MiniBluet Guns

Customer Product Manual

Part 1013124A02
Issued 1/08

NORDSON CORPORATION • DULUTH, GEORGIA • USA

www.nordson.com
 For CE Declaration, refer to melter documentation.

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information
about Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written
consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray,
ColorMax, Color-on-Demand, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen,
Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ESP, e stylized, ETI, Excel 2000, Fillmaster, FlexiCoat, Flex-O-Coat,
Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, isocoil, Isocore, Iso-Flo, iTRAX, Kinetix, Lean Cell,
Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan,
Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, PRIMARC, Printplus, Prism, ProBlue,
Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback,
Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra,
Ultrasaver, UpTime, u−TAH, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more.
are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, Blue Series, Bowtie, Bravura,
Check Mate, ClassicBlue, Classic IX, Controlled Fiberization, Control Weave, CountourCoat, CPX, CScan, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure,
DuraBraid, DuraCoat, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+, Emerald, Encore, E-Nordson, Equi=Bead, FillEasy, Fill Sentry, Fluxplus,
Get Green With Blue, GreenUV, G-Net, G-Site, iDry, iON, Iso-Flex, iTrend, Lacquer Cure, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge,
Minimeter, MonoCure, Multifil, Myritex, OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Powder Pilot, Powercure, Precise Coat,
Process Sentry, Pulse Spray, Quad Cure, RediCoat, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Signature, Smart,
SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, SureWrap, Swirl Coat, Tempus, TinyCure,
Trade Plus, ThruWave, UltraMax, Ultrasmart, Universal, ValveMate, VersaDrum, VersaPail, Vista, Web Cure, and 2 Rings (Design)
are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

Part 1013124A02 E 2008 Nordson Corporation

All rights reserved
 Table of Contents i

Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 5
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Labels and Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Key Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dispensing Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EasyOn Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hose Connector/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cordset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Auxiliary Devices and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Items Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic and Pneumatic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting the Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mount a Gun on a New or Existing System . . . . . . . . . . . . . . . . . . . . . . . 20
Replace a Gun on an Existing System . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Making the Solenoid Valve Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connect the Triggering Device to an SD Solenoid Valve . . . . . . . . . . . 22
Connect the Triggering Device to an SG Solenoid Valve . . . . . . . . . . . 23
Connecting the Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flushing the Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inspecting the Gun Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diagnostic Procedures (DPs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DP1. Check a Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DP2. Check for a Clogged Nozzle or Module . . . . . . . . . . . . . . . . . . . . . 34
DP3. Check a Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DP4. Check an RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replacing a Heater or RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Replacing an SD Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Replacing an SG Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Using the Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Slim Single-Module Gun/SG Solenoid Valve Parts . . . . . . . . . . . . . . . . . . 42
Slim Single-Module Gun/SD Solenoid Valve Parts . . . . . . . . . . . . . . . . . . 44
Configurable Single-Module Gun/SD Solenoid Valve Parts . . . . . . . . . . . 46
Configurable Single-Module Gun/SG Solenoid Valve Parts . . . . . . . . . . . 50
Configurable Multi-Module Gun Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SD Solenoid Valve Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Saturn Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Accessories and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Gun Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Nozzle Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Cordset Pin Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Gun Configuration Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 1

MiniBluet Guns

Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation,
operation, and maintenance (hereafter referred to as “use”) of the product
described in this document (hereafter referred to as “equipment”). Additional
safety information, in the form of task-specific safety alert messages,
appears as appropriate throughout this document.

WARNING: Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.

Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.

CAUTION: Indicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.

CAUTION: (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment
or property.

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Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information,
ensuring that all instructions and regulatory requirements for use of the
equipment are met, and for qualifying all potential users.

Safety Information
S Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,
governing regulations, material manufacturer’s product information, and
this document.
S Make safety information available to equipment users in accordance
with governing regulations. Contact the authority having jurisdiction for
information.
S Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.

Instructions, Requirements, and Standards

S Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
S If applicable, receive approval from your facility’s engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being
followed.
S Re-evaluate safety practices and procedures whenever changes are
made to the process or equipment.

User Qualifications
Equipment owners are responsible for ensuring that users:

S receive safety training appropriate to their job function as directed by

governing regulations and best industry practices
S are familiar with the equipment owner’s safety and accident
prevention policies and procedures
S receive, equipment- and task-specific training from another qualified
individual
NOTE: Nordson can provide equipment-specific installation,
operation, and maintenance training. Contact your Nordson
representative for information

S possess industry- and trade-specific skills and a level of experience

appropriate to their job function

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 3

S are physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities

Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment

S Use the equipment only for the purposes described and within the limits
specified in this document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non-standard auxiliary devices.

Instructions and Safety Messages

S Read and follow the instructions provided in this document and other
referenced documents.
S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and
Tags at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

Installation Practices
S Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
S Ensure that the equipment is rated for the environment in which it will be
used and that the processing characteristics of the material will not
create a hazardous environment. Refer to the Material Safety Data
Sheet (MSDS) for the material.
S If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused
equipment.

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4 MiniBluet Guns

S Contact the authority having jurisdiction to determine the requirement for

installation permits or inspections.

Operating Practices
S Familiarize yourself with the location and operation of all safety devices
and indicators.
S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer’s
instructions and MSDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a
potential malfunction.

Maintenance and Repair Practices

S Perform scheduled maintenance activities at the intervals described in
this document.
S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
S De-energize the equipment and all auxiliary devices before servicing the
equipment.
S Use only new factory-authorized refurbished or replacement parts.
S Read and comply with the manufacturer’s instructions and the MSDS
supplied with equipment cleaning compounds.
NOTE: MSDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson
representative.

S Confirm the correct operation of all safety devices before placing the
equipment back into operation.
S Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable MSDS or
contact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or damaged
labels.

Equipment Safety Information

This equipment safety information is applicable to the following types of
Nordson equipment:

S hot melt and cold adhesive application equipment and all related
accessories
S pattern controllers, timers, detection and verification systems, and all
other optional process control devices

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 MiniBluet Guns 5

Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies
by the type of equipment in use and the procedure being completed.
If required, shut down instructions are specified at the start of the
procedure. The levels of shut down are:

Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter-specific product manual for
instructions on relieving system hydraulic pressure.

De-energizing the System

Isolate the system (melter, hoses, guns, and optional devices) from all
power sources before accessing any unprotected high-voltage wiring or
connection point.

1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide input
electrical power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to the
appropriate regulation or standard.

Disabling the Guns

All electrical or mechanical devices that provide an activation signal to the
guns, gun solenoid valve(s), or the melter pump must be disabled before
work can be performed on or around a gun that is connected to a
pressurized system.

1. Turn off or disconnect the gun triggering device (pattern controller, timer,
PLC, etc.).
2. Disconnect the input signal wiring to the gun solenoid valve(s).
3. Reduce the air pressure to the gun solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the gun.

General Safety Warnings and Cautions

Table 1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.

Equipment types are designated in Table 1 as follows:

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HM = Hot melt (melters, hoses, guns, etc.)

PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
guns)

Table 1 General Safety Warnings and Cautions

Equipment
Type Warning or Caution

WARNING: Hazardous vapors! Before processing any polyurethane

reactive (PUR) hot melt or solvent-based material through a
compatible Nordson melter, read and comply with the material’s
MSDS. Ensure that the material’s processing temperature and
HM
flashpoints will not be exceeded and that all requirements for safe
handling, ventilation, first aid, and personal protective equipment are
met. Failure to comply with MSDS requirements can cause personal
injury, including death.

WARNING: Reactive material! Never clean any aluminum component

or flush Nordson equipment with halogenated hydrocarbon fluids.
Nordson melters and guns contain aluminum components that may
HM
react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.

WARNING: System pressurized! Relieve system hydraulic pressure

before breaking any hydraulic connection or seal. Failure to relieve
HM, CA
the system hydraulic pressure can result in the uncontrolled release of
hot melt or cold adhesive, causing personal injury.

WARNING: Molten material! Wear eye or face protection, clothing that

protects exposed skin, and heat-protective gloves when servicing
HM equipment that contains molten hot melt. Even when solidified, hot
melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.

Continued...

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 7

General Safety Warnings and Cautions (contd)

Table 1 General Safety Warnings and Cautions (contd)
Equipment
Type Warning or Caution

WARNING: Equipment starts automatically! Remote triggering

devices are used to control automatic hot melt guns. Before working
on or near an operating gun, disable the gun’s triggering device and
HM, PC
remove the air supply to the gun’s solenoid valve(s). Failure to disable
the gun’s triggering device and remove the supply of air to the
solenoid valve(s) can result in personal injury.

WARNING: Risk of electrocution! Even when switched off and

electrically isolated at the disconnect switch or circuit breaker, the
equipment may still be connected to energized auxiliary devices.
HM, CA, PC De-energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.

WARNING: Risk of fire or explosion! Nordson adhesive equipment is

not rated for use in explosive environments and should not be used
with solvent-based adhesives that can create an explosive
HM, CA, PC atmosphere when processed. Refer to the MSDS for the adhesive to
determine its processing characteristics and limitations. The use of
incompatible solvent-based adhesives or the improper processing of
solvent-based adhesives can result in personal injury, including death.

WARNING: Allow only personnel with appropriate training and

experience to operate or service the equipment. The use of untrained
HM, CA, PC or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage to the equipment.

CAUTION: Hot surfaces! Avoid contact with the hot metal surfaces of
guns, hoses, and certain components of the melter. If contact can not
HM be avoided, wear heat-protective gloves and clothing when working
around heated equipment. Failure to avoid contact with hot metal
surfaces can result in personal injury.

CAUTION: Some Nordson melters are specifically designed to

process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
HM
damage the equipment and cause premature reaction of the hot melt.
If you are unsure of the equipment’s ability to process PUR, contact
your Nordson representative for assistance.

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8 MiniBluet Guns

Equipment
Type Warning or Caution

CAUTION: Before using any cleaning or flushing compound on or in

the equipment, read and comply with the manufacturer’s instructions
HM, CA and the MSDS supplied with the compound. Some cleaning
compounds can react unpredictably with hot melt or cold adhesive,
resulting in damage to the equipment.

CAUTION: Nordson hot melt equipment is factory tested with

Nordson Type R fluid that contains polyester adipate plasticizer.
HM Certain hot melt materials can react with Type R fluid and form a solid
gum that can clog the equipment. Before using the equipment,
confirm that the hot melt is compatible with Type R fluid.

Other Safety Precautions

S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage,
or leaks.
S Never point a dispensing handgun at yourself or others.
S Suspend dispensing handguns by their proper suspension point.

First Aid
If molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the MSDS for the hot
melt to the medical personnel providing treatment.

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 MiniBluet Guns 9

Safety Labels and Tags

Figure 1 illustrates the location of the product safety labels and tags affixed
to the equipment. Table 2 provides an illustration of the hazard identification
symbols that appear on each safety label and tag, the meaning of the
symbol, or the exact wording of any safety message.

5
6
1

2
4215001

Figure 1 Safety labels and tags

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Table 2 Safety Labels and Tags

Item Part Description
1. N/A

2. N/A WARNING: Hot surface! Before touching the gun body, allow the gun to
cool, or wear heat-protective gloves. Failure to allow the gun body to
cool or to wear heat-protective gloves may cause personal injury.
3. 600 137 WARNING: Disconnect power and remove system pressure before
disassembly or maintenance. Failure to follow these instructions may
result in serious personal injury.
4. 243 352 WARNING: Fire, injury or equipment damage can result if cleanout
materials do not meet the following requirements:
1. Minimum flash point to be 550_F (288_C).

2. Liquid and vapor to be non-toxic at use temperature in equipment.

3. Chemical reactions with adhesive and equipment materials must

not be violently heat producing.

4. Cleanout material must not corrode or otherwise weaken

equipment materials.
5. 600 103 CAUTION: This gun is RTD (resistance temperature detector)
controlled. Prior to operation and before changing adhesive, consult
instruction manual for changing operating temperature. Failure to
follow instructions may result in personal injury or property damage.
6. 243 352 CAUTION: This equipment is factory tested with Nordson type R fluid
containing Polyester Adipate plasticizer. Certain adhesives may react
with the type R fluid residue to form solid gum which can be difficult to
remove.
To avoid equipment damage check with adhesive supplier regarding
compatibility and cleanout procedure before putting adhesive into the
system.

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 MiniBluet Guns 11

Description
Nordson MiniBlue automatic guns apply thermoplastic hot melt adhesive to
a product, providing uniform bead deposition and improved cutoff when
used with aggressive or hard-to-dispense adhesives. Their air-open,
air-close dispensing modules allow high cycle speeds and their compact
size allows them to fit between the flaps of most cartons.

MiniBlue guns are available in a slim,18-mm (0.71-in.) single-module design

and in a variety of configurable designs, including single-module and
multi-module configurations. MiniBlue guns are manufactured according to
the design choices made at the time of order placement. Refer to Gun
Configuration Code under Technical Data at the end of this manual for more
information.

Figure 2 shows some typical MiniBlue guns. Figures 3 and 4 show the key
parts of two typical MiniBlue guns.

NOTE: The illustrations in this manual depict typical MiniBlue guns. Your
gun may differ in appearance.

2 3
1 4215002

Figure 2 Typical MiniBlue guns

1. Slim single-module gun with SD 2. Two-module configurable gun with 3. Three-module configurable
solenoid valve SD solenoid valves gun with SG solenoid valves

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Key Parts

8
2

5 7

Figure 3 Key parts of a slim single-module MiniBlue gun

1. Cordset 5. Filter (integrated)
2. Solenoid valve 6. Body
3. Mounting bracket 7. Module
4. Hose connector 8. Muffler

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 MiniBluet Guns 13

1
6

5 4215004

Figure 4 Key parts of a typical configurable MiniBlue gun (two-module gun

shown)
1. Cordset 5. Body
2. Solenoid valve 6. Module
3. Mounting bracket 7. Muffler
4. Hose connector/inline filter

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Solenoid Valve
See Figure 5. MiniBlue guns use either small SD solenoid valves or large
SG solenoid valves:

S If the production line speed is 90 m/min (295 ft/min) or less, either

SD or SG solenoid valves may be used.
S If the production line speed is greater than 90 m/min (295 ft/min),
only SG solenoid valves may be used.
Solenoid valves may be configured for independent, common, or
programmed module actuation, as described in Table 3.

Table 3 Types of Module Air Actuation

Type of Actuation Description
Independent One solenoid valve directly actuates one
module
Common One solenoid valve actuates all modules.
NOTE: SD solenoid valves may not be
used in common air gun configurations.
Programmed Two solenoid valves actuate actuate two
groups (left and right) of modules
NOTE: For the best module performance in intermittent applications,
Nordson Corporation recommends the use of one solenoid valve per
module (independent actuation). Module performance will be sacrificed
proportionately as more modules are controlled by a single solenoid
valve (common or programmed actuation).

4215005

Figure 5 Solenoid valve types

1. SD solenoid valve 2. SG solenoid valve

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 MiniBluet Guns 15

Dispensing Module
See Figure 6. MiniBlue guns use either reduced-cavity or ball-and-seat
dispensing modules:

S Reduced-cavity modules have an integral nozzle and are virtually

self-cleaning. The modules are available with 0.20, 0.30, 0.41, and
0.51 mm (0.008. 0.012, 0.016, and 0.020 in.) nozzle orifice sizes.
S Ball-and-seat modules are used in combination with Saturn nozzles,
allowing easier change-out of nozzle sizes and eliminating the need
to stock multiple reduced-cavity modules with different orifice sizes.
A MiniBlue gun may have 1−8 modules. Air is supplied constantly to a
module through a solenoid valve. When the gun is not being triggered, air
will flow through the module’s air-close port to keep the module needle on
its seat. When triggered, the solenoid valve will direct air into the air-open
port, lifting the needle from its seat to dispense the adhesive.

1 2 3 4215006

Figure 6 Module types

1. Ball-and-seat module 3. SureBead nozzle
2. SureBead module

EasyOn Feature
All MiniBlue gun modules use the EasyOnt feature. The EasyOn feature
on the module, mates with the EasyOn feature on the gun body.
The EasyOn feature allows the module to be installed onto the gun body,
regardless of the orientation of the gun body.

EasyOn feature on the gun body

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Hose Connector/Filter
See Figure 7. All MiniBlue guns have a straight, 45-degree, or 90-degree
hose connector and either an integrated or an inline Saturn filter. Saturn
filters use a configurable screen.

S On slim single-module guns, the filter is integral to the gun and is

located just below the hose connector.
S On single- and multi-module configurable guns, the filter is inline with
the hose connector.

4215007

Figure 7 Location of hose connectors and Saturn filters on different gun

configurations
1. Hose connector (45 degree shown) 3. Hose connector/inline filter
2. Integrated filter (slim single-module gun) (45 degree shown)

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 MiniBluet Guns 17

Cordset
The gun cordset may be positioned on either the right or left end, or on the
right or left side of the back of configurable multi-module guns.

Only top mounted cordsets are available on slim guns.

See Figure 8. Cordsets are available in water-resistant and standard

versions.

2
1

4215008

Figure 8 Cordset types

1. T-style cordset 2. Water-resistant cordset

Temperature Control
All MiniBlue guns use 120-ohm nickel resistance temperature detectors
(RTDs) for precise temperature sensing and for gun temperature control to
within ±0.5 _C (1.0 _F) of a setpoint temperature.

Intended Use
MiniBlue guns are specifically designed for industrial applications that
require the deposition of a precisely controlled bead of hot melt material
onto a moving substrate. The guns are designed to be rigidly mounted,
pneumatically operated, and triggered by a Nordson-approved, electrically
controlled solenoid valve. MiniBlue guns are designed for use with Nordson
melters and hoses.

Auxiliary Devices and Spare Parts

MiniBlue guns should only be connected to approved auxiliary devices. Use
only new Nordson replacement parts or approved factory refurbished parts.

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Installation
Guns are installed using the following six-step process:
S unpack and inspect
S mount
S connect the air supply
S connect the hose
S flush
S install nozzles (if applicable)
Guns ordered with special options may require additional installation steps
that are not described here.

NOTE: Nozzles must be ordered separately. Refer to Parts for nozzle part
numbers.

Items Needed
To ensure a smooth installation, have the following items on hand:

S personal protective equipment for working with hot adhesive

S product manuals for associated equipment (melter, hose, etc.)
S device to lift and position the applicator
S mounting equipment, such as a mounting rod, appropriate for the
parent machine
S wiring and 24 VDC power supply for the solenoid valve
S air pressure regulator and air line tubing (10 mm or 3/8 in. internal
diameter or larger)
NOTE: Tubing with an internal diameter smaller than 10 mm or
3/ in.
will negatively impact the gun’s performance.
8
S automatic gun hose
S set of standard and metric hex-head wrenches
S flat-blade and Phillips-head screwdrivers
S drain pans and waste containers suitable for waste adhesive
S O-ring lubricant
S anti-seize lubricant
S PTFE tape

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Installation Guidelines
Use the following installation guidelines for optimum gun performance.

Mounting
S Mount the gun such that the nozzle will be as close as possible to the
substrate, but at a distance that works best for your application.
Typically, the minimum distance is two times the diameter of the nozzle
orifice.
S Ensure that the mounting location provides sufficient clearance around
the rear or sides of the gun to allow for removal of the manifold covers.
S Mount the gun on a rigid support that is isolated from external vibrations
and that prevents the gun from rotating.
S Insulate the gun from the support using the insulator provided with the
gun.

Hydraulic and Pneumatic Connections

S Use only one fitting to connect a hose to a hose connector on the gun.
S Insulate hose-to-gun joints. Insulating cuffs may be ordered separately.
Refer to Parts.
S Use only clean, dry, non-lubricated air.
S Ensure that the plant air supply and regulator provide a minimum of
4 bar (58 psig) to the gun solenoid valve.

Unpacking and Inspection

1. Carefully unpack the gun.
2. Inspect the gun and inventory the contents of the shipping package.
Guns are shipped fully assembled and typically include the following
components:
S mounting clamp
S module(s)
S solenoid valve(s)
Guns ordered with optional features may be shipped with additional
components.

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Mounting the Gun

This section describes the following gun-mounting options:
S mounting a gun on a new or existing system
S replacing a gun on an existing system
The configuration of your equipment and production line may require a
variation in the mounting options described in this section. Regardless of
the mounting method used, follow the guidelines provided in Installation
Guidelines.

Mount a Gun on a New or Existing System

1. See Figure 9. Slide the gun mounting clamp(s) onto a 12-mm, 13-mm,
or 0.5-in. mounting bar, or disassemble the clamp(s) and reassemble
them (with the gun and insulators) onto the mounting bar. Ensure that
the insulators are placed between the manifold and the clamp(s).
2. Securely tighten the mounting clamp(s).
3. Go to Making the Solenoid Valve Connections.

2
1 (12 mm, 13 mm,
or 0.5 in. diameter) 3

Figure 9 Mounting a gun using the mounting clamp (slim single-module gun
shown)
1. Mounting bar 3. Insulator
2. Mounting clamp

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 MiniBluet Guns 21

Replace a Gun on an Existing System

NOTE: MiniBlue guns are preassembled with a Nordson-approved,
performance-matched solenoid valve. If a MiniBlue gun requires
replacement, the entire gun assembly (the gun and the solenoid valve) must
be replaced as a single unit.

NOTE: The distance from the mounting rod centerline and the nozzle tip is
different on a slim single-module gun and a single-module configurable gun,
as shown in Figure 10. If you are replacing a single-module gun, be sure to
the replace the correct gun style.
1. Relieve system hydraulic pressure and disable the gun to be replaced.
Refer to Safety.
2. Disconnect the hose from the gun both electrically and hydraulically.
3. Separate the existing gun from its mounting. If a mounting clamp will not
be reused, remove it from the mounting bar.
4. Mount the new gun and insulator onto the existing mounting clamp
(or rod) or disassemble a new gun’s mounting clamp and then
reassemble the clamp (with the gun and insulator) onto the existing
mounting bar. Tighten the clamp securely.
5. Go to Making the Solenoid Valve Connections.

78.7 mm
(3.1 in.)

74.35
(2.93 in.)

57.1 50.8 mm
(2.25 in.) (2.0 in.)

1 2 4215010

Figure 10 Difference in mounting-rod-to-nozzle centerline distances on a slim

single-module gun (1) and a configurable single-module gun (2)

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Making the Solenoid Valve Connections

Solenoid valves must be connected to:
S an air supply
S a triggering device, such as a pattern controller or timer
Be sure to refer to the correct triggering device connection procedure for the
solenoid valve on your gun.

Connect the Air Supply

Connect a clean, dry, non-lubricated air supply to the air inlet on the
solenoid valves. The air line tubing should have a 10-mm or 3/8-in. or larger
internal diameter. Tubing with an internal diameter smaller than 10 mm or
3/ in. will negatively impact the gun’s performance.
8

NOTE: Refer also to Installation Guidelines earlier in this section and, if

applicable, to the instructions supplied with the solenoid valve.

Connect the Triggering Device to an SD Solenoid Valve

See Figure 11. Connect the SD solenoid valve cable to the solenoid valve
and to the triggering device.

NOTE: Refer to Parts for the 90-degree cable part number.

4 2
4 1

3
3

4215011

Figure 11 Removing the cable connection from an SD solenoid valve

1. SD solenoid valve cable (straight) 3. SD solenoid valve
2. SD solenoid valve cable (90-degree) 4. Air inlet

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 MiniBluet Guns 23

Connect the Triggering Device to an SG Solenoid Valve

1. See Figure 12. Remove the solenoid valve cable connection. Save the
gasket that is positioned between the cable connection and the valve.

2
3

4215012

Figure 12 Removing the cable connection from an SG solenoid valve

1. Cable connection screw 3. Gasket
2. Cable connection

CAUTION: Do not attempt to pry the cable connection out of the housing.
Doing so can damage the electrical connection pins.

2. See Figure 13. Gently press against the edge of one of the cable
connection retaining prongs to remove the cable connection from the
housing.

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Making the Solenoid Valve Connections (contd)

4209007A

Figure 13 Removing the cable connection from the housing

CAUTION: Solenoid valves must be rated for the output voltage of the
triggering device. Make sure the ratings match.

3. Thread a 0.75−0.34 mm2 (18−22 AWG) three-conductor cable through

the housing strain relief and then connect the positive and negative
2 1 leads to terminals 1 and 2 (polarity does not matter) and connect the
ground wire to the ground terminal. The terminal positions are marked
on the bottom of the cable connection.
24V 4. Snap the cable connection back into its housing.
5. Align the gasket on the cable connection housing, plug the cable
connection into the solenoid valve, and secure it with the screw removed
earlier.
Solenoid valve terminal
block positions 6. Connect the three-conductor cable to the triggering device. Refer to the
instructions that came with the triggering device.
7. Go to Connecting the Hose.

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 MiniBluet Guns 25

Connecting the Hose

NOTE: Refer to the user’s guide shipped with the hose for detailed hose
installation guidelines.
1. Connect the hose to the gun as shown in the following table.
Gun Type Hose Connection Procedure Figure
Slim single- Connect the hose to the straight, 14
module gun 45-degree, or 90-degree hose
connector. Use two wrenches to tighten
the hose fitting.
Single- or Connect the hose to the straight, 15
multi-module 45-degree, or 90-degree inline Saturn
configurable filter. Use two wrenches to tighten the
gun hose fitting.

2. See Figure 14 or 15 as applicable. Connect the gun cordset to the hose.

3. Connect the hose to the melter. Refer to the hose user’s guide and/or
the melter product manual as needed.
4. Go to Flushing the Gun.

4215013

Figure 14 Connecting the hose to a slim single-module gun

4215014

Figure 15 Connecting the hose to a single- or multi-module configurable gun

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Flushing the Gun

Before the gun is placed into operation, it must be flushed of foreign
material.

CAUTION: This equipment is factory tested with Nordson Type R fluid

containing polyester adipate plasticizer. Certain adhesives may react with
the Type R fluid residue to form a solid gum that can be difficult to remove.
Consult with your adhesive supplier to determine the compatibility of your
adhesive with Type R fluid.

1. Disconnect or turn off the solenoid valve triggering device.

2. Start the melter and heat the system to the operating temperature and
pressure required for the adhesive being used. Refer to the melter
product manual and the instructions provided with the adhesive as
needed.
3. Place a drain pan under the gun.
4. Remove the nozzle(s) from the gun. Refer to the nozzle removal
procedures under Cleaning Nozzles later in this manual as needed.
5. Dispense adhesive from the gun by manually triggering the solenoid
valve(s).
6. Stop dispensing when the adhesive flow is clear and free of foreign
material.
7. Check for leaks between the gun, hose, and melter.
8. Install the gun nozzles. Refer to the nozzle installation procedures under
Cleaning Nozzles later in this manual as needed.

Operation
Refer to the melter product manual for operating instructions.

WARNING: MiniBlue gun modules operate as air-open, air-close valves.

The loss or elimination of air pressure to the gun solenoid valve without a
corresponding reduction in system hydraulic pressure may cause the gun
modules to remain open.

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 MiniBluet Guns 27

Maintenance
Table 4 provides the recommended schedule for gun maintenance. Detailed
procedures for weekly and semi-annual maintenance tasks are provided in
the remainder of this section.

Table 4 Gun Maintenance Schedule

Frequency Task Notes
Daily Remove hot melt and char from the
exterior of the gun assembly.
Weekly Clean the gun nozzle(s). Refer to A, B
Cleaning Nozzles.
Semi-annually Inspect the gun wiring. Refer to
Inspecting the Gun Wiring.
As needed Replace the filter. Refer to the
instructions supplied with the
replacement filter.
NOTE A: Nordson recommends the use of a nozzle cleaning kit.
B: Process-specific nozzle performance history may indicate the
need for more or less frequent nozzle cleaning.

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Cleaning Nozzles
Gun nozzles may become clogged when char, a by-product of overheating
the hot melt, becomes lodged in the nozzle.

1. Heat the gun to operating temperature.

2. Disable the gun. Refer to Safety.
3. Remove the nozzles. Refer to Table 5.

Table 5 Nozzle Removal Procedures

Nozzle Type Nozzle Removal Procedure
Reduced cavity Use a wrench to loosen the nozzle and then
remove the nozzle by hand. Remove the
nozzle O-ring. Do not touch the needle.

Saturn Use two wrenches—one on the nozzle

retainer and one on the nozzle—to loosen the
nozzle; then remove the nozzle by hand.

WARNING: Risk of fire. Do not heat Nordson Type R fluid above 245 _C
(475 _F). Use only an industrial grade, regulated, electrical heating device
that is designed to heat industrial fluids. Personal injury or property damage
can result if Type R cleaning fluid is heated with an open flame or in an
unregulated heating device.

4. Soak the nozzles in Nordson Type R cleaning fluid that has been heated
above the melting point of the adhesive, to a maximum of 177 _C
(350 _F).
5. Remove the nozzles from the cleaning fluid.

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 MiniBluet Guns 29

CAUTION: Use the correct size precision pin probe to clean Nordson
nozzles. The use of non-precision or incorrectly sized probes may damage
the nozzle. The Nordson nozzle cleaning kit (part 901915) contains a variety
of probe sizes.

6. See Figure 16. At the outlet of each nozzle, insert a correctly sized
cleaning probe.
7. With a clean cloth, firmly grip the cleaning probe, then pull the probe out
of the nozzle, wiping the probe clean.

4204026A

Figure 16 Cleaning a Nozzle

8. If the spring-guide washer and seal-retaining spring fell out of the gun
module when the nozzle was removed, reinstall them in the orientation
shown in Figure 17.

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Cleaning Nozzles (contd)

3
4293023A

Figure 17 Orientation of spring-guide washer and seal retaining spring

1. Gun module 3. Seal-retaining spring
2. Spring-guide washer

9. Reinstall the nozzles. Refer to Table 6.

Table 6 Nozzle Installation Procedures

Nozzle Type Nozzle Installation Procedure
Reduced cavity Lubricate the nozzle O-ring and install the
nozzle using a torque wrench. Tighten to
2.0−2.7 NSm (18−24 in.-lb).
NOTE: The O-ring part number is 305413.

Saturn Thread the nozzle onto the module threads by

hand; then use a regular wrench and a torque
wrench to tighten the nozzle to 4.5 NSm
(40 in.-lb).

10. Restore the system to normal operation.

Inspecting the Gun Wiring

1. De-energize the system. Refer to Safety.
2. Remove the manifold cover.
3. Check the internal gun wiring for signs of damage and the cable
connection for tightness.
4. Reinstall the manifold cover.

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Troubleshooting
WARNING: Risk of personal injury. This equipment contains pressurized
hot melt material and high voltage circuits. Read the Safety information
provided in this document before completing any troubleshooting procedure.
Failure to observe safety messages and hazard-avoidance procedures can
result in personal injury, including death.

Troubleshooting Table
The following table lists the gun problems that are most likely to occur, the
possible causes of each problem, and steps for corrective action. Where
applicable, cross-references are made to expanded diagnostic
procedures (DPs) provided later in this section or to other sections of this
manual.

Problem Possible Cause Corrective Action

1. No adhesive flow Adhesive level low Add adhesive.
from a single gun
module or from any
module on a
multi-module gun
No input power Connect power to the melter and auxiliary
devices. Ensure that all disconnect switches
or circuit breakers are on.
Melter, hose, or gun Adjust the setting. Refer to the melter product
temperature setting too low manual.
System not at operating Verify that the system ready light is on and
temperature that the adhesive is molten.
Insufficient air pressure to Adjust the pump air pressure.
melter piston pump (piston
pump melters)
Melter motor not operating Check the motor operation. Refer to the
(gear pump melters) melter product manual.
No air supply to solenoid Check the plant air supply pressure.
valve
Solenoid valve failed Check the solenoid valve and replace if
necessary. Refer to DP1.
Hose clogged Replace the hose.
Nozzle clogged Check the nozzle. Refer to DP2.
Adhesive in air section of Replace the module. Refer to the instructions
module provided with the module.
Module failed Replace the module. Refer to the instructions
provided with the module.
Continued...

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Troubleshooting Table (contd)

Problem Possible Cause Corrective Action

1. No adhesive flow Dirty or faulty triggering Clean or replace the triggering device.
from a single- device
module gun or from
any module of a
multi-module gun
(contd.)

Faulty encoder Test the encoder and replace if defective.

2. No adhesive flow Nozzle clogged Check the nozzle. Refer to DP2.
from some modules
in a multi-module
gun
Module failed Replace the module. Refer to the instructions
provided with the module.
3. Uncontrolled Hydraulic pressure too high Decrease the system hydraulic pressure.
adhesive flow from
module
Hydraulic pressure too high Stop the melter pump and restore the air
and gun air pressure lost pressure to the gun.
Module failed open Replace the module. Refer to the instructions
provided with the module.
Solenoid valve ported to Correct the solenoid valve porting or replace
manifold backwards or failed the solenoid valve. If applicable, refer to the
open instructions supplied with the solenoid valve.
4. Adhesive or air Air or adhesive seals failed Replace the module. Refer to the instructions
flows from bleed provided with the module.
hole
5. Modules not Module failed Replace the module. Refer to the instructions
triggering at the provided with the module.
same time on
multi-module gun
Insufficient gun air pressure Increase the gun air pressure.
6. Gun fails to heat or No power Check that the melter is on. Refer to the
underheats melter product manual.
Gun temperature setpoint too Adjust the temperature setpoint. Refer to the
low melter product manual.
Gun heater failed (open or Check for an open heater circuit. Refer to
short) DP3.
Gun RTD failed (open or Check the RTD resistance. Refer to DP4.
short)
Continued...

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 MiniBluet Guns 33

Problem Possible Cause Corrective Action

7. Gun overheats Tank, hose, or gun Adjust the setpoint. Refer to the melter
temperature setpoint too high product manual.
Gun RTD shorted (melter Check the RTD resistance. Refer to DP4.
should shut down)
Short in heater control circuit Troubleshoot the melter. Refer to the melter
product manual.
8. Adhesive leaking Damaged O-ring or nozzle Replace the O-ring or nozzle.
between
reduced-cavity
module body and
nozzle

Diagnostic Procedures (DPs)

The following diagnostic procedures (DPs) are referenced in the
Troubleshooting Table.

DP1. Check a Solenoid Valve

1. Place the system into operation.
2. Trigger the gun using the timer or pattern controller:
S Adhesive flows—normal indication. Return to the Troubleshooting
Table.
S No adhesive flow—go to step 3.
3. Manually trigger the gun at the solenoid valve:
S Adhesive flows—normal indication. Return to the Troubleshooting
Table.
S No adhesive flow—go to step 4.
4. Check the solenoid valve coil for continuity:
S Continuity okay—normal indication. Return to the Troubleshooting
Table.
S No continuity—failed solenoid valve. Replace the solenoid valve.
NOTE: Verify that the solenoid valve being used has a rated service
temperature above 85 _C (185 _F).

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DP2. Check for a Clogged Nozzle or Module

1. Disable the gun. Refer to Safety.
2. Remove the nozzle. Refer to Cleaning Nozzles for the nozzle-removal
procedure.
3. Place the gun back into operation.
4. Trigger the gun:
S Adhesive flows—normal indication. Clean the nozzle. Refer to
Maintenance.
S No adhesive flow—the module is clogged. Replace the module.
Refer to Repair.

DP3. Check a Heater

1. Disable the gun. Refer to Safety.
2. Unplug the gun cordset from the hose.
3. See Figure 18. Test for continuity across the heater circuit (pins 1
and 2):
S Continuity okay—normal indication. Return to the Troubleshooting
Table.
S No continuity—the heater is defective. Replace the heater. Refer to
Repair.

HEATER 1
HEATER
2 5

RTD 3 4 3
3 4

2
RTD 5
5

1 6
GND
2 1

4209011A

Figure 18 Gun cordset pin positions

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 MiniBluet Guns 35

DP4. Check an RTD

1. Disable the gun. Refer to Safety.
2. Unplug the gun cordset from the hose.
3. Allow the gun to reach room temperature or use a pyrometer to
determine the temperature of the gun.
4. See Figure 18. When the gun temperature is known, measure the
resistance across the RTD circuit (pins 3 and 5).
5. See Figure 19 to determine the expected resistance of the RTD at the
known temperature. Compare the expected and measured resistance
values:
S Measured resistance is within the expected range—normal
indication. Return to the Troubleshooting Table.
S Measured resistance is not within the expected range—the RTD is
defective. Replace the RTD. Refer to Repair.

Nickel RTD Temperature in C

Resistance
in Ohms

Temperature in F 4209012A

Figure 19 RTD resistance vs. temperature

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36 MiniBluet Guns

Repair
Refer to these repair procedures as needed. For repair procedures not
included in this section, refer to the instructions supplied with the
replacement part.

Replacing a Heater or RTD

RTDs are hardwired through the gun cordset. If an RTD fails, Nordson
recommends that the entire gun cordset be replaced. Heaters are
terminated inside the manifold and can be replaced individually without
replacing the entire cordset.

The following procedure describes the replacement of an RTD by replacing

the entire cordset. Instructions for replacing a heater are also included.

1. De-energize the system and disable the gun. Refer to Safety.

2. Unplug the gun cordset from the hose.
3. (Optional) Relieve system hydraulic pressure. Refer to Safety.
4. (Optional) Using two wrenches, disconnect the hose from the gun.
NOTE: Steps 3 and 4 are not necessary if the gun is easily accessible
and can be serviced without the need to disconnect the hose.

See Figure 20 or 21 as applicable.

5. Access the RTD or heater and remove it from from the gun body.
6. Disconnect the cordset leads from the terminal block. If the heater is
being replaced, disconnect the heater leads from terminal block.
7. Do one of the following:

To replace the RTD

a. Disconnect the ground lead from the manifold and remove the
cordset.
b. Install a new cordset and insert the RTD in the manifold.
c. Reconnect the ground lead to the manifold.

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 37

To replace the heater

a. If necessary, trim the leads of the new heater to match the leads of
the old heater.
b. Insert the heater in the manifold.
c. Insert eyelets (part 972862) in each heater lead position in the
terminal block.
NOTE: Eyelets must be ordered separately when the replacement
heater is ordered. Refer to Table 7 under Parts.
d. Insert the heater leads in the eyelets in the terminal block and
tighten the terminal block screws.
e. Insert the cordset heater leads in the terminal block and tighten the
terminal block screws.
8. Reinstall the manifold cover.
9. If the hose was removed earlier, use two wrenches to connect the hose
to the gun.
10. Plug the gun cordset into the hose.
11. Restore the system to normal operation.

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38 MiniBluet Guns

Replacing a Heater or RTD (contd)

Figure 20 Replacing a heater or RTD on a slim single-module gun

1. Mounting block 6. Module
2. M4 screws 7. Heater
3. Cordset heater leads 8. Heater leads
4. Ground wire 9. Gun body
5. Terminal block 10. RTD
11. M3 screw

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 39

1 2
3

7
6

5 4215016

Figure 21 Replacing a heater or RTD on a single- or multi-module configurable gun

1. Cordset heater leads 5. Heater
2. Terminal block 6. RTD
3. Eyelet 7. Ground wire
4. Heater leads

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40 MiniBluet Guns

Replacing an SD Solenoid Valve

1. De-energize the system and disable the gun. Refer to Safety.
2. Unplug the gun cordset from the hose.
3. (Optional) Relieve system hydraulic pressure. Refer to Safety.
4. (Optional) Using two wrenches, disconnect the hose from the gun.
NOTE: Steps 3 and 4 are not necessary if the gun is easily accessible
and can be serviced without the need to disconnect the hose.

See Figure 22.

5. Disconnect the solenoid valve cable.

6. (Optional) Remove and save the mufflers.
7. Use and open-end wrench to unscrew each air tube from the solenoid
valve.
NOTE: Each air tube has wrench flats. The air tubes will turn freely
inside the gun body.

8. Install the new solenoid valve assembly by reversing step 7.

9. Connect the solenoid valve cable.
10. Restore the system to normal operation.

Figure 22 Replacing an SD solenoid valve

1. Muffler
2. Air tube, 50 mm
3. Cover

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 41

Replacing an SG Solenoid Valve

Refer to the instructions supplied with the replacement valve.

Parts
To order parts, call the Nordson Customer Service Center or your local
Nordson representative. Use these five-column parts lists, and the
accompanying illustrations, to describe and locate parts correctly.

Using the Illustrated Parts Lists

Numbers in the Item column correspond to numbers that identify parts in
illustrations following each parts list. The code NS (not shown) indicates that
a listed part is not illustrated. A dash (—) is used when the part number
applies to all parts in the illustration.

The number in the Part column is the Nordson Corporation part number. A
series of dashes in this column (- - - - - -) means the part cannot be ordered
separately.

The Description column gives the part name, as well as its dimensions and
other characteristics when appropriate. Indentions show the relationships
between assemblies, subassemblies, and parts.

S If you order the assembly, items 1 and 2 will be included.

S If you order item 1, item 2 will be included.
S If you order item 2, you will receive item 2 only.
The number in the Quantity column is the quantity required per unit,
assembly, or subassembly. The code AR (As Required) is used if the part
number is a bulk item ordered in quantities or if the quantity per assembly
depends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list. Notes
contain important information about usage and ordering. Special attention
should be given to notes.

Item Part Description Quantity Note

— 0000000 Assembly 1
1 000000 S Subassembly 2 A
2 000000 S S Part 1

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42 MiniBluet Guns

Slim Single-Module Gun/SG Solenoid Valve Parts

Figure 23 Slim single-module gun with SG solenoid valve

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 43

Item Part Number Description Quantity

1 1049376 Manifold, MiniBlue, 18mm 1
2 982270 Screw, pan hd, M3 x 5 1
3 939586 Connector 1
4 1045506 Kit, filter, gun, 100 mesh 1
−− 1045520 Kit, filter, gun, 200 mesh 1
−− 1045502 Kit, filter, gun, 50 mesh 1
5 274179 Service kit, 45 deg hose connector 1
−− 274180 Service kit, 90 deg hose connector 1
−− 972657 Service kit, straight hose connector 1
6 1051316 Plug, M5, w/viton o−ring 1
7 1049666 Gasket, H100, 18 mm wide 1
8 9825280 Screw, soc hd, M3 x 12 1
9 733548 Insulator, mount 1
10 733546 Mount, bottom, gun 1
11 733547 Mount, top, gun 1
12 982237 Screw, hex, M6 x 35 1
13 983410 Washer, flat, M6 1
14 983409 Washer, lk, M6 1
15 223826 Cordset, 2300 1
16 1051279 Cordset, water wash 2300 1
17 985157 Pin, dowel, 3/32 x .50 LG. 1
18 771129 Valve, large 1
N/S 305406 Fitting, QD, 6mm x 1/8 BSPT 1
19 305407 Tube, alum, 6 mm x 1.0 wall 2
20 305405 Fitting, crimp, 6mm, 1/ NPT 4
8
21 1049390 Cover, H100, 18mm, large valve 1
22 982448A Screw, soc hd, M4 x 12 2
23 1049378 Tube, air, H100, short 2
24 940085 O−ring, viton, .188 x .313 2
N/S 1051249 Kit, replacement, module, MiniBlue, H100-B 1
N/S 972862 Eyelet 2
25 734013 Heater, 6mm x 1.20, 230V, 100W 1
26 1051289 Plug, heater, MiniBlue, water resistant 1
27 371579 O−ring, M4 X 1 1

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44 MiniBluet Guns

Slim Single-Module Gun/SD Solenoid Valve Parts

Figure 24 Slim single-module gun with SD solenoid valve

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 45

Item Part Number Description Quantity

1 1049376 Manifold, MiniBlue, 18mm 1
2 982270 Screw, pan hd, M3 x 5 1
3 939586 Connector 1
4 1045506 Kit, filter, gun, 100 mesh 1
−− 1045520 Kit, filter, gun, 200 mesh 1
−− 1045502 Kit, filter, gun, 50 mesh 1
5 274179 Service kit, 45 deg hose connector 1
−− 274180 Service kit, 90 deg hose connector 1
−− 972657 Service kit, straight hose connector 1
6 1051316 Plug, M5, w/viton o−ring 1
7 1049666 Gasket, H100, 18 mm wide 1
8 9825280 Screw, soc hd, M3 x 12 1
9 733548 Insulator, mount 1
10 733546 Mount, bottom, gun 1
11 733547 Mount, top, gun 1
12 982237 Screw, hex, M6 x 35 1
13 983410 Washer, flat, M6 1
14 983409 Washer, lk, M6 1
15 223826 Cordset, 2300 1
16 1051279 Cordset, water wash 2300 1
17 985157 Pin, dowel, 3/32 x .50 lg. 1
18 771458 Valve, small 1
19 734262 Muffler 2
20 1049379 Cover, H100, 18mm, large valve 1
21 982448 Screw, soc hd, M4 x 12 2
22 1049377 Tube, air, H100, long 2
23 940085 O−ring, viton, .188 x .313 2
N/S 1051249 Kit, replacement, module, MiniBlue, H100-B 1
N/S 972862 Eyelet 2
24 734013 Heater, 6mm x 1.20, 230V, 100W 1
25 1051289 Plug, heater, MiniBlue, water resistant 1
26 371579 O−ring, M4 X 1 1

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46 MiniBluet Guns

Configurable Single-Module Gun/SD Solenoid Valve Parts

130 80, 85 90 70

60,65

50
110 120

55
230

150

160

220 100

210

170 140
200

40

190 180

30

10

20

Figure 25 Configurable single-module gun with SD solenoid valve parts

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 47

Item Part Description Quantity Note

— — MiniBlue gun, configurable, single-module, SD solenoid valve — A
10 ------ S Body 1
20 733555 S Cover, right 1 A
20 733541 S Cover, left 1 A
20 733576 S Cover, left, with bore 1 A
20 733577 S Cover, right, with bore 1 A
30 733539 S Isolator, 3 mm 1
40 733291 S Bracket 1
50 734030 S Screw, cap, M4 x 12 2
55 733551 S Cover, tube 1
60 733549 S Tube, valve, 50 mm 2
65 375291 S O-ring, 6 x 1 mm 2
70 734262 S Muffler, M5 2
80 771458 S Valve, solenoid, SD, 24 VAC, 8 W 1
85 771459 S Cable, SD solenoid valve, with plug, straight 1 B
90 734259 S Tube, air, M5, 6 mm diameter 1
20 1072928 S Kit, repl, module, miniblue, .008 SUR 1 A
NS 1073060 S Kit, repl, module, miniblue, .012 SUR 1 A
NS 1073062 S Kit, repl, module, miniblue, .016 SUR 1 A
NS 1073064 S Kit, repl, module, miniblue, .020 SUR 1 A
NS 305413 S S O-ring, Viton, 0.465 ID x 0.036 in. wall 1 C
NS 1051249 S Kit, replacement, module, MiniBlue, H100-B 1 A
NS 940081 S O-ring, Viton, 0.188 x 0.313 x 0.063 in. 3 D
110 377487 S Spring ring, A6 2
120 313525 S Screw, socket, cap, M6 x 40 1
130 274685 S Cordset, with sensor (RTD) 1 A
NS 276770 S Cordset, water-resistant, with sensor (RTD) 1 A
140 938123 S Heater, 230 VAC, 150 W, 3/8 D x 128 in. 1
150 982091 S Screw, pan, slotted, M3 x 6 1
160 983400 S Washer, lock, split, M3 1
170 251041 S Connector, porcelain, 2-station 1
180 ------ S Tag, warning, high voltage 1
190 ------ S Tag, warning, high temperature 1
200 311033 S Screw, hex, M4 x 10, stainless-steel 5
210 379682 S Tag, gun, top feed 1
220 973574 S Plug, O-ring, straight-thread, 9/16-18 2
Continued...

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48 MiniBluet Guns

Configurable Single-Module Gun/SD Solenoid Valve Parts (contd)

Item Part Description Quantity Note

230 1007234 S Filter, Saturn, inline, 0.15 mm (100 mesh), 45-degree 1 A
NS 1007231 S Filter, Saturn, inline, 0.15 mm (100 mesh), 90-degree 1 A
NS 1007034 S Filter, Saturn, inline, 0.15 mm (100 mesh), straight 1 A
NS 1027190 S Plug, with O-ring, 3/8-32, UNF 1 E
NS 984155 S Nut, 3/8-32, UNF 1 E
NS 983161 S Washer, 3/8 in. 1 E
NS 981905 S Screw, drive, round, 2 x 0.187 in. 6
NOTE A: This part varies depending on the configuration of the gun.
B: A 90-degree cable is available. Refer to SD Solenoid Valve Cables.
C: This O-ring is present on all reduced-cavity modules.
D: This O-ring is installed between the module and the gun body.
E: These parts are present only on guns with left-side or right-side cordsets.
F: This part is present only on water-resistant guns.
NS: Not Shown

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 MiniBluet Guns 49

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50 MiniBluet Guns

Configurable Single-Module Gun/SG Solenoid Valve Parts

130 80 70

20
60
65

180

150

160
50
90
50

10

170 200 140

40

120

110

20

190 210 220 230

Figure 26 Configurable single-module gun with SG solenoid valve parts

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 51

Item Part Description Quantity Note

— — MiniBlue gun, configurable, single-module, SG solenoid valve — A
10 ------ S Body 1
20 733555 S Cover, right 1 A
733541 S Cover, left 1 A
733576 S Cover, left, with bore 1 A
733577 S Cover, right, with bore 1 A
20 733539 S Isolator, 3 mm 1
40 733291 S Bracket 1
50 305405 S Fitting, crimp, 6 mm, 1/8 NPT 4
60 733556 S Tube, straight, 50 mm, 6 x 1, aluminum 1
65 733557 S Tube, bent, 50 mm, 6 x 1, aluminum 1
70 1034219 S Kit, pneumatic, mufflers, 1/8 NPT 1
80 771129 S Valve, solenoid, 400 Series, 1/8 in. (SG) 1
20 1072928 S Kit, repl, module, miniblue, .008 SUR 1 A
NS 1073060 S Kit, repl, module, miniblue, .012 SUR 1 A
NS 1073062 S Kit, repl, module, miniblue, .016 SUR 1 A
NS 1073064 S Kit, repl, module, miniblue, .020 SUR 1 A
NS 1051249 S Kit, replacement, module, MiniBlue, H100-B 1 A
NS 940081 S O-ring, Viton, 0.188 x 0.313 x 0.063 in. 3 C
110 377487 S Spring ring, A6 2
120 313525 S Screw, socket, cap, M6 x 40 1
130 274685 S Cordset, with sensor (RTD) 1 A
NS 276770 S Cordset, water-resistant, with sensor (RTD) 1 A
140 938123 S Heater, 230 VAC, 150 W, 3/8 D x 128 in. 1
150 982091 S Screw, pan, slotted, M3 x 6 1
160 983400 S Washer, lock, split, M3 1
170 251041 S Connector, porcelain, 2-station 1
180 ------ S Tag, warning, high voltage 1
190 ------ S Tag, warning, high temperature 1
200 311033 S Screw, hex, M4 x 10, stainless-steel 5
210 379682 S Tag, gun, top feed 1
220 973574 S Plug, O-ring, straight-thread, 9/16-18 2
230 1007234 S Filter, Saturn, inline, 0.15 mm (100 mesh), 45-degree 1 A
NS 1007231 S Filter, Saturn, inline, 0.15 mm (100 mesh), 90-degree 1 A
NS 1007034 S Filter, Saturn, inline, 0.15 mm (100 mesh), straight 1 A
NS 1027190 S Plug, with O-ring, 3/8-32, UNF 1 D
NS 984155 S Nut, 3/8-32, UNF 1 D
NS 983161 S Washer, 3/8 in. 1 D
NS 733578 S Sealing, cover 1 E
NS 272689 S Tag set, guns 1
NS 981905 S Screw, drive, round, 2 x 0.187 in. 6
NOTE A: This part varies depending on the configuration of the gun.
B: This O-ring is present on all reduced-cavity modules.
C: This O-ring is installed between the module and the gun body.
D: These parts are present only on guns with left-side or right-side cordsets.
E: This part is present only on water-resistant guns.
NS: Not Shown

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52 MiniBluet Guns

Configurable Multi-Module Gun Parts

See Figures 27 and 28. The following parts list is comprehensive. Contact
your Nordson representative for assistance in obtaining a parts list that is
specific to your gun.

220

60 50 120 130 110

140
70

90
80
150

100

160

30 360
10

340
20

40 270 310 250 260 320

370
280

Figure 27 Configurable multi-module gun with SD solenoid valve

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 53

Item Part Description Quantity Note

— — Gun, configurable, multi-module, SD or SG — Depends on configuration
solenoid valve
10 ------ S Body 1
20 1072928 S Kit, repl, module, miniblue, .008 SUR 1 Depends on configuration
NS 1073060 S Kit, repl, module, miniblue, .012 SUR 1 Depends on configuration
NS 1073062 S Kit, repl, module, miniblue, .016 SUR 1 Depends on configuration
NS 1073064 S Kit, repl, module, miniblue, .020 SUR 1 Depends on configuration
NS 1051249 S Kit, replacement, module, MiniBlue, H100-B 1 Depends on configuration
NS 940081 S O-ring, Viton, 0.188 x 0.313 x 0.063 in. 3 Installed between module
and gun body
30 1007234 S Filter, Saturn, inline, 0.15 mm (100 mesh), 1 Depends on configuration
45-degree
1007231 S Filter, Saturn, inline, 0.15 mm (100 mesh), 1 Depends on configuration
90-degree
1007034 S Filter, Saturn, inline, 0.15 mm (100 mesh), 1 Depends on configuration
straight
40 973574 S Plug, O-ring, straight-thread, 9/16-18 2 2 if 3 adhesive inlets
(depends on
configuration); 4 if 5
adhesive inlets (only if
length > 99 mm)
50 733539 S Isolator, 3 mm 1
60 1026940 S Bracket 1−2 1 bracket up to 55 mm; 2
brackets up to 305 mm
70 983409 S Washer, lock, split, M6 2
80 981499 S Screw, socket, cap, M6 x 45 2
90 733549 S Tube, valve, 50 mm 2 SD solenoid valve
100 375291 S O-ring, 6 x 1 mm 2 SD solenoid valve
110 734259 S Tube, air, M5, 6 mm diameter 1 SD solenoid valve
120 771458 S Valve, solenoid, SD, 24 VAC, 8 W 1 SD solenoid valve
130 771459 S Cable, SD solenoid valve, with plug, 1 SD solenoid valve
straight (a 90-degree cable is available;
refer to SD Solenoid Valve Cables)
140 734262 S Muffler, M5 2 SD solenoid valve
150 311034 S Screw, hex, cap, M4 x 12 2 SD solenoid valve
160 733551 S Cover, tube 1 SD solenoid valve
170 771129 S Valve, solenoid, 400 Series, 1/8 in. (SG) 1 SG solenoid valve
180 305405 S Fitting, crimp, 6 mm, 1/8 NPT 4 SG solenoid valve
190 733556 S Tube, straight, 50 mm, 6 x 1, aluminum 1 SG solenoid valve
200 733557 S Tube, bent, 50 mm, 6 x 1, aluminum 1 SG solenoid valve
210 1034219 S Kit, pneumatic, mufflers, 1/8 NPT 1 SG solenoid valve
220 274685 S Cordset, with sensor (RTD) 1
NS 276770 S Cordset, water-resistant, with sensor (RTD) 1 Water-resistant guns
NS 984155 S Nut, 3/8-32, UNF 1 Only if LS or RS cordset
NS 983161 S Washer, 3/8 1 Only if LS or RS cordset
250 982091 S Screw, pan, slotted, M3 x 6 1 Always
260 983400 S Washer, lock, split, M3 1 Always
270 939586 S Connector, porcelain, 2-position 1 Always
280 733555 S Cover, left 1 Only if LB cordset
280 733541 S Cover, right 1 Only if RB cordset

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54 MiniBluet Guns

Configurable Multi-Module Gun Parts (contd)

Item Part Description Quantity Note

280 733576 S Cover, left, with bore 1 Only if LS cordset
280 733577 S Cover, right, with bore 1 Only if RS cordset
NS 1027190 S Plug, with O-ring, 3/8-32, UNF 1 Only if LS or RS cordset
NS 733578 S Sealing, cover 1 Water-resistant guns
310 311033 S Screw, hex, M4 x 10, stainless-steel 5 Always
320 ------ S Heater 1 Depends on body length;
refer to Table 7
NS 272689 S Tag set, guns 1 Always
NS 242830 S Tag, patent, hot melt equipment 1 Always
340 379682 S Tag, gun, top feed 1 Always
NS 981905 S Screw, drive, round, 2 x 0.187 in. 6 Always
360 ------ S Tag, warning, high voltage 1 Temporary
370 ------ S Tag, warning, high temperature 1 Temporary
NS 973403 S Plug, pipe, socket, flush, 1/16 in. 0 If independent air
NS 973403 S Plug, pipe, socket, flush, 1/16 in. 2 If common air
NS 973403 S Plug, pipe, socket, flush, 1/16 in. 4 If programmed air; two
module groups
NS 973403 S Plug, pipe, socket, flush, 1/16 in. 2 If independent air; one
module group
AR: As Required
NS: Not Shown

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 55

210

170

60

80
180
70
190

200
220

50

360

10 30

20

250

260 320 310 270 40

370
280

340

Figure 28 Configurable multi-module gun with SG solenoid valve parts

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56 MiniBluet Guns

Configurable Multi-Module Gun Parts (contd)

Table 7 Heater Part Numbers

Gun Body Length Overall Gun Heater Length Heater Heater Part
mm (in.) Body Length mm (in.) Wattage Number
40−49 (1.57−1.93) 40−53 mm 32.5 (1.28) 150 938123
50−61 (1.94−2.4) 53−64 mm 38.1 (1.5) 200 810000
62−72 (2.41−2.83) 65−75 mm 50.8 (2) 200 1018997
73−80 (2.84−3.15) 76−83 mm 62 (2.44) 250 121662
81−91 (3.16−3.59) 84−94 mm 70 (2.75) 250 139311
92−106 (3.6−4.17) 95−109 mm 81 (3.18) 250 109387
107 −115 (4.18−4.52) 110−118 mm 96 (3.75) 280 938126
116−125 (4.53−4.92) 119−128 mm 105 (4.13) 300 109327
126−137 (4.93−5.39) 129−140 mm 115 (4.5) 300 710669
138−150 (5.4−5.89) 141−153 mm 127 (5) 300 702409
151−169 (5.9−6.66) 154−172 mm 140 (5.5) 350 149294
170−176 (6.67−6.93) 173−179 mm 159 (6.25) 380 938127
177−195 (6.94−7.68) 180−198 mm 166 (6.5) 400 135817
196−218 (7.69−8.59) 199−221 mm 185 (7.25) 440 938132
219−239 (8.6−9.4) 222−242 mm 208 (8.18) 500 860879
240−264 (9.41−10.39) 243−267 mm 229 (9) 550 149299
265−287 (10.4−11.29) 268−290 mm 254 (10) 600 938077
288−305 (11.3−12) 291−305 mm 277 (10.88) 600 938067
NOTE: Heater diameter is 9.5 mm (3/8
in.).
NOTE: Order two eyelets, part 972862, for each replacement heater ordered.

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 57

SD Solenoid Valve Cables

See Figure 29. These cables may be used only with the SD solenoid valve.

Item Part Description Quantity Note

1 771459 Cable, SD solenoid valve, with plug, straight 1
2 771541 Cable, SD solenoid valve, with plug, 90-degree 1

2
1

4215024

Figure 29 SD solenoid valve cables

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58 MiniBluet Guns

Saturn Nozzles

Saturn 322 XXX Saturn 322 4XX

Short Engagement with Insert Long Engagement with Insert
7.6 mm (0.300 in.) 4303047

Figure 30 Saturn nozzles

Table 8 Saturn Nozzles, Single Orifice, Brass Adapter, Stainless-Steel Insert

Orifice Diameter
Engagement mm (in.)
mm (in.) Bottom Ring Color
Top Ring 0.20 0.25 0.31 0.36 0.41 0.46 0.51 0.53 0.61 0.71
Color (0.008) (0.010) (0.012) (0.014) (0.016) (0.018) (0.020) (0.021) (0.024) (0.028)
Purple Blue Green Yellow Orange Red Beige Brown Gray Black
1.3
(0.050) 322008 322010 322012 322014 322016 322018 322020 322024
Purple
1.9
(0.075) 322110 322112 322114 322116 322118 322120 322124
Brown
2.5
(0.100) 322212 322214 322216 322218 322220 322224
Blue
3.8
(0.150) 322312 322314 322316 322318 322320 322324
Green
7.6
(0.300) 322412 322414 322416 322418 322421 322424 322428
Black

Part 1013124A02 E 2008 Nordson Corporation

 MiniBluet Guns 59

Recommended Spare Parts

This is a generic spare parts list. Contact your Nordson representative for
assistance as needed in compiling a recommended spare parts list specific
to your gun.

Part Description Note

771129 Valve, solenoid, SG, 1/8 in.
771458 Valve, solenoid, SD, 24 VAC, 8 W
771459 Cable, SD solenoid valve, with plug, straight
771541 Cable, SD solenoid valve, with plug, 90-degree
1045502 Filter, Saturn, integrated, M14, 50 mesh, 2 pack
1045506 Filter, Saturn, integrated, M14, 0.15 mm (100 mesh), 2 pack
1045520 Filter, Saturn, integrated, M14, 200 mesh, 2 pack
1007034 Filter, Saturn, inline, 0.15 mm (100 mesh), straight
1007234 Filter, Saturn, inline, 0.15 mm (100 mesh), 45-degree
1007231 Filter, Saturn, inline, 0.15 mm (100 mesh), 90-degree
1045506 M14−FILTER, 100 MESH
973576 Plug 5/16−24 UNF with o-ring
274180 Service kit,90deg hose conn
274179 Service kit,45deg hose conn
972657 Service kit,straight hose conn
1072928 Kit, repl, module, miniblue, .008 SUR
1073060 Kit, repl, module, miniblue, .012 SUR
1073062 Kit, repl, module, miniblue, .016 SUR
1073064 Kit, repl, module, miniblue, .020 SUR
305413 S O-ring, Viton, 0.465 ID x 0.036 in. wall
1051249 Kit, replacement, module, MiniBlue, H100-B
940081 O-ring, Viton, 0.188 x 0.313 x 0.063 in. (installed between module and gun body)
274685 Cordset, with sensor (RTD)
276770 Cordset, water-resistant, with sensor (RTD)
1051279 Cordset, water-resistant, MiniBlue, sensor (RTD)
------ Heater and eyelets A
------ Nozzles B
NOTE A: Refer to Table 7 for heater part numbers. Order two eyelets, part 972862, for each heater ordered.
B: Refer to Saturn Nozzles earlier in this section for nozzle part numbers.

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Accessories and Supplies

Part Description Note
1053644 Body, blank, H100, MiniBlue
273634 Cuff, insulating, 64 mm (2.5 in.) A
273635 Cuff, insulating, 51 mm (2 in.) A
274429 Cuff, insulating, 44 mm (1.75 in.) A
900344 Lubricant, anti-seize, 8 oz can (for lubricating straight threads)
900223 Lubricant, O-ring, 4 oz (for lubricating O-rings)
901915 Nozzle cleaning kit
NOTE A: These insulating cuffs can be used to insulate hose-to-gun joints.

Technical Data
Gun Specifications
Item Specification Note
Operating temperature 232 _C (450 _F) maximum
System hydraulic pressure 103 bar (1,500 psi) maximum A,B
Operating air pressure 4−6 bar (58−87 psi) C
5 bar (73 psi) optimal
Operating speed exceeds 4,200 cycles per minute
Nozzles 0.20, 0.30, 0.41, and 0.51 mm (0.008, 0.012, 0.016, and D
0.020 in.) reduced-cavity modules; all Saturn nozzles
Electrical service 240 VAC, 50/60 Hz
Solenoid valve power supply 24 VDC only E
NOTE A: MiniBlue gun modules operate as air-open, air-close valves. The loss or elimination of air pressure to the
gun solenoid valve without a corresponding reduction in system hydraulic pressure may cause the gun
modules to remain open.
B: System hydraulic pressures are application-dependent. Variables such as the adhesive type and product
line speed must be considered when establishing an optimum system hydraulic pressure.
C: Use dry, regulated, unlubricated air for consistent gun operation.
D: On reduced-cavity guns, the nozzle is an integral part of the gun module.
E: Contact your Nordson representative to use an alternate power supply.

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Nozzle Torque Specifications

Nozzle Type Torque Specification
Reduced cavity 2.0−2.7 NSm (18−24 in.-lb)
Saturn 4.5 NSm (40 in.-lb)

Cordset Pin Positions

HEATER 1
HEATER
2 5

RTD 3 4 3
3 4

2
RTD 5
5

1 6
GND
2 1

4209011A

Figure 31 Gun cordset pin positions

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Dimensions

Figure 32 Dimensions of a slim, single-module gun with an SD solenoid valve

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Figure 33 Dimensions of a slim, single-module gun with an SG solenoid valve

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Dimensions (contd)

12 13 mm
(0.5 in.)

155 mm
(6.1 in.)
(3.7 in.)
94 mm

78.7 mm
(3.1 in.)
(2.9 in.)
73 mm

(5.5 in.)
50.8 mm
(2.0 in.) 44 mm
(1.73 in.)
If water−resistant
45 mm (1.77 in.)
Figure 34 Dimensions of a configurable single-module gun with an SD solenoid valve

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141.3 mm
(5.6 in.)

12 13 mm
228 mm
(9.0 in.)

(0.5 in.)

(3.7 in.)
94 mm
78.7 mm
(3.1 in.)

72.4 mm
(2.9 in.)
141 mm
(5.6 in.)
44 mm 50.8 mm
(1.73 in.) (2.0 in.)
If water−resistant
45 mm (1.77 in.)
Figure 35 Dimensions of a configurable single-module gun with an SG solenoid valve

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Dimensions (contd)

12 13 mm

Figure 36 Dimensions of a configurable multi-module gun with an SD solenoid valve

12 13 mm

Figure 37 Dimensions of a configurable multi-module gun with an SG solenoid valve

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Gun Configuration Code

A code that represents the configuration of the gun is stamped on the gun
identification plate. To determine the configuration of a gun, obtain its
configuration code and refer to Table 9.

1 2 3 4 5 6 7 8 9 10 11

H100 R16 03 T LS CA F0 3 SG A 00

Figure 38 Gun configuration code positions (refer to Table 9)

Table 9 Explanation of Gun Configuration Code Positions (see Figure 38)

Code
Description Code Values
Position
1 Gun model H100
2 Number of modules 00 = slim single-module gun (18 mm), 1 module
01 = Configurable single-module gun (40 mm), 1 module
02−08 = Configurable multi-module gun, 2−8 modules
3 Module type R08 = reduced cavity, 0.20 mm (0.008 in.)
R12 = reduced cavity, 0.30 mm (0.012 in.)
R16 = reduced cavity, 0.41 mm (0.016 in.)
R20 = reduced cavity, 0.51 mm (0.020 in.)
STD = H100B, ball-and-seat
4 Cordset type T = standard RTD
W = water-resistant RTD
5 Cordset position BS = slim single-module gun
LS = left side (configurable guns only)
RS = right side (configurable guns only)
LB = left back (configurable guns only)
RB = right back (configurable guns only)
6 Air supply configuration CA = common air (see Note B)
IA = independent air
PA = programmed air (two module groups only)
7 Hose connector/inline filter angle F0 = no angle
(see Note A) F4 = 45_ angle
F9 = 90_ angle
8 Additional hose ports (all guns have 3 = one hose port on each end and one centered on back
three hose ports) 5 = one hose port on each end and three on back (one in
the center and one at each end)
9 Solenoid valve type SD = line speeds ≤ 90 m/min (295 ft/min)
(see Notes B and C) SG = all line speeds
10 Voltage A = 230 VAC
B = 200 VAC
11 Programmed air groups PA = programmed air (two module groups only)
NOTE A: On slim single-module guns, the hose connector is located just above the integrated filter. On single- or
multi-module configurable guns, the filter is inline with the hose connector.
B: SD solenoid valves may not be used in common air gun configurations.
C: If production line speed is 90 m/min (295 ft/min), use either SD or SG solenoid valves. production line
speed is >90 m/min (295 ft/min), use only SG solenoid valves.

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Part 1013124A02 E 2008 Nordson Corporation