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Compatibility Report For Ball Charge Design Mill 2

This document is a compatibility report for a ball charge design workbook for Mill 2. It summarizes that some formatting in the workbook is not fully supported by older versions of Excel and may be degraded if saved in an earlier format. The document then provides details of the ball charge design for two compartments of the mill, including ball sizes, weights, distributions, and resulting mill power calculations.

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Thaigroup Cement
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58 views2 pages

Compatibility Report For Ball Charge Design Mill 2

This document is a compatibility report for a ball charge design workbook for Mill 2. It summarizes that some formatting in the workbook is not fully supported by older versions of Excel and may be degraded if saved in an earlier format. The document then provides details of the ball charge design for two compartments of the mill, including ball sizes, weights, distributions, and resulting mill power calculations.

Uploaded by

Thaigroup Cement
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Compatibility Report for Ball charge design Mill 2.

xls

The following features in this workbook are not supported by earlier versions
of Excel. These features may be lost or degraded when you save this workbook
in an earlier file format.

Minor loss of fidelity # of occurrences

Some cells or styles in this workbook contain formatting that is not supported 20
by the selected file format. These formats will be converted to the closest
format available.
BALL CHARGE DESIGN
Enter in cells shaded yellow Notes PLANT Nairobi
Results are in red MILL CM
DATE
Comments

Mill Speed 15.80 rpm 75.4% critical speed Installed Power 3550 kW

COMPARTMENT Effective Length 2.57 m COMPARTIMENT 2 Effective Length 9.60 m


Effective diameter 4.06 m Effective diameter 4.08 m
Steel Density: 7.8 Steel Density: 7.8
Ball Charge Bulk Density: 4.5 t/m3 Ball Charge Bulk Density: 4.7 t/m3

(Density = Corundum :3,5 - Steel : 7,8)

CHARGE C1 Date
% Weight vs Diameter - C1
30 %
Ø Balls TONNAGE % Weight Th. Slegten
90 mm 6.70 24.2% 20.0 % 25 %
80 mm 6.00 21.7% 38.4 %
70 mm 5.10 18.4% 25.6 % 20 %
60 mm 6.30 22.7% 16.0 %
50 mm 3.60 13.0% 15 %

27.70 t 10 %

Volume Loading: 18.5% 5%


Avg Ball Weight (kg/ball): 1.21 kg
22954 0%
Number of Balls
11.09 m2/t 90 mm 80 mm 70 mm 60 mm 50 mm
Avg Surf Area:

CHARGE C2 Date
% Weight vs Diameter - C2
Ø Balls TONNAGE % Weight 40 %
50 mm 0.40 t 0.6% 35 %
60 mm 6.00 t 8.4%
30 %
30 mm 16.20 t 22.8%
25 mm 18.89 t 26.5% 25 %
20 mm 27.00 t 37.9% 20 %
17 mm 2.70 t 15 %
10 %
71.19 t 5%
0%
Volume Loading: 12.1%
50 60 30 25 20 17
Avg Ball Weight (kg/ball): 50 g mm mm mm mm mm mm
Number of Balls 1411460
Avg Surf Area: 29.75 m2/t
Avg Surf Area at end of charge: 35.85 m2/t
80 mm Charge distribution with perfect classification
70 mm
60 mm
Mill Power (SLEGTEN)
50 mm
40 mm
C1 422 kW
C2 1147 kW 30 mm
TOTAL 1568 kW at Mill Shaft 20 mm
10 mm
Efficiency 0.95 0 mm
1651 kW at Mill Motor
3

11

12

Maille Slegten
Polysius

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