TBX 11294 DE

Electro-magnetic Encoders
TBX 50 series " Singleturn
06 / 2004

! Contactless rotary sensor, free of wear ! Optional potting for positive shock and
vibration protection
! Compact, low-cost design for mechanical
engineering especially for building machinery, ! Two - chamber construction to separate
underwater devices and food conditioning rotating components from electronic circuit
equipment
! Protection grades: IP 66 or IP 69K (option)
! Resolution: 4096 positions / 360° (12 Bits)
! Working temperature range: - 40 °C to + 85 °C
! With digital or analogue interfaces
! Case in aluminium or stainless steel

Front chamber Main chamber with

with ball bearings electronic circuit
Potting

Sealing

Shaft
ø 12 mm dia
Magnet ASIC with Hall elements

Construction
Robust case with wall thickness of 5 mm either in seawater resistant aluminum or in stainless steel - shaft and ball bearings
in stainless steel - rotating components with permanent magnet in front chamber - electronic circuit with ASiC and Hall elements
and interface components fitted within main chamber, separated from rotating components by a metallic wall - optional potting
against water jets (IP 69K) - electrical connections via round plug or lead exit.

Electronic interfaces Electrical data of all models

! TBE 50: Synchronous serial SSI (page 2) ! Sensor system: ASIC with Hall elements
! TBB 50: Bi-directional serial BiSS (page 3) ! Measuring position
deviation: ± 0.5 LSB
! TBI 50: Incremental (page 4)
! EMC-standards: EN 50081-2, EN 50082-2
! TBN 50: CANopen (page 5)
! TBA 50: Analogue (page 6)
Environmental data of all models
! Operating temperature: - 40° C to + 85° C
Mechanical data of all modells
! Storage temperature: - 20° C to + 60° C
! Operating speed: 1,000 rpm max. (dependant on packing
(10,000 rpm / optional) materials)
! Angular acceleration: 105 rad/s² max. ! Resistance to shock: 500 m/s² ; 11 ms
! Inertial mass (rotor): 20 gcm² (DIN EN 60068-2-27)
! Operating torque: ≤ 8 Ncm at 500 rpm ! Resistance to vibration: 10 Hz ... 2000 Hz ; 500 m/s²
! Wind-up torque: ≤ 4 Ncm (DIN EN 60068-2-6)
! Permissible shaft loads: 250 N (axial and radial) ! Protection grades: IP 66
! Bearing life expectancy: 109 revolutions (DIN EN 60529) IP 69K (with optional potting
! Mass: 0.350 kg approx. of main chamber)

Dimensions, materials and accessories: Page 7 The connection data are supplied with each item.

TWK-ELEKTRONIK GmbH · D-40041 Düsseldorf · PB 105063 · Heinrichstr. 85 · Tel +49/211/632067 · Fax +49/211/637705 · e-mail: [email protected]
 Electro-magnetic Encoders TBE 50

Model TBE 50: Synchronous Serial Interface - 12 Bits / 360°

Function SSI
SSIFrequnecy
Frequenz
1000.
The absolute angle information derived by the encoder is
converted into serial information by an internal parallel-serial 700.

converter and then transmitted to a receiving electronic circuit

Frequenz (kHz)(kHz)
500.
in synchronism with a clock. Important advantages are : Low
number of data lines and high reliability.

Frequnecy
300.
Maximum data transmission rate
The date rate ist defined by the following factors: 200.

" Clock frequency 1 MHz max up to 40 meters 150.

connection line
" Delay time of the overall electronics 100.
(between 40 and 150 meters)
tGV = tC + 2tK + tE

tGV : Total delay time

10. 20. 50. 100. 200.
tC: Delay time of the encoder electronics, e. g. ≤ 300 ns Cable length ininmeter
Leitungslänge Meter
tK: Delay time of lead, depending on type and length,
Electrical data
e. g. speed 6.5 ns/m
tE: Delay time of receiving electronics, e. g. 150 ns ! Supply voltage range: + 11 VDC to + 28 VDC
! Supply current: 50 mA typ. / 80 mA max.
Admitting a security gap of 50 ns between the periods of ! Resolution (standard): 4096 positions / 360°<) (12 Bits)
clock tT and the delay time of the overall electronics tGV the (13 Bits under development)
result is shown as follows: ! Output code: Nat. binary (Gray optional)
! Code sense: CW (CCW optional)
tT = 500 ns + 2tK
! Serial output: Differential data output
" To RS422 specification starting at 150 m approximately to RS 422
The opposite diagram is based on the above data. ! Clock input: Differential data input
via opto-coupler to RS 422
! Monoflop time: 16 ± 10 µs (standard)
! Clock rate: 1 MHz max.

Block diagram Order code format

TBE 50 - S S 4096 R K E 01
+ VS Electrical and
mechanical variants*
SINE - COSINE - Signal

Hall - Sensor clock + E = SSI

clock - Electrical connections
Interpolator

K = 1m lead**
S = Connector M12x1**
N S data +
R = Nat. binary
Magnet data -
G = Gray (optional)
Resolution
- VS (0 V) 4096 positions / 360 °
Case material
S = Stainless steel**
A = Aluminium**
Interface profile SSI - 13 Bits nat. binary
S = Synchro flange
wait-
Diameter ø 50 mm
period
TBE series with
idle state 1 2 3 4 5 6 7 8 9 10 11 12 13 14 idle state
SSI-interface
CLOCK IN +
* The basic versions in accordance with the data sheet bear the
idle state
S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 0 0
code number 01. Variations from the basic version are indicated
DATA OUT +
MSB LSB
with a consecutive number and are documented in our works.
12 significant data bits
** Case in aluminium with M12x1 (8 pins) connector, case in stainless
complete data word = 13 bit steel with lead (1m) and D-Sub plug without hood (for test purposes
only).

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 Electro-magnetic Encoders TBB 50

Model TBB 50: Bidirectional Serial Interface -12 Bit / 360°

Function
Biss is a serial sensor interface protocol for synchronous, fast and safe readout of sensor data, as well as for bidirectional access
to the sensor registers. The interface is hardware-compatible with the SSI - interface and has two or more unidirectional lines.
A system consists of a controller (master) and one to seven sensor (slave), which can be in a serial or semiparallel connection.
For either type of connection the 'MA' line, originating from the master, is connected to all slaves. With the serial connection of
the subscribers an input (SLI) at the sensor (connected to the output of the predecessor) enables a read of data from this sensor
and, as a result, also the bus operation with several subscribers. The master successively receives the data of upto 7 slaves.

Electrical data Serial subscriber connection

! Supply voltage range: + 11 VDC to + 28 VDC SLAVE 1
! Supply current: 50 mA typ. / 80 mA max. SLAVE 2

SLO
SLI
SLAVE 3
! Resolution (standard): 4096 positions / 360°<) (12 Bits)
SENSOR DATA
(13 Bits under develoment) REGISTER
MA
Master
! Output code: Nat. binary (Gray optional) SENSOR DATA
MCU read access
! Code sense: CW (CCW optional) REGISTER SL
read / write access

! Output / input: Differential data output

data input to RS 422/485
The BiSS data format
! Clock rate: 10 MHz max. can be made available via www.biss-interface.de

Order code format

TBB 50 - S A 4096 R S B 01
Electrical and
Block diagram
mechanical variants*
+ VS B = BiSS
Electrical connections
MA S = Connector M12x1**
SINE - COSINE - Signal

Hall - Sensor
K = 1m lead**
Interpolator

R = Nat. binary
SLI
Resolution
N S 4096 positions / 360 °
Magnet Case material
SLO
A = Aluminium**
- VS (0 V) S = Stainless steel**
S = Synchro flange
Diameter ø 50 mm
Timing diagram BiSS - Sensor modus TBB series with
BiSS-interface
Takt 1 Takt 2 Takt 3 Takt 4 Takt n
MA MCD-request *
REQ * The basic versions in accordance with the data sheet bear the
code number 01. Variations from the basic version are indicated
SLO with a consecutive number and are documented in our works.
ACK START DATA DATA STOP
Ttos ** Case in aluminium with M12x1 (8 pins) connector, case in stainless
steel with lead (1m) and D-Sub plug without hood (for test purposes
* Multicycle data - request only).

BISS transmission format

Res Mode Error CRC T1 T2 T3 T4 … T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 … T29 T30 Txx
12 bit BiSS x x 1 Ack Start S11 … S0 E1 E0 C4 C3 C2 C1 C0 MCD Stop
P ..
Exam ple 1 0 1 0 0 …

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 Electro-magnetic inremental encoder TBI 50

Model TBI 50: Incremental output 1024 counts / rev.

Electrical data Order code format

! Number of counts: 1024 (standard) TBI 50 - S S 1024 K D 01
! Outputs: Tracks A, B and zero Electrical and
plus inversions mechanical variants*
! form of signals: Square Output signals (nominal)
D: UB = 24 V and UA = 24 V
T: UB = 5 V and UA = 5 V
! Other numbers of counts at option U: UB = 24 V and UA = 5 V
1 10 32 80 200 500 Electrical connections
2 16 40 100 250 512 K = 1m lead**
4 20 50 125 256 1024 S = Connector M12x1**
8 25 64 128 400 2048* 1024 counts / rev.
* under development Case material
S = Stainless steel**
A = Aluminium**
Block diagram S = Synchro flange

+Vs Diameter ø 50 mm
SINE - COSINE - Signal

Hall - Sensor TBI series with

_ incremental output
Track A / A
Interpolator

_
Track B / B * The basic versions in accordance with the data sheet bear the
_ code number 01. Variations from the basic version are indicated
Z/Z
N S with a consecutive number and are documented in our works.
Magnet
-Vs (0 V) ** Case in aluminium with M12x1 (8 pins) connector, case in stainless
steel with lead (1m) and D-Sub plug without hood (for test purposes
only).

Signal output when CW turning (view on shaft)

360° el.
Track A

Phase shifting 90° el.

Track B

90° el.
Zero Z

Signal data
Signa l cod e D T* U
Supp ly vo lta ge ran ge U B 1 1 to 2 8 VD C 5 VD C ± 5 % 1 1 to 2 8 VD C
Sign al cu rren t IA 20 m A 20 m A 5 mA
Sign al leve l (h ig h) U B - 3 VD C > 2,8 VD C > 2,8 VD C
Sign al leve l (lo w ) < 5 VD C < 0.5 VD C < 0.5 VD C
Ma x. p uls e freq ue ncy m a x. 2 50 kH z
Puls e ra te 1 :1 ± 3 0%
Phas e s hift 90 ° ± 3 0°
L en gth of zero p uls e 90 ° (othe rs u po n re qu es t)
Turn ing s ens e C W (s tan dard )
* co m pa tible to R S 422

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 Electro-magnetic Encoders TBN 50

Model TBN 50: CANopen interface - 12 Bits / 360°

Electrical data CANopen features

To CANopen Application Layer and Communication Profile, ! NMT Master: no
CiA Draft Standard 301, Version 4.1 and to "Device Profile for
! NMT-Slave: yes
Encoders CiA Draft Standard Proposal 406 Version 3.0" und
! Maximum Boot up: no
CANopen Layer setting Services and Protocol (LSS), CiA DSP 305.
! Minimum Boot up: yes
! Supply voltage range: + 11 VDC to + 28 VDC ! COB ID Distribution: Default, SDO
! Supply current: 50 mA typ. / 80 mA max.
! Node ID Distribution: via Index 2000 or LSS
! Resolution: 4096 positions / 360°<) (12Bits)
(13 Bits under develoment) ! No of PDOs: 2 Tx
! Output code: Nat. binary ! PDO-Modes: sync, async, cyclic, acyclic
! Code sense: CW / CCW ! Variables PDO-Mapping: no
! Reference value: 0 - (total capacity less 1) ! Emergency Message: yes
! CAN-interface: to ISO/DIS 11898 ! Heartbeat: yes
! Adressing: via SDO / LSS
! No. of SDOs: 1 Rx / 1 Tx
! Termination resistance: by separate implementation
! Max. transmission length: 200 m * ! Device Profile: CiA DSP 406 Version 3.0

* No galvanic isolation between power supply and bus For detailed description of the CANopen profile pl. refer to
(see CiA DS301) application manual TBN 11308

Block diagram Order code format

TBN 50 - S A 4096 R C2 S N 01
PCA 82C250

CAN + Electrical and

mechanical variants*
SINE - COSINE - Signal

Hall - Sensor
CAN Controller

CAN -
Interpolator

N = CANopen

CAN GND Electrical connections

N S Shield S = Connector M12x1**
Magnet + VS K = 1m lead**
- VS

Screening Profile:
C2 = CANopen to
CiA DS 406 rev 3.0

Bus configuration to ISO / DIS 11898 R = Nat. binary

CANopen-

Resolution
Encoder
TBN 50
device

4096 positions / 360 °

Case material
A = Aluminium**
S = Stainless steel**
CAN_H CAN_H

CAN-Bus S = Synchro flange

* 120 120
*
CAN_L CAN_L Diameter ø 50 mm

* Termination resistances TBN series with

CANopen-Interface
Data profile CANopen
* The basic versions in accordance with the data sheet bear the
PDO 1 code number 01. Variations from the basic version are indicated
with a consecutive number and are documented in our works.
Data Byte 0 Data Byte 1 ** Case in aluminium with M12x1 (8 pins, optional 5 pins) connector,
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 case in stainless steel with lead (1m) and D-Sub plug without
0 0 0 0 hood (for test purposes only).
LSB MSB
12 significant data bits

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 Electro-magnetic Encoders TBA 50

Model TBA 50: Analogue outputs 0-20 mA, 4-20 mA, 0-10 VDC or ±10 VDC
The electro-magnetic sensor system of the encoder is completed by a 12 Bit D/A converter to transform
the angular position into an analogue signal of either 0(4) to 20 mA, 0 to 10 VDC or ±10 VDC. If not
otherwise specified the transducer will be supplied with a measuring range of 0 to 360° <) and CW signal
sense, i.e. increasing output signal with view on shaft end. If the user chooses a smaller measuring range,
e.g. 270°<) , there will be an overflow when leaving the specified range. In this event the output signal
keeps its maximum level, i.e. 20 mA up to 360° <) .

Example 1: Measuring ranges 180° (90°, 45° and 22,5°) Example 2: Measuring range 262°

measuring range measuring range measuring range Over-

flow
10 V 20 mA

4 mA
0V
0˚ 180˚ 360˚ 0˚ 262˚ 360˚
step 2048 step 4096 step 2981 step 4096

Electrical data Order code format

! Resolution at 360°: 12 Bits TBA 50 - S A 360 W S A 01
! Measuring range: 360°<) (90° or 180° at option) Electrical and
(other ranges upon request) mechanical variants*
! Output signals: A: 0 to 20 mA
B: 4 to 20 mA Output signals :
C: 0 to 10 VDC A = 0 - 20 mA
D: ± 10 VDC B = 4 - 20 mA
! Signal sense: CW (CCW at option) C = 0 - 10 VDC
! Zero shift: At option D = ± 10 VDC
! Supply voltage range: 20 to 28 VDC (output A,B,C)
Electrical connections
± 13 to ± 16 VDC (output D)
! Supply current: 50 mA typ. / 60 mA max. K = 1m lead**
! Linearity: ≤ 0,5 % S = Connector M12x1**
! Repeatability: ≤ 0,2 %
! Temperature drift: < 0,01 % / ° K / typ. Signal sense
W = CW
Current output accuracy
C = CCW (optional)
" at starting point 0 mA: 0 mA ± 50 µA
4 mA: 4 mA ± 50 µA Measuring range <) °
" at end point 20 mA: 20 mA ± 50 µA
Case material
! Load resistance: 0 to 500 Ω at VS = 20 to 28 VDC
A = Aluminium**
Voltage output accuracy
S = Stainless steel**
" at starting point 0 V: 0 V + 0.1 V (output 0 - 10 V)
0 V ± 25 mV (output ± 10 V) S = Synchro flange
" at end point 10 V: 10 V ± 25 mV
± 10 V: ± 10 V ± 50 mV Diameter ø 50 mm
! Output current: 5 mA max. When load resistance
> 2kΩ (short circuit proof) TBA series with
Block diagram Analogue output

+ VS * The basic versions in accordance with the data sheet bear the
SINE - COSINE - Signal

Hall - Sensor code number 01. Variations from the basic version are indicated
with a consecutive number and are documented in our works.
12 Bit
Interpolator

+ VO / I O
D (output) ** Case in aluminium with M12x1 (4 pins) connector, case in stain-
A less steel with lead (1m) and D-Sub plug without hood (for test
-VS (0 V) / I S purposes only).
N S 0-10 V
(common)
Magnet

Screening

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 Electro-magnetic Encoders TBX 50

Dimensions in mm +0.2
20 -0.5 54 ±0.8
Case in aluminium with 1.5 120˚ (3x)
connector M12x1 (Version A) 6
3

ø30 f7
ø12 f7
M5x9 +1.5

ø40
ø50
ø47

11
15

Rear lid
ca. 30

ca. 56
Counter plug, straight, series M12x1 (to be ordered separately)
Material of cas e
Model No. of pins K Ø (m m )
plas tic 1) m etal 2)
TBE 50 8 STK 8GS 53 STK 8GS 54 6 -8 lead entry
Kabeldurchlass
TBB 50 8 STK 8GS 53 STK 8GS 54 6 -8 Kø
TBI 50 8 STK 8GS 53 STK 8GS 54 6 -8
8 STK 8GS 53 STK 8GS 54 6 -8
TBN 50
3 (5) 3) (STK 5GS 55) (STK 5GS 56) (4 - 6) 1)
screen on pin
4 STK 4GS 59 STK 4GS 60 4 -6 2)
screen on case
TBA 50
4 STK 4WS 61 angled 4 -6 3)
at option

+0.2
20 -0.5 54 ±0.8
Case in stainless steel 1.5 120˚ (3x)
with lead exit (Version S) 6
3
ø30 f7
f7

M5x9 +1.5

ø40
ø50
ø47

ø12
11

Materials used 15

Case in stainless steel: 1.4305

Case in aluminium: AlMgSi1
Shaft in stainless steel: 1.4305 lead 1 m
Rear lid: polyamid
Lead outled: polyamid ca. 30
Shaft packing seal: NBR
Taroidal sealing rings: NBR

Mounting clamps KL 66-2 Oldham coupling 416/12 Bellow coupling 493/12

31,5 12
" Reference circle: 65 + 0,5 mm 32 ø12
" Material: brass, nickel plated
" Screws to be used: M 4 to DIN 7991

5,2 6,5 6,5

Countersink
Senkung 22
2,6 28
DIN
DIN74
74Bm4
Bm4
5,5

(aluminium / plastic) (stainless steel)

ø12
ø14,5

Coupling no. 416 is also available with different bores for driving
shafts with diameters other than 12 mm.

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