16490 Chlllicothe Rd Chagrin Falls, Ohio 44023

Corporate and Service: (440) 543-6000 Fax: (440) 543-6000

VIBRATING SCREEN MANUAL

End-User Date
CODELCO CHUQUICAMATA 21/02/2011
Location Schenck Process Order No.
Chile S/O 10580-0000

Equipment Description Serial

Number
5 Off 3.0 x 7.0 SCHENCK PROCESS
DOUBLE DECK FLAT SCREEN 10580-0000-1210-01
MODEL NUMBER SLK3070W 10580-0000-1210-02
10580-0000-1210-03
DF604S EXCITERS
10580-0000-1210-04
10580-0000-1210-05

NOTE: Equipment serial number(s) must be quoted when ordering replacement parts.

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 TABLE OF CONTENTS
PREFACE ........................................................................................................................... 3

SCHENCK PROCESS VIBRATING SCREEN MANUAL ................................................... 3

1.1 OCCUPATIONAL, SAFETY AND HEALTH......................................................... 5
VOLUME 2 .......................................................................................................................... 6
2.1 RECEIPT, STORAGE AND HANDLING OF SCREENS ..................................... 7
2.2 EXCITER STORAGE AND TRANSPORT ........................................................... 8
2.3 SUPPORT STRUCTURE.................................................................................. 10
2.4 MACHINE CONFIGURATION AND FUNCTION ............................................... 11
2.5 ISOLATION FRAME ASSEMBLY AND INSTALLATION ................................... 13
2.6 ASSEMBLY AND INSTALLATION OF VIBRATING SCREEN .......................... 14
2.7 EXCITER INSTALLATION ................................................................................ 16
2.8 INSTALLING PLUG WEIGHTS ......................................................................... 19
2.9 EXTRACTION OF PLUG WEIGHTS ................................................................. 20
2.10 LUBRICATION OF EXCITERS ......................................................................... 21
2.11 INTERMEDIATE SHAFT INSTALLATION ........................................................ 24
2.12 DRIVE SHAFT INSTALLATION ........................................................................ 28
2.13 BELT DRIVE INSTALLATION ........................................................................... 31
2.14 LAY SHAFT BEARINGS – MOUNTING ............................................................ 34
2.15 LAY SHAFT BEARINGS – DISMOUNTING ...................................................... 35
2.16 BEARING HOUSING ........................................................................................ 35
2.17 BOLT TIGHTENING TORQUE ......................................................................... 36
2.18 COMMISSIONING OF VIBRATING SCREENS ................................................ 38
2.19 MEASURING THE SCREEN STROKE ............................................................. 40
2.20 START-UP CHECKLIST FOR SCHENCK PROCESS VIBRATING SCREENS 41
VOLUME 3 ........................................................................................................................ 49
3.1 OPERATION OF VIBRATING SCREENS ......................................................... 50
3.2 CALCULATING THE MATERIAL DELIVERY RATE ......................................... 51
VOLUME 4 ........................................................................................................................ 53
4.1 MAINTENANCE OF VIBRATING SCREENS .................................................... 54
4.2 LUBRICATION OF EXCITERS ......................................................................... 56
4.3 200 HOUR INSPECTION .................................................................................. 60
4.4 1000 HOUR INSPECTION ................................................................................ 60
4.5 LUBRICATION.................................................................................................. 63
4.6 RECOMMENDED SPARE PARTS ................................................................... 64
VOLUME 5 ........................................................................................................................ 65
5.1 DRAWING LIST ................................................................................................ 66

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PREFACE

SCHENCK VIBRATING SCREEN MANUAL

Thank you for choosing to purchasing equipment from Schenck Process. We look forward
to assisting you in getting the maximum productive benefit from your new equipment and to
minimizing the long-term cost of maintenance and operation. Schenck Process believes that
the delivery of a new machine is not the end of a contract, but the beginning of a relationship
with the customer. To maintain this relationship Schenck Process must ensure customer
satisfaction is complete.

Questions regarding new equipment, process development, technical matters, service

exchange vibrator motors, spare parts and maintenance should be directed to our office at
440-543-6000 or by email to [email protected].

Correct installation and commissioning is vital to the long-term performance of any machine.
Any modifications or alterations to the equipment without prior written approval from
Schenck Process will void the equipment warranty and may result in catastrophic failure of
the equipment and/or personnel injury up to and including death for which Schenck Process
may not be held responsible.

Vibrating equipment is normally used with material transport chutes that contain confined
spaces. Great care should be taken when working in confined spaces. Always check site
specific safety requirements before starting work and ensure all procedures are followed
throughout the course of the job.

We recommend that you take the time to read this manual in detail prior to installing the
equipment. Please feel free to contact our office if you are unsure of any matters discussed
in this manual.

We strongly recommend that you put this manual in a safe place. In addition you should
record the equipment serial number(s). At the present time you should not require spare
parts. However, it is suggested that you stock some spare parts to be used in the event they
are required due to unforeseen circumstances. When ordering parts please quote the
screen model number, serial number, part numbers and the description provided on the
drawings included in this manual. This will allow us to correctly identify the part(s) you
require, speeding up the delivery process. If in doubt as to the items required, please contact
us and we will assist you in identifying the parts required.

Schenck Process generally stocks most parts that are typically required for routine
maintenance and breakdowns. However, parts have often been specifically tailored to meet
your requirements; in such cases we may not have these components in stock.

Schenck Process has skilled technicians and engineers available for installation
commissioning, maintenance inspections and on-site service. Please contact our sales
department should you require our services.

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In order to better assist our customers, Schenck Process provides the following services:

• Service Exchange Components

Where it is possible to repair components, such as exciters, we offer a service exchange

program. This allows the end user to replace exciters with minimum down time and at a
pre-agreed cost structure. All service exchange components come with the original
equipment manufacturer’s warranty. Only genuine parts made to the correct
specifications are used.

• Spares and Service Frequent Buyer Programs

A discount structure can be negotiated where an agreed discount applies for larger or
regular purchases of spares and services. This benefits the customer through reduced
prices, genuine parts and regularly scheduled inspections.

• Inspection and Maintenance Services

Schenck Process also offers inspection and maintenance services. This service is
provided to maximize the service life of components and to provide timely notice of
potential problems, thus allowing corrective action prior to failure.

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1.1 OCCUPATIONAL, SAFETY AND HEALTH

1.1.1 This manual does not contain specific information regarding national or state laws
and regulations regarding your company and personal legal obligation to OSHA
laws and requirements.

1.1.2 Specific information and compliance can include but not be limited to;
a) Risk assessment of machine installation, machine, associated equipment,
machine operation, maintenance, modifications to existing plant or after
necessary “control measures” are put into place where applicable.
b) Training and registration of maintenance personnel to maintain the
equipment in a fit and proper state to perform the task as designed.
c) The collation and storage of all plant maintenance and modification
records.
d) Isolation of system energy including surrounding equipment during plant
maintenance and inspection.
e) “Lock-out” and/or “tag out” of system energy to prevent entanglement,
engulfment or accident.
f) Training and registration of operational personnel.
g) Permit system and training for performing works for which authorization
has been granted.
h) Development of process and equipment specific Standard Operating
Procedures (SOP).

1.1.3 Schenck Process recommends that your company seeks the advice of the
relevant state authority regarding the applicable information and requirements,
company OSHA manager, or an independent OSHA consultant.

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 SCHENCK PROCESS VIBRATING SCREEN MANUAL

VOLUME 2

INSTALLATION AND COMMISSIONING OF VIBRATING SCREENS

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2.1 RECEIPT, STORAGE AND HANDLING OF SCREENS

2.1.1 These instructions and all drawings supplied should be thoroughly examined prior
to opening shipping containers or beginning installation of the screen. The
packing lists describe the contents of each container in detail. Check the
container contents after delivery and reseal to minimize loss and damage of
items, opening again only as items are needed during installation.

2.1.2 Rubber and polyurethane coated components such as screen decks must be
protected from direct sunlight, temperature extremes, large daily temperature
variations and mechanical damage.

2.1.3 Regardless of packing materials the equipment should be placed on a level base
which protects it from direct contact with the ground. For short term protection,
equipment should be covered by a waterproof tarpaulin. Long term protection will
require more substantial covering or inside storage.

2.1.4 Store exciter mechanisms inside a dry area and use corrosion prevention
measures as described in Section 2.2.

2.1.5 Care must be taken to avoid supporting or lifting the screen in a manner that
would cause twisting of the screen or would damage the rubber coating (when
supplied) on the cross beams and side plates.

2.1.6 Care must be taken not to distort the sides of the screen. Always attach slings to
the lifting lugs included in the screen design. If removable transport braces are
supplied, they also serve as the lifting lugs and must always be used when lifting
the screen.

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2.2 EXCITER STORAGE AND TRANSPORT

2.2.1 Schenck Process DF Exciters are provided with transport clamps that prevent
movement of the exciter shafts during delivery.

2.2.2 The transport clamps should be used whenever an exciter is transported in order
to prevent damage to the exciter bearings and gears.

2.2.3 Immediately before installation of the exciter onto the screen/feeder, and while
the exciter is horizontal to prevent segment rotating unexpectedly, remove
transport clamps according to the following procedure (Ref. Figure 2.2.1) (that is,
leave clamps in place for transport around site).

CAUTION: Take care to keep hands clear of exciter swing segments.

a) Loosen hexagonal nut beneath the channel.
b) Remove bolts and lock washer which attach the channel to the top of the
DF Exciter.
c) Remove transport clamp assembly.
d) Replace bolts and lock washer; tighten per Section 2.17.

Figure 2.2.1 - EXCITER TRANSPORT CLAMPS

2.2.4 When returning exciter to Schenck Process for repair, secure DF Exciter using
the transport clamps.

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2.2.5 Assembly of transport clamps.
a) Assemble channel with segment clamp so that segment clamp stud is
through the outer holes in channel with one nut above channel and one
nut below.
b) Remove bolts and lock washer from the top of the DF Exciter.
c) Position transport clamp on DF Exciter with holding brackets square to
channel and DF Exciter shaft/swing segment. NOTE: Web of channel
should rest on top of the DF Exciter.
d) Fix channel in place with bolts and lock washers. Tighten as per Section
2.17.
e) Pre-tighten holding bracket against shaft and swing segment by adjusting
nut below the channel. Shaft and swing segment should now be locked in
position and no rotation should be possible.
f) Lock in position by tightening nut above channel.

2.2.6 DF Exciters are treated with corrosion preventative agent prior to delivery and
stored in a dry room with temperate climate protection which lasts approximately
12 months. When stored in humid locations the protection period is reduced. In
tropical climates protection may last only three (3) months.

2.2.7 The corrosion preventative agent used is normally compatible with service
lubricants. Check with Schenck Process for advice regarding specific
combinations of service lubricant and corrosion preventative agent. If any doubt
exists flush exciters before oil fill and change oil after 50 hours of operation.

2.2.8 If conservation is to be repeated proceed as follows:

CAUTION: Take care to keep hands clear of exciter swing segments.
a) Place exciter upright (mounting flange vertical) over catch pan so that any
residual oil can drain.
b) Remove fill and drain plugs from exciter. Wait until oil no longer drips.
c) Replace bottom plugs; leave top plugs open.
d) Add corrosion preventative (e.g., Mobile Arma 524) following
manufacturer’s instructions. When the corrosion preventative is oil mixed
and/or relies on coating the surfaces to be protected, fill exciter completely
and rotate exciter shafts several times by hand.
e) Drain corrosion preventative mix into a clean container. It can be used to
treat many exciters.
f) Replace all drain and fill plugs using new seal washers.

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2.3 SUPPORT STRUCTURE

2.3.1 The screen support structures should be designed in accordance with Australian
Standard number AS4100 or AS3990, as appropriate, to suit the static and
dynamic loads shown on the Installation Drawing.

2.3.2 The dynamic loads shown on the Installation Drawing are fully reversing loads
that are superimposed on the static loads.

2.3.3 The structure design should include an allowance for live load due to material
impacting on and flowing through chute work.

2.3.4 The screen assembly will not cross-brace or stabilize the support structure. It is
essential that the screen base plates be securely bolted to the supports as
described on the Installation Drawing.

2.3.5 Support columns, beams and end connections should be rigid and restrained
against lateral buckling and overturning.

2.3.6 When the support beams have been selected for normal strength requirements,
their natural frequencies should be calculated. Care should be taken to ensure
all additional weights that are rigidly mounted on the beams are taken into
account when calculating natural frequencies. Where doubt exists as to the
degree of attachment, calculations should include the extreme case(s). Wherever
possible select structural members so that their natural frequencies are higher
than the exciter speed. In all cases the natural frequencies of members and entire
structure should be different from the exciter speed by at least 50%.

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2.4 MACHINE CONFIGURATION AND FUNCTION

2.4.1 Vibrating screens are sizing machines which transport material over a vibrating
perforated deck. The screen allows undersized material to pass through the deck
and conveys material that does not pass through the deck along until it
discharges off the end.

2.4.2 The supplied screen is a double deck, flat screen. The screen has one electric
motor driving two exciter mechanisms that work together to produce the vibrating
motion of the screen.

2.4.3 The Schenck Process Directional Force (DF) Exciter is used to produce linear
motion by use of two shafts equipped with eccentric masses (swing segments)
that are geared to counter-rotate at the same speed. Counter-rotation of the
swing segments produces a resultant oscillating force along a constant line. This
is the “Line of Stroke” of the screen.

2.4.4 An important characteristic of the Schenck Process DF Exciter is that the swing
segments are outside the gear casing, allowing the magnitude of the force
produced to be gradually adjusted by changing the eccentric mass.

2.4.5 The eccentric mass of the swing segment is changed by the addition or removal
of plug weights. (See Sections 2.7, 2.8 and 2.9 for details.)

2.4.6 Increasing the eccentric mass (by adding plug weights) increases the force
produced, and hence, increases the screen stroke. Reducing the eccentric mass
conversely reduces the screen stroke.

2.4.7 The “Static Moment” of an exciter is the measure of exciter force capability
independent of the operating speed. The exciter “Working Moment” is sometimes
mentioned; “Working Moment” is twice the static moment.

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2.4.8 DF Exciters are supplied with separate plug weights which must be installed as
shown in Figure 2.7.1. All swing segments must have an equal number of plug
weights installed in the same pattern or rapid and catastrophic screen failure will
occur.

2.4.9 The drive motor is connected to one exciter by a drive shaft and the exciters are
connected by a second shaft that transmits the drive power from one exciter to
the other.

2.4.10 The shaft connecting the two exciters is called an intermediate shaft and it
ensures that the exciters are in alignment (that is, are synchronized or “in phase”).
It is essential that the exciters are aligned as per Section 2.11 or rapid and
catastrophic screen failure will occur.

2.4.11 If one exciter fails during operation, switch off the screen at once; it must
only be operated with both exciters.

2.4.12 Schenck Process intermediate shafts are splined tubular shafts with a flexible
rubber element at each end. The drive shaft is similar to the intermediate shaft
but normally it is shorter and often does not have a tubular section.

2.4.13 The drive shaft connects between the motor and the exciter (direct drive) to drive
the exciter at the motor speed. Alternatively a V-belt drive and lay shaft assembly
may be used to allow the exciter speed to be different to the motor speed. For
this screen the motor drives the drive shaft via a belt drive and lay shaft, which in
turn drives the exciter.

2.4.14 Work on the screen should only be conducted after the screen drive and
material feed systems have been isolated according to site safety
procedures. Prior to beginning work on the screen, ensure there is no
trapped feed material in the feed chute that could fall during work. NEVER
climb on operating screens or feeders.

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2.5 ISOLATION FRAME ASSEMBLY AND INSTALLATION

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2.6 ASSEMBLY AND INSTALLATION OF VIBRATING SCREEN

2.6.1 Vibrating screens are often shipped with the exciters removed for transport
reasons, for additional installation clearance or for a reduced lifting mass.

2.6.2 Identify spring base plates, mounting bolts and nuts (by others) from the
Installation Drawing.

2.6.3 Mount spring base plates on the support structure (if required) using temporary
plain nuts and level by use of shims so that the top of the base plates lie in the
same plane within 5 mm. Do not fit self-locking nuts at this stage.

2.6.4 Identify spring grommets and springs. Install the spring grommets onto the pipes
of the base plates and screen wedge brackets in the positions shown on
installation drawing, then place springs onto the base plates.

2.6.5 Lift the screen using slings attached to the lifting lugs provided. Adjust the slings
to avoid twisting the screen and to maintain the screen at the intended installation
angle with a maximum included slings angle of 120 degrees.

2.6.6 Warning: Never adjust the position of springs by hand while the screen is
being positioned. Use suitable tools to grip the spring.

2.6.7 Lower the screen onto springs

2.6.8 Where exciters have been removed for transport, mount exciter mechanism on
the screen in accordance with Section 2.7.

2.6.9 Ensure that the motor is isolated from the electrical supply in accordance with
site isolation and tagging procedures.

2.6.10 Fit the drive coupling to the lay shaft in accordance with Section 2.12 and
assemble the belt drive in accordance with the Drive Assembly Drawing and ‘Belt
Drive Installation’ in Section 2.13.

2.6.11 Mount the intermediate shaft in accordance with Section 2.11 then the drive shaft
in accordance with Section 2.12. The intermediate shaft connects two exciters
that must be aligned prior to the installation of the intermediate shaft.

2.6.12 Alignment of the exciter units is achieved by securing the swing segments of one
unit to prevent rotation, then rotating the other unit until the orientation of the
swing segments are the same for both units. If in doubt as to the alignment, check

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 by measuring the distance between the plug weight holes in the swing segments
on each exciter. Do not measure off cast or profile cut surfaces.

2.6.13 WARNING: RAPID AND CATASTROPHIC SCREEN FAILURE WILL OCCUR

IF THE MECHANISMS ARE OPERATED OUT OF ALIGNMENT.

2.6.14 Confirm that the exciter mechanisms are in alignment and free to rotate.

2.6.15 Identify guards (when supplied) from the Screen Assembly Drawing.

2.6.16 Mount guards. Note: Use self-locking nuts or Loctite Grade 242 (anaerobic thread
locking glue) for bolts fitted into tapped holes.

2.6.17 Remove the deck protection panels (where fitted).

2.6.18 Check that the clamp bar wedges are driven tightly into the bracket.

2.6.19 Check tightness of deck retention bolts in accordance with Section 2.17.
Progressively paint exposed threads to indicate checked and correct.

2.6.20 If supplied, remove transport braces (Ref. Installation Drawing).

2.6.21 Check alignment of screen (Ref. Installation Drawing).

2.6.22 Check static inclination along and across screen deck (Ref. Installation drawing).
Horizontal within 5 mm is required. Correct by use of shims under spring base
plates.

2.6.23 Check that the spring height on each side of screen is equal within 4 mm. Correct
as required by shimming under the spring base plate.

2.6.24 Check that the springs are vertical within 5 mm.

2.6.25 Check that all static operating clearances are as per Installation Drawing.

2.6.26 Remove plain nuts from spring base plate bolts. Replace with self-locking nuts
and fully tighten, in accordance with Section 2.17. Check tightness and paint
exposed bolt threads to indicate checked and correct.

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2.7 EXCITER INSTALLATION

2.7.1 DF Exciters are supplied with separate plug weights which must be installed as
shown in Figure 2.7.1. All swing segments must have an equal number of plug
weights installed in the same pattern or rapid and catastrophic screen failure will
occur.

2.7.2 Where two exciters are used on the same screen it is essential that the plug
weights are installed in the same pattern in all swing segments and that the two
exciters are aligned as per Section 2.11.

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2.7.3 Where two exciters are used on the same screen it is essential that the plug
weights are installed in the same pattern in all swing segments and that the two
exciters are aligned as per Section 2.11.

2.7.4 The service temperature must not exceed 100ºC. If the service temperature
exceeds 100ºC consult Schenck Process about cooling systems for exciters.

2.7.5 Drive motors are sized so that operating speed is achieved rapidly. Motors must
be connected for direct on-line (DOL) starting to produce the maximum motor
starting torque.

2.7.6 The allowable operating speed is shown on the Installation Drawing. DO NOT
CHANGE THE MOTOR POWER OR OPERATING SPEED of screens without
the prior written consent of Schenck Process.

2.7.7 Attach lifting shackles and cables only at lift holes provided in the housing end
ribs. Never lift an exciter by the swing segments. Take care to avoid knocks on
the swing segments which may result in damage to the roller bearings.

2.7.8 Remove transport clamps as per Section 2.2.

2.7.9 Use only new ‘Schenck Process’ nuts and bolts to fasten the exciters to the
exciter beam.

2.7.10 Coat the bolt threads with molybdenum disulfide assembly paste and then install
bolts from inside the exciter beam.

2.7.11 Use Schenck Process safety locknut installed outside the exciter beam so the
special nut fits into the machined spot face of the exciter housing as shown in
Figure 2.7.1.

2.7.12 Bolts and nuts are for single use only. Discard old nuts and bolts after removal.

2.7.13 Mount exciter so that outer swing segments (the long shaft is always the driven
shaft) are in the location shown on the Installation drawing.

2.7.14 Tighten nuts as specified in Section 2.17.

2.7.15 Mount the intermediate shaft in accordance with Section 2.11 and the drive shaft
in accordance with Section 2.12.

2.7.16 Install the plug weights in accordance with Section 2.8.

2.7.17 Place an equal number of plug weights in the same pattern in all swing segments
in the pattern shown in Figure 2.7.1.

2.7.18 Remove plug weights, if necessary, in accordance with Section 2.9.

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2.7.19 Mount guards (when supplied) as shown on Installation Drawing. Use self-locking
nuts or, for bolts fitted into tapped holes, use Loctite Grade 242.

2.7.20 Remove guards and re-tighten the exciter mounting bolts after 50 hours of
operation. Replace guards afterwards as per Section 2.7.19.

SLK3070 – 2 x DF604S

= WITH PLUG WEIGHT

= WITHOUT PLUG WEIGHT

= ONLY INNER PLUG WEIGHT

FIGURE 2.7.1 - CONFIGURATION OF PLUG WEIGHTS

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2.8 INSTALLING PLUG WEIGHTS

2.8.1 All Schenck Process DF Exciters are supplied with separate plug weights which
must be installed in the pattern shown in Figure 2.7.1. Place an equal number of
unbalanced weights in the same pattern in all swing segments.
a) Clean segment bores and plug weights (including the retaining pin hole)
free of paint, rust and dirt.
b) Inspect the retaining pin hole to ensure it is empty (e.g., does not already
contain a pin).
c) Coat the segment bore and plug weight with molybdenum disulfide
assembly paste.
d) Start the plug weight in the segment bore then align plug weight in such a
way that the retaining pin hole is in line with the fixing pin hole in the
segment.
e) Insert plug weight fully into the segment. It should finish flush with each
side.
f) Exactly align fixing pin holes.
g) Align fixing pin so that the gap is in the direction of rotation and chamber
points towards exciter shaft.
h) Drive in fixing pin using a punch to a point just below the segment surface.
Do not drive pin all the way into the plug weight.

Figure 2.8.1 - INSTALLATION OF PLUG WEIGHTS

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2.9 EXTRACTION OF PLUG WEIGHTS

a) Drive fixing pin into the plug weight using a punch.

b) Remove unbalance weight.
c) Immediately drive out fixing pin to prevent installing two pins when the plug
weight is re-installed.
d) Unbalance weights that are jammed can be loosened by light taps with a
hammer. Greater force can be applied using a hydraulic jack, however,
this may damage the bearings.
e) Use rust solvent to loosen plug weights. Never use heavy hammer blows
as this may damage exciter bearings.
f) Drive retaining pin out of the plug weight.

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2.10 LUBRICATION OF EXCITERS

2.10.1 Exciters are supplied WITHOUT oil. Add oil before use. Schenck Process
exciters utilize oil splash lubrication with internal oil flingers, felt oil seals and an
external labyrinth that is initially grease packed. New exciters will shed grease
from the labyrinths. This is not a fault. The labyrinth does not require re-
greasing.

2.10.2 Exciters are treated with corrosion preventative agent before delivery (Ref.
Section 2.2).

2.10.3 Oil fill plugs are at the top of the housing. The lowest of these is used for dipstick
measurement of the oil level (Ref. Table 2.10.1). Clean the area around the plug
before removing the plug.

2.10.4 The required quantity of oil depends on the installation angle of the exciter (Ref.
Figure 2.10.1) and the quantity indicated in Table 2.10.1 is a nominal value.

2.10.5 Final oil level as specified in Table 2.10.1 should be determined by use of the
dipstick included in Schenck Process supply. The dipstick should be removed
from exciter after checking oil level. Ensure that the oil fill plug is replaced.

2.10.6 The viscosity grade and oil type required depends on the actual service
temperature of the exciter. The recommended viscosity grade and oil type is
listed in Table 2.10.2. The ambient temperature listed is a guide only for the initial
selection of the oil prior to commissioning. Final oil selection should be made on
the basis of the measured operating temperature.

2.10.7 Change oil after the first 50 hours of operation and every 1000 hours thereafter
(or 3 months maximum). Schenck Process recommends an oil condition-
monitoring program to establish the optimum oil change period for local site
conditions.

2.10.8 If the oil is very dirty and/or the exciter is operating at a high operating
temperature, reduce the time between oil changes and implement an oil
condition-monitoring program to establish the optimum oil change period for local
site conditions. A better grade of oil may be required.

2.10.9 When changing the oil it is best to drain the oil from exciters immediately after
shut down and isolation while the oil is still hot. This maximizes the benefit of
fresh oil by removing old oil before any sedimentation occurs.

2.10.10 Frequent oil changes and premium quality oil increase the service life of the
exciter.

2.10.11 Use new seal washers on drain and fill plugs.

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 FIGURE 2.10.1 - OIL LEVEL MEASUREMENT

EXCITER DF604S
MODEL (ALL SUFFIXES)
INSTALLATION DIPSTICK OIL LEVEL
ANGLE
DEGREES mm
0 100
5 115
10 125
15 140
20 155
25 165
30 175
35 190
40 200
45 210
50 220
55 235
60 245
60-90 N/A
Tolerance on oil level: +10 mm; -ZERO
TABLE 2.10.1 - OIL LEVEL CHART

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 AMBIENT OPERATING BP MOBIL SHELL
TEMPERATURE TEMPERATURE
OIL TYPE MINERAL MINERAL MINERAL
ENERGOL MOBIL D, T TELLUS OIL
-30 TO -10 oC 0 TO +20 oC
HLP 10 E 21 10
VISCOSITY AT 40 oC IN cSt 11.0 10.9 10
ENERGOL MOBILGEAR OMALA OIL
-15 TO +20 oC +15 TO +50 oC
GR - XP 68 626 68
VISCOSITY AT 40 oC IN cSt 68.0 64 68
ENERGOL MOBILGEAR OMALA OIL
+15 TO +35 oC +45 TO +65 oC
GR - XP 100 627 100
VISCOSITY AT 40 oC IN cSt 98.0 99.0 100
ENERGOL MOBILGEAR OMALA OIL
+40 TO +60 oC +60 TO +85 oC
GR - XP 220 629 220
VISCOSITY AT 40 oC IN cSt 220 220 220
OIL TYPE PAO TYPE PAO TYPE PAO TYPE
SYNTHETIC SYNTHETIC SYNTHETIC
ENERSYN MOBILGEAR OMALA OIL
+30 TO +70 oC +60 TO +100 oC
EPX 220 SHC 220 HD220
VISCOSITY AT 40 oC IN cSt 220 220 222
COMPATIBLE WITH MINERAL
YES YES YES
OIL

TABLE 2.10.2 - OIL TYPE AND VISCOSITY CHART

AMBIENT OPERATING BP MOBIL SHELL

TEMPERATURE TEMPERATURE
ENERGREASE MOBILGREASE ALVANIA
-10 TO +30 oC +20 TO +60 oC LS-EP 2 XHP222 EP 2
ENERGREASE MOBILGREASE ALVANIA
+30 TO +70 oC +60 TO +100oC LS-EP 2 XHP222 EP 2
CONSULT CONSULT CONSULT
+70 TO +90 oC +100 TO +130oC SCHENCK SCHENCK SCHENCK
PROCESS PROCESS PROCESS

TABLE 2.10.3 - GREASE TYPE CHART

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2.11 INTERMEDIATE SHAFT INSTALLATION

2.11.1 Schenck Process vibrating screens often have one electric motor driving two
exciter mechanisms that work together to produce the vibrating motion of the
screen.

2.11.2 The motor is connected to one exciter by the drive shaft. The two exciters are
connected by the intermediate shaft which transmits the drive power from one
exciter to the other and also ensures that the exciters are in alignment (i.e., are
synchronized or “in phase”).

2.11.3 It is essential that the exciters operate in alignment. If exciters are out of
alignment rapid structural failure of the screen will occur.

2.11.4 Two exciters are said to be in alignment when the swing segments of both units
are in the same positions.

2.11.5 Schenck Process intermediate shafts are splined tubular shafts with a flexible
rubber element at each end.

2.11.6 The drive shaft is similar to the intermediate shaft but normally it is shorter and
does not have a tubular section.

2.11.7 Work on the screen should only be conducted after the screen drive and material
feed systems have been isolated according to site safety procedures. Prior to
beginning work on the screen, ensure there is no trapped feed material in the
feed chute that could fall during work. NEVER climb on operating screens or
feeders.

2.11.8 Tools required for intermediate shaft installation include:

a) 8 mm Allen Key or 8 mm Inhex socket for M12 socket head cap screws
b) 14 mm Allen Key or 14 mm Inhex socket for M16 socket head cap screws
c) 17 mm Allen Key or 17 mm Inhex socket for M20 socket head cap screws
d) 19 mm Allen Key or 19 mm Inhex socket for M24 socket head cap screws

2.11.9 Confirm that the exciter swing segments are aligned from side to side and
restrained in position. Alignment can be achieved by restraining one exciter to
prevent rotation and then rotating the second exciter until the swing segments
are in the same position. Measure the distance between the machined plug
weight holes in the swing segments as they overlap. Measurements should be
the same within +/-3 mm on each exciter.

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2.11.10 Exciter couplings which connect the intermediate shaft to the exciter are normally
shop assembled to the exciter. However, in the case where the exciter couplings
need to be mounted, proceed as follows:
a) Identify the exciter coupling and fasteners from Intermediate Shaft
Assembly Drawing.
b) Identify and clean the bolting regions of the exciter coupling and exciter
swing segment to ensure they are free from rust, scale, paint, oil or grease.
c) Position the first exciter coupling on the swing segment of one exciter and
retain by use of cap screws with lock washers screwed in finger tight only.
d) Check that both the alignment pin holes (D501 Exciters only) are located
in line with the two 13 mm diameter holes in the swing segment.
e) Repeat steps ‘a’ thru ‘d’ above for the second exciter coupling.
f) Ensure that the three drive pins in each exciter coupling are in line.
g) Fit the 13 mm diameter Sel-Loc pins into the holes and drive through the
coupling into the swing segments.
h) Progressively tighten the cap screws to a final torque as per Section 2.13.

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2.11.11 Clean the drive pins on the exciter coupling taking care to remove contamination
from the M12 hole in each drive pin.

2.11.12 Coat the drive pins with molybdenum assembly paste. Use caution to keep
tapped holes clear of paste.

2.11.13 Clean the drive pins on the intermediate shaft taking care to remove
contamination from the M12 hole in each drive pin.

2.11.14 Coat the drive pins with molybdenum assembly paste. Use caution to keep
tapped holes clear of paste.

2.11.15 Fit the rubber discs onto each end of the intermediate shaft.

2.11.16 Ensure that the M12 hole in each drive pin is clean; prepare the hole with Loctite.

2.11.17 Fit the coupling washer and M12 countersunk socket head screws secured with
Loctite and tightened to 90 Nm torque.

2.11.18 Compress the splined shaft to minimum length.

2.11.19 Lift the intermediate shaft into position and slide one end onto the drive pins of
the exciter coupling; retain by temporary bolt.

2.11.20 Extend the shaft onto the drive pins of the second exciter coupling.

2.11.21 Confirm that the exciters are “in phase” as per Section 2.11.9.

2.11.22 Fit the coupling washer and M12 countersunk socket head screws securely with
Loctite and tighten to 90 Nm torque to retain the intermediate shaft onto the
exciter couplings.

2.11.23 Lubricate spline using Lithium saponified grease, penetration 2, liquefying

temperature 175-185ºC (e.g., Mobilgrease XHP222).

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 Coupling Washer and Bolt

FIGURE 2.11.1 INTERMEDIATE SHAFT ASSEMBLY

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2.12 DRIVE SHAFT INSTALLATION

2.12.1 The motor is connected to an exciter by a drive shaft (in some cases through a
pulley and lay shaft) that transmits the drive power.

2.12.2 Schenck Process drive shafts are splined shafts with a flexible rubber disc
coupling at each end.

2.12.3 Work on the screen should only be conducted after the screen drive and material
feed systems have been isolated according to site safety procedures. Prior to
beginning work on the screen, ensure there is no trapped feed material in the
feed chute that could fall during work. NEVER climb on operating screens or
feeders.

2.12.4 Tools required for drive shaft installation include:

a) 8 mm Allen Key or 8 mm In-hex socket for M12 socket head cap screws
b) 14 mm Allen Key or 14 mm In-hex socket for M16 socket head cap screws
c) 17 mm Allen Key or 17 mm In-hex socket for M20 socket head cap screws
d) 19 mm Allen Key or 19 mm In-hex socket for M24 socket head cap screws

2.12.5 The lay shaft/motor coupling which connects the drive shaft to the lay shaft (or
motor for direct drive) is normally shop assembled. However, in the case where
the lay shaft coupling needs to be mounted, proceed as follows:
a) Identify the lay shaft/motor coupling, fasteners and key from the Drive
Shaft Assembly Drawing.
b) Fit key to lay shaft.
c) Press lay shaft coupling onto lay shaft.
d) Install locking screw with locknut.

2.12.6 The exciter coupling which connects the drive shaft to the exciter is normally shop
assembled to the exciter. However, in the case where the adaptor flange needs
to be mounted, proceed as follows:
a) Identify the exciter coupling, flange fasteners from Drive Shaft Assembly
Drawing.
b) Identify and clean the bolting regions of the exciter coupling and exciter
swing segment to ensure they are free from rust, scale, paint, oil or grease.
c) Position the exciter coupling on the swing segment of the exciter and
retain by use of cap screws with lock washers screwed in finger tight only.
d) Check that both the alignment pin holes (DF501 exciter only) are located
in line with the two 13 mm diameter holes in the swing segment.

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 e) Progressively tighten the cap screws to a final torque as per Section 2.13.

2.12.7 Clean the drive pins on the exciter coupling, taking care to remove contamination
from the M12 hole in each drive pin.

2.12.8 Coat the drive pins with molybdenum assembly paste. Use caution to keep
tapped holes clear of paste.

2.12.9 Clean the drive pins on the drive shaft, taking care to remove contamination from
the M12 hole in each drive pin.

2.12.10 Coat the drive pins with molybdenum assembly paste. Use caution to keep
tapped holes clear of paste.

2.12.11 Fit the rubber discs onto each end of the drive shaft.

2.12.12 Check that the M12 hole in each drive pin is clean. Prepare the hole with Loctite.

2.12.13 Fit the coupling washer and M12 countersunk socket head screws secured with
Loctite and tightened to 90 Nm torque.

2.12.14 Compress the splined shaft to minimum length.

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2.12.15 Lift the drive shaft into position and slide one end onto the drive pins of the exciter
coupling. Retain by temporary bolt.

2.12.16 Extend the shaft onto the drive pins of the lay shaft/motor coupling.

2.12.17 Fit the coupling washer and M12 countersunk socket head screws securely with
Loctite and tighten to 90 Nm torque to retain the drive shaft onto the adaptor
flanges.

2.12.18 Lubricate spline every 4000 hours or six (6) months, whichever occurs first, using
Lithium saponified grease, penetration 2, liquefying temperature 175-185ºC
minimum (e.g., Mobilgrease XHP222).

Exciter Coupling
Motor/Layshaft Adaptor Coupling
Rubber Disc

Splined Drive Shaft

Coupling Washer and Bolt

FIGURE 2.12.1 DRIVE SHAFT ASSEMBLY

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2.13 BELT DRIVE INSTALLATION

2.13.1 V-belts should be stored in a dry room, away from hot pipes and direct sunlight.

2.13.2 Where possible, hang the belts loosely in single (or triple) coils. Always avoid
tying them with thin string.

2.13.3 Small cracks on V-belt sides and base are generally caused by one or more of:
excessive heat, chemical fumes and/or old age. Excessive heat may be
generated by a lack of belt tension. Check belt tension using Fenner belt tension
gauge.

2.13.4 V-belt swelling or softening can be caused by excessive oil contamination, certain
cutting fluids, rubber solvents or glue.

2.13.5 Whipping during running is usually caused by incorrect belt tension, principally
on long center drives. If a slightly higher (or lower) tension does not solve the
problem there may be a critical vibration frequency in the system which requires
re-design or a banded belt.

2.13.6 Good alignment of pulleys is critical otherwise the belt flanks will wear quickly and
the service life of the belts will be greatly reduced.

2.13.7 Correct V-belt tension is vital if the belts are to provide their full service life. Adjust
belt tension using a Fenner belt tension gauge so that a 65 Newton force applied
at the mid span of the belt causes 10 mm deflection. Check each belt individually.

2.13.8 Installation of taperlock bushings:

a) Remove the protective coating from the bore and outside of bushing, and
bore of hub. After ensuring that the mating tapered surfaces are
completely clean and free from oil or dirt, insert bushing in hub so that
holes line up.

= bushing release hole

= tightening screw

FIGURE 2.13.1 TAPERLOCK BUSHING HOLES

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 b) Sparingly oil thread and point of grub screws, or thread, and under head
of cap screws. Place screws loosely in tightening holes threaded in hub.
c) If a key is to be fitted, place it in the shaft keyway before fitting the bushing.
It is essential that it is a parallel key and side fitting only and has TOP
CLEARANCE.
d) Clean shaft and fit hub to shaft as one unit, and locate in position desired.
Remember that bushing will nip the shaft first and then hub will be slightly
drawn on to the bushing.
e) Using a hexagon wrench, tighten screws gradually and alternately to the
correct torque setting as per Table 2.13.1.
f) Hammer against large end of bushing, using a block or sleeve to prevent
damage. (This will ensure that the bushing is seated squarely in the bore.)
The screws will now turn a little more. Repeat this alternate hammering
and screw tightening once or twice to achieve maximum grip on the shaft.
g) After drive has been running under load for a short time stop and check
tightness of screws.
h) Fill empty holes with grease to exclude dirt.

Bushing Size 1008 1108 1210 1610 2012 2517 3020 3535 4040 4545 5050

Screw tightening 5.6 5.6 20 20 30 50 90 115 170 190 270

torque
(Nm)

Screw Qty 2 2 2 2 2 2 2 3 3 3 3

Size 1/4” 1/4” 3/8” 3/8” 7/15” 1/2” 5/8” 1/2” 5/8” 3/4” 7/8”

Large end 35.0 38.0 47.5 57.0 70.0 85.5 108.0 127.0 146.0 162.0 177.5
diameter (mm)

Approx Mass 0.1 0.1 0.2 0.3 0.7 1.5 2.7 5.0 7.7 10 14
(kg)

TABLE 2.13.1 TAPERLOCK SCREW TORQUES

2.13.9 Removal of taperlock bushings:

a) Slacken all screws by several turns. Remove one or two screws as
required for use in the release holes in the bushing (Ref. Figure 2.13.1).
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 Oil the thread and point of grub screws, or the thread and under the head
of cap screws, and insert screws in bushing release holes.
b) Tighten screws alternatively until bushing is loosened in hub and the
bushing assembly is free on the shaft.
c) Remove the bushing assembly from the shaft.

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2.14 LAY SHAFT BEARINGS – MOUNTING

2.14.1 Tapered bore rolling bearings with adaptor sleeves are used on the lay shaft.
Rolling bearings are heavy-duty machine elements with high precision. For long
service life, the use of suitable mounting aids as well as cleanliness and care at
the assembly site are essential requirements.

2.14.2 Bearings with tapered bore are always mounted with an interference fit onto the
adapter sleeve. Bearings may be driven onto the adapter sleeve using the sleeve
nut. A hook spanner or impact spanner can be used to tighten the nut.

2.14.3 The degree of interference is determined by the reduction in radial internal

clearance or the axial displacement of the inner ring on its tapered seating (Ref.
Table 2.14.1). With spherical roller bearings it is generally preferable to measure
the clearance reduction since the initial clearance and the necessary expansion
of the inner ring are relatively large, and the resultant clearance reduction can,
therefore, be measured by simple means.

2.14.4 Feeler gauges having blades with a thickness of 0.03 mm or more should be used
to measure the clearance before, during and after bearing mounting. The
clearance should always be measured between the outer ring and an unloaded
roller.

2.14.5 Before measuring, the bearing should be rotated a few times to ensure that the
rollers assume their correct positions. During the measurement, the roller at the
measuring point is lightly pressed against the guide ring between the two roller
rows. The measured radial internal clearance must be the same for both rows of
rollers.

Bearing bore Reduction in Axial

diameter (mm) radial internal displacement
clearance (mm) (mm)
over under Min max min max
50 65 0.03 0.04 0.45 0.60
65 80 0.04 0.05 0.60 0.75

TABLE 2.14.1 BEARING LOCATING MEASUREMENTS

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2.15 LAY SHAFT BEARINGS – DISMOUNTING

2.15.1 If bearings are to be used again after removal, the force used to dismount them
must be applied through the inner ring and not through the rolling elements.

2.15.2 Bearings can be removed by first loosening the nut on the adaptor sleeve a few
turns and then using a hammer and tubular drift or special segmental drift. Only
a few hammer blows to the inner ring face are required.

2.16 BEARING HOUSING

2.16.1 The bearing seating in the housing bore is designed for both floating and locating
bearing arrangements. The lay shaft is comprised of a locating bearing
arrangement on the belt drive side and a non-locating bearing arrangement on
the screen side.

2.16.2 The locating bearing is centrally positioned by using two locating rings, one on
each side of the bearing.

2.16.3 The housings split horizontally for mounting and removal of the bearings and
shaft. Care should be taken to keep the correct cap with the correct base by
marking them before removal.

2.16.4 Fill each raceway of the bearings with grease (Ref. Grease Type Chart 2.10.3).
Fill the labyrinth with grease and lubricate the seal.

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2.17 BOLT TIGHTENING TORQUE

BOLT SIZE MINIMUM TIGHTENING TIGHTENING

STRENGTH TORQUE in Nm TORQUE in lb.ft
GRADE (Refer notes) (Reference only)
M8 8.8 27 20
M10 8.8 51 38
M12 8.8 84 62
M16 8.8 210 155
M20 8.8 410 300
M24 8.8 710 525
M30 8.8 1450 1070
M36 8.8 2440 1800

TABLE 2.17.1 BOLT INSPECTION TORQUE VALUES

Notes:
a) Bolt tightness must be checked after the first 50 hours operation and as
noted in the maintenance checklists in the maintenance section of this
manual.
b) A hardened washer should be used under the fastener component that is
rotated to tighten the bolt.
c) Contacting surfaces of bolted components must be free from oil, dirt, and
grease. Paint in excess of 50 microns dry film thickness should be
removed.
d) This table does not apply to cambered screen cloth tensioning bolts.
e) Exciter bolts are for a single use only and should be installed from inside
exciter beam with Schenck Process special nuts outside the exciter beam.
(Ref. Section 2.7 for details.)
f) Torque M24 Nyloc nuts on liner studs to 250Nm.
g) Torque M20 Nyloc nuts on NiHard liner Bolts to 160Nm.
h) Torque M16 polyurethane capped back plate liner bolts to 75Nm.

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2.17.1 Table 2.17.1 contains inspection torques only. Installation tension should be
achieved by part-turn tightening as follows:
a) Ensure the washer is under the component (nut or bolt) to be rotated.
b) At all times ensure the component without a washer does not rotate.
c) Tighten all bolts holding the joint with either the first few impacts of an
impact wrench or the full effort of a single person with a standard length
spanner.
d) Mark the position of the nut relative to the bolt with a permanent marker,
ensuring the mark is visible on both the nut and bolt.
e) Apply the correct tension by rotating the selected component relative to
the stationary component by the amount given in Table 2.17.2.

Bolt Length Rotation to Achieve

Normal Schenck Process Correct Tension
(end of bolt to the
Usage
underside of the head) Min Max
Exciter Bolts
Up to and including 4 bolt
Spring Base Plate Bolts (length 1/3 turn 1/2 turn
diameters
to be determined on assembly)
Spring Base Plate Bolts (length Over 4 diameters, up to
1/2 turn 2/3 turn
to be determined on assembly) and including 8 diameters

TABLE 2.17.2 ROTATION REQUIRED FOR PART-TURN TIGHTENING

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2.18 COMMISSIONING OF VIBRATING SCREENS

2.18.1 Vibrating screens are sizing machines which transport material over a vibrating
perforated deck. The screen allows undersized material to pass through the deck
while oversize material, which does not fall through the deck, is conveyed along
until it discharges off the end of the deck.

2.18.2 Prior to initial running of the screen, confirm that all static clearances have been
checked and are in accordance with the dimensions shown on the Installation
Drawing.

2.18.3 When a screen is started (or shut down) the screen’s vibrating frequency will
coincide briefly with the natural resonance frequency of the spring suspension
system and spring resonance will occur. The screen drive motors are sized to
quickly accelerate the screen through the expected spring resonance zone.
However, during shutdown the screen will take one to two minutes to coast to a
standstill. As the screen passes slowly through the spring resonance zone the
stroke length will increase considerably. This is normal and at low speed does no
damage unless the screen impacts upon stationary objects.

2.18.4 Drive motors are sized so that operating speed is achieved rapidly. Motors must
be connected for direct on-line (DOL) starting to produce the maximum motor
starting torque.

2.18.5 Prior to start up, the integrity of the electrical insulation in all electric motors must
be confirmed.

2.18.6 Confirm that all drive equipment is correctly installed, exciters are free to rotate
and emergency stop devices are functional.

2.18.7 Confirm that all deck retention wedges have been installed and side wear plate
bolts have been fully tightened.

2.18.8 WARNING: Exciter mechanisms are supplied without oil. Add oil before
use.

2.18.9 Confirm that exciter mechanisms have been filled with the correct quantity of
suitable oil (Ref. Section 2.10). Initial viscosity selection is to be based on the
expected ambient temperature. Confirm oil selection by measuring the actual

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 operating temperature of the exciters a sufficient time after starting to allow the
operating temperature to stabilize.

2.18.10 Check that all personnel are clear of the screen and that no tools or materials
have been left on the vibrating structure or inside the hollow beams.

2.18.11 Start-up may now be carried out. Screens may be started with or without feed
material on the deck. However, start-up must always be from rest; that is, after
shutdown allow the screen motion to cease completely before restarting.

2.18.12 WARNING: Restarting before all motion has ceased may cause excessive
oscillations to occur during start up, resulting in damage to the screen and
surrounding equipment.

2.18.13 Observe material flow onto the screen deck. Feed chute must be adjusted to
spread material evenly and continuously across the entire width of the deck.

2.18.14 Listen for any loose items. Do not operate the screen with loose bolts or
other loose items or irreparable damage to the screen structure will rapidly
occur. Stop and isolate the screen according to site procedures before
rectifying loose items.

2.18.15 Check all bolts for tightness after the first 50 hours operation and every 1000
hours operation thereafter, and as specified in the maintenance section of this
manual.

2.18.16 Check exciter operating temperature frequently during the first 50 hours of
continuous operation to ensure correct selection of lubricating oil for the service
temperature.

2.18.17 Exciters will take approximately one hour of continuous operation to reach their
stable operating temperature.

2.18.18 Inspect all items listed in the Installation and Start-up Checklists (Ref. Section
2.20) and verify correct operation.

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2.19 MEASURING THE SCREEN STROKE

2.19.1 Stroke length (S) and stroke angle (φ) can be ascertained by making a tracing of
the screen motion as follows:
a) Attach a small card (business cards work well; stroke test cards are
available from Schenck Process) to each corner and the center of the side
plate using sticky tape (using a total of six cards).
b) Mark a horizontal reference line on the card using a spirit level. Keep the
same end of the level towards the discharge end of the screen.
c) Determine the general direction of stroke by observing marks on the
surface of the side plate.
d) Hold a pen as stationary as possible using both hands and touch it lightly
against the card so as to obtain a line as the screen moves against the
pen.
e) Repeat the previous step to obtain a number of lines.
f) Finally, hold a pen as before and touch it lightly against the card while
moving the pen as much at right angles to the stroke as possible to
produce a zig-zag on the card as the screen moves against the pen.
g) From the tracing on the card the stroke angle and length can be measured
as shown below

2.19.2 Stroke and angle of throw readings at each corner of the screen may be slightly
different. This is not unusual as the means of measurement requires practice.
Consult Schenck Process if variations exceed 5% of reading for cards made by
an experienced operator.

Figure 2.19.1 - TYPICAL STROKE CARD

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2.20 START-UP CHECKLIST FOR SCHENCK PROCESS VIBRATING SCREENS

USE FOR COMMISSIONING AND WORKSHOP TESTING

Customer

Site Location

Job Reference

Screen Model No.

Screen Serial No.

Screen Equipment No.

Exciter Model No.

Exciter Serial No.

Drive Side
Exciter Serial No.
Non-Drive Side

Customer Order No.

Customer Contact

Schenck Process
Engineer

Date

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A. General Visual Inspection

A.1 Transport Damage

A.2 Installation Damage

A.3 Storage Damage

A.4 Paint Condition

A.5 Springs - Correct Quantity/Location

A.6 Spring Heights

(Measure and record spring length at center of spring pack. Length must be equal within 4 mm side
to side and spring vertical to within 5 mm)
Flow
Screen Iso Frame Units Iso Frame Screen Units
LHD: mm RHD: mm
LHF: mm RHF: mm

A.7 Spring Base Plates Secured:

A.8 Inclination of Deck - Transverse: In line:

A.9 All Bolts Installed with Self-Locking Nuts:

A.10 Clearances on Structure, General:

A.11 Feed Chute Clearance Side L/H: mm Side R/H: mm

Back L/H: mm Back R/H: mm

Deck L/H: mm Deck R/H: mm

A.12 Clearance between discharge chute and screen as follows:

L/H Top: mm R/H Top: mm

L/H Bot: mm R/H Bot: mm

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B. Exciter and Drive Installation Inspection

B.1 Exciter Located Correctly:

B.2 Exciter Bolts with Nut/Washer Outside Beam:

B.3 Exciter Bolts Tightened Correctly:

B.4 Drive Shaft Couplings Secured and Aligned:

B.5 Intermediate Shaft Couplings Secured:

B.6 Exciters Aligned or ”In Phase”:

B.7 V-Belts Tension and Alignment:

B.8 Lay Shaft Bearings and Seals Greased:

B.9 Oil Level in Exciters (measure using dipstick): mm

B.10 Oil Type in Exciters:

B.11 Drive Shaft Spline Lubricated:

B.12 Intermediate Shaft Splines Lubricated:

B.13 Guards Secured:

C. Wear Parts Installation Inspection

C.1 Feed Modules Secured:

C.2 Deck Modules Secured:

C.3 Discharge Modules Secured:

C.4 Side Clamps Secured:

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D. Test Run Without Material

D.1 Screen Clearing Structure During

Start-Up and Shutdown:

D.2 Unusual Noise:

D.3 Exciter Drive Speed (record):

D.4 Stroke and Angle Reading (attach stroke cards to report):

Screen Stroke Card Results

LHD: mm deg RHD: mm deg

LHC: mm deg RHC: mm deg

LHD: mm deg RHD: mm deg

Isolation Frame Stroke Card Results

LHD: mm deg RHD: mm deg

LHF: mm deg RHF: mm deg

D.5 Exciter Temperature: Drive: oC .................... Non-Drive: oC

D.6 Lay shaft Bearing Temp: Belt Side: oC Exciter Side: oC

D.7 Motor Current Draw: Amps

D.8 Shut Down Transient:

D.9 Unusual Motion in Screen:

D.10 Structure Vibration:

Comments
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………

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E. Test Run With Material

E.1 Leakage of Material:

E.2 Motor Current Draw:

E.3 Stroke and Angle Reading (attach stroke cards to report):

Screen Stroke Card Results

LHD: mm deg RHD: mm deg

LHC: mm deg RHC: mm deg

LHD: mm deg RHD: mm deg

Isolation Frame Stroke Card Results

LHD: mm deg RHD: mm deg

LHF: mm deg RHF: mm deg

E.4 Unusual Noise:

E.5 Exciter Drive Speed:

E.6 Feed Spreads Across Full Width of Deck:

E.7 Bed Depth Acceptable:

E.8 Spring Compression Acceptable:

E.9 Material Build -Up:

E.10 Shut Down Transient:

E.11 Unusual Motion:

Comments
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
…………………………………………………………………………………………………………
………………………

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F. Action Items

Action Required: By:

Schenck Process Representative Customer Representative

Printed Name Printed Name

Signature Date Signature Date

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Attach stroke cards for test run without material here

Exciter Setting = with plug weight =without plug weight

Exciter Speed: ................................... RPM
Exciter Model Number: ............................. Screen Model
Number: .............................

LEFT HAND DISCHARGE RIGHT HAND DISCHARGE

LEFT HAND CENTER RIGHT HAND CENTER

LEFT HAND FEED RIGHT HAND FEED

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Attach stroke cards for test run with material here

Exciter Setting = with plug weight = without plug weight

Exciter Speed: . ................................... RPM Screen Feed Rate................................. tph
Exciter Model Number: ............................. Screen Model
Number: .............................

LEFT HAND DISCHARGE RIGHT HAND DISCHARGE

LEFT HAND CENTER RIGHT HAND CENTER

LEFT HAND FEED RIGHT HAND FEED

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 SCHENCK PROCESS VIBRATING SCREEN MANUAL

VOLUME 3

OPERATION OF VIBRATING SCREENS

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3.1 OPERATION OF VIBRATING SCREENS

3.1.1 When a screen is started (or shut down) the screen vibrating frequency will
coincide briefly with the natural resonance frequency of the spring suspension
system and spring resonance will occur. The screen drive motors are sized to
quickly accelerate the screen through the expected spring resonance zone.
However, during shutdown the screen will coast through the spring resonance
zone and the stroke length will increase considerably. This is normal and at low
speed does no damage unless the screen impacts upon stationary objects.

3.1.2 Screen drive motors are sized so as to reach operating speed rapidly and must
be connected for direct on-line (DOL) starting.

3.1.3 The screen must be started before starting the material feed systems. It is
advisable that the screen be allowed to reach stable operating speed before
starting material feed onto the screen. Allow at least 30 seconds for the screen
to achieve stable operating speed before starting the feed.

3.1.4 Start-up must be from rest. After shut down allow the motion to cease completely
before restarting. Restarting during screen run-down may cause excessive stroke
to occur during passage through the spring resonance speed, causing damage
to the screen when it impacts upon stationary objects.

3.1.5 Stop material feed and allow sufficient time for the material in the feed system to
be discharged from the screen before the screen is shut down.

3.1.6 Material in excess of the normal screen burden, or localized accumulation of

adherent material, must be removed.

3.1.7 Starting the screen with a full load of material will cause additional wear on the
motor drive system and prolong the start-up resonance period. Starting the
screen with a full load of material should be avoided if maximum service life of
the motor, V-belts (if fitted) and springs is to be obtained.

3.1.8 To obtain optimum screen performance, the material feed should be added onto
the blank feed end liners at a low velocity flow that is spread evenly and
continuously across the entire width of the screen deck.

3.1.9 The side plates of Schenck Process vibrating screens are protected by wear
plates that normally form the side clamp bars for the deck. The material height
should never exceed the height of these clamp bars. However, in some cases
additional wear protection will be required.

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3.2 CALCULATING THE MATERIAL DELIVERY RATE

3.2.1 The volumetric delivery rate “Qv” depends on the width of the equipment (B in
meters) inside the clamp bars, the depth of material conveyed (bed depth, H in
meters), and the transport velocity (v in meters per second):

Qv =B x H x v x 3600 (cubic meters per hour)

3.2.2 The mass delivery rate “Qm” (tons per hour) may be calculated from the
volumetric delivery rate and the material bulk density “Db” (kilograms per cubic
meter) as follows:

Qm = Qv x Db ÷ 1000 (tons per hour)

3.2.3 Attention must be paid to the location of bed depth measurement, as, for most
screens some proportion of the material will pass through the deck apertures.

3.2.4 Measuring the bed depth at the solid discharge panel will indicate the quantity of
oversized material that is being discharged from the screen. Likewise if the bed
depth is measured at the feed end solid panel, the quantity of material at that
point can be determined.

3.2.5 Provided that the bulk density is known for the feed material and also for the
oversized material, the total mass throughput can be calculated as can the
oversized throughput. The undersized throughput is then the difference between
the two quantities.

3.2.6 The bed depth and transport velocity are influenced by many factors such as:
screen configuration, exciter speed, stroke length, stroke angle, material in-feed
rate and feed material properties (e.g., lumpy, wet, dry, sharp particles).

3.2.7 Crystalline and lumpy bulk materials having a dust content (-0.3 mm) of less than
10% are normally easily handled. Powdery or sticky products are more difficult to
handle and may require specific design features (e.g., higher than normal screen
acceleration) to obtain efficient screening performance.

3.2.8 The transport velocity can be adjusted by changing the stroke length, the stroke
angle (φ), the slope of the equipment or the speed of the exciter(s).

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3.2.9 Normal operation:

Machine SLK3070W
Stroke (S) 10 – 12 mm
Throw Angle (φ) 40 – 50°
Exciter Speed 885 rpm

3.2.10 WARNING: Do not change the operating speed or plug weight setting of the
screen without the prior written consent of Schenck Process. Irreparable
damage may result from incorrect plug weight setting or incorrect screen
operation speed.

3.2.11 The angle of throw is selected at time of initial design depending on the material
to be handled, the inclination of the deck, the deck apertures’ size and shape
(larger openings required a steeper angle of throw) and the screening effect
(gentle; smaller angle, sharp; larger angle).

3.2.12 In the case of these screens and easily handled material, the following transport
velocities will normally be obtained:

Model SLK3048
Discharge Deck
0°
Angle
Transport 16 – 20
Velocity m/min

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 SCHENCK VIBRATING SCREEN MANUAL

VOLUME 4

MAINTENANCE OF VIBRATING SCREENS

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4.1 MAINTENANCE OF VIBRATING SCREENS

4.1.1 Please read the relevant sections of both the Installation and the Maintenance
Volume of this manual prior to commencing maintenance work. Much information
relating to installation or removal of components is covered in the Installation
Volume.

4.1.2 WARNING: Repair or clean equipment only after isolation of electrical

supply to the screen drive and material feed system. Never climb on
operating screens.

4.1.3 Vibrating equipment operates under the most arduous conditions. Working in
material that is often highly abrasive and/or corrosive, they perform in excess of
one million stress cycles per day. It is vitally important that any defect or damage
is rectified promptly. A minor problem, if ignored, may rapidly develop into a
major structural failure.

4.1.4 A general daily inspection of the screen and a systematic major inspection every
200 hours of operation will result in lower maintenance costs, less lost production
and more profitable operation.

4.1.5 The exciter oil level must be checked every 200 hours of operation and the oil
changed every 1000 hours of operation in accordance with Section 4.2.

4.1.6 As a general guide, all bolts must be checked for tightness every 1000 hours of
operation. For some deck construction, more frequent checking may be required.
Users should undertake more frequent checks until a pattern is established.

4.1.7 Bolts and self-locking nuts are, in general, for a single use only. Discard old
fasteners after removal and replace with a new self-locking nut and bolt, and
install a hardened washer under the item that will be rotated to tighten the
connection.

4.1.8 Bolts fitted into tapped holes must be secured using Loctite Grade 242 or
equivalent.

4.1.9 The vibrated structure and all connected moveable parts (springs, drive shafts,
etc.) must be able to move freely. No part of the screen should knock on
stationary parts (e.g., chutes, platforms) nor work in accumulated feed material.

4.1.10 Inspect the screen deck often and remove adherent material at once. Repair or
replacement of worn deck panels or loose deck panels should be carried out
before total failure occurs to prevent damage to other screen components or
down stream equipment.

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4.1.11 Replace broken springs immediately. Springs normally have a long life and,
unless mistreated or material build-up in the coils is allowed to occur, the failure
of one spring may indicate that the entire set of springs is reaching the service
limit. It is recommended that if one spring fails then all springs at that point of
support are replaced.

4.1.12 Check V-belt condition and tension every 200 hours of operation.

4.1.13 Vibrating screens must never be operated with any of the conditions specified in
the Maintenance Checklist (Ref. Section 4.4) or RAPID FAILURE WILL OCCUR.
As site conditions vary significantly, it is not possible to put a rigid schedule on
these checks. Users should use the timeframes provided as a guide, conducting
more frequent inspections until a pattern is established.

4.1.14 Inspect the side plate (inside and below deck), cross beams, deck support rails
and cleats at every deck change. These components are exposed in the course
of replacing the deck. In any case, inspect the deck support rails and cleats
at least every three (3) months.

4.1.15 Remove any loose sealant from around the cleats. Inspect for signs of corrosion
in the connections. If corrosion is evident the connection must be dismantled, the
corrosion removed, the surfaces coated with 25 microns DFT of structural primer,
reassembled with new fasteners and then resealed. Clean the region around the
cleat using Sika Cleaner 205, wiping in one direction only, and reseal using
Sikaflex 260 or Sikaflex 255 urethane rubber sealant.

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4.2 LUBRICATION OF EXCITERS

4.2.1 Exciters are supplied WITHOUT oil. Add oil before use. Schenck Process
exciters utilize oil splash lubrication with internal oil flingers, felt oil seals and an
external labyrinth that is initially grease packed. New exciters will shed grease
from the labyrinths. This is not a fault. The labyrinth does not require re-
greasing.

4.2.2 Exciters are treated with corrosion preventative agent before delivery (Ref.
Section 2.2).

4.2.3 Oil fill plugs are at the top of the housing, the lowest of these is used for dipstick
measurement of the oil level (Ref. Figure 4.2.1). Clean the area around the plug
before removing the plug.

4.2.4 The required quantity of oil depends on the installation angle of the exciter (Ref.
Figure 4.2.1), and the quantity indicated in Table 4.2.1 is a nominal value for
ordering purposes only.

4.2.5 Final oil level as specified in Table 4.2.1 should be determined by use of the
dipstick included in Schenck Process supply. The dipstick must be removed from
exciter after checking oil level. Ensure that the oil fill plug is replaced.

4.2.6 The viscosity grade and oil type required depends on the actual service
temperature of the exciter. The recommended viscosity grade and oil type is
listed in Table 4.2.2. The ambient temperature listed is a guide only for the initial
selection of the oil prior to commissioning. Final oil selection should be made on
the basis of the measured operating temperature.

4.2.7 Change oil after the first 50 hours of operation and every 1000 hours thereafter
(or at least every 3 months). Schenck Process recommends an oil condition
monitoring program to establish the optimum oil change period for local site
conditions.

4.2.8 If the oil is very dirty and/or the exciter is operating at a high operating
temperature, reduce the time between oil changes and implement an oil condition
monitoring program to establish the optimum oil change period for local site
conditions. A better grade of oil may be required.

4.2.9 When changing the oil it is best to drain the oil from exciters immediately after
shut down and isolation while the oil is still hot. This maximizes the benefit of
fresh oil by removing old oil before any sedimentation occurs.

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4.2.10 Frequent oil changes and premium quality oil increase the service life of the
exciters.

4.2.11 Replace used seal washers on drain and fill plugs at the first sign of wear. They
are much less costly than new exciters.

4.2.12 Schenck Process exciters as supplied do not require breathers. The addition of
a breather is detrimental and voids Schenck Process warranty.

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 FIGURE 4.2.1 - OIL LEVEL MEASUREMENT

EXCITER DF501
MODEL (ALL SUFFIXES)
INSTALLATION DIPSTICK OIL LEVEL
ANGLE
DEGREES mm
0 100
5 115
10 125
15 140
20 155
25 165
30 175
35 190
40 200
45 210
50 220
55 235
60 245
60-90 N/A
Tolerance on oil level: +10 mm; -ZERO
TABLE 4.2.1 – REQUIRED OIL LEVEL

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 AMBIENT OPERATING BP MOBIL SHELL
TEMPERATURE TEMPERATURE
OIL TYPE MINERAL MINERAL MINERAL
ENERGOL MOBIL D, T TELLUS OIL
-30 TO -10 oC 0 TO +20 oC
HLP 10 E 21 10
VISCOSITY AT 40 oC IN cSt 11.0 10.9 10
ENERGOL MOBILGEAR OMALA OIL
-15 TO +20 oC +15 TO +50 oC
GR - XP 68 626 68
VISCOSITY AT 40 oC IN cSt 68.0 64 68
ENERGOL MOBILGEAR OMALA OIL
+15 TO +35 oC +45 TO +65 oC
GR - XP 100 627 100
VISCOSITY AT 40 oC IN cSt 98.0 99.0 100
ENERGOL MOBILGEAR OMALA OIL
+40 TO +60 oC +60 TO +85 oC
GR - XP 220 629 220
VISCOSITY AT 40 oC IN cSt 220 220 220
OIL TYPE PAO TYPE PAO TYPE PAO TYPE
SYNTHETIC SYNTHETIC SYNTHETIC
ENERSYN MOBILGEAR OMALA OIL
+30 TO +70 oC +60 TO +100 oC
EPX 220 SHC 220 HD220
VISCOSITY AT 40 oC IN cSt 220 220 222
COMPATIBLE WITH MINERAL
YES YES YES
OIL

TABLE 4.2.2 - OIL TYPE AND VISCOSITY CHART

AMBIENT OPERATING BP MOBIL SHELL

TEMPERATURE TEMPERATURE
ENERGREASE MOBILGREASE ALVANIA
-10 TO +30 oC +20 TO +60 oC LS-EP 2 XHP222 EP 2

ENERGREASE MOBILGREASE ALVANIA

+30 TO +70 oC +60 TO +100oC LS-EP 2 XHP222 EP 2
CONSULT CONSULT CONSULT
+70 TO +90 oC +100 TO +130oC SCHENCK SCHENCK SCHENCK
PROCESS PROCESS PROCESS

TABLE 4.2.3 - GREASE TYPE CHART

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4.3 200 HOUR INSPECTION

The following checklist is intended to be copied and used in routine inspections to form a record of the screen condition
at that time. We recommend this be used as an aid to condition monitoring and maintenance planning.
200 HOUR INSPECTION CHECKLIST Date Checked By

Exciter Condition Comments

A: B: C:
1. Check exciter while running for any indication of oil
leakage from the exciter.
DO NOT REMOVE GUARDS !
NOTE: Labyrinths will shed grease when exciter is
new. DO NOT re-grease Labyrinths. They are
replenished by oil from the seals.
2. Check exciter while running for possible noise.
3. Using non-contacting thermometer, check exciter for
excessive operating temperature.
NOTE: 1 hour running time is required to reach
operating temperature which will vary with ambient
temp.
Drive And Drive Shafts
1. Check Motor Mountings for any indication of
looseness.
2. Check Motor Bearings for possible noise or excessive
operating temperature.
3. Check guards are in good condition
4. Check Lay Shaft Bearings for noise or excessive
operating temperature (30°C above ambient is
acceptable).
5. Check V-belts visually for possible breakage or loss of
tension.
Screen Body
1. With screen running, check pattern of material flow.
Bed must be evenly distributed over full width deck.
2. With screen running, listen for possible loose bolts or
parts. Stop screen prior to replacing any loose bolts or
parts to avoid possible personal injury.
3. Check condition of screen decks & liners from outside
the screen.
4. Check for material leakage over the side and back of
the screen, indicates possible chute blockage.
5. Check for possible interference between screen body
and stationary hoppers, chutes, and building beams
due to material build up or insufficient operating
clearance.
Supports
1. Check springs for material build-up around spring
coils, clean out if necessary only after stopping &
isolating drive and feed system.
2. Check springs for indication of breakage particularly if
compression is unequal each side of screen.
3. Check dampers for excessive temperature and
possible loose mountings
CONDITION A: IMMEDIATE ACTION REQUIRED - CONTACT SUPERVISOR
LEGEND: B: ATTENTION REQUIRED AT NEXT SCHEDULED SHUTDOWN - RAISE WORK ORDER
C: SERVICEABLE CONDITION - NO ACTION REQUIRED
4.4 1000 HOUR INSPECTION

The following checklist is intended to be copied and used in routine inspections to form a record of the screen condition
at that time. We recommend this be used as an aid to condition monitoring and maintenance planning.

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 1000 HOUR INSPECTION CHECKLIST Date Checked By
Page 1 of 2
Exciter Condition Comments
A: B: C:
1. Check oil level in exciter using dipstick. Remove
dipstick after, replace seal washer & plug.
Oil level should be checked prior to start up of screen,
or in case of continuous operation, screen should be
stopped a sufficient length of time to allow all oil to drain
to bottom of mechanism housing. Change oil after 1000
hours of service.
2. Check for any indication of oil leakage from the exciter.
NOTE Labyrinths will shed grease when exciter is new.
Do NOT re-grease Labyrinths. They are replenished by
oil from the seals.
3. Check oil in housing for indication of contamination. If
present, drain and refill with correct amount new oil.
Monitor oil. Get oil analysis to determine source of
contamination.
4. Check for possible loose mechanism bolts.
5. Check mechanism while running for possible noise.
6. Check mechanism for possible excessive operating
temperature. (30°C above ambient is normal)
NOTE:1 hour running time is required to reach
operating temperature which will vary with ambient
temp.
Drive And Drive Shafts
1. Check Motor Mountings for any indication of looseness.
2. Check Motor Bearings for possible noise or excessive
operating temperature.
3. Check Drive & Intermediate Shaft rubber couplings for
possible cracking at least every 6 months
4. Check Drive & Intermediate Shaft spline for possible
free play & replenish grease at least every 6months
5. Check guards are in good condition & free from cracks
6. Check lay shaft bearing lubrication; replenish with
grease every 6 months (Ref. Table 4.2.3)
CONDITION A: IMMEDIATE ACTION REQUIRED - CONTACT SUPERVISOR
LEGEND: B: ATTENTION REQUIRED AT NEXT SCHEDULED SHUTDOWN - RAISE WORK ORDER
C: SERVICEABLE CONDITION - NO ACTION REQUIRED

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This document is confidential and it is made available as a confidential disclosure on the understanding that it should not be shown to, discussed with, or
transmitted to, third parties, or used for other purposes without the written approval of Schenck Process.
The following checklist is intended to be copied and used in routine inspections to form a record of the screen condition
at that time. We recommend that they are used as an aid to condition monitoring and maintenance planning.

1000 HOUR INSPECTION CHECKLIST Date Checked By

Page 2 of 2
Screen Body Condition Comments
A: B: C:
1. With screen running, check pattern of material flow over
decks & liners. Bed should be evenly distributed over
full width of the screen.
2. With screen running, check for loose bolts or parts.
Stop screen prior to replacing any loose bolts or parts to
avoid possible personal injury.
3. Check side plates and exciter beam & cross beams for
possible cracking.
4. Check for possible interference between screen body
and stationary hoppers, chutes, and building beams
due to material build up or insufficient operating
clearance.
5. Check screen liners for build up of material. Remove if
present.
6. Check screen liners for wear or breakage. Check hold
down bolts.
7. Check screen liner bolts for possible looseness, or
breakage.
8. Check external paint for damage and signs of
erosion/corrosion - schedule routine repair
Supports
1. Check springs for material build-up around spring
coils, clean out if necessary.
2. Check springs for equal compression each side of
screen
3. Check springs for indication of breakage particularly if
compression is unequal each side of screen.
4. Check dampers for possible oil leak.
5. Check dampers for possible loose mountings
6. Check spring mounting for excessive wear.
CONDITION A: IMMEDIATE ACTION REQUIRED - CONTACT SUPERVISOR
LEGEND: B: ATTENTION REQUIRED AT NEXT SCHEDULED SHUTDOWN - RAISE WORK ORDER
C: SERVICEABLE CONDITION - NO ACTION REQUIRED

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4.5 LUBRICATION

4.5.1 LUBRICATION SCHEDULE

ITEM
ITEM LUBRICANT LUBRICANT PERIOD
ACTIVITY
DESCRIPTION TYPE QTY HOURS

CHECK
OIL, AS REQ’D TO USING DIPSTICK
2 EXCITER REFER TABLE ACHIEVE LEVEL & 200
4.2.2 IN TABLE 4.2.1 TOP-UP IF
REQ’D
OIL, DRAIN
REFER TABLE
2 EXCITER REFER TABLE & 1000
4.2.1
4.2.2 REFILL
LAY SHAFT GREASE, REFER
2 30g TOP-UP 1000
BEARING TABLE 4.2.3
DRIVE SHAFT GREASE, REFER
1 30g TOP-UP 4000
SPLINE TABLE 4.2.3
INTERMEDIATE GREASE, REFER
1 30g TOP-UP 4000
SHAFT SPLINE TABLE 4.2.3
MOTOR GREASE, REFER
2 30g TOP-UP 4000
BEARINGS TABLE 4.2.3

4.5.2 LUBRICATION RECORD

ITEM DESCRIPTION DATE LAST COMPLETED

EXCITER OIL CHANGE

GREASE LAY SHAFT

BEARING
GREASE DRIVE SHAFT
SPLINE
GREASE INTERMEDIATE
SHAFT SPLINE
GREASE MOTOR
BEARINGS

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4.6 RECOMMENDED SPARE PARTS

4.6.1 MACHINE DESCRIPTION Model No. SERIAL NO.

10580-0000-1210-01
10580-0000-1210-02
10’x23’ Double Deck Flat Screen SLK3070W 10580-0000-1210-03
10580-0000-1210-04
10580-0000-1210-05

SPARE PARTS LIST

QUANTITY DESCRIPTION PART NO:

8 Plug – Exciter Oil 000-900002-1
8 Seal – Exciter Oil Plug 000-900002-02
6 Spring 000-300027-02
12 Spring Grommet 000-320001-01
6 Coupling Pin 000-430001-01
12 Coupling Bolt 000-510020-12
12 Safety Washer 000-550003-12
1 Pulley Motor 000-681212-06
1 Pulley Layshaft 000-681355-06
1 Bushing Motor SMNA-000-691009-01
1 Bushing Layshaft 000-683535-75
8 V-Belt – Screen Drive 000-672120-01
1 DF601 Coupling C/W Pins 000-430010-01
1 Layshaft Coupling C/W Pins 000-430004-01
2 Rubber Disc Coupling 000-430006-01

Quantities shown are for one (1) vibrating screen.

The equipment serial number(s) must be quoted when ordering spare parts.

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 SCHENCK VIBRATING SCREEN MANUAL

VOLUME 5

DRAWINGS

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5.1 DRAWING LIST

Description Schenck Process Drawing No.

Installation Drawing SMNA-000-022100-01
Screen Assembly SMNA-000-022100-02
Screen Body Assembly SMNA-000-000-022100-03
Screen Top Deck Assembly SMNA-000-204013-01
Screen Bottom Deck Assembly SMNA-000-204014-01
Drive Assembly 20220-400023-01
Drive Shaft Assembly 000-410002-01
Intermediate Shaft Assembly 000-420036-01

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transmitted to, third parties, or used for other purposes without the written approval of Schenck Process.