68 -2.26 -1.96
-225 -1.85 -1.74 -2.96 -1.57 -2.14 -1.86
-200 -1.71 -1.62 -2.73 -1.46 -2.02 -1.76
-175 -1.58 -1.50 -2.50 -1.35 -1.90 -1.62
-150 -1.45 -1.37 -2.27 -1.24 -1.79 -1.48
-125 -1.30 -1.23 -2.01 -1.11 -1.59 -1.33
-100 -1.15 -1.08 -1.75 -0.98 -1.38 -1.17
-75 -1.00 -0.94 -1.50 -1.18 -1.01
-50 -0.84 -0.79 -1.24 -0.98 -0.84
-25 -0.68 -0.63 -0.98 -0.77 -0.67
0 -0.49 -0.46 -0.72 -0.57 -0.50
25 -0.32 -0.30 -0.46 -0.37 -0.32
50 -0.14 -0.13 -0.21 -0.20 -0.15
70 0 0 0 0 0
100 0.23 0.22 0.34 0.28 0.23
125 0.42 0.40 0.62 0.52 0.42
150 0.61 0.58 0.90 0.75 0.61
175 0.80 0.76 1.18 0.99 0.81
200 0.99 0.94 1.46 1.22 1.01
225 1.21 1.13 1.75 1.46 1.21
250 1.40 1.33 2.03 1.71 1.42
275 1.61 1.52 2.32 1.96 1.63
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 2 of 6
FLUOR DANIEL
(Base Temp. = 70°F) Linear Thermal Expansion of Metals (Inches / 100 Feet)
Material
Temp. Carbon Steel 5 Cr Mo Austenitic 12 Cr 25 Cr Monel 67 3-1/2
Degree F Carbon-Moly Through Stainless 17 Cr 20 Ni Ni 30 Cu Nickel
Low-Chrome 9 Cr Mo Steels 27 Cr
(Through 3 Cr Mo) 18 Cr 8 Ni
300 1.82 1.71 2.61 2.21 1.84
325 2.04 1.90 2.90 2.44 2.05
350 2.26 2.10 3.20 2.68 2.26
375 2.48 2.30 3.50 2.91 2.47
400 2.70 2.50 3.80 3.25 2.69
425 2.93 2.72 4.10 3.52 2.91
450 3.16 2.93 4.41 3.79 3.13
475 3.39 3.14 4.71 4.06 3.35
500 3.62 3.35 5.01 4.33 3.58
525 3.86 3.58 5.31 4.61 3.81
550 4.11 3.80 5.62 4.90 4.04
575 4.35 4.02 5.93 5.18 4.27
600 4.60 4.24 6.24 5.46 4.50
625 4.86 4.47 6.55 5.75 4.74
650 5.11 4.69 6.87 6.05 4.98
675 5.37 4.92 7.18 6.34 5.22
700 5.63 5.14 7.50 6.64 5.46
725 5.90 5.38 7.82 6.94 5.70
750 6.16 5.62 8.05 7.25 5.94
775 6.43 5.86 8.47 7.55 6.18
800 6.70 6.10 8.80 7.85 6.43
825 6.97 6.34 9.13 8.16 6.68
850 7.25 6.59 9.46 8.48 6.93
875 7.53 6.83 9.79 8.80 7.18
900 7.81 7.07 10.12 9.12 7.43
925 8.08 7.31 10.46 9.44 7.68
950 8.35 7.56 10.80 9.77 7.93
975 8.62 7.81 11.14 10.09 8.17
1000 8.89 8.06 11.48 10.42 8.41
1025 9.17 8.30 11.82 10.75
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 3 of 6
FLUOR DANIEL
(Base Temp. = 70°F) Linear Thermal Expansion of Metals (Inches / 100 Feet)
Material
Temp. Carbon Steel 5 Cr Mo Austenitic 12 Cr 25 Cr Monel 67 3-1/2
Degree F Carbon-Moly Through Stainless 17 Cr 20 Ni Ni 30 Cu Nickel
Low-Chrome 9 Cr Mo Steels 27 Cr
(Through 3 Cr Mo) 18 Cr 8 Ni
1050 9.46 8.55 12.16 11.09
1075 9.75 8.80 12.50 11.43
1100 10.04 9.05 12.84 11.77
1125 10.31 9.28 13.18 12.11
1150 10.57 9.52 13.52 12.47
1175 10.83 9.76 13.86 12.81
1200 11.10 10.00 14.20 13.15
1225 11.38 10.26 14.54 13.50
1250 11.66 10.53 14.88 13.86
1275 11.94 10.79 15.22 14.22
1300 12.22 11.06 15.56 14.58
1325 12.50 11.30 15.90 14.94
1350 12.78 11.55 16.24 15.30
1375 13.06 11.80 16.58 15.66
1400 13.34 12.05 16.92 16.02
1425 17.30
1450 17.69
1475 18.08
1500 18.47
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 4 of 6
FLUOR DANIEL
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 5 of 6
FLUOR DANIEL
Piping Engineering
Practice 670 250 9823
Publication Date 31Oct95
Attachment 01 Page 6 of 6
FLUOR DANIEL
Piping Engineering
Practice 670 250 9830
Publication Date 31Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice establishes guidelines for the provision of data necessary to determine
permissible damage to flange face sealing surfaces, while still maintaining optimum flange /
gasket joint sealing ability.
SCOPE
The practice includes information about the following major topics:
Type of damage anomalies, size, and frequency.
Sealing surface width as a function of flange pressure class and size.
Detail of flange face showing sealing surface width.
APPLICATION
This practice is to be used by Fluor Daniel Piping Materials personnel as an attachment to
project specifications involving items having flanges. This practice is also to be used by
inspection for determining unacceptable flange face sealing surface damage.
GENERAL
This practice covers flanges designed to ASME (American Society of Mechanical Engineers)
B16.5 for class 150 through class 2500, and for sizes 1/2 of an inch through 24 inches. The
sealing surface width and gasket nominal diameter dimensions are based on spiral-wound
gasket dimensions made in accordance with ASME B16.20. These dimensions will also apply
to flanges whose intended gasket is a nonmetallic flat ring gasket made in accordance with
ASME B16.21.
REFERENCES
ASME (American Society of Mechanical Engineers)
B16.5 Pipe Flanges and Flanged Fittings
B16.20 Metallic Gaskets for Pipe Flanges - Ring Joint, Spiral-Wound, and Jacketed
B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ATTACHMENTS
Attachment 01:
Type Of Damage, Size, And Frequency
Attachment 02:
Sealing Surface Width For Flange ASME Pressure Class 150 Through 600
Piping Engineering
Practice 670 250 9830
Publication Date 31Oct95
Page 2 of 2
FLUOR DANIEL
Attachment 03:
Sealing Surface Width For Flange ASME Pressure Class 900 Through 2500
Attachment 04:
Detail Of Flange Face Showing Sealing Surface Width
Piping Engineering
Practice 670 250 9830
Publication Date 31Oct95
Attachment 01 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 9830
Publication Date 31Oct95
Attachment 02 Page 1 of 1
FLUOR DANIEL
SEALING SURFACE WIDTH FOR FLANGE ASME PRESSURE CLASS 150 THROUGH 600
* There are no Class 400 flanges from 1/2-inch through 3-inch; use
Class 600.
Piping Engineering
Practice 670 250 9830
Publication Date 31Oct95
Attachment 03 Page 1 of 1
FLUOR DANIEL
SEALING SURFACE WIDTH FOR FLANGE ASME PRESSURE CLASS 900 THROUGH 2500
Piping Engineering
Practice 670 250 9835
Publication Date 31Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
The purpose of this practice is to define to a Fabricator, what is expected and what will be
used by Inspectors for "go - no-go".
LINEAR
TOLERANCES
The tolerances on linear dimensions (intermediate or overall) apply to face to face, face to
end, and end to end measurements of fabricated straight pipe and headers; center to end or
center to face of nozzles or other attachments; or center to face of bends; as illustrated in
Attachment 01, Figure 1. These tolerances are not accumulative.
Linear tolerances on "A" are:
Sizes 10" and under plus or minus 1/8" (3.0 mm)
Sizes 12" through 24" plus or minus 3/16" (5.0 mm)
Sizes over 24" through 36" plus or minus 1/4" (6.0 mm)
Sizes over 36" are subject to tolerances of plus/minus 1/4" (6.0 mm), increasing by plus or
minus 1/16" (2.0 mm) for each 12" in diameter over 36".
Due to the cumulative effects of tolerances on fittings or flanges, when joined without
intervening pipe segments, deviations in excess of those specified above may occur.
ANGULARITY
AND ROTATION
TOLERANCES
Angularity tolerance across the face of flanges, weld end preparation and on rotation of
flanges are as stated in Attachment 01, Figure 1.
BENDS
Bends will be provided with a total angularity tolerance of plus or minus 0.5 degrees as
determined by the intersection of the tangent centerlines measured by appropriate equipment.
When the fabricator is required to provide bends cut to a specified center-to-end dimension it
will be to the tolerances specified above and in Attachment 01, Figure 1.
If intermediate portions of the bend profile are essential, their tolerances will be a matter of
agreement between the purchaser and the fabricator.
Ovality
The ovality of a pipe bend will not exceed the ovality required by the governing code. If there
is no governing code, the difference between the maximum and minimum diameters will not
exceed 8 percent of the average measured outside diameter of the straight portion of the pipe
unless by mutual agreement between the purchaser and the fabricator. Where operating
conditions require less ovality, it may be necessary to use larger radii, heavier pipe walls or a
specific bending method that will provide a closer control of ovality.
Buckling
Piping Engineering
Practice 670 250 9835
Publication Date 31Oct95
Page 2 of 2
FLUOR DANIEL
Since there are occasions when buckles cannot be avoided, the following restrictions should
apply:
All wave shapes will blend into the pipe surface in a gradual manner.
The maximum vertical height of any wave, measured from the average height of two
adjoining crests to the valley, will not exceed 3 percent of the nominal pipe size. (Refer
to Attachment 01, Figure 2, Note 1.)
The minimum ratio of the distance between crests as compared to the height between
crests and the included valley should be 12 to 1. (Refer to Attachment 01, Figure 2, Note
2.)
Buckles which exceed the above tolerances will be subjected to corrective action to bring
them within tolerance.
If operating conditions require tighter tolerances on buckles, it may be necessary to use
larger radii, heavier pipe walls or a specific bending process.
ATTACHMENTS
Attachment 01:
Figure 1. Application of Pipe Fabrication Tolerances
Figure 2. Application of Pipe Wall Buckling Tolerances
Piping Engineering
Practice 670 250 9853
Publication Date 31Oct95
Page 1 of 1
FLUOR DANIEL
PSI BARS PSI BARS PSI BARS PSI BARS PSI BARS
1 0.1 110 7.6 525 36.2 1550 106.9 3100 213.7
2 0.1 120 8.3 550 37.9 1600 110.3 3200 220.6
3 0.2 130 9.0 575 39.6 1650 113.8 3300 227.5
4 0.3 140 9.7 600 41.4 1700 117.2 3400 234.4
5 0.4 150 10.3 625 43.1 1750 120.7 3500 241.3
6 0.4 160 11.0 650 44.8 1800 124.1 3600 248.2
7 0.5 170 11.7 675 46.5 1850 127.6 3700 255.1
8 0.6 180 12.4 700 48.3 1900 131.0 3800 262.0
9 0.6 190 13.1 725 50.0 1950 134.5 3900 268.9
10 0.7 200 13.8 750 51.7 2000 137.9 4000 275.8
11 0.8 210 14.5 775 53.4 2050 141.3 4100 282.7
12 0.8 220 15.2 800 55.2 2100 144.8 4200 289.6
13 0.9 230 15.9 825 56.9 2150 148.2 4300 296.5
14 1.0 240 16.6 850 58.6 2200 151.7 4400 303.4
ATM 1.0 250 17.2 875 60.3 2250 155.1 4500 310.3
15 1.0 260 17.9 900 62.1 2300 158.6 4600 317.2
20 1.4 270 18.6 925 63.8 2350 162.0 4700 324.1
25 1.7 280 19.3 950 65.5 2400 165.5 4800 331.0
30 2.1 290 20.0 975 67.2 2450 168.9 4900 337.8
35 2.5 300 20.7 1000 69.0 2500 172.4 5000 344.7
40 2.8 320 22.1 1050 73.4 2550 175.8 5100 351.6
45 3.1 340 23.4 1100 75.8 2600 179.3 5200 358.5
50 3.5 360 24.8 1150 79.3 2650 182.7 5300 365.4
55 3.8 380 26.2 1200 82.7 2700 186.2 5400 372.3
60 4.1 400 27.6 1250 86.2 2750 189.6 5500 379.2
65 4.5 420 29.0 1300 89.6 2800 193.1 5600 386.1
70 4.8 440 30.3 1350 93.1 2850 196.5 5700 393.0
75 5.2 460 31.7 1400 96.5 2900 200.0 5800 399.9
80 5.5 480 33.1 1450 100.0 2950 203.4 5900 406.8
85 5.9 500 34.5 1500 103.4 3000 206.8 6000 413.7
90 6.2
95 6.6
100 6.9
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Page 1 of 2
FLUOR DANIEL
PURPOSE
This practice delineates specific Piping Engineering related codes and standards that are
customarily used on drawings and in engineering text.
SCOPE
This practice includes the following major sections:
REFERENCES
ATTACHMENTS
APPLICATION
Specific code and standard identification will be used where applicable to avoid repeating text
that is more appropriately covered in a reference document.
REFERENCES
General Corporate
Practice 000.000.9910: Abbreviations: Terms And Phrases
General Corporate
Practice 000.000.9911: Abbreviations: Societies, Codes, Standards, And Agencies
General Corporate
Practice 000.000.9912: Abbreviations - Units Of Measure And Related Scales
ATTACHMENTS
Attachment 01:
ANSI (American National Standards Institute) Standards
Attachment 02:
API (American Petroleum Institute) Standards
Attachment 03:
ASME (American Society of Mechanical Engineers) Codes and Standards
Attachment 04:
AWWA (American Water Works Association) Standards
Attachment 05:
CI (Chlorine Institute) Standards
Attachment 06:
CGA (Compressed Gas Association) Standards
Attachment 07:
FMRC (Factory Mutual Research Corporation) Standards
Attachment 08:
Fed Spec (Federal Specifications) Standards
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Page 2 of 2
FLUOR DANIEL
Attachment 09:
MSS (Manufacturers Standardization Society of the Valve and Fittings Industry) Standards
Attachment 10:
NACE (National Association of Corrosion Engineers) Standards
Attachment 11:
NBS (National Bureau of Standards) Standards (HOLD)
Attachment 12:
NFPA (National Fire Protection Association) Standards (HOLD)
Attachment 13:
PFI (Pipe Fabrication Institute) Standards (HOLD)
Attachment 14:
SAE (Society of Automotive Engineers) Standards (HOLD)
Attachment 15:
UL (Underwriters Laboratories, Inc.) Standards
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 01 Page 1 of 3
FLUOR DANIEL
A21.4 Cement-Mortar Lining for Ductile-Iron and Gray-Iron Pipe and Fittings for Water
A21.10 Gray-Iron and Ductile-Iron Fittings, 3 Inches through 48 Inches for Water and Other Liquids
A21.11 Rubber Gasket Joints for Ductile-Iron and Gray-Iron Pressure Pipe and Fittings
A21.51 Ductile-Iron Pipe, Centrifugally Cast in Metal Molds or Sand-Lined Molds, for Water or Other Liquids
A21.52 Ductile-Iron Pipe, Centrifugally Cast in Metal Molds or Sand-Lined Molds, for Gas
B1.1 Unified Inch Screw Threads (UN and UNR Thread Form)
B16.1 Cast-Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250, and 800
B16.14 Ferrous Pipe Plugs, Bushings, and Locknuts with Pipe Threads
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 01 Page 2 of 3
FLUOR DANIEL
B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
B16.24 Bronze Pipe Flanges and Flanged Fittings, Class 150 and 300
B16.29 Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings - DWV
B16.32 Cast Copper Alloy Solder Joint Fittings for Solvent Drainage Systems
B16.33 Manually Operated Metallic Gas Valves for Use in Gas Piping Systems up to 125 PSIG
B16.38 Large Manually Operated Metallic Gas Valves in Gas Distribution Systems, 125 PSIG (8.6 bar, gage)
B16.39 Malleable Iron Threaded Pipe Unions (Class 150, 250, and 300)
B16.40 Manually Operated Thermoplastic Gas Shut-Offs and Valves in Gas Distribution Systems
B16.42 Ductile Iron Pipe Flanges and Flanged Fittings, Class 150 and 300
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 01 Page 3 of 3
FLUOR DANIEL
Z223.1 Installation of Gas Piping and Gas Equipment on Industrial Premises and Certain Other Premises
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 02 Page 1 of 2
FLUOR DANIEL
5L Line Pipe
5L4 Care and Use of Reinforced Thermosetting Resin Line Pipe (RTRP)
6A Wellhead Equipment
599 Steel and Ductile Iron Plug Valves, Flanged or Buttwelding Ends
605 Large Diameter Carbon Steel Flanges (Nominal Pipe Size 26 through 60; Classes 75, 150, 300, 400, 600,
and 900)
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 02 Page 2 of 2
FLUOR DANIEL
941 Steels for Hydrogen Service at Elevated Temperatures and Pressures in Petroleum Refineries and
Petrochemical Plants
942 Recommended Practice for Welded, Plain Carbon Steel Refinery Equipment for Environmental Cracking
Service
944 Survey of Materials Experience and Corrosion Problems in Sour Water Strippers
945 Study of the Effects of High Temperature, High Pressure Hydrogen on Low-Alloy Steels
1102 Recommended Practice for Liquid Petroleum Pipelines Crossing Railroads and Highways
RP10E Recommended Practice for Application of Cement Lining to Steel Tubular Goods, Handling, Installation
and Joining
RP1110 Recommended Practice for the Pressure Testing of Liquid Petroleum Pipelines
RP1111 Recommended Practice for Design, Construction, Operation and Maintenance of Offshore Hydrocarbon
Pipelines
2508 Design and Construction of Ethane and Ethylene Installations at Marine and Pipeline Terminals, natural
Gas Processing Plants, Refineries, Petrochemical Plants and Tank Farms
2510 Design and Construction of LP-Gas Installation at Marine and Pipeline Terminals, Natural Gas Processing
Plants, Refineries and Tank Farms
---- Guide for Inspection of Refinery Equipment, Chapter XI, Pipe Valves and Fittings
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 03 Page 1 of 1
FLUOR DANIEL
Section Title
I Power Boilers
II Material Specifications
Part A - Ferrous Materials
Part B - Nonferrous Materials
Part C - Welding Rods, Electrodes and Filler Metals
Division 1
Subsection NB - Class 1 Components
Subsection NC - Class 2 Components
Subsection ND - Class 3 Components
Subsection NE - Class MC Components
Subsection NF - Component Supports
Subsection NG - Core Support Structures Appendices
IV Heating Boilers
V Nondestructive Examination
---- Interpretations
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 04 Page 1 of 2
FLUOR DANIEL
C104 Cement-Mortar Lining for Ductile-Iron and Gray-Iron Pipe and Fittings for Water
C106 Gray-Iron Pipe Centrifugally Cast in Metal Molds, for Water or Other Liquids
C110 Gray-Iron and Ductile-Iron Fittings, 3 inches through 48 inches for Water and Other Liquids
C111 Rubber-Gasket Joints for Ductile-Iron and Gray-Iron Pressure Pipe and Fittings
C151 Ductile-Iron Pipe Centrifugally Cast, in Metal Molds or Sand-Lined Molds, for Water or Other Liquids
C203 Coal-Tar Protective Coatings and Linings for Steel Water Pipelines - Enamel and Tape - Hot-Applied
C205 Cement-Mortar Protective Lining and Coating for Steel Water Pipe - 4 Inches and Larger - Shop Applied
C207 Steel Pipe Flanges for Water Works Service - Sizes 4 Inches through 144 Inches
C300 Reinforced Concrete Pressure Pipe, Steel Cylinder Type, for Water and Other Liquids
C301 Prestressed Concrete Pressure Pipe, Steel Cylinder Type, for Water and Other Liquids
C302 Reinforced Concrete Pressure Pipe, Non-Cylinder Type, for Water and Other Liquids C400
Asbestos-Cement Distribution Pipe, 4 Inches through 16 Inches, for Water and Other Liquids
C401 Asbestos-Cement Distribution Pipe, 4 Inches through 16 Inches, for Water and Other Liquids
C402 Asbestos-Cement Transmission Pipe, 18 Inches through 42 Inches, for Water and Other Liquids
C403 Asbestos-Cement Transmission and Feeder Main Pipe Sizes 18 Inches through 42 Inches
C500 Gate Valves, 3 Inches through 48 Inches, for Water and Sewage Systems
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 04 Page 2 of 2
FLUOR DANIEL
C506 Backflow Prevention Devices - Reduced Pressure Principle and Double Check Valve Types
C507 Ball Valves, Shaft (or Trunnion) Mounted, 6 Inches through 48 Inches, for Water Pressures up to 300 psi
C508 Swing Check Valves for Waterworks Service, 2 Inches through 24 Inches, NPS
C509 Resilient-Seated Gate Valves, 3 Inches through 12 Inches, NPS for Water Systems
C900 Polyvinyl Chloride (PVC) Pressure Pipe, 4 Inches through 12 Inches, for Water
C901 Polyethylene (PE) Pressure Pipe, Tubing and Fittings, 1/2 Inch through 3 Inches, for Water
C902 Polybutylene (PB) Pressure Pipe, Tubing and Fittings, 1/2 Inch through 3 Inches, for Water
D100 Steel Tanks, Standpipes, Reservoirs, and Elevated Tanks for Water Storage
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 05 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 06 Page 1 of 1
FLUOR DANIEL
G4.4 Industrial Practices for Gaseous Oxygen Transmission and Distribution Piping Systems
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 07 Page 1 of 1
FLUOR DANIEL
Pipe Couplings
Hose Couplings
Pipe Fittings
Fire Hose
Gas Hose
Hydrants
Pipe Joints
Fire Hose Nozzles
Monitor Nozzles
Spray Nozzles
Pipe
Water Strainers
Valves
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 08 Page 1 of 1
FLUOR DANIEL
Fasteners
Gaskets
Packing
Hose and Hose Couplings
Ferrous and Nonferrous Metals
Pipe
Tube
Fittings
Flanges
Valves
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 09 Page 1 of 3
FLUOR DANIEL
SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
SP-25 Standard Marking Systems for Valves, Fittings, Flanges and Unions
SP-42 Class 150 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends
SP-51 Class 150 LW Corrosion Resistant Cast Flanges and Flanged Fittings
SP-53 Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping
Components - Magnetic Particle Method
SP-54 Quality Standard for Steel Castings for Valves, Flanges, Fittings and Other Piping Components -
Radiographic Examination Method
SP-55 Quality Standard for Steel Castings for Valves, Flanges, Fittings and Other Piping Components - Visual
Method
SP-60 Connecting Flange Joint Between Tapping Sleeves and Tapping Valves
SP-65 High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets
SP-71 Cast Iron Swing Check Valves, Flanged and Threaded Ends
SP-72 Ball Valves with Flanged or Butt-Welding Ends for General Service
SP-73 Silver Brazing Joints for Wrought Copper and Copper Alloy and Cast Copper Alloy Solder Joint Pressure
Fittings
Standard No. Title
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 09 Page 2 of 3
FLUOR DANIEL
SP-85 Cast Iron Globe and Angle Valves Flanged and Threaded Ends
SP-86 Guidelines for Metric Data in Standards for Valves, Flanges and Fittings
SP-93 Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings and Other Piping
Components - Liquid Penetrant Examination Method
SP-94 Quality Standard for Ferritic and Martensitic Steel Castings for Valves, Flanges, Fittings and Other Piping
Components -Ultrasonic Examination Method
SP-97 Forged Carbon Steel Branch Outlet Fittings - Socket Welding, Threaded and Buttwelding Ends
SP-98 Protective Epoxy Coatings for the Interior of Valves and Hydrants
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 09 Page 3 of 3
FLUOR DANIEL
SP-101 Part-Turn Valve Actuator Attachment - Flange and Driving Component Dimensions and Performance
Characteristics
SP-102 Multi-Turn Valve Actuator Attachment - Flange and Driving Component Dimensions and Performance
Characteristics
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 10 Page 1 of 1
FLUOR DANIEL
MR-01-75 Sulfide Stress Cracking Resistant Metallic Material for Oil Field Equipment
RP-01-70 Protection of Austenitic Stainless Steels in Refineries against Stress Corrosion Cracking by Use of
Neutralizing Solutions During Shut Down
RP-04-72 Methods and Controls to Prevent In-Service Cracking of Carbon Steel Welds in P-1 Materials in Corrosive
Petroleum Refining Environments
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 11 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 12 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 13 Page 1 of 1
FLUOR DANIEL
ES1 Internal Machining and Solid Machined Backing Rings for Circumferential Butt Welds (Reaffirmed 1989)
ES7 Minimum Length and Spacing for Welded Nozzles (Reaffirmed 1988)
ES16 Access Holes and Plugs for Radiographic Inspection of Pipe Welds (Revised 1985) (Reaffirmed 1988)
ES20 Wall Thickness Measurement by Ultrasonic Examination (Revised 1985) (Reaffirmed 1988)
ES21 Internal Machining and Fit-Up of GTAW Root Pass Circumferential Butt Welds (Reaffirmed 1989)
ES22 Recommended Practice for Color Coding of Piping Materials (Revised 1990)
ES24 Piping Bending Tolerances - Minimum Bending Radii - Minimum Tangents (Revised 1984) (Reaffirmed
1990)
ES25 Random Radiography of Pressure Retaining Girth Butt Welds (Revised 1988)
ES26 Welded Load Bearing Attachments to Pressure Retaining Piping Materials (Revised 1984) (Reaffirmed
1990)
ES27 Visual Examination - the Purpose, Meaning and Limitation of the Term (Revised 1986) (Reaffirmed 1989)
ES29 Abrasive Blast Cleaning of Ferritic Piping Materials (Revised 1990) ES30 Random Ultrasonic Examination
of Butt Welds (Revised 1986) (Reaffirmed 1989)
ES31 Standard for Protection of Ends of Fabricated Piping Assemblies (Revised 1988)
ES33 Circumferential Butt Welds in the Arc of Pipe Bends (Reaffirmed 1988)
ES35 Nonsymmetrical Bevels and Joint Configurations for Butt Welds (Revised 1984) (Reaffirmed 1990)
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 14 Page 1 of 1
FLUOR DANIEL
Piping Engineering
Practice 670 250 9856
Publication Date 31Oct95
Attachment 15 Page 1 of 1
FLUOR DANIEL
125 Valves for Anhydrous Ammonia and LP Gas (Other Than Safety Relief)
525 Flame Arrestors for Use on Vents of Storage Tanks for Petroleum Oil and Gasoline
567 Pipe Connectors for Flammable and Combustible Liquids and LP Gas
860 Pipe Unions for Flammable and Combustible Fluids and Fire-Protection Service
1285 Polyvinyl Chloride (PVC) Pipe and Couplings for Underground Fire Service
1486 Quick Opening Devices for Dry Pipe Valves for Fire-Protection Service
1713 Glass Fiber-Reinforced Pressure Pipe and Couplings for Under-ground Fire Service
Piping Engineering
Practice 000 000 9910
Publication Date 29Dec95
Page 1 of 46
FLUOR DANIEL
PURPOSE
This practice lists abbreviations for terms and phrases that are customarily used on
drawings and in engineering text. Abbreviations that are not listed will not be used
unless properly defined on the drawing or in the text.
When an abbreviation has more than 1 meaning, the intended meaning will usually be
apparent from the context.
APPLICATION
Abbreviations will be used where necessary to save time and space, but only where their
meaning is unquestionably clear to the reader.
REFERENCES
General Corporate
Practice 000.000.9911: Abbreviations: Societies, Codes, Standards, And Agencies
General Corporate
Practice 000.000.9912: Abbreviations: Units Of Measure / Related Scales
ABBREVIATIONS
On Dwgs In Text Meaning
AB . . . . . . . . . . . . . . . . . . . . . Anchor Bolt
ABS . . . . . . abs . . . . . . . . Absolute
ABSR . . . . . . . . . . . . . . . . . . Absorber
ABSW . . . . . . . . . . . . . . . . . Air Break Switch
ABT . . . . . . . . . . . . . . . . . . . About
ABV . . . . . . . . . . . . . . . . . . . Above
AC . . . . . . . . AC . . . . . . . . Aligning Connector, Alternating Current, Acoustical
ACB . . . . . . . . . . . . . . . . . . . Air Circuit Breaker
ACC . . . . . . . . . . . . . . . . . . Accelerator, Access
ACCESS. . . . . . . . . . . . . . . Accessory
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 2 of 46
FLUOR DANIEL
ACCT . . . . . . . . . . . . . . . . . . Account
ACD . . . . . . . . . . . . . . . . . . . Access door
ACFL . . . . . . . . . . . . . . . . . . Access floor
ACP . . . . . . . . . . . . . . . . . . . Access panel
ACPL . . . . . . . . . . . . . . . . . . Acoustical plaster
ADH . . . . . . . . . . . . . . . . . . . Adhesive
ADJ . . . . . . . . . . . . . . . . . . . . Adjacent
ADJT . . . . . . . . . . . . . . . . . . Adjustable
ADMIN . . . Admin . . . . Administration
ADN . . . . . . . . . . . . . . . . . . . Addition
ADPT . . . . . . . . . . . . . . . . . . Adapter
AF . . . . . . . . . . . . . . . . . . . . . Air Filter, Ampere Frame Size, Antifreeze
AFA . . . . . . . . . . . . . . . . . . . Automatic Fire Alarm
AFC . . . . . . . . . . . . . . . . . . . Approved for Construction
AFD . . . . . . . . . . . . . . . . . . . Approved for Design
ALT . . . . . . . . . . . . . . . . . . . Altitude
ALTN . . . . . . . . . . . . . . . . . . Alternate
ALUM . . . . . . . . . . . . . . . . . Aluminum, Aluminized
ALV . . . . . . . . . . . . . . . . . . . Alarm Check Valve
AM SW . . . . . . . . . . . . . . . . Ammeter Switch
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 3 of 46
FLUOR DANIEL
AMB . . . . . . . . . . . . . . . . . . . Ambient
AMM . . . . . . . . . . . . . . . . . . Ammeter
AMT . . . . . . . . . . . . . . . . . . . Amount
ANAL . . . . . . . . . . . . . . . . . Analysis, Analyze
ANC . . . . . . . . . . . . . . . . . . . Anchor, Anchorage
ANN . . . . . . . . . . . . . . . . . . . Annunciator
ANOD . . . . . . . . . . . . . . . . . Anodized
AP . . . . . . . . . . . . . . . . . . . . . Access Panel
APD . . . . . . . . . . . . . . . . . . . Air Pressure Drop
APPAR . . . . . . . . . . . . . . . . Apparatus
APPL . . . . . . . . . . . . . . . . . . Applicable
APPROX . approx . . . Approximate
APPURT . . . . . . . . . . . . . . Appurtenance
APPV . . . . . . . . . . . . . . . . . . Approve
APVD . . . . . . . . . . . . . . . . . . Approved
APVL . . . . . . . . . . . . . . . . . . Approval
ARCH . . . . . . . . . . . . . . . . . Architectural
ARM. . . . . . . . . . . . . . . . . . . Armature
ARR . . . . . . . . . . . . . . . . . . . Arrange, Arrangement
AS . . . . . . . . . . . . . . . . . . . . Automatic Sprinklers, Air Supply
ASB . . . . . . . . . . . . . . . . . . . Asbestos
ASC . . . . . . . . . . . . . . . . . . . Above Suspended Ceiling
ASD . . . . . . . . . . . . . . . . . . . Allowable Stress Design
ASFD . . . . . . . . . . . . . . . . . . Automatic Sliding Fire Door
ASP . . . . . . . ASP . . . . . . . Aisle Space Percentage
ASPH . . . . . . . . . . . . . . . . . . Asphalt
ASR . . . . . . . . . . . . . . . . . . . Automatic Sprinkler Riser
AS/RS . . . . AS/RS . . . . Automatic Storage and Retrieval System
ASSOC . . . . . . . . . . . . . . . . Association
ASSY . . . . . . . . . . . . . . . . . . Assembly
ASYM . . . . . . . . . . . . . . . . . Asymmetrical
AT . . . . . . . . . . . . . . . . . . . . . Asphalt Tile, Amperes Trip (setting)
AT WT . . . at wt . . . . . . Atomic Weight
ATM . . . . . . atm . . . . . . . Atmosphere, Atmospheric
ATT . . . . . . . . . . . . . . . . . . . Autotransformer
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 4 of 46
FLUOR DANIEL
B PL . . . . . . . . . . . . . . . . . . . Base Plate
B TO B . . . . . . . . . . . . . . . . Back to Back
B&B . . . . . . . . . . . . . . . . . . . Bell and Bell
B&G . . . . . . . . . . . . . . . . . . . Bolts & Gaskets
B&S . . . . . . . . . . . . . . . . . . . Bell and Spigot
BB . . . . . . . . . . . . . . . . . . . . . Bolted Bonnet
BBD . . . . . . . . . . . . . . . . . . . Bulletin Board
BBE . . . . . . BBE . . . . . . Bevel Both Ends
BBH . . . . . . . . . . . . . . . . . . . Baseboard Heater
BBL . . . . . . . bbl . . . . . . . . Barrel
BDL . . . . . . . . . . . . . . . . . . . Bundle
BDN . . . . . . . . . . . . . . . . . . . Bend Down
BDNG . . . . . . . . . . . . . . . . . Bedding
BDR . . . . . . . . . . . . . . . . . . . Bus Differential Relay
BE . . . . . . . . . . . . . . . . . . . . . Bell End, Beveled End
BEL . . . . . . . . . . . . . . . . . . . . Below
BEP . . . . . . . BEP . . . . . . . Both Ends Plain
BERTH . . . . . . . . . . . . . . . . Berthing
BET . . . . . . . . . . . . . . . . . . . . Between
BEV . . . . . . . . . . . . . . . . . . . Bevel
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 5 of 46
FLUOR DANIEL
BLKG . . . . . . . . . . . . . . . . . . Blocking
BLKT . . . . . . . . . . . . . . . . . . Blanket
BLO . . . . . . . . . . . . . . . . . . . Blower
BLR . . . . . . . . . . . . . . . . . . . . Boiler
BLST . . . . . . . . . . . . . . . . . . Ballast
BLVD . . . . . . . . . . . . . . . . . . Boulevard
BM . . . . . . . . . . . . . . . . . . . . Bench Mark, Beam
BMEP . . . . . . . . . . . . . . . . . . Brake Mean Effective Pressure
BOC,B/C . . BOC,B/C . Bottom of Concrete, Bottom of Curb
BOD . . . . . . BOD . . . . . . Biochemical Oxygen Demand
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 6 of 46
FLUOR DANIEL
BRN . . . . . . . . . . . . . . . . . . . Brown
BRS . . . . . . . . . . . . . . . . . . . . Brass
BRZ . . . . . . . . . . . . . . . . . . . . Bronze
BS . . . . . . . . . . . . . . . . . . . . . Both Sides
BSE . . . . . . . BSE . . . . . . . Bevel Small End
BYP . . . . . . . . . . . . . . . . . . . Bypass
BZ . . . . . . . . . . . . . . . . . . . . . Buzzer
C TO C . . . c to c . . . . . . Center to Center
C TO E . . . c to e . . . . . . Center to End
C TO F . . . . c to f . . . . . . Center to Face
CC . . . . . . . . cc . . . . . . . . . Carbon Copy
CCKT . . . . . . . . . . . . . . . . . . Closing Circuit
CCP . . . . . . . . . . . . . . . . . . . . Central Control Panel
CCS . . . . . . . . . . . . . . . . . . . . Cast Carbon Steel
CCW . . . . . . CCW . . . . . Counterclockwise
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 7 of 46
FLUOR DANIEL
CH . . . . . . . . . . . . . . . . . . . . . Chiller
CHAM . . . . . . . . . . . . . . . . . Chamfer
CHAN . . . . . . . . . . . . . . . . . Channel
CHBD . . . . . . . . . . . . . . . . . Chalkboard
CHEM . . . . . . . . . . . . . . . . . Chemical
CHG . . . . . . . . . . . . . . . . . . . Charge
CHK . . . . . . . . . . . . . . . . . . . Check
CHKD PL . . . . . . . . . . . . . . Checkered Plate
CHNG . . . . . . . . . . . . . . . . . Change
CHOP. . . . . . . . . . . . . . . . . . Chain Operator, Chain Operated
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 8 of 46
FLUOR DANIEL
CLS . . . . . . . . . . . . . . . . . . . . Closure
CM . . . . . . . . . . . . . . . . . . . . Cross Main
CMP . . . . . . . . . . . . . . . . . . . Corrugated Metal Pipe
CMT . . . . . . . . . . . . . . . . . . . Ceramic Mosaic (tile)
CMU . . . . . . . . . . . . . . . . . . . Concrete Masonry Unit
CND . . . . . . . . . . . . . . . . . . . Conduit
CNTFGL . . . . . . . . . . . . . . . Centrifugal
CNTR . . . . . . . . . . . . . . . . . . Counter
CNVR . . . . . . . . . . . . . . . . . Conveyor
CO . . . . . . . . . . . . . . . . . . . . . Cleanout, Converter (steam to water), Change Order, Cutout
CO . . . . . . . . Co. . . . . . . . . Company
COD. . . . . . COD. . . . . . Continued On Drawing, Chemical Oxygen Demand
COEF . . . . . coef . . . . . . . Coefficient
COL . . . . . . col . . . . . . . Column
COLL . . . . . . . . . . . . . . . . . . Collector
COM . . . . . . . . . . . . . . . . . . . Common
COMB. . . . . . . . . . . . . . . . . Combination, Combustion
COML . . . . . . . . . . . . . . . . . Commercial
COMM . . . . . . . . . . . . . . . . Communication
COMP . . . . . . . . . . . . . . . . . Compression
COMPL . . . . . . . . . . . . . . . . Complete
COMPO . . . . . . . . . . . . . . . Composition, Composite
COMPR . . . . . . . . . . . . . . . . Compressor, Composition Roof
COMPT . . . . . . . . . . . . . . . . Compartment
COMPTR . . . . . . . . . . . . . . Computer
COMPTS . . . . . . . . . . . . . . Component
CONC . . . . . . . . . . . . . . . . . Concrete
CONCEN . . . . . . . . . . . . . . Concentric, Concentrated
COND . . . . . . . . . . . . . . . . . Condenser, Condensate
COND . . . . . . . . . . . . . . . . . Condition
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 9 of 46
FLUOR DANIEL
CONDR . . . . . . . . . . . . . . . . Conductor
CONF . . . . . . . . . . . . . . . . . . Conference
CONN . . . . . . . . . . . . . . . . . Connection, Connections
CONSERV . . . . . . . . . . . . . Conservation
CONST . . . . . . . . . . . . . . . . Construction
CPLRY . . . . . . . . . . . . . . . . Capillary
CPM . . . . . . CPM . . . . . . Critical Path Method
CPS . . . . . . . CPS . . . . . . . Certified Professional Secretary
CPT . . . . . . . . . . . . . . . . . . . . Control Power Transformer, Carpeted
CPU . . . . . . . . . . . . . . . . . . . Central Processing Unit
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 10 of 46
FLUOR DANIEL
CW . . . . . . . CW . . . . . . . Clockwise
CWC . . . . . . . . . . . . . . . . . . . Chilled Water Coil
CWD . . . . . . . . . . . . . . . . . . Cadweld
CWP . . . . . . . . . . . . . . . . . . . Cold Working Pressure
CYL . . . . . . . . . . . . . . . . . . . Cylinder
DBL . . . . . . . . . . . . . . . . . . . Double
DBT . . . . . . DBT . . . . . . Dry Bulb Temperature
DC . . . . . . . . DC . . . . . . . . Direct Current
DC . . . . . . . . . . . . . . . . . . . . . Dry Chemical, Draft Curtain
DCS . . . . . . . . . . . . . . . . . . . Distributed Control System
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 11 of 46
FLUOR DANIEL
DEP . . . . . . . . . . . . . . . . . . . . Depressed
DEPT . . . . . dept . . . . . . . Department
DES . . . . . . . . . . . . . . . . . . . . Design
DET . . . . . . . . . . . . . . . . . . . Detail
DETCH . . . . . . . . . . . . . . . . Detector Check
DETECT. . . . . . . . . . . . . . . Detector
DEV . . . . . . . . . . . . . . . . . . . Develop, Device
DEV LG . . . . . . . . . . . . . . . Developed Length
DF . . . . . . . . . . . . . . . . . . . . . Drinking Fountain, Drain Funnel
DG . . . . . . . . . . . . . . . . . . . . . Door Grille
DIL . . . . . . . . . . . . . . . . . . . . Dilute
DIM. . . . . . . dim. . . . . . . Dimension
DIMJ . . . . . . . . . . . . . . . . . . Ductile Iron Mech Joint Pipe
DIP . . . . . . . . . . . . . . . . . . . . Ductile Iron Pipe
DIR . . . . . . . . . . . . . . . . . . . . Direct Acting
DJ . . . . . . . . . . . . . . . . . . . . . Double Joist
DL . . . . . . . . . . . . . . . . . . . . . Dead Load, Drip Leg, Dummy Leg, Damaged Loads Ratio
DM (MOD) . . . . . . . . . . . . Damper Motorized - Modular
DM (2 POS) . . . . . . . . . . . . Damper Motorized - 2 Position
DMT . . . . . . . . . . . . . . . . . . . Demountable
DN . . . . . . . . DN . . . . . . . Down
DO . . . . . . . . . . . . . . . . . . . . . Dissolved Oxygen, Draw Out
DO. . . . . . . . do. . . . . . . . . Ditto
DP . . . . . . . . . . . . . . . . . . . . . Design Pressure, Double Pipe, Damp-proofing
DPC . . . . . . . . . . . . . . . . . . . Diesel Pump Controller
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 12 of 46
FLUOR DANIEL
DV . . . . . . . . . . . . . . . . . . . . . Diaphragm Valve
DW . . . . . . . . . . . . . . . . . . . . Dummy Weld, Dumbwaiter
DWG . . . . . dwg . . . . . . . Drawing
DWL . . . . . . . . . . . . . . . . . . . Dowel
DWR . . . . . . . . . . . . . . . . . . . Drawer
DX . . . . . . . . . . . . . . . . . . . . . Direct Expansion
DXCC . . . . . . . . . . . . . . . . . Direct Expansion Cooling Coil
DYB . . . . . . . . . . . . . . . . . . . Dynamic Breaking
. . . . . . . . . . . . e.g. . . . . . . . For Example (exempli gratia)
E ...................... East
E to E . . . . . . . . . . . . . . . . . . End to End
EA . . . . . . . . ea . . . . . . . . . Each
EAG . . . . . . . . . . . . . . . . . . . Exhaust Air Grille
EAL . . . . . . . . . . . . . . . . . . . Exhaust Air Louver
EAO . . . . . . . . . . . . . . . . . . . Exhaust Air Opening
EC . . . . . . . . . . . . . . . . . . . . . End of Curve
EC . . . . . . . . . . . . . . . . . . . . . Evaporative Condenser, Electric Connector
ECC . . . . . . . . . . . . . . . . . . . Eccentric
ECL . . . . . . . . . . . . . . . . . . . . Economizer Logic Center
ECL . . . . . . . . . . . . . . . . . . . . Eddy Current Clutch
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 13 of 46
FLUOR DANIEL
ED . . . . . . . . . . . . . . . . . . . . . Electric Duct
EDB . . . . . . . . . . . . . . . . . . . Entering Dry Bulb
EDR . . . . . . EDR . . . . . . Equivalent Direct Radiation
EF . . . . . . . . EF . . . . . . . . Electric Furnace (steel)
EF . . . . . . . . . . . . . . . . . . . . . Each Face, Exhaust Fan
ELLIP . . . . . . . . . . . . . . . . . . Ellipsoidal
ELM. . . . . . . . . . . . . . . . . . . Elementary
ELTG . . . . . . . . . . . . . . . . . . Emergency Lighting
EM . . . . . . . . . . . . . . . . . . . . Electric Motor
EMER . . . . . . . . . . . . . . . . . Emergency
ENT . . . . . . . . . . . . . . . . . . . Entrance
ENV . . . . . . . . . . . . . . . . . . . Envelope
ENVIR . . . . ENVIR . . . . Environment
EO . . . . . . . . . . . . . . . . . . . . . Electrically Operated
EOL . . . . . . . . . . . . . . . . . . . Elbolet
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 14 of 46
FLUOR DANIEL
ESC . . . . . . . . . . . . . . . . . . . . Escalator
ESP . . . . . . . . . . . . . . . . . . . . External Static Pressure
EST . . . . . . . . . . . . . . . . . . . . Estimate
ESVCP . . . . . . . . . . . . . . . . . Extra Strength Vitrified Clay Pipe
ETA . . . . . . . . . . . . . . . . . . . Estimated Time of Arrival
EX . . . . . . . . . . . . . . . . . . . . . Example
EXC . . . . . . . . . . . . . . . . . . . Exciter
EXCA . . . . . . . . . . . . . . . . . Excavate, Excavation
EXEC . . . . . . . . . . . . . . . . . . Executive
EXH . . . . . . . . . . . . . . . . . . . Exhaust, Exhauster
EXIST. . . . . . . . . . . . . . . . . . Existing
EXMP . . . . . . . . . . . . . . . . . Expanded Metal Plate
EXP . . . . . . . . . . . . . . . . . . . . Expansion
EXP JT . . . . . . . . . . . . . . . . Expansion Joint
EXPSD . . . . . . . . . . . . . . . . Exposed
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 15 of 46
FLUOR DANIEL
FBD . . . . . . . . . . . . . . . . . . . Fiberboard
FBG . . . . . . . . . . . . . . . . . . . Flat Bottom Groove
FBO . . . . . . . . . . . . . . . . . . . Furnished By Others
FBQ . . . . . . fbq . . . . . . . Firebox Quality
FBRK . . . . . . . . . . . . . . . . . . Firebrick
FEM . . . . . . . . . . . . . . . . . . . Female
FEP . . . . . . . FEP . . . . . . . Teflon (Fluorinated Ethylene- Propylene)
FES . . . . . . . . . . . . . . . . . . . . Flared End Section
FF . . . . . . . . FF . . . . . . . . Flat Faced, Factory Finish
FFA . . . . . . . . . . . . . . . . . . . . Full Freight Allowed
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 16 of 46
FLUOR DANIEL
FIN. . . . . . . . . . . . . . . . . . . . . Finish
FINFL . . . . . . . . . . . . . . . . . Finished Floor
FINGR . . . . . . . . . . . . . . . . . Finished Grade
FJT . . . . . . . . . . . . . . . . . . . . Flush Joint
FL . . . . . . . . . . . . . . . . . . . . . Floor, Fail Locked
FLG . . . . . . . . . . . . . . . . . . . . Flange
FLGD . . . . . . . . . . . . . . . . . . Flanged
FLOT . . . . . . . . . . . . . . . . . . Flotation
FLPL . . . . . . . . . . . . . . . . . . . Floor Plate
FLR . . . . . . . . . . . . . . . . . . . . Floor / Flooring
FLTR . . . . . . . . . . . . . . . . . . Filter
FLUR . . . . . . . . . . . . . . . . . . Fluorescent
FLX . . . . . . . . . . . . . . . . . . . . Flexible
FM . . . . . . . . . . . . . . . . . . . . . Frequency Meter
FMC . . . . . . . . . . . . . . . . . . . Flexible Metal Conduit
FQ . . . . . . . . fq . . . . . . . . . Flange Quality
FR . . . . . . . . . . . . . . . . . . . . . Frame, Framing, From
FRA . . . . . . . . . . . . . . . . . . . Air
FRC . . . . . . . . . . . . . . . . . . . . Fire Resistant Coating
FREQ . . . . . . . . . . . . . . . . . . Frequency
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 17 of 46
FLUOR DANIEL
FRG . . . . . . . . . . . . . . . . . . . Forged
FRP . . . . . . . . . . . . . . . . . . . . Fiberglass Reinforced Plastic
FRT . . . . . . . . . . . . . . . . . . . . Freight, Fire Retardant
FS . . . . . . . . . . . . . . . . . . . . . Far Full Size
FS (160°) . . . . . . . . . . . . . . Firestat (cut off at indicated)
FU . . . . . . . . . . . . . . . . . . . . . Fuse
FUR. . . . . . . . . . . . . . . . . . . . Furred, Furring
FURN . . . . . . . . . . . . . . . . . . Furnish
FUT . . . . . . . . . . . . . . . . . . . . Future
FV . . . . . . . . . . . . . . . . . . . . . Valve
FXTR . . . . . . . . . . . . . . . . . . Fixture
FZ (34°) . . . . . . . . . . . . . . . . Freezestat (cut off at temp indicated)
G ...................... Ground Wire
GA . . . . . . . . . . . . . . . . . . . . . General Arrangement
GA . . . . . . . . ga . . . . . . . . Gage, Gauge
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 18 of 46
FLUOR DANIEL
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 19 of 46
FLUOR DANIEL
GS . . . . . . . . . . . . . . . . . . . . . Gas Supply
GSR . . . . . . GSR . . . . . . Ground Sensor Relay
GSS . . . . . . . . . . . . . . . . . . . . Galvanized Steel Sheet
GST . . . . . . . . . . . . . . . . . . . . Glazed Structural Tile
GT . . . . . . . . . . . . . . . . . . . . . Grout
GYP . . . . . . . . . . . . . . . . . . . Gypsum
H ...................... Hydraulic Signal
H/W . . . . . . . . . . . . . . . . . . . Hardware
H CPLG . . . . . . . . . . . . . . . . Half Coupling
H&S . . . . . . . . . . . . . . . . . . . Hub and Spigot
H-STAT . . . . . . . . . . . . . . . Humidistat
HAD. . . . . . . . . . . . . . . . . . . Heat Actuated Device
HALON 1211 . . . . . . . . . . Bromochlorodi- fluoromethane
2HALON 1301 . . . . . . . . . Bromotrifluoro- methane
HAZ . . . . . . . . . . . . . . . . . . . Hazard
HG . . . . . . . . Hg . . . . . . . . Hydrargyrum- Mercury
HGR . . . . . . . . . . . . . . . . . . . Hanger
HJT . . . . . . . . . . . . . . . . . . . . Head Joint
HH . . . . . . . . . . . . . . . . . . . . . Handhole
HHV . . . . . . hhv . . . . . . . Higher Heating Value
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 20 of 46
FLUOR DANIEL
HSE . . . . . . . . . . . . . . . . . . . . House
HT . . . . . . . . . . . . . . . . . . . . . Heat Tracing, Heat Traced, High Temperature, Height
HTC . . . . . . . . . . . . . . . . . . . Heat Trace Cable
HTG . . . . . . . . . . . . . . . . . . . Heating
HTR . . . . . . . . . . . . . . . . . . . Heater
HU . . . . . . . . . . . . . . . . . . . . . Humidifier
HUM . . . . . . . . . . . . . . . . . . . Humidifier (steam injection)
HV . . . . . . . . . . . . . . . . . . . . . Heating and Ventilating, High Voltage (above 15 kV)
HVAC . . . . . . . . . . . . . . . . . Heating, Ventilating, & Air Conditioning
HVU . . . . . . . . . . . . . . . . . . . Heating and Ventilating Unit
HVY . . . . . . . . . . . . . . . . . . . Heavy
HW . . . . . . . . . . . . . . . . . . . . Headwall
HWAY . . . . . . . . . . . . . . . . . Hallway
HWD . . . . . . . . . . . . . . . . . . Hardwood
HWH . . . . . . . . . . . . . . . . . . Hot Water Heater
HYDR . . . . . . . . . . . . . . . . . Hydraulic
HYDRO . . . HYDRO . . Hydrostatic (Test)
HYDT . . . . . . . . . . . . . . . . . Hydrant
HYPO . . . . . . . . . . . . . . . . . . Hypotenuse
H1, H2, H3 . . . . . . . . . . . . Primary Terminals at Power Transformer
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 21 of 46
FLUOR DANIEL
IC . . . . . . . . . . . . . . . . . . . . . . Interrupting Capacity
ID . . . . . . . . . . . . . . . . . . . . . Inside Diameter, Induction Unit
IDENT . . . . . . . . . . . . . . . . . Identify, Identifier
IDR . . . . . . . . . . . . . . . . . . . . Inductor
IF . . . . . . . . . . . . . . . . . . . . . . Inside Frosted, Inside Face
IGN . . . . . . . . . . . . . . . . . . . . Ignition
IHP . . . . . . . ihp . . . . . . . . Indicated Horsepower
IL . . . . . . . . . . . . . . . . . . . . . . Indicating Light
IMC . . . . . . . . . . . . . . . . . . . . Intermediate Metal Conduit
INC. . . . . . . Inc. . . . . . . . Incorporated
INCIN . . . . . . . . . . . . . . . . . Incinerator
INCL . . . . . incl . . . . . . . Include, Inclusive
INCLR . . . . . . . . . . . . . . . . . Intercooler
INCM . . . . . . . . . . . . . . . . . . Incoming
INCR . . . . . . . . . . . . . . . . . . Increaser
IND . . . . . . . . . . . . . . . . . . . . Indicate
IND . . . . . . . IND . . . . . . . Investigational New Drug (application)
INDL . . . . . . . . . . . . . . . . . . Industrial
INFO . . . . . . . . . . . . . . . . . . Information
INIT . . . . . . . . . . . . . . . . . . . Initial
INJ . . . . . . . . . . . . . . . . . . . . . Injection
INL . . . . . . . . . . . . . . . . . . . . Inlet
INQ . . . . . . . . . . . . . . . . . . . . Inquiry
INS . . . . . . . . . . . . . . . . . . . . Insulated, Insulation
INS . . . . . . . . . . . . . . . . . . . . Inside
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 22 of 46
FLUOR DANIEL
INTFC . . . . . . . . . . . . . . . . . Interface
INTK . . . . . . . . . . . . . . . . . . Intake
INTLK . . . . . . . . . . . . . . . . . Interlock
INTMT . . . . . . . . . . . . . . . . Intermittent
INTRF . . . . . . . . . . . . . . . . . Interference
IP . . . . . . . . . . . . . . . . . . . . . . Iron Pin
IPS . . . . . . . . . . . . . . . . . . . . . Iron Pipe Size
IR . . . . . . . . . . . . . . . . . . . . . . Inside Radius, Infrared
ISARP . . . . . . . . . . . . . . . . . ISA Recommended Practice
ISD . . . . . . . . . . . . . . . . . . . . Ionization Smoke Detector
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 23 of 46
FLUOR DANIEL
JKT . . . . . . . . . . . . . . . . . . . . Jacket
JP . . . . . . . . . . . . . . . . . . . . . . Jockey Pump
JT . . . . . . . . . . . . . . . . . . . . . . Joint
K ...................... Kirk Key Interlock
KA . . . . . . . . . . . . . . . . . . . . . Keyed Alike
KB . . . . . . . . . . . . . . . . . . . . . Knee Brace
KCPL . . . . . . . . . . . . . . . . . . Keene's Cement Plaster
KD . . . . . . . . . . . . . . . . . . . . . Kiln Dried
KD . . . . . . . . . . . . . . . . . . . . . Knock Down
KIT . . . . . . . . . . . . . . . . . . . . Kitchen
KL . . . . . . . . . . . . . . . . . . . . . Kynar Lined
KO . . . . . . . . . . . . . . . . . . . . . Knockout
KOR . . . . . . . . . . . . . . . . . . . Korduct Rigid Conduit (Transite)
KPL . . . . . . . . . . . . . . . . . . . . Kickplate
KR . . . . . . . . . . . . . . . . . . . . . Knuckle Radius
KRSN . . . . . . . . . . . . . . . . . . Kerosene
KX . . . . . . . . . . . . . . . . . . . . Antikiss Relay
L ...................... Induction, Structural Angle, Length of Curve
L-R . . . . . . . . . . . . . . . . . . . . Left to Right
L/O . . . . . . . . . . . . . . . . . . . . Lockout
LD . . . . . . . . . . . . . . . . . . . . . Load
LDB . . . . . . . . . . . . . . . . . . . Leaving Dry Bulb
LDG . . . . . . . . . . . . . . . . . . . Landing
LEB . . . . . . . LEB . . . . . . Large End Beveled
LEL . . . . . . . LEL . . . . . . . Lower Explosive Level
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 24 of 46
FLUOR DANIEL
LF . . . . . . . . . . . . . . . . . . . . . Lighting Fixture
LFAVN . . . . . . . . . . . . . . . . Lighting Fixture - Aviation
LFEM . . . . . . . . . . . . . . . . . . Lighting Fixture - Emergency
LFEX . . . . . . . . . . . . . . . . . . Lighting Fixture - Exit
LFFL . . . . . . . . . . . . . . . . . . . Lighting Fixture - Fluorescent
LGTH . . . . . . . . . . . . . . . . . . Length
LH . . . . . . . . . . . . . . . . . . . . . Left Hand
LHV . . . . . . . . . . . . . . . . . . . Lower Heating Valve
LI . . . . . . . . . . . . . . . . . . . . . . Level Indicator
LIFO . . . . . . LIFO . . . . . . Last In - First Out
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 25 of 46
FLUOR DANIEL
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 26 of 46
FLUOR DANIEL
MANF . . . . . . . . . . . . . . . . . Manifold
MAS . . . . . . . . . . . . . . . . . . . Masonry
MATL . . . . . . . . . . . . . . . . . Material
MAU . . . . . . . . . . . . . . . . . . . Make Up Air Unit
MAWP . . . . . . . . . . . . . . . . . Maximum Allowable Working Pressure
MET. . . . . . . . . . . . . . . . . . . Metal
MEZZ . . . . . . . . . . . . . . . . . . Mezzanine
MF . . . . . . . . . . . . . . . . . . . . . Male and Female
MFD . . . . . . . . . . . . . . . . . . . Metal Floor Decking
MFD . . . . . . . . . . . . . . . . . . . Mechanical Flow Diagram
MH . . . . . . . . . . . . . . . . . . . . Manhole
MHHW . . . . . . . . . . . . . . . . Mean Higher High Water
MHL . . . . . . MHL . . . . . . Materials Handling Labor
MHR . . . . . . . . . . . . . . . . . . . Manhour
MHW . . . . . . . . . . . . . . . . . . Mean High Water
MI . . . . . . . . . . . . . . . . . . . . . Malleable Iron
MIN . . . . . . min . . . . . . . Minimum
MIR . . . . . . . . . . . . . . . . . . . . Mirror
MISC . . . . . misc . . . . . . Miscellaneous
MJ . . . . . . . . . . . . . . . . . . . . . Mechanical Joint
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 27 of 46
FLUOR DANIEL
MK . . . . . . . . . . . . . . . . . . . . Mark
MKD . . . . . . . . . . . . . . . . . . Marked
ML . . . . . . . . . . . . . . . . . . . . . Match Line
MLD . . . . . . . . . . . . . . . . . . . Molding
MLLW . . . . . . . . . . . . . . . . . Mean Lower Low Water
MNT . . . . . . . . . . . . . . . . . . . Maintained
MNTC . . . . . . . . . . . . . . . . . Maintained Contact
MO . . . . . . . . . . . . . . . . . . . . Molybdenum, Masonry Opening
MOD. . . . . . . . . . . . . . . . . . . Modular, Model
MOL WT . mol wt . . . . Molecular Weight
MOM. . . . . . . . . . . . . . . . . . Momentary
MOMC . . . . . . . . . . . . . . . . Momentary Contact
MON . . . . . . . . . . . . . . . . . . Moment, Monument, Monitor
MOT . . . . . . . . . . . . . . . . . . . Motor
MOV . . . . . . . . . . . . . . . . . . Motor Operated Valve, Movable
MP . . . . . . . . . . . . . . . . . . . . . Manpower
MPS . . . . . . . . . . . . . . . . . . . Manual Pull Station
MPT . . . . . . MPT . . . . . . Male Pipe Thread
MR . . . . . . . . . . . . . . . . . . . . Mop Receptor
MRB . . . . . . . . . . . . . . . . . . . Marble
MTD . . . . . . . . . . . . . . . . . . . Mounted
MTFR . . . . . . . . . . . . . . . . . . Metal Furring
MTG . . . . . . . . . . . . . . . . . . . Mounting
MTHR . . . . . . . . . . . . . . . . . Metal Threshold
MTL . . . . . . . . . . . . . . . . . . . Material
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 28 of 46
FLUOR DANIEL
MW . . . . . . . MW . . . . . . . Minimum Wall
MWK . . . . . . . . . . . . . . . . . . Millwork
MWP . . . . . . . . . . . . . . . . . . Maximum Working Pressure
MZI . . . . . . . . . . . . . . . . . . . Multizone Unit
N ......... N ......... North / Neutral (Drawings Only)
NAT . . . . . . . . . . . . . . . . . . . Natural
NATL . . . . . . . . . . . . . . . . . . National
NC . . . . . . . . . . . . . . . . . . . . . Normally Closed, No Change, No Comment
NDE . . . . . . NDE . . . . . . Nondestructive Examination
NEG . . . . . . . . . . . . . . . . . . . Negative
NEUT . . . . . . . . . . . . . . . . . . Neutral
NF . . . . . . . . . . . . . . . . . . . . Near Face, Not Furnished
NG . . . . . . . . . . . . . . . . . . . . . No Good
NGF . . . . . . . . . . . . . . . . . . . Natural Gas Firm
NGI . . . . . . . . . . . . . . . . . . . . Natural Gas Interruptible
NI . . . . . . . . . . . . . . . . . . . . . . Nickel Iron
NIC . . . . . . . . . . . . . . . . . . . . Not In Contract
NIL . . . . . . . . . . . . . . . . . . . . Neon Indicating Light
NIP . . . . . . . . . . . . . . . . . . . . Nipple
NL . . . . . . . . . . . . . . . . . . . . . Neoprene Lined, Nailable
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 29 of 46
FLUOR DANIEL
OB . . . . . . . . . . . . . . . . . . . . . Oil Burner
OBD . . . . . . . . . . . . . . . . . . . Opposed Blade Damper
OBS . . . . . . . . . . . . . . . . . . . Obscure, Obsolete
OC . . . . . . . . . . . . . . . . . . . . . On Centers
OCB . . . . . . . . . . . . . . . . . . . Oil Circuit Breaker
OFS . . . . . . . . . . . . . . . . . . . . Offsite
OH . . . . . . . . . . . . . . . . . . . . . Open Hearth (steel), Overhead
OHMS . . . . . . . . . . . . . . . . . Ovalhead Machine Screw
OHWS . . . . . . . . . . . . . . . . . Ovalhead Wood Screw
OI . . . . . . . . . . . . . . . . . . . . . . Oil Insulated
OPER . . . . . . . . . . . . . . . . . . Operating
OPNG . . . . . . . . . . . . . . . . . . Opening
OPP . . . . . . . . . . . . . . . . . . . . Opposite
OPP HD . . . . . . . . . . . . . . . . Opposite Hand
OPR . . . . . . . . . . . . . . . . . . . Operate
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 30 of 46
FLUOR DANIEL
ORG . . . . . . . . . . . . . . . . . . . Organization
ORIG . . . . . . . . . . . . . . . . . . Original
OS . . . . . . . . . . . . . . . . . . . . . Oil Switch, Open Sprinkler
OS&Y . . . . . . . . . . . . . . . . . Outside Screw & Yoke
OSBL . . . . . . . . . . . . . . . . . . Outside Battery Limits
OWG . . . . . . . . . . . . . . . . . . Oil-Water-Gas
OWJ . . . . . . . . . . . . . . . . . . . Open Web Joist
P ....................... Pole, Page, Plain, Pneumatic Signal
(P)BUS . . . . . . . . . . . . . . . . . Potential Bus
P COM . . . . . . . . . . . . . . . . . Proportional Comulator
PART. . . . . . . . . . . . . . . . . . Partial
PATT . . . . . patt . . . . . . . Pattern
PAW . . . . . . . . . . . . . . . . . . . Plasma Arc Welding
PAX . . . . . . . . . . . . . . . . . . . Private Automatic Exchange
PB . . . . . . . . . . . . . . . . . . . . . Push Button, Pull Box / Panic Bar
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 31 of 46
FLUOR DANIEL
PE . . . . . . . . PE . . . . . . . . Professional Engineer
PEB . . . . . . . . . . . . . . . . . . . . Plain End Beveled
PEC . . . . . . . . . . . . . . . . . . . . Photoelectric Cell
PED . . . . . . . . . . . . . . . . . . . . Pedestal
PERF . . . . . . . . . . . . . . . . . . Perforated
PERIM . . . . . . . . . . . . . . . . . Perimeter
PERM. . . . . . . . . . . . . . . . . . Permanent
PERP . . . . . . . . . . . . . . . . . . Perpendicular
PERT. . . . . . . . . . . . . . . . . . . Performance Evaluation and Review Technique
PES . . . . . . . . . . . . . . . . . . . . Photoelectric Scanner
PETRO . . . . . . . . . . . . . . . . Petroleum
PF . . . . . . . . . . . . . . . . . . . . . Power Factor, Plain Face
PFA . . . . . . . PFA . . . . . . . Teflon (perfluoroalkoxy)
PFB . . . . . . . . . . . . . . . . . . . . Prefabricate, Prefabricated
PFD . . . . . . . . . . . . . . . . . . . . Prefer
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 32 of 46
FLUOR DANIEL
PLMB . . . . . . . . . . . . . . . . . . Plumbing
PLR . . . . . . . . . . . . . . . . . . . . Pilot Light (Red)
PLT . . . . . . . . . . . . . . . . . . . . Plant
PLV . . . . . . . . . . . . . . . . . . . . Pilot Loaded Valve
PNEU . . . . . . . . . . . . . . . . . . Pneumatic
PNL . . . . . . . . . . . . . . . . . . . . Panel
PNL BD . . . . . . . . . . . . . . . . Panel Board
PNT . . . . . . . . . . . . . . . . . . . . Paint
PO . . . . . . . . . . . . . . . . . . . . . Purchase Order
POCR . . . . . . . . . . . . . . . . . . Phase Overcurrent Relay
PORC . . . . . . . . . . . . . . . . . . Porcelain
POS . . . . . . . . . . . . . . . . . . . . Positive
POSN . . . . . . . . . . . . . . . . . . Position
POSUP . . . . . . . . . . . . . . . . . Point of Support
POT. . . . . . . . . . . . . . . . . . . . Potentiometer
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 33 of 46
FLUOR DANIEL
PRELIM . . . . . . . . . . . . . . . Preliminary
PREP . . . . . . . . . . . . . . . . . . Prepare, Preparation
PRESS. . . . press. . . . . . Pressure
PRF . . . . . . . . . . . . . . . . . . . . Preformed
PRI . . . . . . . . . . . . . . . . . . . . Primary
PRL . . . . . . . . . . . . . . . . . . . . Parallel
PRMLD . . . . . . . . . . . . . . . . Premolded
PROD. . . . . . . . . . . . . . . . . . Product, Productivity
PROJ . . . . . . . . . . . . . . . . . . Project, Projection
PROM . . . . . . . . . . . . . . . . . Programmable ROM
PROP. . . . . . . . . . . . . . . . . . Property
PROT . . . . . . . . . . . . . . . . . Protective, Protection
PRR . . . . . . . . . . . . . . . . . . . Pneumatic Ratio Relay
PRT . . . . . . . . . . . . . . . . . . . . Printer
PRV . . . . . . PRV . . . . . . Pressure Reducing Valve
PURCH . . . . . . . . . . . . . . . . Purchase
PV . . . . . . . . . . . . . . . . . . . . . Plug Valve, Paved, Paving
P/V . . . . . . . . . . . . . . . . . . . . Pressure / Volume
PVC . . . . . . PVC . . . . . . Polyvinyl Chloride, Point of Vertical Curve
PVCL . . . . . . . . . . . . . . . . . . Polyvinyl Chloride Lined
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 34 of 46
FLUOR DANIEL
PWD . . . . . . . . . . . . . . . . . . . Plywood
PWHT . . . . . . . . . . . . . . . . . Postweld Heat Treatment
PWR . . . . . . . . . . . . . . . . . . . Power
PWRH . . . . . . . . . . . . . . . . . Powerhouse
PWT . . . . . . . . . . . . . . . . . . . Power Transformer
QT . . . . . . . . . . . . . . . . . . . . . Quarry Tile
QTY . . . . . . qty . . . . . . . . Quantity
QUAL . . . . qual . . . . . . . Quality
R ....................... Relief Valve (hot water), Radius, Relay, Resistance, Red
R FAN . . . . . . . . . . . . . . . . . Return Fan
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 35 of 46
FLUOR DANIEL
RCVR . . . . . . . . . . . . . . . . . . Receiver
RCVY . . . . . . . . . . . . . . . . . Recovery
RD . . . . . . . . . . . . . . . . . . . . . Rupture Disc, Round, Roof Drain
RDC . . . . . . . . . . . . . . . . . . . Roof Drain Conductor
RDL . . . . . . . . . . . . . . . . . . . Radial
RECIRC . . . . . . . . . . . . . . . Recirculate
RECT . . . . . . . . . . . . . . . . . . Rectangular, Rectifier
RED. . . . . . . . . . . . . . . . . . . . Reducer, Reducing
REDF . . . . . . . . . . . . . . . . . . Reducing Flange
REF . . . . . . . . . . . . . . . . . . . . Reference
REQ . . . . . . . . . . . . . . . . . . . Request
REQD . . . . . reqd . . . . . . Required
REQN . . . . . reqn . . . . . . Requisition
REQT . . . . . . . . . . . . . . . . . . Requirement
RES . . . . . . . . . . . . . . . . . . . . Resilient, Resistor
RESTR . . . . . . . . . . . . . . . . . Restrictor
RET . . . . . . . . . . . . . . . . . . . . Return
REV . . . . . . rev . . . . . . . . Revise / Revision
RF . . . . . . . . RF . . . . . . . . Raised Face
RFG . . . . . . . . . . . . . . . . . . . Roofing
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 36 of 46
FLUOR DANIEL
RLY . . . . . . . . . . . . . . . . . . . Relay
RM . . . . . . . . . . . . . . . . . . . . Room
RMS . . . . . . RMS . . . . . . Root Mean Square
RN . . . . . . . . . . . . . . . . . . . . Riser Nipple
RND . . . . . . . . . . . . . . . . . . Round
RO . . . . . . . . . . . . . . . . . . . . . Rough Opening
RO . . . . . . . . . . . . . . . . . . . . . Restriction Orifice
ROM . . . . . . . . . . . . . . . . . . Read Only Memory, Rough Order of Magnitude
ROW, R/W . . . . . . . . . . . . . Right of Way
RP . . . . . . . . . . . . . . . . . . . . . Receptacle Panel
RTG . . . . . . . . . . . . . . . . . . . Rating
RTHD . . . . . . . . . . . . . . . . . . Right Hand
RTJ . . . . . . . . . . . . . . . . . . . . Ring Type Joint
RTRP . . . . . RTRP . . . . . Reinforced Thermosetting Resin Pipe
RTRY . . . . . . . . . . . . . . . . . . Rotary
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 37 of 46
FLUOR DANIEL
RVT . . . . . . . . . . . . . . . . . . . Rivet
S . . . . . . . . . . . . . . . . . . . . . . South, Strainer, Safety Valve (steam), Beam (American
Standard), Solenoid Actuator, Starter
S/C . . . . . . . . . . . . . . . . . . . . Speed / Current
S/FAB . . . . . . . . . . . . . . . . . Shop Fabrication
S/L . . . . . . . . . . . . . . . . . . . . . Single Line
SA . . . . . . . . . . . . . . . . . . . . . Supply Air
SAD . . . . . . . . . . . . . . . . . . . Supply Air Diffuser
SAF . . . . . . . . . . . . . . . . . . . . Safe, Safety
SAG . . . . . . . . . . . . . . . . . . . Supply Air Grille
SALV . . . . . . . . . . . . . . . . . . Salvage
SAN . . . . . . . . . . . . . . . . . . . Sanitary
SAT. . . . . . . . . . . . . . . . . . . . Saturate
SAW . . . . . . . . . . . . . . . . . . . Automatic Submerged Arc Welding
SB . . . . . . . . . . . . . . . . . . . . . Stud Bolt
SC . . . . . . . . . . . . . . . . . . . . . Sample Connection, Solid Core, System Control, Shear
Connector
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 38 of 46
FLUOR DANIEL
SERR . . . . . . . . . . . . . . . . . . Serrated
SEW . . . . . . . . . . . . . . . . . . . Sewer
SF . . . . . . . . . . . . . . . . . . . . . Serrated Finish, Seal Fitting, Spot Face, Semifinished
SFD . . . . . . . . . . . . . . . . . . . . Seal Fittings with Drain
SFGL . . . . . . . . . . . . . . . . . . Safety Glass
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 39 of 46
FLUOR DANIEL
SP HT . . . . . sp ht . . . . . . Specific Heat
SPC . . . . . . . . . . . . . . . . . . . . Space, Spacer
SPCG . . . . . . . . . . . . . . . . . . Spacing
SPDT . . . . . . . . . . . . . . . . . . Single Pole Double Throw
SPEC . . . . . spec . . . . . . . Specification
STAB. . . . . . . . . . . . . . . . . . Stabilizer
STCN . . . . . . . . . . . . . . . . . . Stress Cone
STD . . . . . . . Std . . . . . . . . Standard
STD WT . . std wt . . . . Standard Weight
STEL . . . . . STEL . . . . Short Term Exposure Limit
STM . . . . . . . . . . . . . . . . . . . Steam
STM TR . . . . . . . . . . . . . . . Steam Tracing, Steam Trace
STO . . . . . . . . . . . . . . . . . . . . Storage
STR . . . . . . . . . . . . . . . . . . . . Magnetic Starter, Strainer, Straight
STRB . . . . . . . . . . . . . . . . . . Combination Magnetic Starter with Circuit Breaker
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 40 of 46
FLUOR DANIEL
SUBST . . . . . . . . . . . . . . . . . Substitute
SUBSTA . . . . . . . . . . . . . . Substation
SUCT . . . . . . . . . . . . . . . . . . Suction
SUPPL . . . . . . . . . . . . . . . . . Supplement
SUPSD . . . . . . . . . . . . . . . . . Supersede
SWG . . . . . . . . . . . . . . . . . . . Swage
SWGR . . . . . . . . . . . . . . . . . Switchgear
SWRK . . . . . . . . . . . . . . . . . Switchrack
SYM . . . . . . . . . . . . . . . . . . . Symmetrical
SYMB . . . . . . . . . . . . . . . . . Symbol
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 41 of 46
FLUOR DANIEL
TAN. . . . . . . . . . . . . . . . . . . Tangent
TAO . . . . . . . . . . . . . . . . . . . Transfer Air Opening
TAR . . . . . . . . . . . . . . . . . . . Transfer Air Register
TB . . . . . . . . . . . . . . . . . . . . . Terminal Block, Trolley Beam, Terminal Board, Towel Bar
TBE . . . . . . . TBE . . . . . . Thread Both Ends
TE . . . . . . . . TE . . . . . . . . Threaded End
TEFC . . . . . . . . . . . . . . . . . . Totally Enclosed Fan Cooled
TEL . . . . . . . . . . . . . . . . . . . . Telephone
TELP . . . . . . . . . . . . . . . . . . Telephone Pole
TEMP . . . . . temp . . . . . . Temperature, Temporary
TENS . . . . . . . . . . . . . . . . . . Tension
TERM. . . . . term. . . . . . . Terminal
TF . . . . . . . . . . . . . . . . . . . . . Threaded Flange, Transfer Fan
TFE . . . . . . . . . . . . . . . . . . . . Teflon (polytetra-fluoroethylene)
3 WAY . . . . . . . . . . . . . . . . 3 Way
TK . . . . . . . . . . . . . . . . . . . . . Tank
TKBD . . . . . . . . . . . . . . . . . . Tackboard
TKS . . . . . . . . . . . . . . . . . . . . Tackstrip
TL . . . . . . . . . . . . . . . . . . . . . Tangent Line, Tangent Length, Total Load
TLE . . . . . . . TLE . . . . . . Thread Large End
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 42 of 46
FLUOR DANIEL
T/J . . . . . . . . T/J
TOL . . . . . . . . . . . . . . . . . . . Thredolet, Tolerance
TOP . . . . . . . TOP . . . . . . Top of Pipe
T/P . . . . . . . . T/P
TOR . . . . . . TOR . . . . . . Top of Rail
T/R . . . . . . . T/R
TOS . . . . . . . TOS . . . . . . Top of Steel, Top of Soil
T/S . . . . . . . T/S
TOT . . . . . . . . . . . . . . . . . . . Total
TOW . . . . . . TOW . . . . . Top of Wall
T/W . . . . . . . T/W
TP . . . . . . . . . . . . . . . . . . . . . Toe Plate
TPC . . . . . . . . . . . . . . . . . . . . Temperature Controller
TPD . . . . . . . . . . . . . . . . . . . . Toilet Paper Dispenser
TPI . . . . . . . TPI . . . . . . . Throughput Performance Index
TRQ . . . . . . . . . . . . . . . . . . . Torque
TS . . . . . . . . . . . . . . . . . . . . . Structural Tubing, Tray Support
TSE . . . . . . TSE . . . . . . . Thread Small End
TSH . . . . . . . . . . . . . . . . . . . . Temperature Switch High
TSL . . . . . . . . . . . . . . . . . . . . Temperature Switch Low
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 43 of 46
FLUOR DANIEL
TV . . . . . . . . TV . . . . . . . Television
2SCP . . . . . . . . . . . . . . . . . . . 2 Speed Consequent Pole (Starter)
2SSW . . . . . . . . . . . . . . . . . 2 Speed Separate Winding (Starter)
TW . . . . . . . . . . . . . . . . . . . . Thermowell
TWA . . . . . . TWA . . . . . Time Weighted Average
UNF . . . . . . . . . . . . . . . . . . . Unfinished
UNO . . . . . . . . . . . . . . . . . . . Unless Noted Otherwise
UNST . . . . . . . . . . . . . . . . . . Unistrut
UP . . . . . . . . . . . . . . . . . . . . . Utility Pole
UPS . . . . . . . . . . . . . . . . . . . . Uninterruptible Power Supply
UR . . . . . . . . . . . . . . . . . . . . . Urinal
USA . . . . . . USA . . . . . . United States of America
USD . . . . . . USD . . . . . . Ultimate Strength Design
UTIL . . . . . . . . . . . . . . . . . . . Utility
UTS . . . . . . . UTS . . . . . . Ultimate Tensile Stress
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 44 of 46
FLUOR DANIEL
VEL . . . . . . . . . . . . . . . . . . . Velocity
VENT. . . . . . . . . . . . . . . . . . Ventilate, Ventilation
VERT . . . . . . . . . . . . . . . . . . Vertical
VEST . . . . . . . . . . . . . . . . . . Vestibule
VF . . . . . . . . . . . . . . . . . . . . . Vinyl Fabric
VG . . . . . . . . . . . . . . . . . . . . . Vertical Grain
VIB . . . . . . . . . . . . . . . . . . . . Vibrate, Vibrating, Vibrator
VICT . . . . . . . . . . . . . . . . . . Victaulic
VIN . . . . . . . . . . . . . . . . . . . . Vinyl
VISC . . . . . . . . . . . . . . . . . . . Viscosity
VIT . . . . . . . . . . . . . . . . . . . . Vitreous
VIZ . . . . . . . viz . . . . . . . . Namely
VJ . . . . . . . . . . . . . . . . . . . . . V-Joint, V-Jointed
VM . . . . . . . . . . . . . . . . . . . . Voltmeter
VNR . . . . . . . . . . . . . . . . . . . Veneer
VU . . . . . . . . . . . . . . . . . . . . . Ventilating Unit
W ......... W ......... West, Wide, Width, Wide Flange, White
W/ . . . . . . . . w/ . . . . . . . . . With
W/O . . . . . . w/o . . . . . . . Without
WB . . . . . . . . . . . . . . . . . . . . Welded Bonnet, Wet Bulb, Wood Base
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 45 of 46
FLUOR DANIEL
WIN . . . . . . . . . . . . . . . . . . . Window
WKWY . . . . . . . . . . . . . . . . Walkway
WL . . . . . . . . . . . . . . . . . . . . Wind Load
WM . . . . . . . . . . . . . . . . . . . . Watt Meter, Wire Mesh
WMD . . . . . . . . . . . . . . . . . . Watt Meter Demand
WN . . . . . . . . . . . . . . . . . . . . Welding Neck
WNF . . . . . . . . . . . . . . . . . . . Welding Neck Flange
WOG . . . . . . . . . . . . . . . . . . Water-Oil-Gas
WOL . . . . . . . . . . . . . . . . . . . Weldolet
WP . . . . . . . . . . . . . . . . . . . . . Working Point, Working Pressure, Weatherproof,
Waterproofing
GENERAL CORPORATE
Practice 000 000 9910
Publication Date 29Dec95
Page 46 of 46
FLUOR DANIEL
XP . . . . . . . . . . . . . . . . . . . . . Explosionproof
XPD . . . . . . . . . . . . . . . . . . . Explosionproof Dust Tight
XPG . . . . . . . . . . . . . . . . . . . Explosionproof Gastight
XPR . . . . . . . . . . . . . . . . . . . Explosionproof Rain, Gas, and Dust Tight
XPS . . . . . . . . . . . . . . . . . . . . Explosionproof Spin Top, Gas, and Dust Tight
XR . . . . . . . . XR . . . . . . . X-Ray
XS . . . . . . . . . . . . . . . . . . . . Extra Strong
XT . . . . . . . . . . . . . . . . . . . . Outlet Body Hazardous Area - Tee
XX . . . . . . . . . . . . . . . . . . . . . Outlet Body, Hazardous Area - Cross
XXH . . . . . . . . . . . . . . . . . . Double Extra Heavy
YS . . . . . . . . . . . . . . . . . . . . . Yield Strength
Z . . . . . . . . . . . . . . . . . . . . . . . Impedance (Diagram), Zone
ZS . . . . . . . . . . . . . . . . . . . . . Freezestat
GENERAL CORPORATE
Practice 670 250 9965
Publication Date 31Oct95
Page 1 of 2
FLUOR DANIEL
1/16 0.0052 0.0885 0.1719 0.2552 0.3385 0.4219 0.5052 0.5885 0.6719 0.7552 0.8385 0.9219 0.062500
5 0.0065 0.898 0.1732 0.2565 0.3398 0.4232 0.5065 0.5898 0.6732 0.7565 0.8398 0.9232 0.078125
3/32 0.0078 0.0911 0.1745 0.2578 0.3411 0.4245 0.5078 0.5911 0.6745 0.7578 0.8411 0.9245 0.093750
7 0.0091 0.0924 0.1758 0.2591 0.3424 0.4258 0.5091 0.5924 0.6758 0.7591 0.8424 0.9258 0.109375
1/8 0.0104 0.0937 0.1771 0.2604 0.3437 0.4271 0.5104 0.5937 0.6771 0.7604 0.8437 0.9271 0.125000
9 0.0117 0.0951 0.1784 0.2617 0.3451 0.4284 0.5117 0.5951 0.6784 0.7617 0.8451 0.9284 0.140625
5/32 0.0130 0.0964 0.1797 0.2630 0.3464 0.4297 0.5130 0.5964 0.6797 0.7630 0.8464 0.9297 0.156250
11 0.0143 0.0977 0.1810 0.2643 0.3477 0.4310 0.5143 0.5977 0.6810 0.7643 0.8477 0.9310 0.171875
3/16 0.0156 0.0990 0.1823 0.2656 0.3490 0.4323 0.5156 0.5990 0.6823 0.7656 0.8490 0.9323 0.187500
13 0.0169 0.1003 0.1836 0.2669 0.3503 0.4336 0.5169 0.6003 0.6836 0.7669 0.8503 0.9336 0.203125
7/32 0.0182 0.1016 0.1849 0.2682 0.3516 0.4349 0.5182 0.6016 0.6849 0.7682 0.8516 0.9349 0.218750
15 0.0195 0.1029 0.1862 0.2695 0.3529 0.4362 0.5196 0.6029 0.6862 0.7695 0.8529 0.9362 0.234375
1/4 0.0208 0.1042 0.1875 0.2708 0.3542 0.4375 0.5208 0.6042 0.6875 0.7708 0.8542 0.9375 0.250000
17 0.0221 0.1055 0.1888 0.2721 0.3555 0.4388 0.5221 0.6055 0.6888 0.7721 0.8555 0.9388 0.265625
9/32 0.0234 0.1068 0.1901 0.2734 0.3568 0.4401 0.5234 0.6068 0.6901 0.7734 0.8568 0.9401 0.281250
19 0.0247 0.1081 0.1914 0.2747 0.3581 0.4414 0.5247 0.6081 0.6914 0.7747 0.8581 0.9414 0.296875
3/16 0.0260 0.1094 0.1927 0.2760 0.3594 0.4427 0.5260 0.6094 0.6927 0.7760 0.8594 0.9427 0.312500
21 0.0273 0.1107 0.1940 0.2773 0.3607 0.4440 0.5273 0.6107 0.6940 0.7773 0.8607 0.9440 0.328125
11/32 0.0286 0.1120 0.1953 0.2786 0.3620 0.4453 0.5286 0.6120 0.6953 0.7786 0.8620 0.9453 0.343750
23 0.0299 0.1133 0.1966 0.2799 0.3633 0.4466 0.5299 0.6133 0.6966 0.7799 0.8633 0.9466 0.359375
3/8 0.0312 0.1146 0.1979 0.2812 0.3646 0.4479 0.5312 0.6146 0.6979 0.7812 0.8646 0.9479 0.375000
25 0.0326 0.1159 0.1992 0.2826 0.3659 0.4492 0.5326 0.6159 0.6992 0.7826 0.8659 0.9492 0.390625
13/32 0.0339 0.1172 0.2005 0.2839 0.3672 0.4505 0.5339 0.6172 0.7005 0.7839 0.8672 0.9505 0.406250
27 0.0352 0.1185 0.2018 0.2852 0.3685 0.4518 0.5352 0.6185 0.7018 0.7852 0.8685 0.9518 0.421875
7/16 0.0365 0.1198 0.2031 0.2865 0.3698 0.4531 0.5365 0.6198 0.7031 0.7865 0.8698 0.9531 0.437500
29 0.0378 0.1211 0.2044 0.2878 0.3711 0.4544 0.5378 0.6211 0.7044 0.7878 0.8711 0.9544 0.453125
15/32 0.0391 0.1224 0.2057 0.2891 0.3724 0.4557 0.5391 0.6224 0.7057 0.7891 0.8724 0.9557 0.468750
31 0.0404 0.1237 0.2070 0.2904 0.3737 0.4570 0.5404 0.6237 0.7070 0.7904 0.8737 0.9570 0.484375
Piping Engineering
Practice 670 250 9965
Publication Date 31Oct95
Page 2 of 2
FLUOR DANIEL
9/16 0.0469 0.1302 0.2135 0.2969 0.3802 0.4635 0.5469 0.6302 0.7135 0.7969 0.8802 0.9635 0.562500
37 0.0482 0.1315 0.2148 0.2982 0.3815 0.4648 0.5482 0.6315 0.7148 0.7982 0.8815 0.9648 0.578125
19/32 0.0495 0.1328 0.2161 0.2995 0.3828 0.4661 0.5495 0.6328 0.7161 0.7995 0.8828 0.9661 0.593750
39 0.0508 0.1341 0.2174 0.3008 0.3841 0.4674 0.5508 0.6341 0.7174 0.8008 0.8841 0.9674 0.609375
5/8 0.0521 0.1354 0.2188 0.3021 0.3854 0.4688 0.5521 0.6354 0.7188 0.8021 0.8854 0.9688 0.625000
41 0.0534 0.1367 0.2201 0.3034 0.3867 0.4701 0.5534 0.6367 0.7201 0.8034 0.8867 0.9701 0.640625
21/32 0.0547 0.1380 0.2214 0.3047 0.3880 0.4714 0.5547 0.6380 0.7214 0.8047 0.8880 0.9714 0.656250
43 0.0560 0.1393 0.2227 0.3060 0.3893 0.4727 0.5560 0.6393 0.7227 0.8060 0.8893 0.9727 0.671875
11/16 0.0573 0.1406 0.2240 0.3073 0.3906 0.4740 0.5573 0.6406 0.7240 0.8073 0.8906 0.9740 0.687500
45 0.0586 0.1419 0.2253 0.3086 0.3919 0.4753 0.5586 0.6419 0.7253 0.8086 0.8919 0.9753 0.703125
23/32 0.0599 0.1432 0.2266 0.3099 0.3932 0.4766 0.5599 0.6432 0.7266 0.8099 0.8932 0.9766 0.718750
47 0.0612 0.1445 0.2279 0.3112 0.3945 0.4779 0.5612 0.6645 0.7279 0.8112 0.8945 0.9779 0.734375
3/4 0.0625 0.1458 0.2292 0.3125 0.3958 0.4792 0.5625 0.6458 0.7292 0.8125 0.8958 0.9792 0.750000
49 0.0638 0.1471 0.2305 0.3138 0.3971 0.4805 0.5638 0.6471 0.7305 0.8138 0.8971 0.9805 0.765625
25/32 0.0651 0.1484 0.2318 0.3151 0.3984 0.4818 0.5651 0.6484 0.7318 0.8151 0.8984 0.9818 0.781250
51 0.0664 0.1497 0.2331 0.3164 0.3997 0.4831 0.5664 0.6497 0.7331 0.8164 0.8997 0.9831 0.796875
13/16 0.0677 0.1510 0.2344 0.3177 0.4010 0.4844 0.5677 0.6510 0.7344 0.8177 0.9010 0.9844 0.812500
53 0.0690 0.1523 0.2357 0.3190 0.4023 0.4857 0.5690 0.6523 0.7357 0.8190 0.9023 0.9857 0.828125
27/32 0.0703 0.1536 0.2370 0.3203 0.4036 0.4870 0.5703 0.6536 0.7370 0.8203 0.9036 0.9870 0.843750
55 0.0716 0.1549 0.2383 0.3216 0.4049 0.4883 0.5716 0.6549 0.7383 0.8216 0.9094 0.9883 0.859375
7/8 0.0729 0.1562 0.2396 0.3229 0.4062 0.4896 0.5729 0.6562 0.7396 0.8229 0.9062 0.9896 0.875000
57 0.0742 0.1576 0.2409 0.3242 0.4076 0.4909 0.5742 0.6576 0.7409 0.8242 0.9076 0.9909 0.890625
29/32 0.0755 0.1589 0.2422 0.3255 0.4089 0.4922 0.5755 0.6589 0.7422 0.8255 0.9089 0.9922 0.906250
59 0.0768 0.1602 0.2435 0.3268 0.4102 0.4935 0.5768 0.6602 0.7435 0.8268 0.9102 0.9935 0.921875
15/16 0.0781 0.1615 0.2448 0.3281 0.4115 0.4948 0.5781 0.6615 0.7448 0.8281 0.9115 0.9948 0.937500
61 0.0794 0.1628 0.2461 0.3294 0.4128 0.4961 0.5794 0.6628 0.7461 0.8294 0.9128 0.9961 0.953125
31/32 0.0807 0.1641 0.2474 0.3307 0.4141 0.4974 0.5807 0.6641 0.7474 0.8307 0.9141 0.9974 0.968750
63 0.0820 0.1654 0.2487 0.3320 0.4154 0.4987 0.5820 0.6654 0.7487 0.8320 0.9154 0.9987 0.984375
Piping Engineering