Suhas Namdev Suryawanshi
A multi-faceted professional accustomed with proven skills; targeting challenging and rewarding
opportunities inChemical Process Plant Design & Project Execution with an organization of high
repute preferably in Mumbai/Pune
[email protected] +91-7709983739
Key Skills Profile Summary
Project Management/Execution
Achievement-driven professional offering 8 years of rich & qualitative experience in the entire gamut of plant project activities
such as Chemical Process Plant Design, Basic Engineering Package Preparation,
Process Engineering / Project
Procurement Of Equipments
Management & Instruments,
/Technical Services Commissioning and so on Worked on green as well as brown field projects
Implemented departmental policies, goals, objectives, and procedures, conferring with board members, organization officials,
Equipment/Material Procurement
and staff members Skilled in managing erection & commissioning of plant
Mass Balance & Energy Balance
Maximization of Prime Production by implementing innovative ideas and
Plant Commissioning & Operations improved productivity by using World Class Quality techniques.
Skilled in performing optimization of catalyst & chemicals along with
Budgeting & Cost Optimization
expertise in managing a diverse range of plant activities such as evaluation of
Basic Engineering & Detail Engineering
strategic plans, process, commissioning, capacity planning, process control, cost
Capacity Planning & Process Control management, Quality Assurance, Shutdown/Startup planning as well as
Turnaround Planning
P&ID Developement & Equipment
Sizing In-depth knowledge of:
o Process design & preparation of datasheet of equipment like Agitated
Team Building & Leadership
Professional Qualifications vessels, reactors, autoclaves, tanks, pumps, shell & tube heat exchangers,
2018: Energy Manager Certified by
PHEs, storage vessels, filters, distillation columns, kettle reboilers, batch
Bureau of Energy Efficiency – Govt. of
India vacuum distillation units, liquid-liquid extraction columns, ion-exchange
2017: Internal Auditor for IATF
resin column, ejectors, batch extraction units
16949:2016 Certified by Mahindra
Institute of Quality o Preparation of instrumentation datasheet of instruments like level
2018: Internal Auditor for ISO
transmitters, temperature transmitters, pressure gauge,
45001:2018 Certified by TUV India
pressuretransmitter, temperature gauge, PRV, flow meters & transmitters,
breather valves, solenoid operated valves, control valves, pH meter,
conductivity meter, level switches & level gauges for procurement
Work Experience
Since Jul’11, NOCIL Ltd., Navi Mumbai as Assistant Manager
Department: Process Engineering & Technology
Key Result Areas:
Managing project activities from conceptualization to handover
Facilitating the preparation of concept note & design basis selection for the project
Cost Estimation of project along with payback period calculation
Monitoring finalization of jobs to be executed in turnaround; preparing turnaround job planning, scheduling and smooth
handover and takeover scheme
Performing timely review of the different SOP’s (such as Reactor Startup/Shutdown, Emergency Shutdown)
Executing:
o Safe pre-commissioning, commissioning and stabilization of PPU expansion project
o Timely review of plant 3D model and sizing of equipment
Responsible for timely review of P&ID/PFD and 3D Model, HAZOP and PHA study for project
Managing timely conduct of Internal &External Audits as per OSHAS/ISO requirement and timely closure of the Audit
recommendations; performing timely closure of HAZOP recommendations
Addressing customer complaints and taking corrective action to mitigate the issues
Implementing different logics and sequence for better process control and minimization of off-spec material generation
during grade transition; developing and implementing new grade change over SOP
Imparting technical, operation and troubleshooting training to all operating personnel in PPU
Coordinating with external engineering consultants & vendors during the project cycle facilitating the smooth project
implementation
Coordinating with vendors for technical discussion during procurement of instruments& equipment, managing approval
of GA drawings of equipment and facilitating technical bid analysis of the equipment for vendor selection
Fostering inspection of equipment like Agitated Vessels, Reactors, Heat Exchangers, Glass Lined Reactor, Tanks, And
Distillation Columns before giving final approval of acceptance
Steering recommendations for instrumentation logic algorithm for automated plant operations & performing factory
acceptance test (FAT) of instrumentation logic;
Planning & tracking project activities on MS-Projects and enabling continuous inputs during plant erection activities to
ensure activities in accordance with PID’s & equipment layouts
Facilitating preparation of:
o Basic & detailed engineering package for the project along with the preparation of PFD, mass & energy balance, utility
loads, equipment layouts, P&ID, instrumentation list, equipment list, motor list & line list for the process
o Process datasheets (PDS) of equipment for purchase
Highlights:
Independently:
o Led project for basic engineering
o Led project activities for pre-commissioning of entire plant set up including calibration of equipment, pressure
testing, pump trials, agitator trials, flow transmitters trials, instrumentation loops checking by water trials and so on
o Facilitated successful preparation& implementation of standard operating procedures (SOP’s) & training of
production team for smooth handover of the plant to the operations team
(For details on projects undertaken, refer to annexure)
Education
2011: B.E. Chemical Engineering from Datta Meghe College of Engg. (Affiliated to Mumbai Uni.), Navi Mumbai with 64.44%
2007: 12th Std. (Science), M.S.B.S.E. from N.K.T. College, Thane with 75.00 %
2005: 10th Std., M.S.B.S.E. from V.P.S. School, Thane with 73.33 %
IT Skills
MS Office, MS-Projects, SAP
Yokogawa Centum VP R.5.01.20 & PLC
AutoCAD
ASPEN Plus
Personal Details
Date of Birth:16th June 1990
Marital Status: Single
Languages Known:English, Hindi, Marathi
Address:Flat No.004, Building No. B4, Pavan Putra Residency, Kalher, Thane – 421302, Maharashtra
ANNEXURE
Projects Undertaken:
Capacity Augmentation Of PX-13 Product: Lead Engineer on this 37000 TPA capacity augmentation project at NOCIL-Dahej.
Capacity Augmentation Of TDQ Product: Lead Engineer on this 8400 TPA capacity augmentation project at NOCIL-Navi
Mumbai.
PTSA Recovery Using Resin Columns: Lead engineer for the project. Successfully designed, executed&streamlined this
effluent treatment come catalyst recovery project
PTSA Recovery Using Batch Extraction: Lead engineer for the project. Successfully designed, executed&streamlined this
effluent treatment come catalyst recovery project
Phynazine Distillation Columns:Managed detailed engineering & procurement
4ADPA Project: Part of commissioning a team of NOCIL’s automated 4-Amino Diphenyl Amine (4ADPA) manufacturing plant
at Dahej, Gujrat, India having a manufacturing capacity of 12000 TPA. Involved in start-up, stabilization of units like
hydrogenation autoclaves, filters, extraction column, concentrators, continues & batch distillation columns & agitated thin film
evaporators. Evaluation of running hardware by doing real-time mass & energy balances
Technical Support to Existing Plant: Lead engineer for the existing plant for providing technical support. Done small scale
projects in the existing plant for improvement of product yield, better productqualities, energy saving & for reducing the
effluent load of plant. Few of the projects done in the existing plant are as follows:
o Installation of filters to trap precious platinum catalyst & its in-house recovery
o Providing chilled air supply distribution system to the steel belt coolers to improve the quality of the finished products
o Replacement of old finished product sifters by new efficient & operation friendly sifters
o Replacement of old bagging machines with completely automated HAVER make bagging machines
o Installation of knockout pot for the product recovery from the vapor stream
o Replacement of steam jet ejectors by vacuum pump for reducing energy cost & reduce the effluent quality
o Replacement of steam jet ejectors with barometric condensers by water jet ejectors to reduce effluent generation from
plant
o Capacity augmentation activities & trials in the plant to increase the production capacity of the existing plant
